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TABLE I
and wear debris analysis based condition monitoring SIGNALS IN SCADA DATA FOR MODEL DEVELOPMENT
techniques [14]. As wind turbines run longer and the number of
Label Signal Unit Description
wind turbines continues to grow, a large amount of SCADA
data has been collected by the wind energy industry. SCADA r18 Power kW Generator output power
data have the characteristics of big data, such as variety, Average wind speed in
r44 Wind speed m/s
30 seconds
veracity, volume, and velocity [25]. However, it is difficult to r47 Rotor speed rpm Generator rotor speed
access these data for condition monitoring due to the lack of r48 Winding temperature o
C
Generator winding
data-sharing platform, protocols, and engagement between temperature
Drive-end bearing o Generator drive-end
research community and industry [26]. With the development r51
temperature
C
bearing temperature
of artificial intelligence technologies and big data analysis Nondrive-end bearing o Generator nondrive-end
r52 C
methods, condition monitoring of wind turbines based on the temperature bearing temperature
Temperature inside the
big SCADA data is getting more and more attention. r84 Nacelle temperature o
C
nacelle
Some approaches have been proposed to mine the useful
information in SCADA data that is related to wind turbine
health status. For example, an adaptive neuro-fuzzy 2000
interference system (ANFIS) was utilized to monitor the health
r18
1000
condition of a wind turbine using SCADA data [27]. A 0
hierarchical method based on Gaussian processes and principal
component analysis was proposed to filter out abnormal cases 20
r44
10
from the SCADA data collected from 24 wind turbines [28]. A
0
nonlinear state estimation technique was proposed to diagnose 2000
wind turbine gearbox faults using SCADA data [29]. The
r47
1000
cointegration analysis was used to detect wind turbine faults
0
based on SCADA data [30]. An improved-accuracy method 100
was proposed to predict wind turbine life by reconstructing the
r48
50
distribution of torques from SCADA data [31]. A proportional 0
hazards model was utilized to schedule maintenance strategy
for wind turbines [32]. Hence, the use of SCADA data for 40
r51
20
monitoring, diagnosing, and predicting wind turbine health 0
condition and failures is feasible and desirable. In recent years,
60
deep learning methods, such as deep neural network and 40
r52
20
convolution neural network, have also been used to analyze 0
SCADA data for health monitoring. However, these machine
learning or deep learning-based approaches have problems of 20
r84
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xij − x j
2
Such changes will impact nacelle temperature (r84), and finally = j 1k , j = (2)
lead to the changes in generator temperatures. Thus, n − 1 i =1
1 n
( )( x )
temperatures at different positions of the generator indicated by
r48, r51, and r52 vary significantly in different working
S = sij , sij =
k k xui − xi
n − 1 u =1
uj − xj (3)
conditions. To eliminate the impacts of the ambient
sij
temperature changes, generator temperatures (such as wind, R = [rij ]k k , rij = (4)
drive-end bearing, and nondrive-end bearing temperatures) sii s jj
were subtracted from nacelle temperature. However, it is
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For the ith oberservation, its MD is calculated as follows. threshold. Since the raw MDs do not follow a Normal
1
MDi = zi R −1 ziT (5)
k 6000
where
Frequency
xij − x j 4000
zi = zij , zij = (6)
1 k j
ziT is the transposed vector of zi; and R-1 is the inverse of the 2000
correlation coefficient matrix R.
For a new observation y of the system, its MD is calculated 0
as follows. 0 5 10 15 20 25
1 MD
MD = wR −1 wT (7) Fig. 5. Histogram of the raw MDs.
k
where w is the normalized value of the new observation y in 800
terms of the mean and variance of the healthy system expressed
Frequency
600
as follows.
yj − xj 400
w = w j , w j = (8)
1 k j
200
and wT is the transposed vector of w.
0
B. Johnson Transform -6 -4 -2 0 2 4 6
Transf ormed MD
In the training stage of the proposed approach, the positive Fig. 6. Histogram of the transformed MDs.
MDs are calculated only for the healthy wind turbines. A
threshold is needed to determine if anomalies have occurred. In 2017-02-05
this paper, the properties of Normal distribution are used to this Threshold
Raw data
x = ( x1 , x2 , , xN )
QR < 1
Yes Fig. 8. MDs and generator’s two bearings temperatures of the 1.5 MW DFIG
No
wind turbine between January 28 and February 24, 2017 in the statistic
No monitoring strategy.
QR = 1
Yes 2017-02-05
Threshold
SB distribution SL distribution SU distribution
Transformed data
y = (y ,y ,
1 2
, yN )
Fig. 4. Schematic of the Johnson Transform.
Fig. 9. MDs of the 1.5 MW DFIG wind turbine in the dynamic monitoring
strategy.
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(a) (b)
Fig. 10. Scatterplot matrix of the 1.5 MW DFIG wind turbine SCADA data showing plausible relations between wind speed, power, rotor speed, and
temperature: (a) normal condition and (b) faulty condition, where r18 is the generator output power (kW); r44 is the average wind speed in 30 seconds (m/s); r47
is the generator rotor speed (rpm); and r48-r84, r51-r84, and r52-r84 are the temperature difference between generator winding, drive-end bearing, and
nondrive-end bearing and nacelle (oC), respectively.
r18
non-Normal distribution data into Normal distribution data, is
r18
used. There are three families of distributions in Johnson
r44 r44
transform: Su distribution, SB distribution, and SL distribution.
r47 r47
Their functions are given below, respectively.
r48-r84 r48-r84 1) Su distribution
x−ε
y = γ + η sinh −1
r51-r84 r51-r84
(9)
r52-r84 r52-r84 λ
2) SB distribution
r18
r44
r47
r48-r84
r51-r84
r52-r84
r18
r44
r47
r48-r84
r51-r84
r52-r84
x −
(a) (b)
y = + ln (10)
Fig. 11. Pearson correlation map for features of the 1.5 MW DFIG wind + − x
turbine SCADA data: (a) normal condition and (b) faulty condition.
3) SL distribution
Coppers are attached to balls. x −
y = + ln (11)
where x and y are the raw data and the transformed data,
respectively; γ and ε are location parameters; and η and λ are
scale parameters. The selection of the distribution in Johnson
transform depends on the value of QR, which relies on the value
of the optimized z, as shown in Fig. 3. The optimized z can be
obtained from the raw data by using the Anderson-Darling test
[40].
Fig. 12. Generator bearing ball faults.
IV. CASE STUDIES AND DISCUSSIONS
2017-02-05 The case studies reported in this section used the SCADA
2017-02-05 23:59:59
00:00:00 Threshold
data collected from two DFIG wind turbines in the field. Their
generator bearings were found broken during the maintenance.
It should be noted that no online analysis was performed for the
SCADA data. The proposed condition monitoring framework
was applied on the SCADA data offline, which aims to show
that the proposed approach can provide warning for the failures
of the wind turbines and diagnose the types of the failures
before the maintenance was performed on the wind turbines to
Fig. 13. MDs of the 1.5 MW DFIG wind turbine after repairing. replace the failed components.
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TABLE II MW DFIG wind turbine between January 2016 and April 2017.
NUMBER OF SAMPLES GREATER THAN THE THRESHOLD PER MONTH
Year Month Case 1 Case 2
A generator fault was reported on February 5, 2017. In the static
2016 January 7 0 monitoring, the SCADA data collected in the first three months
February 1 3 from January to March 2016 were used to train the MS.
March 66 0 The distribution of the raw MDs is shown in Fig. 5. The raw
April 7 0
May 0 0 MDs do not follow normal distribution. With the aid of the
June 0 2 Anderson-Darling test, the optimized z is 0.35, and the QR
July 0 0 value is then calculated to be 1.06. Thus, the Su distribution is
August 0 37
September 0 0 used in Johnson transform to transform the non-Gaussian MD
Octorber 0 70 data into Gaussian data. The Gaussian distribution of the
November 2 7 transformed MDs is shown in Fig. 6. Hence, the threshold in the
December 0 401
2017 January 84 142 MS is 6.87 by using the properties of Normal distribution and
February 3124 13 inverse Johnson transformation. That is to say, if the wind
March 120 8 turbine is healthy, its MDs should be less than the threshold. If
April 8 20
May - 40
some anomalies occur in the wind turbine, its MDs will be
June - 0 larger than the threshold.
July - 13 Fig. 7 shows the MDs before February 2017, and Fig. 8
August - 1
shows the MDs and the generator’s drive end and non-drive end
September - 2
bearings temperatures between January 28 and February 24,
2017 in the static monitoring strategy. The results show that the
count of the accumulated anomalies reaches to 12 on January
Threshold 2016-12-04 28, 2017. Hence, an alarm (warning) was raised on that day by
using the proposed approach. Such warnings will be repeated
on February 1, 2, and 4, 2017. Table II reports the number of
samples per month during which the MDs are greater than the
threshold in the statistic monitoring strategy. The dynamic
condition monitoring strategy was also applied to the wind
turbine by updating the MS every month. The MDs of this wind
turbine are shown in Fig. 9. Anomalies were observed in the
Fig. 14. MDs of the 2 MW DFIG wind turbine in statistic monitoring strategy. end of January 2017 and the beginning of February 2017 since
their MDs are greater than the threshold. The count of the
accumulated anomalies reaches to 203 on February 2, 2017,
and then an alarm (fault diagnosis) was triggered on that day.
2016-12-04
There are 3124 samples outside of the MD threshold in
00:00:00
2016-12-04 February 2017. Most of them happened after February 5, 2017,
23:59:59 as shown in Fig. 13. That is to say, the proposed approach can
detect the wind turbine’s anomalies before it is shut down for
repair on February 5, 2017.
Threshold When wind turbine’s anomalies were detected, the
distributions of and correlations between different features
were analyzed for fault diagnosis. Fig. 10 shows the scatter
Fig. 15. Close up of Fig. 14 with generator’s two bearings temperatures. matrix of the features in the healthy condition and faulty
condition of the wind turbine. It can be clearly found that the
2016-12-04 distributions of the non-drive end bearing temperature (r52)
Threshold changed dramatically when the wind turbine goes wrong as
indicated by the dashed red rectangle in Fig. 10. Such changes
are quantified by the correlation coefficients analysis shown in
Fig. 11. These results indicate that the generator’s non-drive
end bearing failed, which was confirmed by the onsite
maintenance records on February 5-20, 2017. These records
indicate that bearing balls failed and their surfaces were
covered with a layer of copper as shown in Fig. 12. Such
Fig. 16. MDs of the 2 MW DFIG wind turbine in dynamic monitoring
strategy.
failures cause an increase of the internal friction of the bearing
and eventually the rise of the bearing temperature. After the
A. Case 1 failed bearing was replaced by a new one on February 20, 2017,
the wind turbine was put back into service. After that its health
In the first case study, SCADA data was collected from a 1.5
status was continuously monitored by the proposed approach
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(a) (b)
Fig. 17. Scatterplot matrix of the 2 MW DFIG wind turbine SCADA data showing plausible relations between wind speed, power, rotor speed and temperature.
(a) normal condition and (b) faulty condition, where r18 is the generator output power (kW); r44 is the average wind speed in 30 seconds (m/s); r47 is the
generator rotor speed (rpm); and r48-r84, r51-r84, and r52-r84 are the temperature difference between generator winding, drive-end bearing, and nondrive-end
bearing and nacelle (oC), respectively.
r18 r18 in March and April 2017, the repaired generator returns to
r44 r44
normal working conditions as shown in Fig. 13 and reported in
Table II.
r47 r47
r48-r84 r48-r84
B. Case 2
r51-r84 r51-r84
In the second case study, SCADA data was collected from a
2 MW DFIG wind turbine between January 2016 and
r52-r84 r52-r84
September 2017. A generator fault was reported on December 4,
r18
r44
r47
r48-r84
r51-r84
r52-r84
r18
r44
r47
r48-r84
r51-r84
r52-r84
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non-normal data to normality in statistical process control,” J. Qual. the Ph.D. degree in electrical engineering from Georgia Institute of Technology,
Technol., vol. 30, no. 2, pp. 133-141, 1998. Atlanta, GA, USA, in 2008.
[40] N. M. Razali and Y. B. Wah, “Power comparisons of Shapiro-Wilk, Since August 2008, he has been with the University of Nebraska–Lincoln
Kolomogorov-Smirnov, Lilliefors and Anderson-Darling tests,” Journal (UNL), Lincoln, NE, USA, where he is currently a Professor with the
of Statistical Modeling and Analytics, vol. 2, no. 1, pp. 21-33, 2011. Department of Electrical and Computer Engineering. He is the author or
coauthor of more than 240 papers in refereed journals and conference
Xiaohang Jin (M’15-SM’17) received the B.Eng. degree in mechanical proceedings and holds eight U.S. patents issued. His research interests include
engineering from Zhejiang University of Technology, Hangzhou, China, in renewable energy systems, smart grids, condition monitoring, power
2003, the M.Eng. degree in power machinery and engineering from Shanghai electronics, electric motor drives, energy storage systems, and emerging
Jiao Tong University, Shanghai, China, in 2006, and the Ph.D. degree in electrical energy conversion devices.
electronic engineering from City University of Hong Kong, Hong Kong, China, Dr. Qiao is an Editor for the IEEE TRANSACTIONS ON ENERGY
in 2014. CONVERSION, and an Associate Editor for the IEEE TRANSACTIONS ON
Since 2014, he has been with the Zhejiang University of Technology, POWER ELECTRONICS and the IEEE JOURNAL OF EMERGING AND
Hangzhou, China, where he is currently an Associate Professor with the SELECTED TOPICS IN POWER ELECTRONICS. He was the recipient of a
College of Mechanical Engineering. He is the author or coauthor of more than 2010 U.S. National Science Foundation CAREER Award and the 2010 IEEE
40 papers in refereed journals and conference proceedings. His research Industry Applications Society Andrew W. Smith Outstanding Young Member
Award.
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