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®

SIDE- SE80/185T & SE100/185T

POWER Ignition Protected


thruster assembly

K al o
an

ee n
u

p bo
th a
Installation and user manual

is rd
!

SLEIPNER MOTOR AS
Made in Norway

P.O. Box 519


N-1612 Fredrikstad
Norway
Tel: +47 69 30 00 60 w w w. s i d e - p o w e r. c o m
Fax: +47 69 30 00 70 s i d e p o w e r @ s l e i p n e r. n o

© Sleipner Motor AS version 1.0 - 2007


Contents
Contents
Technical specifications ......................................................... 2
Technical&specifications..............................................................
important precautions ......................................... 32
Planning
Planning & important precautions..............................................
DECLARATION OF
DECLARATION OFCONFORMITY
CONFORMITY
Stern thruster installation considerations ............................. 33
Bolt on installation .................................................................. 43
Stern thruster installation considerations................................... We, Sleipner Motor AS
We, P.O.
Sleipner
Box Motor
519 AS
Bolt onon
Mould installation
installation .....................................................................
............................................................... 54
Mould on installation . ................................................................
N-1612
P.O. Box 519
Fredrikstad, Norway
Gearhouse and motorbracket ................................................ 65
Oil tank & propellers .............................................................. 76
Gearhouse and motorbracket. . ................................................... declare that this product withNorway
N-1612 Fredrikstad, accompanying
Oil tank & propellers..................................................................
declare that
standard thiscontrol
remote productsystems
with accompanying
complies with the
Electromotor IP assembly ...................................................... 87 standardhealth
remote control
Electromotor
Electrical IP assembly.
installation .......................................................... 98
............................................................... essential and safetysystems complies
requirements with the
according
essential health and safety requirements
to the Directive 89/336/EEC of 23 May 1989 according
Control panel and control-leads .......................................... 109
Electrical installation ..................................................................
to the Directive 89/336/EEC of 23 May 1989
Controlwiring
Visual panel diagram
and control-leads...............................................
........................................................... 11 10 amended by 92/31/EEC and 93/68/EEC.
Visual wiring diagram............................................................... 11 amended by 92/31/EEC and 93/68/EEC.
Technical wiring diagram ..................................................... 12
Technical installation
Electrical wiring diagram .........................................................
of stern thruster systems ................... 12 12
Electrical installation
Checklist of stern thruster systems ........................12
............................................................................... 13
Checklist...................................................................................
Important user precautions .................................................. 14 13
Important user precautions. . .....................................................
How to use Sidepower thrusters ......................................... 15 14
How to use Sidepower
Maintenance thrusters.............................................. 16
.......................................................................... 15
Maintenance.............................................................................
Troubleshooting .................................................................... 17 16
Troubleshooting. . ......................................................................
Warranty statement ............................................................... 18 17
Warranty
Parts statement ................................................................. 19
list ................................................................................ 18
Parts list.
. ..................................................................................
Service centres ...................................................................... 20 19
Service centres . ...................................................................... 20
Technical specifications
Technical specifications
Motor: Custom made reversible DC-motor.
Motor: Custom made reversible DC-motor.
Gearhouse: Seawater resistant bronze. Ballbearing at propellershaft; combination of ballbearing and slide bearing at
Gearhouse: Seawater resistant bronze. Ballbearing at propellershaft; combination of ballbearing and slide bearing at
driveshaft.
driveshaft.
Motor bracket: Seawaterresistant aluminium.
Motor bracket: Seawaterresistant aluminium.
Ignition protection: Conforms to ISO 8846
Ignition protection: Conforms to ISO 8846
Propeller: Symmetrical 4 blade kaplan propeller, fibreglass reinforced composite.
Propeller: 5 blade skew "Q"-propeller , fibreglass reinforced composite.
Batteries: Minimum recommended battery capacity (cold crank capacity by DIN standard)
Batteries: Minimum
SP 75 Ti IPrecommended
12V : 500 CCAbattery capacity
DIN / 24V : 250 (cold crank capacity by DIN standard)
CCA DIN
SE 80/185T 12V : 550 CCA DIN/1045 CCA SAE
SP
SE95 Ti IP 12V
80/185T 24V: 700 CCA
: 300 DIN
CCA / 24V : CCA
DIN/570 350 CCA
SAEDIN
SE 100/185T 12V : 750 CCA DIN/1425 CCA SAE
SE 100/185T 24V : 400 CCA DIN/760 CCA SAE
Max. use: S2 = 3 min. or appr. 7-10% within a limited time frame. All electromotors are protected against overheating.
Safety:
Max. use: Electronic
S2 = 3 min.time-lapse devicewithin
or appr. 7-10% protects against
a limited timesudden change
frame. All of drive direction.
electromotors Electric
are protected thermal
against cut-off
overheating.
switch in electromotor protects against over heating (auto reset when electro motor cools down).
Safety: Electronic time-lapse device protects against sudden change of drive direction. Electric thermal cut-off switch in
electromotor
Flexible protects
coupling against
between over heatingand
electro-motor (auto reset when
driveshaft electroelectromotor
protects motor cools down).
and gearsystem if propeller
Flexible
gets coupling between electro-motor and driveshaft protects electromotor and gearsystem if propeller gets
jammed.
jammed.
IfIf original Sidepower panel
original Sidepower panel isisused,
used,thethepanel
panelshuts
shuts
offoff automatically
automatically 6 minutes
6 minutes afterafter
last last
use.use.
Integratedmicroprocessor
Integrated microprocessormonitors
monitorssolenoids,
solenoids,reducing
reducingwearwearand
and risk
risk of
of solenoid
solenoid lock-in.
lock-in. Auto-stop
Auto-stop of thruster in
case of
case of accidental
accidental solenoid
solenoid lock-in
lock-inor
or ifif run
run signal
signal is
is continous
continous for
for more
more than
than 33 minutes.
minutes.

Measure W.L.
ments ref. SESP75
80/185T IP
Ti IP SESP95
100/185T
Ti IPIP
mm / inch
299mm / 11,77" 407mm / 16,02"
B
A
B 256mm / 10,08" 256mm / 10,08"
C 200mm / 7,87" 200mm / 7,87"
D 337mm / 13,3" 337mm / 13,3" C
E ø300mm / 11,8" ø300mm / 11,8"
F ø200mm / 7,84" ø200mm / 7,84"
G 6x ø10,5mm / 0,41" 6x ø10,5mm / 0,41"
H ø129mm / 5,08" ø129mm / 5,08"
Inside
tunnel 185mm / 7,28" 185mm / 7,28"
D
dia. 60°
Max.
stern 54mm / 2,13" 54mm / 2,13"
thickness
Motor
4,4 KW / 6 HP 4,4 KW / 6 HP
output Bolt holes dia: G
Voltage 12 / 24 Volt 12 / 24 Volt Bolt position radius: H
A

Cut out in stern: F Outside of flange: E


Optional support (user supplied)

SP75Ti / SP95Ti ignition protected thruster assembly 1.2.1 - 2007 2


SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 
Planning and important precautions
Prior to installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product.

The electromotor assembly must be handled carefully. Do not lift it by the internal connections or put it down on the driveshaft.

Beware to keep installation within adviced measurements.


We advice to paint the gearhouse and propellers with antifouling. PS! Do not paint the zinc anodes, sealings or propellershafts.

Do not finish the inside of the tunnel with a layer of gelcoat / topcoat or similiar. It is only room for a thin layer of primer and two layers

of anti-fouling between the tunnel and the props.

With the boat on land, only run the thruster for a fraction of a second, as without resistance it will accelerate very fast to a damaging

rpm. Also, while the thruster is in air, make sure that the propellers have come to a complete stop before performing a direction
change of the thruster, as it does cause damage to the thruster.

This manual is intended to support educated / experienced staff and is therefore not sufficient in all details for the correct installation.

The thruster IP assembly has been tested to be fully ignition protected so that it can be installed in an area with the possibility of

explosive gases in accordance to ISO 8846.

Do not install the thruster in a position where you need to cut a stiffener/stringer/support for the hull integrity without checking with the

boatbuilder that this can be safely done.

When installed in boats approved or classified according to international or special national rules, the installer is responsible for

following the demands in accordance with these regulations / classification rules. The instructions in this guide can not be guaranteed
to comply with all different regulations / classification rules.

NB ! Faulty installation of the tunnel, thruster or panel will render all warranty given by Sleipner Motor AS void.

Stern thruster installation considerations


To achieve maximum effect, reliability and durability from your Sidepower stern thruster, a correct installation is very important.

Please follow the instructions carefully, and make sure that all checkpoints are carefully controlled.

Additional considerations for positioning of the stern thruster

 Make sure that the stern-tunnel does not disturb the waterflow under the hull

 Ensure that when installed the thruster does not foul exisiting equipment inside the boat like steerage links etc.

 Make sure that the water flow from the thruster are not intereferred to much by sterndrives, trimtabs etc. as this will reduce the thrust
considerably.

 It is possible to mount the tunnel off the boat’s centre line if necessary.

 If the stern thickness is to much for the thruster in question you can easily remove hull material in the necessary area to fit the
thruster. You only have to reduce the stern thickness down to the max. thickness measurement in the drawing.

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 


Fig. 2 SEALANT
Fig. 1

WASHERS

LOCKNUT OR
DOUBLE NUTS

SEALANT

Bolt on installation of the stern tunnel



1. Make sure that there are enough space both inside and out- If a bow thruster is also installed, we strongly advice to
side the transom of the boat. use separate battery banks for the two thrusters to avoid
extreme voltage drop if both thrusters are to be used at the
2. Once the place for the installation has been decided, hold the same time. Refer to the thruster manuals for adviced battery
tunnel in place in the horizontal position and mark the bolt capacity and cable sizes for each thruster.
holes. Remove the tunnel and it is then possible to calculate Also ensure that you do not have direct connections of both +
and mark the centre. and - if you have built together controls for both thrusters to
avoid current leakage between separate battery banks.
3. It is important that the tunnel flange sits flush on the transom. If you are installing the standard Sidepower dual joystick
If this is not so, then the area on the transom will have to be panel this is already secured.
flattened to ensure a snug fit.
PS ! Take care with grinders as it is very easy to remove to
much in fibreglass
At this time, cut out the centre hole and the transom to the
same internal diameter as the tunnel flange and drill the bolt
holes. Before bolting on the stern tunnel, the prepared area
must be sealed with a gelcoat or similar to ensure there is no
water ingress into the hull.

4. Before fitting the tunnel to the transom, fit the lower gear leg
to the tunnel as described on page 6. We recommend that
you fit the oil feed pipe also before the tunnel is bolted to the
transom.

5. When fitting the tunnel, ensure that there is ample sealant
(Sikaflex or similar) in the sealing tracks of the tunnel flange
and around the bolts to make a water tight fitting (Fig. 1/2).
Bolts, washers and nuts are not included as they will wary de-
pending on the transom thickness We recommend A4 stain-
less with A4 lock nuts and A4 washers of a large diameter on
both outside and inside.
Bolts diameter: ø 10mm or 3/8” stainless steel


6. Refer to the installation manual for the recommended thruster
fitting.

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 


Fig. 1 Fig. 2
Grind off the bolt flange and Bond multiple layers both in-
the gelcoat both inside and out- side and outside
side in the areas shown.

Boat transom Boat transom

Stern tunnel

Mould on installation of the stern tunnel



1. Make sure that there are enough space both inside and out- If a bow thruster is also installed, we advice to use seper-
side the transom of the boat. ate battery banks for the two thrusters to avoid extreme
voltage drop if both thrusters were to be used at the same
2. Cut of the bolting flange on the stern-tunnel time. Refer to the thruster manuals for adviced battery
capacity and cable sizes for each thruster.
3. Grind off the gelcoat both inside and outside the remaining Also ensure that you do not have direct connections of
“tube” atleast 10 cm down on the “tube” (Fig. 1). both + and - if you have built together controls for both
thrusters to avoid current leakage between seperate bat-
4. Offer the stern tunnel to the desired position on the transom tery banks.
and mark around the tube. If you are installing the standard Sidepower dual joystick
panel this is already secured.
5. Cut the marked hole in the transom of the boat.

6. Grind off the gelcoat on the transom of the boat in an area of


atleast 10 cm / 4” around the hole, both outside and inside
(Fig. 1).

7. Offer the stern tunnel to the transom in the desired horizontal


position, then bond to the transom with multi layers matt both
inside and outside (Fig. 2).
Take care not to reduce the internal diameter much, as this
will make it more difficult to mount the thruster

8. Apply gelcoat or similar on all bonded areas.

9. Install the gear leg on the stern-tunnel as described in the


installation manual for the thruster but fit the oil feed pipe first.

10. Basic installation of the motor assembly and electrical installa-
tion are described later in this manual.

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 


Fig. 1
Fig. 1 Fig. 2 Fig. 3
SP 75 Ti SP125Ti
BOATS
SP 95 Ti CENTRELINE BOATS
CENTRELINE

TUNNELS
CENTRELINE

TUNNELS

7
CENTRELINE
Ø 9mm
0,35"
28,0mm Ø 32mm Ø 11,00mm
1,1" 1,26" 7/16"
Ø 46,00mm
1,81"
40,0mm
1,57"

Fig. 4
Fig. 7
Fig. 2 Fig. 3
2 Bolt tightening forces:
1
Bolts (2x) holding gearhouse to bracket:
IL SP 75 Ti / SP 95 Ti: 17 Nm (12,4 lb/ft)
RO
GEA 90
EP 3 SP 125 Ti: 33 Nm (24 lb/ft) SLEIPNER

P S
Bolt tightening forces:
Fig. 5 Fig. 6 P S
Bolts (2x) holding gearhouse to bracket:
SP 75 Ti 17 Nm (12,4 lb/ft)
SP125Ti
SP 95 Ti
PORT STARBOARD
PORT STARBOARD PORT STARBOARD

Fitting gearhouse and motor bracket


GB Fitting gearhouse and motor bracket D Getriebe und Motorhalterung
1. Try the lower-unit in the tunnel (remove the zinc anodes) first by using the gasket inside the tunnel. Try on the propellers to make
Mark the centreline
sure it isof the tunnel
centred andtunnel
in the the boats
and centreline.
turn freely SP75Ti 1. Die
with the same Mittellinie
clearance von
from Tunnel
each und
blade toBoot markieren.
the tunnel (Fig. 1).
/SP95Ti: The gearhouse must be fitted with the gearhouse lid (the SP 75 Ti / SP 95 Ti: Damit Schubrichtung und Kontrollpanel
screwed in The
lid behind onemust
gearleg of the
bepropellers)
fitted withonthethe starboard
end markedside of portüber-einstimmen,
P facing and the end marked das Getriebegehäuse
S facing starboardso einbauen,
(Fig. daß
3) for the der direction
thrust
the boat for the thrust direction to correspond with the control panel Ver-schluß des Getriebegehäuses (der verschraubte Verschluß
to correspond with the control panel. If there is no visible P or S marks, fit the gearleg with the "SLEIPNER"-casting towards the
(Fig. 5). SP 125 Ti: Fig. 6 hinter einem der beiden Propeller) Richtung Steuerbord zeigt
stern/back of the boat. (Fig. 5).
Use the gearhouse gasket (7) to mark the centre of the holes and
double 2.
check the measurements. Place the thruster in the boats SP 125 Ti: Fig. 6
Apply a thin layer of sealant on both sides of the gasket (7) and place it carefully on the gearhouse, making sure no sealant gets
centreline with
into the
the bolt
bolthole
holesason
thethe
centre (Fig. 1).(Fig
gearhouse It is 1).
absolutely 2. Die Löcher mit der Dichtung (7) markieren. Maße überprüfen!
necessary that all holes are in-line with the tunnels’ centreline to Den Thruster schiffssmittig plazieren (Fig. 1). Da der Abstand
ensure 3.
precise
Pushinstallation, as thethrough
the gearhouse clearancethebetween
main hole thein the tunnel andzwischen
push the Propellern
gearhouseundand Tunnel wegen gently
motor-bracket größtmöglicher
together.
propellers and the tunnel is minimal to ensure best possible Performance minimal konstruiert ist, müssen für eine präzise
performance. Installation alle Löcher auf der Tunnelmittellinie liegen.
4. Fit the enclosed sealing washers to the bolts and screw the lower unit and the motor bracket together with the two provided bolts.
There must be no casting where the motor bracket is to be placed, 3. Im Bereich der Motorhalterung darf kein Laminat auf dem
Tighten with 17 Nm / 12,4 lb/ft (Fig. 2).
as this will cause possible failure of the gearhouse. The motor Tunnel sein, da dies zu einem Getriebeschaden führen kann.
bracket must fit steady on the tunnel, if the tunnel is not smooth, Liegt die Motorhalterung nicht eben auf dem Tunnel auf, so
all bumps or uneven parts must be grinded smooth. sind sämtliche Unebenheiten in diesem Bereich abzuschleifen.
Drill the centre-hole ø 32mm and then the two screw-holes ø 9mm. 4. Bohren Sie das Zentrumsloch (ø 32 mm) und dann die
Pre-fill the gearhouse with gear oil type EP90 through the oil drain beiden Schraubenlöcher (ø 9 mm).
screw (4). Make sure to get the copper gasket (3) on again. 5. Das Getriebegehäuse mit Getriebeöl EP90 durch die Öffnung
Try the lower-unit in the tunnel (without the zinc anodes and the der Ölablaßschraube (4) befüllen. Kupferdichtung (3) einsetzen.
lower part of the flexible coupling) by using the gasket inside the 6. Das Getriebegehäuse (ohne Zinkanoden und unteren Teil der
tunnel. Try on the propellers to make sure they are in the middle of elastischen Kupplung) unter Verwendung der Dichtung in den
the tunnel and turn freely with the same clearing from each blade to Tunnel einpassen. Den Propeller auf die Achse stecken; dieser
the tunnel. Use sealant e.g. Sikaflex to ensure that no leakages muß sich frei bewegen lassen und jedes Propellerblatt muß
occur. den gleichen Abstand zum Tunnel aufweisen. Ist die Tunnel-
PS! Make sure that no sealant gets in to the oil-holes (2). innenseite ungleichmäßig, etwas Sikaflex o.ä. auftragen,
damit keine undichte Stelle auftritt.
Make sure that there is some oil or grease on the O-rings in the PS ! Die Durchgänge für das Öl (2) von Dichtmasse freihalten.
motor bracket before mounting it together with the gearhouse.
7. Etwas Öl oder Fett auf die O-ringe der Motorhalterung geben,
Push the gearhouse through the main hole in the tunnel and push da diese sonst beim Montieren beschädigt werden können.
the gearhouse and motor-bracket gently together.
8. Das Getriebegehäuse durch das Hauptloch im Tunnel führen
Screw the lower unit and the motor-bracket together with the two und vorsichtig mit der Motorhalterung zusammenschieben.
provided bolts (Fig. 7).
9. Das Getriebegehäuse und die Motorhalterung mit Hilfe der bei-
den Bolzen verschrauben (Fig. 7).
SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 
22 SP 75 Ti / SP 95 Ti / SP 125 Ti 2.5.1- 2007
5

1 2 3 4

Locktite

Fitting propellers
1. Turn the propeller shaft so that the drivepin (5) is in a horizontal position and ensure that it is centred in the propellershaft.

2. Push the propellers onto the shaft with the track for the drivepin in an horizontal position (same direction as you set the drivepin), all
the way in. There should be almost no gap between the propeller hub and the gearhouse.

3. Place the washer (4) on the prop.shaft and then tighten the lock-nut (3) on the propeller shaft.

4. Place the zinkanode (2) in its designated position and tighten the zincanode holding screw (1). Apply a thread glue (Locktite or
similar) to ensure that the zincanode holding screw does not un-screw itself from the propellers rotation.

Parts description:
1 : Screw for zincanode

2 : Zincanode

3 : Propeller lock nut

4 : Washer

5 : Drivepin for propeller

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 


Fig. 1

Bolt tightening force (4x):


33 Nm (24 lb/ft)

Bolt tightening force (2x):


17 Nm (12,4 lb/ft)

Fig. 2

Fitting the electromotor IP assembly

1. Remove the 4 bolts in the motorbracket.

2. Mount the lower part of the flexible coupling and tighten the set screws. Insert the "rubber/plastic ring" in this lower part.

3. Place the motor gently on the motorbracket. Be careful, the motor is heavy!
SE80/185T: Ensure that the "rubber/plastic ring" goes into position.
Ensure that you are placing the motor so that the cable terminals on it are available for electric installation later.

4. Fasten the motor to the bracket with the 4 bolts and tigthen them.

5. If you are installing a SE100/185T in an angle of more than 45o off a vertical position, the electromotor needs a separate/
additional support. See illustration in the measurements drawings.

6. Lift the lower part of the flexible coupling together with the rubber/plastic ring into the upper flexible coupling. The rubber/plastic
ring must be in its correct position in the upper part, fully inserted but not compressed against it (17 mm).
Secure the lower part of the flexible coupling in its new position by tightening the set-screws.

Final gearleg assembly

NB ! Paint the gearhouse and propeller with antifouling for propellers to prevent growth of barnacles or similar which would reduce the
performance dramatically. Do not paint the propeller shaft, the zincanodes or the end face of the gearhouse.

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 


Counter Nut
Counter Nut
Nut
Cable terminal
Washer
Cable terminal *C
Counter Nut
Washer
*C
Counter Nut *D
RED:
Nut +
*D
BLACK:
Washer -

Battery

+ Battery -
12V or 24V

+ 12V or 24V
-
Battery & cable recommendations:
Battery
Table for & cable
s election of m ainrecommendations:
cable,
Model Voltage
battery, fus e and Nominal upMin.
m ain-s witch to 7m total + & -
battery 7>7m
- 14mtotal
total++& &- - 7-14m14total
- 21m+ &total & -
- +15-21m total
21 -+28m
& - total + & -total +28
22-28m & -- 35m28-35m & - + & - 36 36-45m
total +total total
- 45m total +& + &- -
Model s izes . Voltagecurrent NominalCCA Min. battery >7m total + & - 7-14m total + & - 15-21m total + & - 22-28m total + & - 28-35m total + & - 36-45m total + & -
current
Cur r e nt CCA M in.Batte r y M in.
M in. Cable
Min. Rec. Min. Rec. Min. Rec. Min. Rec. Min. Rec. Min.
Cable M in.Batte r y M in. Cable M in.Batte r y M in. Cable M in.Batte r y M in. Cable M in.Batte r y M in. Cable M in.Batte r y
Rec.
drdraw
M ode l V oltage
aw
drawdim e ns ion CCA by DIN dim eMin. ns ion CCA Rec.by DinMin.dim e nsRec.
ion CCAMin. by DIN dim Rec.
e ns ion Min.
CCA by Din Rec.
dim e nsMin.
ion CCA by Rec.
DIN dimMin. Rec.by Din
e ns ion CCA

SE80/185T 12 V 530 A 50DIN: mm2550 550 C C Amm


2 60mm2 70
D in 2 95 95 120 mm2
550 C C A Din 2x 70 550 C2xC A70Din 2x mm2
150 95 2x
60095C C A Din 270* N / A 2x 120 340* NNA/A NA
SE60/185S 12 V 12 V 480 A340 A DIN: 350 mm 35 50 60 95 95 2x 70 120
140 CC A SA 2x95 2x 95 2x120 2x120 280*
SAE:1045
O AWG
1045 C CA SA E
2/0
OOO+ 2/0C CA SA3/0
1045 E
OOOO+2x 2/01045 C2x 2/0
C A SA E
2xOOO
2x 2/0 12x 3/0 E 2x 4/0
SP 75 Ti IP

12V N/A
SAE:665 AWG 50 1mm2 1/0 2/0 70 mm2
300 CC A D in
3/0 300 CC 3/0A D in 2x 2/0 4/0
95 mm2
2x 3/0
350 C CA D in 120 mm2
2x 3/0 350 C2x 4/0 150
CA D in
2x 4/0
mm2 350 C CA D in
24 V* 300 260A A DIN: 300 mm2 2 25O 35 C C A SA35E 50 570 C60 70 70
665 CC A SA E 95 OOOO+95 665 CC A 120 120 2x 95
Extr .batt 24 V 170 A DIN: 175 mm 25 35
570
25 OO+35 25
C A SA E
35
OOO+ 35 50 50 60 SA E 602x OOO 70 A SA E
665 CC

SAE:
35 mm2 570
SAE: 332
AWG
300 CC A DAWG
in 1
35 1mm2 1 1
1 CC A D in1
300 1/0
50 mm21
2/0
1 A D in
300 CC 2/0 2/0 3/0
1 mm2 1 350 C CA D in1/0 95 mm2
70 3/0
1/0 350 C2/0
4/0
CA D in 4/0
2/0 mm2 2/0
120 350 2x 3/0
C CA D in
24 V 240 A
2 570 C C A SA E 570 C C A SA E 570 C C A SA E 665 CC A SA E 665 CC A SA E 665 CC A SA E
SE100/185T 12 V 740 A DIN: 750 mm2 952 95 2x 70 O2x 95 2x 95 OO+
280* 250* 375*OOO+ NA NA OOOO+
NA NA
Minimum and recommended cable 750
70SAE: dimensions canmm2
be identical due to 150safety margins and175
cable
mm2 heat considerations N / A for short cable lenghts.
12 V 680 A
mm2 1425 C C AAWG
D in 3/0
105 3/0 2x
750 C C A Din 2/0 2x
mm2 3/0 2x
750 C C A3/0
Din 750 C C A Din N/A
* Minimum or recommended cable cross
2
OO+ section inCmm
1425 CA SA E OOOO 1425 C CA SA E 2x OOO 1425 C C A SA E 2xOOOO 1425 C C A SA E
SP 95 Ti IP

24 V
12V 340 A DIN: 400
N/A mm2 35mm2
70 50 50
350 CC A D in 70
95 mm2 60
350 CC A D in 95 mm2
120 95
350 C CA D in 120150 mm2120 350 C CA2xD in95 1802x95
mm2 2x 120
350 C CA D in
400 A
Extr .batt * SAE: 760 AWG 1OO+ 1/0 1/0
665 C C A SA E
2/0
OOO+ 2/0
665 C C A SA E
3/0
OOOO+ 3/0
665 CC A SA E
4/0 2x OOO4/0 665 CC A 2x
SA E
3/0 2xOOOO
2x 3/0 2x 4/0
665 CC A SA E

Minimum and 340 A


24 Vrecommended cable
O dimensions
50 mm2
O
Electrical
400 CC A D in
760 C C A SA Ecan be identical
760 C Cdue installation
50 mm2
A SA Eto safety
OO+ margins
400 CC A D in
and
760 C C A SA E cable
70 mm2
OOO+heat
400 CC A D in
considerations
760 CC A SA E for short
OOOO+
95 mm2
855 CC Acable
SA E
400 C CA D in
lenghts.
2x OOO
120 mm2 450 C CA D in 150 mm2 450 C CA D in
855 CC A SA E

* Minimum or recommended cable cross section in mm 2

• Explanation of electrical table


- All cable lengths are the total of + and - (to and from).
Electrical
- Battery size is stated as minimum cold crank capacity, not Ah. installation
- Use slow fuse rated to hold stated Amp-Draw for min. 5 minutes.
• Explanation
Explanation of electrical
of
* Cable sizeelectrical table
and maintable
battery size when an extra bow battery with minimum the CCA mentioned as A is installed.
-- All
All cable lengths are
cable lengths are the
the total
totalof
of++and
and- -(to
(toand
andfrom).
from).
• It is important
-- Battery
Battery size is
size is stated
stated as minimum
as
that you minimum
use cold
cold
a good crank
crank
cable capacity,
sizecapacity, notAh.
not
and batteries Ah.
with a high cranking capacity to feed the thruster, because it is the actual
-- Use
Use slow fuse
voltage
slow fuse
at therated
motor
rated towhile
to holdstated
hold statedAmp-Draw
running Amp-Draw
the thruster for min.
that
for 55minutes.
minutes.
decides
min. the output rpm of the motor and thereby the actual thrust. Please see the
list below
* Cable for advised
and
size and main min. sizes
main battery
battery of cables
sizewhen
size when and
extrabatteries.
anextra
an Youwith
bowbattery
bow battery can ofminimum
course the
withminimum use larger
theCCA
CCA cables for as
mentioned
mentioned even
as
AA better
is is results.
installed.
installed.

• It is• important
A main switch (*C) that can take the load without noticable voltage drop must be installed in the main positive lead so the power
use a good
that you use good cable
cable size
size and
and batteries
batteries with
with aa high
high cranking
crankingcapacity
capacitytotofeed
feedthe
thethruster,
thruster,because
becauseititisisthe
theactual
for the thruster can be turned off independently of the rest of the system when not on board or in emergencies. This should be placed
actual
voltage
voltage at the
the motor
motor while
while running
runningthe
the thrusterthat
thatdecides
decidesthe
the outputrpm
rpmofofthe
the motor and thereby the actual thrust. Please see the
in anateasily accessible place and thethruster
boats instructions shouldoutput
include informationmotor
that and
this thereby the
should be actual
turned offthrust. Please
like the other see
mainthe list
list
belowbelow for of
advised
for advised
switches
min. sizes of cables and batteries. You can of course use larger cables for even better results.
themin.
boat.sizes of cables and batteries. You can of course use larger cables for even better results.

• A main
• We switch
also advice that
(*C) that can take
can
to install atake
fusethe
the load
load
(*D) without
in without
the noticable
noticable
positive voltage
voltage
lead for drop
drop
protection mustbe
must
agains beinstalled
shortinstalledin in
circuiting ofthe
the main
main
the positive
positive
main lead
lead
cables. so
thethe
sofuse
This power
power
should for
be the
for the
of athruster
thruster can
adequatecanquality
be turnedbeoff
turned
which offnormally
independently
independently of the rest
means of of
thatthe isrest
itthe of thewhen
system
physically system aswhen
largenot on not
board
these on board
or less
have in or in emergencies.
emergencies.
voltage dropThis
thanshould Thisbeshould
the simple / smallbe
placed placed
inones.
an easily
It
in anshould
easilyplace
accessible accessible
be of the theplace
andslow typeand
boats the boats
instructions
and sized instructions
should
to take theinclude
amperage should include
information
draw forthatinformation
this 5should
atleast that this should
be turned
minutes. off likebe
theturned off like
other main the other
switches main
of the boat.
switches of the boat.
• We• also advice to install a fuse (*D) in the positive lead for protection agains short circuiting of the main cables. This fuse should be of a
Remember to use ignition protected fuses and switches if fitted in areas that require this feature.
• We also advice
adequate qualitytowhich
installnormally
a fuse (*D)
means in the
thatpositive lead forlarge
it is physically protection
as theseagains
haveshort circuiting
less voltage of the
drop thanmain cables./ This
the simple smallfuse
ones.should be
It should
be•aofA
of adequate
circuit
the slow quality
breaker
type andwhich
can sized normally
be used instead
to take means
the of thethat
amperage fuseit and
is physically
draw main powerlarge
for atleast as these
switch as long
5 minutes. have
as theless voltage drop
functionality than
is the the simple / small ones. It
same.
should be of the slow type and sized to take the amperage draw for atleast 5 minutes.
• The cable ends must be fitted with terminals and these must be well isolated against contact with anything but the proper connection
• Remember to use ignition protected fuses and switches if fitted in areas that require this feature.
• Remember
point. to use ignition protected fuses and switches if fitted in areas that require this feature.
• A circuit breaker can be used instead of the fuse and main power switch as long as the functionality is the same.
• If thebreaker
• A circuit main switch
can beandused
fuse instead
are installed
of thein fuse
the same
and maingas area
powerthey also have
switch to be
as long asignition protected. is the same.
the functionality
• The cable ends must be fitted with terminals and these must be well isolated against contact with anything but the proper connection point.
• The• The
cable negative / minus
ends must be cable connects
fitted with to theand
terminals (-) terminal.
these must Bolt be
M10.wellTighten
isolatedwithagainst
25 Nm contact
/ 18,43 lb/ft.
with anything but the proper connection
• If the main switch and fuse are installed in the same gas area they also have to be ignition protected.
point.
• The positive / plus cable connects to the "+" terminal. Bolt M10. Tighten with 25 Nm / 18,43 lb/ft.
• IfThe
thenegative
main switch andcable
/ minus fuse connects
are installed in the
to the same gas
(-) terminal. area
Bolt they
M10. also have
Tighten with to
25be
Nmignition
/ 18,43protected.
lb/ft.
SE 60/185S ignition protected thruster assembly 1.0 - 2007 
• The negative/ /plus
The positive minus cable
cable connects
connects to the
to the "+" (-) terminal.
terminal. BoltBolt
M10.M10. Tighten
Tighten withwith 25 Nm
25 Nm / 18,43
/ 18,43 lb/ft.lb/ft.

• The positive / plus cable connects to the "+" terminal. Bolt M10. Tighten with 25 Nm / 18,43 lb/ft.

SP75Ti /& SP95Ti


SE80/185T ignition
SE100/185T protected
Ignition thruster
Protected assembly
thruster assembly
1.2.1 -1.0
2007
- 2007 9

Pin configuration in contacts

3 4 4 3

SIDEPOWER SIDEPOWER
THRUSTER THRUSTER

1 2 2 1
ON ON OFF ON ON OFF
SLEIPNER SLEIPNER

Control panel and control-leads


Control panel and control-leads
• You can install as many panels as you wish by using optional Y-connectors. If two or more panels are operated at the same time in
• opposite
You can directions, the electronic
install as many panels as controlbox
you wish bywill stopoptional
using the thruster until it only
Y-connectors. receives
If two a signal
or more panelstoare
go in one direction.
operated at the same time in
opposite directions, the electronic controlbox will stop the thruster until it only receives a signal to go in one direction.
• When using original Sidepower equipment it is all "plug & go".
• When using original Sidepower equipment it is all "plug & go".
• If the drive direction of the thruster is the opposite of what ex-pected, the blue and grey wire must be changed on each panel.
• If the drive direction of the thruster is the opposite of what ex-pected, the blue and grey wire must be changed on each panel.
• The mechanical installation of the panel is described in the manual following the panel.
• The mechanical installation of the panel is described in the manual following the panel.
• The IP thruster is gas proof based on the control panel lead ending outside of the area that requires ignition protection. The prefitted
• control
The IP lead must
thruster is be
gasfitted
proofinbased
the boat
on so
thethere is panel
control no risklead
of damage to the insulation,
ending outside of the areacausing explosive
that requires gasprotection.
ignition penetration.
The prefitted
control lead must be fitted in the boat so there is no risk of damage to the insulation, causing explosive gas penetration.
• The thruster control should be placed in a position were it is easy to use, and it is very common to use the thruster at the same time
• as
Theyour gear control
thruster / throttleshould
lever be
so itplaced
is normally a userwere
in a position friendly
it issolution
easy to to beand
use, ableit to
is access these with
very common one
to use thehand for each
thruster at thecontrol.
same time as
your gear / throttle lever so it is normally a user friendly solution to be able to access these with one hand for each control.
Pin configuration of 4 pole AMP contact:
Pin configuration of 4 pole AMP contact:
Pin1: BLACK = Ground
Pin1: BLACK = Ground
Pin2: BLUE = Engages thruster SB solenoid
Pin2: BLUE = Engages thruster SB solenoid
Pin3: GREY = Engages thruster Port solenoid
Pin3: GREY = Engages thruster Port solenoid
Pin4: RED = Positive voltage for control panel
Pin4: RED = Positive voltage for control panel

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 10


SP75Ti / SP95Ti ignition protected thruster assembly 1.2.1 - 2007 10
6 1230i

SE80/185T
Electronic
A1 A2 white control box

SP75Ti /&SP95Ti
M

SE100/185T
Thermal

ignition
switch

Ignition
75 3 4 21 86 9

protected
red red grey

Protected
thruster
red red
grey 4
"Visual" wiring diagram

blue

thruster
3
blue
black 2
black

assembly
Battery brown 1
12V

assembly
or
24V

1.2.1 -1.0
2007
- 2007
Battery Fuse
main
switch

11
Technical wiring diagram

4 pin
On Motor AMP
connector
blue 4 Fused 9 red (+)
(sig -) inside 1A 4

8 blue
(sig +) 2
red 3 Electronic
interface box
red
6 1230i
white 7
2 black (-)
1
1

6 grey
(sig +) 3
grey 5
(sig -)
A2
black
M
A1 brown
Battery
Fuse
Thermal main
switch switch

Electrical installation of stern thruster systems


y We advice to use different battery banks for each thruster to ensure
maximum performance when both are used at the same time.
y When using the original Sidepower control cables just connect them
to the corresponding joystick
y There are no plus/positive power connected from the bowthruster

Visual connection diagram for dual joystick panel


SIDEPOWER
THRUSTERS

To bowthruster

BOW

To sternthruster STERN

ON ON OFF
SLEIPNER

Wiring diagram (simplified) for dual joystick panel


yellow

Joystick ON / OFF Joystick


for stern- Control System for bow-
thruster light thruster

Positive lead from


sternthruster have been
black
grey
blue
red
black
grey

removed in panel to
blue

avoid current leakage


between different
battery banks if the
thrusters are powered
by different battery
banks.

STERN BOW

SP75Ti /&SP95Ti
SE80/185T ignition
SE100/185T protected
Ignition thruster
Protected assembly
thruster assembly
1.2.1 -1.0
2007
- 2007 12
Checklist
 Propeller is fastened correctly to the shaft.

 Propeller turns freely in tunnel.

 The zinc-anode holding screw is tightened well with thread glue.

 There is a sturdy additional support under the electric motor, taking the weight load of the electromotor assembly away
from the stern tunnel.

 All electrical wiring, cable sizes and battery capacity is according to the thruster installation manual.

 All bolts are securely tightened and sealant are applied as instructed.

 Anti-fouling have been applied to the gearhouse and propeller but NOT on the zincanode or the gearhouse lid where the
propeller is fastened.

 Correct drive direction as per controlpanel.

 All electrical connections are clean, dry and tight, and the correct cable, fuse and main switch sizes have been used.

 The bolts holding the gearhouse and motorbracket together are tightened correctly.

Very important for IP protection:

 The main power cables have securely been connected as described.

 The control lead ends out of the explosive area and has been properly fitted and secured against damage.

The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled.

Signed: ..................................... Date: .......................................

Extra pre-delivery tests by installer / yard who does not use other quality control systems !

Thruster type: ................................................. Voltage: ......................

Serial number: .....................................................................................

Date of delivery: ..................................................................................

Correct drive direction as per controlpanel: .......................................

Voltage at thruster when running: ......................................................

Battery cable size used: .....................................................................

Other comments by installer:

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 13


Important user precautions

 Ensure that you know the location and how to operate the main battery switch and that disonnects the thruster from all power sources
(batteries) so that the thruster can be turned off in case of a malfunction.

 Always turn the main power switch off before touching any part of the thruster, as an incidental start while touching moving parts can
cause serious injuries.

 Always turn the control device off when the thruster is not in use.

 The maximum continous usage time of the electrical thruster is approximately 3 minutes. The electromotor has a built in thermal cut-off
switch that will shut off the electromotor if it is overheating and re-engage it when it has cooled down some. This should be considered
when planning your manouvering.

 This also means that the thruster will limit its total running time per time period so that you can not count on the thruster to hold you
in a current and sidewind for extensive time periods. Depending on the ambient temperatures etc. the thruster will be able to run ap-
proximately 10 % of the time.

 Never use a thruster close to somebody in the water, as the thruster will draw objects close by into the tunnel and contact with the
rotating propellers will cause serious injuries.

 With the boat on land, only run the thruster for a fraction of a second, as without resistance it will accelerate very fast to a damaging
rpm. Also, while the thruster is in air, make sure that the propellers have come to a complete stop before performing a direction change
of the thruster, as it might cause damage to the thruster.

 If the thruster stops giving thrust while the electromotor is running, chances are that there is a problem in the drive-system. You must
then immediately stop trying to run it, and turn it off, as running the electromotor for more than a few seconds without resistance from
the propeller, can cause serious damage to the electromotor.

 When leaving the boat always turn off the main power switch for the thruster.

 We advice to always keep the main engine(s) running while using a thruster. This will keep the batteries in a good charge condition.
This will also give better performance to the thruster, as a higher voltage at the thruster results in a higher torque (power) in the elec-
tromotor.

 Please note that the performance of a thruster strongly depends on the voltage available at the electromotor. This voltage will decrease
by time because aging batteries have a reduction of capacity. By installing new batteries the effect of the thruster should be back at
the original level.

 Make sure that only one control is used at the same time, if two panels are operated in opposite directions at the same time the thruster
will not run at all. If they are operated in the same direction the thruster will run in this direction.

 If the thruster is not performing or functioning as usual, the cause for this must be found and corrected as soon as possible so to
avoid causing any other or further dammage to the equipment. You must also turn off the main battery switch immediately in case the
problem is of electric origin.

 To activate the docking control panel, push the two “ON” buttons simultaneously.

 The docking control panel shuts of automatically approx. 25 minutes after it was energized. To use the docking control panel later, push
the two “ON” buttons simultaneously.

 The boat switch is an on/off switch device only that controls your thruster(s). The thruster(s) will run at a constant speed regardless of
how hard you pull/push the control switch.

Warning:
 Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster ass-
mebly inside the boat can cause an explosion with very serious consequences.

 If there is a problem with your Ignition Protected stern thruster, please contact your dealer.

 Danger: NEVER Disassemble any part of the Ignition Protected stern thruster assembly

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 14


To turn panel ON Turn boat to port
Bow+Stern
Thruster

To turn panel OFF Turn boat to starboard

How to use Sidepower thrusters

How to
to use
use aabowthruster
bowthruster
1.
1. Turn main power switch for the bowthruster
bowthruster on.
on. (Always
(Always turn
turn off
off the
the main
main power
power switch
switch when
when not
not onboard.)
onboard.)

2.
2. Please take some time to exercise thruster
thruster usage
usage in
in open water
water to avoid damages
damages to your boat.

3.
3. Turn the controlpanel
controlpanel on
on by
by pushing
pushing both
both "ON"
"ON" buttons
buttons on
on the
the original
original Sidepower
Sidepowerpanel
panelsimultaneously.
simultaneously.IfIfanother
anothertype
typeofofcontrol
controlisis
installed,
installed, engage
engage the
the On/Off
On/Off switch
switch for
for the
the bowthruster.
bowthruster.

4.
4. Turn the bow in the desired
desired direction
direction by by pushing
pushingthe thered
redbutton
buttonfor
forport
portmovement
movementororthe thegreen
greenbutton
buttonfor
forstarboard
starboardmovement.
movement.If Ifyou
you
have a joystick
joystick control,
control, move
move itit in
in the
the direction
direction you
you wish
wishthe
thebow
bowtotomove.
move.Other
Othercontrols
controlslike
likefootswitches
footswitchesorortoggle-switches
toggle-switches ononthethe
throttle
throttle can
can be
be used.
used.These
Thesearearenormally
normallylogically
logicallyinstalled, soso
installed, byby
engaging thethe
engaging portport
control, the the
control, bowbow
goes portport
goes etc.etc.
In case of any
In case of any
doubts, try in open
open waters
waters first.
first.

5.
5. Depending
Depending on on the
the sideways
sidewaysspeed
speedofofthe
thebow,
bow,you
youmust
mustdisen-gage
disen-gagethe
thecontrol
controldevice
deviceshortly
shortlybefore
beforethe
thebow
bowisisininthe
thedesired
desired direc-
direction, asboat
tion, as the the boat will continue
will continue to move
to move after after stopping
stopping the bowthruster.
the bowthruster.

How to use
use aasingle
singlestern
sternthruster
thruster
Some boats might however have installed
installed a single stern thruster
thruster because
because of space limitation
limitation in
in the bow. In this case the stern
thruster
thruster is used in the same way as a single
single bow thruster
thruster (see above) for moving the boat's stern.

How toto use


useaabow bowandandstern
sternthruster
thrustercombined
combined
The combination
combination of of aa bow
bow and
and stern
stern thruster
thrusteroffers
offerstotal
totalmanouverability
manouverabilitytotothe
theboat
boatand
andthe
theopportunity
opportunitytotomove
movethethebow
bowand
andthethe
stern separately
separately from from each
each other.
other. This
This enables
enables you
you to
to move
move the
the boat
boat sideways
sidewaysin in both
bothdirections
directionsand
andtototurn
turnthe
theboat
boataround
aroundit's
it'sown
axis
own staying
axis stayingat theatsame place.place.
the same
•• Again, ifif in
in doubt,
doubt,try
tryininopen
openwater
waterfirst!
first!

SP75Ti /&SP95Ti
SE80/185T ignition
SE100/185T protected
Ignition thruster
Protected assembly
thruster assembly
1.2.1 -1.0
2007
- 2007 15
1

1 Power & control cables


2
2 Ignition protected casing
3 Motorbracket for holding motor and
gearhouse together on the tunnel.
4 Flexible coupling secures the electromo-
tor if propeller is jammed. Changeable
from inside the boat.
5 5-blade skew Q-PROP propeller for
ultimate performance.
6 Prefilled &sealed gearleg.
3
7 Changeable zincanode protects gear-
4
house from corrosion in seawater.

5 6 7

2 3 4
1
Fastening screw for zincanode 1 2 3 4
1
2
Zincanode
3
Propeller lock nut
4 Washer
5
Drivepin for propeller
Locktite
Locktite

Maintenance

» Keep the propeller and gearhouse clean from growth by painting with antifouling before every season.
PS ! The zinc anode, sealing and propeller shafts must abso-lutely not be painted. Be careful that you don't fill paint in the
"tracks" in the gearhouse that the propeller hub moves in.
» Change the zinc anode before every season, or when about half the anode is gone. Always use a sealant on the screw holding
the zincanode to ensure that it does not fall off. Please observe that in some waterconditions it can be necessary to install an extra
zincanode to ensure that it lasts for the whole period between regular service lifts of the boat. Consult your dealer for information on
how to do this.
» As a part of the seasonal service of your boat, and before every season, always check that:
• The propeller is securely fastened
• The bolts holding the electric motor to the motorbracket are fastened correctly.
• The area where the thruster is installed is clean and dry. If there are signs of water you must try to find the source and eliminate it.
• All electrical connections are clean and fastened firmly.
• Make sure that your batteries are in a good condition so that the thruster gets a good voltage. Old or bad batteries will give a re-
duced performance from the thruster.

Warning:
 Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster ass-
mebly inside the boat can cause an explosion with very serious consequences.

 If there is a problem with your Ignition Protected stern thruster, please contact your dealer.

 Danger: NEVER Disassemble any part of the Ignition Protected stern thruster assembly

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 16


Trouble shooting
Before seeking assistance at the help desk of your Sidepower dealer / distributor please perform these tests and make notes of all mea-
surements to ensure that they have as much information as possible to work on.
NB! All check points and solutions must be carried out after consulting the relevant information elsewhere in this manual to under-stand how
the system is intended to work. If you are unable to understand what to check, you must consult a professional.

Check Solution
» The electromotor runs, but there is no thrust.
If the flexible coupling between the motor and dri- Check the flexible coupling and the motor installation to ensure correct con-
veshaft is not fitted correct inside the boat nection of the flexible coupling before re-fitting the electromotor

Are the propellers in the tunnel fastened correctly Re-fasten or replace the propeller and/or key.
on the prop-shaft (key present)

With the motor removed, turn the driveshaft from In case of a failure inside the gearhouse, we advice to get a replacement gear-
inside the boat to feel if the gears are engaging and house instead of attempting to repear the internal gear and bearing system.
turning the prop-shaft.

» The thruster does not start at all or works only in one direction.
Check that the voltage of the electromotor are cor- If wrong, contact your dealer or distributor to obtain parts with the correct voltage.
rect for your installation by their labels.

Check the voltage at the thruster between main minus The no load voltage should be:
input (A1 on motor) and main plus input point: 12V system =12,7V / 24V system = 25,4 V. If below 12,3V / 24,6V your bat-
teries are not in a good charge state or worn out and must be recharged or
replaced before trying to run the thruster.

Check the voltage at the thruster while you are try- If less than 8,5V at the thruster the voltage is to low for the thruster to operate cor-
ing to run it. Keep main engine(s) running to have rectly. In a 24V boat the thruster will operate down to approx. 12V, but the perfor-
continous charge to the batteries. mance will be very bad. Find and correct the reason for this low voltage which will
probably be one or more of these points: main battery cable sizes and connec-
tions, battery size and condition, fuse and main power switch performance.

If the main solenoids on the thruster are not even If the thruster runs in both directions, try the same in the connector that goes
trying to engage (clicking) they are probably not into the back of the control panel. If it also works in this position, check the
getting a "run" signal from the control system. Try contact and wires on the back of the panel and try to engage this again by
to run the thruster without the panel by directly con- pushing both ON buttons simultaneously. If the panel does not turn on (see
necting the red and the blue or the red and the grey control light), measure the voltage between the Red and the Black in the con-
wires in the controlcable contact coming from the tact going into the thruster. If the voltage is good, chances are that the panel
thruster. is not working.
If it works by the thruster, and not by the panel there is a bad contact or a
broken lead the controlcables between these two test points.
Measure that you have the correct voltage between the Red (+) and all the
other colours in the contact. If you do not get a reading.

Between main minus (A1 on motor) and the blue and the grey wire connec-
If the thruster does not run at all, or only in one direction ted to the sides of the main solenoids you should have the same voltage as
in the above tests, check the internal wiring on the between the main battery cables on the thruster.
thruster motor, solenoids and electronic motor inter- If not, check that the internal wiring on the solenoid is ok and measure that
face box to be in accordance with the wiring diagram there is contact through the magnetising spools of each side of the solenoid
and ensure that all connections are clean and tight. (measure between the red and blue on one side, and red and grey on the
other side with an Ohm meter.). If there are no contact between these, the
solenoid is broken and needs replacing.

» The thruster has an unexpected low performance.

Check voltage at thruster when running If less than 10,5 V / 21V the thruster will not perform at specified effect.

Check that all the brush-springs sits correctly on the If one or more brushes are loose/has no tension from the brush-spring, the
brushes in the electromotor. performance will be low.

Check that the propeller, gearhouse and tunnel is If there are growth in the tunnel, this will disturb / block the waterflow and
free from growth / barnacles etc. especially barnacles on the propeller will greatly reduce performance.

» The thruster runs for approximately 0,5 seconds every 4 seconds.

Solenoid flapping, most probable cause: low Re-charge battery(ies), if this is not sufficient, replace battery(ies).
voltage. Check for bad cable connections, if necessary tighten/re-adjust connections.
Check cable size in accordance to manual.
» The thruster runs for approximately 0,5 seconds every 10 seconds.

Solenoid lock-in, auto stop of thruster, auto retry Shut off thruster main switch, tap slightly on the solenoid to see if it will rele-
every 10 seconds. ase. Turn on thruster main switch. If solenoid is still in lock-in mode, replace
solenoid.

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 17


1. The equipment manufactured by Sleipner Motor AS (The “Warrantor”) is warranted to be free from defects in workmanship and mate-
rials under normal use and service.

2. This Warranty is in effect for of two years from the date of purchase by the user. Proof of purchase must be included, to establish that
it is inside the warranty period.

3. This Warranty is transferrable and covers the product for the specified time period.

4. In case any part of the equipment proves to be defective, other than those parts excluded in paragraph 5 below, the owner should do
the following:

(a) prepare a detailed written statement of the nature and circumstances of the defect, to the best of the Owner's knowledge, in-
cluding the date of purchase, the place of purchase, the name and address of the installer, and the Purchaser’s name, adress and
telephone number;

(b) the Owner should return the defective part or unit along with the statement referenced in the preceding paragraph to the warran-
tor, Sleipner Motor AS or an authorized Service Centre, postage/shipping prepaid and at the expense of the Purchaser;

(c) if upon the Warrantor’s or Authorized Service Centre’s examination, the defect is determined to result from defective material or
workmanship, the equipment will be repaired or replaced at the Warrantor’s option without charge, and returned to the Purchaser at
the Warrantor’s expense;

(d) no refund of the purchase price will be granted to the Purchaser, unless the Warrantor is unable to remedy the defect after having
a reasonable number of opportunities to do so. Prior to refund of the purchase price, Purchaser must submit a statement in writing
from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been
complied with and that the defect remains;

(e) warranty service shall be performed only by the Warrantor, or an authorized Service Centre, and any attempt to remedy the defect
by anyone else shall render this warranty void.

5. There shall be no warranty for defects or damages caused by faulty installation or hook-up, abuse or misuse of the equipment includ-
ing exposure to excessive heat, salt or fresh water spray, or water immersion except for equipment specifically designed as water-
proof.

6. No other express warranty is hereby given and there are no warranties which extend beyond those described in section 4 above.
This Warranty is expressly in lieu of any other expressed or implied warranties, including any implied warranty of merchantability,
fitness for the ordinary purposes for which such goods are used, or fitness for a particular purpose, and any other obligations on the
part of the Warrantor or its employees and representatives.

7. There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives for injury to
any person or persons, or damage to property, loss of income or profit, or any other consequential or resulting damage or cost which
may be claimed to have been incurred through the use or sale of the equipment, including any possible failure or malfunction of the
equipment, or part thereof.

8. The Warrantor assumes no liability for incidental or consequential damages of any kind including damages arising from collision with
other vessels or objects.

SE80/185T & SE100/185T Ignition Protected thruster assembly 1.0 - 2007 18


23
30 13
20 12
19 Original model SP 75 Ti IP SP 95 Ti IP
27
20 Original model SE 80/185T SE 100/185T
Model period
Model period 09/07 < 09/07 <
Part # Part #
Ref: 12V 24V 12V 24V
30. Com ple te e le ctric m otor as s e m bly Part
6 0102
# 12 6 0102 24 Part 8 0102
# 12 8 0102 24
29.
Ref: Nut for solenoid cover 12V N/A
24V N/A12V N/A24V N/A
28. Solenoid cover N/A N/A N/A N/A
23 Complete electric motor assembly 6 0101 12 6 0101 24 6 0101 12 6 0101 24
27. Complete solenoid kit N/A N/A N/A N/A
22 Nut for solenoid cover NA NA NA NA
26. Solenoid N/A N/A N/A N/A
21 Solenoid
InternalCover
w iring loom NA NA
N/A NA
N/A NA
N/A N/A
25.
20
24. Complete solenoid
Electronic control
kit box NA NA
N/A NA
N/A NA
N/A N/A
19
23. Solenoid
Solenoid bracket kit NA NA
N/A NA
N/A NA
N/A N/A
22
29 21
28 19
26 18
25 17
24 16
23 15
22 14
21 22.
18 Key f or electric
Internal wiring motor
loom shaf t NA 10NA1440 10NA 1440 1440
10 NA 10 1440
21.
17 Electric
Electronic
motorcontrol box NA N/A
NA N/A
NA N/A
NA N/A
16 11 11
18 20. Brush springs for electric motor (kit) N/A N/A N/A N/A
16 Solenoid bracket kit NA NA NA NA
11a 11b 17 19. Brushes f or electric motor (kit) N/A N/A N/A N/A
15 Key for eletric motor shaft 10 1440 10 1440 10 1440 10 1440
34 Com ple te fle xible coupling N/A N/A N/A N/A
11c 14
33. Electric
Coupling, motor
engine side NA NA
N/A NA
N/A 7 NA
1458 7 1458
13
32. Brush
Rubber springs
elementfor motor (kit) NA NA
N/A NA
N/A 7 NA
1457 7 1457
10
14 31.
12 Coupling, gearhouse
Brushes for motor (kit) side NA N/A
NA N/A
NA 7 1456
NA 7 1456
15 18. Com ple te fle xible coupling 7 1450 7 1450 N/A N/A
11 Complete flexible coupling 7 1462 7 1462 N/A N/A
17. Rubber element 7 1451 7 1451 N/A N/A
11a Coupling, engine side N/A N/A 7 1457 7 1457
16. Oil containe r w ith holder 20 0300 20 0300 20 0300 20 0300
11b Rubber element N/A N/A 7 1458 7 1458
SP 75 Ti IP / SP 95 Ti IP

15. Oil hos e w ith hos e clam ps 20 0400 20 0400 20 0400 20 0400
14. Coupling,
11c Com ple tegearleg
m otorside brack e t N/A 8N/A
0500 1456
8 70500 4 1456
8 0500 8 0500
13 10
13. Complete
O-ring sealsmotor bracket
in motor bracket 8 0501 0501
781340 0501
7 81340 8 0501
7 1340 7 1340
SE80/185T IP & SE100/185T IP

9
12. Complete
Com ple te gearleg
ge arleg 8 0601 880600
0601 8 80600
0601 8 0600
8 0601 8 0600
9
12 7 10 9
8 8 11.
8 Gearleg
Gearleg boltbolt 7 1080 7 1080
7 1080 7 1080
7 1080 7 1080
7 1080 7 1080
11 11 10. Drive shaf t seal 7 1350 7 1350 7 1350 7 1350
7 Driveshaft key 6 1440 6 1440 6 1440 6 1440

SE80/185T & SE100/185T Ignition Protected thruster assembly


7 9. Drive shaf t key 6 1440 6 1440 6 1440 6 1440
6 6 Gasket 8 0610 8 0610 8 0610 8 0610
8. Propeller shaf t seal 6 1350 6 1350 6 1350 6 1350
5 Zink anode 7 1190 7 1190 7 1190 7 1190
8 8 7. Gasket 8 0610 8 0610 8 0610 8 0610
4
6. Locknut
Oil drain screw w ith gasket 4 1260 1260
641220 1260
6 41220 4 1260
6 1220 6 1220

1.0 - 2007
3
5. Propeller
Zinc anode washer 7 1181 1181
771190 1181
7 71190 7 1181
7 1190 7 1190
4.
2 Locknut
Propeller drivepin 6 1241 4 1260
6 1241 4 1260
6 1241 4 1260
6 1241 4 1260
3.
1 Propeller
Propeller w asher 7 1261 7 1181
7 1261 7 1181
7 1261 7 1181
7 1261 7 1181
2. Propeller drive pin 6 1241 6 1241 6 1241 6 1241
1. Propeller 7 1260 7 1260 7 1260 7 1260
5
5 4 3
4 3
1
1 2
22 6 1
2 3 4
1 5

19
Service Centres

Argentina Cyprus Israel South Africa


Trimer SA Ocean Marine Equipment Ltd Atlantis Marine Ltd. C-Dynamics
Limassol Tel Aviv Cape Town
Buenos Aires
Tel: +357 253 69731 Tel: +972 3 522 7978 Tel: +27 21 555 3232
Tel: +54 11 4580 0444 Fax: +357 253 52976 Fax: +972 3 523 5150 Fax: +27 21 555 3230
Fax: +54 11 4580 0440 oceanm@spidernet.com.cy www.c-dynamics.co.za
www.atlantis-marine.com
www.trimer.com.ar info@c-dynamics.co.za
Denmark atlantis@inter.net.il
trimer@trimer.com.ar
Gertsen & Olufsen AS Italy Spain
Australia Hørsholm Saim S.P.A. Imnasa Marine Products
AMI Sales Tel: +45 4576 3600 Assago-Milan Girona
Fax: +45 4576 1772 Tel: +39 02 488 531 Tel: +34 902 300 214
Freemantle, WA
www.gertsen-olufsen.dk Fax: +39 02 488 254 5 Fax: +34 902 300215
Tel: +61 89 331 0000 www.imnasa.com
info@gertsen-olufsen.dk www.saim-group.com
Fax: +61 89 314 2929 imnasa@imnasa.com
ami@amisales.com.au Japan
Estonia/Latvia/Lithuania Turtle Marine Inc. Sweden
Austria Miltec Systems OÜ Nagasaki Sleipner AB
G. Ascherl GmbH Tallin Tel: +81 95 840 7977 Strömstad
Tel: +372 5013997 Fax: +81 95 840 7978 Tel: +46 526 629 50
Hard, Bregenz
Fax: +372 6442211 www.turtle-marine.com Fax: +46 526 152 95
Tel: +43 5574 899000 www.miltec.ee
Fax: +43 5574 89900-10 info@turtle-marine.com www.sleipnerab.se
tony@miltec.ee
www.ascherl.at Malta Switzerland
office@ascherl.at Finland Marine Parts Technics AG
Nautikulma OY S & D Yachts Ltd.
Cali Volketswil
Benelux Turku Tel: +41 1 997 40 90
Tel: +358 2 2503 444 Tel: +356 21 339 908
ASA Boot Electro Fax: +356 21 332 259 Fax: +41 1 997 40 94
Fax: +358 2 2518 470 www.marineparts.ch
Watergang www.sdyachts.com
www.nautikulma.fi info@marineparts.ch
Tel: +31 20 436 9100 info@sdyachts.com
nautikulma@nautikulma .fi
Fax: +31 20 436 9109
Singapore/Malaysia/
www.asabootelectro .nl New Zealand
France Indonesia/Vietnam/Phillipines
info@asabootelectro.nl Advance Trident Ltd.
Kent Marine Equipment Island Marine Services Pte Ltd
Nantes Auckland
Brazil Singapore
Tel: +33 240 921 584 Tel: +64 9 845 5347
Electra Service Ltda. Tel: +65 6795 2250
Fax: +33 240 921 316 Fax: +64 9 415 5348
Guaruja Fax: +65 6795 2250
www.kent-marine.com www.advancetrident.com
Tel: +55 13 3354 3599 www.island-marine.com
contact@kent-marine.com service@advancetrident.com
Fax: +55 13 3354 3471 karl@island-marine.com
www.electraservice.br.com Germany Norway
Taiwan
albertoni@electraservice.com.br Jabsco GmbH Sleipner Motor AS Mercury Marine Supply
Norderstedt Fredrikstad Kaohsiung
Bulgaria Tel: +49 40 535 373-0 Tel: +47 69 30 00 60 Tel: +886 7 3317 293
Yachting BG Fax: +49 40 535 373-11 Fax: +47 69 30 00 70
Fax: +886 7 3314 232
Burgas www.side-power.com
Greece Turkey
tel: +359 56 919090 sidepower@sleipner.no
Amaltheia Marine
Denpar Ltd.
fax: +359 56 919091 Athens Poland
Istanbul
www.yachting.bg Tel: +30 210 2588 985 Taurus Sea Power SP. Z.O.O
Tel: +90 212 346 1332
info@yachting.bg Fax: +30 210 2588 986 Gdansk
www.amaltheiamarine.com Fax: +90 212 346 1329
Tel: +48 58 344 30 50
Canada amalmar@otenet.gr seda@denpar.com
Fax: +48 58 341 67 62
Imtra Corporation
Iceland Portugal UK
New Bedford, MA
Maras EHF Krautli Portugal Lda. Sleipner Motor Ltd.
Tel: +1 508 995 7000
Reykjavik Lisboa South Brent
Fax: +1 508 998 5359 Tel: +351 21 953 56 00
Tel: +354 555 6444 Tel: +44 1364 649 400
www.imtra.com Fax: +354 565 7230 Fax: +351 21 953 56 01 Fax: +44 1364 649 399
side-power@imtra.com www.maras .is www.krautli.com andy@sleipner.co.uk
gummi@maras .is contact@krautli.pt
China/Hong Kong United Arab Emirates
Storm Force Marine Ltd. India Russia Teignbridge Propellers & Marine
Wanchai, Hong Kong Indo Marine Engineering Co. Pvt. Ltd Standarte Equipment Co. Ltd.
Tel: +852 2866 0114 Pune, Maharashtra Starbeyevo Dubai
Tel: +91 20 2712 3003 Tel: +7 495 575 67 23 Tel: +971 4 324 0084
Fax: +852 2866 9260
Fax: +91 20 2712 2295 Fax: +7 495 575 39 77 Fax: +971 4 324 0153
www.stormforcemarine.com
siddharth@indogroup-asia.com www.standarte.ru teignpro@emirates.net.ae
sales@stormforcemarine.com
info@standarte.ru
Croatia Ireland USA
Sleipner Motor Ltd. Imtra Corporation
AC Yacht & nautical support New Bedford, MA
South Brent
Icici Tel: +1 508 995 7000
Tel: +44 1364 649 400 Fax: +1 508 998 5359
Tel: +385 51 704 500
Fax: +44 1364 649 399 www.imtra.com
Fax: +385 51 704 600 andy@sleipner.co.uk side-power@imtra.com
acy@net.hr

Sleipner Motor AS • P. O. Box 519, N-1612 Fredrikstad • Norway


Tel: +47 69 30 00 60 • Fax: +47 69 30 00 70 • sidepower@sleipner.no • www.side-power.com

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