BMFP Aep MSB CN 0041 Rev 1

Page No: Page 1 of 18 Material Submittal for Coating
Date & Revision: 09 March 2022, Rev. 1 Scheme of Slip Critical Bolted BMFP-AEP-MSB-CN- 004
Splice Connection Areas of
Prepared By: Access Engineering PLC Steel Structure
ACCESS ENGINEERING PLC
DESIGN AND CONSTRUCTION OF A

FLYOVER CONNECTING BALADAKSHA
MAWATHA AND CHITTAMPALAM A
GARDINER MAWATHA OVER RAILWAY
TRACK AND BEIRA LAKE IN SLAVE ISLAND
MATERIAL SUBMITTAL FOR COATING

SCHEME OF SLIP CRITICAL BOLTED
SPLICE CONNECTION AREA OF STEEL
STRUCTURE
CONTRACT PACKAGE NO. RDA/MFAP/GOSL/SI/FO/02
EMPLOYER:
ROAD DEVELOPMENT
AUTHORITY MINISTRY OF
HIGHWAYS
Version History
Revision Date Status Changes Overview

0 01/10/2021 Issued for approval Initial Issue
1 26/02/2022 Issued for approval Complete coating scheme
Classification: Restricted
1. DESCRIPTION
This document is intended to provide complete coating scheme for all faying surfaces, splice plates, fill
plates and bolts. Scheme will be complete in two stages one is in workshop and the second one is after the
installation. BMFP-AEP-MSB-CN-004-Rev 0 has been submitted for the workshop painting work in above
mentioned areas. In this revision further coating is described and relevant product data sheets also attached
for more technical details of the products.
2. GENERICS OF PROPOSED SYSTEM
Workshop coating
Two-component, moisture-curing zinc (ethyl) silicate primer (Certificate for ASTM A-490 class 'B' for slip
coefficient)
After installation coatings

Two component Zinc Phosphate Epoxy Coating followed by two component high build Aliphatic Acrylic
Polyurethane finish compliance with ISO 12944-C5-2018
3. SYSTEM SPECIFICATION DETAILS
COATINGS AT FAYING SURFACES FOR SLIP CRITICAL CONNECTIONS
In addition to the coatings mentioned in the below table, stripe coating shall be applied in nut and bolts and
slip critical areas before application of each main layer.
At Workshop After Installation

Component Paint Coating Paint Minimum Coating
thickness(microns) thickness(microns)
Faying surfaces Sigma Zinc 158 75 microns Sigmafast 278 100
Sigmafast 278 100
Sigmadur 550 60
Splice plates Sigma Zinc 158 75 microns Sigmafast 278 100

Sigmafast 278 100
Sigmadur 550 60
Fill plates Sigma Zinc 158 75 microns Sigmafast 278 100

Sigmafast 278 100
Nut and Bolts Sigmaprime 200 60

(HDG)
Sigmafast 278 100
Sigmafast 278 100
Sigmadur 550 60
Connection Gaps HEMPEL EPOXI

FILLER 35250 or
equivalent
ANENX A
PRODUCT TECHNICAL DATE SHEETS
1. SIGMA ZINC 158

2. SIGMAPRIME 200
3. SIGMAFAST 278
4. SIGMADU 550
PRODUCT DATA SHEET January 17, 2021 (Revision of April 18, 2018)
SIGMAZINC™ 158
DESCRIPTION
Two-component, moisture-curing zinc (ethyl) silicate primer
PRINCIPAL CHARACTERISTICS
• Certificate for ASTM A-490 class 'B' for slip coefficient
• Complies with the compositional requirements of SSPC-Paint 20, Level 2
• Anticorrosive primer for structural steel
• Suitable as a system primer in various paint systems based on unsaponifiable binders
• Galvanic action eliminates sub-film corrosion
• Can withstand substrate temperatures from –90°C (–130°F) up to 400°C (750°F), under normal atmospheric exposure
conditions
• When suitably topcoated provides excellent corrosion protection for steel substrates up to 540°C (1000°F)
• Good low-temperature curing
• Good impact and abrasion resistance
• Must not be exposed to alkaline (more than pH 9) or acidic (less than pH 5.5) liquids
COLOR AND GLOSS LEVEL

• Gray, greenish gray
• Flat
BASIC DATA AT 20°C (68°F)
Data for mixed product
Number of components Two
Mass density 2.3 kg/l (19.2 lb/US gal)
Volume solids 65 ± 2%
VOC (Supplied) Directive 1999/13/EC, SED: max. 219.0 g/kg

max. 507.0 g/l (approx. 4.2 lb/US gal)
Recommended dry film thickness 75 - 100 µm (3.0 - 4.0 mils) depending on system
Theoretical spreading rate 8.7 m²/l for 75 µm (348 ft²/US gal for 3.0 mils)
Dry to touch 30 minutes
Overcoating Interval Minimum: 12 hours

Maximum: Unlimited
Full cure after 12 hours
Shelf life Binder: at least 9 months when stored cool and dry
Pigment: at least 24 months when stored pigment moisture free
Notes:
- See ADDITIONAL DATA – Spreading rate and film thickness
- See ADDITIONAL DATA – Overcoating intervals
- See ADDITIONAL DATA – Curing time
Ref. 7558 Page 1/6

SIGMAZINC™ 158
RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES

Immersion exposure
• Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 µm (1.6 – 2.8 mils)
• Steel with approved zinc silicate shop primer; sweep blasted to SPSS-Ss, welds, rusty and damaged areas blast cleaned
to ISO-Sa2½
Atmospheric exposure conditions

• Steel; blast cleaned to ISO-Sa2½, blasting profile 40 – 70 µm (1.6 – 2.8 mils)
• Steel with approved zinc silicate shop primer; pretreated to to SPSS-Pt3
Substrate temperature and application conditions

• Substrate temperature during application and curing down to -5°C (23°F) is acceptable; provided the substrate is free
from ice and dry
• Substrate temperature during application up to 50°C (122°F) is acceptable
• Substrate temperature during application and curing should be at least 3°C (5°F) above dew point
• Relative humidity during curing should be above 50%
INSTRUCTIONS FOR USE

Mixing ratio by volume: binder to zinc powder 81:19
• Many of PPG's zinc silicates are supplied as two-pack materials consisting of a container with pigmented binder and a
drum containing a bag of zinc powder.
• To ensure proper mixing of both components, the instructions given below must be followed
• To avoid lumps in the paint do not add the binder to the zinc powder
• [1] Take the bag with zinc powder out of the drum
• [2] Shake the binder in the jerrycan a few times to reach a certain degree of homogenization
• [3] Pour about 2/3 of the binder into the empty drum
• [4] With the jerrycan now reduced in weight and containing more free space, shake it vigorously to obtain a homogeneous
mix with no deposits left on the bottom, and add this to the drum
• [5] Add the zinc powder gradually to the pigmented binder in the drum and, at the same time, continuously stir the
mixture by using a mechanical mixer (keep the speed low)
• [6] Stir the zinc dust powder thoroughly through the binder (high speed) and keep stirring until a homogeneous mixture is
obtained
• [7] Strain mixture through a 30 – 60 mesh screen
• [8] Agitate continuously during application (low speed). The use of a dedicated pump with a constant agitation for a zinc
silicate coating is recommended
Note: At application temperature above 30°C (86°F) addition of max 10% by volume of THINNER 90-53 may be necessary
Induction time
None
Ref. 7558 Page 2/6

SIGMAZINC™ 158
Pot life
12 hours at 20°C (68°F)
Note: See ADDITIONAL DATA – Pot life
Air spray
Recommended thinner
THINNER 90-53
Volume of thinner
0 - 10%, depending on required thickness and application conditions
Nozzle orifice
2.0 mm (approx. 0.079 in)
Nozzle pressure
0.3 MPa (approx. 3 Bar; 44 p.s.i.)
Note: A dedicated pump for a zinc silicate coating with constant agitation must be used
Airless spray
Recommended thinner
THINNER 90-53
Volume of thinner
Nozzle orifice
Approx. 0.48 – 0.64 mm (0.019 – 0.025 in)
Nozzle pressure
9.0 - 12.0 MPa (approx. 90 - 120 bar; 1306 - 1741 p.s.i.)
Note: A dedicated pump for a zinc silicate coating with constant agitation must be used
Ref. 7558 Page 3/6

SIGMAZINC™ 158
Brush/roller
• Only for touch-up and spot repair
• Roller application is not recommended
Recommended thinner
THINNER 90-53
Volume of thinner
5 – 15%
Note: Apply a visible wet coat with a max. dft of 25 µm (1.0 mils)|same for subsequent coats in order to obtain the required dft
Cleaning solvent
THINNER 90-53
Upgrading
• This is only valid for spray application
• If the DFT is below specification and an extra coat of SIGMAZINC 158 has to be applied, SIGMAZINC 158 should be
thinned down with 25 – 50% THINNER 90-53, in order to obtain a visible wet coat that remains wet for some time
ADDITIONAL DATA
Spreading rate and film thickness
DFT Theoretical spreading rate
75 µm (3.0 mils) 8.7 m²/l (348 ft²/US gal)

Notes:
- Maximum DFT when brushing: 35 µm (1.4 mils)
- Above 150 µm (6.0 mils) mudcracking can occur
- Average DFT 75 µm (3.0 mils) with a minimum of 60 µm (2.4 mils) on smooth non-pitted blast cleaned steel
- Average DFT 100 µm (4.0 mils) with a minimum of 75 µm (3.0 mils) on rough or pitted, blast cleaned steel
Ref. 7558 Page 4/6

SIGMAZINC™ 158
Overcoating interval for DFT up to 100 µm (4.0 mils) and 50% relative humidity
Overcoating with... Interval -5°C (23°F) 0°C (32°F) 10°C (50°F) 20°C (68°F) 30°C (86°F) 40°C (104°F)
recommended topcoats Minimum 24 hours 24 hours 18 hours 12 hours 6 hours 4 hours

Maximum Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
Notes:
- For recoating with itself to take required dft, recommend to apply within 2 days before full cure. No minimum recoating interval
limitation for itself.
- To confirm cure to topcoat, conduct a MEK rub test per ASTM D4752. A rating of 4 or higher is sufficient for topcoating
- For measuring of the curing, the MEK rub test according to ASTM 4752 is a suitable method: after 50 double rubs with a cloth soaked
in MEK (or alternatively THINNER 90-53) no dissolving of the coating should be observed
- Curing/recoating time will be shortened by the increase of humidity, please contact regional technical service team for details
- A mist coat / full coating application technique is required when topcoating to prevent application bubbling. Ensure dry spray is
removed from the surface
- SIGMAZINC 158 is a moisture curing zinc silicate, this means that it cures after sufficient exposure to moisture from the atmosphere
during and after application; it is recommended that relative humidity and temperature are measured during the curing time
- When curing conditions are unfavorable or when reduced overcoat times are desired, curing can be accelerated 4 hours after
application by: [1] Wetting or soaking with water, keeping the surface wet for the next 2 hours, followed by drying; [2] Wetting or soaking
with a 0.5% ammonia solution, followed by drying
- Maximum interval is only unlimited when the surface is free from any contamination
Curing time for DFT up to 100 µm (4.0 mils) and 50% relative humidity
Substrate temperature Dry to handle Full cure
-5°C (23°F) 2 hours 24 hours

0°C (32°F) 2 hours 24 hours
10°C (50°F) 1 hour 18 hours
20°C (68°F) 30 minutes 12 hours
Notes:
- SIGMAZINC 158 is a moisture curing zinc silicate, this means that it only cures after sufficient take up of water, (from the atmosphere)
during and after application
- It is recommended that relative humidity and temperature are measured during the curing time
- Relative humidity during curing recommended to be above 50%
- Adequate ventilation must be maintained during application and curing (please refer to INFORMATION SHEETS 1433 and 1434)
Pot life (at application viscosity)
Mixed product temperature Pot life
0°C (32°F) 24 hours

10°C (50°F) 16 hours
20°C (68°F) 12 hours
30°C (86°F) 6 hours
Ref. 7558 Page 5/6

SIGMAZINC™ 158
SAFETY PRECAUTIONS
• For paint and recommended thinners see INFORMATION SHEETS 1430, 1431 and relevant Material Safety Data Sheets
• This is a solvent-borne paint and care should be taken to avoid inhalation of spray mist or vapor, as well as contact
between the wet paint and exposed skin or eyes
WORLDWIDE AVAILABILITY
It is always the aim of PPG Protective and Marine Coatings to supply the same product on a worldwide basis. However, slight
modification of the product is sometimes necessary to comply with local or national rules/circumstances. Under these
circumstances an alternative product data sheet is used.
REFERENCES
• CONVERSION TABLES INFORMATION SHEET 1410
• EXPLANATION TO PRODUCT DATA SHEETS INFORMATION SHEET 1411
• SAFETY INDICATIONS INFORMATION SHEET 1430
• SAFETY IN CONFINED SPACES AND HEALTH SAFETY, EXPLOSION HAZARD – INFORMATION SHEET 1431
TOXIC HAZARD
• SAFE WORKING IN CONFINED SPACES INFORMATION SHEET 1433
• DIRECTIVES FOR VENTILATION PRACTICE INFORMATION SHEET 1434
• CLEANING OF STEEL AND REMOVAL OF RUST INFORMATION SHEET 1490
• SPECIFICATION FOR MINERAL ABRASIVES INFORMATION SHEET 1491
• RELATIVE HUMIDITY – SUBSTRATE TEMPERATURE – AIR TEMPERATURE INFORMATION SHEET 1650
WARRANTY
PPG warrants (i) its title to the product, (ii) that the quality of the product conforms to PPG’s specifications for such product in effect at the time of manufacture and (iii) that the product shall be delivered free of the
rightful claim of any third person for infringement of any U.S. patent covering the product. THESE ARE THE ONLY WARRANTIES THAT PPG MAKES AND ALL OTHER EXPRESS OR IMPLIED WARRANTIES, UNDER
STATUTE OR ARISING OTHERWISE IN LAW, FROM A COURSE OF DEALING OR USAGE OF TRADE, INCLUDING WITHOUT LIMITATION, ANY OTHER WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR USE,
ARE DISCLAIMED BY PPG. Any claim under this warranty must be made by Buyer to PPG in writing within five (5) days of Buyer’s discovery of the claimed defect, but in no event later than the expiration of the
applicable shelf life of the product, or one year from the date of the delivery of the product to the Buyer, whichever is earlier. Buyer’s failure to notify PPG of such non-conformance as required herein shall bar
Buyer from recovery under this warranty.
LIMITATIONS OF LIABILITY
IN NO EVENT WILL PPG BE LIABLE UNDER ANY THEORY OF RECOVERY (WHETHER BASED ON NEGLIGENCE OF ANY KIND, STRICT LIABILITY OR TORT) FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR
CONSEQUENTIAL DAMAGES IN ANY WAY RELATED TO, ARISING FROM, OR RESULTING FROM ANY USE MADE OF THE PRODUCT. The information in this sheet is intended for guidance only and is based upon
laboratory tests that PPG believes to be reliable. PPG may modify the information contained herein at any time as a result of practical experience and continuous product development. All recommendations or
suggestions relating to the use of the PPG product, whether in technical documentation, or in response to a specific inquiry, or otherwise, are based on data, which to the best of PPG’s knowledge, is reliable. The
product and related information is designed for users having the requisite knowledge and industrial skills in the industry and it is the end-user’s responsibility to determine the suitability of the product for its own
particular use and it shall be deemed that Buyer has done so, as its sole discretion and risk. PPG has no control over either the quality or condition of the substrate, or the many factors affecting the use and
application of the product. Therefore, PPG does not accept any liability arising from any loss, injury or damage resulting from such use or the contents of this information (unless there are written agreements
stating otherwise). Variations in the application environment, changes in procedures of use, or extrapolation of data may cause unsatisfactory results. This sheet supersedes all previous versions and it is the
Buyer’s responsibility to ensure that this information is current prior to using the product. Current sheets for all PPG Protective & Marine Coatings Products are maintained at www.ppgpmc.com. The English text of
this sheet shall prevail over any translation thereof.
The PPG logo, and all other PPG marks are property of the PPG group of companies. All other third-party marks are property of their respective owners.
Ref. 7558 Page 6/6

PRODUCT DATA SHEET February 18, 2022 (Revision of February 7, 2022)
SIGMAFAST™ 278
DESCRIPTION
Two-component, high solids, zinc phosphate epoxy primer and buildcoat
• Epoxy primer or buildcoat in protective coating systems
• Excellent corrosion resistance in atmospheric exposure
• Cures at temperatures down to -5°C (23°F)
• Speed curing in steel fabrication
• Easy application by airless spray
• Wide application range
• ACQPA 27752-certified

• Redbrown, gray and a selected range of (MIO) colors
• Semi-gloss
Notes:
- Epoxy coatings will chalk and fade upon exposure to sunlight, elevated temperatures, or chemical exposure. Discoloration and normal
chalking do not impact performance. Light colors will darken over time. Some batch-to-batch variation in color is to be expected. Color
matches are approximate.
- The addition of a UV stable topcoat should be considered when using epoxy coatings in cosmetic areas
VOC (Supplied) Directive 2010/75/EU, SED: max. 153.0 g/kg

UK PG 6/23(92) Appendix 3: max. 230.0 g/l (approx. 1.9 lb/US gal)
EPA Method 24: 220.0 g/ltr (1.8 lb/USgal)
Recommended dry film thickness 75 - 250 µm (3.0 - 10.0 mils)
Dry to touch 1 hour
Overcoating Interval Minimum: 2 hours

Maximum: Extended
Full cure after 4 days
Ref. 6829 Page 1/6

SIGMAFAST™ 278
Shelf life Base: at least 24 months when stored cool and dry
Hardener: at least 24 months when stored cool and dry
Notes:

• Apply this product to the specified thickness as soon as possible after the surface is prepared
Substrate conditions
• Steel; blast cleaned to ISO-Sa2½ or minimum SSPC SP-6, blasting profile 40 – 70 µm (1.6 – 2.8 mils) or power tool
cleaned to minimum ISO-St3 / SSPC SP3
Primed steel or previous coat

• Previous suitable coat must be dry and free from any contamination
• Surface of previous coat should be sufficiently roughened if necessary
• When applied to zinc silicate, a mist coat and full coat technique is required
Galvanized steel
• The surface must be properly prepared, dry, clean and free of any contamination
• The surface should be sufficiently roughened by sweep blasting to achieve a uniform matt appearance
• Sweep blast in accordance with the SSPC SP-16 guidelines
Stainless steel
• The surface must be properly prepared, dry, clean and free of any contamination
• The surface should be sufficiently roughened by sweep blasting with inert non-metallic abrasives
• Sweep blast in accordance with the SSPC SP-16 guidelines
Thermal Sprayed Metallization (TSM)

• Surface must be dry and free from any contamination
• The mist coat / full coat technique is required. See mist coat thinning recommendation in the Instructions For Use part
below
Ref. 6829 Page 2/6

SIGMAFAST™ 278

• Substrate temperature during application and curing down to -5°C (23°F) is acceptable; provided the substrate is free
from ice and dry

Mixing ratio by volume: base to hardener 75:25 (3:1)
• The temperature of the paint should preferably be above 15°C (59°F), otherwise extra thinner may be required to obtain
application viscosity
• Adding too much thinner results in reduced sag resistance and slower cure
• Thinner should be added after mixing the components
Induction time
None
Pot life
1 hour at 20°C (68°F)
Air spray
Recommended thinner
THINNER 91-92
Volume of thinner
Nozzle orifice
1.7 – 2.0 mm (approx. 0.070 – 0.079 in)
Nozzle pressure
Ref. 6829 Page 3/6

SIGMAFAST™ 278
Airless spray
Recommended thinner
THINNER 91-92
Volume of thinner
0 - 10%, 30 - 40% when mist coat applied
Nozzle orifice
Approx. 0.46 – 0.53 mm (0.018 – 0.021 in)
Nozzle pressure
Brush/roller
Recommended thinner
THINNER 91-92
Volume of thinner
0 – 5%
Notes:
- Application by roller will leave roller marking and is suitable for minimum DFT requirements only
- A roller suitable for epoxy application must be used
- Application by brush may show brush marking, due to the thixatropic nature of the paint and is most suitable to small areas, tight angle
areas or for stripe coating or touch-up
Cleaning solvent
THINNER 90-53
ADDITIONAL DATA

Ref. 6829 Page 4/6

SIGMAFAST™ 278
Overcoating interval for DFT up to 125 µm (5.0 mils)
Overcoating with... Interval -5°C (23°F) 0°C (32°F) 10°C (50°F) 20°C (68°F) 30°C (86°F)
various epoxy coatings, Minimum 24 hours 14 hours 4 hours 2 hours 1 hour

polyurethane coatings, Maximum Extended Extended Extended Extended Extended
and PSX
Notes:
- Actual maximum overcoating times will be influenced by local conditions
- A detergent wash with PREP 88 or equivalent is recommended prior to application of topcoats after 30 days of exposure if chalking or
contamination is present
- To ensure optimal adhesion of the next coat, the surface must be dry and free from all contaminations (oil, grease, chalking, etc...)
which would require cleaning and/or abrading
Curing time for DFT up to 125 µm (5.0 mils)
Substrate temperature Dry to touch Dry to handle Full cure
-5°C (23°F) 16 hours 38 hours N/A

0°C (32°F) 11 hours 24 hours 21 days
30°C (86°F) 1 hour 2 hours 3 days
Note: Adequate ventilation must be maintained during application and curing
0°C (32°F) 10 hours

10°C (50°F) 3 hours
20°C (68°F) 1 hour
30°C (86°F) 30 minutes
SAFETY PRECAUTIONS
• See Safety Data Sheet and product label for complete safety and precaution requirements
Ref. 6829 Page 5/6

SIGMAFAST™ 278
REFERENCES
WARRANTY
Ref. 6829 Page 6/6

PRODUCT DATA SHEET February 25, 2021 (Revision of January 17, 2021)
SIGMAPRIME® 200 SERIES
DESCRIPTION
Universal epoxy anticorrosive primer, based upon pure epoxy technology
• Universal epoxy primer system suitable for ballast tanks, deck, topside, superstructure, hull, cargo oil tanks and cargo
holds
• Excellent anticorrosive properties and water resistance
• Surface tolerant primer
• Good chemical resistance
• Good abrasion resistance for dedicated areas of application
• Excellent adhesion to steel, shop primer, galvanized steel and non-ferrous metals
• Excellent recoatability
• Suitable for application and curing in a wide range of climatic conditions
• Suitable for bulk supply and twin feed application
• Suitable on wet blast cleaned substrates (damp or dry)

• Alu light, alu yellow, gray, yellow/green, redbrown
• Eggshell
Note: Alu Light and Alu Yellow are available with SIGMAPRIME 200K version
Mass density SIGMAPRIME 200: 1.3 kg/l (10.8 lb/US gal)

SIGMAPRIME 200 K: 1.4 kg/l (11.7 lb/US gal)
Volume solids SIGMAPRIME 200: 57 ± 2%
SIGMAPRIME 200 K: 60 ± 2%
VOC (Supplied) Directive 1999/13/EC, SED: max. 326 g/kg (SIGMAPRIME 200)
max. 430.0 g/l (approx. 3.6 lb/gal) (SIGMAPRIME 200)
Directive 1999/13/EC, SED: max. 287 g/kg (SIGMAPRIME 200 K)
max. 392.0 g/l (approx. 3.3 lb/gal) (SIGMAPRIME 200 K)
Recommended dry film thickness See spreading rate tables
Theoretical spreading rate SIGMAPRIME 200: 3.8 m²/l for 150 µm (152 ft²/US gal for 6.0 mils)
SIGMAPRIME 200 K: 6.0 m²/l for 100 µm (241 ft²/US gal for 4.0 mils)
Dry to touch 1.5 hours
Overcoating Interval See overcoating tables
Ref. 7416 Page 1/7

Notes:

Immersion exposure
• Steel or steel with not approved zinc silicate shop primer; blast cleaned (dry or wet) to ISO-Sa2½, blasting profile 30 - 75
µm (1.2 – 3.0 mils)
• Steel with approved zinc silicate shop primer; weld seams and areas of damaged shop primer or breakdown should be
blast cleaned to ISO-Sa2½, blasting profile 30 - 75 µm (1.2 – 3.0 mils) or power tool cleaned to SPSS-Pt3
• Coated steel; hydrojetted to VIS WJ2L (blasting profile 30 – 75 µm (1.2 – 3.0 mils))
• Primed steel or previous coat must be dry and free from any contamination
IMO-MSC.215(82) Requirements for Water Ballast Tanks and IMO-MSC.288(87) for Cargo tanks of Crude Oil Tankers
(specified areas only)
• Steel; ISO 8501-3:2006 grade P2, with all edges treated to a rounded radius of minimum 2 mm (0.079 in) or subject to
three pass grinding or at least equivalent process before painting
• Steel or steel with not approved zinc silicate shop primer; blast cleaned to ISO-Sa2½, blasting profile 30 - 75 µm (1.2 – 3.0
mils)
• Steel with approved zinc silicate shop primer; weld seams and areas of shop primer damage or break down should be
blast cleaned to Iso-Sa 2½ blasting profile 30 – 75 µm (1.2 – 3.0 mils): [1] For shop primer with IMO type approval; no
additional requirements; [2] For shop primer without IMO type approval; blast cleaned to ISO-Sa2 removing at least 70%
of intact shop primer, blasting profile 30 – 75 µm (1.2 – 3.0 mils)
• Dust quantity on the surface to be coated must not exceed rating "1" for dust size class "3", "4" or "5" (ISO 8502-3-2017).
Lower dust size classes (“1” and/or “2”) to be removed if visible without magnification.
Atmospheric exposure conditions

• Steel; blast cleaned to ISO-Sa2½, blasting profile 30 - 75 µm (1.2 – 3.0 mils) or according to ISO-St3
• Shop primed steel; pretreated to SPSS-Pt3
• Galvanized steel must be free from grease, salts and any contamination
• Galvanized steel must be cleaned by solvent or roughened by sandpaper
• Coated steel; hydrojetted to VIS WJ2L (blasting profile 30 – 75 µm (1.2 – 3.0 mils))
Ref. 7416 Page 2/7


• Substrate temperature during application and curing should be above 5°C (41°F)
• Relative humidity during application and curing should not exceed 85%

Mixing ratio by volume: base to hardener 80:20 (4:1)
• The temperature of the mixed base and hardener should preferably be above 15°C (59°F), otherwise extra thinner may be
required to obtain application viscosity
• Adding too much thinner results in reduced sag resistance and slower cure
Induction time
None
Pot life
7 hours at 20°C (68°F)
Air spray
Recommended thinner
THINNER 91-92
Volume of thinner
Nozzle orifice
1.5 – 2.0 mm (approx. 0.060 – 0.079 in)
Nozzle pressure
Ref. 7416 Page 3/7

Airless spray
Recommended thinner
THINNER 91-92
Volume of thinner
Nozzle orifice
Approx. 0.53 – 0.74 mm (0.021 – 0.029 in)
Nozzle pressure
15.0 MPa (approx. 150 bar; 2176 p.s.i.)
Brush/roller
Recommended thinner
No extra thinner is necessary
Volume of thinner
Up to 5% THINNER 91-92 can be added if desired
Cleaning solvent
THINNER 90-53
ADDITIONAL DATA
Spreading rate and film thickness – SIGMAPRIME 200

Note: Max. dft: Dry Film Thickness of 2000 µm (80.0 mils) may occur occasionally (minor areas) where multiple overlapping is
unavoidable (i.e. around scallops, corners, erection joint lines etc.). PPG must be consulted in case of DFT readings fall outside
this recommendation.
Ref. 7416 Page 4/7

Spreading rate and film thickness – SIGMAPRIME 200 K

Note: Max. dft: Dry Film Thickness of 2000 µm (80.0 mils) may occur occasionally (minor areas) where multiple overlapping is
unavoidable (i.e. around scallops, corners, erection joint lines etc.). PPG must be consulted in case of DFT readings fall outside
this recommendation.
Overcoating with... Interval 5°C (41°F) 10°C (50°F) 20°C (68°F) 30°C (86°F) 40°C (104°F)
various two-pack epoxy Minimum 13 hours 6 hours 2.5 hours 1.5 hours 1 hour
coatings Maximum exposed to 3 months 3 months 3 months 3 months 3 months
direct sunshine
Maximum NOT exposed to 6 months 6 months 6 months 6 months 6 months
direct sunshine
Note: Surface should be dry and free from any contamination
Substrate temperature Dry to touch Dry to handle Full cure

20°C (68°F) 1.5 hours 4 hours 7 days
30°C (86°F) 45 minutes 2.5 hours 5 days
40°C (104°F) 30 minutes 1.5 hours 4 days
Note: Adequate ventilation must be maintained during application and curing (please refer to INFORMATION SHEETS 1433 and
1434)
15°C (59°F) 10 hours

20°C (68°F) 7 hours
30°C (86°F) 4 hours
Ref. 7416 Page 5/7

SAFETY PRECAUTIONS
• For paint and recommended thinners see INFORMATION SHEETS 1430, 1431 and relevant Material Safety Data Sheets
REFERENCES
TOXIC HAZARD
• CLEANING OF STEEL AND REMOVAL OF RUST INFORMATION SHEET 1490
• SPECIFICATION FOR MINERAL ABRASIVES INFORMATION SHEET 1491
• PPG PROTECTIVE & MARINE COATINGS' BALLAST TANK WORKING PROCEDURES
NEW-BUILDING
WARRANTY
Ref. 7416 Page 6/7

Depending on specific country of application the following versions are available:

Article code Color Reference
202391 SIGMAPRIME 200: yellow/green 4009002200 (202390 base, 202389 hardener)

211291 SIGMAPRIME 200: grey 9515052200 (211282 base, 202389 hardener)
244820 SIGMAPRIME 200 K: grey 9515052150 (243529 base, 240992 hardener)
244832 SIGMAPRIME 200 K: redbrown 2008002150 (243540 base, 240992 hardener)
330749 SIGMAPRIME 200 K: alu light 9000002150 (330748 base, 240992 hardener)
330752 SIGMAPRIME 200 K: alu yellow 9300002150 (330751 base, 240992 hardener)
Ref. 7416 Page 7/7

PRODUCT DATA SHEET November 3, 2021 (Revision of November 3, 2021)
SIGMADUR™ 550
DESCRIPTION
Two-component, aliphatic acrylic polyurethane finish
• Unlimited recoatable
• Excellent resistance to atmospheric exposure conditions
• Good color and gloss retention
• Cures at temperatures down to -5°C (23°F)
• Resistant to splash of mineral and vegetable oils, paraffins, aliphatic petroleum products and mild chemicals
• Can be recoated even after long atmospheric exposure
• Good application properties

• White and various other colors (see also SIGMACARE shade card)
• Gloss
Note: Certain colors, especially red, orange, and yellow may require additional coats for adequate hiding, especially if applied
over primers with a significant color contrast
VOC (Supplied) Directive 1999/13/EC, SED: max. 334.0 g/kg

EUR Directive: 2004/42/IIA(i)(500) 459 g/l)
max. 430.0 g/l (approx. 3.6 lb/US gal)
Recommended dry film thickness 50 - 60 µm (2.0 - 2.4 mils) depending on system
Dry to touch 1 hour
Overcoating Interval Maximum: 6 hours

Maximum: Unlimited
Ref. 7537 Page 1/5

SIGMADUR™ 550

Substrate conditions
• Previous coat (epoxy or polyurethane) must be dry and free from any contamination
• Previous coat: surface should be sufficiently roughened if necessary

• Substrate temperature during application at -5°C (23°F) is acceptable; provided the substrate is free from ice and dry
• Relative humidity during application and curing should not exceed 85%
• Should condensation on the surface occur during, or soon after application, this could result in color and gloss change

Mixing ratio by volume: base to hardener 88:12
• The temperature of the mixed base and hardener should be above 10°C (50°F), otherwise extra thinner may be required to
obtain application viscosity
• Adding too much thinner results in reduced sag resistance
Induction time
None
Pot life
5 hours at 20°C (68°F)
Air spray
Recommended thinner
THINNER 21-06
Volume of thinner
Nozzle orifice
1.0 - 1.5 mm (approx. 0.040 - 0.060 in)
Nozzle pressure
Ref. 7537 Page 2/5

SIGMADUR™ 550
Airless spray
Recommended thinner
THINNER 21-06
Volume of thinner
Nozzle orifice
Approx. 0.43 – 0.48 mm (0.017 – 0.019 in)
Nozzle pressure
20.0 MPa (approx. 200 bar; 2901 p.s.i.)
Brush/roller
Recommended thinner
THINNER 21-06
Volume of thinner
0 – 5%
Cleaning solvent
THINNER 90-53
ADDITIONAL DATA

Overcoating with... Interval -5°C (23°F) 0°C (32°F) 10°C (50°F) 20°C (68°F) 30°C (86°F) 40°C (104°F)
itself Minimum 24 hours 16 hours 8 hours 6 hours 5 hours 3 hours

Maximum Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
Note: Surface should be dry and free from any contamination
Ref. 7537 Page 3/5

SIGMADUR™ 550
Substrate temperature Dry to handle Full cure
-5°C (23°F) 24 hours 15 days

0°C (32°F) 16 hours 11 days
40°C (104°F) 3 hours 48 hours
Notes:
- Adequate ventilation must be maintained during application and curing
- Premature exposure to early condensation and rain may cause color and gloss change
10°C (50°F) 7 hours

20°C (68°F) 5 hours
30°C (86°F) 3 hours
40°C (104°F) 2 hours
SAFETY PRECAUTIONS
• Contains a toxic polyisocyanate curing agent
• Avoid at all times inhalation of aerosol spray mist
REFERENCES
TOXIC HAZARD
Ref. 7537 Page 4/5

SIGMADUR™ 550
WARRANTY
Ref. 7537 Page 5/5

BMFP Aep MSB CN 0041 Rev 1

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Page No: Page 1 of 18 Material Submittal for Coating

ACCESS ENGINEERING PLC

DESIGN AND CONSTRUCTION OF A

MATERIAL SUBMITTAL FOR COATING

CONTRACT PACKAGE NO. RDA/MFAP/GOSL/SI/FO/02

Revision Date Status Changes Overview

2. GENERICS OF PROPOSED SYSTEM

After installation coatings

3. SYSTEM SPECIFICATION DETAILS

COATINGS AT FAYING SURFACES FOR SLIP CRITICAL CONNECTIONS

At Workshop After Installation

Splice plates Sigma Zinc 158 75 microns Sigmafast 278 100

Fill plates Sigma Zinc 158 75 microns Sigmafast 278 100

Nut and Bolts Sigmaprime 200 60

Connection Gaps HEMPEL EPOXI

PRODUCT TECHNICAL DATE SHEETS

1. SIGMA ZINC 158

COLOR AND GLOSS LEVEL

BASIC DATA AT 20°C (68°F)

Data for mixed product

Number of components Two

Mass density 2.3 kg/l (19.2 lb/US gal)

VOC (Supplied) Directive 1999/13/EC, SED: max. 219.0 g/kg

Dry to touch 30 minutes

Overcoating Interval Minimum: 12 hours

Ref. 7558 Page 1/6

RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES

Atmospheric exposure conditions

Substrate temperature and application conditions

INSTRUCTIONS FOR USE

Ref. 7558 Page 2/6

Note: See ADDITIONAL DATA – Pot life

Ref. 7558 Page 3/6

Spreading rate and film thickness

DFT Theoretical spreading rate

75 µm (3.0 mils) 8.7 m²/l (348 ft²/US gal)

Ref. 7558 Page 4/6

recommended topcoats Minimum 24 hours 24 hours 18 hours 12 hours 6 hours 4 hours

Substrate temperature Dry to handle Full cure

-5°C (23°F) 2 hours 24 hours

Pot life (at application viscosity)

Mixed product temperature Pot life

0°C (32°F) 24 hours

Ref. 7558 Page 5/6

Ref. 7558 Page 6/6

COLOR AND GLOSS LEVEL

BASIC DATA AT 20°C (68°F)

Data for mixed product

Number of components Two

Mass density 1.5 kg/l (12.5 lb/US gal)

VOC (Supplied) Directive 2010/75/EU, SED: max. 153.0 g/kg

Dry to touch 1 hour

Overcoating Interval Minimum: 2 hours

Ref. 6829 Page 1/6

Data for mixed product

RECOMMENDED SUBSTRATE CONDITIONS AND TEMPERATURES

Primed steel or previous coat

Thermal Sprayed Metallization (TSM)

Ref. 6829 Page 2/6

Substrate temperature and application conditions

INSTRUCTIONS FOR USE

Ref. 6829 Page 3/6

Spreading rate and film thickness