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Spare Parts List Hydraulic Hammer: HM 960 Eco (V)
Spare Parts List Hydraulic Hammer: HM 960 Eco (V)
3
4
Table of contents
1. Working tools for HM 960 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Manual lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.1. Spare parts list − Lubricating kit for HM 960 Eco (V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.2. Presentation lubricating kit for HM 960 Eco (V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9. Automatic lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
9.1. Spare parts list − connecting kit for ContiLube® II on HM 960 Eco . . . . . . . . . . . . . . . . . . 17
9.2. Presentation connecting kit for ContiLube® II on HM 960 Eco . . . . . . . . . . . . . . . . . . . . . 17
9.3. Spare parts list − connecting kit for ContiLube® II on HM 960 Eco V . . . . . . . . . . . . . . . . 18
9.4. Presentation connecting kit for ContiLube® II on HM 960 Eco V . . . . . . . . . . . . . . . . . . . 18
5
Instructions for use Instructions of Sample spare part
ordering order:
Important note: Please note the full identification For hydraulic hammer HM 960
This spare parts list contains no number of your HM 960 Eco (V). 0371 0 HM 9601 0016
safety regulations and is merely This code can be found on the
intended to assist in the ordering cylinder ( part no.1 ) Hammerno.
of spare parts. Determine the quantity of Hammertype
For information on operating, individual parts which are required Cylinder dimension index
servicing or repairing the hammer, and need to be ordered.
Cylinder no.
the relevant operating manual The order must indicate the
must be consulted at all costs. following details:
Please observe the safety regu 4 Tensioning bolts
lations listed in the relevant H full identification code of the Pt.Id.No. 3360 9165 47
operating manual. HM 960 Eco (V)
H required quantity
Atlas Copco Construction H part ident. no. Important:
Tools GmbH H designation Please indicate the address to
which the parts should be sent
and the type of shipment required.
ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂ
ÂÂÂÂÂÂÂ
[ mm ] [ kg ]
Standard designs:
Ø 135
Flat chisel
625 110 3361 8440 31
Please note: Working steels will be subject to wear in the normal course of operations.
Chisel paste 500 g cartridge, for ContiLube® II . . . . . . . . . . . . . . Pt.Id.No. 3363 0660 65
Manual grease gun for cartridge ContiLube® II . . . . . . . . . . . . . . Pt.Id.No. 3363 0345 67
6
2. Main dimensions and weights HM 960 Eco (V)
495 648
2289
1664
625
Weight: . . . . . . . . . . . . . 1255 kg
(as shown, without chisel and adapter)
7
4. Percussion unit HM 960 Eco (up to ser. no.7599)
4.1. Presentation percussion unit
3 7
Zylinderdeckel
50
T
92
23 90
59
58
52
28 16
29
18 17
Zylinder
30 1
Serial no.
to SN 5499
5
9
8 25
2 26
27
from SN 5500 on
21
8
4.2. Spare Parts List percussion unit HM 960 Eco
Part Part ident. no. Quan Description Part Part ident. no. Quan Description
no. tity no. tity
3361 8490 11 1 Hydraulic hammer HM 9601 32 3360 9236 53 4 Ring
HP version 33 3360 9165 63 4 Hexagonal nut
(to SN 5499) 34 3361 8515 91 4 Expansion bolt
3362 2649 15 1 Hydraulic hammer HM 9601 35 3361 8515 93 4 Washer
HP version 36 3362 2656 27 4 Nut
(SN 5500 to 7599)
37 3363 0689 77 1 Screw nipple
3361 8485 62 1 Hydraulic hammer HM 9602 40 3360 4805 61 1 Connection screw
LP version
43 K 3360 3143 64 1 Oring
(to SN 5499)
44 K 3360 3280 46 1 Backup ring
3362 2649 19 1 Hydraulic hammer HM 9602 50 3363 0872 86 1 Filling valve with parts 51 and
LP version 93 (in substitution
(SN 5500 to 7599) of 3360 9967 19)
1 3361 8492 11 1 Cylinder with part 66 51 K 3360 1751 25 1 Oring
(up to SN 5549) 52 3360 1135 63 1 Screw plug
1 3362 2648 85 1 Cylinder with part 66 54 3361 3534 88 2 Screw cap
(from SN 5550 on) 58 K 3360 1171 31 1 Seal ring
1 3361 8519 93 1 Cylinder with part 66 59 3361 8545 11 1 Non− return valve
(up to SN 5549)
60 3361 8476 99 2 Threaded pin
1 3362 2648 87 1 Cylinder with part 66 65 K 3362 2675 85 1 Seal ring
(from SN 5550 on)
66 3360 4783 45 8 Threaded insert
2 3363 0701 66 1 Lower hammer part with 2 x
68 K 3360 9914 41 2 Retaining bar
part no. 69, and 4 x part no.
70, 99, 100 and 101 69 K 3362 2618 50 4 Locking pin
3 3363 0679 35 1 Cylinder cover; (in substitution 70 K 3361 8543 63 4 Locking bush
3361 8490 15) 71 K 3362 2629 29 4 Sealing plug
4 3361 8440 05 1 Percussions piston 75 3361 8546 57 1 Connection screw
4 3361 8440 09 1 Percussions piston 76 K 3360 4781 71 1 Oring
5 3360 4805 11 1 Control system 77 3360 4337 74 1 Lubricating nipple
with parts 78 88 78 3360 4805 31 1 Control valve casing
5 3360 9818 31 1 Control system 79 3360 4805 33 1 Control casing cover
with parts 78 88 80 3360 4805 35 1 Control slide valve
6 3363 0695 87 1 Pressure accumulator 80 3360 9911 29 1 Control slide valve
7 3360 4805 15 1 Seal bush 81 K 3360 3146 61 1 Oring
with parts 89 92 82 K 3360 3144 97 1 Oring
7 3360 9930 51 1 Seal bush 83 K 3362 2675 89 1 Seal ring
with parts 89 92 84 K 3362 2675 88 4 Seal ring
8 3362 2655 71 4 Expansion bolt 85 3360 9816 39 1 Orifice dia. 10
9 3361 8515 93 4 Washer 85 3360 9946 57 1 Orifice dia. 9
10 3362 2655 97 4 Washer 86 3360 1007 92 2 Hexagonal socket head screw
11 3363 0863 39 4 Tensioning bolt; in substitution 87 3360 1116 71 2 Spring washer
of 3362 2690 33; see foot−
88 K 3360 1005 14 1 Spring dowel sleeve
note!
89 3360 4806 41 1 Seal bush
12 3360 4805 25 1 Valve bush
89 3360 9919 75 1 Seal bush
13 3362 2681 91 1 Valve piston
90 K 3360 4797 20 2 Slide ring seal
14 3360 4805 29 1 Spacer
90 K 3360 9924 79 2 Slide ring seal
15 3360 4354 29 1 Pressure spring
91 K 3360 4797 21 2 Oring
16 K 3360 3148 87 1 Oring
92 K 3360 1078 79 1 Seal ring
17 K 3360 4781 69 2 Oring
93 3360 4784 26 1 Screw plug
18 3363 0669 63 1 Screw plug
99 K 3363 0690 75 1 Buffer ring
19 K 3360 3146 56 1 Oring
100 K 3363 0693 71 1 Wear bush, top
20 K 3360 4781 71 1 Oring
101 K 3363 0693 73 1 Wear bush, bottom
21 3362 2690 35 4 Washer
104 3360 9953 39 1 Dust cap
22 K 3360 3143 82 1 Oring
901 3360 9235 09 1 Spacer sleeve
23 K 3360 3145 51 1 Oring
K 3361 3290 22 1 Diaphragm with Backup ring
24 3360 4305 36 8 Plate spring for part 6
25 K 3362 2638 22 1 Seal
K 3362 2612 68 1 Set of seals (up to SN 5499)
26 K 3362 2675 57 1 Seal (from SN 5500 on)
K 3362 2674 22 1 Set of seals (from SN 5500
27 K 3361 8532 93 1 Stripper (up to SN 5499) on)
27 K 3362 2675 58 1 Stripper (from SN 5500 on)
K 3362 2612 69 1 Set of seals (up to SN 5499)
28 K 3362 2675 88 3 Seal ring
K 3362 2674 23 1 Set of seals (from SN 5500
29 K 3362 2675 82 5 Seal ring on)
30 3360 9211 79 1 Locking pin Parts marked with K will be subject to wear in the normal course
31 3360 9917 85 1 Screw nipple of operations.
When ordering spare parts please do not forget to state the tool
ident. no.
Attention: Tensioning bolt, part no. 11 (pt. id. no. 3362 2690 33) will be substituted by tensioning bolt (pt. id. no. 3363 0863 39) together
with washer (pt. id. no. 3363 0863 41). Consequently part nos. 10, 32 and 33 are no more required! See representation on page 10!
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5. Percussion unit HM 960 Eco (from ser. no. 7600 on)
5.1. Presentation percussion unit
3
11
7
Zylinderdeckel
50
T
92 16
23 90
59
38
52
28
29
18
17
Zylinder
30 1
10
Ser. no.
hammer
25
5
26
27
from SN 5500 on
9
8
2
10
5.2. Spare Parts List percussion unit HM 960 Eco (from serial no. 7600 on)
Part Part ident. no. Quan Description Part Part ident. no. Quan Description
no. tity no. tity
3362 2649 15 1 Hydraulic hammer HM 9601 40 3360 4805 61 1 Connection screw
highpressure vers. 43 K 3360 3143 64 1 Oring
(from ser. no. 7600 on)
44 K 3360 3280 46 1 Backup ring
3362 2649 19 1 Hydraulic hammer HM 9602 50 3363 0872 86 1 Filling valve with parts 51 and
lowpressure vers. 93 (in substitution
(from ser. no. 7600 on) of 3360 9967 19)
1 3362 2648 85 1 Cylinder with part 66 51 K 3360 1751 25 1 Oring
(from SN 5550 on) 52 3360 1135 63 1 Screw plug
1 3362 2648 87 1 Cylinder with part 66 54 3361 3534 88 2 Screw cap
(from SN 5550 on)
58 K 3360 1171 31 1 Seal ring
2 3363 0701 66 1 Lower hammer part with 2 x
59 3361 8545 11 1 Non− return valve
part no. 69, and 4 x part no.
70, 99, 100 and 101 60 3361 8476 99 2 Threaded pin
3 3363 0679 35 1 Cylinder cover; (in substitution 65 K 3362 2675 85 1 Seal ring
3361 8490 15) 66 3360 4783 45 8 Threaded insert
4 3361 8440 05 1 Percussions piston 68 K 3360 9914 41 2 Retaining bar
4 3361 8440 09 1 Percussions piston 69 K 3362 2618 50 4 Locking pin
5 3360 4805 11 1 Control system 70 K 3361 8543 63 4 Locking bush
with parts 78 88 71 K 3362 2629 29 4 Sealing plug
5 3360 9818 31 1 Control system 75 3361 8546 57 1 Connection screw
with parts 78 88
76 K 3360 4781 71 1 Oring
6 3363 0695 87 1 Pressure accumulator 77 3360 4337 74 1 Lubricating nipple
7 3360 4806 41 1 Seal bush 78 3360 4805 31 1 Control valve casing
7 3360 9919 75 1 Seal bush 79 3360 4805 33 1 Control casing cover
8 3362 2655 71 4 Expansion bolt 80 3360 4805 35 1 Control slide valve
9 3361 8515 93 4 Washer 80 3360 9911 29 1 Control slide valve
10 3363 0863 41 4 Washer 81 K 3360 3146 61 1 Oring
11 3363 0863 39 4 Tensioning bolt 82 K 3360 3144 97 1 Oring
12 3360 4805 25 1 Valve bush 83 K 3362 2675 89 1 Seal ring
13 3362 2681 91 1 Valve piston 84 K 3362 2675 88 4 Seal ring
14 3360 4805 29 1 Spacer 85 3360 9816 39 1 Orifice dia. 10
15 3360 4354 29 1 Pressure spring 85 3360 9946 57 1 Orifice dia. 9
16 K 3360 3148 87 1 Oring 86 3360 1007 92 2 Hexagonal socket head screw
17 K 3360 4781 69 2 Oring 87 3360 1116 71 2 Spring washer
18 3363 0669 63 1 Screw plug 88 K 3360 1005 14 1 Spring dowel sleeve
19 K 3360 3146 56 1 Oring 90 K 3360 4797 20 2 Sealing
20 K 3360 4781 71 1 Oring 90 K 3360 9924 79 2 Sealing
22 K 3360 3143 82 1 Oring 91 K 3360 4797 21 2 Oring
23 K 3360 3145 51 1 Oring 92 K 3360 4797 22 1 Seal ring
24 3360 4305 36 8 Plate spring 93 3360 4784 26 1 Screw plug
25 K 3362 2638 22 1 Sealing 99 K 3363 0690 75 1 Buffer ring
26 K 3362 2675 57 1 Sealing 100 K 3363 0693 71 1 Wear bush
27 K 3362 2675 58 1 Stripper 101 K 3363 0693 73 1 Wear bush
28 K 3362 2675 88 3 Seal ring 104 3360 9953 39 1 Dust cap
29 K 3362 2675 82 5 Seal ring 901 3360 9235 09 1 Spacer sleeve
30 3360 9211 79 1 Locking pin K 3361 3290 22 1 Diaphragm with Backup ring
31 3360 9917 85 1 Screw nipple for part 6
34 3361 8515 91 4 Expansion bolt K 3362 2674 22 1 Set of seals
35 3361 8515 93 4 Washer K 3362 2674 23 1 Set of seals
36 3362 2656 27 4 Nut
37 3363 0689 77 1 Screw nipple Parts marked with K will be subject to wear in the normal course
of operations.
38 K 3363 0874 81 1 Backup ring When ordering spare parts please do not forget to state the tool
ident. no.
11
6. Hydraulic hammer HM 960 Eco
6.1. Presentation Hydraulic hammer with Vibrosilenced noise damping
101
X 108
109
102 106
110
111
100
1
103
104
105
View :X"
12
Spare Parts List for Hydraulic Hammer HM 960 Eco
Part Part ident. Qty. Description
no. no.
3362 2649 16 − 1 Hydraulic hammer HM 960−1 Eco (to june 2002) (Vi
brosilenced)
K 3363 0872 37 1 − Set of plastic parts 101 104, 110 and 111 (from july 2002)
K 3361 8558 86 − 1 Set of plastic parts 101 104 (to june 2002)
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
13
7. Hydraulic hammer HM 960 Eco V
7.1. Presentation Hydraulic hammer (with noise damping Vibrosilenced Plus)
112
X 117
101
113
203 201
115 400
(401)
see page 15
102
114
116
108
100 104
105
107
203
103
1
202
106
109
View :X"
115
14
7.2. Spare Parts List for Hydraulic hammer HM 960 Eco V (with Vibrosi4
lenced Plus noise damping)
Part Part ident. Qty. Description
no. no.
3362 2678 74 1 − Hydraulic hammer HM 960−1 Eco V (to june 2002)
3362 2678 76 − 1 Hydraulic hammer HM 960−2 Eco V (to june 2002)
3362 2678 76 1 − Hydraulic hammer HM 960−2 Eco V (from july 2002)
1 3362 2649 15 1 Hydraulic hammer HM 960−1 (percussion unit)
1 3362 2649 19 1 Hydraulic hammer HM 960−2 (percussion unit)
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
Note: When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accord
ance with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hy
draulic hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
15
8. Manual lubricating
8.1. Spare parts list − Lubricating kit for HM 960 Eco (V)
Part no. Part ident. no. Quantity Description
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
252
251
255
253
254
Parts 252 and 253 secured by Loctite 243
Important:
The grease line (part no. 254) must be laid in accordance with the diagram, ensuring
that it can be moved freely and does not make contact at any point.
16
9. Automatic lubricating
9.1. Spare parts list − connecting kit for ContiLube® II on HM 960 Eco
Part no. Part ident. no. Quantity Description
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
8 6 1 2 3, 5 4, 5
7
9
17
9.3. Spare parts list − connecting kit for ContiLube® II on HM 960 Eco V
Part no. Part ident. no. Quantity Description
Parts marked with K will be subject to wear in the normal course of operations.
When ordering spare parts please do not forget to state the tool ident. no.
9
8
2, 4
7 3
1
11
12 5, 6
18
Notes:
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Atlas Copco Construction Tools GmbH
Helenenstrasse 149 S D 45143 Essen
P. O. Box 10 21 52 S D 45021 Essen
Telephone +49 201 633 0
Telefax +49 201 633 1547
Telefax after−sales service +49 201 633 1352
Internet: www.hydraulic−attachments.com
Federal Republic of Germany