1 Ground connection

• in engine compartment, left side, below battery

tray
• tightening torque: 16 Nm ± 1 Nm
New Beetle Wiring diagram No. 2/1

High Intensity Gas Discharge (HID) Headlights,

from June 2003

Deviate relay location and fuseplacements as well as the locations of multiple connectors see section “component locations”.

Fuse colors

30 A - green
25 A - white
20 A - yellow
15 A - blue
10 A - red
75X 30 30 30a 87F
7,5 A - brown
5 A - beige
3 A - violet
97--21956

Edition 06.03
New Beetle Wiring diagram No. 2/2
Left rear level control system sensor, left front
level control system sensor, ballast unit for gas
discharge headlight left

G 76 - Left Rear Level Control System Sensor

G 78 - Left Front Level Control System Sensor
J567 - Left Headlight Range Control Module
T6g - 6-Pin Connector, on vehicle level sensor, front
left
T6h - 6-Pin Connector, on vehicle level sensor, rear
left
T14c - 14-Pin Connector, on Control module for gas
discharge lamp, left
T17a - 17-Pin Connector, on Control module for gas
discharge lamp, left

120 - Ground connection -2-, in headlight wiring

harness
J567 184 - Ground connection (headlight beam control), in
engine compartment wiring harness
N2 - Connection 1 (in headlight range control wiring
T17a/7 T17a/6 T17a/11 T17a/8
harness)
0,5 0,5 0,5 0,5
br gr/sw or/bl ws N3 - Connection 2 (in headlight range control wiring
harness)
T14c/14 T14c/11 T14c/12 T14c/13
N4 - Connection 3 (in headlight range control wiring
0,5 0,5 0,5 harness)
br gr sw
N5 - Connection 4 (in headlight range control wiring
N2 N4 N5
harness)

0,5 0,5 0,5 0,5 0,5

bl ws/bl bl bl sw

N3
0,5
sw
T6h/4 T6h/5 T6g/5 T6g/4

G76 G78
T6h/1 T6g/1 ws = white
0,5 0,5
sw = black
br br ro = red
br = brown
120
gn = green
1,5 bl = blue
br gr = grey
184 li = violet
ge = yellow
1 2 3 4 5 6 7 8 9 10 11 12 13 14 or = orange
97-61274

Edition 06.03
New Beetle Wiring diagram No. 2/3
Control mod.high-intensity gas disch.lamp, bal-
last unit gas disch.headlight left, left high/low
beam switch-over relay, high intensity gas
disch.lamp, left parking light

D - Ignition/Starter Switch
J343 - Control Module for High-intensity gas dis-
charge lamp
A76 J567 - Left Headlight Range Control Module
5 45 a
J606 - Left High/Low Beam Switch-over Relay
S5 2,5 0,35
b
L 13 - High intensity gas discharge lamp
15A sw bl/ws
5a A2
M 1- Left Parking Light
50 49 52 16 46
A27 N347 - Left High/Low Beam Switch-over Solenoid
0,5
sw/bl 2,5 0,5 0,5 0,5 0,5 1,5 1.5 1,5 1,5 S5 - Fuse 5 in fuse holder
sw sw/li bl/ws gr/ws ge bl ge br gr/sw T10aa- 10-Pin Connector, on headlight with gas
A20 56AL 58BL 31 58L
T
14c 14c T 14c T
14c/10 T T
14c T
14c T
14c 14c T dicharge lamp, left
0,5
sw/bl
0,5
sw/bl
D/15 /3 /4 /2 /7 /6 /8 /5
T14c - 14-Pin Connector, on Control module for gas
0,5 0,5 0,5 0,5 1,5 1.5 0,5
19 33 sw/li gn/ws gr ge bl ge br discharge lamp, left
J567 T17a
/15
T17a
/16
T17a
/13 T17a/9 T17a - 17-Pin Connector, on Control module for gas
discharge lamp, left
J 606
V 48 - Left Headlight Beam Adjusting Motor
T17a T17a T17a/12 T17a T17a T17a T17a/4
/5 /17 /1 /2 /3
1,5 0,5 1.5 125 - Ground connection -3-, in headlight wiring
br ws/ro ge
125 C12
harness
131 - Ground connection -2-, in engine compartment
1,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 wiring harness
br br ws/bl ws/ro ws/ro ro sw gn bl br li/or
179 - Ground connection, in left headlight wiring
harness
T14c T10aa T10aa T10aa T14c T10aa T10aa T10aa/2 T10aa/7 T10aa T10aa
/9 /6 /5 /4 /1 /3 /1 /8 /10 A2 - plus connection (15), in instrument panel
0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 wiring harness
br ws/bl ws/ro sw/bl ro sw gn bl li/or
A20 - wire connection (15a), in instrument panel
15
wiring harness
A27 - Wire Connection (vehicle speed signal), in
instrument panel wiring harness
3/- 2/G 1/+ - + 2 A76 - Connector (K-diagnosis wire) in instrument
panel wiring harness
M
L13 N347 M1
ws = white C12 - Plus connection -1-, in headlight wiring
1
V48 J343 sw = black harness
0,5 0,5 0,5 ro = red
br br br
br = brown
27 179 gn = green
bl = blue
1,5 1,5
br br gr = grey
131 c
li = violet
ge = yellow
or = orange
15 16 17 18 19 20 21 22 23 24 25 26 27 28
97-61275

Edition 06.03
New Beetle Wiring diagram No. 2/4
Control module high intensity gas disch.lamp,
ballast unit gas disch.headlight right, right high/
low beam switch-over relay, high intensity
disch.lamp, right parking light

J344 - Control Module for High intensity gas dis

charge lamp
J568 - Right Headlight Range Control Module
a
J607 - Right High/Low Beam Switch-over Relay
A76
0,5 0,35 0,5
L 14 - High intensity discharge lamp
b
gr/ws gr/ws gr/ws M 3- Right Parking Light
48 51 50 53 30 47 N348 - Right High/Low Beam Switch-over Solenoid
T16/7 T10z - 10-Pin Connector, on Control module for gas
0,5 0.5 1,5 1.5 1,5 1,5 discharge lamp, right
ge sw/li bl ge br gr/ro
56AR 56BR 31 58R T10ab- 10-Pin Connector, on headlight with gas
T10z/10 T10z/2 T10z/3 T10z T10z T10z T10z discharge lamp, right
/9 /4 /8 /5
0,5 0,5 0.5 0.5 1,5 1.5 0,5 T16 - 16-Pin Connector, Data Link Connector (DLC),
ge gn gn/sw sw/li bl ge br below steering column, left
T17b T17b
T17b/16 T17b/13 J568 /6 /11 T17b/15 T17b - 17-Pin Connector, on Control module for gas
J607 discharge lamp, right
V 49 - Right Headlight Beam Adjusting Motor
T17b T17b T17b/12 T17b T17b T17b T17b/4
/5 /17 /1 /2 /3
1,5 0,5 1.5
br ws/ro ge 12 - Ground connection, in engine compartment,
240 C16 left
119 - Ground connection -1-, in headlight wiring
1,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 harness
br br ws/bl ws/ro ws/ro ro sw gn bl br li/or
120 - Ground connection -2-, in headlight wiring
56a 58L
T10z T10ab T10ab T10ab T10z T10ab T10ab T10ab/2 T10ab/7 T10ab T10ab harness
/6 /6 /5 /4 /1 /3 /1 /8 /10 176 - Ground connection, in right headlight wiring
0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 harness
br ws/bl ws/ro sw/bl ro sw gn bl li/or
240 - Ground connection -4- in wiring harness
16 headlamp
A76 - Connector (K-diagnosis wire) in instrument
panel wiring harness
3/- 2/G 1/+ - + 2 C16 - Wire connection -2-, in headlight wiring
harness
M
L14 N 348 M3
1 ws = white
V49 J344 sw = black
0,5 0,5 0,5
br br br ro = red
br = brown
41 119
gn = green
1,5 1,5 1,5 4,0 176 bl = blue
br br br br gr = grey
c 120 12
li = violet
ge = yellow
29 30 31 32 33 34 35 36 37 38 39 40 41 42 or = orange
97-61276

Edition 06.03
New Beetle Wiring diagram No. 2/5
Headlight dimmer/flasher switch, control modu-
le with indicator unit in instrument panel insert,
headlight high beam indicator light

E 1- Light switch
E 4- Headlight Dimmer/Flasher Switch
J285 - Control module with indicator unit in
instrument panel insert
A3 B141
K 1- Headlight High Beam Indicator Light
0,5 0,5 1,5 1,5 B167 S18 - Fuse 18 in fuse holder
gr/li gr/li ws/gn ws/gn 1,5 1,5
ge/gn ge/gn 1,5
ws/gn S19 - Fuse 19 in fuse holder
23 22 19 18 21 20
0,5 0,5 S20 - Fuse 20 in fuse holder
gr/li gr/li S223 S22 S19 S18 S21 S 20 T12/12 S21 - Fuse 21 in fuse holder
5A 5A 5A 5A 5A 5A
S22 - Fuse 22 in fuse holder
23a 22a 19a 18a 21a 20a E4
0,5 0,5 1,5 1,5 1,5 1,5 1,5
S223 - Fuse 23 in fuse holder
T12/7
1E 1 E gr/sw gr/ro bl ws ge ge ge/gn T12 - 12-Pin Connector, near steering column
T17/14 T17/13
A84 A85 B142 1,5 T17 - 17-Pin Connector, on light switch
ge/ro
T32 - 32-Pin Connector, blue, on instrument cluster
0,35 1,5 1,5 0,35 1,5 0,35
gr/sw gr/sw gr/ro gr/ro bl ws T32a - 32-Pin Connector, green, on instrument cluster
E 1 E1
28 42 25 39 26 40 T17/7 T17/4
A3 - plus connection (58), in instrument panel
56a wiring harness
T32/27 T32/26 T32/17
A84 - Connector (58L) in Instrument panel wiring
harness
A85 - Connector (58R) in Instrument panel wiring
K1 harness
J 285 B141 - Plus connector -1- (56a), in wiring harness
interior
B142 - Plus connector -2- (56a), in wiring harness
interior
B167 - Connection (56b) in passenger compartment
wiring harness
T32/3 T32/25 T32a/21 B251 - Error Message Connection (in interior wiring
VAUS K harness)
0,35
sw/li

B251
0,35 0,35 ws = white
bl/ws gr/ws 0,5 0,5 sw = black
sw/li sw/li ro = red
br = brown
21 33 20 37 gn = green
bl = blue
gr = grey
li = violet
ge = yellow
43 44 45 46 47 48 49 50 51 52 53 54 55 56 or = orange
97-61277

Edition 06.03
New Beetle Wiring diagram No. 3/1

2,0L-Engine - Motronic Multiport Fuel Injection (MFI)/85 kW, code AVH/AZG, (with cruise control),
from August 2000,

Additional Fuse, Relay, Control Module and Connector locations ⇒ Component Locations

Troubleshooting Procedures ⇒ Guided Fault Finding using VAS 5051/5052

Relay locations on thirteen position auxiliary relay panel, abo‐

ve relay panel:

Relay panel:
1 J4 ‐ Horn Relay (53)
2 J59 ‐ Load Reduction Relay (100)
4 J17 Fuel Pump (FP) Relay (409)

Notes:
M97-0269
J271 Motronic Engine Control Module (ECM) Power Supply Re‐
lay (428), 1)
J299 Secondary Air Injection (AIR) Pump Relay (100) 1)
1) inengine compartment, left side, to the left of brake fluid reser‐
voir, inside housing

Number in parentheses indicates production control number

stamped on relay housing.

Edition 06.07
New Beetle Wiring diagram No. 3/2
Battery, starter, generator (GEN), voltage regula-
31
a tor (VR), ignition/starter switch, load reduction
relay, fuses in fuse bracket/battery
9 5/31

3 J 59 2 A - Battery
7/30 B - Starter
C - Generator (GEN)
S1/1 C1 - Voltage Regulator (VR)
500 502 501
D78 b
D - Ignition/Starter Switch
105
J434 - Locking relay for starter (clutch pedal switch)
2,5 16,0 6,0 4,0 6,0 1,0 2,5 J59 - Load Reduction Relay
132 ro/gn
br ro ro ro ro sw
S162 - Fuse -1- (50), in fuse bracket/battery
1,5
br
45 S163 - Fuse -2- (50), in fuse bracket/battery
T6/4 S176 - Fuse -4- (30), in fuse bracket/battery
81 125 A2
S177 - Fuse -5- (30), in fuse bracket/battery
141
6.0 2,5 1,5 1,5 S229 - Fuse 29 in fuse/relay panel
ro sw sw ro/gn
S237 - Fuse 37 in fuse/relay panel
T4 - 4-Pin Connector, in engine compartment left
5 4 2 1 29 37a T6 - 6-Pin Connector, brown, behind instrument
153 S177 S176 S163 S162 D /15 S229 S237 panel, left
110A 110A 50A 50A 15A 10A
T8/6 T8 - 8-Pin Connector, at -D-
29a 37

16,0 0,35 30 J434 / 8 1,5 1,5 42 - Ground connection, beside steering column
sw bl sw/li ro

0,5 2,5 D /30 81 - Ground connection -1-, in instrument panel

br/ro ro/sw
A /+ A /+ T8/3 c wiring harness
500 - Threaded connection -1- (30) on the relay plate

4,0
T4/2 T4/1 T6/3 A52

br
501 - Threaded connection -2- (30) on the relay plate
0,5 0,5 35,0 2,5 2,5 6,0
bl br/ro sw ro ro ro 502 - Threaded connection -1- (30a) on the relay plate
A32
A2 - plus connection (15), in instrument panel
B+ D+ W 30 50
wiring harness
G
C A32 - plus connection (30), in instrument panel wiring
B harness
ws = white A52 - Plus Connection 2 (30) (in instrument panel
C1 M
sw = black wiring harness)
ro = red
br = brown D78 - Plus connector -1- (30a), in engine
gn = green compartment wiring harness
bl = blue
gr = grey
li = violet
42 ge = yellow
or = orange
1 2 3 4 5 6 7 8 9 10 11 12 13 14
97-62966

Edition 09.03
New Beetle Wiring diagram No. 3/3
Motronic en gine control module (ECM), ignition
31 31
a a
coil, spark plugs

J220 - Motronic Engine Control Module (ECM)

N70 - Ignition Coil 1 with Power Output Stage
N127 - Ignition Coil 2 with Power Output Stage
N291 - Ignition Coil 3 with Power Output Stage
N292 - Ignition Coil 4 with Power Output Stage
P - Spark Plug Connectors
b D78
Q - Spark Plugs
A104 T6 - 6-Pin Connector, brown, behind instrument
2,5
1,5 1,5 1,5
ws/ro panel, left
sw/li
80
sw/li sw/li T6a - 6-Pin Connector
79
T14 - 14-Pin Connector, in left plenum chamber
2,5 T14/8 T6/1 T121 - 121-Pin Connector, at -J220-
sw/li
1,5 0,35
D52 sw ro/gn
A104 Plus connector -2- (15), in instrument panel
1,0
sw/li wiring harness
T121/121 T121/3 T121/62 J220 D52 - plus connection (15a), in engine compartment
wiring harness
D78 - Plus connector -1- (30a), in engine
T121/102 T121/95 T121/103 T121/94 compartment wiring harness

2,5 0,35 0,35 0,35 0,35

sw/li bl/gn li/bl bl/ge li/ro

c
T6a/6 T6a/2 T6a/3 T6a/4 T6a/5

T6a/1
N 70 N 127 N291 N 292

2,5
br
ws = white
sw = black
P P P P ro = red
82
Q Q Q Q br = brown
gn = green
bl = blue
gr = grey
li = violet
ge = yellow
or = orange
15 16 17 18 19 20 21 22 23 24 25 26 27 28
97-62967

Edition 09.03
New Beetle Wiring diagram No. 3/4
Motronic engine control module (ECM), engine
31 31
a a
coolant temperature (ECT) sensor

E35 - A/C Switch

G2 - Engine Coolant Temperature (ECT) Sensor
G62 - Engine Coolant Temperature (ECT) Sensor
J217 - Transmission Control Module (TCM)
J220 - Motronic Engine Control Module (ECM)
V192 T6j - 6-Pin Connector at -V192-
T6j/2 T10 - 10-Pin Connector, white, behind instrument
4
panel, left
0,5 0,5 T10a - 10-Pin Connector, orange, behind instrument
br/ro bl/gn
panel, left
T10j - 10-Pin Connector
T10/5 T10a/3 T14 - 14-Pin Connector, in left plenum chamber
0,35 0,35
T68 - 68-Pin Connector
bl/li bl/gn T121 - 121-Pin Connector, at -J220-
V192 - Brake System Vacuum Pump
T121/28 T121/22 J220
220 - Ground connection (sensor ground), in engine
compartment wiring harness
T121/58 T121/60 T121/40 T121/108 T121/93 A121 - Connection (high bus) in instrument panel
0,35 0,35
wiring harness
J 217 J217 0,35
br/bl bl A122 - Connection (low bus) in instrument panel wiring
T68/3 T68/25 bl/ro
155
harness
0,35 L9 - Wire connection -1-, in A/C wiring harness
0,35 0,35 0,35 0,35 li
or/br or/br or/sw or/sw T10a/8
--- - Only vehicles code AVH with Automatic
transmission
T10/3 T10/2 T14/4
0,5
bl/ro
0,5 0,5
0,5
ws li
sw

L9
3 1

A122 A121 0,5 G62 G2

bl/ro ws = white
4 2 sw = black
0,35 0,35 ro = red
or/br or/sw 0,35 0,5 br = brown
br/bl br/ws
gn = green
E35 bl = blue
159 160 T10j/2 136 gr = grey
220
li = violet
d ge = yellow
or = orange
29 30 31 32 33 34 35 36 37 38 39 40 41 42
97-62968

Edition 09.03
New Beetle Wiring diagram No. 3/5
Motronic engine control module (ECM), heated
31 31
a a
oxygen sensor (HO2S), secondary air injection
(AIR) pump relay/motor

G39 - Heated Oxygen Sensor (HO2S), black

G130 - Oxygen Sensor (02S) behind Three Way
Catalytic Converter (TWC), brown
J220 - Motronic Engine Control Module (ECM)
J299 - Secondary Air Injection (AIR) Pump Relay, in
protective housing, in engine compartment,
Volkswagen Technical Site: http://vwts.ru http://vwts.info left, production control number (100)
огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi V101 - Secondary Air Injection (AIR) Pump Motor
T4 - 4‐Pin Connector, brown
T6 - 6‐Pin Connector, black
T121 - 121-Pin Connector, at -J220-

85 - Ground connection -1-, in engine compartment

wiring harness
609 - Ground Connection (in right plenum chamber)
J220
E30 - Connection (87a), in wiring harness engine
T121/9 T121/ T121/ T121/5 T121/ T121/ T121/ T121/69 T121/63
51 52 71 70 68

0.35 0.35 0.35 1,0 0,35 0,35 0.35 0.35 0.35

gr/br ws gn ws sw gn sw bl br

85

1.0 T6/5 T6/6 T6/4 T6/2 T4/4 T4/2

gr/br
6,0
ro

4,0
ws/ro
2 2 1 4

V101 M
ws = white
1 J299 3
G39 G1 30 106 sw = black
ro = red
4,0 1,5 T6/3 T6/1 T4/3 T4/1 br = brown
br ge/sw gn = green
1,5 bl/ge 1,5 bl/ro bl = blue
E30 gr = grey
d d li = violet
609 ge = yellow
or = orange
43 44 45 46 47 48 49 50 51 52 53 54 55 56
1C1-N003050607

Edition 06.07
New Beetle Wiring diagram No. 3/6
Camshaft Position (CMP) Sensor, knock sensor
31 31
a a
(KS) 1, throttle drive (power accelerator actua-
tion), angle sensor 1/2 for throttle drive, motronic
engine control module

G40 - Camshaft Position (CMP) Sensor

G61 - Knock Sensor (KS) 1
G186 - Throttle drive (power accelerator actuation)
G187 - Angle sensor -1- for throttle drive (power
accelerator actuation)
G188 - Angle sensor -2- for throttle drive (power
accelerator actuation)
J220 - Motronic Engine Control Module (ECM)
J338 - Throttle Valve Control Module
T2a - 2-Pin Connector
T6a - 6-Pin Connector
T121 - 121-Pin Connector, at -J220-

J220 139 - Ground connection (sensor Ground), in

Motronic Multiport Fuel Injection (MFI) wiring
harness
T121/ T121/ T121/ T121/ T121/ T121/92 T121/86 T121/98 T121/ T121/
118 117 91 84 83 106 99

1,0 1,0 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
li/ws li ws li/ge li/ro li/ws gn/li gn/ge gn bl

139 e

0,35 0,35
sw ge

T2a/1 T2a/2

T6a/5 T6a/3 T6a/6 T6a/4 T6a/2 T6a/1 2 1

M
J338
ws = white
3
G 40 G 61 sw = black
ro = red
G186 G187 G188
0,35 br = brown
br/bl
gn = green
bl = blue
gr = grey
d d li = violet
ge = yellow
or = orange
57 58 59 60 61 62 63 64 65 66 67 68 69 70
97-62970

Edition 09.03
New Beetle Wiring diagram No. 3/7
Motronic engine control module (ECM) / power
31 31
a a
supply relay, engine speed (RPM) sensor, knock
sensor (KS) 2

G28 - Engine Speed (RPM) Sensor

G66 - Knock Sensor (KS) 2
J220 - Motronic Engine Control Module (ECM)
J271 - Motronic Engine Control Module (ECM) power
supply relay, in protective housing, in engine
J293/3
T14/3 compartment, left, production control number
(428)
0,5 J293 - Coolant FC (Fan Control) Control Module
gn
T2 - 2-Pin Connector
T10a/7 T2b - 2-Pin Connector
T3f - 3-Pin Connector
0,35
gn T10a - 10-Pin Connector, orange, behind instrument
panel, left
T14 - 14-Pin Connector in left plenum chamber
T121/41 J 220 T121 - 121-Pin Connector, at -J220-

131 - Ground connection -2-, in engine compartment

T121/107 T121/ T121/82 T121/21 T121/1 T121/ wiring harness
90 2
139 - Ground connection (sensor Ground), in
0,35 0,35 0,35 0,35 2,5 2,5 Motronic Multiport Fuel Injection (MFI)
gr br ws li br/ro br/ro
16
wiring harness
220 - Ground connection (sensor ground), in engine
e 139
2,5 compartment wiring harness
sw/li
0,35 0,35 0,35 607 - Ground Connection (in left plenum chamber)
bl sw sw
T2/1

2,5
T2b/2 T2b/1 T3f/1 T3f/2 T3f/3 sw/li 131

1,5
br/ro
8/87 1/86a

J 271
2,5 130 ws = white
G 28 2/30 4/85 sw = black
G 66 br/ro
ro = red
2,5 1,0 28 145 br = brown
ws/ro ro/gr gn = green
1,0
2,5
br bl = blue
24 br
gr = grey
d 220 li = violet
607
ge = yellow
or = orange
71 72 73 74 75 76 77 78 79 80 81 82 83 84
97-62971

Edition 09.03
New Beetle Wiring diagram No. 3/8
Motronic engine control module (ECM), mass
31 31
a a
air flow (MAF) sensor, fuel injectors

G70 - Mass Air Flow (MAF) Sensor

J220 - Motronic Engine Control Module (ECM)
N30 - Cylinder 1 Fuel Injector
N31 - Cylinder 2 Fuel Injector
N32 - Cylinder 3 Fuel Injector
N33 - Cylinder 4 Fuel Injector
S232 - Fuse 32 in fuse/relay panel
165 T10a - 10-Pin Connector, orange, behind instrument
panel, left
0,35 T14 - 14-Pin Connector
gr/ws
T121 - 121-Pin Connector, at J220-
T10a/1
B147 - Plus connector -2- (87), in wiring harness
0,35 interior
gr/ws
D140 - Connector (injectors), in wiring harness, engine
J220 T121/43
pre-wiring
E30 - Connector (87a), in wiring harness engine

T121/96 T121/89 T121/97 T121/ T121/ T121/ T121/ T121/53

88 26 27 29

0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35

li li/gn li/ro li/bl li/gn gr/ro gr/ws ro/li
127

4,0
bl

32

S 232
10A
32a

1,5
ro/li
2 2 2 2 3 5 4
B147

1,5 N 30 N 31 N 32 N 33
ro/li ws = white
1 1 1 1 1
G 70 2 sw = black
ro = red
T14/5 1,0 1,0 1,0 1,0 1,5
br = brown
1,0 ro/li ro/li ro/li ro/li bl/ge gn = green
ro/li bl = blue
gr = grey
D140
li = violet
E30 f ge = yellow
or = orange
85 86 87 88 89 90 91 92 93 94 95 96 97 98
97-62972

Edition 09.03
New Beetle Wiring diagram No. 3/9
Motronic engine control module (ECM), throttle
31
a position (TP) sensor, sender 2 for acelerator pe
dal position, evaporative emission (EVAP), leak
16/MOT 21/31 17/30 detection pump (LDP)
4 J 17
20 18/C 22/50 24/TK 19/15 23/87 G79 - Throttle Position (TP) Sensor
g G185 - Sender -2- for acelerator pedal position
S3/6 S3/4 S3/5 S3/2 S3/1 S3/3 S2/5 J17 - Fuel Pump (FP) Relay
J220 - Motronic Engine Control Module (ECM)
0,5 0.5 0,5 1,0
li/ws li/ws br/ge sw J234 - Airbag Control Module
N80 - Evaporative Emission (EVAP) Canister Purge
Regulator Valve
A125 157 12
V144 - Leak Detection Pump (LDP)
0,5 T3d - 3-Pin Connector
T6/2 li/ws T6 - 6-Pin Connector, brown, behind instrument
panel, left
0,35 J
234 T6b - 6-Pin Connector
li/ws T75/72
T10c - 10-Pin Connector, blue, behind instrument
T121/65 J220 panel, left
T75 - 75-Pin Connector
T121 - 121-Pin Connector, at -J220-
T121/80 T121/25 T121/64 T121/ T121/ T121/ T121/ T121/ T121/
34 72 33 73 35 36
A125 - Connection (crash signal) in instrument panel
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 wiring harness
gn/li ge/br li/ro br/ws gn/bl gn/ws ge/gn gr/bl gr/ro
E30 - Connector (87a), in wiring harness engine

129

T10c/9 T10c/7 T10c/ T10c/ T10c/ T10c/ T10c/ T10c/

1 2 6 3 5 4

0,5 0,5 1,0

gn/li ge/br bl/ge

T6b/6 T6b/1 T6b/5 T6b/2 T6b/4 T6b/3

T3d/1 T3d/2 T3d/3 2
M
N 80
ws = white
1
V144 sw = black
128 56
G 185 G 79 ro = red
br = brown
2,5 1,5 gn = green
bl/ge bl/ge
bl = blue
gr = grey
E30
li = violet
f
ge = yellow
or = orange
99 100 101 102 103 104 105 106 107 108 109 110 111 112
97-63235

Edition 06.04
New Beetle Wiring diagram No. 3/10
Motronic engine control module (ECM), cruise
control switch, button for cruise control (set),
brake light switch, clutch vacuum vent valve
switch

E45 - Cruise Control Switch

E227 - Button for cruise control (set)
F - Brake Light Switch
F36 - Clutch Vacuum Vent Valve Switch
F47 - Brake Pedal Switch (Cruise control/Diesel Direct
Injection)
A27 h J220 - Motronic Engine Control Module (ECM)
S13 - Fuse 13 in fuse/relay panel
0,35 bl/ws T10 - 10-Pin Connector, white, behind instrument
panel, left
T10a/6 T10a/9
T10a - 10-Pin Connector, orange, behind instrument
0,35 0,35 panel, left
bl/ws gn/br
T10h - 10-Pin Connector, black, behind instrument
J220 T121/54 T121/37
panel, left
T10s - 10-Pin Connector, near steering column
T121 - 121-Pin Connector, at -J220-
T121/38 T121/ T121/75 T121/57 T121/ T121/ T121/55
76 * 39 56
9 A18 - wire connection (54), in instrument panel wiring
0,35 0,35 0,35 0,35 0,35 0,35 0,35
sw/ws ws bl/gr ro/ge ws/ro sw/ro ws/ge
harness
4,0
ro A20 - wire connection (15a), in instrument panel
wiring harness
T10h/3 T10h/ T10h/1 T10h/2 T10/ T10h/ T10h/5 13 A27 - Wire Connection (vehicle speed signal), in
9 4 4
instrument panel wiring harness
S 13
10A
0,35 0,35 0,35 0,35 0,35 0,35 1,0 1,0 1,0 13a * - Manual transmission only
sw/ge sw/ge ws bl sw/bl ro/ge ws/ro ro/sw ws/ge

1,0
T10s/ T10s/4 T10s/ T10s/ T10s/ T10s/ ro/br
7 5 2 6 3

2 3 1
3201
F 36
141 ws = white
3 2 4 sw = black
E45 E227 F 47 F
ro = red
1,0 1,0 1,0 br = brown
sw/bl sw/bl ro/sw
0,5 gn = green
sw/bl
bl = blue
A18 gr = grey
li = violet
A20 ge = yellow
or = orange
113 114 115 116 117 118 119 120 121 122 123 124 125 126
97-62974

Edition 09.03
New Beetle Wiring diagram No. 3/11
Sender for fuel gauge, fuel pump (FP), engine
coolant level (ECL) sensor

G - Sender for fuel gauge

G6 - Fuel Pump (FP)
G32 - Engine Coolant Level (ECL) Sensor
N79 - Positive crankcase ventilation (PVC) heating
element
504 S228 - Fuse 28 in fuse/relay panel
4,0 S234 - Fuse 34 in fuse/relay panel
bl
S243 - Fuse 43 in fuse/relay panel
h h
T6 - 6-Pin Connector, brown, behind instrument
panel, left
j T14 - 14-Pin Connector
A99 k
l
269 - Ground connector (sensor ground) -1-, in
4,0 4,0 4,0 4,0 0,35 0,35 0,35 instrument panel wiring harness
bl bl bl bl li/sw br/ws li/ro
316 - Sensor Ground Connection 2 (in engine wiring
43 34 28
harness)
504 - Threaded connection -1- (87) on the relay plate
85 S243 S234 S228
10A 10A 15A
43a 34a 28a A99 - Connector -1- (87), in instrument panel wiring
A185 harness
2.5 1,0 1,5
bl/ge ge/sw bl/ro A100 - Connector -2- (87), in instrument panel wiring
harness
A101 A100 269 A101 - Connector -3- (87), in instrument panel wiring
harness
2,5 1,0 1,0 1,0 0,5 1,0 0,5 A185 - Coolant Warning Connection (in instrument
bl/ge bl/ge ge/sw ge/sw br/ws br/ws br/ws
0,35 panel wiring harness)
li/ro

103 316
T6/5 T14/9
T6/6 T14/6
2,5 0,5 0,5
bl/ge 1,0 br/ws br/ws
sw/li
1 1 3 1
102
N79 G6 M G G 32 ws = white
2 4 2 41 2 sw = black
ro = red
1,5 1,5 br = brown
br/ro br gn = green
bl = blue
84 2 gr = grey
li = violet
ge = yellow
or = orange
127 128 129 130 131 132 133 134 135 136 137 138 139 140
97-62975

Edition 09.03
New Beetle Wiring diagram No. 3/12
Oil pressure switch / warning light, speedometer
vehicle speed sensor (VSS), warning buzzer, in-
strument cluster, generator (GEN) warning light

F1 - Oil Pressure Switch

G22 - Speedometer Vehicle Speed Sensor (VSS)
H3 - Warning Buzzer
J285 - Control module with indicator unit in instrument
panel insert
K2 - Generator (GEN) Warning Light
K3 - Oil Pressure Warning Light
h h K28 - Engine Coolant Level/Temperature (ECL/ECT)
Warning Light
j j K132 - Electronic Power Control (EPC) Lamp
k
l S5 - Fuse 5 in fuse/relay panel
S7 - Fuse 7 in fuse/relay panel
3
T14 - 14-Pin Connector
0,35 0,35 0,35 0,35 0,35 T32 - 32-Pin Connector, blue
gn/sw gn li/ro br/ws bl

13
B163 - Plus connector -1- (15) in wiring harness interior

T32/10 T32/28 T32/22 T32/7 T32/12

5 7 T14/2 T14/3 T14/1
S5 S7
7,5A 10A
5a 7a
K132 K2
0,5 1,0 1,0 1,0 0,5 0,5 J285
sw/bl sw/gn sw/gn sw/ws ws/bl gn/sw

K3 H3 K 28
126 B163

1 2

G22 F1
ws = white
3 sw = black
ro = red
1,0 br = brown
br gn = green
bl = blue
84 gr = grey
li = violet
ge = yellow
or = orange
141 142 143 144 145 146 147 148 149 150 151 152 153 154
97-62976

Edition 09.03
New Beetle Wiring diagram No. 3/13
Instrument cluster, fuel gauge, engine coolant
temperature (ECT) gauge, speedomter, multifunc
tion indicator (MFA), low fuel level warning light

G1 - Fuel Gauge
G3 - Engine Coolant Temperature (ECT) Gauge
G21 - Speedometer
J119 - Multi-function Indicator (MFA)
J217 - Transmission Control Module (TCM), behind
J217 instrument panel, center
T68/24 J285 - Control module with indicator unit in instrument
h A27
T16/7 0,5
panel insert
K gr/ws J533 - Data Bus On Board Diagnostic Interface
j *
T10g/3 K83 - Malfunction Indicator lamp (MIL)
0,35 0,35 0,5 0,5
K105 - Low Fuel Level Warning Light
li/sw bl/ws gr/ws gr/ws T10g - 10-Pin Connector, grey, behind instrument
panel, left
41 30 33 A76 97
T16 - 16-Pin Connector, Data link Connector (DLC),
0,35
below steering column, left
0,35 0,35 0,35 0,35
li or/br or/sw gr/ws gr/ws T32 - 32-Pin Connector, blue
T32a - 32-Pin Connector, green
T32a/ T32a/
T68 - 68-Pin Connector
K
T32/8 T32/5 T32/3 20 19 T32/25 T32a/5

G 3 G 1 A13 - wire connection (door contact switch) in

instrument panel wiring harness
K 83 A27 - Wire Connection (vehicle speed signal), in
J533 J285 instrument panel wiring harness
A76 - Connector (K-diagnosis wire) in instrument
panel wiring harness

K 105 * - Automatic transmission only

G21 J119
T32/21

0,35
br/ge

ws = white
A13 sw = black
ro = red
0.5 br = brown
br/ge
gn = green
bl = blue
gr = grey
104
li = violet
ge = yellow
or = orange
155 156 157 158 159 160 161 162 163 164 165 166 167 168
97-60913

Edition 09.03
New Beetle Wiring diagram No. 4/1

1,9L-Engine - Turbo Diesel Fuel Injection (DFI)/66 kW, code ALH,

from June 2001,

Additional Fuse, Relay, Control Module and Connector locations ⇒ Component Locations

Electrical troubleshooting ⇒ Guided Fault Finding using VAS 5051/5052

Relay location on the thirteen position auxiliary relay panel,

above relay panel:
10 J52 - Glow Plug Relay (180)
12 J317 - Power Suppy (terminal 30, B+) Relay (109)

Relay panel:
2 J59 - Load Reduction Relay (100)

Notes:
M97--0269 1)
J360 - Preheating Coolant, High Heat Output Relay (100)
J359 - Preheating Coolant, Low Heat Output Relay (53), (429),
1)
(53)
1)
in engine compartment, left side, to the left of brake fluid
reser- voir, inside housing
Number in parentheses indicates production control number
stamped on relay housing.

Edition 01.08
New Beetle Wiring diagram No. 4/2
Battery, Starter, Generator (GEN), Voltage Reg
ulator (VR)

9 5/31
A - Battery
3 J 59 2 B - Starter
7/30 C - Generator (GEN)
C1 - Voltage Regulator (VR)
D - Ignition/Starter Switch
500 501
J59 - Load Reduction Relay
16,0 6,0 6,0 D /15 J226 - Park/Neutral Position (PNP) Relay
ro ro ro T8/6
S162 - Fuse 1 - terminal 30 (on battery fuse panel)
S163 - Fuse 2 - terminal 30 (on battery fuse panel)
2,5
sw S176 - Fuse 4 - terminal 30 (on battery fuse holder)
S177 - Fuse 5 - terminal 30 (on battery fuse panel)
A2
S229 - Fuse (on fuse panel)
1,5 T4 - 4-Pin connector, in engine compartment, left
sw 99
T6 - 6-Pin Connector, brown, behind instrument
panel, left
83 T8 - 8-Pin Connector, at -D-
29
T9 - 9-Pin Connector
S229
10A
29a
500 - Threaded Connection 1 - terminal 30 (on relay
J 226 D /50 panel)
125 43 T9/8 T8/5 A /+ A /+ 0,5
sw/li 501 - Threaded Connection 2 - terminal 30 (on relay
0,35 25,0 0,5 2,5 2,5 35,0 16,0 panel)
bl sw br/ro ro/sw ro/sw sw ro c
A2 - Plus Connection (15) (in instrument panel
wiring harness)
T4/2 T4/1 T6/3 21 98 A32
A32 - Plus Connection (30) (in instrument panel
wiring harness)
0,5 1,0 2,5 6,0 6,0 2,5 6,0
br/sw br/ro ro ro ro ro ro A52 - Plus Connection 2 (30) (in instrument panel
wiring harness)
*
D+ B+ W 50 30 T8/3
D /30 A52
* - Manual transmission only
G 5 4 2 1
C
B S 177 S 176 S 163 S162 --- Automatic transmission only
110A 110A 50A 50A ws = white
C1 M
sw = black
4,0 ro = red
ro br = brown
gn = green
bl = blue
60 gr = grey
li = violet
ge = yellow
or = orange
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1C1-N004020108

Edition 01.08
New Beetle Wiring diagram No. 4/3
Kick Down Switch,Closed Throttle Position (C
TP) Switch, Throttle Position (TP) Sensor, Die
sel Direct Fuel Injection (DFI) Engine Control
Module (ECM), Glow Plug Activation Control
Module

F8 - Kick Down Switch

F60 - Closed Throttle Position (CTP) Switch
G79 - Throttle Position (TP) Sensor
J248 -
Diesel Direct Fuel Injection (DFI) Engine
Control Module (ECM)
A104
J52 - Glow Plug Relay, (180)
Q6 - Glow plugs (engine)
0,5 0,5
sw/li sw/li T4k - 4 Pin Connector
71 36 10
T6 - 6-Pin Connector, brown, behind instrument
0,35 0,35 6,0 T6/1 panel, left
gn/sw bl/sw ro
0,35
T6a - 6-Pin Connector
10
D1 ST 30
sw/li T10c - 10-Pin Connector, blue, behind instrument
J 52 T11/9 T11/10 T11/11 T121/37 J 248 panel, left
T11 - 11-Pin Connector
T121 - 121-Pin Connector, on DFI ECM
T11/1 T11/2 T11/3 T11/4 T11/6 T11/7 T121/ T121/ T121/ T121/ T121/ T121/
G1 G2 G3 G4 87 31 51 69 70 50 12 63
0,35 0,35 0,35 0,35 0,35 0,35
gn/ro gr/bl gr/ws gr/ro ge/gn ws/bl
608 - Ground Connection (in center plenum
1,5 1,5 1,5 1,5 0,5 0,5 chamber)
sw/ro sw/bl sw/gn sw/gr bl br/ro

c T10c/ T10c/ T10c/ T10c/ T10c/ T10c/ A104 - Plus Connection 2 (15) (in instrument panel
1 5 6 4 3 2
65 wiring harness)
1,0 0,5 0,5 0,5 0,5 0,5
br/bl ws/bl gr/bl gr/ro ge/gn gr/ws
T4k/1 T4k/2 T4k/3 T4k/
4
T6a/6 T6a/4 T6a/5 T6a/3 T6a/2 T6a/
1,5 1,5 1
1,5 1,5
sw sw sw sw 0,5 0,5 0,5 0,5 0,5 0,5
ge gr gn br rs ws

1 2 3 4

Q6
ws = white
sw = black
F 60 F8 G 79 ro = red
br = brown
gn = green
bl = blue
gr = grey
li = violet
608 ge = yellow
or = orange
15 16 17 18 19 20 21 22 23 24 25 26 27 28
1C1-N004030108

Edition 01.08
New Beetle Wiring diagram No. 4/4
Engine Coolant Temperature (ECT) Gauge Sen
sor, Engine Speed (RPM) Sensor, Charge Air Pr
essure Sensor, Mass Air Flow (MAF) Sensor, Di
esel Direct Fuel Injection (DFI) Engine Control
Module (ECM)

E35 - Engine Brake Selector Lever

G2 - Engine Coolant Temperature (ECT) Gauge
J 293 Sensor
L9 T14a/3 *
34 33 G28 - Engine Speed (RPM) Sensor
0,5 0,5 0,5 0,5 0,5 0,5 G31 - Charge Air Pressure Sensor
bl/ro bl/ro bl/ro gn gr/gn ge/sw G62 - Engine Coolant Temperature (ECT) Sensor
G70 - Mass Air Flow (MAF) Sensor
T10a/8 T10a/7 19
T10a/5 T10/10
J217 - Transmission Control Module (TCM)
J248 - Diesel Direct Fuel Injection (DFI) Engine
**
T10j/2 T14a/8 0,35 0,5 0,35 0,35 0,35 0,35 Control Module (ECM)
E 35 J
293 bl/ro gn gn bl/sw gr/gn ge/sw J293 - Coolant Fan Control (FC) Control Module
J 217 T3 - 3-Pin connector, on engine, front
***
T121/34
T68/12
T121/29 T121/9 T121/73 J248 T121/71 T10 - 10-Pin connector, white, behind instrument
panel, left
T10a - 10-Pin connector, orange, behind instrument
T121/ T121/30 T121/ T121/ T121/ T121/ T121/ T121/ T121/ T121/ panel, left
68 49 31 52 27 112 104 110 102
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 T10c - 10-Pin connector, blue, behind instrument
sw ro/li gn li/ro br/bl gn/br bl/br br/gn ws br panel, left
127
T10j - 10-Pin connector
T10a/ 0,35 T14 - 14-Pin connector, in plenum chambe
9 li
0,35 T14a - 14-Pin connector, at -J293-
sw T68 - 68-Pin connector, on TCM
T10c/ T10c/ T14/4
69 9 7 T121 - 121-Pin connector, on DFI ECM

200 - Ground Connection (shielding) (in engine

1,0 0,5 0,35 0,5
ge/sw li/ro br/bl li T3/3 T3/2 T3/1 compartment wiring harness)
L9 - Connection 1 (in A/C wiring harness)

5 4 2 3 3 1 4 1

G31 G62 G2 * - A/C clutch cut-out signal from ECM/TCM

ws = white ** - A/C •ON" signal from -E35-
4 2 3 2 sw = black
G 70 G 28 *** - Manual Transmission only
ro = red
0,5 0,5 0,5 br = brown --- - Automatic transmission only
ge/sw gr/gn br/ws
gn = green
bl = blue
gr = grey
200 f
li = violet
41 37 108 ge = yellow
or = orange
29 30 31 32 33 34 35 36 37 38 39 40 41 42
1C1-N004040108

Edition 01.08
New Beetle Wiring diagram No. 4/5
Needle Lift Sensor, Fuel Temperature Sensor,
Modulating Piston Displacement Sensor, Die
sel Direct Fuel Injection (DFI) Engine Control
Module (ECM), Quantity Adjuster

G80 - Needle Lift Sensor

G81 - Fuel Temperature Sensor
G149 - Modulating Piston Displacement Sensor
J104 - ABS Control Module
A122 A121
3 J217 - Transmission Control Module (TCM)
0,5 J248 - Diesel Direct Fuel Injection (DFI) Engine
0,5 sw
0,5 ws Control Module (ECM)
0,35 0,35
br/ro N146 - Quantity Adjuster
or/br or/sw
T10/3 T10/2
T2a - 2-Pin connector, on engine, front
T10/5 T10 - 10-Pin connector, white, behind instrument
0,35 0,35
or/br
0,35
or/sw
panel, left
or/br 0,35
0,35 or/sw
T10f - 10-Pin connector, on engine, front
br/ro T47/15 T68/3 T47/11 T68/25 T47 - 47-Pin connector
J104 J217 J104 J217 T68 - 68-Pin connector
T121/38 T121/6 J 248 T121/7
T121 - 121-Pin connector, on DFI ECM

T121/ T121/ T121/ T121/ T121/ T121/ T121/ T121/99 T121/ T121/121
109 101 86 103 111 108 106 116 200 - Ground Connection (shielding) (in engine
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 1,0 1,0 compartment wiring harness)
gr bl br/ge br/bl ge/bl li/sw gr/gn ws/gn br/ro br/ro
A121 - High-Bus Connection (in instrument panel
wiring harness)
A122 - Low-Bus Connection (in instrument panel
wiring harness)
F25 - Connection 1 (in Diesel Direct Fuel Injection
(DFI) system wiring harness)
0,35 1,0
sw br/ro

--- - Automatic Transmission only

T2a/1 T2a/2 T10f/ T10f/ T10f/ T10f/ T10f/ T10f/
4 7 1 2 3 6

F25
ws = white
G 80 G81 G149 N146 sw = black
ro = red
T10f/5 br = brown
gn = green
1,5
bl = blue
ro/li gr = grey
f 200
li = violet
103
ge = yellow
or = orange
43 44 45 46 47 48 49 50 51 52 53 54 55 56
1C1-N004050108

Edition 01.08
New Beetle Wiring diagram No. 4/6
Diesel Direct Fuel Injection (DFI) Engine Cont
rol Module (ECM), Power Supply Relay (termi
nal 30, B+), EGR Vacuum Regulator Solenoid
valve, Wastegate Bypass Regulator Valve, Fuel
Cut-off Valve, Intake Manifold Flap
Change-over Valve

E1 - Light switch
13
J248 - Diesel Direct Fuel Injection (DFI) Engine
4,0
ro Control Module (ECM)
T9e/1 T9e/2 J317 - Power Supply Relay (terminal 30, B+)
30 12
1,0 N 18 - EGR Vacuum Regulator Solenoid Valve
ws J 317 N 75 - Wastegate Bypass Regulator Valve
T9e/4 T9e/6 T9e/9 N108 - Cold Start Injector
87 85
4,0 0,5
N109 - Fuel Cut-off Valve
bl bl/ge N239 - Intake Manifold Flap Change-over Valve
105
T10c/8 S234 - Fuse (on fuse panel)
0,35
bl/ge S237 - Fuse (on fuse panel)
T121/18 J 248 T6 - 6-Pin connector, brown, behind instrument
panel, left
T10 - 10-Pin connector, white, behind instrument
T121/ T121/ T121/ T121/ T121/ T121/ T121/ T121/ panel, left
16 120 88 114 47 104 62 81 61
K T10a - 10-Pin connector, orange, behind instrument
0,35 1,0 0,35 1,0 0,35 1,5 0,35 0,35 0,35
gr/ws sw/ws sw/gn br/sw gn/li bl ro/br li/gr ro/bl
panel, left
T10c - 10-Pin connector, blue, behind instrument
T14/10 T10/9 panel, left
0,5 34 T10f - 10-Pin connector, black, on engine, front
sw/gn
S 234 T14 - 14-Pin connector, in plenum chamber
T10a/ T10f/ T10f/9 10A
1 8 T121 - 121-Pin connector, on DFI ECM
34a
0,35 37a
1,0
gr/ws A80 - Connection 1 (X) (in instrument panel wiring
S237 ge/sw
10A
B147
harness)
126 37
1,0 1,0 B147 - Plus Connection 2 (87) (in interior wiring
ge/sw
ge/sw harness)
1,0 20 31
sw/ro 1 2 2 2 E30 - Connection (87a) (in engine wiring harness)
N 109 N 108 T14/ T6/5 N 75 N 18
A80 6 ws = white
2 1
N 239 1 1 sw = black
ro = red
2,5
sw/ro
T10f/10 1,0 1,5 0,5 1,0 1,0 1,0 1,0 br = brown
ge/sw ge/sw bl ge/sw ge/sw ge/sw ge/sw
gn = green
bl = blue
E1/1 gr = grey
li = violet
E30 ge = yellow
or = orange
57 58 59 60 61 62 63 64 65 66 67 68 69 70
1C1-N004060108

Edition 01.08
New Beetle Wiring diagram No. 4/7
Cruise Control -SET- Button, Cruise Control
Switch, Brake Light Switch, Clutch & Brake
Switches,

E 45 - Cruise Control Switch

E227 - Cruise Control -SET- Button
F - Brake Light Switch
F36 - Clutch Pedal Switch
F47 - Brake Pedal Switch
J248 - Diesel Direct Fuel Injection (DFI) Engine
Control Module (ECM)
S13 - Fuse (on fuse/relay panel)
T4 - 4-Pin connector
T10 - 10-Pin connector, white, behind instrument
17 panel, left
T10b - 10-Pin connector, black, near steering column
0,35
gn/sw T10h - 10-Pin connector, black, behind instrument
panel, left
T121/33 J 248 T121 - 121-Pin connector, on DFI ECM

A18 - Connection (54) (in instrument panel wiring

T121/ T121/ T121/ T121/ T121/ T121/ T121/
14 46 45 44 66 32 65
harness)
11
0,35 0,35 0,35 0,35 0,35 0,35 0,35 A100 - Connection 2 (87) (in instrument panel wiring
sw/ws ws bl/gr ro ws/ro ro/sw ws/ge harness)
99 6,0
* ro

* - Manual transmission only

T10h/3 T10h/ T10h/ T10h/ T10/ T10h/ T10h/ 12
9 1 2 4 4 5
S13
10A
0,35 0,35 0,35 0,35 0,35 0,35 1,0 1,0 1,0 13a
sw/ge sw/ge ws bl sw/bl ro/ge ws/ro ro/sw ws/ge

1,0
T10b/ T10b/ T10b/ T10b/ T10b/ T10b/ ro/br
7 4 5 2 6 3 *

T4/2 3 1
201
101 F 36 93
ws = white
E45 E227 T4/3
F 47 2
F 4 sw = black
ro = red
1,0 1,0 1,0 1,0 1,0 br = brown
bl/ge bl/ge bl/ge ro/sw bl/ge gn = green
bl = blue
A18 gr = grey
li = violet
A100 ge = yellow
or = orange
71 72 73 74 75 76 77 78 79 80 81 82 83 84
1C1-N004070108

Edition 01.08
New Beetle Wiring diagram No. 4/8
Diesel Direct Fuel Injection (DFI) Engine Contr
ol Module (ECM), Preheating Coolant: Low He
at Output, High Heat Output Relay, Coolant Gl
ow Plugs

J248 - Diesel Direct Fuel Injection (DFI) Engine

Control Module (ECM
J359 - Preheating Coolant, Low Heat Output Relay *
J360 - Preheating Coolant, High Heat Output Relay *
N79 - Positive Crankcase Ventilation (PCV) Heating
A27 A27 Element
Q7 - Coolant Glow Plugs
84 D50 T6 - 6-Pin connector, brown, behind instrument
0,35 1,0 4,0 4,0 6,0 panel, left
bl/ws bl/ge ro ro ro
T10a - 10-Pin connector, orange, behind instrument
*
T10a/6 T6/6 panel, left
0,35
1,0 1,0 T121 - 121-Pin connector, on DFI ECM
bl/ws bl/ge 11
bl/ge

J248 T121/20 4/86 2/30 3/86 1/30 156 - Ground Connection (in Diesel Direct Fuel
*
J 359 J 360 * Injection (DFI) wiring harness)
607 - Ground Connection (in left plenum chamber)
T121/4 T121/5 T121/1 T121/2 T121/ T121/ 1/85 8/87 4/85 2/87
22 21
2,5 2,5 2,5 2,5 1,0
br/ro br/ro ro/li ro/li
0,35 0,35 1,0 2,5
sw/br
4,0 A27 - Vehicle Speed Signal (VSS) Connection (in
sw/br sw/bl bl/ge sw sw
instrument panel wiring harness)
* *
D50 - Plus Connection (30) (in engine compartment
L32 wiring harness)
1
D74
D74 - Connection (86) (in engine compartment
N79 wiring harness)
D98
2
4,0
D98 - Glow Plugs Connection (in engine
ro/li 2,5 2,5 compartment wiring harness)
sw sw
** L32 - Connection 1 (in heater wiring harness)
102
1,5
br/ro
1 2 3 * - Manual Transmission only
** - Vehicles with Positive Crankcase Ventilation
Q7 (PCV) Heating Element and Automatic
ws = white
sw = black Transmission
156
ro = red
br = brown
2,5
gn = green
br/ro bl = blue
gr = grey
li = violet
607 ge = yellow
or = orange
85 86 87 88 89 90 91 92 93 94 95 96 97 98
1C1-N004080108

Edition 01.08
New Beetle Wiring diagram No. 4/9
Fuel Level Sensor , Engine Coolant Level (EC
L) Sensor

G - Fuel Level Sensor

G32 - Engine Coolant Level (ECL) Sensor
S5 - Fuse (on fuse/relay panel)
S7 - Fuse (on fuse/relay panel)
S232 - Fuse (on fuse panel)
S243 - Fuse (on fuse panel)
T6 - 6-Pin connector, brown, behind instrument
A27 A27
panel, left
T14 - 14-Pin connector, in plenum chamber

A99 h
i 269 - Sensor Ground Connection 1 (in instrument
j panel wiring harness)
14 1,5 4,0 1,5 4,0 0,35 0,35 0,35 316 - Sensor Ground Connection 2 (in engine wiring
bl bl bl bl li/sw br/ws li/ro harness)
A20 - Plus Connection (15a) (in instrument panel
5 7 43 32
wiring harness)
S5 S7 S243 S232 64 60 A99 - Connection 1 (87) (in instrument panel wiring
7,5A 10A 10A 15A
5a 7a 43a 32a harness)
0,5 1,0 1,0 4.0
A185 - Coolant Warning Connection (in instrument
A185
sw/bl sw/gn bl/ge ro/li panel wiring harness)
B147 - Plus Connection 2 (87) (in interior wiring
114 78
harness)
A20
B147 269

0,35 4,0 1,5 0,5 1,0 0,5 0,35

sw/bl ro/li ro/li br/ws br/ws br/ws li/ro

316
T6/4 T14/5 T14/9
76
0,5 0,5
4,0 1,5 br/ws br/ws
ro/li ro/li
3 1

88 52 G 38 G 32
ws = white
2 2 sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = violet
ge = yellow
or = orange
99 100 101 102 103 104 105 106 107 108 109 110 111 112
1C1-N004090108

Edition 01.08
New Beetle Wiring diagram No. 4/10
Oil Pressure Switch, Speedometer Vehicle Speed S
ensor (VSS), Oil Pressure Warning Buzzer, Instrum
ent Cluster Control Module, Warning and Indicator
Lights

F1 - Oil Pressure Switch

G22 - Speedometer Vehicle Speed Sensor (VSS)
H11 - Oil Pressure Warning Buzzer
J285 - Instrument Cluster Control Module
K2 - Generator (GEN) Warning Lamp
A27 A27
K3 - Oil Pressure Warning Lamp
K28 - Engine Coolant Level/Temperature (ECL/ECT)
Warning Lamp
h h
i K29 - Glow Plug Indicator Lamp
j T14 - 14-Pin connector, in plenum chamber
1 57
T32 - 32-Pin connector, blue, on instrument cluster
T32a - 32-Pin connector, green, on instrument
0,35 0,35 0,35 0,35 0,35 0,35 0,35 cluster
gn gn/sw gn li/ro br/ws bl gr/ws

607 - Ground Connection (in left plenum chamber)

61 K
100 T32/10 T32/28 T32/22 T32/7 T32/12 T32a/5 B135 - Plus Connection 1 (15a) (in interior wiring
harness)
1,0
sw/gn
K29 K2
B135
J285
1,0
sw/gn

T14/2 T14/3 T14/1

K3 H11 K 28
1,0 0,5 0,5
sw/ws ws/bl gn/sw

1 2

G22 F1
ws = white
3 sw = black
ro = red
br = brown
gn = green
1,0
br
bl = blue
gr = grey
li = violet
607 ge = yellow
or = orange
113 114 115 116 117 118 119 120 121 122 123 124 125 126
1C1-N004100108

Edition 01.08
New Beetle Wiring diagram No. 4/11
Fuel Gauge, Engine Coolant Temperature (EC
T) Gauge, Tachometer, Malfunction Indicator
Lamp (MIL), Low Fuel Level Warning Lamp

G1 - Fuel Gauge
G3 - Engine Coolant Temperature (ECT) Gauge
G5 - Tachometer
J285 - Instrument Cluster Control Module
K83 - Malfunction Indicator Lamp (MIL)
K105 - Low Fuel Level Warning Lamp
A27 A27
T32 - 32-Pin connector, blue, on instrument cluster

A27 - Vehicle Speed Signal (VSS) Connection (in

h
instrument panel wiring harness)

38

0,35 0,35 0,35

li li/sw bl/ws

T32/8 T32/5 T32/3

G3 G1

J285

K 105 K 83
G5

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = violet
ge = yellow
or = orange
127 128 129 130 131 132 133 134 135 136 137 138 139 140
1C1-N004110108

Edition 01.08
New Beetle Wiring diagram No. 5/1

1,8L-Engine - 5V Turbo, Motronic Multiport Fuel Injection (MFI)

O 110 kW, code AWV (with cruise control)
from June 2000

O 132 kW, code AWP (with cruise control)

from October 2001

Additional Fuse, Relay, Control Module and Connector locations ⇒ Component Locations

Troubleshooting Procedures ⇒ Guided Fault Finding using VAS 5051/5052

Relay locations on thirteen position auxiliary relay panel, abo-

ve relay panel:

Relay panel:
1 J4 - Horn Relay (53)
2 J59 - Load Reduction Relay (100)
4 J17 Fuel Pump (FP) Relay (409)

Notes:
J271 Motronic Engine Control Module (ECM) Power Supply Re-
M97--0269 lay (428), 1)
J299 Secondary Air Injection (AIR) Pump Relay (100) 1)
1) in engine compartment, left side, to the left of brake fluid reser-
voir, inside housing
Number in parentheses indicates production control number
stamped on relay housing.

Edition 06.07
New Beetle Wiring diagram No. 5/2
Battery, starter, generator (GEN), voltage regula-
31
a
tor (VR), ignition/starter switch, load reduction
relay, fuses in fuse bracket/battery
9 5/31

3 J 59 2 A - Battery
7/30
B - Starter
C - Generator (GEN)
S1/1
C1 - Voltage Regulator (VR)
500 502 501
D - Ignition/Starter Switch
169 133 D78 b
J434 - Locking relay for starter (clutch pedal switch)
2,5 16,0 6,0 4,0 6,0 2,5 1,0 2,5 J59 - Load Reduction Relay
br ro ro ro ro sw sw ro/gn
S237 - Fuse 37 in fuse/relay panel
45 S162 - Fuse -1- (50), in fuse bracket/battery
T6/4 S163 - Fuse -2- (50), in fuse bracket/battery
153 A2 S176 - Fuse -4- (30), in fuse bracket/battery
159 6.0 2,5 1,5 1,5 S177 - Fuse -5- (30), in fuse bracket/battery
ro sw sw ro/gn
S229 - Fuse 29 in fuse/relay panel
T4 - 4-Pin Connector, in engine compartment left
5 4 2 1 29 10a T6 - 6-Pin Connector, brown, behind inst. panel, left
181 S177 S176 S163 S162 D /15 S 229 S237 T8 - 8-Pin Connector, at -D-
15A 10A
110A 110A 50A 50A
T8/6 T8a - 8-Pin Connector, at -J434-
29a 10

16,0 0,35 30 J434 1,5 1,5 500 - Threaded connection -1- (30) on the relay plate
sw bl T8a/8 sw/li ro

0,5 501 - Threaded connection -2- (30) on the relay plate

br/ro
D /30
A /+ A /+ 2,5 T8/3 c
ro/sw 502 - Threaded connection -1- (30a) on the relay plate
T4/2 T4/1 A52
T6/3 A2 - plus connection (15), in instrument panel wiring
0,5 0,5 2,5 6,0 harness
bl br/ro 35,0 2,5 ro ro
sw ro/sw A32 - plus connection (30), in instrument panel wiring
A32 harness
A52 - Plus Connection 2 (30) (in instrument panel
B+ D+ W 30 50 wiring harness)
G
C D78 - Plus connector -1- (30a), in engine
compartment wiring harness
B
ws = white
C1 M
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = violet
ge = yellow
or = orange
1 2 3 4 5 6 7 8 9 10 11 12 13 14
97-62713

Edition 06.03
New Beetle Wiring diagram No. 5/3
Motronic engine control module (ECM), ignition
31 31
a a
coil with power output stages 1, 2, 3 & 4, spark
plugs

J220 - Motronic Engine Control Module (ECM)

N70 - Ignition Coil With Power Output Stage 1
N127 - Ignition Coil with Power Output Stage 2
N291 - Ignition Coil with Power Output Stage 3
N292 - Ignition Coil with Power Output Stage 4
b D78
P - Spark Plug Connectors
A104
2,5
Q - Spark Plugs
1,5 1,5 ws/ro T4a - 4-Pin Connector
sw/li sw/li T4b - 4-Pin Connector
79
T4c - 4-Pin Connector
T6/1 T4d - 4-Pin Connector
1,5 0,35 T6 - 6-Pin Connector, brown, behind instrument
sw ro/gn
panel, left
T121 - 121-Pin Connector, at -J220-
T121/3 T121/62 J220
15 - Ground connection, on cylinder head
80 T121/102 T121/ T121/95 T121/103 T121/
121 94
85 - Ground connection -1-, in engine compartment
1,5 0,35 1,5 0,35 0,35 0,35 wiring harness
sw/li sw/bl sw/li sw/ge sw/br sw/li
281 - Ground connector -1-, in wiring harness engine
D52 pre-wiring
c
1,5 1,5 1,5 1,5 A104 - Plus connector -2- (15), in instrument panel
sw/li sw/li sw/li sw/li
wiring harness
15 N70 1 15 N127 1 15 N291 1 15 N292 1
T4a/1 T4a/3 T4b/1 T4b/3 T4c/1 T4c/3 T4d/1 T4d/3 D52 - plus connection (15a), in engine compartment
wiring harness
D78 - Plus connector -1- (30a), in engine
T4a/4 T4a/2 T4b/4 T4b/2 T4c/4 T4c/2 T4d/4 T4d/2 compartment wiring harness
1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
br/ge br br/ge br br/ge br br/ge br

281

ws = white
2,5 sw = black
br/ge P P P P ro = red
Q Q Q Q br = brown
gn = green
85
bl = blue
gr = grey
171 li = violet
15 ge = yellow
or = orange
15 16 17 18 19 20 21 22 23 24 25 26 27 28
97-62714

Edition 06.03
New Beetle Wiring diagram No. 5/4
Motronic engine control module (ECM), engine
31 31
a a
coolant temperature (ECT) sensor, charge air pre
ssure sensor, camshaft position (CMP) sensor 2

G2 - Engine Coolant Temperature (ECT) Sensor

G31 - Charge Air Pressure Sensor
G62 - Engine Coolant Temperature (ECT) Sensor
G163 - Camshaft Position (CMP) Sensor 2
4
J220 - Motronic Engine Control Module (ECM)
T14 - 14-Pin Connector, in engine compartment, left
T10 - 10-Pin Connector, white, behind instrument
0,5
panel, left
br/ro T121 - 121-Pin Connector, at -J220-

T10/5 220 - Ground connection (sensor ground), in engine

0,35 compartment wiring harness
bl/li
D101 - Wire connection -1-, in engine compartment
wiring harness
T121/28 J220

T121/86 T121/98 T121/101 T121/108 T121/93

0,35 0,35 0,35 0,35 0,35

gr/ge li/gn li/gr br/bl bl
183

D101 0,35
li

0,35 0,5
li/gn li/gn

T14/10 T14/14 T14/4

0,35 0,35 0,5

li/gn li/gr li

2 1 3 4 2 3 1

G62 G2
ws = white
3 1 4 2 sw = black
G 163 G31 0,35 ro = red
0,5 br/bl 0,5 0,5 br = brown
br/bl br/bl br/ws
T14/13 gn = green
bl = blue
0,5
br/bl 164 gr = grey
li = violet
220 d ge = yellow
or = orange
29 30 31 32 33 34 35 36 37 38 39 40 41 42
97-62715

Edition 06.03
New Beetle Wiring diagram No. 5/5
Motronic engine control module (ECM), heated
31 31
a a
oxygen sensor (HO2S), secondary air injection
(AIR) pump relay/motor

G39 - Heated Oxygen Sensor (HO2S), black

G108 - Heated Oxygen Sensor (HO2S), black
J220 - Motronic Engine Control Module (ECM)
J299 - Secondary Air Injection (AIR) Pump Relay, in
protective housing, in engine compartment,
left, production control number (100)
T4 - 4‐Pin Connector, brown
T6 - 6‐Pin Connector, black
T121 - 121-Pin Connector, at -J220-
V101 - Secondary Air Injection (AIR) Pump Motor

609 - Ground Connection (in right plenum chamber)

E39 - Connection-2-(87a), in wiring harness engine

J220

T121/ T121/ T121/ T121/5 T121/ T121/ T121/ T121/69 T121/63

66 51 52 71 70 68
0.35 0.35 0.35 1,0 0,35 0,35 0.35 0.35 0.35
gr/br ws gn ws sw gn sw bl gr/ge
7

6,0 1.0
ro gr/br

T6/5 T6/6 T6/4 T6/2 T4/4 T4/2

V101 1 4

M
ws = white
1 2 2 3 sw = black
J299 G39 G108 106
ro = red
4,0 4,0 1,5 T6/3 T6/1 T4/3 T4/1 br = brown
br ws/ro ge/sw gn = green
1,5 bl/ro 1,5 bl/ro bl = blue
98 E39 gr = grey
d d li = violet
609 ge = yellow
or = orange
43 44 45 46 47 48 49 50 51 52 53 54 55 56
1C1-N005050607

Edition 06.07
New Beetle Wiring diagram No. 5/6
Motronic engine control module (ECM), intake
31 31
a a
air temperature (IAT) sensor, knock sensor (KS) 1,
throttle valve control module

G42 - Intake Air Temperature (IAT) Sensor

G61 - Knock Sensor (KS) 1
G186 - Throttle drive (power accelerator actuation)
G187 - Angle sensor -1- for throttle drive (power
accelerator actuation)
G188 - Angle sensor -2- for throttle drive (power
accelerator actuation)
J220 - Motronic Engine Control Module (ECM)
J338 - Throttle Valve Control Module
T2a - 2-Pin Connector
T6a - 6-Pin Connector
T121 - 121-Pin Connector, at -J220-

139 - Ground connection (sensor Ground), in

J220 Motronic Multiport Fuel Injection (MFI) wiring
harness

T121/ T121/ T121/ T121/ T121/ T121/92 T121/85 T121/ T121/99

118 117 91 84 83 106

1,0 1,0 0,35 0,35 0,35 0,35 0,35 0,35 0,35

li/sw ws ws li/ge li/ws li bl/gn gr bl

139 e

0,35 0,35
sw bl

T2a/1 T2a/2

T6a/5 T6a/3 T6a/6 T6a/4 T6a/2 T6a/1 1

M
J338 G42
ws = white
2
G 61 sw = black
ro = red
G186 G187 G188 0,35 br = brown
br/bl gn = green
bl = blue
gr = grey
d d li = violet
ge = yellow
or = orange
57 58 59 60 61 62 63 64 65 66 67 68 69 70
97-62717

Edition 06.03
New Beetle Wiring diagram No. 5/7
Motronic engine control module (ECM) / power
supply relay, engine speed (RPM) sensor, knock
sensor (KS) 2

G28 - Engine Speed (RPM) Sensor

G66 - Knock Sensor (KS) 2
J220 - Motronic Engine Control Module (ECM)
J271 - Motronic Engine Control Module (ECM) power
supply relay, in protective housing, in engine
J293/3
T14/3 compartment, left, production control number
(428)
0,5 J293 - Coolant FC (Fan Control) Control Module
gn
T2 - 2-Pin Connector
T10a/7 T2b - 2-Pin Connector
T3f - 3-Pin Connector
0,35
gn T10a - 10-Pin Connector, orange, behind instrument
panel, left
T14 - 14-Pin Connector, at -J293-
T121/41 J 220 T121 - 121-Pin Connector, at -J220-

131 - Ground connection -2-, in engine compartment

T121/107 T121/ T121/82 T121/21 T121/1 T121/ wiring harness
90 2
607 - Ground Connection (in left plenum chamber)
0,35 0,35 0,35 0,35 2,5 2,5
gr br ws li br/ro br/ro
18 139 - Ground connection (sensor Ground), in
e 139
Motronic Multiport Fuel Injection (MFI)
1,5 wiring harness
sw/li
0,35 0,35 0,35 220 - Ground connection (sensor ground), in engine
ge sw sw
compartment wiring harness
T 2/1 131

2,5 2,5
T2b/2 T2b/1 T3f/1 T3f/2 T3f/3 sw/li br/ro

8/87 1/85

J 271
ws = white
G 28 2/30 4/86 sw = black
G 66
ro = red
2,5 1,0 br = brown
ws/ro ro/gr gn = green
bl = blue
24 gr = grey
d 220 li = violet
607 ge = yellow
or = orange
71 72 73 74 75 76 77 78 79 80 81 82 83 84
97-62718

Edition 06.03
New Beetle Wiring diagram No. 5/8
Motronic engine control module (ECM), mass
31 31
a a
air flow (MAF) sensor, fuel injectors

G70 - Mass Air Flow (MAF) Sensor

J220 - Motronic Engine Control Module (ECM)
N30 - Cylinder 1 Fuel Injector
N31 - Cylinder 2 Fuel Injector
N32 - Cylinder 3 Fuel Injector
N33 - Cylinder 4 Fuel Injector
S232 - Fuse 32 in fuse/relay panel
191 T10a - 10-Pin Connector, orange, behind instrument
panel, left
0,35 T14 - 14-Pin Connector
gr/ws
T121 - 121-Pin Connector, at J220-
T10a/1
D95 - wire connection (injectors), in engine
0,35 compartment wiring harness
gr/ws
E30 - Connector (87a), in wiring harness engine
J220 T121/43

T121/96 T121/89 T121/97 T121/88 T121/ T121/ T121/53

27 29

0,35 0,35 0,35 0,35 0,35 0,35 0,35

gr/li li/gn li/ro li/bl gr/ro gr/ws ro/li
155

4,0
bl

32

S232
10A
32a

1,5
ro/li
2 2 2 2 3 5 4

N 30 N 31 N 32 N 33 G 70
ws = white
T14/5 1 1 1 1 2 46 sw = black
ro = red
1,0 1,0 1,0 1,0 1,0 1,5 1,5 br = brown
ro/li ro/li ro/li ro/li ro/li bl/ge ge/sw gn = green
bl = blue
gr = grey
D95 li = violet
E30 f ge = yellow
or = orange
85 86 87 88 89 90 91 92 93 94 95 96 97 98
97-62719

Edition 06.03
New Beetle Wiring diagram No. 5/9
Motronic engine control module (ECM), throttle
31 31
a a position (TP) sensor, sender 2 for acelerator
pedal position, evaporative emission (EVAP),
leak detection pump (LDP)

G79 - Throttle Position (TP) Sensor

G185 - Sender -2- for accelerator pedal position
J220 - Motronic Engine Control Module (ECM)
N80 - Evaporative Emission (EVAP) Canister Purge
Regulator Valve
V144 - Leak Detection Pump (LDP)
T3d - 3-Pin Connector
T6b - 6-Pin Connector
T10c - 10-Pin Connector, blue, behind instrument
panel, left
T121 - 121-Pin Connector, at -J220-

E30 - Connector (87a), in wiring harness engine

J220
E39 - Connection-2-(87a), in wiring harness engine

T121/80 T121/25 T121/64 T121/ T121/ T121/ T121/ T121/ T121/

34 72 33 73 35 36

0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35

gn/li ge/br li/ro br/ws gn/ws gr/bl ge/gn ws/bl gr/ro

155
T10c/9 T10c/7 T10c/ T10c/ T10c/ T10c/ T10c/ T10c/
1 2 6 3 5 4

0,5 0,5 1,0 1,0 0,5 0,5 0,5 0,5 0,5

gn/li ge/gn bl/ge br/bl gr/bl gr/bl ge/gn ws/bl gr/ro

T6b/6 T6b/1 T6b/5 T6b/2 T6b/4 T6b/3

T3d/1 T3d/2 T3d/3 2
M
N 80
ws = white
1 sw = black
V144 G 79
156 121 56 G 185 ro = red
br = brown
2,5 1,5 2,5 1,5 gn = green
bl/ge
bl/ge bl/ge bl/ge bl = blue
gr = grey
li = violet
f E30 E39
ge = yellow
or = orange
99 100 101 102 103 104 105 106 107 108 109 110 111 112
97-62720

Edition 06.03
New Beetle Wiring diagram No. 5/10
Motronic engine control module, ABS control
31 31
a a module, transmission control module, airbag
control module, secondary air injection (AIR)
solenoid valve

J104 - ABS Control Module (w/EDL)

J217 - Transmission Control Module (TCM)
J220 - Motronic Engine Control Module (ECM)
J234 - Airbag Control Module
N112 - Secondary Air Injection (AIR) Solenoid Valve
Volkswagen Technical Site: http://vwts.ru http://vwts.info T6K - 6-Pin Connector
огромный архив документации по автомобилям Volkswagen, Skoda, Seat, Audi T10 - 10-Pin Connector, white, behind instrument
panel, left
T10a - 10-Pin Connector, orange, behind instrument
panel, left
T47 - 47-Pin Connector, at J104
T68 - 68-Pin Connector, at J217
T75 - 75-Pin Connector, at J234
J220 T121 - 121-Pin Connector, at J220
V192 - Brake System Vacuum Pump

T121/58 T121/60 T121/9 T121/22 A121 - Connection (high bus) in instrument panel
wiring harness
J 217 J217
A122 - Connection (low bus) in instrument panel wiring
T68/3 T68/25
0,35
bl/gn
harness

0,35
or/br
0,35
or/br J 104 J 234
0,35
or/sw
0,35
or/sw J 104 J 234
0.35
br/ge
T10a/3 - - - - Automatic transmission only
T47/15 T75/75 T47/11 T75/74
0,5
bl/gn
T10/3 T10/2
V192
0,5 0,35 0,35 0,5 0,35 0,35
T6k/2
ws or/br or/br sw or/sw or/sw

A122 A121 N112

ws = white
1 sw = black
0,35 0,35 1.5 ro = red
or/br or/sw bl/ge br = brown
gn = green
bl = blue
187 188 102 gr = grey
li = violet
ge = yellow
or = orange
113 114 115 116 117 118 119 120 121 122 123 124 125 126
97-62721

Edition 06.03
New Beetle Wiring diagram No. 5/11
Motronic ECM, fuel pump (FP) relay, airbag con-
31
a trol module, valve 1 for camfshaft adjustment,
wastegate bypass regulator valve, recirculating
16/MOT 21/31 17/30 valve for turbocharger
4 J 17
20 18/C 22/50 24/TK 19/15 23/87 E184 - Switch for fresh air blower and recirculated air
g J17 - Fuel Pump (FP) Relay
S3/6 S3/4 S3/5 S3/2 S3/1 S3/3 S2/5 J220 - Motronic Engine Control Module (ECM)
J234 - Airbag Control Module
0,5 0.5 0,5 1,0
li/ws li/ws br/ge sw N75 - Wastegate Bypass Regulator Valve
N205 - Valve-1- for camshaft adjustment
N249 - Recirculating valve for turbocharger
A125 185 12
T6 - 6-Pin Connector, brown, behind instrument
0,5 panel, left
T6/2 li/ws T10a - 10-Pin Connector,orange, behind instrument
panel, left
0,35
li/ws
J
234 T10j - 10-Pin Coupling conector, on -E184-
T75/72
T14 - 14-Pin Connector
T121/65 J220 T75 - 75-Pin Connector, at -J234-
T121 - 121-Pin Connector, at -J220-

T121/105 T121/104 T121/115 T121/37 T121/40

A125 - Connection (crash signal) in instrument
panel wiring harness
0,35 0,35 1,0 0,35 0,35
li/sw gn/br gn/ws gn/br bl/ro D102 - Wire connection -2-, in engine compartment
wiring harness
L9 - Wire connection -1-, in A/C wiring harness
T10a/9 T10a/8
158

1,0 0,5
ge/sw bl/ro

L9
2 2 2
T14/6
N 249 N75 N 205 0,5
bl/ro ws = white
1 1 1
sw = black
1,0
ro = red
0,5 0,5 0,5
br = brown
ge/sw ge/sw ge/sw ge/sw E184 gn = green
T10j/2
bl = blue
gr = grey
D102
li = violet
ge = yellow
or = orange
127 128 129 130 131 132 133 134 135 136 137 138 139 140
97-63237

Edition 06.04
New Beetle Wiring diagram No. 5/12
Motronic engine control module (ECM), cruise
control switch, button for cruise control (set),
brake light switch, clutch vacuum vent valve
switch

g g
E45 - Cruise Control Switch
E227 - Button for cruise control (set)
F - Brake Light Switch
F36 - Clutch Vacuum Vent Valve Switch
F47 - Brake Vacuum Vent Valve Switch for cruise
A27 h control
J220 - Motronic Engine Control Module (ECM)
0,35 bl/ws S13 - Fuse 13 in fuse/relay panel
T10 - 10-Pin Connector, white, behind instrument
T10a/6 panel, left
0,35 T10a - 10-Pin Connector, orange, behind instrument
bl/ws panel, left
J220 T121/54
T10h - 10-Pin Connector, black, behind instrument
panel, left
T10s - 10-Pin Connector, near steering column
T121/38 T121/ T121/75 T121/57 T121/ T121/ T121/55
76 39 56
9 T121 - 121-Pin Connector, at -J220-
0,35 0,35 0,35 0,35 0,35 0,35 0,35
sw/ws ws bl/gr ro/ge ws/ro sw/ro ws/ge 4,0
ro A18 - wire connection (54), in instrument panel wiring
harness
T10h/3 T10h/ T10h/1 T10h/2 T10/ T10h/ T10h/5 13 A20 - wire connection (15a), in instrument panel
9 4 4 wiring harness
S 13
10A A27 - Wire Connection (vehicle speed signal), in
0,35 0,35 0,35 0,35 0,35 0,35 1,0 1,0 1,0 13a instrument panel wiring harness
sw/ge sw/ge ws bl sw/bl ro/ge ws/ro ro/sw ws/ge

1,0
T10s/ T10s/4 T10s/ T10s/ T10s/ T10s/ ro/br
7 5 2 6 3

2 3 1 169
3201
F 36
ws = white
3 2 4 sw = black
E45 E227 F 47 F
ro = red
1,0 1,0 1,0 0,5 br = brown
sw/bl sw/bl ro/sw sw/bl
gn = green
bl = blue
A18 gr = grey
li = violet
A20 ge = yellow
or = orange
141 142 143 144 145 146 147 148 149 150 151 152 153 154
97-62723

Edition 06.03
New Beetle Wiring diagram No. 5/13
Sender for fuel gauge, fuel pump (FP), engine
coolant level (ECL) sensor

G -Sender for fuel gauge

G6 - Fuel Pump (FP)
G32 - Engine Coolant Level (ECL) Sensor
S228 -Fuse 28 in fuse/relay panel
S234 -Fuse 34 in fuse/relay panel
504
S243 -Fuse 43 in fuse/relay panel
4,0 T6 - 6-Pin Connector, brown, behind instrument
bl
panel, left
h h T14 - 14-Pin Connector

j
81 - Ground connection -1-, in instrument panel wiring
A99 k
l harness
42 - Ground connection, beside steering column
4,0 4,0 4,0 4,0 0,35 0,35 0,35
bl bl bl bl li/sw br/ws li/ro
269 - Ground connector (sensor ground) -1-, in
43 34 28 instrument panel wiring harness
316 - Sensor Ground Connection 2 (in engine wiring
85 S243 S234 S228
10A 10A 15A harness)
43a 34a 28a 504 - Threaded connection -1- (87) on the relay plate
2.5 1,0 1,5
bl/ge ge/sw bl/ro
A185
A99 - Connector -1- (87), in instrument panel wiring
harness
A101 A100 269 A100 - Connector -2- (87), in instrument panel wiring
harness
1,0 1,5 1,0 1,0 0,5 1,0 0,5
bl/ge bl/ge ge/sw br/ws br/ws br/ws
A101 - Connector -3- (87), in instrument panel wiring
ge/sw
harness
103 316
A185 - Coolant Warning Connection (in instrument
131 panel wiring harness)
T6/5 T6/6 T14/9
0,5 0,35
2,5 0,5
br/ws li/ro
bl/ge br/ws

1 3 1
100
G6 M G G 32
ws = white
1 4 2 41 2 sw = black
2,5 1,5 ro = red
br br br = brown
gn = green
81
bl = blue
4,0
gr = grey
br li = violet
42 ge = yellow
or = orange
155 156 157 158 159 160 161 162 163 164 165 166 167 168
97-62724

Edition 06.03
New Beetle Wiring diagram No. 5/14
Oil pressure switch / warning light, speedome-
ter vehicle speed sensor (VSS), warning buzzer,
control module with indicator unit in instrument
panel insert, generator (GEN) warning light

F1 - Oil Pressure Switch

G22 - Speedometer Vehicle Speed Sensor (VSS)
H3 - Warning Buzzer
J285 - Control module with indicator unit in instrument
panel insert
K2 - Generator (GEN) Warning Light
h h K3 - Oil Pressure Warning Light
K28 - Engine Coolant Level/Temperature (ECL/ECT)
j j Warning Light
k
l K132 - Electronic Power Control (EPC) Lamp
S5 - Fuse 5 in fuse/relay panel
11 3
S7 - Fuse 7 in fuse/relay panel
2,5 0,35 0,35 0,35 0,35 0,35 T14 - 14-Pin Connector
sw gn/sw gn li/ro br/ws bl
T32 - 32-Pin Connector, blue

607 - Ground Connection (in left plenum chamber)

T32/10 T32/28 T32/22 T32/7 T32/12 85 - Ground connection -1-, in engine compartment
5 7 T14/2 T14/3 T14/1 wiring harness
S5 S7 B163 - Plus connector -1- (15) in wiring harness interior
7,5A 10A
5a 7a
K132 K2
0,5 1,0 1,0 1,0 0,5 0,5 J285
sw/bl sw/gn sw/gn sw/ws ws/bl gn/sw

K3 H3 K 28
154 B163

1 2

G22 F1
ws = white
3 sw = black
19
1,0 ro = red
br br = brown
85 gn = green
bl = blue
2,5
br gr = grey
li = violet
607 ge = yellow
or = orange
169 170 171 172 173 174 175 176 177 178 179 180 181 182
97-62725

Edition 06.03
New Beetle Wiring diagram No. 5/15
Control module with indicator unit in instrument
panel insert, fuel gauge, engine coolant tempera-
ture (ECT) gauge, speedomter, multifunction indi-
cator (MFA), low fuel level warning light

G1 - Fuel Gauge
G3 - Engine Coolant Temperature (ECT) Gauge
G21 - Speedometer
J119 - Multi-function Indicator (MFA)
J285 - Control module with indicator unit in instrument
panel insert
h A27
T16/7 J533 - Data Bus On Board Diagnostic Interface
K
K83 - Malfunction Indicator lamp (MIL)
j
K105 - Low Fuel Level Warning Light
0,35 0,35 0,5 T16 - 16-Pin Connector, Data Link Connector (DLC),
li/sw bl/ws gr/ws
below steering column, left
T32 - 32-Pin Connector, blue
41 114 118 A76 97
T32a - 32-Pin Connector, green
0,35 0,35 0,35 0,35 0,35
li or/br or/sw gr/ws gr/ws A13 - wire connection (door contact switch) in
instrument panel wiring harness
A27 - Wire Connection (vehicle speed signal), in
T32a/ T32a/ K W
T32/8 T32/5 T32/3 20 19 T32/25 T32a/5 instrument panel wiring harness
G3 G1 A76 - Connector (K-diagnosis wire) in instrument
panel wiring harness
K 83
J533 J285

K 105
G21 J119
T32/21

0,35
br/ge

ws = white
A13 sw = black
ro = red
0.5 br = brown
br/ge
gn = green
bl = blue
gr = grey
132
li = violet
ge = yellow
or = orange
183 184 185 186 187 188 189 190 191 192 193 194 195 196
97-62726

Edition 06.03
New Beetle Wiring diagram No. 6/1

Airbag systems,
from October 2000,

Additional Fuse, Relay, Control Module and Connector locations ⇒ Component Locations

Electrical troubleshooting ⇒ Guided Fault Finding using VAS 5051/5052

Relay location on the thirteen position auxiliary relay panel,

above relay panel:

Relay panel::
1 J4 - Dual Horn Relay (53)

M97--0269

Note:
Number in parentheses indicates production control number
stamped on relay housing.

Edition 01.08
New Beetle Wiring diagram No. 6/2
Airbag Spiral Spring/Return Spring With Slip
Ring, Front Passenger Side Airbag Crash Sensor,
Signal horn activation, Airbag Control Module,
Driver Airbag Igniter, Front Passenger Airbag Igni-
1 J4 ter 1
1/71
F138 - Airbag Spiral Spring/Return Spring With Slip
Ring
S1/6
G179 - Driver Side Airbag Crash Sensor
G180 - Front Passenger Side Airbag Crash Sensor
H - Signal horn activation
J4 - Horn Relay
J234 - Airbag Control Module
N95 - Driver Airbag Igniter
N131 - Front Passenger Airbag Igniter 1
T5b - 5-Pin Connector, near steering column
T75 - 75-Pin Connector

J234 42 - Ground connection beside steering column

D 81 - Ground Connection 1 (in instrument panel

T75/33 T75/34 T75/31 T75/32 T75/70 T75/51 T75/71
wiring harness)
109 - Ground connection in airbag wiring harness
0,35 0,5 0,5 0,5 0,5 0,5 0,5 0,5
br/bl ge ws gr ws ge br ws
135 - Ground Connection 2 (in instrument panel
wiring harness)

0,35
br
T5b/2 T5b/3 T5b/5 T5b/4

2 1 1

F138
1 2 2
81 N131 G179 G180
1,5 0,35 0,5 0,5
br br br sw br br

33
ws = white
sw = black
135 ro = red
br = brown
H N95 109 109 gn = green
4,0 bl = blue
br gr = grey
li = violet
42 ge = yellow
D or = orange
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1C1-N006020108

Edition 01.08
New Beetle Wiring diagram No. 6/3
Airbag Control Module, Driver Safety Belt Ten-
sioner Igniter 1, Front Passenger Safety Belt Ten-
sioner Igniter 1, Driver Side Airbag Igniter, Front
Passenger Side Airbag Igniter

J234 - Airbag Control Module

N153 - Driver Safety Belt Tensioner Igniter 1
N154 - Front Passenger Safety Belt Tensioner Igniter
1
42 41 N199 - Driver Side Airbag Igniter
N200 - Front Passenger Side Airbag Igniter
0,35 0,35
or/sw or/br T2 - 2-Pin Connector
T2a - 2-Pin Connector
A121 A122 T3 - 3-Pin Connector
T3a - 3-Pin Connector
0,35 0,35 T75 - 75-Pin Connector
or/sw or/br

34 - Ground connection (below driver's seat)

T75/74 T75/75 J234
35 - Ground Connection (below front passenger's
seat)
T75/30 T75/29 T75/27 T75/28 T75/42 T75/41 T75/44 T75/43
A121 - High-Bus Connection (in instrument panel
wiring harness)
0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 A122 - Low-Bus Connection (in instrument panel
ws gn bl ws sw ge sw gr wiring harness)

T3/2 T3/1 T3a/2 T3a/1 T2/2 T2/1 T2a/1 T2a/2

N199 N200
34 D 35 D N153 N154
0,5 0,5
br br

ws = white
T3/3 T3a/3 sw = black
0,5 0,5 ro = red
br br br = brown
109 109
gn = green
bl = blue
gr = grey
li = violet
ge = yellow
or = orange
15 16 17 18 19 20 21 22 23 24 25 26 27 28
1C1-N006030108

Edition 01.08
New Beetle Wiring diagram No. 6/4
Driver Safety Belt Switch, Left Front Safety Belt
Microswitch, Right Front Safety Belt Microswitch,
Airbag Control Module, Instrument Cluster Con-
trol Module, Airbag Malfunction Indicator Lamp
(MIL)

D - Ignition/Starter Switch
E24 - Driver Safety Belt Switch
F140 - Left Front Safety Belt Microswitch
D/15 F141 - Right Front Safety Belt Microswitch
J234 - Airbag Control Module
2,5 J285 - Instrument Cluster Control Module
sw A76
J393 - Comfort System Central Control Module
A2
A125 K75 - Airbag Malfunction Indicator Lamp (MIL)
17
T2 - 2-Pin Connector
0,5 0,5 0,5 0,5 0,5 0,35 0,35 T4 - 4-Pin Connector
sw gr/ws li/ws li/ws gr/ws gr/ws or/br
T16 - 16- Pin Connector, Data Link Connector (DLC),
T23/19 below steering column, left
K K J393 T23 - 23-Pin Connector
T75/26 T75/54 T75/72 J234 T16/7
K

T32 - 32-Pin Connector, blue, on instrument cluster

T75/61 T75/62
T32a - 32-Pin Connector, green, on instrument
T32/25 T32a/20
2 cluster
0,5 0,35 0,5 T75 - 75-Pin Connector
ro br li

T4/3 T4/1 T2/1 A2 - Plus Connection (15) (in instrument panel

0,35 0,35 0,35
wiring harness)
ge br ge
J285 A76 - Connection (K-diagnosis wire) in instrument
3 1 2 1
0,35 0,35 A125 - Connection (crash signal) in instrument panel
bl bl K 75 wiring harness
4 2
F140 E24 F141 109 - Ground Connection (in airbag wiring harness)
0,35
T32/31 T32a/19
T4/4 gn T2/2

T4/2
0,5 0,35 0,5 0,35 0,35 ws = white
br ge br ge or/sw sw = black
ro = red
39 33 16
br = brown
gn = green
109 109 bl = blue
gr = grey
li = violet
ge = yellow
or = orange
29 30 31 32 33 34 35 36 37 38 39 40 41 42
1C1-N006040108

Edition 01.08