Specification For Piping Design

PT.
PERTAMINA EP
MATINDOK GAS DEVELOPMENT PROJECT (MGDP)
SPECIFICATION FOR PIPING DESIGN
Yaser Abdusalam
2014.08.19
HenryC Digitally signed by HenryC Bacus
DN: cn=HenryC Bacus
Rangaswamy Guruswamy
2014.08.19 15:30:19 +07'00'
13:47:50 +07'00' Bacus Date: 2014.08.19 13:56:36 +07'00'
3 19-Aug-14 Issued For Construction YA HCB RGS

2A 11-AUG-14 Re-Issued For Approval YA HCB RGS
2 25-JUN-14 Issued For Approval PW HCB RGS
1A 09-JUN-14 Re-Issued For Review ASA HCB RGS
1 05-MAY-14 Issued For Review MBK HCB RGS
0 02-APR-14 Issued for Internal Review MBK HCB RGS
PRE CHK APP CHK APP
REV DATE DESCRIPTION
CONTRACTOR PT. PERTAMINA EP
TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF PT. PERTAMINA EP
PEMBANGUNAN FASILITAS PRODUKSI GAS MATINDOK

Contract Number : 4600002040 Job No.: 7518
Document No. : Revision
MTDF-PP-300-SPE-1001 3
7518-300-JSD-1300-0001
TABULATION OF REVISION SHEET

REVISION REVISION
SHEET REMARKS SHEET REMARKS
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36 X X X ATTACHMENT
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MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 2 of 57

REVISION SHEET DESCRIPTION

NO PAGE SUBJECT DESCRIPTION OF CHANGE REV.
Wall thickness ASME B31.8 Reference deleted. Please ref doc Flowline
1 8 Rev.1
calculation design basis – MTDF-PL-DBS-1001
ASME B31.8 Reference deleted. Please ref doc Flowline
2 9 ASME codes Rev.1
design basis – MTDF-PL-DBS-1001
ASME B31.8 Reference deleted. Please ref doc Flowline
3 13 Design Code Rev.1
design basis – MTDF-PL-DBS-1001
Pipe wall thickness ASME B31.8 Reference deleted. Please ref doc Flowline
4 15 Rev.1
design design basis – MTDF-PL-DBS-1001
Shoe height against insulation thickness values 105mm for
Pipe Shoe heights
90mm, 155mm for 140mm and 210mm for 190mm to
5 21 and insulation Rev.1
replace with 100mm for 75mm, 125mm for 100mm, 150mm
thickness
for 125mm and 175mm for 150mm respectively.
Insulations flange location above grade 0.6m changed to
0.2m, due to almost low point drain is connected to main
Insulating flange
6 22 pipe are on elevation 500 mm above ground; like pump Rev.1
location
suction and discharge or heat exchanger control valve set.
0.2 m is good enough for bolting purposes.
7 8 Objective Changed project description Rev.1A
8 8 Objective Changed owner to COMPANY Rev.1A
9 9 Codes & standards Added NACE & NFPA Rev.1A
10 9 Specification Use MDR numbering Rev.1A
Added process design basis, Process line list, positive
11 10 Project Reference Rev.1A
isolation philosophy, critical line list to Project reference
12 10 Piping Line list Pipe Line numbering to be deleted Rev.1A
Special code
13 10 Deleted HVAC, Fire protection Rev.1A
requirement
14 11 Process line list Added process line list MDR number Rev.1A
Process design Added NDT. PWHT, Paint code, pressure test medium to
15 13 Rev.1A
conditions Piping design- Process
16 14 Flexibility analysis Mentioned Caesar Version Rev.1A
17 16 Valve access 2.5” Valve size shall not be used Rev.1A
18 16 Piping Flexibility Added Flexibility procedure number also Rev.1A
19 17 Piping Flexibility Added ref of specification of flexibility analysis Rev.1A
20 17 Piping Flexibility Added note: Expansion joint strictly prohibited Rev.1A
21 20 Vessel piping Added note for bracket standard drawing Rev.1A
Heat exchanger
22 22 Added note for Heat exchanger thermowell Rev.1A
piping
Added fire protection design basis & site preparation and
23 30 Firewater system Rev.1A
Earthwork
24 31 Sample connections Added note for sample connection Rev.1A
25 33 Flow Instruments Follow Instrument spec Rev.1A
26 35 Positive isolation Added note for positive isolation philospphy Rev.1A
27 38 to 40 Underground piping Added section for Piping underground design Rev.1A
28 12 Piping design Added NACE MR0175 for heat treatment after welding Rev. 2
29 33 Underground piping Added ref specification for fabrication Rev. 2
Added ref for installation of underground piping, revise units
30 35 Underground piping Rev. 2
from British unit to SI unit, add notes for pipe laying
Added figure for trenching, added new section of Inspection
31 36 Underground piping Rev. 2
and Testing
32 37 Underground piping Added new section of Inspection and Testing Rev. 2
ALL
33 All Sections Billingual format Rev. 2A
PAGES
34 10 Codes & standards Added API 15LR Specification for Low Pressure Fiberglass Rev. 2A
NO PAGE SUBJECT DESCRIPTION OF CHANGE REV.

Line Pipe and Fittings.
Added ref. specification
API 15LR-Petroleum and natural gas industries-Glass-reinforced
35 11 Codes & standards Plastics(GRP) Piping. 2A
UKOOA- Specification and Recommended Practice for the Use
of GRP Piping Offshore.
36 12 Numbering System Revised translation on bahasa at subtitle 5.1 Piping Line List 2A
Piping Design- Revised translation on bahasa at subtitle 6.2 Process
37 12 & 13 2A
Process Design Conditions
Piping Design- Revised translation on bahasa at subtitle 6.5 Design
38 14 2A
Process Pressure Para.5
Piping Design- Revised translation on bahasa at subtitle 6.5 Piping Sizing
39 15 2A
Process Para.1
18, 19 & Piping Design- Revised translation on bahasa at subtitle 6.5 Accessibility
40 2A
20 General and Spacing. Para.4, 7, 8, and 9
Equipment Piping Revised translation on bahasa at subtitle 8.3 Pump Piping,
41 30 2A
Design section 8.3.2 Pump Suction Piping. Para.3
Equipment Piping Revised translation on bahasa at subtitle 8.6 Filter Piping.
42 37 2A
Design Para.2
Revised translation on bahasa at subtitle 9.4 Firewater
43 40 Piping System Design 2A
System, section 9.4.2 Block Valve. Para.2
Underground Piping Revised translation on bahasa at subtitle 12.1 Fabrication,
44 52 2A
Design section 12.1.5 and 12.1.7
Underground Piping Revised translation on bahasa at subtitle 12.2 Installation,
45 55 & 56 2A
Design section 12.2.4 Backfilling

COMMENT RESPONSE SHEET

NO PAGE COMPANY’S COMMENTS CONTRACTOR’S RESPONSE REMARKS
1 8 Change project description Changed Rev.1A
2 8 Change owner to COMPANY Changed Rev.1A
3 9 Add NACE & NFPA Added Rev.1A
4 9 Use MDR numbering Used MDR number Rev.1A
Add process design basis, Process
5 10 line list, positive isolation philosophy, Added Rev.1A
critical line list to Project reference
6 10 Pipe Line numbering to be deleted Deleted Rev.1A
Change the description for Piping
7 10 Changed Rev.1A
line list
Change the description for Piping
8 10 Changed Rev.1A
line list
9 10 Delete HVAC, Fire protection Deleted Rev.1A
10 11 Add process line list MDR number Added Rev.1A
Add NDT. PWHT, Paint code,
11 13 pressure test medium to Piping Added Rev.1A
design- Process
12 14 Mention Caesar Version Mentioned Rev.1A
13 16 2.5” Valve size shall not be used Removed Rev.1A
Add Flexibility procedure number
14 16 Added Rev.1A
also
Add ref of specification of flexibility
15 17 Added Rev.1A
analysis
Add note: Expansion joint strictly
16 17 Added Rev.1A
prohibited
Add note for bracket standard
17 20 added Rev.1A
drawing
Section 8.1.5 is already there for tank
18 21 Add section for tank piping
piping
Add note for Heat exchanger
19 22 Added Rev.1A
thermowell
Add fire protection design basis &
21 30 Added Rev.1A
site preparation and Earthwork
22 31 Add note for sample connection Added Rev.1A
23 33 Follow Instrument spec Followed Rev.1A
Add note for positive isolation
24 35 Added Rev.1A
philospphy
Add section for Piping underground
25 38 to 40 Added Rev.1A
design
26 12 Add NACE MR0175 specification Added Rev. 2
Add specification for fabrication of
27 33 Added Rev. 2
pipe
Add coating and wrapping ref.,
28 35 procedure for trenching ref., revise Added Rev. 2
units, and add notes
29 36 Add drawing for trenching, notes for Added Rev. 2

NO PAGE COMPANY’S COMMENTS CONTRACTOR’S RESPONSE REMARKS

pipe laying, add new section
inspection and testing.
30 37 Add inspection and testing Added Rev. 2
31 10 Added API 15LR Specification Added Rev.2A
Added UKOOA & ISO 14692
32 11 Added Rev.2A
Specification
Revise translation on bahasa at
33 12 Revised 2A
subtitle 5.1 Piping Line List
34 12 & 13 subtitle 6.2 Process Design Revised 2A
Conditions
35 Revise translation on bahasa at
14 Revised 2A
subtitle 6.5 Design Pressure Para.5
36 15 Revised 2A
subtitle 6.5 Piping Sizing Para.1
18, 19, &
37 subtitle 6.5 Accessibility and Revised 2A
20
Spacing. Para.4, 7, 8, and 9
38 30 section 8.3.2 Pump Suction Piping. Revised 2A
Para.3
39 Revise translation on bahasa at
37 Revised 2A
subtitle 8.6 Filter Piping. Para.2
40 40 Revised 2A
section 9.4.2 Block Valve. Para.2
41 52 Revised 2A
section 12.1.5 and 12.1.7
42 55 & 56 Revised 2A
section 12.2.4 Backfilling

DAFTAR ISI TABLE OF CONTENT
1.0 TUJUAN ............................................................... 9 1.0 OBJECTIVE .......................................................... 9

2.0 TERMINOLOGI & SINGKATAN .......................... 9 2.0 TERMINOLOGY & ABBREVIATIONS ................. 9
3.0 REFERENSI ....................................................... 10 3.0 REFERENCES .................................................... 10
4.0 URUTAN PERSYARATAN YANG DIIKUTI....... 11 4.0 ORDER OF PRECEDENCE ............................... 11
5.0 SISTEM PENOMORAN ...................................... 12 5.0 NUMBERING SYSTEM ...................................... 12
5.1 PIPING LINE LIST ........................................ 12 5.1 PIPING LINE LIST......................................... 12
5.2 KELAS M ATERIAL PIPA ............................... 12 5.2 PIPING MATERIAL CLASS ............................ 12
6.0 PERANCANGAN PERPIPAAN – PROSES ...... 12 6.0 PIPING DESIGN – PROCESS............................ 12
6.1 PERATURAN PERANCANGAN PIPA ............... 12 6.1 PIPING DESIGN CODES ................................ 12
6.2 KONDISI-KONDISI RANCANGAN PROSES...... 12 6.2 PROCESS DESIGN CONDITIONS.................... 12
6.3 KONDISI OPERASI NORMAL ......................... 13 6.3 NORMAL OPERATING CONDITIONS ............... 13
6.4 KONDISI OPERASI SEMENTARA ................... 13 6.4 TEMPORARY OPERATING CONDITIONS ......... 13
6.5 TEKANAN DESAIN ....................................... 13 6.5 DESIGN PRESSURE ..................................... 13
6.6 TEMPERATUR DESAIN ................................. 14 6.6 DESIGN TEMPERATURE ............................... 14
6.7 NILAI KOROSI ............................................. 15 6.7 CORROSION ALLOWANCE ............................ 15
6.8 NILAI MEKANIKAL ....................................... 15 6.8 MECHANICAL ALLOWANCE .......................... 15
6.9 TOLERANSI M ANUFAKTUR........................... 15 6.9 M ANUFACTURER'S TOLERANCE ................... 15
6.10 KETEBALAN DINDING PIPA DESAIN ............. 15 6.10 DESIGN PIPE WALL THICKNESS ................... 15
6.11 PENENTUAN UKURAN PIPA ......................... 15 6.11 PIPING SIZING ............................................. 15
6.12 NON DESTRUCTIVE TEST ............................ 16 6.12 NON DESTRUCTIVE TEST (NDT) .................. 16
6.13 POST WELD HEAT TREATMENT (PWHT) ..... 16 6.13 POST WELD HEAT TREATMENT (PWHT)...... 16
6.14 KODE CAT.................................................. 16 6.14 PAINT CODE ............................................... 16
6.15 MEDIA TEKANAN UJI................................... 16 6.15 PRESSURE TEST MEDIUM ............................ 16
7.0 DESAIN PERPIPAAN – GENERAL .................. 16 7.0 PIPING DESIGN – GENERAL ............................ 16
7.1 UMUM ........................................................ 16 7.1 GENERAL ................................................... 16
7.2 AKSESSIBILITAS DAN JARAK ....................... 17 7.2 ACCESSIBILITY AND SPACING ...................... 17
7.3 FLEKSIBILITAS PIPA.................................... 20 7.3 PIPING FLEXIBILITY ..................................... 20
7.4 SUPPORT PIPA ........................................... 21 7.4 SUPPORT OF PIPING .................................... 21
7.5 ROUTING PIPA ............................................ 23 7.5 PIPE ROUTING ............................................ 23
7.6 KRITERIA LINE VENT DAN DRAIN ................. 24 7.6 LINE VENT AND DRAIN CRITERIA.................. 24
8.0 DESAIN PERPIPAAN EQUIPMENT .................. 24 8.0 EQUIPMENT PIPING DESIGN ........................... 24
8.1 PERPIPAAN VESSEL.................................... 24 8.1 VESSEL PIPING ........................................... 24
8.1.1 Umum ............................................. 24 8.1.1 General ........................................ 24
8.1.2 Instrumentasi Vessel ...................... 25 8.1.2 Vessel Instruments ...................... 25
8.1.3 Vessel Vents .................................. 26 8.1.3 Vessel Vents ................................ 26
8.1.4 Vessel Drains ................................. 26 8.1.4 Vessel Drains .............................. 26
8.1.5 Storage Tank Piping ....................... 27 8.1.5 Storage Tank Piping .................... 27
8.2 PERPIPAAN HEAT EXCHANGER ................... 27 8.2 HEAT EXCHANGER PIPING ........................... 27
8.2.1 Umum ............................................. 27 8.2.1 General ........................................ 27
8.2.2 Heat Exchanger Vents dan Drains . 28 8.2.2 Heat Exchanger Vents and Drains
..................................................... 28
8.3PERPIPAAN POMPA .................................... 29 8.3 PUMP PIPING .............................................. 29
8.3.1 Umum ............................................. 29 8.3.1 General ........................................ 29
8.3.2 Perpipaan Suction Pompa ............. 29 8.3.2 Pump Suction Piping ................... 29
8.3.3 Perpipaan Discharge Pompa ......... 31 8.3.3 Pump Discharge Piping ............... 31
8.3.4 Vent dan Drain Pompa ................... 32 8.3.4 Pump Vents and Drains ............... 32
8.3.5 Koneksi Instrumentasi Pompa ....... 33 8.3.5 Pump Instrument Connections .... 33
8.3.6 Lain-lain .......................................... 33 8.3.6 Miscellaneous .............................. 33
8.3.7 Akses ke Pompa ............................ 34 8.3.7 Access to Pumps ......................... 34
8.3.8 Tegangan Termal dan Berat .......... 34 8.3.8 Weight and Thermal Stress ......... 34
8.4 PERPIPAAN COMPRESSOR .......................... 34 8.4 COMPRESSOR PIPING.................................. 34
8.4.1 Umum ............................................. 34 8.4.1 General ........................................ 34
8.4.2 Kompresor Sentrifugal ................... 35 8.4.2 Centrifugal Compressors ............. 35
8.4.3 Perpipaan Kompresor Reciprocating 8.4.3 Reciprocating Compressor Piping
....................................................... 35 ..................................................... 35
8.4.4 Vent dan Drain Kompresor............. 36 8.4.4 Compressor Vents and Drains .... 36
8.4.5 Koneksi Instrumentasi Kompresor . 36 8.4.5 Compressor Instrument
Connections ................................. 36
8.4.6 Strainer ........................................... 36 8.4.6 Strainers ...................................... 36
8.5 PERPIPAAN FIRED EQUIPMENT .................... 36 8.5 FIRED EQUIPMENT PIPING ........................... 36
8.6 PERPIPAAN FILTER ..................................... 37 8.6 FILTER PIPING............................................. 37
9.0 PERANCANGANSISTEM PERPIPAAN ............ 37 9.0 PIPING SYSTEMS DESIGN ............................... 37
9.1 SISTEM PRESSURE RELIEF DAN 9.1 PRESSURE RELIEF AND DEPRESSURIZING
DEPRESSURIZING ....................................... 37 SYSTEMS .................................................... 37
9.2 INSTRUMENT AIR ........................................ 38 9.2 INSTRUMENT AIR ......................................... 38
9.3 SISTEM DRAIN ............................................ 39 9.3 DRAIN SYSTEMS ......................................... 39
9.3.1 Open Drain ..................................... 39 9.3.1 Open Drain .................................. 39
9.3.2 Closed Drain .................................. 39 9.3.2 Closed Drain ................................ 39
9.3.3 Storm Sewers ................................. 39 9.3.3 Storm Sewers .............................. 39
9.3.4 Area Drain ...................................... 39 9.3.4 Area Drains .................................. 39
9.4 SISTEM FIREWATER .................................... 40 9.4 FIREWATER SYSTEM ................................... 40
9.4.1 Umum ............................................. 40 9.4.1 General ........................................ 40
9.4.2 Block Valve..................................... 40 9.4.2 Block Valves ................................ 40
9.5 UTILITY STATION ........................................ 40 9.5 UTILITY STATIONS ....................................... 40
9.6 SAMPLE CONNECTION ................................ 41 9.6 SAMPLE CONNECTIONS ............................... 41
9.7 INLINE INSTRUMENT .................................... 41 9.7 INLINE INSTRUMENTS................................... 41
9.7.1 Umum ............................................. 41 9.7.1 General ........................................ 41
9.7.2 Control Valve .................................. 42 9.7.2 Control Valves ............................. 42
9.7.3 Flow Instrument .............................. 43 9.7.3 Flow Instruments ......................... 43
9.7.4 Temperature Instrument................. 44 9.7.4 Temperature Instruments ............ 44
9.7.5 Pressure Instrument ....................... 44 9.7.5 Pressure Instruments .................. 44
9.8 OPERATING VENTS DAN DRAINS ................. 44 9.8 OPERATING VENTS AND DRAINS .................. 44
9.9 POTABLE WATER ....................................... 45 9.9 POTABLE WATER ........................................ 45
10.0 VALVE UNTUK PERANCANGAN PIPA ........... 45 10.0 VALVES FOR PIPING DESIGN ......................... 45
10.1 TIPE-TIPE VALVE UNTUK BERBAGAI SERVIS. 45 10.1 VALVE TYPES FOR VARIED SERVICES .......... 45
10.2 BYPASS UNTUK SHUTOFF VALVE ................ 46 10.2 BYPASS FOR SHUTOFF VALVE ..................... 46
10.3 BLOCK VALVE ............................................ 47 10.3 BLOCK VALVES........................................... 47
11.0 ISOLASI POSITIF .............................................. 47 11.0 POSITIVE ISOLATION ....................................... 47
11.1 BLIND ........................................................ 47 11.1 BLINDS ....................................................... 47
11.2 DOUBLE BLOCK VALVE .............................. 49 11.2 DOUBLE BLOCK VALVES ............................. 49
12.0 DESAIN PIPA BAWAH TANAH ........................ 51 12.0 PIPING UNDERGROUND DESIGN ................... 51
12.1 FABRICATION ............................................. 51 12.1 FABRICATION .............................................. 51
12.2 INSTALASI .................................................. 53 12.2 INSTALLATION ............................................. 53
12.2.1 Pelapisan dan Pembungkusan ...... 53 12.2.1 Coating and Wrapping ................. 53
12.2.2 Penggalian ..................................... 53 12.2.2 Performing Excavation ................ 53
12.2.3 Peletakkan Pipa ............................. 53 12.2.3 Pipe Laying .................................. 54
12.2.4 Pengurukan .................................... 55 12.2.4 Backfilling..................................... 55
12.3 INSPEKSI DAN PENGUJIAN ........................... 56 12.3 INSPECTION AND TESTING ........................... 56
12.3.1 Pengujian ....................................... 56 12.3.1 Holiday Testing ............................ 57
12.3.2 Uji Hidrostatis ................................. 57 12.3.2 Hydrostatic Test ........................... 57

1.0 TUJUAN 1.0 OBJECTIVE

Spesifikasi ini mencakup persyaratan minimum This specification covers minimum requirements
untuk perancangan, tata letak, material, for the design, layout, materials requirements,
fabrikasi, inspeksi, konstruksi dan pengujian fabrication, inspection, construction and testing of
perpipaan yang digunakan dalam Fasilitas piping to be used for Matindok Gas Processing
Pengolahan Gas Matindok pada Matindok Gas Facilities of Matindok Gas Development Project
Development Project (MGDP). (MGDP).
Spesifikasi ini berguna untuk perpipaan yang The specification is intended to apply to piping
ada di area process, utilities, offsite storage dan normally needed in the process, utilities, offsite
area loading di seluruh fasilitas pengolahan, storage and loading areas of the overall plant
tetapi tidak dapat diterapkan pada perpipaan di facilities, but is not intended to apply to non-plant
luar fasilitas pengolahan, seperti pipa air, sistem related piping, such as community water piping,
perpipaan ledeng, atau pengolahan limbah. plumbing systems, or sewage treatment. General
Persyaratan perpipaan umum untuk sistem piping requirements for such community piping
perpipaan tersebut tercantum dalam spesifikasi systems are included in the appropriate
yang sesuai. community specifications.
Spesifikasi ini disusun berdasarkan peraturan The specification is based on U.S.A. codes and
dan standar Amerika, kecuali saat dimana standards, except where Indonesian laws and
Peraturan dan Hukum Indonesia berkedudukan regulations may take precedence. The following
lebih tinggi. Peraturan berikut harus diterapkan, appropriate code shall be applied. ASME B31.3
ASME B31.3 “Process Piping” (diterapkan pada “Process Piping” (to be applied for piping at Gas
perpipaan di fasilitas pengolahan gas). facilities).
Fungsi dari peraturan-peraturan ini dijelaskan Usage of these codes is further defined in
lebih lanjut dalam Spesifikasi No. MTDF-PP-300- Specification No. MTDF-PP-300-SPE-1003
SPE-1003 “Specification for Piping Material “Specification for Piping Material Class”,
Class”, attachment-3 “Individual Piping Material attachment-3 “Individual Piping Material Class”.
Class”. Halaman pertama dari setiap kelas The first page of every individual piping material
material pipa mencantumkan peraturan yang class list the particular code on which that piping
digunakan dalam kelas material pipa tersebut. material class is based.
Ditujukan bahwa spesifikasi ini sangat It is intended that this specification be strictly
berhubungan erat dengan perancangan, adhered to in designing, fabricating and installing
fabrikasi dan pemasangan pipa pada fasilitas piping in new facilities, except where reasons for
baru, kecuali jika pada kondisi tertentu, deviasi deviation are specifically identified and the
memang secara spesifik diidentifikasi dan necessary deviations are approved by the
deviasi tersebut disetujui oleh PERUSAHAAN. COMPANY for the specific circumstances.
Namun, Kontraktor juga diperbolehkan untuk However, it is also intended that the Contractor
menyusun spesifikasi perpipaan tambahan yang may write additional piping specifications, which
akan menjadi suplemen dari spesifikasi ini will supplement this specification, with
dengan persetujuan PERUSAHAAN. COMPANY’s approval.
2.0 TERMINOLOGI & SINGKATAN 2.0 TERMINOLOGY & ABBREVIATIONS

PERUSAHAAN : PT. PERTAMINA EP. COMPANY : PT. PERTAMINA EP.
KONTRAKTOR : KONSORSIUM WIKA – CONTRACTOR : KONSORSIUM WIKA –
TECHNIP. TECHNIP.
PROYEK : Pembangunan Fasilitas PROJECT : Pembangunan Fasilitas
Produksi Gas Matindok. Produksi Gas Matindok.
SUBKONTRAKTOR : Pihak yang SUBCONTRACTOR : Party who provides
menyediakan servis services to perform part
untuk mengerjakan of the contractual scope
bagian dari lingkup kerja of work on behalf of
kontrak atas nama CONTRACTOR.
KONTRAKTOR. VENDOR : Party who supplies and

VENDOR : Pihak yang manufactures

menyediakan dan equipment’s / materials
melakukan proses or services part of the
manufaktur peralatan / contractual scope of
material atau servis yang work.
merupakan bagian dari SHALL : Means absolute
lingkup kerja kontrak. requirement to be
HARUS : Berarti persyaratan followed strictly in order
mutlak untuk diikuti yang to conform the
bertujuan untuk philosophy.
memenuhi filosofi. SHOULD : Means recommendation
SEBAIKNYA : Berarti rekomendasi, that alternative solutions
dimana solusi alternatif having the same
yang memiliki fungsi dan functionality and quality
kualitas yang sama yang are acceptable.
masih dapat diterima. MAY : Means course of action
BOLEH : Berarti suatu tindakan that is permissible within
yang masih diizinkan the limits of the
dalam rentang filosofi. philosophy (permission).
3.0 REFERENSI 3.0 REFERENCES

Daftar berikut adalah peraturan, standar, dan The latest revision of applicable sections of the
spesifikasi edisi terbaru (termasuk di dalamnya codes, standards, and specifications listed below
addenda, dan dokumen referensi lain), harus (including addenda, and documents incorporated
menjadi bagian dari spesifikasi ini. Apabila dua by reference), shall be considered an integral
atau lebih referensi menyebutkan persyaratan part of this specification. Where two or more
untuk subjek yang sama, maka referensi yang references define requirements for the same
lebih ketat yang harus digunakan. subject, the more restrictive reference shall
govern.
Spesifikasi ini disusun berdasarkan peraturan-
peraturan berikut, termasuk semua addenda This specification is based on the following
yang ada, spesifikasi, dan standar: codes, including all published addenda and all
referenced specifications and standards:
ASME Code
1) ASME B31.3 Process Piping
2) ASME Section II Material Specification
3) ASME Section VIII Rules for Construction of Pressure Vessels
API Code
1) API RP 520 Sizing, Selection, and Installation of Pressure Relieving Devices in Refineries
2) API RP 521 Guide for Pressure Relieving and Depressuring Systems
3) API Spec. 6FA Fire Test for Valves
4) API Std. 607 Fire Test for Soft-Seated Ball Valves
5) API Std. 610 Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries
6) API Std. 617 Axial and Centrifugal Compressors and Expander-compressors for Petroleum,
Chemical and Gas Industries
7) API Std. 618 Reciprocating Compressors for Petroleum, Chemical and Gas Industries Services
8) API 15LR Specification for Low Pressure Fiberglass Line Pipe and Fittings.
NACE Code
1) NACE MR 0175 Petroleum and Natural Gas Industries Materials for Use In H2S-Containing
Environments In Oil And Gas Production
NFPA standard
1) NFPA 58 Standard for the Storage and Handling of Liquefied Petroleum Gases

2) NFPA 59A Standard for the Production, Storage and Handling of Liquefied Natural Gas
3) NFPA 14 Standard for the Installation of Standpipe and Hose Systems
4) NFPA 20 Standard for the Installation of Stationary Pumps for Fire Protection
5) NFPA 30 Flammable and Combustible Liquids Code
PFI-ES3 Pipe Fabrication Institute, Standard Fabrication Tolerances.

ISO14692 Petroleum and natural gas industries-Glass-reinforced plastics(GRP) Piping.
UKOOA Specification and Recommended Practice for the Use of GRP Piping Offshore.
Other Code
1) Hydraulic Institute - Standards for Centrifugal, Rotary and Reciprocating Pumps
2) Expansion Joint Manufacturer's Association (EJMA) - Standards for the Expansion Joint Manufacturer's
Association
3) Process Industry Practice Piping (PIP) - PNSM0001, Piping Line Class Designation System
Project References:
1) MTDF-PM-300-PRC-1002 Physical Item Numbering Procedure
2) MTDF-HS-900-PHI-2003 Fire Protection System Basis Design and Philosophy
3) MTDF-PM-300-DBC-1001 Project Design Basis
4) MTDF-QC-300-PRC-5029 Specification for General Welding Requirement for Field Fabricated
Erected Piping
5) MTDF-PP-300-SPE-1003 Specification for Piping Materials Class
6) MTDF-PP-300-SPE-1006 Specification for Piping Flexibility Analysis
7) MTDF-PP-300-SPE-1010 Specification for Wrapping for Tape Protective Coating
8) MTDF-PP-300-SPE-1018 Specification for Shop Fabrication Piping
9) MTDF-PP-300-SPE-1019 Specification for Field Piping Fabrication, Installation, Cleaning, Flushing
and Testing
10) MTDF-PP-300-SPE-1009 Specification for Pipe Support Components and Fabricated Assemblies
11) MTDF-CV-300-SPE-1014 Specification for Drainage
12) MTDF-CV-300-SPE-1019 Specification for Fire Proof for Structure and Equipment
13) MTDF-CV-300-SPE-1012 Specification for Site Preparation and Earthwork
14) MTDF-IN-900-SPE-8001 General Instrument Specification
15) MTDF-IN-3900-SPE-8012 Specification for Control Valves
16) MTDF-PP-300-SPE-1015 Specification for Hot Insulation
17) MTDF-PP-300-SPE-1016 Specification for Cold Insulation
18) MTDF-PP-300-SPE-1002 Specification for Plant Layout and Spacing
19) MTDF-PP-300-STD-1001 Standard Drawing For Piping Arrangement
20) MTDF-PP-300-STD-1003 Standard Pipe Support Drawing
21) MTDF-PP-300-LST-1001 Critical Line List
22) MTDF-PR-300-DBS-1001 Process Design Basis
23) MTDF-PR-300-PHI-1001 Sparing and Isolation Philosophy
24) MTDF-PR-300-LST-1001 Process Line List
4.0 URUTAN PERSYARATAN YANG DIIKUTI 4.0 ORDER OF PRECEDENCE

Apabila terjadi konflik persyaratan antara In case of conflicting requirements among the
beberapa dokumen yang berlaku, urutan applicable documents, the following order of
persyaratan berikut harus diikuti: precedence shall be followed:
1) Basis / Data Desain Proyek 1) Project Design Data / Basis

2) Spesifikasi dan Lembaran Data Proyek 2) Project Specification and Data Sheets
3) Peraturan dan Hukum Indonesia yang 3) Applicable Indonesian Laws and
berlaku Regulations
4) Peraturan dan Standar Industri yang berlaku 4) Applicable Industry Codes and Standards
5) Peraturan dan Prosedur Perusahaan 5) Company Rules and Procedure
6) Praktek rekayasa yang umum / 6) Good engineering practice
direkomendasikan
5.0 SISTEM PENOMORAN 5.0 NUMBERING SYSTEM

5.1 Piping Line List 5.1 Piping Line List
Line List adalah lingkup kerja dari Process Line List is Process Engineering scope, Piping
Engineering, Piping Engineering harus meninjau Engineering must review and add information
dan menambahkan informasi terkait dengan related to piping needs, like radiography, stress
keperluan perpipaan, seperti radiografi, relieve, paint code, pressure test medium.
pelepasan tegangan, kode pengecatan, tekanan
pengujian.
5.2 Kelas Material Pipa 5.2 Piping Material Class
Sistem penomoran kelas material pipa harus The piping material class numbering system shall
sesuai dengan Spesifikasi No. MTDF-PP-300- be in accordance with Specification No. MTDF-
SPE-1003, “Specification for Piping Material PP-300-SPE-1003, “Specification for Piping
Class”, Paragraph 7.0. Material Class”, Paragraph 7.0.
6.0 PERANCANGAN PERPIPAAN – PROSES 6.0 PIPING DESIGN – PROCESS

6.1 Peraturan Perancangan Pipa 6.1 Piping Design Codes
Semua spesifikasi pipa (kelas pipa) dalam All individual piping specifications (piping
spesifikasi ini berdasarkan pada salah satu classes) in this general piping specification are
peraturan perpipaan U.S. dan regulasi lokal yang based on one of the U.S. piping codes described
mungkin dapat digunakan, dijabarkan di bawah below, plus any local regulations as may be
ini. applicable.
1) Process Piping 1) Process Piping

a) Pada umumnya, semua perpipaan di a) Generally, all piping within the plant
dalam fasilitas ini harus dirancang dan battery limits shall be designed and
difabrikasi sesuai dengan peraturan fabricated in accordance with the code
untuk pipa bertekanan ASME B31.3, for pressure piping ASME B31.3,
“Process Piping” edisi terakhir kecuali "Process Piping," latest edition unless
disebut lain dalam PID. otherwise noted on the piping and
instrument diagram.
2) Persyaratan Peraturan Khusus
Persyaratan khusus boleh digunakan pada 2) Special Code Requirement
sistem perpipaan seperti refrigerasi, dimana Special requirements may apply to piping
spesifikasi ini tidak berlaku. systems such as refrigeration, to which this
specification will not be applied.
3) Peraturan dan Regulasi Lokal
Ketika peraturan atau undang-undang lokal 3) Local Codes and Regulations
memiliki kedudukan lebih tinggi daripada Where local codes regulations, ordinances
peraturan dan standar yang tercantum di or statutes take precedence over the
atas, maka peraturan dan undang-undang ini various codes and standards listed, such
harus menentukan. codes, regulations, ordinances and not
statutes, shall govern.
6.2 Kondisi-kondisi dalam Merancang Proses 6.2 Process Design Conditions
Fungsi dari process engineering adalah The process engineering function is responsible
bertanggung jawab untuk menentukan kondisi- for specifying process design conditions. The
kondisi rancangan proses. Menjadi tanggung responsibility of process engineering for accurate
jawab process engineering untuk menentukan specification of normal operating, design and
kondisi operasi normal, desain, dan upset seperti upset conditions such as flow pressure,
tekanan aliran, temperature, kekentalan, specific temperature, viscosity, specific gravity, corrosive
gravity, kondisi korosif, efek cyclic¸dan lain-lain, conditions, cyclic effects, etc., is emphasized as
dimana spesifikasi perpipaan tidak dapat dibuat piping specifications cannot be properly applied
tanpa informasi rancangan yang lengkap dan without complete and accurate design
akurat. Process line list adalah lingkup kerja dari information. Process line list is Process
Process Engineering, Piping Engineering harus Engineering scope; Piping Engineering must
meninjau dan menambahkan informasi yang review & add information related to piping needs
terkait dengan keperluan perpipaan seperti NDT, like, NDT, PWHT, paint code, pressure test
PWHT, kode pengecatan, tekanan Pengujian. medium. The necessary basic information is
Informasi-informasi dasar disebutkan di bawah specified below. This information must be shown
ini. Informasi tersebut harus tertera dalam data on process design data portion of the MTDF-PR-
rancangan proses yang menjadi bagian dalam 300-LST-1001 “Process Line List”.
MTDF-PR-300-LST-1001 “Process Line List”.
6.3 Kondisi Operasi Normal 6.3 Normal Operating Conditions
Kondisi operasi normal dari tekanan dan Normal operating conditions of internal or
temperatur internal atau eksternal adalah kondisi external pressure and temperature will be the
terburuk yang dapat muncul secara bersamaan most severe conditions expected to coexist
dalam jangka waktu yang lama. Kejadian- under usual long-time operating conditions.
kejadian tersebut termasuk semua manipulasi These usual operations include all manipulation
dan tindakan kontrol seperti throttling, blocking, and control functions such as throttling, blocking
dan bypassing yang biasa terjadi dalam operasi and bypassing likely to be used for operation and
dan pengontrolan. control.
6.4 Kondisi Operasi Sementara 6.4 Temporary Operating Conditions
Kondisi operasi biasa tidak memperhitungkan Usual operating conditions do not include more
kondisi operasi sementara terburuk, seperti severe temporary operating conditions, such as
kejadian insidental startup, shutdown, steam out those incidentals to startup, shutdown, steam out
atau operasi abnormal lainnya. Kondisi operasi or abnormal operation. Temporary operating
sementara menjadi kondisi desain hanya jika ada conditions govern as design conditions only
bukti jelas bahwa kondisi tersebut melebihi waktu when there is clear evidence they definitely
dan limit terburuk yang tercantum dalam Paragraf exceed time and severity limits of Paragraph
302.2.4 di ASME B31.3. 302.2.4 of the ASME B31.3 Code.
6.5 Tekanan Desain 6.5 Design Pressure
1) Peraturan menentukan rentang 1) The code defines the design
tekanan/temperatur desain sebagai kondisi pressure/temperature range as the most
terburuk, yang menghasilkan ketebalan dan severe condition, which results in the
tingkat komponen tertinggi. greatest required component thickness and
the highest component rating.
2) Tekanan desain untuk sistem perpipaan yang
diproteksi oleh peralatan pelepas tekanan 2) The design pressure for piping systems
harus sama dengan relief valve set pressure protected by pressure relief devices shall be
ditambah hydrostatic head di bawah the relief the relief valve set pressure plus the
valve. hydrostatic head below the relief valve.
3) Tekanan desain untuk sistem perpipaan 3) The design pressure for unrelieved piping
tanpa peralatan pelepas tekanan atau sistem systems or systems that can be blocked in
yang dapat ditutup dari peralatan pelepas from a pressure-relieving device shall be the
tekanan, harus sama dengan tekanan maximum pressure that can be developed
maksimum yang mungkin dapat terjadi. Untuk under these conditions. For unrelieved
perpipaan pada discharge pompa tanpa pump discharge piping the design pressure
peralatan pelepas tekanan, tekanan desain shall be the pump differential pressure at
harus sama dengan perbedaan tekanan stalling condition plus the suction pressure
pompa saat kondisi mati ditambah dengan including hydrostatic head.
tekanan hisap termasuk juga hydrostatic
head. 4) Design pressure for piping systems
operating under external pressure or which
4) Tekanan desain untuk sistem perpipaan will be object to vacuum under temporary
dimana saat kondisi operasi terdapat tekanan conditions shall be full vacuum; exception
dari luar atau terjadi vakum sementara, harus may be taken where suitable protection
sama dengan full vacuum, pengecualian bisa against vacuum failure is provided.
dipertimbangkan apabila proteksi terhadap
kegagalan vakum tersedia. 5) Changes in design pressure of piping

systems (piping material class breaks) shall
5) Perubahan tekanan desain sistem perpipaan be made only at control, relief, check or
(batas kelas material pipa) harus terjadi block valves or at equipment. The valves,
hanya pada kontrol, relief, check atau block which divide the systems, shall have the
valves atau pada peralatan. Valves, yang rating of the higher-pressure system. In
membagi sistem tersebut, harus memliki principle, flanged joint will be provided at the
tingkatan sama dengan sistem tekanan yang class break in order to allow installation of
lebih tinggi. Pada prinsipnya, flens digunakan test plate.
pada batas kelas yang bertujuan
mempermudah instalasi plat uji. 6) In no case the design pressure shall be
below 90% of the maximum upset pressure
6) Tekanan desain tidak diizinkan di bawah 90% when the line has to be pneumatically
dari tekanan upset maksimum pada line yang pressure tested.
akan diuji tekan secara pneumatik.
6.6 Temperatur Desain 6.6 Design Temperature
1) Temperatur desain harus sama dengan 1) Design temperature shall be the fluid
temperatur fluida pada kondisi terburuk temperature representing the most severe
sesuai dengan tekanan dan temperatur yang condition of coincident pressure and
dinyatakan dalam peraturan ASME yang temperature as defined by the applicable
berlaku. ASME Code.
2) Temperatur desain pada lines terinsulasi 2) The design temperature of internally

secara internal bisa sama dengan temperatur insulated lines may be the metal
metal yang berdasarkan pada perhitungan temperature based on heat transfer
atau pengujian perpindahan kalor. calculations or test.
3) Temperatur desain untuk perpipaan yang 3) The design temperature of piping that is
steam traced atau jacketed harus sama steam traced or jacketed shall be the fluid
dengan temperatur fluida atau temperatur temperature or the saturated steam
uap saturasi dari uap tracing, yang mana temperature of the tracing steam, whichever
yang lebih besar. is greater.
4) Temperatur desain untuk lines tak terinsulasi 4) The design temperature for uninsulated
dengan temperatur fluida di atas 37 °C dapat lines with fluid temperature above 37 °C
ditentukan dengan perhitungan atau may be determined by test or heat transfer
pengujian perpindahan kalor. Namun, calculations. However, the design
temperatur desain ini tidak boleh lebih rendah temperature shall not be less than specified
dari yang tercantum dalam Section 301.3.2 by Section 301.3.2 of ASME B31.3.
pada ASME B31.3.
5) For design calculations, an ambient
5) Untuk kalkulasi perancangan, temperatur temperature range of 10 °C to 43 °C shall
ambien berkisar antara 10 °C sampai 43 °C be used with 27 °C as the installation
harus menggunakan 27 °C sebagai ambient temperature.
temperatur ambien instalasi.
6) Solar effect on metal temperature (70 °C)
6) Efek solar pada temperatur metal (70 °C) shall be evaluated in the design of piping for
harus dievaluasi saat perancangan perpipaan movement and flexibility.
dengan tujuan fleksibilitas dan pergerakan
pipa. 7) The most severe temperature conditions
imposed during startup, shutdown, steam
7) Kondisi temperatur terburuk saat startup, out, regeneration or normal operation shall
shutdown, steam out, regeneration atau be used for flexibility analysis. These
operasi normal harus digunakan untuk conditions shall be indicated in the Process
analisis fleksibilitas. Kondisi-kondisi ini harus Line List.
tercantum dalam Process Line List.

6.7 Nilai Korosi 6.7 Corrosion Allowance

Nilai untuk korosi atau erosi ditentukan dengan An allowance for corrosion or erosion determined
mempertimbangkan fluida di dalamnya, kondisi with consideration for the intended fluid, service
servis yang mempengaruhi umur servis dari conditions did service life of the piping system
sistem perpipaan, harus ditambahkan pada shall be added as required to metal surfaces
permukaan metal yang terekspos media yang exposed to the flowing medium. Corrosion
mengalir tersebut. Nilai korosi yang tertera dalam allowances shown in the piping material classes
kelas material piping adalah nilai minimum untuk are minimum for the respective services.
masing-masing servis.
6.8 Nilai Mekanikal 6.8 Mechanical Allowance
Bila berlaku, nilai mekanikal untuk kedalaman ulir Where applicable, a mechanical allowance for
atau alur harus ditambahkan pada ketebalan thread or groove depth shall be added to the
dinding minimum komponen pipa yang calculated minimum required wall thickness of
dibutuhkan. piping components.
6.9 Toleransi Manufaktur 6.9 Manufacturer's Tolerance
Ketebalan dinding nominal pipa dan Where nominal wall thickness is specified for
komponennya sudah termasuk toleransi pipe and piping components, it is subject to the
manufaktur, dimana ketebalan nominal ini harus manufacturers minus tolerance, which shall be
dikurangi dengan toleransi manufaktur untuk deducted from the nominal thickness to
memperoleh ketebalan dinding minimum yang determine the minimum specified wall thickness.
dibutuhkan. Toleransi ini tercantum dalam This tolerance is stated in the appropriate
spesifikasi produk terkait. product specification.
6.10 Ketebalan Dinding Pipa Desain 6.10 Design Pipe Wall Thickness
Ketebalan dinding pipa desain akibat tekanan The internal pressure design wall thickness of
internal dan komponennya tidak boleh lebih kecil pipe and piping components shall not be less
daripada hasil perhitungan menggunakan than that calculated using Equations 2 and 3a
Persamaan 2 dan 3a di Paragraf 304 ASME from Paragraph 304 of ASME B31.3.
B31.3.
The wall thickness of pipe and piping
Ketebalan dinding pipa dan komponennya yang components specified in the piping material
tercantum dalam kelas material pipa berdasarkan classes are based on these equations.
pada persamaan-persamaan ini.
6.11 Penentuan Ukuran Pipa 6.11 Piping Sizing
1) Ukuran pipa harus ditentukan untuk kondisi 1) Piping shall be sized for design flow
aliran desain seperti yang ditunjukkan dalam conditions as shown on Flow Diagrams,
Flow Diagrams, Stream Summary Sheets Stream Summary Sheets and Utility
dan Utility Balances. Pipa juga harus Balances. Piping must also be adequate for
dirancang agar cukup untuk laju aliran maximum flow rates as specified on
maksimum seperti yang tercantum dalam equipment data sheets for pumps,
lembaran data peralatan untuk pompa, compressors, other process equipment, and
kompresor, peralatan proses lain, dan Valve pressure safety valves. Provision for future
pengaman tekanan. Penentuan untuk increased capacity shall be made only when
penambahan kapasitas di masa depan harus specifically required.
dibuat hanya jika dibutuhkan secara spesifik.
2) Pipe smaller than ¾ inch shall not be used
2) Pipa berukuran lebih kecil dari ¾ inci tidak except in instrument and steam tracing
boleh digunakan, kecuali pada instrumen dan service and in auxiliary services such as
servis steam tracing dan servis pendukung pump seal and cooling.
seperti pump seal dan pendinginan.
3) Pipe sizes 1-1/4, 2-1/2. 3-1/2, 4-1/2, 5, 7, 9
3) Pipa berukuran 1-1/4, 2-1/2, 3-1/2, 4-1/2, 5, inch shall not be used except where
7, 9 inci tidak boleh digunakan kecuali jika unavoidable at equipment connections. In
dibutuhkan pada koneksi ke peralatan. Untuk such cases, transitions to standard
kasus seperti ini, transisi ke ukuran pipa commercial pipe sizes shall be made as
standar komersial harus dilakukan sedekat close as possible to the equipment
mungkin di peralatan tersebut. connection.
4) Penentuan ukuran pipa harus 4) Pipe sizes shall be considered future flow
mempertimbangkan laju aliran di masa rate, such as plant expansion and
depan, seperti ekspansi pabrik dan upgrading, etc. only when specifically
peningkatan, dan lain-lain hanya jika required.
dibutuhkan secara spesifik.
6.12 Non Destructive Test (NDT) 6.12 Non Destructive Test (NDT)
NDT harus dilakukan berdasarkan pada prosedur NDT shall be performed in accordance with a
tertulis yang sesuai dengan salah satu metode written procedure that conforms to one of the
yang tercantum dalam ASME B31.3 Paragraf method specified in ASME B31.3 Para. 344.
344.
6.13 Post Weld Heat Treatment (PWHT) 6.13 Post Weld Heat Treatment (PWHT)
1) Perlakuan panas harus berdasarkan pada 1) Heat treatment shall be in accordance with
pengelompokkan material dan ketebalan the material groupings and thickness ranges
dalam ASME Tabel 331.1.1 kecuali in ASME Table 331.1.1, except as provided
tercantum dalam ASME B31.3 paragraf in ASME B31.3 para. 331.2.1 and 331.2.2.
331.2.1 dan 331.2.2.
2) Heat treatment to be used after production
2) Perlakuan panas yang dilakukan setelah welding shall be specified in the WPS and
proses pengelasan harus dinyatakan dalam accordance with NACE MR0175, and shall
WPS dan berdasar pada NACE MR0175, dan be used in qualifying the welding procedure.
harus digunakan sebagai acuan dalam
menstandarisasi prosedur pengelasan.
6.14 Kode Cat 6.14 Paint Code
Semua permukaan harus dicat sesuai dengan All surfaces shall be painted according to
sistem pengecatan yang dinyatakan dalam appropriate painting systems specified in MTDF-
MTDF-PP-300-SPE-1012 “Specification for PP-300-SPE-1012 “Specification for Painting”
Painting” appendix 1 dan appendix 2, appendix 1 and appendix 2, with the exception of
pengecualian untuk permukaan yang tercantum those surfaces described in subsection 4.2.
dalam subsection 4.2.
6.15 Media Tekanan Uji 6.15 Pressure Test Medium
Fluida harus berupa air kecuali ada kemungkinan The fluid shall be water unless there is the
terjadi pembekuan atau efek merusak pada pipa possibility of damage due to freezing or to
atau proses (lihat ASME B31.3 paragraf adverse effects of water on the piping or the
F345.4.1). Bila hal itu terjadi, cairan tak process (see ASME B31.3 para. F345.4.1). In
berbahaya lain dapat digunakan. Jika cairan that case another suitable nontoxic liquid may be
dapat terbakar, titik nyalanya harus di atas 49 °C used. If the liquid is flammable, its flash point
(120 °F), dan harus mempertimbangkan kondisi shall be at least 49 °C (120 °F), and
lingkungan sekitar. consideration shall be given to the test
environment.
7.0 DESAIN PERPIPAAN – UMUM 7.0 PIPING DESIGN – GENERAL

7.1 Umum 7.1 General
Semua data desain perpipaan dan dokumen- All piping design data and deliverables shall be
dokumennya harus dihasilkan secara elektronik produced by electronic systems as shown below:
seperti di bawah ini:
1) Excel and/or Word of Microsoft office or
1) Microsoft Office Excel dan/atau Word atau equivalent electronic data system shall be
sistem data elektronik yang setara harus applied for the following document:

digunakan pada dokumen-dokumen berikut:

Piping Job Specification, Procedure and
Piping Job Specification, Procedure dan Standard
Standard Piping Material Requisition
Piping Material Requisition
Piping Material Vendor
Piping Material Vendor Document/Vendor
Print Document/Vendor Print
Dokumen korespondensi piping Piping Correspondence documents
Laporan Rekayasa Piping, dan lain-lain Piping Engineering Reports, etc
2) Computer Aided Design (CAD) harus 2) Computer Aided Design (CAD) shall be
digunakan untuk dokumen-dokumen berikut: applied for following deliverable document:
Deliverable Items Applicable CAD system
All Underground Piping Arrangement Drawings CAD – 3D

All Above Ground Piping Arrangement Drawings CAD – 3D
Drawing index for Piping Arrangement CAD – 2D
Piping Isometric Drawing CAD – 3D
Special Pipe Support Drawing CAD – 2D
Standard Piping Arrangement Drawing CAD – 2D
Standard Pipe Support Drawing CAD – 2D
Test Block Diagram Drawing CAD – 2D
Vendor Drawing CAD – 2D
3) CAESAR II version 5.30.03 digunakan untuk 3) CAESAR II version 5.30.03 shall be applied
analisis fleksibilitas perpipaan. for piping flexibility analysis.
7.2 Aksesibilitas dan Jarak 7.2 Accessibility and Spacing
1) Untuk persyaratan plant spacing, lihat 1) For plant spacing requirements, see
spesifikasi nomor MTDF-PP-300-SPE-1002 Specification No. MTDF-PP-300-SPE-1002
“Plant Layout and Spacing”. “Plant Layout and Spacing”.
2) Perpipaan harus dirancang dan diatur agar 2) Piping shall be designed and arranged to
tersedia akses personil yang memadai untuk provide adequate personnel access to all
semua peralatan dan instrumentasi. operating equipment and instruments.
3) Semua jenis instrumentasi lapangan 3) All field mounted instruments of any type
termasuk elemen temperatur utama, control including primary temperature elements,
valve, regulator, dan lain-lain harus dipasang control valves, regulators, etc. shall be
dengan baik sehingga mudah untuk dibaca mounted in a position that will make them
dari operating platform. Secara umum, suatu readily accessible from grade or an operating
alat harus dipasang antara 0,8 m sampai 1,7 platform. In general, ready accessibility shall
m dari atas platform sehingga memiliki be defined as the device being mounted
aksesibilitas baik dan seorang personil bisa between 0.8 m and 1.7 m above grade or the
mencapainya. Suatu alat masih dianggap platform and a person being able to reach all
memiliki aksesibilitas baik jika dipasang pada surfaces. A device may be considered to be
ketinggian tidak lebih dari 4,6 m di atas accessible from grade if it is mounted no more
pijakan dan juga bisa diakses dengan baik than 4.6 m above grade and can be
setinggi 3,7 m dari tangga. Suatu elemen conveniently reached from a 3.7 m stepladder.
temperatur utama atau sejenisnya dianggap A primary temperature element or similar
memiliki aksesibilitas baik jika alat itu bisa device may be considered accessible if it can
dengan mudah diraih dari tangga atau be easily reached from a ladder or stairway,
undakan, yang merupakan bagian permanen which is a permanent part of the steel
dari struktur baja. Dalam segala hal, tidak structure. In no case shall it be necessary to
diizinkan untuk menggunakan tangga use a portable ladder on an operating

portabel pada operating platform. Jika ada platform. In the case of devices mounted in
peralatan yang terpasang pada pipa, pipa ini the piping, the piping shall be so designed as
harus dirancang sehingga peralatan bisa to make the device accessible as defined
diakses seperti yang tersebut di atas. Control above. In no case shall control valves be
valve tidak diperbolehkan untuk dipasang mounted in an overhead pipe rack. The
pada rak pipa overhead. Akses dari tangga permission to mount above grade, if
tidak diizinkan untuk control valve. accessible from stepladder does not apply to
control valves.
4) Akses Instrumentasi
Persyaratan akses operator untuk 4) Instrument Access
instrumentasi adalah di bawah ini: Operator access requirements for
instruments are per the following table:
Access for Access from Grade and/or

Operation Portable Fixed Fixed
Type of Instrument Required Ladder Ladder Platform
Thermocouples NO***
Test thermowells YES YES ** **
Dial thermometers NO*
Pressure gage NO* NO YES **
Level gages YES NO YES **
Temperature transmitter NO***
and switches(indicating)
Temperature transmitter NO
and switches (blind/
non-indicating)
Other transmitters and NO***
Switches (indicating) and
recorders and controllers
Control valves and other YES NO NO YES
final control elements
Level T/M (Displacer Type) YES NO NO YES
Level Switches
Level T/M (Differential NO***
Pressure Type)
* But must be able to read from platform or fixed ladder, unless otherwise remote reading is
available with capillary.
** To be used if available.
*** But must be able to read from platform or fixed ladder, Instrument can be located on grade
or platform a part from take-off nozzle.
YES Required minimum.
Note:
Maintenance access is required to all instruments but may be by portable ladder from grade or by
platform.

5) Horizontal Clearances 5) Horizontal Clearances

Perpipaan harus dirancang dan diatur agar Piping shall be designed and arranged to
tersedia akses personil yang memadai untuk provide adequate personnel access to all
semua peralatan, instrumentasi, dan kontrol. operating equipment, instruments and
Koridor akses yang lurus lebih dianjurkan dan controls. Straight through access corridors
lebar minimumnya harus sebesar 1,2 m. are preferable and shall be a minimum width
Koridor yang pendek dan buntu dapat of 1.2 m. short, dead end corridors may be
dirancang apabila dibutuhkan, dan lebar used where necessary and shall have a
minimumnya harus sebesar 0,9 m. Untuk minimum width of 0.9 m. For additional
persyaratan tambahan horizontal clearances, requirements on horizontal clearances, see
lihat spesifikasi nomor MTDF-PP-300-SPE- specification No. MTDF-PP-300-SPE-1002,
1002, “Plant Layout and Spacing”. "Plant Layout and Spacing”.
6) Overhead Clearances 6) Overhead Clearances

Perpipaan harus dirancang dan diatur agar Piping shall be designed and arranged to
tersedia akses personil yang memadai untuk provide personnel access to all operating
semua peralatan, instrumentasi, dan kontrol. equipment, instruments and controls. The
Jarak ruang kosong di atas kepala dengan clear headroom over operating aisle,
bagian bawah pipa untuk gang, platform, platform, walkway and stairway to bottom of
jalanan, dan tangga adalah tidak boleh pipe, insulation and pipe support shall not be
kurang dari 2,1 m. Untuk persyaratan less than 2.1 m. For additional requirements
tambahan overhead clearances, lihat on overhead clearances, see specification
spesifikasi nomor MTDF-PP-300-SPE-1002 No. MTDF-PP-300-SPE-1002 "Plant Layout
“Plant Layout and Spacing”. and Spacing”.
7) Valve Access 7) Valve Access
Type of Access Requirement

Type of Valve Fixed Rolling Fixed Portable
Platform Ladder Ladder
Grade Platform
Normal Operating valves for YES YES NO NO NO

3” and larger and Emergency
Valves
Normal Operating valves for YES YES YES YES YES

2” and smaller
Normal Non-operating valves * * YES NO NO
Normal Non-operating valves NO NO YES NO NO

for 2” and smaller
Note : as marked (*), will be applied if possible
8) Chain Operator 8) Chain Operators

Pengoperasian valve dengan handwheel Operating valves with bottom of handwheel
lebih tinggi dari 1,8 m di atas grade atau over 1.8 m above actual grade or platform
platform, boleh menggunakan rantai. Rantai may be chain operated. Chain must not
tidak boleh menggantung di atas jalanan atau hang in a walkway or access area and shall
area akses dan paling tidak harus berada di terminate approximately 0.9 m above grade
atas 0,9 m dari grade atau platform. Chain or platform. Chain operators shall not be
operator tidak boleh digunakan untuk valve used for screwed valves or any valve 1-1/2
ulir atau valve di bawah 1-1/2”. inch and smaller.

9) Line cabang dari block valves dapat 9) Branch line’s block valves may be located in
ditempatkan secara horizontal pada tepi rak the horizontal run near the edge of the
pipa, agar dapat diakses menggunakan piperack for access from a portable ladder
tangga portabel dan bisa melakukan and to allow complete drainage on each
pengurasan total pada setiap sisi valve yang side of the closed valve.
ditutup.
7.3 Fleksibilitas Pipa
7.3 Piping Flexibility
1) Pipa harus dirancang fleksibilitasnya sesuai
dengan ASME B31.3, paragraf 319 dan efek 1) Piping shall be designed for flexibility to
dinamik yang tercantum dalam paragraf conform to ASME B31.3, paragraph 319
301.5. Serta, spesifikasi kerja detail harus and dynamic effects listed in paragraph
merujuk pada dokumen nomor MTDF-PP- 301.5. Also, detail job specification shall
300-SPE-1006 “Specification for Piping refer to document no. MTDF-PP-300-SPE-
Flexibility Analysis” dan MTDF-PP-300-PRC- 1006 “Specification for Piping Flexibility
1004 “Engineering Procedure for Flexibility Analysis” and MTDF-PP-300-PRC-1004
Analysis”. “Engineering Procedure for Flexibility
Analysis”.
2) Semua sistem perpipaan harus dirancang
sehingga beban dan gaya pada flens 2) All piping systems shall be designed so that
peralatan mekanik, seperti pompa dan the loads and moments applied at the
kompresor, tidak melebihi dari nilai batasan flanges of mechanical equipment, such as
yang diizinkan seperti yang dinyatakan oleh pumps and compressors, shall not exceed
pembuat peralatan, atau standar industri the permissible reactions for this equipment
yang digunakan (lihat MTDF-PP-300-SPE- as specified by the manufacturers of the
1006 “Specification for Piping Flexibility equipment, or the following industry
Analysis”). standards (shall refer to MTDF-PP-300-
SPE-1006 “Specification for Piping
3) Untuk mengatasi ekspansi dan kontraksi Flexibility Analysis”).
termal dan/atau vibrasi, dapat dengan cara
menambahkan bend, loop ekspansi, offset, 3) Allowance for thermal expansion and
cold springing, anchor, dan spring hanger. contraction and/or vibration shall be made
by the use of bends, expansion loops,
4) Fleksibilitas biasanya dapat dilakukan offsets, cold springing, anchors, and spring
o
dengan menambahkan 90 long radius elbow hangers.
dan lengan vertikal.
4) Provision for flexibility shall normally be
o
5) Ekspansi harus dihitung pada kondisi operasi made with 90 long radius elbows. and
maksimum dan minimum dan saat plant vertical legs.
shutdown.
5) Expansion provisions shall be calculated for
6) Lines yang terkoneksi dengan vessel dan maximum and minimum operating
tidak bisa dilepas untuk steam out, harus conditions and for plant shutdown.
cukup fleksibel agar dapat menahan kondisi
steam out. 6) Lines connecting to vessels which cannot
be disconnected for steam out shall be
7) Ekspansi join tidak diizinkan untuk flexible enough for sustained steam out
digunakan, fleksibilitas harus cukup untuk conditions.
setiap pipe routing.
7) Expansion joint strictly prohibited, provide
8) Pipa Kritis enough flexibility for each pipe routing.
Ketika beban dinamis, kondisi aliran
minimum, atau kondisi servis terburuk lainnya 8) Critical Piping
terjadi pada pipa, perpipaan harus dirancang Where dynamic loading, minimal flow
dan dicek dengan baik agar menjamin bahwa conditions, or other severe service
ukurannya, konfigurasinya, kekuatan conditions apply, piping shall be carefully
mekaniknya, dan penyangganya tidak designed and checked to ensure that its
menyebabkan tegangan, penurunan tekanan, size, configuration, mechanical strength,

vibrasi atau noise yang berlebihan. supports and restraints will prevent
excessive stress, pressure drop, vibration or
a) Beban dinamis dapat timbul ketika aliran noise.
pulsasi (seperti pada kompresor
reciprocating), aliran berkecepatan tinggi, a) Dynamic loading may be expected
flashing fluid, fluktuasi temperatur atau when pulsating flow (such as at
tekanan, atau getaran mekanis (termasuk reciprocating compressors), high
angin) terjadi. velocity flow, flashing fluid, fluctuating
b) Penurunan tekanan harus ditekan temperature or pressure, or
seminim mungkin pada large vapor lines, mechanical vibration (including wind)
heat transfer lines, pump suctions, dan conditions exist.
gravity flow lines. Pada kasus ini, jalur b) Limited pressure drop conditions may
pipa harus dibuat sesederhana mungkin. be expected in large vapor lines,
heater transfer lines, pump suctions,
9) Perpipaan tangki sebaiknya dirancang and gravity flow lines. Such piping shall
dengan loops dan offsets yang cukup untuk be routed as directly as practical.
mengakomodasi penurunan tangki.
9) Tank piping should be designed with
adequate loops and offsets to
accommodate expected tank settlement.
7.4 Support Pipa
7.4 Support of Piping
1) Semua pipa harus tersangga dengan baik
dan terpasang dengan anchors yang sesuai, 1) All piping shall be adequately supported and
sway braces, atau peredam getaran agar shall be provided with suitable anchors,
tidak terjadi gaya akibat ekspansi pada sway braces, or vibration dampeners to
equipment dan getaran yang berlebihan. prevent excessive expansion forces on
Panduan tentang frekuensi getaran vs equipment and excessive vibration.
amplitudo dan faktor yang mempengaruhi Guidelines on acceptable vibration
getaran terdapat dalam Hydraulic Institute frequency vs. amplitude and factors
Standards. Perpipaan dengan valves dan di affecting vibration are given in the Hydraulic
sekitar mechanical equipment, seperti Institute Standards. Piping at valves and
pompa, yang membutuhkan perawatan rutin, mechanical equipment, such as pumps
harus tersangga dengan baik sehingga requiring periodic maintenance, shall be
valves dan equipment dapat dipindah dengan supported so that the valves and equipment
mudah Untuk pipa non-insulasi dalam kondisi can be removed with a minimum effort. An
dingin tidak diizinkan untuk bersentuhan intermittently cold for non-insulated pipes
langsung dengan support baja karbon. Suatu shall not be rest directly on carbon steel
friction layer harus dipertimbangkan. support. An appropriate friction layer shall
be considered.
2) Support pipa harus dirancang terhadap
beban angin dan gempa bumi sesuai dengan 2) Piping supports shall be designed for wind
spesifikasi nomor MTDF-PM-300-DBS-1001, and earthquake loading according to the
“Project Design Basis". Asumsi desain adalah requirements of specification no. MTDF-PM-
beban angin dan gempa bumi terjadi masing- 300-DBS-1001, “Project Design Basis".
masing. Designs shall assume that wind and
earthquake loads act independently of each
3) Support harus dirancang dan diatur untuk other.
mencegah terjadinya tegangan, regangan,
defleksi, atau gaya yang berlebihan, dan 3) Supports shall be designed and arranged to
untuk menghindari resonansi akibat adanya prevent excessive stresses, strains,
vibrasi yang timbul karena reciprocating deflections, or variations of supporting force,
equipment. Support harus dirancang baik and to compensate for possible resonance
agar support tidak mudah lepas akibat dari of imposed vibration such as may be
pergerakan pipa atau struktur, dan juga caused by reciprocating equipment. Support
support dapat bertahan dengan adanya shall be designed so that they will not be
beban tambahan saat pengujian dan disengaged by movement of the supported
pembangunan. pipe or structure and they withstand the
added load resulting from testing and

4) Anchor, clamps, dan guides harus digunakan erection.

jika dibutuhkan. Shoes dan attachments
lainnya tidak diperbolehkan dilas pada stress 4) Anchor, clamps, and guides shall be
relieved piping dimana telah dilakukan stress installed where required. Shoes and other
relieving pada pipa tersebut tanpa attachments may not be welded to stress
persetujuan PERUSAHAAN. relieved piping after stress relieving is
completed without COMPANY approval.
5) Spacing untuk overhead pipe support
sebaiknya disusun berdasar ukuran pipa agar 5) Spacing for overhead pipe support should
lebih ekonomis, dimana support spacing be based on the piping size mix to secure
dapat melebihi rentang yang diizinkan untuk maximum economy where support spacing
line kecil (2” dan lebih kecil), line sebaiknya exceed allowable spans for small line (2”
dikelompokkan untuk memudahkan sistem and smaller), the line should be grouped to
supporting. simplify supporting system.
Ukuran Pipa Defleksi Pipe Size Deflection

2 inci dan lebih kecil 10 mm 2 inches and smaller 10 mm
3 inci dan lebih besar 15 mm 3 inches and larger 15 mm
Perhitungan defleksi harus dibuat dari The deflection calculation shall be made
kalkulasi analisis fleksibilitas yang from flexibility analysis calculation
mempertimbangkan segala kondisi kasus considering all condition loading case and
pembebanan dan memilih perpindahan selected the maximum displacement result
maksimum ditambah toleransi. plus tolerance.
6) Guides pipa harus digunakan untuk 6) Pipe guides shall be used to restrict lateral
membatasi pergerakan lateral pada pipa movement of straight runs of pipe without
lurus tanpa mengganggu pipe bends atau impairing the flexure of pipe bends or loops.
loops.
7) Spring supports or hangers will be used
7) Spring supports atau hangers bisa digunakan where required to relieve the dead-load
jika dibutuhkan untuk mengurangi berat weight on equipment when rigid support
dead-load pada equipment bila rigid support would be ineffective because of vertical
tidak efektif saat ekspansi vertikal. Springs expansion. Springs shall be sized for
harus ditentukan ukurannya untuk kondisi operating conditions and factory preset the
operasi dan factory preset the installed installed loading. Hydrostatic test stops shall
loading. Spring supports harus dilengkapi be provided where required.
dengan pengunci untuk uji hydrostatic jika
dibutuhkan. 8) Piping sections requiring frequent
dismantling for maintenance shall be
8) Bagian pipa yang sering dilepas untuk provided with permanent supports for the
pemeliharaan harus ada supports permanen dismantled conditions to maintain proper
saat kondisi pembongkaran agar dapat alignment, and will be fitted with either
menjaga alignment, dan juga dilengkapi spectacle or blinds and spacers. Bleed
dengan spectacle atau blinds dan spacers. valves should be strategically located for
Bleed valves for drain sebaiknya diletakkan drain and steam out of lines to be
pada posisi strategis dan steam out pada dismantled. Supports at control valves shall
lines yang akan dilepas. Supports harus provide for removal of the valves for
tersedia untuk pelepasan control valves saat maintenance purposes.
pemeliharaan.
9) Standard adjustable, nonadjustable and
9) Standard adjustable, nonadjustable, dan rigid rigid pedestal type supports shall be used
pedestal type supports harus digunakan pada for lines near grade not supported on
lines yang tidak tersangga pada sleepers concrete sleepers. Adjustable supports are
beton. Adjustable supports digunakan jika to be used where a field adjustment is
nanti dibutuhkan pengaturan alignment required for piping alignment at equipment
terhadap equipment nozzles di lapangan. nozzles. Rigid pipe supports are to be used
where lines are to be anchored or guided at
grade. Rigid pipe supports shall withstand

7.5 Routing Pipa
load that are subject to water hammer and
1) Pipa harus diatur secara urut dan dirancang pressure surge.
di atas tanah sesederhana mungkin,
7.5 Pipe Routing
sebaiknya dibangun di jalur pipa.
1) Piping shall be arranged in an orderly
2) Elevasi antara jalur pipa utara-selatan dan manner and routed above ground as directly
timur-barat harus paling tidak berjarak 0,6 m. as practical, preferably in established banks
Perubahan elevasi bisa dilakukan pada saat or pipe ways.
ada perubahan arah pipa. Pipa yang berada
di luar jalurnya harus sejajar dengan jalur 2) Consistent elevations for all north-south and
pipa utama dan pada elevasi yang sama jika east-west pipe ways shall be maintained at
mungkin. least 0.6 m apart. Change in elevations will
be provided when changes in pipe direction
3) Flat turns, dead-ends dan pockets harus occur. Piping outside of main pipe ways
dihindar, kecuali untuk flare lines ketika lines shall parallel main pipe ways and at the
ini memiliki level sendiri di rak pipa. established elevations wherever possible.
Rancangan dari pipa harus meminimalisir
high point pockets untuk liquid lines dan low 3) Flat turns, dead ends and unnecessary
points pockets untuk vapor/condensate lines. pockets shall be avoided, except for flare
lines when they have their own dedicated
4) Spacing pipa minimum di jalur pipa harus level in a pipe rack. The design of the piping
sesuai dengan: shall minimize high point pockets in liquid
Antara flens dengan pipa 25 mm atau, lines and low point pockets in
Antara flens dengan pipa berinsulasi 25 vapor/condensate lines.
mm atau,
Antara flens berinsulasi dengan pipa 4) The minimum pipe spacing in pipe ways
berinsulasi 25 mm shall be:
Flange to pipe plus 25 mm or;
a) Ketika ada pergerakan akibat ekspansi Flange to insulation plus 25 mm or;
atau kontraksi, nilai di atas harus Flange insulation to pipe insulation plus
ditambahkan dengan pergerakan
25 mm
maksimum dari lines terkait.
b) Clearance juga harus ditambahkan untuk a) Where expansion or contraction

lines yang memiliki orifice fittings atau movements tire expected the clearance
inline instrumentasi lainnya yang berada di between adjacent lines shall be
jalur pipa, bertujuan untuk instalasi pipa increased to provide the minimum
instrumen dan akses pemeliharaan. clearances stated above in the condition
of maximum movement.
b) Additional clearance shall be provided,

for lines having orifice fittings or other in-
line instruments located in pipe ways, for
installation of instrument piping and for
maintenance access.
5) Ukuran jalur pipa utama harus dirancang 20 5) Major pipe ways shall be sized and
persen lebih besar untuk future lines. Ruang designed to provide 20 percent excess for
yang cukup untuk conduit instrumen dan future lines. Ample space shall be provided
elektrikal bersama dengan process dan utility for instrument and electrical conduit along
piping. Area di sebelah kiri kolom pipe with process and utility piping. The area
support harus dibiarkan terbuka untuk directly over the pipe support column shall
penambahan kolom di akan datang. be left open for extending the column for
future decks.
6) Ketinggian pipe shoe untuk hot insulated
lines sesuai dengan: 6) Pipe shoe height for hot insulated lines shall
be as follows:

Ketebalan Insulasi Maximum Insulation

Tinggi Shoe Shoe Height
Maksimum Thickness
100 mm ≤ 75 mm 100 mm ≤ 75 mm
125 mm ≤ 100 mm 125 mm ≤ 100 mm
150 mm ≤ 125 mm 150 mm ≤ 125 mm
175 mm ≤ 150 mm 175 mm ≤ 150 mm
7) Lines temperatur rendah harus diletakkan 7) Low temperature lines shall rest on rigid
pada rigid inserts pada ketinggian yang sama inserts of height the same as the insulation
dengan ketebalan insulasi. thickness.
8) Lines pada kompresor reciprocating, ke 8) Lines at reciprocating compressors, to

tangki, dan paralel horizontal dengan tankage, and lines paralleling horizontal
exchangers dan vessels, dapat berada di exchangers and vessels, where access is
sleepers selama tidak mengganggu akses. not obstructed, may be route on sleepers.
Bagian bawah lines yang tersangga pada The bottom of lines supported on sleepers
sleepers paling tidak 300 mm shall be at least 300 mm above grade.
9) Semua steel lines dari sistem bawah tanah 9) All steel lines from underground systems,
dan terkoneksi dengan sistem atas tanah, connecting to aboveground systems, shall
harus dilengkapi dengan insulating flange. be furnished with insulating flange
Flens ini diletakkan sekitar 0,2 m di atas assemblies. The flanges shall be located
grade. approximately 0.2 m above grade.
7.6 Kriteria Line Vent dan Drain 7.6 Line Vent and Drain Criteria
1) Semua high points kecuali lines 2 inci dan 1) All high points except for 2 inch and smaller
lebih kecil dan semua low points dari semua lines and all low points of all lines shall be
lines harus dilengkapi dengan ¾ inci vent dan provided with 3/4 inch vent and drain
drain. Line vents dan drains ini tidak perlu connections. Such line vents and drains
ditunjukkan di P&ID. shall not be shown on P&ID.
2) Semua vents dan drains selama 2) All vents and drains required for
startup/shutdown atau operasi (semua low startup/shutdown or during operations (all
point drains dan high point vents 3 inci ke low point drains and high point vents on 3
atas untuk servis liquid) harus dilengkapi inch and larger for liquid service) shall be
dengan sebuah valve dan plug. Selain itu, equipped with a valve and a plug. Other
vents dan drains dilengkapi dengan plug. vents shall be plugged.
3) Drains yang digunakan selama operasi 3) Drains which are used during normal
normal, seperti level gages dan kontroller di operation, such as. from level gages and
chemical service, harus dihubungkan dengan controllers in chemical service, shall be
closed atau open drain system. Semua drain piped to the closed or open drain system.
ini dapat dicantumkan di P&ID. All such drains will be indicated on the
P&ID.
8.0 DESAIN PERPIPAAN EQUIPMENT 8.0 EQUIPMENT PIPING DESIGN

8.1 Perpipaan Vessel 8.1 Vessel Piping
8.1.1 Umum 8.1.1 General
1) Block valves tidak diperlukan di process 1) Unless specifically required and shown on
vessel nozzles, kecuali dinyatakan dalam the P&ID, block valves are not required at
P&ID. Apabila emergency shutdown valves process vessel nozzles. In case of
diperlukan, valve tersebut harus dipasang emergency shutdown valve(s) shall be
horizontal dan sedekat mungkin ke nozzle provided. The valve shall be installed in the
dengan pertimbangan kemudahan operasi, line horizontally as practically close to the
kehandalan, dan ketahanan. vessel nozzle, with the consideration of
reliability, operability, and maintainability.

2) Ketika P&ID menunjukkan bahwa valve(s)
dipasang pada process vessel nozzle, namun 2) When P&ID shows that valve(s) have to be
jika ada penghalang seperti contohnya located directly against the process vessel
bottom outlet valves dari vessels dengan nozzle, but in case physical interference will
skirt, valves tersebut dapat dipasang di luar occur for example, bottom outlet valves from
skirt agar mudah dalam pengoperasian atau vessels with skirts, the valves may be
pemeliharaan. (Baik flens maupun valves located outside of the skirts for proper
termasuk drain valves, tidak bisa diletakkan operation or maintenance of the valves.
di dalam vessel skirt). (Neither flanges nor valves including drain
valves, may be located inside vessel skirt).
3) Secara umum, valves harus dipasang
langsung menempel pada storage tank 3) In general, valves shall be located directly
nozzles untuk servis cairan mudah terbakar against the storage tanks nozzles of
atau gas cair, kecuali ada kesepakatan lain. flammable liquid or liquefied gas service
Valves harus terbuat dari baja, dan fire-safe unless approval for exception is obtained.
untuk ball type. Valves shall be steel, and fire-safe if ball
type.
4) Biasanya tidak ada valve yang digunakan
pada reboiler piping atau tower transfer lines. 4) Normally no valves are used in reboiler
Valves dapat digunakan pada sistem ini piping, or tower transfer lines. Provide
hanya jika ditunjukkan dalam flow diagram. valves in such piping only when shown on
the flow diagram.
5) Pipa harus diatur dan di-support sehingga
spectacles dan blinds & spacers dapat 5) Piping shall be arranged and supported so
dengan mudah dipasang pada vessel that temporary spectacles or blinds and
nozzles, kecuali ada lokasi lain untuk spacers can be readily installed-at vessel
memasang komponen ini untuk isolasi. nozzles, unless there is a suitable location
for inserting a temporary blind for isolation.
6) Pipa yang akan di-support dekat dengan
vessel, disarankan untuk di-support dari 6) Piping which requires supporting at or near
bracket yang terpasang pada vessel shell. a vessel shall preferably be supported from
Bracket Standard Drawing sesuai dengan brackets attached to the vessel shell near
Mechanical Group. the vessel nozzle. Bracket Standard
Drawing shall follow Mechanical Group.
8.1.2 Instrumentasi Vessel 8.1.2 Vessel Instruments
1) Inlet piping dan nozzles pada dinding vessel 1) Inlet piping and nozzles shall be oriented to
harus diorientasi agar tidak bersinggungan avoid impingement of inlet streams on the
dengan inlet streams, atau dengan liquid vessel wall, or against liquid level controller
level controller dan gage glass connections. and gage glass connections.
2) Semua vessel, yang membutuhkan berbagai 2) All vessels, which require numerous level
level gages, level controls, level alarms, dan gages, level controls, level alarms, etc.,
lain-lain harus dipasang dengan “standpipe”. shall be provided with a "standpipe" for
Bila shutdown device diperlukan, alat ini bisa mounting these devices. When shutdown
dipasang pada standpipe yang sama dengan devices are required, they may be installed
control dan alarm instruments. Untuk hot dan on the same standpipe with control and
cold services, standpipe harus alarm instruments. In hot and cold services,
dipertimbangkan untuk ekspansi termalnya. provisions shall be made as necessary for
thermal expansion of the standpipe.
3) Instrumentasi harus dilengkapi dengan valve
masing-masing untuk memudahkan 3) Instruments shall be individually valved to
pemeliharaan. Secara umum, instrument permit maintenance of each instrument. In
process connection valves harus sesuai general, instrument process connection
dengan kelas material pipa yang berlaku. valves shall be as specified in the applicable
Referensi spesifikasi nomor MTDF-PP-300- individual piping material class. Reference
SPE-1003, “Specification for Piping Materials specification no. MTDF-PP-300-SPE-1003,

Class”. "Specification for Piping Materials Class”.
4) Instrument piping harus dilengkapi dengan 4) Instrument piping shall be provided with
fasilitas vent atau drain untuk melepas vent or drain facility to release pressure and
tekanan dan mengeluarkan fluida sehingga fluid to permit instrument removal for
instrument dapat dilepas dengan tujuan maintenance purpose, if the instrument has
pemeliharaan. no facilities.
5) Koneksi pressure gage dan liquid level gage 5) Pressure gage and liquid level gage
pada semua vessels atau standpipe harus connections on all vessels or standpipe
diorientasi sedemikian sehingga instrumen shall be oriented so that the instruments
dapat dibaca dengan mudah dari jalan face the main operating aisle. Manual drain
utama. Manual drain valve, jika ada, harus valves, when provided, shall be located so
diletakkan sedemikian sehingga operator that an operator can observe the liquid level
dapat mengoperasikannya sambil mengamati gage while manually adjusting these valves.
liquid level gage.
8.1.3 Vessel Vents 8.1.3 Vessel Vents
1) Setiap vessel harus dilengkapi dengan valved 1) Valved vents with plug or blind shall be
vents dengan plug atau blind di high point. provided at a high point for each vessel.
Koneksi vent boleh dipasang pada pipa The vent connection may be located on the
terdekat jika tidak memungkinkan adjacent piping if it is not suitable to provide
memasangnya pada vessel. a vent connection on the vessel.
2) Ukuran vents harus cukup untuk melepaskan 2) Vents shall be of adequate size to allow
tekanan lebih pada vessel tanpa terjadi venting the vessel without pulling a vacuum.
vakum. Ukuran vent valve sesuai dengan: Vent valve size shall be as follows:
Diameter Dalam Ukuran Vent Inside Diameter Vent Size

(mm) (inci) (mm) (inch)
Sampai dengan 1500 1 Up to 1500 1
1501 sampai 2500 1 1501 to 2500 1
2501 sampai 3500 1-1/2 2501 to 3500 1-1/2
Di atas 3500 2 Above 3500 2
8.1.4 Vessel Drains 8.1.4 Vessel Drains
1) Setiap vessel harus dilengkapi dengan valved 1) Valved drains shall be provided at a low
drains di low point. Koneksi drain bisa point for each compartment in all vessels.
dipasang pada liquid outlet piping sebelum The drain connection may be located on the
block valve pertama. Namun, jika koneksi liquid outlet piping, upstream of the first
drain ini tidak terletak pada low point, maka block valve. However, if such outlet
koneksi drain lain harus ditambahkan. connection is not located on the low point of
Perancangan drain ini harus bisa melakukan the drum or projects inside the vessel, a
pembuangan tanpa adanya tekanan internal. separate drain connection shall be provided.
Drain arrangement shall permit complete
2) Ukuran drain valve sesuai dengan : drainage without internal pressure
assistance.
Diameter Dalam Ukuran Drain
(mm) (inci) 2) Drain valve size shall be as follows:
Sampai dengan 1500 1”
1501 sampai 2500 1-1/2” Inside Diameter Drain Size
2501 sampai 3500 2” (mm) (inch)
Di atas 3500 2” Up to 1500 1
1501 to 2500 1-1/2
2501 to 3500 2
Above 3500 2
8.1.5 Storage Tank Piping

1) Perpipaan yang terkoneksi pada tangki

8.1.5 Storage Tank Piping
penyimpanan harus memiliki cukup
fleksibilitas untuk dapat mengatasi penurunan 1) Piping connected to storage tanks shall
fondasi tangki tanpa mengakibatkan have sufficient flexibility to compensate
kerusakan lebih lanjut. without damage for possible tank
settlement.
2) Perpipaan di grade tangki penyimpanan
harus berada di atas 300 mm dari grade level 2) Piping at grade in storage tank area shall be
agar inspeksi, pengecatan, dan lain-lain bisa at least 300 mm clear above grade level to
dilakukan. allow for inspection, painting, etc.
3) Pipa yang menembus tanggul harus dilapisi 3) Piping through earth dikes shall be coated
dan dibungkus pada bagian tersebut dan and wrapped through the dike and 150 mm
sepanjang 150 mm sebelum dan beyond on each side.
sesudahnya.
4) Piping through concrete firewalls shall be
4) Pipa yang menembus firewalls beton harus installed through sleeves of a size to pass
dipasang melalui sleeves yang diameternya flanges. The pipe within the sleeve shall be
cukup untuk flens. Pipa dalam sleeve coated and wrapped and the annular space
tersebut harus dilapisi dan dibungkus dan shall be filled with removable packing.
ruang kosong di sekitar pipa harus diisi
dengan removable packing. 5) Fill lines to storage tanks containing
flammable liquids shall not be connected
5) Fill lines ke tangki penyimpanan yang berisi overhead.
cairan mudah terbakar, tidak diizinkan
mengkoneksinya secara overhead. 6) Piping connected to the tank except nozzles
for temperature indicators, propeller mixers
6) Perpipaan yang terhubung dengan tangki, and overflow and other connections on the
kecuali nozzles untuk indikator temperatur, roof shall be valved as close as to the tank
propeller mixers, overflow dan koneksi as possible. Flanged valves shall be directly
lainnya yang berada di atap, harus dilengkapi connected to the tank nozzles.
dengan valve yang dipasang sedekat
mungkin pada tangki. Flanged valves
dipasang langsung pada nozzles tangki.
8.2 Perpipaan Heat Exchanger 8.2 Heat Exchanger Piping

1) Perpipaan heat exchanger harus dirancang 1) Heat exchanger piping shall be designed
dan di-support sehingga channel covers dan and supported so those channel covers and
tube bundles dapat dikeluarkan dengan tube bundles can be removed with minimum
melepas koneksi pipa seminim mungkin. Pipa dismantling of connecting piping. Piping
tidak diperbolehkan untuk dipasang di area arrangement shall not be located at tubes
pemindahan tubes bundle. bundle-removing area.
2) Secara umum, semua aliran yang akan 2) In general all streams which are to be
dipanaskan sebaiknya masuk dari bagian heated should preferably enter at the bottom
bawah exchanger, dan semua aliran yang of the exchanger, and streams to be cooled
akan didinginkan sebaiknya masuk dari should enter at the top of the exchanger.
bagian atas exchanger. Dan hal ini berlaku This is especially true for two phase flow
untuk aliran duia fase di reboiler dan encountered in reboilers and condensers to
kondenser, dengan tujuan untuk menghindari avoid vapor or liquid binding of the
terjebaknya uap atau cairan di dalam exchanger.
exchanger.
3) Process piping to and from kettle or thermal
3) Process piping dari dan ke ketel atau thermal siphon reboilers shall be as simple and
siphon reboilers harus sesederhana mungkin direct, as thermal expansion analysis will
selama analisis ekspansi termal mengizinkan. allow.
4) Perpipaan harus dirancang untuk equal flow 4) Piping shall be arranged for equal flow
pada parallel flow exchangers atau sectioned through parallel flow exchangers or
air-cooled exchangers atau cooler boxes. sectioned air-cooled exchangers or cooler
Inlet dan outlet headers tidak diperbolehkan boxes. Inlet and outlet headers must not be
diletakkan di atas dan di bawah area tubes located over and under the tubes area of air
pada air-cooled heat exchanger. cooled heat exchanger.
5) Thermal relief valve berukuran minimum ¾ 5) A ¾ inch minimum size thermal relief valve
inci harus dipasang pada sisi dingin di semua shall be installed on the cooler side of all
shell & tube exchangers sehingga sisi dingin shell and tube exchangers which are so
ini dapat ditutup sepenuhnya, sementara connected that the cooler side can be
fluida panas tetap bisa mengalir dan dapat closed off full of liquid while the hot fluid
dilakukan proses pemeliharaan selama continues to enter the other side of the
operasi. Namun, thermal relief valve tidak equipment for on-stream maintenance
diperbolehkan dipasang pada water line dari during operation. However, no thermal relief
water coolers kecuali ada kemungkinan valve shall be provided on a water line of
pemeliharaan akan dilakukan selama water coolers unless in-service
operasi. Sebuah relief valve juga harus maintenance is expected. A relief valve
dipasang pada sisi tekanan rendah pada shall also be provided on the low pressure
setiap exchanger, jika ada kebocoran di sisi side of each exchanger if a leak from the
tekanan tinggi sehingga menyebabkan high pressure side would cause the design
tekanan bertambah pada sisi bertekanan pressure of the low pressure side to be
rendah. Thermal relief valves harus memiliki exceeded. Thermal relief valves shall have
block valve pada sisi masuk untuk isolasi. a block valve on the inlet side for isolation.
6) Jika shell & tube exchanger berada pada 6) In case shell and tube exchanger are
ketinggian 4 m di atas grade, dan valves located 4 m or more above grade, and if
harus dipasang dekat dengan nozzle, maka valves or valves arrangement have to be
perlunya menyediakan operating platform located close to the nozzles, it shall be
dengan removable handrail. Temporary provided with operating platform with
platform untuk pemeliharaan juga perlu jika removable handrail. Temporary platform for
dibutuhkan. maintenance will be provided during
7) Heat Exchanger Thermowells maintenance, if necessary.
Thermowells perlu dipasang pada inlet dan
outlet untuk memonitor temperatur process 7) Heat Exchanger Thermowells
stream atau untuk mengecek performa dari Thermowells shall be provided for inlets and
heat exchangers, dan dipasang dekat dengan outlets when required for monitoring
nozzle. process stream temperatures or for
checking performance of heat
exchangers,and shall be located in adjacent
the nozzle.
8.2.2 Heat Exchanger Vents dan Drains 8.2.2 Heat Exchanger Vents and Drains
1) Bila ada inlet dan outlet valves, koneksi valve 1) Valved vent and drain connections shall be
vent dan drain harus dipasang pada kedua installed on both the tube and shell sides of
sisi tube dan shell pada high dan low point each exchanger at high and low points
sesuai fungsinya. Vents dan drains dipasang respectively, when inlet and outlet valves
pada pipa antara exchanger dengan are provided. Vents and drains may be in
inlet/outlet valves. piping between the exchanger and inlet and
outlet valves.
2) Koneksi drain harus minimum 1½ inci untuk
tipe shell & tube dan 1 inci untuk tipe air- 2) Drain connections shall be 1-1/2 inches
cooled exchangers dan concentric pipe (minimum) for shell and tube and 1 inch for
exchangers. Drains untuk servis kimia harus air cooled exchangers and concentric pipe
disambung ke sistem drain seperti yang exchangers. Drains for chemical services
tercantum dalam P&ID. shall be piped to a drain system as specified
on the P&ID.

8.3 Perpipaan Pompa 8.3 Pump Piping

1) Perpipaan harus diatur dan dihubungkan 1) Piping shall be arranged and connected in
sehingga dapat meminimalisir pelepasan such a manner to minimize a number of
sejumlah fitting saat pemeliharaan pompa. fittings that must be disconnected for pump
maintenance.
2) Bila ada dua atau lebih pompa dengan
suction atau discharge header yang sama, 2) In Mani folding two or more pumps to a
penempatan valve harus mudah dioperasikan common suction or discharge header,
dan dekat dengan nozzle pompa sehingga valving should be at hand height near pump
untuk menghindari penggunaan chain nozzles to avoid chain operators, except
operators, kecuali jika material di dalam where material in headers may congeal or
header dapat membeku pada dead end, freeze in a dead end, and then valves must
maka valves harus diletakkan untuk be located so as to prevent dead end
mencegah terjadinya pendinginan di dead cooling while spare pump is not in
end saat pompa cadangan tidak beroperasi. operation. Where pumps are connected with
Ketika pompa dengan header yang sama common headers, any likely variation in
berhubungan, variasi temperatur di pipa piping temperature due to spare equipment
akibat pompa cadangan tak beroperasi harus not operating shall be considered.
dipertimbangkan.
8.3.2 Pump Suction Piping
8.3.2 Perpipaan Suction Pompa
1) Pump suction lines shall be arranged as
1) Pump suction lines harus dirancang short and direct as possible, still providing
sependek dan sesederhana mungkin, tapi flexibility and support to minimize pipe loads
tetap memperhitungkan fleksibilitas dan at pump nozzles. Double suction pumps
support untuk mengurangi beban pipa pada require a straight section of piping five (5)
nozzle pompa. Double suction pumps times the pump suction nozzle size. This
membutuhkan pipa lurus sepanjang 5 kali straight section includes the reducer and
dari ukuran pump suction nozzle. Bagian any line size valves.
yang lurus ini termasuk reducer dan valves.
Suction piping should be designed to avoid
Suction piping sebaiknya dirancang dengan high pockets, especially for saturated liquid
menghindari high pockets, khususnya untuk services. If a pocket is unavoidable, a proper
servis saturated liquid. Jika pocket tidak venting line shall be provided at that high
dapat dihindari, venting line harus point. For pumps handling volatile liquids
ditambahkan pada high point. Untuk pompa such as LPG, the vent connection shall be
yang menangani cairan yang mudah connected to a suction vessel without
menguap seperti LPG, vent connection harus pockets.
dihubungkan ke suction vessel tanpa pocket.
2) Where reduction in the pump suction line
2) Apabila pengurangan ukuran line diperlukan size is required, it will be located upstream
pada pump suction, maka hal ini harus of a suction valve if pressure drop and
dilakukan pada upstream dari suction valve NPSH considerations permit. Eccentric
jika pertimbangan pressure drop dan NPSH reducers with the straight side up shall be
mengizinkan. Eccentric reducers dengan used in horizontal suction lines to avoid
bagian datar di atas dipasang pada suction forming an air pocket. A drain valve shall be
lines horizontal untuk menghindari provided if a low pocket is formed in this
terbentuknya air pocket. Sebuah drain valve arrangement. Reducers located in vertical
harus dipasang jika ada low pocket dalam suction lines should be concentric.
rancangan ini. Reducers di line vertikal
sebaiknya jenis concentric. 3) Permanent strainers shall be provided on
pump suction lines for fouling services or
3) Strainers permanen harus dipasang pada services handling fluids that may contain
pump suction lines untuk fouling services solids such as coke. All internal parts of
atau servis fluida yang mengandung material permanent strainers shall be of corrosion
padat. Semua komponen bagian dalam dari resistant material suitable for the service
strainers permanen harus berupa material and shall be designed to withstand the
anti korosi dan harus dirancang dapat pressure forces resulting from blocked
menahan tekanan akibat mesh yang terblokir. mesh. The open area of the screen shall be
Luas screen harus lebih besar 2 kali dari luas at least 2 times the internal pipe area.
pipa internal. Strainers permanen harus Permanent strainers shall have a pressure
memiliki pressure tap pada downstream dr tap located downstream of the screen
elemen screen. element.
Temporary startup strainers menggunakan Temporary startup strainers using stainless

mesh baja tahan karat harus dipasang pada steel mesh shall be provided in pump
pump suction lines, kecuali jika terdapat suction lines, except where permanent
strainers permanen. Luas strainer pada strainers are provided. The strainer area for
temporary strainers harus lebih besar 1,5 kali temporary strainers shall be at least 1.5
dari luas pipa internal dan mesh screen harus times the internal pipe area and shall be
dilindungi dengan perforated metal. Semua mesh screen backed up by perforated metal.
startup strainers boleh dilepas setelah pipa All startup strainers may be removed after
bersih dari kotoran. piping is free of debris.
Strainers harus dipasang antara pompa dan Strainers shall be located between the pump
block valve pertama, sedekat mungkin ke and the first block valve, as close to the
pompa. Perpipaan harus dirancang sehingga pump as possible. Piping shall be designed
strainers dapat dilepas atau dipasang tanpa so that strainers can be removed or installed
menarik pipa. without springing the pipe.
Tipe strainer harus dipilih dengan The type of strainer shall be selected
mempertimbangkan servis fluida, persyaratan considering fluid service, process
process, nilai ekonomis, tata letak perpipaan, requirement, economics, piping
penanganan yang mudah selama arrangements, easy handling during use,
penggunaan, dan lain-lain. etc.
Bila strainers akan dipasang di line vertikal, It should be noted that if strainers will be
Y-type strainers harus digunakan daripada T- installed on a vertical line, Y-type strainers
type strainers. shall be used instead of T-type strainers.
Strainers harus memiliki handle tagged yang Strainers shall have a visible handle tagged
mudah terlihat yang menyatakan screen dan "Screen" and mesh size.
ukuran mesh.
4) Pump inlet & outlet (suction & discharge)
4) Perpipaan inlet & outlet pompa (suction & and turbine steam inlet & outlet (suction &
discharge) dan inlet & outlet turbin uap discharge) piping shall be supported with
(suction & discharge) harus di-support adjustable pipe supports located to avoid
menggunakan adjustable pipe supports untuk the need of temporary support during pump
menghindari penggunaan temporary support removal, preferably supported directly from
selama pemindahan pompa, akan lebih baik the pump foundation block.
jika langsung bertumpu pada blok fondasi
pompa. 5) A pressure/temperature rating of suction
piping shall basically be decided based on
5) Pressure/temperature rating dari suction design conditions of the suction side. When
piping pada dasarnya ditentukan oleh kondisi a spare pump is provided and a
desain suction side. Bila pompa cadangan pressure/temperature rating of suction
tersedia dan pressure/temperature rating dari piping is lower than that of discharge piping,
suction piping lebih rendah daripada the rating of piping between a suction valve
discharge piping, maka rating pipa antara including the valve itself and a pump suction
suction valve termasuk valve itu sendiri dan nozzle shall be decided considering
pump suction nozzle harus dianggap overpressure due to inadvertent closure of
overpressure akibat ketidaksempurnaan the suction valve.
closure dari suction valve.
It should be noted that as standard

Sebagai praktek standar operasi, pompa operating practice, spare pumps should be
cadangan dalam kondisi standby dengan in a standby condition with liquids filled in
cairan memenuhi pompa dan suction valve the pump and with the suction valve open.
terbuka. Overpressure sebanyak 33 persen di Overpressure by as much as 33 percent
atas batas servis dari pressure/temperature above the service limit of a
rating suction piping diizinkan. Jika pressure/temperature rating of suction
overpressure melebihi 133 persen dari batas piping is allowed. If overpressure exceeds
servis, pressure/temperature rating suction 133 percent of the service limit, a
side harus ditentukan sebagai berikut: pressure/temperature rating of the suction
side shall be decided as follows:
a) Jika pressure/temperature rating
discharge piping adalah Class 300 dan a) When a pressure/temperature rating of
lebih rendah, dan ukuran pipa suction di discharge piping is Class 300 and lower,
downstream dari suction valve adalah 12” and the size of a suction pipe
dan lebih kecil, maka downstream of a suction valve is 12”
pressure/temperature rating suction side and smaller, the pressure/temperature
sama dengan discharge side. rating of the suction side is same as that
of the discharge side.
b) Jika pressure/temperature rating
discharge piping adalah Class 300 dan b) When a pressure/temperature rating of
lebih rendah, tapi ukuran pipa suction di discharge piping is Class 300 and lower,
downstream dari suction valve adalah 14” but the size of a suction pipe
dan lebih besar, maka downstream of a suction valve is 14”
pressure/temperature rating suction side and larger, the pressure/temperature
sama dengan upstream dari suction rating of the suction side is that of the
valve. suction piping upstream of the suction
valve.
c) Jika pressure/temperature rating
discharge piping adalah Class 600 dan c) When a pressure/temperature rating of
lebih tinggi, maka pressure/temperature discharge piping is Class 600 and
rating suction side sama dengan higher, the pressure/temperature rating
upstream dari suction valve. of the suction side is that of the suction
piping upstream of the suction valve.
Untuk kasus (b) dan (c) di atas, suction
valves harus locked open agar menghindari For cases (b) and (c) above, the suction
overpressure akibat kebocoran dari discharge valves shall be locked open in order to avoid
dan check valves, atau aliran dari check overpressure caused by leakage through
valve bypass jika suction valve ditutup. discharge and check valves, or flow through
a check valve bypass if the suction valve is
closed.
8.3.3 Perpipaan Discharge Pompa 8.3.3 Pump Discharge Piping
1) Shutoff valve harus dipasang pada discharge 1) A shutoff valve shall be provided in the
piping. Ukuran valve sama dengan discharge discharge piping. The size of valve is the
nozzle pompa jika pertimbangan pressure same as the pump discharge nozzle when
drop mengizinkan. pressure drop considerations permits.
2) Check valve harus dipasang pada discharge 2) A check valve shall be provided in the
piping antara pompa dan shutoff valve untuk discharge piping of each centrifugal pump
setiap pompa sentrifugal. Apabila ada between the pump and the shutoff valve.
kemungkinan terjadinya hydraulic shock, non- Where the possibility of hydraulic shock
slam type check valve harus digunakan, dan exists, a non-slamming type check valve
beban pada support harus dicek. Untuk shall be used, and support loadings shall be
pompa plunger, discharge check valve harus checked. For plunger pumps, the discharge
sama ukuran dengan block valve dan bertipe check valve shall be block valve size and of
piston. the piston type.
3) Jika pompa cadangan tersedia, small line 3) When a spare pump is provided, a small line

bypassing a discharge check valve, yang bypassing a discharge check valve, called a
disebut dengan warm-up atau cool-down warm-up or cool-down bypass, shall be
bypass, harus dipasang pada servis-servis provided for the following services:
berikut:
a) Where the operating temperature
a) Ketika temperatur operasi melebihi exceeds the criteria given by the
kriteria yang diberikan oleh mechanical mechanical engineers.
engineer. b) Where process fluids will solidify,
b) Ketika fluida proses akan mengental atau become too viscous or freeze at
membeku pada temperatur atmosfer. atmospheric temperature.
c) Ketika temperatur operasi lebih kecil dari c) Where the operating temperature is less
0 ºC. than 0 ºC.
d) Ketika tekanan uap fluida tinggi pada d) Where handling fluids having a high
temperatur ambient. vapor pressure at an ambient
temperature.
Bypass line ini terhubung antara discharge
nozzle pompa dan line downstream dari This bypass line is connected between the
check valve. pump discharge nozzle and the line
downstream of the check valve.
Jika tipe pompa adalah multi-stage, memiliki
large casing, atau tipe top-top, maka bypass If pumps are of multi-stage type, have a
line sebaiknya juga terhubung dengan bottom large casing, or are of top-top type, then the
casing drain nozzle upstream dari casing bypass line should also be connected to the
drain valve sesuai dengan instruksi vendor. bottom casing drain nozzle upstream of a
casing drain valve according to the vendor’s
Ukuran dari bypass line adalah sebagai instruction.
berikut:
¾” untuk discharge line 8” dan lebih kecil The size of bypass lines shall be as follows:
1” untuk discharge line 10” dan lebih ¾" for 8" and smaller discharge line
besar 1" for 10" and larger discharge line
Globe valve harus dipasang di bypass line A globe valve shall be installed on the
bila pressure/temperature rating pada pump bypass line when the pressure/temperature
discharge line adalah kelas 300 dan lebih rating of the pump discharge line is Class
rendah. 300 and lower.
Multi-stage restriction orifice dan gate valve A multi-stage restriction orifice and a gate
harus dipasang di bypass line bila valve shall be installed on the bypass line
pressure/temperature rating adalah kelas 600 when the pressure/temperature rating is
dan lebih tinggi. Class 600 and higher.
8.3.4 Vents dan Drains Pompa 8.3.4 Pump Vents and Drains
1) Semua pompa kecuali pompa self-venting 1) All pumps except for self-venting pumps
harus dilengkapi dengan high point vent shall be equipped with high point vent
valves yang dipasang di atas dari case atau valves preferably at the top of the case or
silinder. cylinder.
2) Semua pompa harus dilengkapi dengan drain 2) All pumps shall be equipped with drain
valves yang terpasang di bagian bawah dari valves installed preferably at the bottom of
case atau silinder, namun dapat pada lokasi the case or cylinder but in any event at a
dimana bisa mengeluarkan cairan point that permits complete liquid removal.
seluruhnya.
3) Discharge of vents and drains shall be
3) Discharge dari vents dan drains harus routed as indicated on the P&ID.
dirutekan sesuai yang tercantum dalam
P&ID. 4) A closed drain shall be provided between
4) Closed drain harus dipasang di antara block the block and check valves in lines
dan check valves untuk lines yang containing highly corrosive or toxic fluids.
mengandung fluida korosif atau berbahaya.

8.3.5 Koneksi Instrumentasi Pompa 8.3.5 Pump Instrument Connections
Koneksi pressure gage harus dipasang pada A pressure gage connection shall be provided on
discharge semua pompa. Suction pressure gage discharge of all pumps. A suction pressure gage
harus dipasang di downstream pada permanent shall be located downstream of the permanent
suction strainer. suction strainer.
8.3.6 Lain-lain 8.3.6 Miscellaneous
1) Minimum flow line harus dipasang pada 1) A minimum flow line shall be provided for
pompa sentrifugal, dimana boleh centrifugal pumps, which may be operated
dioperasikan lebih rendah dari laju aliran at a lower rate than the minimum flow
minimum yang disyaratkan oleh vendor specified by the pump vendor. The minimum
pompa. Minimum flow line ini pada dasarnya flow line shall basically be returned to a
harus kembali menuju suction vessel. suction vessel.
Untuk servis yang akan dioperasikan pada For services, which will be operated at lower
kondisi laju aliran rendah selama jangka flow conditions for continuous extended
waktu yang panjang (turndown operation), periods (turndown operation), the minimum
minimum flow line dipasang pada discharge flow line shall be taken from a pump
line pompa. Line ini harus dilengkapi dengan common discharge line. The line shall be
block valve dan restriction orifice. equipped with a block valve and a restriction
orifice.
Namun, untuk servis dimana laju aliran
berubah tak teratur seperti pompa utility, However, for services where the flow rate
sebaiknya menggunakan flow control valve will change irregularly such as utility pumps,
atau auto-recirculation valve daripada a flow control valve or auto-recirculation
restriction orifice yang tersebut di atas. valve will be provided instead of the
Nantinya, auto-recirculation valve dipasang di restriction orifice mentioned above. For the
discharge setiap pompa menggantikan latter case, the auto-recirculation valve shall
discharge check valve. be installed at a discharge of each pump in
place of a discharge check valve.
Untuk pompa sentrifugal yang menangani
lighter hydrocarbon liquid dan dilengkapi For centrifugal pumps handling lighter
discharge control valve dengan failure close hydrocarbon liquid and with a discharge
characterictic, minimum flow line dilengkapi control valve of a failure close characteristic,
dengan flow control valve juga harus a minimum flow line with a flow control valve
dipasang untuk menghindari penguapan di shall also be provided to avoid vaporization
pompa saat kondisi shutoff. in the pump with a shutoff condition.
2) Jika pompa, kompresor, atau turbin 2) When pumps, compressors or turbines

membutuhkan air untuk pendinginan require cooling water for bearings,
bantalan, pedestals, glands, dan lain-lain, pedestals, glands, etc., a separate cooling
cabang air pendingin ini diperlukan di setiap water branch shall be provided for each
bagian equipment. Air pendingin biasanya piece of equipment. Cooling water is
adalah ”closed system” dan tidak dibuang ke normally a “closed system" and not
saluran pembuangan, kecuali pada kasus discharged to a sewer, except in special
tertentu yang bertujuan untuk mencegah cases to prevent contamination of the
terjadinya kontaminasi pada sistem air cooling water system.
pendingin.
The supply and return lines of 1 inch and
1 inci dan lebih kecil supply dan return lines smaller shall be connected at the top of the
harus dipasang pada bagian atas dari supply/return headers.
suppy/return headers.
A relief valve shall be installed from
Relief valve harus dipasang dari upstream upstream of the discharge valve to
discharge valve ke downstream suction valve downstream of the suction valve of a
pada positive displacement pump. positive displacement pump.
8.3.7 Akses ke Pompa

8.3.7 Access to Pumps
Perpipaan pada pompa dan turbin harus diatur
sehingga tidak mengganggu saat pengoperasian Piping at pumps and turbines shall be arranged
atau pemeliharaan. Oleh karena itu, removable to avoid interference with operation or
spool piece harus harus dipasang, seperti pada maintenance access. Removable spool piece
suction pump inlets, agar mempermudah shall be provided as appropriate, such as at end
pemeliharaan tanpa major piping disassembly. suction pump inlets, to permit maintenance
without major piping disassembly.
8.3.8 Tegangan Termal dan Berat
8.3.8 Weight and Thermal Stress
Support atau anchor yang sesuai harus dipasang
sehingga berat dan tegangan termal tidak Suitable supports or anchors shall be provided
berpengaruh pada casing pompa. Perlunya so that excessive weight and thermal stresses
pertimbangan desain yang cermat untuk will not be applied to the casings. Careful design
meminimalisir tegangan-tegangan ini pada consideration shall be given to piping
konfigurasi perpipaan pompa. configuration to minimize these stresses.
8.4 Perpipaan Kompresor 8.4 Compressor Piping

1) Perpipaan pada kompresor harus dipasang 1) Compressor piping shall be installed to
untuk meminimalisir getaran, dengan praktek minimize pulsation, in keeping with good
rekayasa yang baik. Pertimbangan khusus industry practice. Particular consideration
perlu dilakukan untuk perancangan pipa shall be given to design of piping subject to
karena vibrasi yang disebabkan oleh beban vibration from dynamic loading associated
dinamik dari kompresor reciprocating. Vendor with reciprocating compressors. Vendor will
akan menyediakan volume bottles. provide volume bottles.
2) Perpipaan suction dan discharge berada di 2) Suction and discharge piping will be run on
atas sleepers pada grade, jika semua line sleepers at grade, if at all possible. This
memungkinkan. Pengaturan seperti ini arrangement permits simple and effective
membuat support menjadi sederhana dan supports of the lines to reduce vibration,
efektif untuk mengurangi vibrasi, khususnya particularly on reciprocating compressors.
pada kompresor reciprocating. Untuk Suction and discharge piping shall be fitted
perpipaan suction dan discharge, removable with removable spools located at the
spools harus dipasang pada nozzle compressor nozzle for ease of maintenance.
kompresor untuk mempermudah
pemeliharaan. 3) Compressor headers and laterals and other
piping subject to vibration shall be anchored
3) Headers kompresor dan lateral dan pipa and guided with pipe clamps. Tee-beam
lainnya harus di-anchor dan di-guide dengan support shoes welded to the pipe shall not
pipe clamps untuk mengurangi vibrasi. Tee- be used on compressor piping subject to
beam support shoes yang dilas pada pipa vibration.
tidak boleh digunakan pada perpipaan
kompresor dimana vibrasi dapat terjadi. 4) Headers shall have provisions for future
compressor additions if such additions are
4) Headers harus dirancang baik jika akan ada expected.
penambahan kompresor di masa depan.
5) Lead lines shall be designed as follows:
5) Lead lines harus dirancang sebagai berikut Block valves shall be installed outside of
Block valves harus dipasang di luar the compressor building or enclosure and
bangunan kompresor atau enclosure dan shall be located only in horizontal piping.
harus dipasang pada pipa horizontal. Suction block valves shall be line size
Ukuran suction block valves harus sama and shall be full bore.
dengan line pipa dan harus full bore. In compressor piping systems containing
Untuk sistem perpipaan kompresor yang bypass between discharge and suction
menggunakan bypass antara discharge or where backflow is possible, pipe,

dan suction atau dimana backflow valves and fittings on the suction side
mungkin terjadi, pipa, valves, dan fittings downstream of the block valve, and
di suction side downstream dari block including the block valve, shall have the
valve, dan termasuk block valve itu same pressure rating as that on the
sendiri, harus memiliki pressure rating discharge side.
yang sama dengan discharge side. Pressure relief valves shall be installed in
Pressure relief valves harus dipasang all discharge lead lines upstream of the
pada semua discharge lead lines discharge block valve of the reciprocating
upstream dari discharge block valve and screw compressors.
untuk kompresor reciprocating dan screw. Spectacle blinds will be installed on
Spectacle blinds sebaiknya dipasang compressor side of lead line block valves
pada kompresor lead line block valves in multiple compressor installations.
dalam instalasi multiple kompresor. Compressor piping shall be cleaned.
Perpipaan kompresor harus bersih.
8.4.2 Kompresor Sentrifugal 8.4.2 Centrifugal Compressors

1) Ketika suction centrifugal rotary atau screw 1) Where a centrifugal rotary or screw
compressor terhubung dengan header, lateral compressor takes suction from a header,
sebaiknya terhubung ke bagian atas header. the lateral should be connected to the top of
Jika ada low points antara header dan the header. Any unavoidable low points
kompresor, maka harus ditambahkan between the header and compressor shall
automatic drain. be provided with automatic drain.
2) Temporary strainer sebaiknya dipasang pada 2) Temporary strainers should be provided in

suction, diletakkan sedekat mungkin di inlet the suction, located as close as practicable
kompresor dan ukuran mesh-nya harus to the compressor inlet and a mesh size
disetujui oleh manufaktur. Lihat Paragraf shall be approved by manufacturer. See
8.3.2-(3). Untuk pemasangan temporary Paragraph 8.3.2-(3). Differential pressure
gage, maka koneksi differential pressure connections shall be provided upstream and
harus tersedia di upstream dan downstream downstream of the strainer for installation of
dari strainer. a temporary gage.
3) Quick response check valve dengan dual 3) A quick response check valve with dual
plate dan center of percussion stop harus plates and center of percussion stop shall
dipasang sedekat mungkin dengan nozzle, be installed as close to the nozzle as
untuk menghindari kerusakan selama kondisi feasible to reduce possible damage during
surge dan mencegah terjadinya back flow surge condition and to prevent back flow
selama kondisi darurat. during emergency in the discharge of
centrifugal compressors connected to a
system where backflow through the
8.4.3 Perpipaan Kompresor Reciprocating
compressor is possible.
1) Semua perpipaan kompresor reciprocating
8.4.3 Reciprocating Compressor Piping
harus dianalisis dengan AGA approved
acoustical analog simulator, untuk 1) All reciprocating compressor piping shall be
mengoptimalkan desain perpipaan agar analyzed on an AGA approved acoustical
dapat meminimalisir pulsasi. analog Simulator to optimize piping design
for minimum pulsation.
2) Kompresor reciprocating harus dilengkapi
dengan peredam pulsasi, baik itu peredam 2) Reciprocating compressors shall have
untuk kompresor atau standard volume pulsation dampeners, either of a proprietary
chamber untuk masing-masing silinder. design or a standard volume chamber for
each cylinder.
3) Peredam pulsasi tidak boleh digunakan
sebagai knock out drum. 3) The pulsation dampeners shall not be used
as a knock out drum.
4) Strainer permanen sebaiknya dipasang pada
suction, diletakkan sedekat mungkin dengan 4) Permanent strainers should be provided in
inlet kompresor. Koneksi differential pressure the suction, located as close as practicable
harus tersedia di upstream dan downstream to the compressor inlet. See Paragraph
dari strainer. 8.3.2-(3). Differential pressure connections
shall be provided upstream and downstream
8.4.4 Vent dan Drain Kompresor
of the strainer.
1) Semua suction dan discharge (lead) lines
8.4.4 Compressor Vents and Drains
harus memiliki minimum ¾ inci drain valve
yang dipasang di antara kompresor dan lead 1) All suction and discharge (lead) lines shall
valve, dan antara lead valve dengan header. have ¾ inch minimum valved drains
Kecuali, lead lines dapat mengalirkan fluida installed between the compressor and the
ke header akibat gravitasi. lead valves and between the lead valves
and the headers, unless the leads will drain
2) Semua header harus memiliki drain di ujung- to the headers by gravity.
ujungnya.
2) All headers shall have drains at each end.
8.4.5 Koneksi Instrumentasi Kompresor
Koneksi untuk indikator temperatur dan tekanan
8.4.5 Compressor Instrument Connections
harus dipasang pada upstream dan downstream
di setiap compressor stage. Koneksi suction Connection for temperature and Pressure
pressure gage harus dipasang di downstream indicator shall be provided upstream and
dari suction strainer. downstream of each compressor stage. Suction
pressure gages connection shall be located
8.4.6 Strainer
downstream of the suction strainer.
1) Strainer harus dapat dilepas tanpa springing
8.4.6 Strainers
the pipe, dan tidak berada pada posisi up
flow. 1) Strainers shall be installed in such a way
that they may be removed without springing
2) Strainer harus terdiri dari mesh stainless the pipe, and shall not be in the up flow
screen yang dilindungi dengan perforated position.
metal dan harus dilengkapi dengan handle
tag yang mencantumkan screen dan ukuran 2) The strainer shall be mesh stainless screen
mesh. Luas area strainer minimal 2 kali luas backed up by perforated metal and shall
area pipa internal. have a visible handle tagged “Screen” and
mesh size. The area shall be at least 2
3) Semua startup strainer dapat dilepas setelah times the internal pipe area.
pipa bebas dari kotoran, dengan persetujuan
COMPANY. 3) All startup strainers may be removed after
piping is free of debris, with COMPANY
approval.
8.5 Perpipaan Fired Equipment 8.5 Fired Equipment Piping
1) Pipa fuel gas harus diatur agar aliran yang 1) Fuel gas piping shall be arranged for equal
sama ke setiap burner dan memungkinkan flow to each burner and to allow for removal
untuk membongkar masing-masing burner. of individual burners. All piping shall be
Semua pipa harus dirancang sehingga tidak routed to avoid blocking access to
akan menghalangi area observasi dan observation openings and tube removal
pengeluaran tube. areas.
2) Burner manual control valves harus 2) Burner manual control valves shall be
ditempatkan sehingga valve ini bisa located so they can be operated while
dioperasikan sekaligus mengamati nyala api observing fire through observation ports.
melalui lubang observasi. Selang fleksibel Flexible hoses may be used between
dapat digunakan untuk menghubungkan manual control valves and connections to
manual control valves dengan burner untuk burners to absorb vibration and simplify
mengurangi vibrasi dan mempermudah disconnection.
diskoneksi.
3) Emergency shutoff valves in fuel gas supply
3) Emergency shutoff valves di fuel gas supply headers shall be located at a safe location
header harus ditempatkan di lokasi yang remote from the fuel users.
aman dari fuel user.
4) Fuel gas piping shall be provided with knock
4) Pipa fuel gas harus dilengkapi dengan knock out pots at ends of headers to prevent
out pots di ujung header untuk mencegah condensate from reaching fuel gas burners.
kondensat sampai ke fuel gas burner. Condensate shall be drained off and
Kondensat harus dibuang dengan cara yang disposed of in a safe manner.
aman.
5) Manifolds for heater-snuffing steam shall be
5) Manifold untuk heater snuffing steam harus located not less than 15 m from heater, and
ditempatkan tidak kurang 15 m dari heater, preferably in the direction of the control
dan sebaiknya mendekati ke ruang kontrol. room.
6) Multi-pass heater harus memiliki pipa inlet 6) Multi-pass heaters shall have the inlet and
dan outlet yang simetris sehingga terjadi outlet piping arranged symmetrically to
distribusi aliran yang sama. ensure uniform distribution.
8.6 Perpipaan Filter 8.6 Filter Piping
1) Semua filter harus dilengkapi dengan 1) All filters shall either be spared, or provided
cadangan, atau dengan block atau bypass with block or bypass valves.
valve.
2) Where bypass valves are provided, the
2) Jika terdapat bypass valve dalam desain, piping shall be designed to prohibit sludge,
pipa harus dirancang agar tidak terjadi fines, or other debris from accumulating in
penumpukan kotoran di dead piping dead piping upstream of the bypass valve.
upstream dari bypass valve.
3) Filters serving individual equipment items
3) Filter yang berfungsi untuk satu equipment which can be taken out of service due to
yang bisa dikeluarkan untuk diservis saat equipment sparing need not have block and
equipment sparing, tidak perlu menggunakan bypass valves (example - turbine fuel gas
block dan bypass valve (contoh – turbine fuel filter serving only one turbine).
gas filter untuk satu turbin).
4) Differential pressure gage connections shall
4) Koneksi differential pressure gage harus ada be provided upstream and downstream of
di upstream dan downstream filter. the filter.
9.0 PERANCANGAN SISTEM PERPIPAAN 9.0 PIPING SYSTEMS DESIGN

9.1 Sistem Pressure Relief dan Depressurizing 9.1 Pressure Relief and Depressurizing Systems
1) Semua process relief valves dan relief 1) All process-relief valves and relief regulators
regulator harus dihubungkan ke flare system, shall be piped to a flare system, or other
atau sistem pembuangan lainnya seperti disposal system as indicated on the P&ID.
yang tercantum dalam P&ID.
2) Relief valves discharging vapor to
2) Pelepasan uap dari relief valve ke atmosfer atmosphere must be provided with a pipe
menggunakan pipa yang ujungnya berada di stack ending at least 3 m above any
atas 3 m dari platform dalam radius 7,5 m. platform within a 7.5 m radius. Provide a 6
Dan membuat lubang 6 mm di bagian bawah mm weep hole in bottom of stack to prevent
stack untuk menghindari terjadinya liquid accumulation.
akumulasi cairan.
3) Pressure relieving systems shall be
3) Sistem pressure relieving harus dirancang designed in accordance with API RP-520
sesuai dengan API RP-520 (Bagian I dan II) (Parts I and II) and API RP-521.
dan API RP-521.
4) The relief device may be placed either on
4) Relief device dapat ditempatkan di atas top of a vessel, or on main line connecting
vessel, atau di pipa utama yang terhubung piping if that piping is adequate as relief
dengan vessel jika pipa tersebut mencukupi valve inlet piping per API RP-520, Part II.
sebagai inlet relief valve yang sesuai dengan

API RP-520, Bagian II. 5) Flare headers shall contain no pockets, and
shall be sloped to the flare drum with a
5) Flare header harus dirancang tanpa pocket, slope of minimum 1:500.
dan di-slope menuju flare drum dengan
minimum slope sebesar 1:500. 6) Relief device and discharge piping shall be
higher than the flare header and shall
6) Relief device dan pipa discharge harus discharge down into the header. Discharge
ditempatkan pada posisi lebih tinggi dari flare piping shall be designed so that no liquid
header dan terhubung ke header. Pipa traps exist. However, sub headers located
discharge harus dirancang sedemikian lower than a main header is allowed for gas
sehingga tidak akan ada cairan yang terjebak services either with a drain pot or steam
di header. Namun, sub header yang terletak tracing up to the highest point of the sub
di bawah main header diperbolehkan untuk header.
servis gas dengan drain pot atau steam
tracing menuju ke titik tertinggi pada sub 7) Relief valves shall be located to permit
header. testing and removal from floor level or from
a fixed platform.
7) Relief valve harus ditempatkan agar dapat
diuji dan dilepas dari floor level atau dari fixed 8) Discharge piping shall not be smaller than
platform. the safety or pressure relief valves outlet,
and shall be supported independently from
8) Pipa discharge tidak boleh lebih kecil dari the safety valves.
safety atau pressure relief valve outlet, dan
harus di-support terpisah dari safety valve. 9) Relief valves discharging to flare headers
shall have blocks upstream and downstream
9) Aliran dari relief valve menuju flare header when a spare relief valve is provided. A
harus memiliki block di upstream dan bypass valve will be provided when required
downstream jika terdapat relief valve for use in purging or venting equipment and
cadangan. Bypass valve diperlukan untuk systems.
kebutuhan purging atau venting equipment
dan sistem. 10) Reducers on relief valve inlet and discharge
piping shall be located in the minimum
10) Reducer pada inlet dan outlet relief valve distance from a relief valve. However, block
harus ditempatkan sedekat mungkin dengan valves with the same size as the relief valve
relief valve. Namun, block valve yang connections, will be located between
berukuran sama dengan relief valve¸ reducers and the relief valve, if pressure
ditempatkan di antara reducer dan relief drop considerations permit. Bleeder valves
valve, jika pertimbangan pressure drop shall be provided between the inlet block
memungkinkan. Bleeder valve harus valve and the relief valve where the inlet
ditambahkan di antara inlet block valve dan piping is 2 inch and larger, and between the
relief valve untuk pipa inlet berukuran 2 inci relief valve and the outlet block valve where
dan lebih besar, dan di antara relief valve dan the discharge piping is 4 inch and larger.
outlet block valve untuk pipa discharge
berukuran 4 inci dan lebih besar.
9.2 Instrument Air
9.2 Instrument Air
1) Instrument air piping shall be designed and
1) Pipa instrument air harus dirancang untuk routed to minimize low pockets and dead
meminimalisir low pocket dan dead end. ends. A drain valve shall be provided at
Drain valve harus ditambahkan jika low point unavoidable low points in the header.
tidak bisa dihindari.
2) Branch connections shall be located on top
2) Koneksi percabangan harus ditempatkan di of the header.
bagian atas header.
3) A block valve shall be located in the
3) Block valve harus ditempatkan di pipa horizontal run at the high point of each
horizontal di titik tinggi pada setiap cabang branch line and in the lead to each individual

dan sebelum instrumentasi. instrument.
9.3 Sistem Drain 9.3 Drain Systems

9.3.1 Open Drain 9.3.1 Open Drain
1) Sistem open drain harus sesuai dengan 1) The open drain system shall be in
spesifikasi no. MTDF-CV-300-SPE-1014, accordance with specification no. MTDF-
“Specification for Drainage”. CV-300-SPE-1014, "Specification for
Drainage”.
2) Setiap open drain harus memiliki liquid seal.
2) Each open drain shall have a liquid seal.
3) Hanya equipment drain yang secara khusus
tersebut dalam P&ID yang dapat terhubung 3) Only equipment drains specifically
ke sistem open drain. designated on the P&ID shall dump into the
open drain system.
9.3.2 Closed Drain
9.3.2 Closed Drain
1) Closed drain header berukuran minimum 4
inci harus dihubungkan ke closed drain sump 1) Closed drain headers with a minimum size
dengan slop minimum 1:500. of 4 inch shall be piped to the closed drain
sump with a minimum slope of 1:500.
2) Closed drain diperuntukkan untuk semua
jenis equipment dimana cairan pelarut atau 2) Closed drains shall service all items of
hidrokarbon yang akan dialirkan. Equipment- equipment from which solvent or
equipment ini meliputi vessel, tank, pump hydrocarbons may be drained. This will
cases, dan heat exchanger. include vessels, tanks, pump cases, and
heat exchangers.
3) Hanya drain yang tercantum dalam P&ID
yang dapat terhubung dengan sistem closed 3) Only drains specifically designated on the
drain. P&ID shall dump into the closed drain
system.
4) Closed drain harus berhubungan dengan
semua instrumentasi seperti level gages, 4) Closed drains shall serve instruments such
level controllers, dan level switches, dimana as level gages, level controllers and level
instrumentasi ini memerlukan draining pada switches, which require draining for normal
kondisi operasi normal dan pemeliharaan. operation and maintenance.
9.3.3 Storm Sewers
9.3.3 Storm Sewers
1) Seluruh area pabrik harus dilengkapi dengan
sistem storm sewer dan concrete culvert. 1) The entire plant area shall be under laid by
Semua area permukaan di pabrik yang tidak a system of storm sewers and concrete
terhubung dengan area drain harus di-slope culverts. All surface areas of the plant not
ke storm sewer. drained by area drains shall be graded and
sloped to drain to the storm sewers.
2) Desain, layout, sloping, dan instalasi sistem
storm sewer harus menjadi bagian dari 2) Design, layout, sloping, and installation of
pengembangan pabrik dan perencanaan the storm sewer system shall be an integral
grading. part of the site development and grading
plan.
3) Persyaratan selengkapnya untuk desain dan
instalasi storm sewer, lihat spesifikasi no. 3) For further requirements for the design and
MTDF-CV-300-SPE-1014 “Specification for installation of storm sewer, see specification
Drainage”. no. MTDF-CV-300-SPE-1014 “Specification
for Drainage”.
9.3.4 Area Drain
9.3.4 Area Drains
1) Area drain untuk pabrik harus sesuai dengan
spesifikasi no. MTDF-CV-300-SPE-1014 1) Area drains for the plant shall be in
“Specification for Drainage”. accordance with specification no. MTDF-
CV-300-SPE-1014 “Specification for
2) Semua saluran pembuangan bangunan dan Drainage”.

down-spot harus dialirkan langsung ke storm
sewer, bypassing area drain system. 2) All building gutters and down-spots shall
drain directly to storm sewers, bypassing the
3) Saluran pembuangan bangunan kompresor area drain systems.
dan pompa harus terhubung langsung
dengan area drain system. 3) Compressor and pump building floor drains
shall connect to the area drain system.
9.4 Sistem Firewater 9.4 Firewater System
1) Semua pipa firewater harus sesuai dengan 1) All firewater piping shall conform to
spesifikasi no. MTDF-HS-300-PHI-2003, “Fire specification no. MTDF-HS-300-PHI-2003,
Protection System Basis Design and "Fire Protection System Basis Design and
Philosophy”, dan kelas material pipa dalam Philosophy”, and the individual piping
spesifikasi no. MTDF-PP-300-SPE-1003, material class per specification no. MTDF-
“Specification for Piping Materials Class”. PP-300-SPE-1003, "Specification for Piping
Materials Class".
2) Semua pipa firewater akan ditanam bawah
tanah. Lihat spesifikasi no. MTDF-PP-300- 2) All firewater piping will be buried to the
SPE-1012, “Wrapping Tape for Protective extent possible. See specification no.
Coatings” dan MTDF-CV-300-SPE-1012, MTDF-PP-300-SPE-1012 "Wrapping Tape
“Site Preparation and Earthwork”. for Protective Coatings" and specification
no. MTDF-CV-300-SPE-1012 "Site
Preparation and Earthwork”.
9.4.2 Block Valve
1) Block valve diperlukan seperti yang 9.4.2 Block Valves
tercantum dalam spesifikasi MTDF-CV-300- 1) Block valves are required as shown in the
SPE-1012, “Specification of Personnel specification MTDF-CV-300-SPE-1012,
Protection Equipment” dan dalam fire “Specification of Personnel Protection
protection system P&ID. Equipment" and on the fire protection
system P&ID.
2) Block valve dalam underground firewater
lines harus dirancang dan dipasang seperti di 2) Block valves in underground firewater lines
bawah ini: shall be designed and installed as follows:
a) Valve harus dipasang di dalam reinforced a) The valves shall be installed in
concrete box yang berukuran cukup reinforced concrete boxes of sufficient
untuk akses. size to permit access for servicing.
b) Kotak tersebut harus memiliki penutup. b) The boxes shall have suitable covers.
Valve stem harus diperpanjang sehingga The valve stems shall be provided with
dapat dioperasikan dari atas grade. enclosed extensions to permit them to
Indikator posisi valve harus dipasang di be operated from above grade. A valve
atas grade untuk menandakan posisi position indicator shall be installed
terbuka penuh dan tertutup penuh. above grade to indicate full open and
c) Bagian valve yang berada di atas tanah, full closed positions.
valve handwheel, dan stem extension c) Above ground portions of the box, valve
harus dicat seperti pada spesifikasi no. hand wheel, and stem extension shall
MTDF-PP-300-SPE-1012, “Specification be painted as per specification no.
for Painting”. Valve ditandai dengan tag MTDF-PP-300-SPE-1012 “Specification
metal atau petunjuk yang menandakan for Painting”. Valves shall be properly
servis didalamnya. identified by metal tag or a sign to
indicate the area served.
9.5 Utility Station 9.5 Utility Stations
1) Di dalam utility hose station yang terdapat air, 1) Utility hose stations consisting of water, air,
udara, uap, dan nitrogen, harus ditempatkan steam, and nitrogen where required, shall
sehingga dapat mencakup area operasi be located to provide coverage for the
dalam radius 30 m dari setiap stasiun dan operating area of each process unit within a
bangunan kompresor. Dan, koneksi air hose 30 m radius from each station at grade and
harus disediakan untuk struktur bertingkat within a compressor shelter. In addition, air
dimana perkakas berpenggerak udara hose connection shall be provided at
digunakan. Detail perakitan utility station elevated structures where air driven tools
harus diajukan untuk persetujuan will be provided. The detailed assembly of
COMPANY. utility station shall be submitted for
COMPANY approval.
2) Semua koneksi utility hose untuk servis
equipment, harus dinyatakan dalam P&ID. 2) All utility hose connections for servicing
equipment shall be as indicated on the
3) Utility station harus dibangun dari header P&ID.
yang terpisah dari process header sehingga
stasiun ini tetap bisa beroperasi ketika unit 3) Utility stations shall be installed from
shutdown. separated headers so that they remain in
operation during a unit shutdown.
4) Tipikal pengaturan utility station harus
berdasarkan pada spesifikasi no. MTDF-PP- 4) Typical utility station arrangement shall be
300-STD-1001. “Standard Drawing for Piping followed in accordance with specification no.
Arrangement”. MTDF-PP-300-STD-1001, “Standard
Drawing for Piping Arrangement”.
9.6 Sample Connection
9.6 Sample Connections
1) Valve sample connection harus ditempatkan
di lokasi yang memerlukan untuk 1) Valves sample connections shall be
pengoperasian pabrik seperti yang tercantum installed at points required for plant
dalam P&ID. operation to facilitate plant test as indicated
on the P&ID.
2) Sample connection untuk servis cairan harus
dipasang pada posisi samping di pipa vertikal 2) Sample connections for liquid services shall
atau atas di pipa horizontal. Sample be taken–off from the side of vertical runs or
connection untuk servis uap dan gas harus from the top of horizontal runs. Sample
dipasang pada posisi atas di pipa horizontal. connections for vapor and gas services shall
Sample connection tidak diizinkan untuk be taken –off from the top of horizontal runs.
dipasang pada pipa dead end. Sample connections shall not be taken from
piping dead ends.
3) Perakitan sample connection harus
berdasarkan pada Lead Sheets. 3) Sample connection assemblies shall be in
accordance with Lead Sheets.
4) Sampel yang memerlukan pendinginan harus
tercatat dalam P&ID dan dilengkapi dengan 4) Samples that require cooling shall be noted
cooler. Detail sample cooler dan on the P&ID and a cooler provided. Details
perpipaannya harus diajukan untuk of sample coolers and piping must be
persetujuan COMPANY. submitted for COMPANY approval.
5) Tipikal pengaturan sampling harus 5) Typical sampling arrangement shall be in

berdasarkan pada spesifikasi no. MTDF-PP- accordance with specification No. MTDF-
300-STD-1001, “Standard Drawing for Piping PP-300-STD-1001 “Standard Drawing for
Arrangement”. Piping Arrangement”.
6) Semua detail sample connection tertulis 6) All of detail sample connection mention in
dalam dokumen no. MTDF-PP-300-EDS- document no. MTDF-PP-300-EDS-1016,
1016, “Data Sheet of Sample Connection”. “Data Sheet of Sample Connection”.
9.7 Inline Instrument 9.7 Inline Instruments

Persyaratan instrumentasi pada bagian ini hanya Instrument requirements in this section apply to
berlaku pada desain perpipaan dan layout. Untuk piping design and layout only. For detailed
persyaratan detail instrumentasi lebih lanjut, lihat requirement affecting instruments, see
spesifikasi no. MTDF-IN-900-SPE-8001, “General specification no. MTDF-IN-900-SPE-8001,
Instrument Specification”. "General Instrument Specification”.
9.7.2 Control Valves
1) Control valves shall have block and bypass
manifold with the following criteria:
9.7.2 Control Valve

1) Control valve harus dilengkapi block dan
bypass manifold dengan kriteria berikut:
Body size of Block Valve Bypass

Control Valve
2" and smaller Yes Note(1)
3" to 6" Note(2)/(3) Note(2)
8" and larger Note(3) No
Note (1): Bypass shall be provided, where the plant should be shut down without control of
the relevant flow.
Note (2): Block and bypass valves shall be provided for severe fouling or corrosive services,
or for critical services.
Note (3): When a part of the system including the control valve cannot be blocked in, and
drained, vented and purged for maintenance of the control valve without total
shutdown and purging of the system, a block valve(s) should be provided at
upstream, at downstream or at both. In this case, a bypass shall not be provided.
2) Ukuran block dan bypass valve sesuai 2) The size of block and bypass valves shall
dengan tabel di bawah ini: be as follows:
Control Type of Line Size

Valve SizeValve to (inch)
(inch) be sized ¾ 1 1½ 2 3 4 6 8 10 12 14 16
¾ Block ¾ 1 1½ 2 2 2 - - - - - -
Bypass ¾ 1 1 1 1 1 - - - - - -
1 Block - 1 1½ 2 2 2 - - - - - -
Bypass - 1 1½ 1½ 1½ 1½ - - - - - -
1½ Block - - 1½ 2 2 2 - - - - - -
Bypass - - 1½ 2 2 2 - - - - - -
2 Block - - - 2 3 3 3 - - - - -
Bypass - - - 2 3 3 3 - - - - -
3 Block - - - - 3 4 4 4 - - - -
Bypass - - - - 3 4 4 4 - - - -
4 Block - - - - - 4 6 6 6 - - -
Bypass - - - - - 4 6 6 6 - - -
6 Block - - - - - - 6 8 8 8 - -
Bypass - - - - - - 6 8 8 8 - -
8 Block - - - - - - - 8 10 10 10 10
10 Block - - - - - - - - 10 12 12 12
12 Block - - - - - - - - 12 14 14
3) Pengaturan control valve manifold harus 3) Typical control valve manifold arrangements
berdasarkan pada spesifikasi no. MTDF-PP- shall be in accordance with specification No.
300-STD-1001 “Standard Drawing for Piping MTDF-PP-300-STD-1001 “Standard

Arrangement”. Drawing for Piping Arrangement”.
4) Control valves harus dipasang tegak dan 4) Control valves shall be mounted upright and
dapat diakses dari grade atau operating shall be accessible from grade or operating
platform. Dimana penguapan dapat terjadi di platform. Where vaporization will occur
downstream dari valve, control valve harus downstream of the valve, it shall be located
ditempatkan di downstream akhir dari line. at the downstream end of the line.
5) Valve ¾ inci drain harus ditempatkan di 5) Valve ¾ inch drains shall be located
upstream dari control valve. upstream of control valves.
6) Minimum jarak bebas sebesar 300 mm di 6) A minimum clearance of 300 mm above and
atas dan 400 mm di bawah control valve atau 400 mm below the control valve extremities
rekomendasi vendor, harus ada untuk or vendor recommendation shall be
pemindahan superstructure dan plug tanpa provided for removal of the superstructure
memindahkan valve body. and plug without removing the valve body.
7) Ketika control valve lebih kecil dari ukuran 7) When a control valve is smaller than line
line, pengurangan ukuran harus dilakukan size, the reduction shall be made adjacent
dekat dengan valve. to the valve.
8) Dimana terjadi piping material class break di 8) Where a piping material class break occurs
control valve manifold, bypass valve dan at a control valve manifold the bypass valve
downstream block valve harus memiliki kelas and downstream block valve shall be of the
material pipa yang lebih tinggi. higher piping material class.
9) Ketika terjadi kondisi high pressure drop di 9) Where high-pressure drop conditions exist
control valve, sonic harmonic dengan across control valve, sonic harmonics along
extreme noise level dapat terjadi. with extreme noise level can be expected.
Upstream/downstream pipa pada control Upstream/downstream piping arrangements
valve ini harus dianalisis dan dirancang agar subjected to these conditions must be
ukuran dan konfigurasinya dapat meredam carefully analyzed and designed to ensure
vibrasi dan noise. that its size and configuration will aid to
dampen excessive vibration and noise.
9.7.3 Flow Instrument 9.7.3 Flow Instruments
1) Bila memungkinkan, orifice fitting harus 1) Where possible, orifice fittings shall be
ditempatkan pada pipa horizontal, namun, located in horizontal pipe runs, however,
dengan persetujuan engineering, orifice fitting with engineering approval, they may be
dapat dipasang pada pipa vertikal, aliran ke installed in vertical runs for up flow of
atas untuk cairan, aliran ke bawah untuk uap liquids, down flow of wet vapors and for dry
basah dan kedua arah untuk aliran gas gas flow in either direction. In general,
kering. Umumnya, horizontal meter run taps horizontal meter run taps shall be located on
harus ditempatkan di atas untuk servis gas top in gas service and on side in liquid and
dan di samping untuk servis cairan dan uap steam service. Sufficient clearance shall be
panas. Jarak ruang bebas yang cukup harus provided around orifice fittings for instrument
ada di sekitar orifice fitting untuk pipa piping.
instrumentasi.
2) Straight run lengths upstream and
2) Panjang pipa lurus pada upstream dan downstream of the orifice fitting shall be in
downstream dari orifice fitting harus accordance with ISO 5167. For lay out
berdasarkan pada ISO 5167. Untuk tujuan purpose, refer to sheet 20 of standard
layout, merujuk pada halaman 20 di MTDF- drawing MTDF-PP-300-STD-1001
PP-300-STD-1001 “Standard Drawing for “Standard Drawing for Piping Arrangement”.
Piping Arrangement”. Orifice flange harus Orifice flanges shall follow specification no.
sesuai dengan spesifikasi no. MTDF-IN-300- MTDF-IN-300-SPE-8007, “Flow Instrument
SPE-8007, “Flow Instrument Specification”. Specification”.

3) Orifice flange tidak diperbolehkan untuk 3) Orifice flanges shall not be installed in lines
dipasang pada line yang lebih kecil dari 1½ smaller than 1½ inch nominal size. Smaller
inci. Line yang lebih kecil harus dinaikkan lines must be increased to 1½ inch minimum
menjadi minimum 1½ inci. through the full length of the meter run.
4) Orifice flange taps harus berdasarkan pada 4) Orifice flange taps shall follow specification
spesifikasi no. MTDF-IN-300-SPE-8007, no. MTDF-IN-300-SPE-8007, “Flow
“Flow Instrument Specification”. Instrument Specification”.
5) Sight glasses, rota meters, flow indicators 5) Sight glasses, Rota meters, flow indicators
harus menghadap ke jalan akses. shall face the view from the normal
operating aisle.
9.7.4 Temperature Instrument 9.7.4 Temperature Instruments
1) Koneksi thermo well harus berdasarkan pada 1) Thermo well connections shall follow
spesifikasi no. MTDF-IN-300-SPE-8010, specification no. MTDF-IN-300-SPE-8010,
“Temperature Instrument Specification”. “Temperature Instrument Specification”.
2) Thermo well memerlukan minimum pipa lurus 2) Thermo wells require 4 inch straight run pipe
berdiameter 4 inci, pipa berukuran lebih kecil size minimum, smaller pipe sizes shall be
harus dinaikkan menjadi 4 inci di bagian increased to 4 inch at the thermo well.
thermo well.
9.7.5 Pressure Instrument 9.7.5 Pressure Instruments
1) Koneksi pressure instrument dan block valve 1) Pressure instrument connections and the
pertama harus berdasarkan pada spesifikasi first block valve shall follow specification no.
no. MTDF-IN-300-SPE-8009, “Pressure MTDF-IN-300-SPE-8009, “Pressure
Instrument Specification”. Instrument Specification”.
2) Instrument piping di sekitar block valve 2) Instrument piping beyond the first block
pertama harus berdasarkan pada spesifikasi valves shall follow specification no. MTDF-
no. MTDF-IN-300-SPE-8009, “Pressure IN-300-SPE-8009, “Pressure Instrument
Instrument Specification”. Specification”.
9.8 Operating Vents dan Drains 9.8 Operating Vents and Drains
1) Operating vents dan drains diperlukan untuk 1) Operating vents and drains are required for
startup, operasi dan shutdown pabrik dan startup, operation and shutdown of the plant
harus sesuai dengan yang tercantum dalam and shall be as shown and sized on the
P&ID. Vents dan drains tambahan yang P&ID. Additional vents and drains required
hanya diperlukan untuk uji tekanan pada pipa only for pressure testing of piping shall not
tidak perlu ditunjukkan dalam P&ID, tetapi be shown P&ID, but shall be added to piping
perlu ditambahkan pada piping drawing drawings as pressure test circuits are
sebagaimana pressure test circuit ditentukan. determined.
2) Umumnya, operating vents dan drains 2) In general, operating vents and drains are
diperlukan sehingga seluruh piping circuit dan required so that entire piping circuits and
equipment terkait dapat di-vented dan associated equipment may be vented and
drained. Sistem ini sebaiknya ditempatkan completely drained. They should be located
pada titik tertinggi dan terendah dari vessel, at high and low points of vessels,
exchanger, pump casing, dan pipa jika exchangers, pump casings, and of piping
dibutuhkan. Vent dan drain untuk vessel, where required. Vents and drains for
exchanger, dan lain-lain boleh ditempatkan vessels, exchangers, etc., may be located
pada pipa yang berhubungan, karena itu on the connected piping, thereby serving
memiliki dua tujuan, tidak ada valve atau dual purpose, provided there are no valves
blind antara sistem ini dan equipment. Vent or blinds between them and the equipment.
harus ditentukan ukurannya sehingga tidak Vents shall be sized so as to prevent
akan terjadi vakum selama proses draining formation of a vacuum during the draining of
pada equipment dan/atau pipa. Semua any equipment and/or piping. All operating
operating vent dan drain harus dilengkapi vents and drains shall be equipped with
dengan valve dan dapat diakses dari platform valves and shall be in accessible locations
permanen atau sementara dan tangga. by permanent or temporary platform and
stairs.
3) Valve vent dan/atau drain harus ada untuk
item-item, yang dapat diisolasi selama 3) Valve vents and/or drains shall be provided
operasi, contohnya control valve, gage glass, for items, which can be isolated during
level controller, dan lain-lain. operation, for example: control valves, gage
glasses, level controllers, etc.
4) Operating drain, vent atau bleeder harus
ditempatkan sedemikian sehingga discharge- 4) Operating drains, vents or bleeders that are
nya aman dari hot lines, equipment atau located so that direct discharge could
personil. contact hot lines, equipment or personnel
shall be piped to a safe direction.
5) Operating vent yang mengeluarkan ammonia
carbonate, acid, caustic atau zat korosif 5) Operating vents which may discharge
lainnya harus dihubungkan dengan vent ammonia carbonate, acids, caustic or other
stack, atau sistem pembuangan lainnya yang corrosives shall be piped to a vent stack, or
aman yang ditentukan oleh projek. other safe means of collection and disposal
specified for the project.
9.9 Potable Water 9.9 Potable Water
Sistem potable water harus diisolasi dari sistem The potable water system shall be isolated from
lainnya. Potable water hanya untuk air minum, all other systems. Potable water shall serve only
safety shower-eyewash, kamar mandi, toilet, dan drinking fountains, safety shower-eyewash,
fasilitas kamar ganti. lavatory, toilet and change room facilities.
10.0 VALVE UNTUK PERANCANGAN PIPA 10.0 VALVES FOR PIPING DESIGN
10.1 Tipe-tipe Valve untuk Berbagai Servis 10.1 Valve Types for Varied Services
Semua valve harus memiliki data sheet dan harus All valves shall have data sheet and shall be
disetujui oleh Perusahaan. Simbol untuk berbagai approved by Company. Symbols for various
tipe valve (ball, gate, dan lain-lain) harus sesuai types of valves (ball, gate, etc.) shall be in
dengan Lead Sheet. accordance with Lead Sheet.
1) Gate valve digunakan untuk servis shut-off 1) Gate valves shall be used for shut-off
(block) kecuali disebutkan lain. service (block) except where otherwise
noted.
2) Shut-off valve untuk servis air menggunakan
butterfly valve untuk ukuran 3 inci dan lebih 2) Shut-off valves in water service shall be
besar, dan gate atau butterfly untuk ukuran 2 butterfly valves in 3 inch and larger sizes
inci dan lebih kecil. and gate or butterfly in 2 inch and smaller
sizes.
3) Jika ball valve diperuntukkan servis shut-off,
ball valve biasanya berupa reduced port. 3) Where ball valves are specified for shut-off
service, they will normally be reduced port.
4) Throttling valve harus tipe globe untuk ukuran
sampai 6 inci atau butterfly untuk ukuran 4) Throttling valves shall normally be globe
lebih besar. type through 6 inch size with ball or butterfly
type preferred for larger sizes.
5) Check valve harus dipasang jika ada arus
balik yang membahayakan atau dihindari 5) Check valves shall be installed wherever a
secara operasi. Sebagai syarat minimum, reversal of flow would be operationally
check valve harus dipasang pada: objectionable or create a safety hazard. As
Line keluaran pompa dan kompresor. a minimum, check valves shall be installed:
Inlet nozzle ke vessel dan tangki dimana On pump and compressor discharge
lines.
inlet di bawah level normal fluida pada At inlet nozzles to vessels and tanks
vessel. where the inlet is below the normal
Blanket gas atau fuel gas ke liquid vessel. fluid level of the vessel.
At blanket gas or fuel gas make-up to
6) Tipe check valve (swing, wafer, dan lain-lain) liquid vessels.
dipilih berdasarkan pada kelas material pipa
masing-masing kecuali tipe lain dibutuhkan 6) Check valve types (swing, wafer, etc.) shall
khusus. Orientasi check valve harus be selected in accordance with the
diperhatikan baik-baik. Pemasangan secara individual piping material class unless other
horizontal lebih diutamakan. Tipe wafer check type is particularly required. Particular
valve harus dipasang dengan porosnya pada attention must be paid to the orientation of
posisi vertikal. check valves. Horizontal installation is
preferred in most cases. Wafer type check
7) Butterfly valve sebaiknya tidak dipasang valves should be mounted with the shaft in
langsung dengan valve yang lain atau fitting, the vertical position.
dimana hal ini dapat mengganggu
pergerakan dari disc. 7) Butterfly valves should not be bolted directly
to other valves or fittings, which could
8) Ketika kelas material pipa menyatakan dua interfere with the travel of the disc.
jenis valve end yaitu flanged dan butt weld
end, butt weld valve diutamakan dan 8) Where the piping material class lists both
sebaiknya digunakan jika memungkinkan. flanged and butt weld end valves, the butt
Flanged valve harus digunakan pada weld valve is preferred and should be used
equipment, dimana blinds diperlukan, dimana where practical. Flanged valves shall be
drop-out spools diperlukan atau dimana used at equipment, where blinds may be
diperlukan untuk memfasilitasi pemeliharaan. required, where drop-out spools are
required or where necessary to facilitate
9) Semua extended bonnet cryogenic valve maintenance.
untuk liquid service harus dipasang dengan
posisi stem/packing tegak, dan/atau lebih dari 9) All extended bonnet cryogenic valves in
O
45 untuk posisi tegak. liquid service shall be installed with their
stem/packing in the vertical upward
O
direction, and/or more than 45 for upward
direction.
10.2 Bypass untuk Shutoff Valve 10.2 Bypass for Shutoff Valve
Gate valve untuk servis shutoff yang tidak Gate valves in shutoff service which are not
menggunakan gear operator dan emergency provided with gear operator and emergency
shutdown valve tanpa hand wheels, harus shutdown valves without hand wheels, shall be
ditambahkan dengan bypass valve (tipe globe) provided with bypass valve (globe type) when
jika pressure equalizing diperlukan selama pressure equalizing is required during startup
startup dan operasi normal, dengan kriteria and normal operation, with the following criteria:
seperti di bawah ini:
GATE VALVE ANSI FLANGE CLASS

SIZE (INCH) 150 300 600 900 1500
MAIN VALVE BYPASS VALVE SIZE
4 - - - 3/4 3/4
6 - - 3/4 3/4 3/4
8 - 3/4 3/4 3/4 3/4
10 & 12 - 1 1 1 1

14 1 1 1 1 1
16 & up 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
10.3 Block Valve 10.3 Block Valves

Block valve yang digunakan di sekitar relief valve Block valves used around relief valves and
dan emergency depressurizing valve dan di emergency depressurizing valves and at battery
battery limit pada flare header sebaiknya limits on flare headers should be mounted in a
dipasang pada posisi horizontal. Gate valve akan horizontal position. Gate valves will stay open,
tetap terbuka, bahkan jika stem akan rusak, dan even if the stem would fracture, and butterfly
butterfly valve memiliki perlindungan yang lebih valves have a better protection of the bottom
baik terhadap bottom bearing. bearing.
11.0 ISOLASI POSITIF 11.0 POSITIVE ISOLATION

Isolasi positif harus dipertimbangkan untuk kasus- Positive isolation shall be considered for the
kasus di bawah ini: following:
a) Pemisahan sepenuhnya antara dua sistem a) complete segregation between two systems
b) Mencegah kebocoran ke udara in operation
c) Isolasi equipment/instrument untuk b) prevention of leakage to the atmosphere
pemeliharaan c) complete isolation of equipment/instruments
d) Jalur masuk aman ke vessel for in-service maintenance
d) safe entrance into vessels
Isolasi positif dapat dilakukan dengan
menggunakan spectacle blind dalam posisi Positive isolation will be achieved by spectacle
tertutup, atau blind plate sementara, atau double blinds in a closed position, or temporary blind
block valve dengan bleeder di antaranya. Filosofi plates, or double block valves with a bleeder
isolasi positif harus berdasarkan pada spesifikasi between them. Positive isolation philosophy shall
no. MTDF-PR-300-PHI-1001, “Sparing and follow specification no. MTDF-PR-300-PHI-1001,
Isolation Philosophy”. “Sparing and Isolation Philosophy”.
11.1 Blinds 11.1 Blinds
1) Blind plate sementara dipasang antara 1) Temporary blind plates are temporarily
sepasang flange (salah satunya dapat berupa inserted between a pair of flanges (one of
flanged valve atau flanged nozzle) jika which may be on a flanged valve or flanged
dibutuhkan untuk pemeliharaan equipment, nozzle) when required for in-service
dan lain-lain atau untuk jalur masuk ke maintenance of equipment, etc. or for
vessel. entrance into vessels.
Blind memiliki ketebalan yang cukup untuk They will have a sufficient thickness for the
pressure/temperature rating pipa, atau pressure/temperature rating of piping, or a
ketebalan minimum 3 mm, tergantung situasi minimum thickness of 3 mm, depending on
untuk isolasi positif. the circumstance for requirements of
positive isolation.
2) Spectacle blind dipasang permanen di antara
sepasang flange baik itu dalam posisi tertutup 2) Spectacle blinds are permanently inserted
atau terbuka, tergantung pada persyaratan between a pair of flanges in either a closed
operasi atau pemeliharaan. or open position, depending on operation or
maintenance requirements.
Kombinasi tipe paddle spacer dan tipe paddle
blind akan digunakan daripada tipe figure- A combination of paddle type spacer and
eight spectacle blind tergantung pada paddle type blind will be used instead of a
pressure/temperature rating dan ukuran pipa figure-eight type spectacle blind depending
yang berdasarkan pada spesifikasi no. on pressure / temperature rating and size of
MTDF-PP-300-SPE-1003 “Piping Material piping in accordance with job specification
Class including Stock Code”. No. MTDF-PP-300-SPE-1003 “Piping

Material Class including Stock Code”.
Untuk membedakan blind atau spacer yang
sedang dipasang di line, setiap pegangan In order to distinguish whether blind or
paddle harus ditandai dengan hard stamp spacer is being installed into the line, each
agar jelas dan permanen: “blind” atau paddle handle shall be legibly and
“spacer”. Bentuk fisik pegangan pun harus conspicuously marked permanently with
dibedakan seperti berikut, Spacer dengan hard stamp: “blind” or “spacer”. The
lubang di ujung pegangan , dan Blind dengan appearance itself shall be identified as
tipe “T” pada ujung pegangannya (lihat follows, Spacer shall be provided with “a
Gambar-1). hole” at end of paddle handle, and Blind
shall be provided with “T” type at end of
paddle handle (refer to Figure-1).
Figure-1 Blind and Spacer
Figure-1 Blind and Spacer
Lalu, faktor lain seperti berat blind, In addition, other factors such as weight of
kemudahan akses, dan kenyamanan juga blinds, accessibility and convenience should
perlu dipertimbangkan. Spacer berarti plat be considered. Spacers means a ring type
tipe ring yang memiliki ketebalan yang plate of the same thickness as blinds and will
sama dengan blind dan akan dipasang di be inserted between a pair of flanges to
antara sepasang flange untuk memberikan provide space between them for inserting
jarak untuk memasukkan blind ketika blinds when required for isolating piping. The
dibutuhkan mengisolasi pipa. blind’s thickness shall meet the
pressure/temperature rating of piping.
Dalam spesifikasi ini, spectacle blind berarti
baik itu tipe figure-eight spectacle blind, In this Specification, a spectacle blind means
atau kombinasi tipe paddle spacer dan tipe either a figure-eight type spectacle blind, or a
paddle blind. combination of a paddle type spacer and a
paddle type blind.
3) Sepasang flange harus ada untuk
memasukkan blind dalam block valve yang 3) A pair of flanges shall be provided for inserting
berhubungan dengan equipment untuk blinds inside block valves on lines connecting
proses pemeliharaan dan dimana isolasi to equipment for which in-service maintenance
positif sebaiknya dilakukan dari pipa yang is expected and which should be isolated
sedang beroperasi. positively from operating piping during in-
service maintenance from a view point of
Namun, koneksi seperti itu tidak diperlukan safety.
untuk servis-servis berikut:
a) Fluida tak beracun, tak berbahaya dan However, such connections are not required
tidak mudah terbakar, for the following services:
b) Pressure/temperature rating kelas 150 a) Non-toxic, non-harmful and non-
dan lebih rendah, dan flammable fluids,
c) Temperatur operasi 100 °C dan lebih b) Pressure/temperature rating of Class 150
rendah. and lower, and
c) Operating temperature of 100 °C and

4) Spectacle blind harus ada di line berikut: lower.
a) Process lines yang tidak digunakan 4) Spectacle blinds shall be provided on the
secara normal dan tidak digunakan following lines:
untuk kondisi darurat, dan ketika
pembatasan fluida menjadi penting a) Process lines not normally used and not
atau dimana pressure/temperature used for emergency or during plant upset,
rating kelas 900 dan lebih besar. and when segregation of fluids is
essential or where the
b) Utility lines terhubung dengan process pressure/temperature rating is Class 900
lines dan jarang digunakan. and higher.
c) Normalnya, tidak ada flow lines yang b) Utility lines connected to process lines
terhubung ke process lines yang and not normally used.
memiliki tekanan lebih tinggi. Untuk
kasus ini, line tersebut akan digunakan c) Normally no flow lines connected to
setelah mengurangi tekanan pada higher-pressure process lines. In this
process line. Spectacle blind boleh case, this line will be used after
diabaikan, jika sudah ada double block depressurizing of the process line. A
valve dan kontaminasi minor diabaikan. spectacle blind may be omitted, if double
block valves are provided and minor
d) Drain atau vent lines terbuka ke contamination is allowed.
atmosfer untuk:
Fluida beracun, berbahaya atau d) Drain or vent lines open to the
mudah terbakar atmosphere for:
Pressure/temperature rating kelas Toxic, harmful or flammable fluids
300 dan lebih tinggi Pressure/temperature rating of Class
Temperatur operasi 100 °C dan 300 and higher
lebih tinggi Operating temperature of 100 °C
Servis vakum and higher
Vacuum service
5) Spectacle blind dan/atau blind & spacer
harus ada di battery limit pada semua 5) Spectacle blinds and/or Blind & Spacer shall
process, utility, dan blow down lines dan be provided at battery limits in all process,
pada tie-in points di pipa existing utility and blow down lines and at tie-in points
downstream dari tie-in valve. Servis line air on existing piping downstream of a tie-in
adalah pengecualian. Potable water, utility valve. The following water line services are the
water, fire water lines. Spectacle blinds exception: Potable Water, Utility Water, Fire
dan/atau blind & spacer tidak diperlukan Water lines. The Spectacle Blinds and/or Blind
untuk servis air di atas. & Spacer shall not be required for the above
water lines.
6) Untuk equipment seperti kolom, vessel,
reaktor, dan lain-lain, dimana pemeliharaan 6) For equipment such as columns, vessels,
dan inspeksi terjadi saat shutdown unit, reactors, etc., into which entrance will be
temporary blind plates setebal minimum 3 made for maintenance and inspection during
mm akan dipasang di tempat dimana shutdown of the unit, temporary blind plates of
mudah untuk memasukkannya. a minimum 3 mm thickness will be inserted at
points where they can be easily inserted.
11.2 Double Block Valve 11.2 Double Block Valves
1) Double block valve pada dasarnya harus 1) Double block valves shall basically be
digunakan pada hal berikut: provided at the following:
a) Pipa dan instrumentasi (LG, LT, PT, PI, a) Piping and instrumentation (LG, LT, PT,
dan lain-lain) dengan kelas 600# ke PI, etc.) with class 600# or above,
atas, isolasi harus berupa double block isolation shall be double block and bleed.
and bleed.
b) Piping and instrumentation (LG, LT, PT,
b) Pipa dan instrumentasi (LG, LT, PT, PI, PI, etc.) with class 300# or below,
dan lain-lain) dengan kelas 300# ke isolation shall be single block and bleed.
bawah, isolasi harus berupa single
block and bleed. c) Double block and bleed shall be used for
H2S service line with concentration above
c) Double block and bleed harus 20 ppmv.
digunakan untuk servis H2S dengan
konsentrasi di atas 20 ppmv. d) Isolation valve at downstream of PSV
shall use single block and bleed valve.
d) Isolation valve pada downstream PSV
harus menggunakan single block and e) The type of integral body double block
bleed valve. and bleed used for size ≤ 2”. Split body
type shall be used for size above 2”.
e) Tipe integral body double block and
bleed digunakan untuk ukuran ≤ 2”. f) Lines not normally used but used for
Tipe split body harus digunakan untuk emergency or during plant upset such as
ukuran di atas 2”. circulation lines, slop/drain lines, etc., and
when segregation of fluids is essential or
f) Lines yang secara normal tidak where the pressure/temperature rating is
digunakan tapi digunakan untuk Class 600 and higher. In this case, a
keadaan darurat atau selama pabrik bleeder between valves shall be provided.
upset seperti circulation lines,
slop/drain lines, dan lain-lain, dan g) Lines connected to equipment, control
ketika pembatasan fluida menjadi valves and pressures relief valves for
penting atau pressure/temperature which in-service maintenance is expected
rating lebih tinggi dari kelas 600. Untuk and of which the pressure/temperature
kasus ini, bleeder di antara valve harus rating is Class 600 and higher. In this
ditambahkan. case, a spectacle blind, when provided as
specified in Section 3.4.1 (3), shall be
g) Lines yang terhubung dengan installed between the double block valves.
equipment, control valve dan pressure
relief valve dimana pemeliharaan dapat h) Instrument connections of which the
terjadi dan pressure/temperature rating pressure/temperature rating is Class 600
kelas 600 dan lebih tinggi. Untuk kasus and higher.
ini, spectacle blind, jika dipasang
seperti yang disebutkan dalam subbab i) Around a spectacle blind of which a
3.4.1 (3), harus dipasang di antara position will be changed during operation.
double block valves. In this case, the spectacle blind shall be
installed between the double block
h) Koneksi instrumen dimana valves. Two flanged valves shall not be
pressure/temperature rating kelas 600 directly connected with a spectacle blind
dan lebih tinggi. between them, since stud bolts will not be
removed. The distance between two
i) Di sekitar spectacle blind dimana block valves shall be minimized. For lines
posisinya akan berubah selama of 4” and larger, a drain (for liquid
operasi. Dalam hal ini, spectacle blind services) or a vent (for vapor services)
harus dipasang di antara double block shall be provided between the spectacle
valves. Dua buah flanged valve tidak blind and the block valve for draining or
boleh dipasang langsung dengan depressurizing the line prior to changing
spectacle blind di antaranya, karena the position of a spectacle blind in the
stud bolts tidak akan dilepas. Jarak following instances:
antara dua block valve harus sekecil Toxic, harmful or flammable fluids
mungkin. Untuk lines 4” dan lebih Pressure/temperature rating of Class
besar, drain (untuk servis cair) atau 300 and higher
vent (untuk servis uap) harus dipasang Operating temperature of 100 °C
antara spectacle blind dan block valve and higher
untuk draining atau menurunkan
tekanan pada line sebelum mengganti j) Battery limits of high pressure steam lines
posisi spectacle blind dalam kasus of which the pressure/temperature rating
berikut: is Class 600 and higher

Fluida beracun, berbahaya, atau
mudah terbakar 2) For liquefied services (butane, propane,
Pressure/temperature rating kelas ammonia and similar product), double block
300 dan lebih tinggi valves shall be provided on drain and vent
Temperatur operasi 100 °C dan lines connecting to the flare or vessels, if
lebih tinggi these are used for depressurizing. In this
case, the downstream valve (globe valve)
j) Battery limit line uap panas bertekanan should make operation and the minimum
tinggi dengan pressure/temperature distance between the valves shall be 600 mm
rating kelas 600 dan lebih tinggi. to avoid formation of hydrate and/or freezing
of liquid at the upstream valve.
2) Untuk liquefied services (butana, propana,
amonia dan produk sejenisnya), double
block valves harus dipasang pada drain
dan vent yang terhubung langsung ke flare
atau vessel, jika valve ini digunakan untuk
penurunan tekanan. Dalam hal ini,
downstream valve (globe valve) sebaiknya
beroperasi dan berjarak minimum antara
valve adalah 600 mm untuk menghindari
terbentuknya hydrate dan/atau pembekuan
cairan pada upstream valve.
12.0 DESAIN PIPA BAWAH TANAH 12.0 UNDERGROUND PIPING DESIGN

12.1 Fabrikasi 12.1 Fabrication
Pada prinsipnya, fabrikasi pipa harus In principle, fabrication of pipe shall follow the
berdasarkan pada persyaratan yang tercantum requirement laid down in engineering specification
dalam spesifikasi no. MTDF-PP-300-SPE-1019, no. MTDF-PP-300-SPE-1019, “Specification for
“Specification for Field Piping Fabrication, Field Piping Fabrication, Installation, Cleaning,
Installation, Cleaning, Flushing, and Testing”. Flushing, and Testing”.
12.1.1 Persiapan ujung pipa untuk pengelasan harus 12.1.1 Preparation of pipe ends for welding shall be by
dengan pengerjaan mekanik jika mechanical means where practical. When flame
memungkinkan secara praktek. Bila cut is applied, heat affected part shall be removed
pemotongan dengan api dilakukan, area yang (2 or 3 mm) by grinding smooth and true to
terkena panas harus dihilangkan (2 atau 3 provide fit up equivalent to a machine cut and
mm) dengan menggerinda halus dan clean surface is attained. End preparation for
pengerjaan penyelesaian sehingga sama welding shall be accordance with ASME B16.25,
dengan pemotongan menggunakan mesin figure 2a for thickness 22 mm and smaller, figure
dan permukaan yang bersih diperoleh. 3a for thickness greater than 22 mm, and the
Persiapan ujung pipa untuk pengelasan harus Welding Procedure Specification (WPS).
sesuai dengan ASME B16.25, gambar 2a
untuk ketebalan 22 mm dan lebih kecil, 12.1.2 The inside diameters of components to be joint by
gambar 3a untuk ketebalan lebih besar dari butt welding shall be aligned within the limits of
22 mm, dan Welding Procedure Specification the Welding Procedure Specification (WPS).
(WPS). Longitudinal seams in adjoining length of welded
pipe shall be staggered and shall be located in
12.1.2 Diameter dalam komponen yang akan dilas top of quadrant of pipe when feasible.
dengan butt welding harus disesuaikan
dengan batasan yang tercantum dalam
Welding Procedure Specification (WPS).
Longitudinal seam pada pipa yang dilas harus
ditempatkan pada kuadran atas dari pipa
tersebut.

12.1.3 Koneksi percabangan yang akan disambung 12.1.3 Branch connections which about outside surface
dengan permukaan luar dari header harus of the header shall be contoured to meet the
disesuaikan sehingga memenuhi Welding Welding Procedure Specification requirement
Procedure Specification (WPS). (WPS). Those which are inserted into the opening
shall be contoured and shall not projected beyond
the inside surface of the header.
12.1.4 Kerusakan permukaan harus dianggap
sebagai kerusakan yang berbahaya jika 12.1.4 Surface defect shall be considered injurious if the
kerusakan tersebut melebihi ketebalan defect extend below the specified minimum wall
dinding minimum yang ditentukan atau lebih thickness or is more than the manufacturers
dari yang diizinkan oleh manufaktur minus tolerance for the material specification.
dikurangin toleransi untuk spesifikasi material Injurious surface defect shall be completely
bersangkutan. Kerusakan permukaan removed. The fabricator shall not repair injurious
tersebut harus dihilangkan. Fabrikator tidak defects without company written approval.
diizinkan memperbaiki kerusakan tersebut
tanpa persetujuan tertulis dari perusahaan. 12.1.5 Limitation on imperfections in welds and the
repair of weld defects shall be in accordance with
12.1.5 Pembatasan ketidaksempurnaan dari hasil the applicable code.
pengelasan dan perbaikan kerusakan
pengelasan harus sesuai dengan peraturan 12.1.6 Dimensional tolerance for pipe fabrication and
code yang berlaku. installation shall be in accordance with the Pipe
Fabrication Institute Standard ES-3.
12.1.6 Toleransi dimensi untuk fabrikasi pipa dan
instalasi harus sesuai dengan Pipe 12.1.7 Fabricated piping shall be suitably protected for
Fabrication Institute Standard ES-3. handling, shipment and storage.
1) Flange faces, machined surfaces, beveled
12.1.7 Pipa yang telah difabrikasi harus terlindungi
ends and threads shall be cleaned of mill
untuk penanganan, pengiriman, dan
scale, rust, dirt, etc and coated with a
penyimpanan.
corrosion preventive such a rust ban 324 or
1) Flange faces, machined surfaces, waterproof grease.
beveled ends dan ulir harus dibersihkan 2) Small branches and attachments shall be
dari mill scale, karat, kotoran, dan lain- braced or otherwise protected to prevent
lain, dan dilapisi dengan material anti damage during handling.
korosi seperti rust ban 324 atau gemuk 3) Threads shall be close and protected with
tahan air. plastic or metal thread protectors.
2) Percabangan kecil dan tambahannya 4) Flange faces shall be protected with securely
harus diperkuat atau dilindungi untuk fastned plastic or wood flange covers.
mencegah kerusakan selama proses 5) Weld ends shall be protected with plastic or
penanganan. metal pipe caps.
3) Ulir harus ditutup dan dilindungi dengan 6) Austenitic stainless steel and aluminum alloys
plastik atau pelindung metal untuk ulir. shall be protected in accordance with NFPA-
4) Flange faces harus dilindungi dengan 59A, paragraph 6.9.
plastik atau penutup kayu. 7) Any portion of a full length of pipe which is not
5) Weld ends harus dilindungi dengan used should be appropriately stamped with
plastik atau penutup metal. the correct pipe code to avoid mis-use during
6) Baja tahan karat austenit dan logam construction.
aluminium campuran harus dilindungi
sesuai dengan NFPA-59A, paragraf 6.9.
7) Bagian pipa yang tidak terpakai
sebaiknya ditandai dengan kode pipa
tertentu agar tidak digunakan selama
konstruksi.
12.1.8 Bagian orifice meter harus difabrikasi sesuai 12.1.8 Orifice meter runs shall be fabricated in
dengan spesifikasi no. MTDF-PP-300-STD- accordance with specification no. MTDF-PP-300-
1001 “Standard Drawing for Piping STD-1001 “Standard Drawing for Piping
Arrangement”. Orifice flange harus tipe weld Arrangement”. Orifice flange shall be weld neck
neck dan harus memiliki ukuran bore yang type and shall have same bore as the pipe.
sama dengan pipa. Sepanjang orifice ini tidak Orifice run shall not contain welds except at the
boleh ada lasan kecuali pada bagian flange. flanges. Pipe ends and bevel at orifice flanges
Ujung pipa dan bevel pada orifice flange shall be machine cut and shall be perpendicular
harus dipotong dengan mesin dan tegak lurus to the axis of the pipe. Welds at orifice flanges
dengan sumbu pipa. Hasil pengelasan pada shall be ground smooth and flush inside. Orifice
orifice flange harus ground smooth dan rata di flange shall be orientated as indicated on the
bagian dalam. Orifice flange harus piping drawing/model.
diorientasikan seperti yang dinyatakan dalam
gambar perpipaan/model.
12.1.9 Pipe may be bending by hot or cold method in
12.1.9 Pipa dapat ditekuk dengan metode accordance with the piping code ASME B31.3.
pemanasan atau pendinginan yang sesuai Bending shall be followed by heat treatment in
dengan ASME B31.3. Setelah penekukan accordance with ASME B31.3. Hot bend shall not
harus dilakukan perlakuan panas yang sesuai be performed in the field without owner
dengan ASME B31.3. Hot bend tidak engineering approval. The pipe wall thickness at
diizinkan dilakukan di lapangan tanpa the thinnest point after bending and forming shall
persetujuan perusahaan. Tebal dinding pipa not be less than the minimum required thickness
pada bagian yang tertipis setelah penekukan including mechanical, corrosion, and erosion
dan pembentukan tidak boleh kurang dari allowance, if schedule/wall thickness in material
ketebalan minimum yang diizinkan termasuk class applied less than calculation thickness
mechanical, corrosion, dan erosion required, then greater/thicker wall thickness shall
allowance, jika schedule/tebal dinding di kelas be used for substitution. Unless otherwise noted,
material kurang dari ketebalan hasil kalkulasi, the minimum centerline radius of bend shall be
maka ketebalan dinding yang lebih tebal five (5) times of nominal pipe diameters. Buttweld
harus digunakan sebagai penggantinya. in the arcs of bend or the addition of pulling leg
Kecuali disebutkan lain, minimum centerline shall not be permitted without written approval
radius of bend harus sama dengan 5 kali from the purchaser. Bends shall be produced only
diameter nominal pipa. Buttweld dalam busur in seamless pipe and cold bend shall be limited to
bend atau penambahan pulling leg tidak 2” NPS. All bends shall be smooth, free from
boleh dilakukan tanpa persetujuan tertulis dari crack and surface defects, without buckles, and
pembeli. Bends hanya boleh dilakukan pada they shall within tolerance limits allowed by the
pipa seamless dan cold bend dibatasi hanya applicable code to which piping is fabricated.
sampai 2’ NPS. Semua bends harus mulus, Weld repairs of defects in pipe bends are not
bebas retak dan kerusakan permukaan, tanpa acceptable.
gelombang, dan bends harus berada dalam
batasan yang diizinkan oleh peraturan yang
berlaku sesuai dengan peraturan yang
dipakai untuk memfabrikasi pipa. Perbaikan
kerusakan dengan pengelasan pada pipe
bends tidak diizinkan.
12.2 Instalasi 12.2 Installation

12.2.1 Pelapisan dan Pembungkusan 12.2.1 Coating and Wrapping
Pelapisan dan pembungkusan merujuk pada Coating and wrapping shall refer to specification
spesifikasi no. MTDF-PP-300-SPE-1010, no. MTDF-PP-300-SPE-1010, “Specification for
“Specification for Wrapping for Tape Wrapping for Tape Protective Coating”. Except
Protective Coating”. Kecuali disebutkan lain, where otherwise specified, wrapping tape for
wrapping tape untuk lapisan perlindungan protective coating shall also as minimum, be
harus dirancang, dimanufaktur, diinspeksi dan designed, manufactured, inspected and tested in
diuji sesuai dengan AWWA code dan accordance with the AWWA code and standard
standard dan standar vendor. and vendor standard.
12.2.2 Penggalian 12.2.2 Performing Excavation

Pengerjaan penggalian harus merujuk Excavation work shall refer to document no.
pada dokumen no. MTDF-CU-300-PRC- MTDF-CU-300-PRC-1018, “Procedure for
1018, “Procedure for Trenching”. Trenching”.
Parit yang sudah digali untuk pipa The excavated ditch for the coated pipe
sebaiknya dibatasi dengan pita pengaman should be marked with safety tape and
dan pembatas untuk menghindari barriers to avoid any accident until it is back
kecelakaan sampai nanti proses filled.
pengurukan. The excavation should be deep enough that
Galian sebaiknya cukup dalam sehingga when the pipe is in tie -in position there is not
ketika pipa berada pada posisi tie-in, akan less than 920 mm of back fill cover on top of
ada ruang tidak kurang 920 mm dari atas the pipe.
pipa ke permukaan tanah. The excavation must have at least 150 mm of
Galian harus memiliki 150 mm sand sand bedding on the bottom of the ditch.
bedding di dasar parit. Karung pasir Sandbags placed on the sand bedding should
diletakkan di atas sand bedding berjarak 3 be placed a maximum 3 m apart and a
m antar karung pasir dan minimum minimum of 250 mm high. The bottom of the
ketinggiannya 250 mm. Jadi, bawah pipa pipe should be 250 mm from the sand
akan berjarak 250 mm dari sand bedding. bedding.
Galian sebaiknya memiliki 300 mm ruang The excavation must have 300 mm of
kerja antara sisi pipa dengan sisi dinding workspace between the side of the coated
galian agar memungkinkan untuk pipe and the side of the excavation to allow
melakukan pekerjaan inspeksi dan working room for inspection and repair work.
perbaikan. The excavation should be kept dry and have a
Galian sebaiknya tetap kering dan memiliki sump to allow easy removal of water in case
saluran pembuangan agar memudahkan of rain.
membuang air ketika hujan, If the excavation is deeper than 1.2 m the
Jika galian lebih dalam dari 1,2 m, dinding sides of the excavation should be sloped or
galian sebaiknya dibuat miring atau landai shored to avoid cave-in.
agar tidak longsor. The excavation should be free of rocks, scrap
Galian harus bebas dari batu, serpihan metal, organic matter or other foreign material
metal, zat organik atau material asing that could cause damage to the coated pipe.
lainnya yang dapat menyebabkan
kerusakan pada pipa.
12.2.3 Peletakkan Pipa 12.2.3 Pipe Laying

Menggunakan nylon sling untuk Use nylon slings to off load coated pipe, steel
menurunkan pipa yang sudah dilapisi, wire slings must not come in contact with the
steel wire sling tidak diizinkan kontak pipe coating.
langsung dengan lapisan pipa. Excavation should be completed with a 150
Galian sebaiknya sudah dilengkapi mm deep sand bed, sandbags placed a
dengan sand bed kedalaman 150 mm, maximum of 3 m apart and the coated pipe put
karung pasir diletakkan dengan jarak directly in final position for tie -in upon arrival
masing-masing 3 m dan pipa yang sudah at job site.
dilapisi diletakkan langsung untuk tie-in If excavation is not completed the coated pipe
begitu tiba di lokasi. should be lifted off the transport using
Jika penggalian belum selesai dikerjakan, spreader bars and nylon slings, placed on
pipa sebaiknya diangkut menggunakan sandbag in a area where it will remain clean,
spreader bars dan nylon slings, dan dry and free from damage.
ditempatkan di atas karung pasir di area The coated pipe should be placed in the
yang bisa menjamin bahwa pipa tersebut excavated ditch as soon as possible, minimize
tetap bersih, kering dan bebas dari handling of the coated pipe.
kerusakan.
Pipa yang sudah terlapisi harus
ditempatkan di parit sesegera mungkin,
meminimalisir penanganan pipa yang
sudah terlapisi.
Catatan: Notes:
Peletakkan Pipa Pipe Laying
1) PERUSAHAAN diinformasikan lebih dahulu 1) COMPANY to be notified well in advance for
untuk pemeriksaan pipe bedding sebelum checking of pipe bedding before laying of
peletakkan pipa dilakukan. pipes commenced.

2) Sebelum peletakkan pipa dilakukan, 2) Before pipe laying is carried out, protective
tindakan proteksi untuk mencegah action to prevent accident such as trench
kecelakaan seperti runtuhnya parit, atau collapse, or landslide, flooding, danger to
longsor, banjir, dan lain-lain harus workers in the area, etc. shall be taken into full
dipertimbangkan dengan baik. consideration.
3) Selama proses peletakkan pipa, perhatian 3) During laying of piping, full care shall be taken
khusus harus dilakukan untuk mencegah to prevent soil, water, sand, etc. from lowing
tanah, air, pasir, dan lain-lain into the pipes. Pipes shall be anchored
menyebabkan pipa turun. Pipa harus diikat sufficiently to prevent floating due to ground-
dengan baik untuk mencegah hanyut water or rain water.
karena air tanah atau air hujan. 4) Bedding shall be installed to prevent
4) Bedding harus dipasang untuk mencegah subsidence or movement of pipes. Position
penurunan tanah atau pergerakan pipa. and method of piping support shall be as
Posisi dan metode piping support harus indicated in the drawings.
dijelaskan dalam gambar. 5) Underground pipes equipped with mechanical
5) Pipa bawah tanah yang dilengkapi dengan joints or sockets shall be sufficiently supported
mechanical joint atau socket harus to prevent the pipes from moving out of the
disangga dengan baik untuk mencegah position indicated in the drawings/
pipa bergerak keluar dari posisi normal dan 6) All precautions shall be taken to prevent
dijelaskan dalam gambar. materials damage when lowering in. Any
6) Semua tindakan pencegahan harus accidental damage shall be repaired by
dilakukan untuk mencegah kerusakan replacing immediately before lowering in is
material saat penurunan pipa dilakukan. continue.
7) Tidak ada peletakkan pipa yang boleh 7) No lowering in shall be undertaken in the
dilakukan tanpa kehadiran PERUSAHAAN, absence of the COMPANY, who shall be
siapa pun yang berwenang untuk meminta entitled to demand that any piping for
pipa untuk inspeksi. inspection.
Tindakan Pencegahan untuk Road Crossing Safety Precautions on Road Crossing

1) Ketika road crossing atau kegiatan sejenis 1) Where road crossing or the similar are
dinyatakan dalam gambar, tindakan specified in the drawings, particular
pencegahan khusus harus dilakukan untuk precautions shall be taken to ensure
menjamin bahwa instalasi, pengujian, installation, testing, back-fill and compaction
pengurukan dan pemadatan tanah telah are correctly carried out.
dilaksanakan dengan baik. 2) Pipeline welds and mechanical joints shall not
2) Pipeline welds dan mechanical joints tidak be placed at road crossing or the similar. If
diperbolehkan untuk ditempatkan pada such condition cannot be avoided, the joint
road crossing atau sejenisnya. Jika kondisi shall be examined prior to back filling by
ini tidak dapat dihindari, sambungan itu suitable examination.
harus diperiksa terlebih dahulu sebelum
pengurukan dilaksanakan.
Safety Precautions on Testing
Tindakan Pencegahan untuk Pengujian If leak test for whole piping system at one time
Jika uji kebocoran pada seluruh sistem pipa cannot be performed, the system may be divided
tidak bisa dilaksanakan bersamaan, sistem into any blocks as block testing. However, the joint
dapat dibagi menjadi blok sebagai block between block shall be examined by suitable
testing. Namun, sambungan antar blok harus examination.
diuji dengan pengujian yang sesuai.
12.2.4 Backfilling
12.2.4 Pengurukan The coated pipe must be back filled, covered
Pipa yang sudah dilapisi harus diuruk and compacted by using vibratory plate
kembali, ditutupi dan dipadatkan dengan compactor (do not use high impact compactor)
menggunakan vibratory plate compactor from top of pipe with a minimum of 300 mm of
(tidak menggunakan high impact clean sand free of rock, scrap steel or other
compactor) dari atas pipa dengan. material that could damage the coating.
Minimum 300 mm pasir bersih bebas dari Compact to 90% Dry Density unless specified
batu, serpihan logam, atau material lain otherwise by COMPANY.

yang dapat merusak lapisan pipa. On top of the sand back fill should be a plastic
Dipadatkan hingga 90% Dry Density tape marker to warn of the buried pipe.
kecuali disebutkan lain oleh The final back fill can be the excavated soil
PERUSAHAAN. from the ditch as long as it is free of rock,
Di atas urukan tanah sebaiknya diberi scrap steel, or material that can damage the
tanda dengan pita plastik untuk buried coated pipe.
memperingatkan bahwa ada pipa di The final back fill should be compacted in 300
bawah tanah. mm lifts to avoid settlement that can cause
Urukan terakhir dapat berupa tanah galian damage to equipment or hold water that will
asalkan bebas dari batu, serpihan logam, damage the back fill soil.
atau material lain yang dapat merusak
pelapisan pipa.
Urukan terakhir sebaiknya dipadatkan
hingga 300 mm untuk menghindari
penurunan tanah yang dapat merusak
equipment atau atau hold water yang
dapat merusak tanah urukan.
Figure-2 Trenching
12.3 Inspeksi dan Pengujian 12.3 Inspection and Testing

Rencana umum inspeksi dan pengujian harus General inspection and test plan shall refer to
merujuk pada spesifikasi no. MTDF-QC-300-PLA- specification no. MTDF-QC-300-PLA-5003,
5003, “Shop Inspection and Test Plan for Piping “Shop Inspection and Test Plan for Piping and
and It’s Components”. It’s Components”.

12.3.1 Pengujian 12.3.1 Holiday Testing

1) Pengujian harus dilakukan untuk 1) Holiday testing shall be performed to detect
mendeteksi ketidakteraturan pada lapisan eventual irregularities of external coating
eksternal dan pembungkus pipa. and wrapping in pipe.
2) Pengujian harus dieksekusi sebelum 2) Holiday testing shall be executed before
menurunkan pipa ke dalam parit untuk lowering the pipe in the trench for fabricated
spool yang difabrikasi di luar parit. Setelah spool outside trench. After installation, the
instalasi, lapisan dan pembungkus pipa rest of coating wrapping shall be tested at
harus diuji di lifting point. lifting point.
3) Subkontraktor harus memperbaiki semua 3) Subcontractor shall repair all irregularities
ketidakteraturan yang ditemukan selama found during testing.
pengujian.
12.3.2 Uji Hidrostatis 12.3.2 Hydrostatic Test

1) Dasar uji hidrostatis harus merujuk pada 1) Basic of hydrostatic test shall refer to
spesifikasi no. MTDF-PP-300-SPE-1019, specification no. MTDF-PP-300-SPE-1019,
“Specification for Field Piping Fabrication, “Specification for Field Piping Fabrication,
Installation, Cleaning, Flushing, and
Installation, Cleaning, Flushing, and
Testing”.
2) Bila sewer lines berada di bawah Testing”.
permukaan air tanah, sistem tersebut harus 2) Where sewer lines are below the ground
diuji untuk infiltrasi dengan menutup semua water level, the system shall be tested for
saluran kecuali outlet dari line yang diuji, infiltration by sealing of all but the outlet end
dan mengukur kecepatan aliran air yang of the line being tested, and measuring the
keluar dari outlet. rate of outlet of infiltrated water.
3) Untuk pipa yang disambung dengan
3) For pipes joined with compression joints,
compression joints, batas kebocoran yang
diizinkan atau infiltrasi tidak boleh melebihi the allowable leakage or infiltration shall not
2,27 liter per jam per 25 mm diameter per exceed 2.27 liters per hour per 25 mm
30 lineal meter. diameter per 30 lineal meters.
4) Tanda dengan interval tertentu dapat ditulis 4) Marker at required interval may be put with
dengan nama pipa untuk mengidentifikasi pipe nomenclature to identify routing.
routing.

Specification For Piping Design

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SPECIFICATION FOR PIPING DESIGN

3 19-Aug-14 Issued For Construction YA HCB RGS

PEMBANGUNAN FASILITAS PRODUKSI GAS MATINDOK

Document No. : Revision

SPECIFICATION FOR PIPING DESIGN

TABULATION OF REVISION SHEET

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 2 of 57

SPECIFICATION FOR PIPING DESIGN

REVISION SHEET DESCRIPTION

SPECIFICATION FOR PIPING DESIGN

NO PAGE SUBJECT DESCRIPTION OF CHANGE REV.

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 4 of 57

SPECIFICATION FOR PIPING DESIGN

COMMENT RESPONSE SHEET

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 5 of 57

SPECIFICATION FOR PIPING DESIGN

NO PAGE COMPANY’S COMMENTS CONTRACTOR’S RESPONSE REMARKS

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 6 of 57

SPECIFICATION FOR PIPING DESIGN

DAFTAR ISI TABLE OF CONTENT

1.0 TUJUAN ............................................................... 9 1.0 OBJECTIVE .......................................................... 9

SPECIFICATION FOR PIPING DESIGN

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 8 of 57

SPECIFICATION FOR PIPING DESIGN

1.0 TUJUAN 1.0 OBJECTIVE

2.0 TERMINOLOGI & SINGKATAN 2.0 TERMINOLOGY & ABBREVIATIONS

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 9 of 57

SPECIFICATION FOR PIPING DESIGN

VENDOR : Pihak yang manufactures

3.0 REFERENSI 3.0 REFERENCES

MTDF-PP-300-SPE-1001 - Rev. 3 | 7518-300-JSD-1300-0001 Page 10 of 57

SPECIFICATION FOR PIPING DESIGN

PFI-ES3 Pipe Fabrication Institute, Standard Fabrication Tolerances.

4.0 URUTAN PERSYARATAN YANG DIIKUTI 4.0 ORDER OF PRECEDENCE

1) Basis / Data Desain Proyek 1) Project Design Data / Basis

SPECIFICATION FOR PIPING DESIGN

5.0 SISTEM PENOMORAN 5.0 NUMBERING SYSTEM

6.0 PERANCANGAN PERPIPAAN – PROSES 6.0 PIPING DESIGN – PROCESS

1) Process Piping 1) Process Piping

SPECIFICATION FOR PIPING DESIGN

SPECIFICATION FOR PIPING DESIGN

kegagalan vakum tersedia. 5) Changes in design pressure of piping

2) Temperatur desain pada lines terinsulasi 2) The design temperature of internally

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SPECIFICATION FOR PIPING DESIGN

6.7 Nilai Korosi 6.7 Corrosion Allowance

SPECIFICATION FOR PIPING DESIGN

7.0 DESAIN PERPIPAAN – UMUM 7.0 PIPING DESIGN – GENERAL

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SPECIFICATION FOR PIPING DESIGN

digunakan pada dokumen-dokumen berikut:

Deliverable Items Applicable CAD system

All Underground Piping Arrangement Drawings CAD – 3D

SPECIFICATION FOR PIPING DESIGN

diizinkan untuk menggunakan tangga use a portable ladder on an operating

Access for Access from Grade and/or

YES Required minimum.

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SPECIFICATION FOR PIPING DESIGN

5) Horizontal Clearances 5) Horizontal Clearances

6) Overhead Clearances 6) Overhead Clearances

7) Valve Access 7) Valve Access