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INSTITUTE OF PHYSICS PUBLISHING SMART MATERIALS AND STRUCTURES
Smart Mater. Struct. 15 (2006) 1243–1248 doi:10.1088/0964-1726/15/5/012

Microwave power transmission using a


flexible rectenna for microwave-powered
aerial vehicles
Jaehwan Kim1,4 , Sang-Yeol Yang1 , Kyo D Song2 , Sean Jones2 ,
James R Elliott3 and Sang H Choi3
1
Department of Mechanical Engineering, Inha University, 253 Yonghyun-Dong, Nam-Ku,
Incheon 402-751, Korea
2
Department of Engineering, Norfolk State University, Norfolk, VA 23504, USA
3
NASA Langley Research Center, Mail Stop 188D, Hampton, VA 23681-2199, USA

E-mail: jaehwan@inha.ac.kr

Received 7 March 2006, in final form 3 June 2006


Published 9 August 2006
Online at stacks.iop.org/SMS/15/1243
Abstract
In exploiting the unique capabilities of smart actuators for applications in
vehicle systems, even in unmanned or micro aerial vehicles, the power issues
for smart actuators and devices have not been well addressed. This is due to
the fact that the driving power for smart materials has not reached the level of
the power specifications for conventional devices and systems. To answer the
power issue, we have developed a wireless power transmission technology
using a flexible rectenna system and implemented it for a
microwave-powered aerial vehicle (MPAV) system. For this application, two
flexible dipole rectennas were designed, manufactured and characterized over
a frequency range of 9–12 GHz. These flexible dipole rectennas were
attached and tested on the complex structure of small MPAVs. The maximum
converted power output of a flexible dipole rectenna array was about 300 mA
at 80 VDC . The power output from this rectenna was sufficient to run the
propellers of the MPAV. Each electrically driven propeller requires
approximately 2 W for operation.
(Some figures in this article are in colour only in the electronic version)

1. Introduction maneuverability for the system, especially for microwave-


powered aerial vehicles (MPAVs), robots and space vehicles.
Many research efforts on smart materials over the last couple of Moreover, the increase in weight of the system may be
decades have been carried out for actuator applications [1–4] attributed to the wired network, the complex gate switching of
because the capabilities and benefits of multifunctional devices power and control networks and the interdependency of power
and systems are readily accruable from smart materials. and control routines.
However, the power source for smart systems is often Microwave power transmission is a promising technology
neglected in development since the smart systems themselves that may be the answer to the power issues for smart actuators,
have never been developed beyond laboratory models. The MPAVs and robots. Figure 1 shows the concept of a microwave
present power source for smart material actuators is basically power transmission system. When microwaves are emitted
hard-wire circuited power sources or power storage devices, from a transmitting antenna, the rectenna at the receiving
which impose limiting conditions upon a practical system. side converts the incident microwave power into DC power.
This conventional onboard power-infrastructure configuration The converted DC power from the rectenna array is fed into
does not provide sufficient operational time or flexible the smart actuator through the microwave conversion/control
circuit. This is based on the power allocation and distribution
4 Author to whom any correspondence should be addressed.
(PAD) logic which will be microscale in size. A rectenna

0964-1726/06/051243+06$30.00 © 2006 IOP Publishing Ltd Printed in the UK 1243


J Kim et al

MW absorber Dipole rectenna pattern


Capacitor for filter

Polyimide Film Schottky Diode

Figure 1. The concept of microwave-powered aerial vehicles.

is a combination of an antenna and a rectifier consisting 2. Dipole rectenna and MPAV demonstration
of a Schottky barrier diode, an inductor and a capacitor,
which converts microwave power into DC power. There are 2.1. Flexible dipole rectenna
several types of rectenna, such as patch, dipole and bow-tie
rectennas [5]. Microwave power is an off-board source of Figure 2 shows a schematic diagram of a dipole rectenna
power such that the weight of target system can be ultimately element. A dipole rectenna consists of two metallic microstrips
reduced. Furthermore, the cost of fabricating the rectenna is and a rectifier built with a Schottky barrier diode, two
low because it is based on the thin-film structures of rectenna inductors, and a capacitor. The power output of dipole rectenna
circuits and membrane materials. Microwave driven power is determined by the Schottky barrier diode on the rectifying
transmission and utilization are not new ideas [6, 7]. Recently, circuit. When an electric field of microwaves is incident on
a lightweight patch rectenna was developed at NASA’s Jet microstrip poles which are arranged on the same line with a
Propulsion Laboratory [8, 9]. Its layout structure is not flexible gap the magnetic field, which is a perpendicular component,
due to the layered structure composed of a square planar array surrounds the dipole strip. As the charges within the microstrip
of identical unit cells. Each cell contains a receiving antenna, sway to the right, so do the charges on the other microstrip
filter and rectifier circuitry in its planar structure. Microwave pole. The charges in a strip move to the right, eventually
coupling between each copper antenna patch and its underlying toward the rectifying circuit, while on the other strip the
filter and rectifier circuit occurs in two orthogonal slots in the charges sway to the right towards the dead end of the strip,
copper ground plane. thus forming an alternative mode. Such combined behaviors of
We developed a flexible rectenna array for MPAV system charges in the dipole strips are repeated on each wavelet with
and carried out performance tests for a demonstration of a change in swaying directions or polarization. Consequently,
MPAV actuation in the laboratory. For this application, the rectifying circuit receives an alternating current (AC) from
two flexible dipole rectennas were designed, manufactured the dipole metallic strips. Because the corresponding areas
and characterized over a frequency range of 9–12 GHz. of each strip are oppositely charged, a potential difference
These flexible dipole rectennas were attached on the complex is created. The Schottky diode of the high bandpass filter
structure of small MPAVs, and tested. circuit rectifies the AC coming out of the dipole strips with the

1244
Microwave power transmission using a flexible rectenna for microwave-powered aerial vehicles

(A)

Schottky Diode
Low Pass Filter
0.47 λ

λ/4
DC bypass Capacitor

Figure 2. Schematic diagram of a dipole rectenna element


(λ: wavelength).

(B)
electrical potential known as voltage. The output voltage and
current are limited to the characteristics of the Schottky diode.
Depending on the device specifications of the user,
the converted power can be modulated for either high
voltage/low current or high current/low voltage. For driving
piezoelectric actuators, the rectenna needs to provide high
voltage/low current, while low voltage/high current is needed
for electroactive polymer materials. The power required
for the electric motor-driven propulsion system of MPAVs
can be wirelessly acquired with the thin-film dipole rectenna
array. The propulsive power for a MPAV requires high
current and low voltage from a rectenna array. Therefore,
the dipole rectenna elements in an array are connected in
series and parallel to meet the large current requirement. The Figure 3. Dipole rectenna arrays: (A) vertically polarized dipole
performance of a dipole rectenna is limited by the performance rectenna array, (B) polarization free dipole rectenna array.
of the Schottky diode. The forward voltage and current of the
Schottky diode (MA4E1317, M/A-COM) at room temperature the dispersive angle of the microwaves. The length of the
were 0.85 V and 10 mA, respectively. A 10 × 9 dipole dipole strip was designed to be 15 mm for 10 GHz. The
rectenna array with 10 elements in parallel and nine elements dipole pattern was made on copper coated polyimide sheet by
in serial connections was made to propel a MPAV. Since using silk screen and etching techniques. The thickness of
the elements are vertically polarized, the orientation of the polyimide was 50 µm and that of the copper 25 µm. The
rectenna array affects the power transmission performance. surface of the copper dipole pattern was electroplated with zinc
Figure 3(A) shows the configuration of a vertically polarized to prevent corrosion. The thickness of the dipole pattern made
dipole rectenna array. with copper and tin was 25–30 µm, which is thick enough to
The angle of incidence of microwaves on a dipole rectenna cover the skin depth of microwaves at 10 GHz. Populating
array embedded into the frame of a MPAV may vary with Schottky diodes on a rectenna array requires proper dissipation
the instantaneous change in orientation of a flying MPAV. of the heat from the soldering tip to avoid any potential heat
When the pole orientation of rectennas does not match with damage.
the electric field of the incident microwave, the rectenna
may not generate a high output power. To cope with this
2.2. Microwave test setup
polarization problem, a polarization-free dipole rectenna array
configuration was introduced by arranging the dipole rectenna The microwave transmission test was performed in a
elements in a circle. Figure 3(B) shows the polarization-free microwave anechoic chamber to alleviate the non-ionizing
pattern. radiation effect. An experimental setup for measurement of
A power delivery method must provide sufficient power the output of a flexible dipole rectenna is shown in figure 4.
for aerospace vehicles and robotic devices, but must also fulfill The microwave signal is created at the signal generator, known
other relevant requirements, such as adaptability on complex as an oscillator. This signal is then carried to the microwave
structures, flexible configuration and higher power density for amplifier, with which the power of the signal is amplified to
the vehicles. Thus, a dipole rectenna array was made on a the desired level. Two amplifier systems with 20 and 200 W
flexible polyimide film. The thin-film technology developed respectively were used for this test. The amplified microwaves
for semiconductor microfabrication enables the fabrication of are then fed to the transmitting antenna through a waveguide
rectennas on a miniaturized scale and at low cost. The use of inside the anechoic chamber. The anechoic chamber is a leak-
high frequency microwaves, such as K-band (30 GHz) and W- proof chamber so that the microwave power does not reflect
band (90 GHz), allows a dense population of rectenna arrays, from the walls while it activated. The microwave beam is
which in turn generates a high power output and also may concentrated at the rectenna array using a transmitting horn
increase the reception and conversion efficiencies by reducing antenna. A multimeter, oscilloscope, Narda isotropic electric

1245
J Kim et al

Flexible dipole rectenna

signal generator
sensitive Horn
voltmete 20W amplifier

Narda Probe
200W amplifier
directional
coupler
feed
horn power meter
survey meter

(A) Anechoic Chamber-Outside (B) Anechoic Chamber-Inside

Figure 4. Microwave test setup.

Figure 5. Airship MPAV. Figure 6. Space shuttle inflatable MPAV.

filed probes (Model 8723D), irradiance meters (Narda model used are toy motors. The power requirement for the propeller
8712) and various types of computer software were used to motor is 3 VDC and 0.8 W (three motors and controller). Since
measure the voltage, frequency, power and other quantities the balloon of the MPAV was so large that it could not fit into
at different stages of the experiment. The irradiance of the anechoic chamber, tethered power lines were used for the
the microwaves was 6–7 mW cm−2 between 8 and 10 GHz MPAV experiment. The rectenna array was installed inside
when the 20 W microwave amplifier was used. However, the anechoic chamber by vertically orienting it to receive the
the irradiance was increased above 9 mW cm−2 from 10.7 maximum incident waves and the power line was connected to
to 11.7 GHz. When the 200 W amplifier was used, the the MPAV that can maneuver outside the chamber.
irradiance was approximately 55 mW cm−2 at 8.7 GHz and The second MPAV demonstration concerned an inflatable
100 mW cm−2 at near 11 GHz. These values were used to space shuttle model (figure 6). This space shuttle model was
calculate the input power of the rectennas. made by slight modification of an inflatable toy. The inflatable
was charged with helium and a propeller motor was installed on
each wing. The vertically polarized dipole rectenna array was
2.3. MPAV demonstration
attached to the bottom of the inflatable, and two motors were
To demonstrate the flight possibility of the MPAV, two MPAVs connected in series to the rectenna array. Before testing the
having three DC electric motors to propel them were prepared inflatable space shuttle model inside the chamber, the rectenna
with a dipole rectenna array attached to their frames for array was separately installed in the chamber to test whether
harvesting power from incident microwaves. The first MPAV it can run the propeller motors. After testing electric motors
is an airship with a balloon charged with helium (figure 5). with the vertically polarized rectenna array, the version of the
This airship is a commercial toy. This demonstration is the inflatable MPAV with the electric motor attached was tested
feasibility test of microwave power transmission for the MPAV inside the chamber.
and not a performance test of the MPAV. Two propeller motors
for horizontal thrust and one propeller motor for vertical 3. Results and discussions
movement were installed around the remote control console,
and the power input line for the motor and the control console The performance of the 19 × 5 vertically polarized dipole
was directly connected to the dipole rectenna array. The motors rectenna was tested with a 20 W microwave amplifier in the

1246
Microwave power transmission using a flexible rectenna for microwave-powered aerial vehicles

4 0.25 15 50

Horizontal direction
Vertical direction 0.20 40
3

10
0.15
30

Current (mA)
Voltage (V)

Voltage (V)

Voltage (V)
2
0.10
Voltage
20
Current
5
0.05
1
10

0.00

0 0 0
8 9 10 11 12 8 9 10 11 12
Freq (GHz) Freq(GHz)

Figure 7. Voltage of the 19 × 5 vertically polarized dipole rectenna Figure 9. Voltage and current output of a polarization-free dipole
array. rectenna array.

300

Horizontal direction 6
250 Vertical direction

200
4
Current (mA)

Current(mA)

150

100 2

50

0
0

8 9 10 11 12

Freq(GHz)
Figure 10. Inflatable MPAV installed inside the microwave anechoic
Figure 8. Current of the 10 × 9 vertically polarized dipole rectenna chamber.
array.

output voltage and current fluctuated with the frequency. This


anechoic chamber. The 20 W microwave amplifier was used fluctuation was due to the matching of the electric field of the
to irradiate the microwaves through the horn antenna. Figure 7 microwaves to the dipoles of the rectenna array. The voltage
shows the output voltage of the rectenna array when the array was gradually decreased while the current was increased as the
was placed in the vertical and horizontal directions. In the frequency increased. Between 8 and 12 GHz,13 to 10 VDC and
horizontal direction, the output voltage of the rectennas varied 25 to 39 mA were obtained from the polarization-free rectenna
from 0.42 to 3.21 VDC when the frequency was changed from array. This power output of 0.44 W was not sufficient to run
8 to 12 GHz. In the vertical direction, the voltage output was the propeller motors. Furthermore, the 200 W microwave
small compared with the horizontal direction. This is due amplifier irradiated too much incident power, beyond the
to the alignment of the dipole strips with the electric field. microwave safety limit. Thus, the vertically polarized rectenna
There is one peak of 0.23 VDC at 9.7 GHz in the vertical array was only used for MPAV demonstrations.
direction. Figure 8 shows the output current of the rectenna When the airship MPAV outside the chamber was
array in the horizontal and vertical directions. In the vertical connected to the vertically polarized dipole rectenna in the
case, the current was varied from 259.5 to 12.2 mA with the chamber via a tethered power line, it successfully ran the
increase in frequency. The effect of the orientation of the motors. Under the motor load, the voltage and current were
rectenna on the output voltage and current was significant. In 2.2 V and 329 mA. This power was reliable and sufficient
general, the output power of the horizontal arrangement shows enough to run the propeller motors and the remote control
a higher output than the vertical direction. The maximum circuit such that the airship MPAV was smoothly maneuvered.
power of 0.83 W was obtained with the rectenna array oriented The same rectenna was connected to the inflated MPAV.
horizontally. Of course, the power caught from the rectenna array was
Figure 9 shows the voltage and current outputs for the enough to run the propeller motors. When the dipole rectenna
polarization-free dipole rectenna array shown in figure 3(B), array was attached to the bottom of inflated MPAV and put
when the 200 W amplifier was used. Triangles in the figure in the chamber, it ran successfully. Figure 10 shows the
show the output voltage and the black circles the current. The inflated MPAV in the chamber. To show the feasibility of

1247
J Kim et al

microwave driving for the inflated MPAV, the MPAV to which array can be used for smart actuator systems such as MPAVs,
the dipole rectenna array was attached was erected vertically biomimetic robots and aerospace vehicle applications.
in the microwave anechoic chamber, and the microwaves were
incident on the surface of the rectenna array. Since the inside Acknowledgments
of the chamber cannot be seen by eye due to microwave
safety considerations, a fiber optic endoscope was installed to This work was supported by the Creative Research Initiatives
see the inside of the chamber. This is shown in Figure 10. (EAPap Actuator) of MOST/KOSEF. This work was also
The propellers of the inflated MPAV ran successfully in the supported in part by the FAR Grant to Norfolk State University
chamber. from NASA.
This type of integrated wireless power transmission
system will help in the development of new flying objects
like MPAVs that may be used to assay contaminants and References
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