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Denition
Belt, Rope and Chain Drives
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ME 201
M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 1 / 45 M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 2 / 45
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Denition Example
Belts or ropes are used to transmit power from one shaft to another by means of pulleys
which rotate at the same speed or at different speeds.
The amount of power transmitted depends upon
1 Belt velocity
2 Belt Tension
3 Contact/lap angle
4 Operating conditions
If the distance between shafts are too close, gears or gear trains are preferred for power
transmission.
Limitation: If the distance between shafts are greater than approximately 8m or 25 feet,
these drives become poor transmission element.
Belt Materials.
1 Leather
2 Cotton/Fabric
3 Rubber
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Example Example
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Flat belts are used for distance of 8m or less. Quarter Turn Belt Drive
V-belts are used for very close distance pulleys. The quarter turn belt drive also known as right angle belt drive is used with shafts arranged at
Ropes or circular belts are used for 10m or more distance. right angles and rotating in one definite direction.
Advantages: Compact, provides enough tensions.
Disadvantages: Less spacious, rubbing causes excessive wear.
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 9 / 45 M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 10 / 45
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 11 / 45 M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 12 / 45
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 13 / 45 M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 14 / 45
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
N ]
[* v = ! r ; ! = 260
Figure: Stepped or Cone Pulley Drive. N2 d1
=
Figure: Speed ratio of belt drives. N1 d2
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Speed Ratio of Compound Belt Drives Speed Ratio of Compound Belt Drives
Derivation
Pulleys Speed Ratio Equality
N1
1,2 N
= DD
2
N2 = N3
2 1
N3 D4
3,4 N4
= D3
N3 = N4
N5 D6
5,6 N6
= D5
N5 = N6
... ... ... speed of rst drive Product of no. of diameters on drivens
Nk 1 = (4)
k-1,k Nk
= Dk
Dk 1
Nk 1 = Nk speed of last drive Product of no. of diameters on drivers
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Substituting v in the later equation we get, Length of Open Belt Drive Length of Cross Belt Drive
D2 N2 = D1 N1 (1 s1 s2
Denition )(1 ) r2 )2
L = (r1 + r2 ) + 2x + (r1 +r2 )2
(r1
60 60 100 100
x L = (r1 + r2 ) + 2x + x
Slip refers to loss of speed of belt.If the ) NN 2
1
= D1
D2
(1 s1
100
s2
100
) [* s1 s2
1000
0]
frictional grip becomes insufficient, the driver
Lap/Contact Angle of Open Belt Drive Lap/Contact Angle of Cross Belt Drive
may move forward without carrying the driven
) NN 2
= D1
(1 s
) [* s = s1 + s2 ]
pulley forward. This is called slip of belt. 1 D2 100
= [180o 2sin 1 ( r1
x
r2
)] 180
= [180o + 2sin 1 ( r1 +r
x
2
)] 180
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
RN = (T + T )sin
2
+ Tsin
2
2
) RN = (T + T ) 2 + T
2 ) T1
T2
= e
[* is very small ) sin
2
=
2
]
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
) 2Tc ( d2 ) = mv 2 d
Figure: Ropes Since the belt continuously runs over the
pulleys, therefore some centrifugal force is [ d2 is very small ) sin d2 d2 ]
caused that increase tension on both tight and
T1
= ecosec ; 2 = Angle of groove slack side. However , below 10 m/s belt ) Tc = mv 2
T2 velocity Tc is negligible.
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
) Tension in,
Tight side , Tt1 = T1 + Tc
Slack side , Tt2 = T2 + Tc
) Power Transmitted, P = (Tt 1
Tt2 )v = (T1 T2 )v
) Ratio of belt tension ,
T1
T2
= e
) TT t1
t2
Tc
Tc
= e
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
) T0 = T1 +T2 +2Tc
2
) Tt 3mv 2 = 0
1
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Classication
1 Hauling or Hoisting Chain: Cranes.
2 Tractive Chain: Conveyor Belts.
3 Power transmitting chain: Bicycles.
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
= 2000 142 T1
) Power lost in friction
= e PLOST = PI PO = 13:78 12:91 = 0:87
) T1 1858 N T2 kW (Ans.)
T1 1858
) T2
e0:3169:96 180
= =
Centrifugal Tension; Tc = mv 2 = 0:9 12:572 e
Now, Drive efficiency,
= PPO = 12 :91 = 0:937 = 93:7% (Ans.)
142 N =
1858 I 13:78
2:438
) T2 = 762 N
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
) P = 171:75 KW (Ans.) Solution: Here, Angle of groove, 2 = 45 Now,Maximum (Allowable) Tension,
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Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
T1
= ecosec
T2
Design Problem
e0:28160 180 cosec22:5 = 2:05
T1
) T2
=
A flat belt is to be designed to transmit 110kW at a belt speed of 25 m/s between two
) T2 240 N
pulleys of diameters 250mm and 400mm, having a centre distance of 1m. The allowable
belt stress is 8.5 MN =m2 and belts are available having a thickness-to-width ratio of 0.1
and a material density of 1100 kg =m3 . Given that the coefficient of friction is 0.3.
Power transmitted by a single rope, P = (T1 T2 ) v 30:67 kW Determine the required belt width.
[Hint: Find Angle of lap,Centrifugal Tension, Total (Maximum) Tension and Power
If number of ropes required is n & total power transmitted is PTotal , then transmitted then solve for width]
Try Yourself
PTotal =
P n
PTotal 600
)n =
P
=
30:67
)n 19:56
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Two parallel horizontal shafts, whose center lines are 4.8m apart, one being vertically Force
above the other, are connected by an open belt drive. The pulley on the upper shaft is
=
length width
1.05m diameter, that on the lower shaft is 1.5m diameter. The belt is 150mm wide and the
2 3000 sin d2
initial tension in it when stationary and when no torque is being transmitted is 3kN. The
=
0:525d 0:15
belt has a mass of 1.5 kg/m length; the gravitational force on it may be neglected but 23000 d2
0:525d 0:15
centrifugal force must be taken into account. The material of the belt may be assumed to =
obey Hooke’s Law, and the free lengths of the belt between pulleys may be assumed to be
straight. The coefficient of friction between the belt and either pulley is 0.3.
) p 38100 N
m2
(Ans.)
Calculate:(a) the pressure in N =m2 between the belt and the upper pulley when the belt Solution:
and pulleys are stationary and no torque is being transmitted, (a): Here, width of belt = 150 mm = 0.15m
and initial tension T0 = 3000 N.Consider an
(b) the tension in the belt and the pressure between the belt and the upper pulley if the
element of the belt subtending an angle d at
upper shaft rotates at 400 rev/min and there is no resisting torque on the lower shaft,
the center. Let, the pressure acting on the
hence no power being transmitted, and
element be p. Now by resolving forces(initial
(c)the greatest tension in the belt if upper shaft rotates at 400 rev/min and the maximum tension) in the radial (perpendicular to the
possible power is being transmitted to the lower shaft. element) we have,
M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 43 / 45 M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 44 / 45
Denition Classication Speed Ratio Slip T1 =T2 Tc Max-Power Chain Problems
Problem 5 (contd.)
Solution: (b): ) Effective tension = T Tc =
3000 725 = 2275N
of this tension are now absorbed as Solving equations (1) and (2) we get,
centrifugal tension. Tt1 = 3970 N (Ans.)
M Arshad Zahangir Chowdhury (AUST) Theory of M/C & M/C Design ME 201 45 / 45