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IYK

A WARNING
Failure to follow these safety
precautions may increase your
risk of injury :
• Wear a helmet, eye protection,
and bright protective cloth-
ing .
• Don't ride after consuming al-
cohol or other drugs .
• Slow down on slippery sur-
faces, unfamiliar terrain, or
when visibility is reduced .
• Read owner's manual care-
fully.

Part No . 99011-20F52-03A
June, 2000 j EN
Printed in Japan
*

SVO5O/S
SUZUKI

OWNER'S MANUAL
This owner's manual contains
important safety information .
Please read it carefully .
IMPORTANT FOREWORD
WARNING/CAUTION/NOTE Motorcycling is one of the most
Please read this manual and follow exhilarating sports and to ensure
its instructions carefully. To empha- your riding enjoyment, you should
size special information, the sym- become thoroughly familiar with the
bol A and the words WARNING, information presented in this
CAUTION and NOTE have special Owner's Manual before riding the
meanings . Pay special attention to motorcycle .
the messages highlighted by these
signal words : The proper care and maintenance
that your motorcycle requires is
California Proposition 65 Warning outlined in this manual . By follow-
A WARNING ing these instructions explicitly you
A WARNING Indicates a potential hazard that will ensure a long trouble-free op-
could result in death or injury. erating life for your motorcycle . This
Engine exhaust, some of its constituents, and certain product com- motorcycle also conforms to the
ponents contain or emit chemicals known to the State of California U .S Environmental Protection
to cause cancer and birth defects or other reproductive harm . Agency emission regulations which
A CAUTION apply to new motorcycles . The
proper adjustment of engine com-
Indicates a potential hazard that
This manual should be considered a permanent part of the mo- ponents is necessary for this mo-
could result in motorcycle dam-
torcycle and should remain with the motorcycle when resold or torcycle to comply with the EPA
age . regulations . Therefore, please fol-
otherwise transferred to a new owner or operator . The manual
low the maintenance instructions
contains important safety information and instructions which
NOTE.- Indicates special informa- closely to ensure emission compli-
should be read carefully before operating the motorcycle . ance . Your Suzuki -dealer has ex-
tion to make maintenance easier or
instructions clearer. perienced technicians that are
trained to provide your machine
WARNINGs and CAUTIONs are with the best possible service with
arranged like this : the right tools and equipment .

A WARNING-or-A CAUTION
The first part will describe a PO-
TENTIAL HAZARD and WHAT
CAN HAPPEN if you ignore the
WARNING or CAUTION .

The second part will describe


HOW TO AVOID THE HAZARD .
All information, illustrations, photo- TABLE OF CONTENTS IDLE SPEED 62 THE SPORT OF
graphs and specifications con- THROTTLE CABLE PLAY ....... .......... 63
tained in this manual are based on FUEL HOSES 63 MOTORCYCLING
THE SPORT OF
the latest product information avail- MOTORCYCLING 3 CLUTCH 64
able at the time of publication . Due FUEL, ENGINE OIL ENGINE COOLANT 65 Your motorcycle and this owner's
to improvements or other changes, AND COOLANT DRIVE CHAIN 66 manual have been designed by
RECOMMENDATION 8 BRAKES 70 people like you who enjoy motor-
there may be some discrepancies
FUEL 8 TIRES 74 cycling . People become motorcy-
in this manual . Suzuki reserves the SIDE STAND/IGNITION
right to make production changes ENGINE OIL 9 clists for many reasons . For start-
ENGINE COOLANT SOLUTION 10 INTERLOCK SYSTEM 77
at any time, without notice and with- FRONT WHEEL REMOVAL 77 ers, street riding is fun and invigo-
LOCATION OF LABELS 11 rating . But no matter why you be-
out incurring any obligation to make REAR WHEEL REMOVAL 80
LOCATION OF PARTS 13 came a motorcyclist, or how expe-
the same or similar changes to ve- CONTROLS, EQUIPMENT LIGHT BULB REPLACEMENT 82
hicles previously built or sold . FUSES 88 rienced you are, you will eventually
AND ADJUSTMENTS 19
KEY 19 TROUBLESHOOTING 89 face some challenging situations .
Suzuki Motor Corporation believes IGNITION SWITCH 19 STORAGE PROCEDURE 90
in conservation and protection of INSTRUMENT PANEL 21 APPEARANCE CARE 92 In preparing for these challenges,
LEFT HANDLEBAR 26 CORROSION PREVENTION 92 you will be fine-tuning your coordi-
Earth's natural resources . To that
RIGHT HANDLEBAR 27 MOTORCYCLE CLEANING 93 nation, concentration, and attitude .
end, we encourage every vehicle INSPECTION AFTER CLEANING 94
owner to recycle, trade in, or prop- FUEL TANK CAP 29 Learning the skills and strategies
GEARSHIFT LEVER 30 CONSUMER INFORMATION 94
erly dispose of, as appropriate, EMISSION CONTROL associated with motorcycling is the
REAR BRAKE PEDAL 30 basis for safely participating in this
used motor oil, coolant, and other WARRANTY 94
SEAT LOCK AND HELMET sport . Many motorcyclists find that
fluids, batteries and tires . HOLDERS 31 REPORTING SAFETY DEFECTS 95
TAMPERING WITH NOISE as they become better riders, they
SIDE STAND 33
SUSPENSION ADJUSTMENT 34 CONTROL SYSTEM PROHIBITED . . . . 95 also get more enjoyment from the
BREAK-IN 35 SERIAL NUMBER LOCATION 96 freedom unique to motorcycling .
INSPECTION BEFORE RIDING 36 SPECIFICATIONS 97
RIDING TIPS 38 Please remember :
STARTING THE ENGINE 38
STARTING OFF AND SHIFTING 40 Most accidents can be avoided .
USING THE TRANSMISSION 41 The most common type of motor-
RIDING ON HILLS 42 cycle accident in the U .S . occurs
STOPPING AND PARKING 42 when a car traveling towards a
CARRYING A PASSENGER 43
SUZUKI MOTOR CORPORATION motorcycle turns left in front of the
ACCESSORY USE AND
MOTORCYCLE LOADING 44 motorcycle . Is that because other
INSPECTION AND drivers are out to get motorcyclists?
MAINTENANCE 46 No . Other drivers simply don't al-
NOTICE 46 ways notice motorcyclists .
MAINTENANCE SCHEDULE 46
TOOLS 49
LUBRICATION POINTS 49
BATTERY 50
AIR CLEANER 51
©COPYRIGHT SUZUKI MOTOR
SPARK PLUG 54
CORPORATION 2000
ENGINE OIL 58
Ride defensively. Wise motorcy- If a collision is imminent, DO a few new skills, through these Even on straight roads, ride at a
clists use a strategy of assuming SOMETHING . courses . Some insurance compa- speed that is appropriate for the
they are invisible to other drivers, Many riders fear locking up their nies even offer discounts to course traffic, visibility and road conditions,
even in broad daylight . Pay careful brakes or haven't learned to swerve graduates . your motorcycle, and your experi-
attention to other motorists, espe- to avoid an accident . Many inexpe- ence .
cially at intersections, because they rienced riders (and too many sea- Special situations require
may not be paying attention to you . soned riders) use only their rear special care . Riding a motorcycle safely requires
Select a lane position that gives you brake in an emergency, resulting in Of course, there are some times that your mental and physical skills
the best view of others, and other unnecessary impacts in some when full-force braking is not the are fully part of the experience .You
motorists the best view of you . cases and unnecessarily high im- correct technique . When the road should not attempt to operate a
Wear bright, reflective clothing . Put pact speeds in other cases . Your surface is wet, loose, or rough, you motor vehicle, especially one with
reflective strips on your helmet . rear brake can only provide about should brake with care . When two wheels, if you are tired or un-
30% of your motorcycle's potential you're leaned over in a corner, der the influence of alcohol or other
If you don't have a helmet, buy stopping power. The front and rear avoid braking . Straighten up before drugs . Alcohol, illegal drugs, and
a helmet and wear it EVERY brakes can and should be used to- braking . Better yet, slow down be- even some prescription and over-
TIME YOU RIDE . gether to maximize braking effec- fore entering the corner . the-counter drugs can cause
Most accidents occur within a few tiveness . drowsiness, loss of coordination,
miles of home, and almost half oc- In these situations, the traction loss of balance, and especially the
cur at speeds of less than 30 mph . Experienced motorcyclists learn to available between your tires and loss of good judgment . If you are
So even if you're just going on a "cover" the front brake lever by the road surface is limited . tired or under the influence of al-
quick errand, be prepared strap on lightly resting a couple of fingers Overbraking when traction is lim- cohol or other drugs, PLEASE DO
your helmet before you take off . over the lever when riding in traffic ited will cause your tires to skid, NOT RIDE your motorcycle .
and near intersections to give their possibly resulting in loss of direc-
Helmets do not reduce essential reaction time a head start . tional control or causing you and
vision or hearing . Generally, hel- your motorcycle to fall over.
mets do not cause or intensify in- Emergency stopping and swerving
jury if you crash . Helmets simply are techniques that you should Know your limits .
help your skull protect your intelli- practice and master before you find Always ride within the boundaries
gence, your memory, your person- yourself in an emergency situation . of your own skills . Knowing these
ality, and your life . The best place to practice such limits and staying within them will
techniques is in a controlled envi- help you avoid accidents .
Your eyesight is equally valuable . ronment such as the Motorcycle
Wearing suitable eye protection Safety Foundation's (MSF) rider A major cause of accidents involv-
can help keep your vision unblurred training courses . The MSF's Motor- ing only a motorcycle (and no cars)
by the wind and save your eyes cycle RiderCourses (fundamental is going too fast through a turn .
from airborne hazards like bugs, techniques) and Experienced Before entering a turn, select an
dirt, or pebbles kicked up by tires . RiderCourses (advanced strate- appropriately low cornering speed .
gies) present hands-on instruction
of the basic principles of motorcy-
cling and a variety of accident-
avoidance maneuvers . Even a sea-
soned motorcyclist can improved
his or her riding skills, and pick up
Be extra safety-conscious on Spending a few minutes preparing Motorcycle Safety Suzuki dealer can help you locate
bad weather days . your machine for a ride can help Foundation's "Riding Tips and the fundamental or advanced riding
I ildlng on bad weather days, espe- prevent accidents due to mechani- Practice Guide" Handbook skills course nearest you, or you
cially wet ones, requires extra cau- cal failure or costly, inconvenient (for owners in USA). can call toll-free 1-800-446-9227 .
tion . Braking distances increase on breakdowns far from home . This special handbook, supplied
a rainy day . Stay off the painted with your owner's manual, contains Good riding on your new Suzuki!
surface marks, manhole covers, Accessories and Loading . a variety of safety tips, helpful hints,
and greasy-appearing areas, as The accessories you use with your and practice exercises . This
they can be especially slippery. Use motorcycle and the manner in manual can increase your riding
extra caution at railway crossings which you load your gear onto the enjoyment and safety. You should
and on metal gratings and bridges . bike might create hazards . Aerody- read it thoroughly.
When it starts to rain, any oil or namics, handling, balance, and
grease on the road rises to the sur- cornering clearance can suffer, and Be street smart .
face of the water . Pull over and wait the suspension and tires can be Always heed speed limits, local
a few minutes until this oil film is overloaded . Read the "ACCES- laws, and the basic rules of the
washed away before riding . When- SORY USE AND MOTORCYCLE road . Set a good example for oth-
ever in doubt about road conditions, LOADING" section . ers by demonstrating a courteous
slow down! attitude and a responsible riding
Carrying a Passenger. style .
Practice away from traffic . Carrying a passenger, when done
Your riding skill and your mechani- correctly, is a great way to share Conclusion .
cal knowledge form the foundation the joy of motorcycling . You will Traffic, road and weather conditions
for safe riding practices . We sug- have to alter your riding style some- vary. Other motorists' actions are
gest that you practice riding your what since the extra weight of a unpredictable . Your motorcycle's
motorcycle in a non-traffic situation passenger will affect handling and condition can change . These fac-
until you are thoroughly familiar braking . You may also need to ad- tors can best be dealt with by giv-
with your machine and its controls . just tire pressures and suspension ; ing every ride your full attention .
Again, consider taking one of the please refer to the Tire Pressure
MSF's RiderCourses . Even experts and Loading section and the Sus- Circumstances beyond your con-
will be pleased with the caliber of pension section for more details . trol could lead to an accident . You
the information presented in these need to prepare for the unexpected
courses . As the MSF says : "The A passenger needs the same pro- by wearing a helmet and other pro-
more you know, the better it getsl" tection that you do, including a hel- tective gear, and learning emer-
met and proper clothing . The pas- gency braking and swerving tech-
Inspection before riding . senger should not wear long shoe niques to minimize the damage to
Review the instructions in the "IN- laces or loose pants that could get you and your machine .
SPECTION BEFORE RIDING" caught In the wheel or the chain .
section of this manual . Perform an Passengers must be tall enough The best way to learn basic riding
entire pre-ride Inspection before that their feet reach the footrests . skills and evasive maneuvers or re-
you head out on the road . fresh your own riding skills is to take
one of the courses offered by the
Motorcycle Safety Foundation . Your

FUEL, ENGINE OIL Gasoline/Methanol Blends NOTE: ENGINE OIL


Fuels containing 5% or less metha- • To help clean the air, Suzuki
AND COOLANT nol (wood alcohol) may be suitable recommends that you use the
RECOMMENDATION for use in your motorcycle if they oxygenated fuels .
contain co-solvents and corrosion • Be sure that any oxygenated
FUEL inhibitors . fuel you use has octane ratings
Your motorcycle requires regular of at least 87 pump octane
unleaded gasoline with a minimum DO NOT USE fuels containing ((R+M)/2 method) .
pump octane rating of 87 ((R+M)/2 more than 5% methanol under any • If you are not satisfied with the
method) . In some areas,the only fu- circumstances . Fuel system dam- driveablity or fuel economy of
els that are available are oxygen- age or motorcycle performance your motorcycle when you are
A ated fuels . Oxygenated fuels which
meet the minimum octane require-
problems resulting from the use of
such fuels are not the responsibil-
using an oxygenated fuel, you
should switch back to regular Suzuki recommends the use of
ment and the requirements de- ity of Suzuki and may not be cov- unleaded gasoline . SUZUKI PERFORMANCE 4 MO-
scribed below may be used in your ered under the New Vehicle Lim- • If engine pinging is experienced, TOR OIL or an oil which is rated
motorcycle without jeopardizing the ited Warranty or the Emission Con- substitute another brand as SF or SG under the API (American
New Vehicle Limited Warranty or trol System Warranty . there are differences between Petroleum Institute) classification
the Emission Control System War- brands. system . The viscosity rating should
i ranty. Fuel Pump Labeling
In some states, pumps that dis-
A CAUTION
be SAE 1 OW-40 . If an SAE1 OW-40
oil is not available, select an alter-
NOTE: Oxygenated fuels are fuels pense oxygenated fuels are re- native according to the chart be-
which contain oxygen-carrying ad- quired to be labeled for the type and Spilled gasoline containing al- low.
ditives such as MTBE or alcohol . percentage of oxygenate, and cohol can harm your motor-
whether important additives are cycle . Alcohol can damage
Gasoline Containing MTBE present . Such labels may provide painted surfaces . 20W-50
Unleaded gasoline containing enough information for you to de- 15--5W-50
ENGINE OIL
MTBE (Methyl Tertiary Butyl Ether) termine if a particular blend of fuel 1 OW-40 IOW-50
Be careful not to spill any fluid
may be used in your motorcycle if meets the requirements listed 1 OW-30
the MTBE content is not greater above . In other states, pumps may when filling the fuel tank. Wipe
than 15% . This oxygenated fuel not be clearly labeled as to the con- spilled gasoline up immediately. C -30-20-i0 0 10 20 30 40
TEMP.
does not contain alcohol . tent or type of oxygenate and ad- 'F -22 -4 14 32 50 68 86 104

ditives . If you are not sure that the


Gasoline/Ethanol Blends fuel you intend to use meets these
Blends of unleaded gasoline and requirements, check with the ser-
ethanol (grain alcohol), also known vice station operator or the fuel
as GASOHOL, may be used in your suppliers .
vehicle if the ethanol content is not
greater than 10% .

d of . ;


ENGINE COOLANT SOLUTION LOCATION OF LABELS


CAUTION O
Use engine coolant that is compat-
ible with an aluminum radiator, Spilled engine coolant can dam- Read and follow all of the warnings
mixed with distilled water at a 50 :50 age painted surfaces . labeled on your motorcycle . Make A WARNING

mixture ratio for engine coolant sure you understand all of the la- Failure to follow these safety pre-
bels . Keep the labels on your mo- cautions may increase your risk of
solution . An engine coolant mixture Do not spill any fluid when fill- injury :
other than 50 :50 can affect cooling torcycle . Do not remove them for
ing the radiator . Wipe spilled • Wear a helmet, eye protection, and
efficiency or rust inhibiting perfor- any reason .
engine coolant up immediately . bright protective clothing .
mance . • Don't ride after consuming alcohol
(SV650)
or other drugs .
Engine Coolant • Slow down on slippery surfaces, un-
Water for Mixing familiar terrain, or when visibility is
Engine coolant should be used at
Use distilled water only . Water other reduced .
all times in your motorcycle's radia-
than distilled water can corrode and • Read owner's manual carefully .
tor, even if the temperature in your
clog the aluminum radiator .
area does not go down to the freez-
ing point . Engine coolant acts as a
Required amount of engine cool-
rust inhibitor and water pump lubri-
ant/water solution capacity (total) :
cant as well as an antifreeze solu-
1600 ml (3 .4 US pt) 0

tion .
The owner's manual contains important
800 ml safety information and instructions
Engine coolant
WARNING (1 .7 US pt) which should be read carefully before
(SV650S) operating the vehicle .
Engine coolant is harmful if 800 ml If the vehicle has been resold, obtain
Water the owner's manual from the previous
swallowed or if it comes in con- (1 .7 US pt) owner or contact your local SUZUKI
tact with your skin or eyes . dealer for assistance .

Keep engine coolant away from


children and pets . Call your doc-
tor immediately if engine cool-
ant is swallowed, and induce
vomiting . Flush eyes or skin with
water if engine coolant gets in
OO
eyes or comes in contact with
skin .
COLD TIRE SOLO RIDING DUAL RIDING
a WARNING
PRESSURE kPa kgf/cm 2 psi kPa kgf/cm' s
1 ( :har" re condition,
FRONT 225 2 25 33 225 2 25 33
waar, and cold re
REAR 250 2 50 36 250 2 50 36
In- urn before each ride .
1 RaPlnrn only with FRONT REAR
1111111 1 SS tires of listed TIRE SIZE 120/60 ZR17 155WI 160/60 ZR17 169W)
111a and type .
It,
1 nwner's manual for TYPE METZELER MEZ4 Front MEZ4
III' to formation
(SV650) LOCATION OF PARTS (SV650)

(SV650S)

(1) Clutch lever


® Left handlebar switches
(3) Choke lever

A WARNING (4) Tachometer


Never make any modifications to the aluminum alloy
() Ignition switch
frame, such as drilling or welding . Such modifications
will weaken the frame and may lead to an accident .
1) Speedometer
(7) Front brake fluid reservoir
(B) Right handlebar switches
(2) Throttle grip
100 Front brake lever
fill Fuel tank cap

1© Air cleaner (24) Rear brake fluid reservoir


13 Throttle stop screw (29 Main fuse
t4 Spark plug QN Engine coolant reservoir
• Battery (2D Rear brake light switch
16 Fuses (28) Rear brake pedal
• Seat lock (29( Engine oil filler cap
18 Helmet holders (393 Engine oil drain plug 9ABid Mot
19 Tools (3t( Engine oil inspection window Obnsrt triQiR . s
• Side stand ©4 Engine oil filter gng etttoirlIT C~
• Gearshift lever sAsid tno7R t
• Footrests
• Passenger footrests

LOCATION OF PARTS (SV650S)

© Air cleaner
T Clutch lever
(2 Left handlebar switches 13 Throttle stop screw
O3 Choke lever 14 Spark plug
• Speedometer 15 Battery
05 Ignition switch 16 Fuses
• Tachometer • Seat lock
18 Helmet holders
7) Front brake fluid reservoir
• Right handlebar switches 19 Tools
09 Throttle grip • Side stand
• Front brake lever (3 Gearshift lever
11 Fuel tank cap • Footrests
03 Passenger footrests

CONTROLS, IGNITION SWITCH


EQUIPMENT AND
ADJUSTMENTS

KEY

The ignition switch has 4 positions .

L "OFF" position
All electrical circuits are off . The
engine will not start . The key can
Two keys come with this motor- be removed .
cycle . Keep the spare key in a safe
place . An identifying number is "ON" position
stamped on the plate . Use this The ignition circuit is completed
number when making a replace- and the engine can run . The head-
ment key. light and taillight will automatically
turn on . The key cannot be re-
Please write down your key num- moved in this position .
ber in the box provided for your fu-
• Rear brake fluid reservoir ture reference . NOTE: Start the engine prompty
• Main fuse after turning the key to the "ON"
• Engine coolant reservoir Key No . position, or the battery will lose
• Rear brake light switch power due to consumption by the
• Rear brake pedal headlight and taillight .
®9 Engine oil filler cap
30 Engine oil drain plug "LOCK" position
31 Engine oil inspection window
All electrical circuits are off . The key
32 Engine oil filter
can be removed and the steering
will be locked . Turn the steering all
the way to the left and push down
the key and turn it to the "LOCK"
position .

>nsrlo
"P" (PARKING) position INSTRUMENT PANEL (SV650) Oil Pressure Indicator Light
Taillight will come on to increase This indicator comes on when the
visibility for temporary road side engine oil pressure is below the
0 0©
parking at night . The key can be normal operating range . This
removed and the steering will be should come on when the ignition
locked . switch is "ON" and the engine is not
running . As soon as the engine
starts, this should go out .
A WARNING
Turning the ignition switch to the A CAUTION
"P" (PARKING) or "LOCK" posi-
Riding the motorcycle with the
tion while the motorcycle is
oil pressure indicator light lit
moving can be hazardous. Mov-
Tachometer O can damage the engine and
ing the motorcycle while the The tachometer indicates the en- transmission .
steering is locked can be haz- gine speed in revolutions per
ardous .You could lose your bal- minute (r/min) .
Whenever the oil pressure indi-
ance and fall, or you could drop
cator lights up, indicating low oil
the motorcycle . Coolant Temperature Check
Light O pressure, stop the engine imme-
Stop the motorcycle and place If this light comes on while riding it diately. Check the oil level and
it on the side stand before lock- means that the coolant tempera- determine if the proper amount
ing the steering . Never attempt ture is too high . of oil is in the engine . If the light
to move the motorcycle when V still does not go out, have your
the steering is locked . authorized SUZUKI dealer or
A CAUTION
qualified mechanic troubleshoot
Running the engine with high your motorcycle .
NOTE: The key hole can be cov-
engine coolant temperature can
ered by turning the lid for anti-theft
purpose . OFF cause serious engine damage .
If the engine coolant tempera-
ture check light comes on, stop
Pr
the engine to let it cool .

Do not run the engine until the


Align the lid hole position to the key coolant temperature check light
hole position when inserting the goes out.
key.

Turn the ignition switch to "LOCK" Speedometer (3 )tE1 1 1101 Ubn a 11 10

position and change the lid hole po- The speedometer indicates the
sition when leaving your motor- road speed in miles per hour and
cycle . or kilometers per hour.
To reset the trip meter to zero, push when the engine is started if there Odometer/Trip Meter 03
the button © for two seconds . is enough fuel in the tank . The display in the speedometer has
three functions, odometer and two
To change the display, push the NOTE: When the fuel indicator light trip meters . When the ignition
button © . The display alternates comes on, you should add fuel to switch is turned to the "ON" posi-
between the odometer and the trip the fuel tank at the first opportunity tion, the display indicates the test
meter. to avoid running out of fuel. pattarn shown below for three sec-
onds . Then the disply changes to
Neutral Indicator Light odometer or tripmeter, as indicated
A WARNING The green light will come on when before turning the ignition switch
Operating the display while the transmission is in neutral . The off .
light will go out when you shift into
riding can be hazardous . Re-
OdometerfTrip Meter © any gear other than neutral .
moving a hand from the handle- ODO TRIP A B
The display in the speedometer has
bars can reduce your ability to High Beam Indicator Light to
two functions, odometer and trip
meter. control the motorcycle . The blue indicator light will be lit
when the headlight high beam is
888888
Odometer Always keep both hands on the turned on .
handlebars while riding . The odometer registers the total
distance that the motorcycle has
ODO INSTRUMENT PANEL (SV650S) been ridden .
Turn Signal Indicator Light 07
0000113 When the turn signals are being
operated either to the right or to the
The two trip meters are resettable
odometers . They can register two
left, the indicator will flash at the kinds of distance at the same time .
The odometer registers the total same time . For instance, trip meter A can
distance that the motorcycle has register the trip distance and trip
been ridden . NOTE: If turn signal light is not op- meter B can register the distance
erating properly due to bulb fila- between fuel stops .
Trip meter ment or circuit failure, the indicator
light flickers more quickly to notify
the rider of the existence of trouble .
TRIP
Fuel Indicator Light Speedometer 9®
0.0 When the fuel in the fuel tank drops
below approximately 3 .5 L (0 .9 US
The speedometer indicates the
road speed in miles per hour and/
gal), this indicator light flickers . or kilometers per hour.
When the fuel drops below approxi-
The trip meter is a resettable odom- mately 1 .5 L (0 .4 US gal), the indi- Tachometer (2
eter. It can be used for indicating cator light remains lit . This indica- The tachometer indicates the en-
the distance traveled on short trips tor light comes on when the igni- gine speed in revolutions per
or between fuel stops . tion switch is turned to the "ON" po- minute (r/min) .
sition . The indicator light goes off

To change the display, push the High Beam Indicator Light 07


button ® . The display changes in The blue indicator light will be lit A CAUTION
the order below . when the headlight high beam is Riding the motorcycle with the
turned on .
oil pressure indicator light lit
ODO
can damage the engine and
Fuel Indicator Light
00000.3 When the fuel in the fuel tank drops transmission .
Odometer below approximately 3 .5 L (0 .9/0 .8
US/Imp . gal), this indicator light Whenever the oil pressure indi-
1 flickers . When the fuel drops below
approximately 1 .5 L (0 .4/0 .3 US/
cator lights up, indicating low oil
pressure, stop the engine imme-
TRIP
Coolant Temperature Check Imp . gal), the indicator light remains diately. Check the oil level and
0.0 Light lit . This indicator light lit for three
seconds when the ignition switch
determine if the proper amount
Trip meter If this light comes on while riding it of oil is in the engine . If the light
means that the coolant tempera- Is turned to the "ON" position then still does not go out, have your
ture is too high . the indicator light should go out if
authorized SUZUKI dealer or
there is enough fuel in the tank .
TRIP qualified mechanic troubleshoot

0.0 A CAUTION NOTE: When the fuel indicator light your motorcycle .
comes on, you should add fuel to
Running the engine with high
Trip meter the fuel tank at the first opportunity
engine coolant temperature can
to avoid running out of fuel.
To reset the trip meter to zero, push cause serious engine damage .
the button ® for two seconds while If the engine coolant tempera- Neutral Indicator Light
the display indicates the trip meter ture check light comes on, stop The green light will come on when
A or B you want to reset . the engine to let it cool . the transmission is in neutral . The
light will go out when you shift into
any gear other than neutral .
A WARNING Do not run the engine until the
coolant temperature check light
Operating the display while goes out . Oil Pressure Indicator Light 10
riding can be hazardous . Re- This indicator comes on when the
moving a hand from the handle- engine oil pressure is below the
Turn Signal Indicator Light normal operating range . This ~T~rtt .od rlohv~2
bars can reduce your ability to
When the turn signals are being op- should come on when the ignition a+rai st pi ~rti-rtesl'
control the motorcycle . switch is "ON" and the engine is not
erated either to the right or to the e rfltsr~ #rf it rote
left, the indicator will flash at the running . As soon as the engine n~ki±~n~ ~+vas
Always keep both hands on the starts, this should go out .
same time .
handlebars while riding .
NOTE: If turn signal light is not op-
erating properly due to bulb fila-
ment or circuit failure, the indicator
light flickers more quickly to notify
the rider of the existence of trouble .
LEFT HANDLEBAR Choke Lever
A WARNING
RIGHT HANDLEBAR

Failure to use the turn signals,


and failure to turn off the turn
signals can be hazardous . Other
drivers may misjudge your
course and this may result in an
accident . OOO
1*

Always use the turn signals


when you intend to change
Clutch Lever O lanes or make a turn . Be sure to
The clutch lever is used for disen- turn off the turn signals after This motorcycle has a choke sys- Engine Stop Switch D
gaging the drive to the rear wheel completing the turn or lane tem to provide easy starting when " iC C" position
when starting the engine or shift- change. the engine is cold . The choke sys- The ignition circuit is off . The en-
ing the transmission . Squeezing tem works by turning the choke le- gine cannot start or run .
the lever disengages the clutch . ver all the way toward you . The
Horn Button " n," choke system opens the throttle "0" position
Dimmer Switch (2 Press the button to sound the horn valve slightly to raise idling speed . The ignition circuit is on and the
"-D" position engine can run .
The headlight low beam and tail- When the engine is warm, you do
light turn on . not need to use the choke system Front Brake Lever OO
for starting . Apply the front brake by squeez-
"=D" position ing the front brake lever towards the
The headlight high beam and tail- NOTE: Refer to the STARTING grip . The brake light will come on
light turn on. The high beam indi- THE ENGINE section of the when the lever is squeezed .
cator light also turns on . manual for the engine starting pro-
cedure. Electric Starter Button "Ci)" 03
Turn Signal Switch 03 Use this button to operate the
Moving the switch to the "a" posi- starter motor . With the ignition
tion will flash the left turn signals . switch in the "ON" position, the en-
Moving the switch to the "b" posi- gine stop switch in the "0" position,
tion will flash the right turn signals . and the transmission in neutral, pull
The indicator light will also flash in the clutch lever and push the
intermittently. To cancel turn signal electric starter button to start the
operation, push the switch in . engine.

NOTE: This motorcycle has a FUEL TANK CAP


starter interlock system for the ig-
nition and starter circuit . The engine
can only be started if :
• The transmission is in neutral
and the clutch is disengaged, or
• The transmission is in gear, the
side stand is fully up, and the
clutch is disengaged.

A CAUTION
A WARNING
To prevent electrical system
The distance between the throttle Overfilling the fuel tank can
damage, do not operate the
grip and the front brake lever is cause the fuel to overflow when
starter motor more than five
adjustable among six positions . T it expands due to heat from the
seconds at a time.
change the position, push the brake engine or the sun . Spilled fuel
lever forward and turn the adjuste can catch on fire .
If the engine does not start af- to the desired position . Be sure th
ter several attempts, check the adjuster stops in the proper pose Never fill the fuel above the bot-
fuel supply and ignition system . tion ; This motorcycle is delivere To open the fuel tank cap, insert tom of the filler neck .
Refer to the TROUBLESHOOT- from the factory with its adjuster se the ignition key into the lock and
ING section in this manual . on position 4 . turn it clockwise . With the key in-
serted, lift up the cap . To close the
cap, push the cap down firmly with
A WARNING
the key in the cap lock . Fuel and fuel vapor are highly
Adjusting the front brake lever
flammable and toxic .You can be
position while riding can be haz-
burned or poisoned when refu-
ardous. Removing a hand from
eling .
the handlebars can reduce your
ability to control the motorcycle .
• Stop the engine and keep
flames, sparks and heat
Always keep both hands on the
sources away.
handlebars while riding .
• Refuel only outdoors or in a
well ventilated area .
Throttle Grip • Do not smoke .
Engine speed is controlled by the • Wipe up spills immediately.
position of the throttle grip . Turn i • Avoid breathing fuel vapor .
toward you to increase engine • Keep children and pets away .
speed . Turn it away from you t
decrease engine speed .

GEARSHIFT LEVER REAR BRAKE PEDAL SEAT LOCK AND HELMET


HOLDERS

Front Seat
To remove the front seat .

Raise the front end of the seat and


This motorcycle has a 6-speed Pressing the rear brake pedal wil slide it forward .
transmission which operates as apply the rear brake .The brake ligh
shown . To shift properly, pull the will come on when the rear brak
clutch lever and close the throttle is operated . Remove the screws t0 (right
at the same time you operate the and left) and the fasteners OO
gearshift lever . Lift the gearshift le- (right and left) .
ver to upshift and depress the le-
ver to downshift . Neutral is located
between low and 2nd gear . When
neutral is desired, depress or lift the
lever halfway between low and 2nd
gear. 1
NOTE: When the transmission is in To reinstall the seat, slide the seat
neutral the green indicator light on hook into the seat hook retainer on
the instrument panel will be lit . How- the frame and tighten the bolts se-
ever, even though the light is illu- curely.
minated, cautiously release the 2 . Remove the bolts (3 (right and
clutch lever slowly to determine
whether the transmission is posi-
left) .
A WARNING
tively in neutral. Failure to install the seat prop-
erly could allow the seat to move
and cause loss of rider control .

Fasten the seat securely in its


proper position .

Rear Seat Helmet Holders SIDE STAND

'S. adgmmq
we.W O. 'O r

1
To reinstall the seat, slide the sea
hook into the seat hook retaine This motorcycle has helmet hold- An interlock system is provided to
and push down firmly until the sea ers under the rear seat . Hook your cut off the ignition circuit when the
snaps into the locked position . helmet on the helmet holder and side stand is down and the trans-
lock the seat . mission is in any gear other than
A WARNING neutral .

Failure to install the seat prop-


A WARNING The side stand/ignition interlock
erly could allow the seat to move Riding with a helmet fastened to system works as follows :
The seat lock is located at the bot- and cause loss of rider control . the helmet holder can interfere • If the side stand is down and the
tom of the left frame cover . To re- with rider control . transmission is in gear, the en-
move the rear seat, insert the igni- Latch the seat securely in its gine cannot be started .
tion key into the lock and turn it Never carry a helmet fastened to • If the engine is running and the
proper position .
clockwise . a helmet holder . Fix the helmet transmission is shifted into gear
with the side stand down, the
securely atop the seat if you
engine will stop running .
must carry it .
• If the engine is running and the
side stand is put down with the
transmission in gear, the engine
will stop running .

Raise the front end of the seat and


slide it forward .

SUSPENSION ADJUSTMENT BREAK-IN Breaking in the New Tires


A WARNING New tires need proper break-in to
Riding with the side stand in- REAR SUSPENSION The first 800 km (500 miles) is the assure maximum performance, just
Spring Pre-load Adjustment most important in the life of your as the engine does . Wear- in the
completely retracted can result
motorcycle . Proper operation dur- tread surface by gradually increas-
in an accident when you turn
Ing this break-in period will help ing your cornering lean angles over
left .
assure maximum life and perfor- the first 160 km (100 miles) before
mance from your new motorcycle . attempting maximum performance .
• Check operation of the side
The following guidelines explain Avoid hard acceleration, hard cor-
stand/ignition interlock sys- proper break-in procedures . nering, and hard braking for the first
tem before riding . 160 km (100 miles) .
• Always retract the side stand Maximum Engine Speed
completely before starting off . Recommendation
The table below shows the maxi-
A WARNING
mum engine speed recommenda- Failure to perform break-in of
A CAUTION tion during the break-in period . the tires could cause tire slip
and loss of control .
Park the motorcycle on firm, Initial 800 km Below 5000
level ground to help prevent it (500 miles) r/min Use extra care when riding on
from falling over. Up to 1600 km Below 8000 new tires . Perform proper break-
(1000 miles) r/min in of the tires as described in
If you must park on an incline, this section and avoid hard ac-
Over 1600 km Below 10500
aim the front of the motorcycle (1000 miles) celeration, hard cornering, and
r/min
uphill and put the transmission The rear suspension spring pre hard braking for the first 160 km
into 1 st gear to reduce the pos- load is adjustable . The adjustmen (100 miles).
sibility of rolling off the side can be performed by changing th Vary the Engine Speed
stand . ring position with the adjuster in th Vary the engine speed during the
tool kit . Position 1 provides the soft break-in period . This allows the Allow the Engine Oil to
est spring pre-load and position parts to "load" (aiding the mating Circulate before Riding
provides the stiffest . The spring pre process) and then "unload" (allow- Allow enough idling time after warm
load is set on position 2 at the fac ing the parts to cool) . Although it is or cold engine start-up before rev-
tory. (4 position for SV650S) essential to place some stress on ving the engine or placing the trans-
the engine components during mission in gear. This allows time for
break-in, you must be careful not the lubricating oil to reach all criti-
to load the engine too much . cal engine components .

Observe Your Initial and Most INSPECTION BEFORE A WARNING WHAT TO


CHECK FOR :
Critical Service RIDING CHECK
The initial service (break-in main- Checking maintenance items Steering • Smoothness
tenance) is the most important ser- when the engine is running can • No restriction of
vice your motorcycle will receive . A WARNING be hazardous . You could be se- movement
During break-in operation, all of the • No play or looseness
verely injured if your hands or
engine components will have Failure to inspect and maintain Brakes • Correct fluid level
clothing get caught in moving
mated together and seated . Main- your motorcycle properly in- • No fluid leakage
parts .
tenance required as part of the ini- creases the chance of an acci- • No "sponginess"
tial service includes correction of • Proper pedal and
dent or equipment damage . Shut the engine off when per- lever play
all adjustments, tightening of all fas-
forming maintenance checks, • Brake pad wear
teners and replacement of dirty oil .
Always perform a pre-ride in- except when checking the en- • Proper pressure
Timely performance of this service Tires
will help make sure you get the best spection before each ride . Refer gine stop switch and throttle . • Enough tread depth
service life and performance from to the table below for check • No cracks, rips, or
items . For further details, refer other damage
the engine .
to the INSPECTION AND MAIN- Fuel tank Tank cap locked
TENANCE section . securely

Lighting Proper operation of all


lights - Headlight,
Taillight, Brake light,
A WARNING Instrument lights,
Turn signals
Using worn, improperly inflated,
or incorrect tires will reduce sta- Indicator Proper operation of all
lights indicators -
bility and can cause an accident . Coolant temperature,
Oil pressure,
Follow all instructions in the High beam, Neutral,
TIRES section in this owner's Turn signal and Fuel

manual . Engine stop Proper operation


switch

Horn Correct function


Check the condition of the motor-
Engine oil Correct level
cycle to help make sure that you
do not have mechanical problems Cooling • Proper engine
or get stranded somewhere when system coolant level
• No leaks or damage
you ride . Before riding the motor-
cycle, be sure to check the follow- Throttle • Proper play
ing items. Be sure your motorcycle • Smooth response
is in good condition for the personal • Quick return to idle
position
safety of the rider, passenger and
protection of the motorcycle .



RIDING TIPS When the Cold Engine is Hard


Gearshift • No damage
to Start : A WARNING
lever • Smooth operation
1 . Turn the choke lever all the way Running the engine indoors or
• Correct play in the STARTING THE ENGINE
Clutch towards you .
cable Before attempting to start the en-i' in a garage can be hazardous.
2 . Open the throttle approximately
• Smooth and gine, make sure : Exhaust gas contains carbon
progressive action 1/8 - 1/4 turn and push the elec-
1 . The transmission is in neutral . monoxide, a gas that is colorless
tric starter button .
Drive chain • Proper tension 2 . The engine stop switch is in th and odorless and can cause
3 . Immediately after the engine
• Adequate lubrication "C)" position . death or severe injury.
starts, keep the engine speed
• No excessive wear or
damage at 2000 - 2500 r/min by varying
NOTE: This motorcycle has inter
the choke lever position . Only run the engine outdoors
Side stand Proper operation lock switches for the ignition circuit;
4 . Move the choke lever to the where there is fresh air.
/ignition and the starter circuit . The engine
"OFF" position approximately
interlock can only be started if.,
system 30 seconds after engine starts .
• The transmission is in neutra It may be necessary to use the
General • Bolts and nuts and the clutch is disengaged, o
choke longer than 30 seconds A CAUTION
condition tightness • The transmission is in gear, the in extremely cold weather.
• No rattle from any side stand is fully up, and the Running the engine too long
parts of machine with without riding may cause the
clutch is disengaged .
the engine running When the Engine is Warm :
engine to overheat . Overheating
• No visible evidence of Use of the choke should not be
damage When the Engine is Cold : can result in damage to internal
necessary. Close the throttle com-
1 . Turn the choke lever all the wa engine components and discol-
pletely and push the electric starter
towards you . oration of exhaust pipes .
button .
2 . Close the throttle complete
and push the electric starte
When the Warm Engine is Hard Shut the engine off if you can-
button .
to Start : not begin your ride promptly .
3 . Immediately after the engin
Use of the choke should not be
starts, keep the engine spee
necessary. Open the throttle ap-
at 2000 - 2500 r/min by varyin
proximately 1/8 - 1/4 turn and push
the choke lever position .
the electric starter button .
4 . Move the choke lever to th
"OFF" position approximatel
30 seconds after engine starts .
It may be necessary to use the
choke longer than 30 seconds
in extremely cold weather .

STARTING OFF AND SHIFTING USING THE TRANSMISSION


A WARNING The transmission is provided to A WARNING
A WARNING Sudden side winds, which can keep the engine operating smoothly Downshifting when engine
occur when being passed by in its normal operating speed range . speed is too high can ;
Riding this motorcycle at exces- larger vehicles, at tunnel exits or The gear ratios have been carefully • cause the rear wheel to skid
sive speed increases your in hilly areas, can upset your chosen to meet the characteristics and lose traction due to in-
chances of losing control of the of the engine . The rider should al-
control. creased engine braking, re-
ways select the most suitable gear
motorcycle .This may result in an sulting in an accident ; or
for the prevailing conditions . Never
accident. Reduce your speed and be alert slip the clutch to control road speed, • force the engine to overrev in
to side winds . but rather downshift to allow the the lower gear, resulting in en-
Always ride within the limits of engine to run within its normal op- gine damage .
your skills, your motorcycle, and Make sure that the side stand is in erational range . The table below
the riding conditions . the fully up position . Pull the clutch shows the approximate speed Reduce speed before downshift-
lever in and pause momentarily. range for each gear . ing .
Engage first gear by depressing the
A WARNING gearshift lever downward . Turn the Shifting up schedule
throttle grip toward you and at the
Removing your hands from the same time release the clutch lever Gear position km/h miles/h A WARNING
handlebars or feet from the foot- gently and smoothly. As the clutch 1st -* 2nd 20 12 Downshifting while the motor-
rests during operation can be engages, the motorcycle will start 2nd - 3rd 30 19 cycle is leaned over in a corner
hazardous . If you remove even moving forward . To shift to the next 3rd -4 4th 40 25 may cause rear wheel skid and
one hand or foot from the mo- higher gear, accelerate gently, then 4th -* 5th 50 31 loss of control .
torcycle, you can reduce your close the throttle and pull the clutch 5th - 6th 60 37
ability to control the motorcycle . lever in simultaneously. Lift the gear
Reduce your speed and down-
shift lever upward to select the next
gear and release the clutch lever Shifting down schedule shift before entering the corner.
Always keep both hands on the as you open the throttle again . Se-
handlebars and both feet on the lect the gears in this manner until Gear position km/h miles/h
footrests of your motorcycle top gear is reached . 6th -* 5th 50 31 CAUTION
AL
during operation . 5th - 4th 40 25
NOTE: This motorcycle has a side 4th - 3rd 30 19 Revving the engine into the red
stand/ignition interlock switch . If zone can cause severe engine
you shift the transmission into gear Disengage the clutch when the damage .
when the side stand is down, the motorcycle speed drops below 20
engine will stop running . km/h (12 miles/h) . Never allow the engine to rev
into the red zone in any gear.

RIDING ON HILLS CARRYING A PASSENGER


A WARNING A WARNING Before you invite someone to be a
• When climbing steep hills, the
motorcycle may begin to slow Inexperienced riders tend to Following another vehicle too passenger on your motorcycle, you
down and show lack of power . underutilize the front brake .This closely can lead to a collision . need to be thoroughly familiar with
At this point you should shift to can cause excessive stopping As vehicle speeds increase, motorcycle operation . Adjust tire
a lower gear so that the engine pressures and suspension accord-
distance and lead to a collision . stopping distance increases
will again be operating in its ing to the Tire Pressure and Load-
Using only the front or rear progressively.
normal power range . Shift rap- ing section and the Suspension
idly to prevent the motorcycle
brake can cause skidding and section of this manual .
loss of control . Be sure you have a safe stop-
from losing momentum .
• When riding down a steep hill, ping distance between you and The passenger should always hold
the engine may be used for Apply both brakes evenly and at the vehicle in front of you . onto your waist or hips, or onto the
braking by shifting to a lower the same time . seat strap or grab bar, as equipped .
gear . Ask your passenger not to make
• Be careful, however, not to al- 5 . Park the motorcycle on a firm, any sudden movements . When you
low the engine to overrev. flat surface where it will not fall lean going around a corner, the
A WARNING over. passenger should lean with you .
Hard braking while turning may The passenger should always keep
STOPPING AND PARKING cause wheel skid and loss of A WARNING his or her feet on the footrests, even
1 . Turn the throttle grip away from control . when you are stopped at a light .
you to close the throttle com- A hot muffler can burn you. The
pletely. muffler will be hot enough to To help prevent burn injuries, warn
2 . Apply the front and rear brakes burn you for some time after your passenger not to contact the
evenly and at the same time . stopping the engine . muffler when mounting or dis-
3 . Downshift through the gears as mounting your motorcycle .
motorcycle speed decreases . A WARNING Park the motorcycle where pe-
4 . Select neutral with the clutch Hard braking on wet, loose, destrians or children are not
lever squeezed towards the grip likely to touch the muffler.
rough, or other slippery sur-
(disengaged position) just be-
faces can cause wheel skid and
fore the motorcycle stops . Neu-
tral position can be confirmed loss of control .
6 . Turn the ignition switch to the
by observing the neutral indica-
Brake lightly and with care on "OFF" position .
tor light .
7 . Turn the handlebars all the way
slippery or irregular surfaces .
to the left and lock the steering
for security.
8 . Remove the ignition key .

ACCESSORY USE AND • Never exceed the GVW • Inspect for proper ground clear- • Certain accessories displace
(Gross Vehicle Weight Rating ance and bank angle . An im- the rider from his or her normal
MOTORCYCLE
of this motorcycle . The GVW properly mounted load could riding position . This limits the
LOADING is the combined weight of th critically reduce these two freedom of movement of the
There are a great variety of acces- machine, accessories, payloa safety factors . Also determine rider and may limit control abil-
sories available to Suzuki owners . and riders . When selecting you that the "load" does not interfere ity.
Suzuki can not have direct control accessories, keep in mind th with the operation of the sus- • Additional electrical accesso-
over the quality or suitability of ac- weight of the riders as well a pension, steering or other con- ries may overload the existing
cessories you may wish to pur- the weight of the accessories trol operations . electrical system . Severe over-
chase . The addition of unsuitable The additional weight of the ac • Accessories fitted to the handle- loads may damage the wiring
accessories can lead to unsafe cessories may not only creat bars or the front fork area can harness or create a hazardous
operating conditions . It is not pos- an unsafe riding condition bu create serious stability prob- situation due to the loss of elec-
sible for Suzuki to test each acces- may also affect the steerin lems . This extra weight will trical power during the operation
sory on the market or combinations ease . cause the motorcycle to be less of the motorcycle .
of all the available accessories ; responsive to your steering con-
however, your dealer can assist you GVWR : 400 kg (885 lbs) at the tir trol . The weight may also cause When carrying a load on the mo-
in selecting quality accessories and pressure (cold) oscillations in the front end and torcycle, mount it as low as pos-
installing them correctly . Use ex- Front : 225 kPa lead to instability problems . Ac- sible and as close as possible to
treme caution when selecting and (2 .25 kgf/cm2 , 33 psi) cessories added to the handle- the machine . An improperly
installing the accessories for your Rear : 250 kPa bars or front fork of the machine mounted load can create a high
Suzuki . We have developed some (2 .50 kgf/cm 2 , 36 psi) should be as light as possible center of gravity which is very haz-
general guidelines which will aid and kept to a minimum . ardous and makes the motorcycle
you when deciding whether, and • Anytime that additional weigh • Backrests, saddlebags, travel difficult to handle . The size of the
how to equip your motorcycle . or aerodynamic affecting acces trunks, etc ., may affect the sta- "load" can also affect the aerody-
sories are installed, they shou bility of the motorcycle due to namics of the motorcycle . Balance
be mounted as low as possible their aerodynamic effects . The the load between the left and right
A WARNING as close to the motorcycle an motorcycle may be affected by sides of the motorcycle and fasten
Improper accessories or modi- as near the center of gravity a a lifting condition or by an insta- it securely.
fications can make your motor- is feasible .The mounting brack bility in cross winds or when
cycle unsafe and can lead to an ets and other attachment hard being passed by or passing
accident. ware should be carefull large vehicles . Improperly
checked to ensure that they pro mounted or poorly designed
Never modify the motorcycle vide for a rigid mount . Wea accessories can result in an
with improper or poorly installed mounts can allow the shifting o unsafe riding condition, there-
accessories . Follow all instruc- the weight and create a hazard- fore caution should be used
tions in this owner's manual re- ous, unstable condition . when selecting and installing all
garding accessories and modi- accessories .
fications. Use genuine SUZUKI
accessories or equivalent de-
signed and tested for your mo-
torcycle . Consult your SUZUKI
dealer if you have any ques-
tions.
Modification INSPECTION AND NOTE: The MAINTENANCE
Modification of the motorcycle, or A WARNING CHART specifies the minimum re-
removal of original equipment may
MAINTENANCE quirements for maintenance . If you
Improper maintenance or failure
render the vehicle unsafe or illegal . to perform recommended main- use your motorcycle under severe
Obey all applicable equipment NOTICE conditions, perform maintenance
tenance increases the chance of more often than shown in the chart.
regulations in your area .
MAINTENANCE, REPLACEMENT an accident or motorcycle dam- If you have any questions regard-
The frame of this motorcycle is OR REPAIR OF THE EMISSION age . ing maintenance intervals, consult
made of an aluminum alloy. There- CONTROL DEVICES AND SYS- your SUZUKI dealer or qualified
fore, never make any modifications TEMS MAY BE PERFORMED BY Always follow the inspection mechanic.
such as drilling or welding to the ANY MOTORCYCLE REPAIR ES- and maintenance recommenda-
frame as it weakens the frame sig- TABLISHMENT OR INDIVIDUAL tions and schedules in this
nificantly. This could result in an USING ANY MOTORCYCLE PART A CAUTION
owner's manual . Ask your
unsafe vehicle operating condition WHICH HAS BEEN CERTIFIED
SUZUKI dealer or qualified me- Using poor quality replacement
and subsequent accident . Suzuki UNDER THE PROVISIONS IN THE
CLEAN AIR ACT Sec . 207 (a)(2) .
chanic to do the maintenance parts can cause your motor-
will not be responsible in any way items marked with an asterisk cycle to wear more quickly and
for personal injury or damage to the
(*).You may perform the un- may shorten its useful life .
motorcycle caused by frame modi-
fications . MAINTENANCE SCHEDULE marked maintenance items by
It is very important to inspect an referring to the instructions in Use only genuine Suzuki re-
Bolt-on-accessories that do not maintain your motorcycle regularly . this section, if you have me- placement parts or their equiva-
modify the frame in any way may Follow the guidelines in the chart chanical experience . If you are lent .
be installed, provided that the The intervals between periodic ser not sure how to do any of the
GVWR is not exceeded . For vices in kilometers, miles an jobs, have your SUZUKI dealer
GVWR, refer to the ACCESSORY months are shown . At the end o or qualified mechanic do them .
USE AND MOTORCYCLE LOAD- each interval, be sure to perfor
ING section of the owner's manual . the maintenance listed .

A WARNING
A WARNING
Running the engine indoors or
Modification to an aluminum al- in a garage can be hazardous .
loy frame, such as drilling or Exhaust gas contains carbon
welding, weakens the frame . monoxide, a gas that is colorless
This could result in an unsafe and odorless and can cause
operating condition and may death or severe injury.
lead to an accident .
Only run the engine outdoors
Never make any modifications where there is fresh air.
to the frame.

MAINTENANCE CHART TOOLS


Interval : This interval should be judged by odometer reading or months
whichever comes first .
Interval km 1000 6000 12000 18000 24000
miles 600 4000 7500 11000 15000
Item months 1 6 12 18 24
Air cleaner element - I I R I
Exhaust pipe bolts and muffler bolts T T T
Tappet clearance - - I
Spark plugs I R I R
I I I I
Fuel line
*Replace every four years
Engine oil R R R R R
A tool kit is provided with your mo- 0 . . . . Motor oil
Engine oil filter R - - R -
torcycle . It is located under the rear 0 . . . . Grease
Idle speed I I I I I
Throttle cable play I I I I I
seat .
I
0) Clutch cable and clutch lever
Carburetor synchronization - I I holder
(CA .only)
LUBRICATION POINTS 02 Side stand pivot and spring
' Evaporative emission control system - - I - I
Proper lubrication is important for hook
(California model only) Replace vaper hose every four years
safe, smooth operation and a long 30 Drive chain
' PAIR (air supply) system
- I - I
life for your motorcycle . Be sure that ® Throttle cable and brake lever
(California model only)
all lubrication is performed during holder
Engine coolant Replace every two years
periodic maintenance on the mo- O5 Brake pedal pivot and footrest
Radiator hose - I I I I
torcycle . Increase frequency when pivot
Clutch cable play - I I I I
I I I I I you use your motorcycle in severe
Drive chain Clean and lubricate every conditions .
1000 km (600 miles)
* Brakes I I I I I
I I I I
Brake hose
*Replace every four years

Brake fluid
- I I I I I
*Replace every two years
Tires - I I I I
* Steering I - I - I
* Front forks - - I I
.1
* Rear suspension - - I - I
* Chassis bolts and nuts T T T T T

NOTE: 1= Inspect and clean, adjust, replace or lubricate as necessary,


R= Replace, T= Tighten
NOTE: (California model only) and (CA . ONLY) means that the items or the
maintenance Interval is to be applied only for the California model.

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