CLEANING DATA COLLECTION SHEET

RO Train : #1 Date : 27-Jan-2016

Holding Volume : m3. Starting Time : 13:30 WIB
Chemical PC 98 : 418 Kg
Chemical PC 40 : 57
Chemical NaOH : 50 Liters

STEP 1:
ALKALINE CLEANING PROCESS
Time 13:45 14:00 14:15 15:00 15:15 15:30 15:45 16:45 17:00 17:15 17:30
Minutes
Sequence
Flow (m3/hr) 80 80 80 80 80 80 80 80 80 80 80

Soaking

Soaking

Soaking
Pressure Dischage pump(Bar) 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Pressure Feed RO (Bar), < 2 Bar 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12
pH 11.18 11.2 11.16 11.16 11.16 11.12 11.13 11.05 11.06 11.05 11.03
Temperature, C 30.5 30.9 30.8 30.9 31.1 31.2 30.9 30.8 30.9 30.8 30.9
Turbidity, NTU 1.17 2.56 6.64 4.11 2.56 2.74 2.5 5.23 2.21 2.24 3.96

FLUSHING PROCESS
Time 19:00 20:00 21:00 22:00
Minutes
Pressure Dischage pump(Bar)
Pressure Feed RO (Bar), < 2 Bar
pH permeate (inlet) 8.21 8.32 8.39 8.27
Cond. Permeate (inlet) - - - -
T. Iron, ppm Fe - - - -
Turbidity, NTU (inlet) 0.24 0.25 0.21 0.24
pH RO system (outlet) 9.89 9.11 8.45 8.34
Cond. RO system (outlet) - - - -
T. Iron, ppm Fe - - - -
Turbidity, NTU (inlet) 0.32 0.26 0.22 0.21

From Tank Cleaning before start P204

Time 11:00 12:00
Chemical PC 98 418 kg
Chemical PC 40 57 kg
Adjust pH use NaOH 50 L
pH 10.98 11.13
Temperature, C 30.1 31.2
Turbidity, NTU 0.24 0.31
 CLEANING DATA COLLECTION SHEET

RO Train : #1 Date : 27-Jan-2016

Holding Volume : m3. Starting Time : 23:00
Chemical PC 77 : 484 Kg
Chemical HCL : 75 Liters

STEP 2:
ACID CLEANING PROCESS
Time 23:15 23:30 23:45 0:45 1:00 1:15 2:15 2:30 2:45
Minutes
Sequence
Flow (m3/hr) 80 80 80 80 80 80 80 80 80
Pressure Dischage pump(Bar) 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

soaking

soaking

soaking
Pressure Feed RO (Bar), < 2 Bar 0.12 0.12 0.12 0.1 0.1 0.1 0.1 0.1 0.1
pH 2.83 2.81 2.85 2.87 2.89 2.83 2.87 2.86 2.87
T. Iron, ppm Fe - - - - - - - - -
Ca. Hardness - - - - - - - - -
Temperature, C 31.2 31.4 31.2 31.2 31.4 31.2 31.4 31.2 31.7
Turbidity, NTU 6.24 5.34 4.56 6.23 5.72 6.23 5.98 5.23 5.22

FLUSHING PROCESS
Time 4:00 5:00 6:00
Minutes
Pressure Dischage pump(Bar)
Pressure Feed RO (Bar), < 2 Bar
pH permeate (inlet) 8.02 8.12 8.09
Cond. Permeate (inlet)
T. Iron, ppm Fe (inlet)
Turbidity, NTU (inlet) 0.32 0.38 0.41
pH RO system (outlet) 6.71 7.08 7.82
Cond. Permeate (outlet)
T. Iron, ppm Fe (outlet)
Turbidity, NTU (outlet) 0.43 0.56 0.540

From Tank Cleaning before start P204

Time 22:30 22:45 23:00
Chemical PC 77 484 - -
Adjust pH use HCl 25 25 25
pH 3.94 3.21 2.82
T. Iron, ppm Fe - - -
Temperature, C 31.4 31.2 31.7
Turbidity, NTU 0.36 0.56 0.52

Note: Flushing stop if pH inlet = pH outlet or Cond. Inlet = Cond.Outlet

Comment:
n-2016
 CLEANING DATA COLLECTION SHEET

RO Train : #1 Date : 27-Jan-2016

Holding Volume : m3. Starting Time : 6:45
Chemical PC 11 : 23 Liters
Chemical NaOH : Liters

STEP 3:
SANITATION PROCESS
Time 10:00 10:15 10:30
Minutes
Sequence
Flow (m3/hr) 100 100
Pressure Dischage pump(Bar) 0.2 0.2
Pressure Feed RO (Bar), < 2 Bar 0.12 0.12
Temperature, C 31.5 31.2
Turbidity, NTU (Outlet Tank) 0.11 0.31
Turbidity, NTU (Product) 0.31 0.59

FLUSHING PROCESS
Time 12:00 12:30
Minutes
pH permeate (inlet) 8.03 8.01
Cond. Permeate (inlet)
Turbidity, NTU (inlet) 0.35 0.36
pH RO system (outlet) 7.89 7.88
Cond. Permeate (outlet)
Turbidity, NTU (outlet) 0.65 0.62

From Tank Cleaning before start P204

Time 10:30
Chemical PC 11 23 Kg
Adjust pH use NaOH -
pH 8.01
Temperature, C 31.2
Turbidity, NTU 0.22

Note: Flushing stop if pH inlet = pH outlet or Cond. Inlet = Cond.Outlet

Comment:
an-2016
 DATA MONITORING BEFORE & AFTER CLEANING

A.Feed SWRO Train #1 After Guard Filter

Variable Before Cleaning 24 Hours After Cleaning
DP (Bar) 0.04 0.04
pH 8.62 8.52
Conductivity (µs/cm) 52,450 46,800
Turbidity (NTU) 0.978 0.15
Temperatur (0C) 31.5 31.7

B. Data Operasional before dan after cleaning

After Cleaning
Variable Before Cleaning
0 Hours 2 Hours 6 Hours 12 Hours 24 Hours

Normalize Permeate Flow Rate (m /Hr)

3
65.7 67.7 66.6 67.7 64,7 67.3

Brine Flow Rate (m3/Hr) 89.2 109 108.3 108 110 112

Differential Pressure (Bar) 0.07 0.06 0.06 0.06 0.06 0.06

Permeate Conductivity (µs/cm) 2350 1456 / 2190 1432 / 2180 1407 / 2410 1422 / 2380 1442 / 2330