Ras Lanuf Oil & Gas

Processing Co. Inc

RASCO - LIBYA

Contract N° : 5553

Unit numbers : 20-G-12 A1 & B1

Document No. (Contractor Number) : 19001-PD-0052

Document No. (Project Number) : 20G12-MF-0010

Heat and mass balance diagram

A 11/03/20 First issue SM JMI GH

Rev. Date Description Prepared Checked Approved

 DESALINATION UNIT : Prod: 100% - Sea water inlet = 27°C

STREAM NUMBER UNIT 1 2 3 4 5 6 7

Sea Water Sea water Sea water to Condenser Seawater Booster pump Booster pump
DESCRIPTION
inlet quench distillate cooler inlet reject inlet outlet
FLOW RATE (MASS) t/h 2853 688 360 1805 512 1280 1280
FLOW RATE (VOLUMETRIC) m3/h 2781 671 351 1759 503 1258 1258
OPERATING PRESSURE kg/cm2g 2.00 2.00 2.00 1.70 0.80 0.50 4.00
OPERATING TEMPERATURE °C 27.0 27.0 27.0 27.00 47.1 47.1 47.1
TDS g/l 42.0 42.0 42.0 42.0 42.0 42.0 42.0
Density kg/m3 1026 1026 1026 1026 1018 1018 1018
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 8 9 10 11 12 13 14

Downstream Downstream
DESCRIPTION Spraying cell 4 Spraying cell 3 Spraying cell 2 Spraying cell 1 Global reject
brine pump distillate pump
FLOW RATE (MASS) t/h 280 280 315 405 927 2500 332
FLOW RATE (VOLUMETRIC) m3/h 275 275 311 402 904 2442 336
OPERATING PRESSURE kg/cm2g 2.20 2.10 1.5 1.1 1.70 0.50 8.70
OPERATING TEMPERATURE °C 47.1 47.1 59.5 66.1 52.3 < 42.0 50.1
TDS g/l 42.0 42.0 42.0 42.0 58.0 47.9 0.0
Density kg/m3 1018 1018 1012 1008 1026 1024 988
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 15 16* 17* 18* 19* 20* 21

Downstream
Distillate to Remin by- Hydroejector Distillate to CO2 water to
DESCRIPTION Distillate at BL condensate
Remin pass by pass tydroejector Remin
pump
FLOW RATE (MASS) t/h 330.3 330.3 157.3 106.0 67.0 173.0 92.6
FLOW RATE (VOLUMETRIC) m3/h 333.3 333.3 158.7 107 67.6 175 95
OPERATING PRESSURE kg/cm2g 6.00 7.24 7.14 7.14 7.14 2.80 6.50
OPERATING TEMPERATURE °C < 43.0 < 43.0 < 43.0 < 43.0 < 43.0 < 43.0 75.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 991 991 991 991 991 991 976
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 22 23 24 25 26 27 28

LP steam at
Condensate at LP steam at MP steam at MP steam
DESCRIPTION ST make-up ST blow down thermocompre
BL BL BL condensate
ssor
FLOW RATE (MASS) t/h 92.6 1.9 0.04 65.0 65.0 5.0 2.5
FLOW RATE (VOLUMETRIC) m3/h 95 2.0 0.04 22 888 25 042 566 3.0
OPERATING PRESSURE kg/cm2g 6.00 14.20 8.20 5.00 4.50 18.00 17.30
OPERATING TEMPERATURE °C 75.0 43.00 176.3 200.0 200.0 235.0 208.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 976 991 882 2.84 2.60 8.83 838
PHASE (L, V) L L L V V V L

STREAM NUMBER UNIT 29 30 31 32 33 34 35

Steam to
Steam to hogging U-5 Seawater from
DESCRIPTION Steam to U-2 Steam to U-3 Steam to U-4 Brine in cell 1
ejectors (only for start- vent cooler
up)
FLOW RATE (MASS) t/h 1.9 1.05 0.85 2.5 1.90 307.00 13.0
FLOW RATE (VOLUMETRIC) m3/h 399.8 225.6 182.6 351.9 209.7 302.6 12.7
OPERATING PRESSURE kg/cm2g 8.20 8.00 8.00 13.00 17.00 -0.70 0.80
OPERATING TEMPERATURE °C 176.3 176.3 176.3 235.0 235.0 69.9 28.80
TDS g/l 0.0 0.0 0.0 0.0 0.0 55.0 42.0
Density kg/m3 4.75 4.65 4.65 7.10 9.06 1015 1025
PHASE (L, V) V V V V V L L

STREAM NUMBER UNIT 36* 37* 38* 39*

Backwash
To limestone To limestone Remin water water (only
DESCRIPTION
filter #1 filter #5 at BL during
flushing)
FLOW RATE (MASS) t/h 34.6 34.6 330 170.0
FLOW RATE (VOLUMETRIC) m3/h 34.9 34.9 333.3 171.5
OPERATING PRESSURE kg/cm2g 2.30 2.30 2.00 0.50
OPERATING TEMPERATURE °C < 43.0 < 43.0 < 43.0 < 43.0
TDS g/l 0.0 0.0 0.1 -
Density kg/m3 991 991 991 991
PHASE (L, V) L L L L

* : These flows are nil when operator chooses distillate production. The indicated values are when operator chooses reminerlized water production (and in
this case point 15 is at 0 t/h flow)

19001-PD-0052-00.xlsx
 DESALINATION UNIT : Prod: 50% - Sea water inlet = 27°C

STREAM NUMBER UNIT 1 2 3 4 5 6 7

Sea Water Sea water Sea water to Condenser Seawater Booster pump Booster pump
DESCRIPTION
inlet quench distillate cooler inlet reject inlet outlet
FLOW RATE (MASS) t/h 2213 688 360 1165 256 896 896
FLOW RATE (VOLUMETRIC) m3/h 2157 671 351 1135 252 880 880
OPERATING PRESSURE kg/cm2g 2.00 2.00 2.00 1.70 1.30 1.00 4.60
OPERATING TEMPERATURE °C 27.0 27.0 27.0 27.00 47.1 47.1 47.1
TDS g/l 42.0 42.0 42.0 42.0 42.0 42.0 42.0
Density kg/m3 1026 1026 1026 1026 1018 1018 1018
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 8 9 10 11 12 13 14

Downstream Downstream
DESCRIPTION Spraying cell 4 Spraying cell 3 Spraying cell 2 Spraying cell 1 Global reject
brine pump distillate pump
FLOW RATE (MASS) t/h 196 196 220 284 723 2040 167
FLOW RATE (VOLUMETRIC) m3/h 192 192 217 281 708 1992 169
OPERATING PRESSURE kg/cm2g 1.34 1.24 0.88 0.62 1.80 0.50 8.90
OPERATING TEMPERATURE °C 43.4 43.4 51.4 60.7 52.3 37.9 46.4
TDS g/l 42.0 42.0 42.0 42.0 52.0 45.6 0.0
Density kg/m3 1019 1019 1016 1011 1022 1024 990
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 15 16* 17* 18* 19* 20* 21

Downstream
Distillate to Remin by- Hydroejector Distillate to CO2 water to
DESCRIPTION Distillate at BL condensate
Remin pass by pass tydroejector Remin
pump
FLOW RATE (MASS) t/h 165.2 165.2 20.0 78.2 67.0 145.2 45.0
FLOW RATE (VOLUMETRIC) m3/h 166.7 166.7 20.2 79 67.6 146 46
OPERATING PRESSURE kg/cm2g 6.00 7.24 7.14 7.14 7.14 2.80 7.00
OPERATING TEMPERATURE °C < 43.0 < 43.0 < 43.0 < 43.0 < 43.0 < 43.0 62.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 991 991 991 991 991 991 983
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 22 23 24 25 26 27 28

LP steam at
Condensate at LP steam at MP steam at MP steam
DESCRIPTION ST make-up ST blow down thermocompre
BL BL BL condensate
ssor
FLOW RATE (MASS) t/h 45.0 1.9 0.04 32.5 32.5 5.0 2.5
FLOW RATE (VOLUMETRIC) m3/h 46 2.0 0.04 11 444 24 975 566 3.0
OPERATING PRESSURE kg/cm2g 6.00 14.20 8.20 5.00 1.80 18.00 17.30
OPERATING TEMPERATURE °C 62.0 43.00 176.3 200.0 200.0 235.0 208.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 983 991 882 2.84 1.30 8.83 838
PHASE (L, V) L L L V V V L

STREAM NUMBER UNIT 29 30 31 32 33 34 35

Steam to
Steam to hogging U-5 Seawater from
DESCRIPTION Steam to U-2 Steam to U-3 Steam to U-4 Brine in cell 1
ejectors (only for start- vent cooler
up)
FLOW RATE (MASS) t/h 1.9 1.05 0.85 2.5 1.90 235.00 13.0
FLOW RATE (VOLUMETRIC) m3/h 399.8 225.6 182.6 351.9 209.7 230.3 12.7
OPERATING PRESSURE kg/cm2g 8.20 8.00 8.00 13.00 17.00 -0.80 1.30
OPERATING TEMPERATURE °C 176.3 176.3 176.3 235.0 235.0 59.2 28.80
TDS g/l 0.0 0.0 0.0 0.0 0.0 55.0 42.0
Density kg/m3 4.75 4.65 4.65 7.10 9.06 1020 1025
PHASE (L, V) V V V V V L L

STREAM NUMBER UNIT 36* 37* 38* 39*

Backwash
To limestone To limestone Remin water
DESCRIPTION water : not
filter #1 filter #5 at BL
applicable
FLOW RATE (MASS) t/h 29.0 29.0 165 -
FLOW RATE (VOLUMETRIC) m3/h 29.3 29.3 166.6 -
OPERATING PRESSURE kg/cm2g 2.30 2.30 2.00 -
OPERATING TEMPERATURE °C < 43.0 < 43.0 < 43.0 -
TDS g/l 0.0 0.0 0.1 -
Density kg/m3 991 991 991 -
PHASE (L, V) L L L -

* : These flows are nil when operator chooses distillate production. The indicated values are when operator chooses reminerlized water production (and in
this case point 15 is at 0 t/h flow)

19001-PD-0052-00.xlsx
 DESALINATION UNIT : Prod: 100% - Sea water inlet = 16°C

STREAM NUMBER UNIT 1 2 3 4 5 6 7

Sea Water Sea water Sea water to Condenser Seawater Booster pump Booster pump
DESCRIPTION
inlet quench distillate cooler inlet reject inlet outlet
FLOW RATE (MASS) t/h 1981 688 360 1293 0 1280 1280
FLOW RATE (VOLUMETRIC) m3/h 1924 668 350 1256 0 1258 1258
OPERATING PRESSURE kg/cm2g 2.00 2.00 2.00 0.90 0.40 0.10 3.60
OPERATING TEMPERATURE °C 16.0 16.0 16.0 16.00 47.1 47.1 47.1
TDS g/l 42.0 42.0 42.0 42.0 42.0 42.0 42.0
Density kg/m3 1030 1030 1030 1030 1018 1018 1018
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 8 9 10 11 12 13 14

Downstream Downstream
DESCRIPTION Spraying cell 4 Spraying cell 3 Spraying cell 2 Spraying cell 1 Global reject
brine pump distillate pump
FLOW RATE (MASS) t/h 280 280 315 405 927 1628 333
FLOW RATE (VOLUMETRIC) m3/h 275 275 311 402 903 1583 337
OPERATING PRESSURE kg/cm2g 2.2 2.1 1.5 1.1 1.70 0.50 8.70
OPERATING TEMPERATURE °C 47.1 47.1 59.5 66.1 52.3 37.8 50.1
TDS g/l 42.0 42.0 42.0 42.0 58.0 51.1 0.0
Density kg/m3 1018 1018 1012 1008 1026 1028 988
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 15 16* 17* 18* 19* 20* 21

Downstream
Distillate to Remin by- Hydroejector Distillate to CO2 water to
DESCRIPTION Distillate at BL condensate
Remin pass by pass tydroejector Remin
pump
FLOW RATE (MASS) t/h 330.7 330.7 157.7 106.0 67.0 173.0 92.6
FLOW RATE (VOLUMETRIC) m3/h 333.3 333.3 158.9 107 67.5 174 95
OPERATING PRESSURE kg/cm2g 6.00 7.24 7.14 7.14 7.14 2.80 6.50
OPERATING TEMPERATURE °C 40.0 40.0 40.0 40.0 40.0 40.0 75.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 992 992 992 992 992 992 976
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 22 23 24 25 26 27 28

LP steam at
Condensate at LP steam at MP steam at MP steam
DESCRIPTION ST make-up ST blow down thermocompre
BL BL BL condensate
ssor
FLOW RATE (MASS) t/h 92.6 1.9 0.04 65.0 65.0 5.0 2.5
FLOW RATE (VOLUMETRIC) m3/h 95 2.0 0.04 22 888 25 042 566 3.0
OPERATING PRESSURE kg/cm2g 6.00 14.20 8.20 5.00 4.50 18.00 17.30
OPERATING TEMPERATURE °C 75.0 40.00 176.3 200.0 200.0 235.0 208.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 976 992 882 2.84 2.60 8.83 838
PHASE (L, V) L L L V V V L

STREAM NUMBER UNIT 29 30 31 32 33 34 35

Steam to
Steam to hogging U-5 Seawater from
DESCRIPTION Steam to U-2 Steam to U-3 Steam to U-4 Brine in cell 1
ejectors (only for start- vent cooler
up)
FLOW RATE (MASS) t/h 1.9 1.05 0.85 2.5 1.90 307.00 13.0
FLOW RATE (VOLUMETRIC) m3/h 399.8 225.6 182.6 351.9 209.7 302.6 12.6
OPERATING PRESSURE kg/cm2g 8.20 8.00 8.00 13.00 17.00 -0.70 0.80
OPERATING TEMPERATURE °C 176.3 176.3 176.3 235.0 235.0 69.9 17.80
TDS g/l 0.0 0.0 0.0 0.0 0.0 55.0 42.0
Density kg/m3 4.75 4.65 4.65 7.10 9.06 1015 1029
PHASE (L, V) V V V V V L L

STREAM NUMBER UNIT 36* 37* 38* 39*

Backwash
To limestone To limestone Remin water water (only
DESCRIPTION
filter #1 filter #5 at BL during
flushing)
FLOW RATE (MASS) t/h 34.6 34.6 331 170.0
FLOW RATE (VOLUMETRIC) m3/h 34.9 34.9 333.3 171.3
OPERATING PRESSURE kg/cm2g 2.30 2.30 2.00 0.50
OPERATING TEMPERATURE °C < 40.0 < 40.0 < 40.0 < 40.0
TDS g/l 0.0 0.0 0.1 -
Density kg/m3 992 992 992 992
PHASE (L, V) L L L L

* : These flows are nil when operator chooses distillate production. The indicated values are when operator chooses reminerlized water production (and in
this case point 15 is at 0 t/h flow)

19001-PD-0052-00.xlsx
 DESALINATION UNIT : Prod: 50% - Sea water inlet = 16°C

STREAM NUMBER UNIT 1 2 3 4 5 6 7

Sea Water Sea water Sea water to Condenser Seawater Booster pump Booster pump
DESCRIPTION
inlet quench distillate cooler inlet reject inlet outlet
FLOW RATE (MASS) t/h 1597 688 360 909 0 896 896
FLOW RATE (VOLUMETRIC) m3/h 1551 668 350 883 0 880 880
OPERATING PRESSURE kg/cm2g 2.00 2.00 2.00 0.90 0.60 0.30 3.90
OPERATING TEMPERATURE °C 16.0 16.0 16.0 16.00 47.1 47.1 47.1
TDS g/l 42.0 42.0 42.0 42.0 42.0 42.0 42.0
Density kg/m3 1030 1030 1030 1030 1018 1018 1018
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 8 9 10 11 12 13 14

Downstream Downstream
DESCRIPTION Spraying cell 4 Spraying cell 3 Spraying cell 2 Spraying cell 1 Global reject
brine pump distillate pump
FLOW RATE (MASS) t/h 196 196 220 284 723 1424 167
FLOW RATE (VOLUMETRIC) m3/h 192 192 217 281 708 1385 169
OPERATING PRESSURE kg/cm2g 1.34 1.24 0.88 0.62 1.80 0.50 8.90
OPERATING TEMPERATURE °C 43.4 43.4 51.4 60.7 52.3 29.9 46.4
TDS g/l 42.0 42.0 42.0 42.0 52.0 47.1 0.0
Density kg/m3 1019 1019 1016 1011 1022 1028 990
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 15 16* 17* 18* 19* 20* 21

Downstream
Distillate to Remin by- Hydroejector Distillate to CO2 water to
DESCRIPTION Distillate at BL condensate
Remin pass by pass tydroejector Remin
pump
FLOW RATE (MASS) t/h 165.2 165.2 20.0 78.2 67.0 145.2 45.0
FLOW RATE (VOLUMETRIC) m3/h 166.7 166.7 20.2 79 67.6 146 46
OPERATING PRESSURE kg/cm2g 6.00 7.24 7.14 7.14 7.14 2.80 7.00
OPERATING TEMPERATURE °C < 43.0 < 43.0 < 43.0 < 43.0 < 43.0 < 43.0 62.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 991 991 991 991 991 991 983
PHASE (L, V) L L L L L L L

STREAM NUMBER UNIT 22 23 24 25 26 27 28

LP steam at
Condensate at LP steam at MP steam at MP steam
DESCRIPTION ST make-up ST blow down thermocompre
BL BL BL condensate
ssor
FLOW RATE (MASS) t/h 45.0 1.9 0.04 32.5 32.5 5.0 2.5
FLOW RATE (VOLUMETRIC) m3/h 46 2.0 0.04 11 444 24 975 566 3.0
OPERATING PRESSURE kg/cm2g 6.00 14.20 8.20 5.00 1.80 18.00 17.30
OPERATING TEMPERATURE °C 62.0 43.00 176.3 200.0 200.0 235.0 208.0
TDS g/l 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Density kg/m3 983 991 882 2.84 1.30 8.83 838
PHASE (L, V) L L L V V V L

STREAM NUMBER UNIT 29 30 31 32 33 34 35

Steam to
Steam to hogging U-5 Seawater from
DESCRIPTION Steam to U-2 Steam to U-3 Steam to U-4 Brine in cell 1
ejectors (only for start- vent cooler
up)
FLOW RATE (MASS) t/h 1.9 1.05 0.85 2.5 1.90 235.00 13.0
FLOW RATE (VOLUMETRIC) m3/h 399.8 225.6 182.6 351.9 209.7 230.3 12.6
OPERATING PRESSURE kg/cm2g 8.20 8.00 8.00 13.00 17.00 -0.80 0.60
OPERATING TEMPERATURE °C 176.3 176.3 176.3 235.0 235.0 59.2 17.80
TDS g/l 0.0 0.0 0.0 0.0 0.0 55.0 42.0
Density kg/m3 4.75 4.65 4.65 7.10 9.06 1020 1029
PHASE (L, V) V V V V V L L

STREAM NUMBER UNIT 36* 37* 38* 39*

Backwash
To limestone To limestone Remin water
DESCRIPTION water : not
filter #1 filter #5 at BL
applicable
FLOW RATE (MASS) t/h 29.0 29.0 165 -
FLOW RATE (VOLUMETRIC) m3/h 29.3 29.3 166.6 -
OPERATING PRESSURE kg/cm2g 2.30 2.30 2.00 -
OPERATING TEMPERATURE °C < 43.0 < 43.0 < 43.0 -
TDS g/l 0.0 0.0 0.1 -
Density kg/m3 991 991 991 -
PHASE (L, V) L L L -

* : These flows are nil when operator chooses distillate production. The indicated values are when operator chooses reminerlized water production (and in
this case point 15 is at 0 t/h flow)

19001-PD-0052-00.xlsx