NATIONAL OIL CORPORATION

GENERAL ENGINEERING SPECIFICATION

GES K.01

CENTRIFUGAL COMPRESSORS (API 617)

Rev Date Description Checked Approved

0 1999 Issued for Implementation DL

Compiled by Teknica (UK) Ltd

 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 2 of 23
Rev 0 1999

INDEX

SEC TITLE PAGE

1.0 SCOPE OF SPECIFICATION 4

1.1 Introduction 4
1.2 Other NOC Specifications 4
1.3 Data Sheets 5

2.0 DEFINITIONS 5

2.1 Technical 5
2.2 Contractual 5

3.0 DESIGN 6

3.1 Codes and Standards 6

3.2 Additions and Exceptions to API 617 7

4.0 MATERIALS 16

4.1 API 617 Requirements 16

4.2 Material Specification 16

5.0 INSPECTION 17

5.1 Procedures 17
5.2 Inspection Method/Scope 17
5.3 Nameplates 18

6.0 TESTING 18

6.1 Statutory (or Required) Tests 18

6.2 Test Procedures 19
6.3 Test Certificates 20
6.4 Performance Testing 20
6.5 Start-up 20

7.0 DOCUMENTATION 20

7.1 Introduction 20
7.2 Schedules and Reports 20
7.3 Data and Calculations 21
7.4 Drawings 21
7.5 Final Records, Documents & Manuals 21
 GENERAL ENGINEERING SPECIFICATION GES K.01
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SEC TITLE PAGE

8.0 PRIOR TO SHIPMENT 22

8.1 Painting and Coatings 22

8.2 Spares 22
8.3 Packing and Storage 23
8.4 Shipping 23
8.5 Warranty 23

DATA SHEETS

API 617 Centrifugal Compressors Data Sheets (6)

 GENERAL ENGINEERING SPECIFICATION GES K.01
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1.0 SCOPE OF SPECIFICATION

1.1 Introduction

1.1.1 This specification covers the general requirements for design, fabrication, inspection and testing for skid
mounted centrifugal compressors.

1.1.2 This specification applies to equipment for refineries, onshore oil and gas installations, and processing
facilities including items purchased either directly or as a part of a package.

1.1.3 The Vendor/Contractor shall comply fully with the provisions laid down in the specification. Any
exception must be authorised in writing by the Owner.

1.1.4 In the event of any conflict between this specification and the Data Sheets, or with any of the applicable
Codes and Standards, the Vendor/Contractor shall inform the Owner in writing and receive written
clarification before proceeding with the work.

1.1.5 This specification is based on API Standard 617. The following centrifugal compressors are excluded from
this specification:

(a) Fans or blowers which produce a pressure of less than 5 psig (34.5 kPag), these are covered by
NOC Specification GES K.02.

(b) Integrally geared centrifugal air compressors, these are covered by GES K.06.

1.1.6 This specification also includes for the related drivers, lubricating systems, controls, instrumentation,
control panels and other auxiliary equipment. The Vendor/Contractor shall resolve all engineering issues
relating to the associated equipment and shall be responsible for the complete package unit design.

1.1.7 This General Engineering Specification will form part of the Purchase Order/Contract.

1.2 Other NOC Specifications

1.2.1 The following NOC Specifications may form an integral part of this specification and any exceptions shall
be approved in advance by the Owner.

GES A.03 - Packaged Units Layout Spacing and Assembly

GES A.04 - Noise Level Criteria and Noise Control of Mechanical Equipment

GES J.13 - Field Panels and Junction Boxes

GES J.14 - Packaged Unit Instrumentation

GES K.02 - Axial Compressors

GES K.06 - Integrally Geared Centrifugal Air Compressors (API 672)

GES K.09 - Combustion Gas Turbines (API 616)

GES K.10 - General Purpose Stream Turbines (API 611)

GES K.11 - Special Purpose Steam Turbines (API 612)

GES L.11 - 3-Phase Induction Motors (Low Voltage)

 GENERAL ENGINEERING SPECIFICATION GES K.01
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GES L.12 - Medium Voltage Induction and Synchronous Motors

GES L.28 - Electrical Requirements for Packaged Units

GES M.03 - General Purpose Gear Units (API 677)

GES M.04 - Special Purpose Gear Units (API 613)

GES M.05 - Lubrication, Shaft Sealing and Control Oil Systems for Rotating Equipment
(API 614)

GES M.06 - Monitoring Systems for Rotating Equipment (API 670)

GES X.01 - Surface Preparation and Painting Application

GES X.02 - Colour Coding of Equipment and Piping

GES X.03 - External Protective Coatings

GES X.06 - Factory Coatings for Electrical Equipment and Instruments

1.3 Data Sheets

The technical data supplied by the Owner for the equipment is provided on the API Standard 617 Data
Sheets which form part of this specification.

The Vendor/Contractor shall complete the data sheets with the remaining information and submit them with
his proposal.

Prior to shipment, the Vendor/Contractor shall submit a complete set of "As-Built" Data Sheets.

2.0 DEFINITIONS

2.1 Technical

The technical terms used in this specification additional to those defined in API 617 are as follows:-

Maximum and minimum operating pressures and temperatures are the extreme suction or discharge
pressures and temperatures which can be reached under the most adverse combinations of speed, or suction
and discharge conditions. These extreme conditions can coincide with the maximum working pressure
case.

For other definitions refer to paragraph 1.4 of API 617

2.2 Contractual

The commercial terms used in this specification are defined as follows:

Owner

The oil and gas company, an associate or subsidiary, who is the end user of the equipment and facilities.

Vendor

The company supplying the equipment and material.

 GENERAL ENGINEERING SPECIFICATION GES K.01
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Contractor

The main contractor for a defined piece of work

Sub-Contractor

A company awarded a contract by a contractor to do part of the work awarded to the Contractor.

Inspection Authority

The organisation representing the Owner, or Contractor that verifies that the equipment and facilities have
been designed, constructed, inspected and tested in accordance with the requirements of this specification
and the Purchase Order/Contract.

Inspector

A qualified individual representing the Owner, Vendor/Contractor or the assigned Inspection Authority,
who verifies that the equipment and facilities have been designed, constructed, inspected and tested in
accordance with the requirements of this specification and the Purchase Order/Contract.

3.0 DESIGN

3.1 Codes and Standards

3.1.1 The design shall comply with this specification and the following Codes and Standards.

Centrifugal compressors shall conform to API 617, "Centrifugal Compressors for Petroleum, Chemical and
Gas Service Industries" 6th Edition 1995, as amended by this NOC Specification.

Additionally, centrifugal compressors in sour service shall comply with MR-01-75, "Sulphide Stress
Corrosion Resistant Metallic Materials for Oil Field Equipment".

3.1.2 The following Codes an Standards, together with the references therein shall be deemed to form part of this
specification. All recommendation shall apply unless specifically modified herein.

API - American Petroleum Institute

API 605 Large Diameter Carbon Steel Flanges

ASME - American Society of Mechanical Engineers

B16.5 Pipe Flanges and Flanged Fittings

PTC 10 Compressors and Exhausters

3.1.3 Unless specified otherwise in the Purchase Order/Contract, the current editions of the Codes and Standards
at the time of the order should be used.

3.2 Additions and Exceptions to API 617

3.2.1 In API 617, paragraphs are marked with a bullet (•) if the Owner has to make a decision or provide
information. Where possible, these decisions have been made, such paragraphs are marked "*" in this
specification.

3.2.2 The following paragraph numbers refer to API 617, Sixth Edition, February 1995, which is a part of this
 GENERAL ENGINEERING SPECIFICATION GES K.01
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General Engineering Specification.

SECTION 2 - BASIC DESIGN

2.1 General

2.1.1 Add:

Centrifugal compressors shall be supplied by Vendors/Contractors qualified by

experience in manufacturing the units proposed. To qualify, the Vendor/Contractor must
have manufactured at the proposed point of manufacture, at least two compressors of
comparable speed, power rating, and discharge pressure for a gas of comparable
characteristics. These compressors must have been in service for at least one year and be
performing satisfactorily.

The compressor unit shall be designed for safe, reliable, continuous, unattended operation
at all operating conditions specified in the Data Sheets.

2.1.2 For gas turbine driven compressors, the package responsibility shall be assumed by the
gas turbine vendor.

2.1.4 Add:

The Vendor/Contractor shall clearly illustrate the projected performance on a head-flow

graph with speed lines, efficiency lines and surge limit. The head-flow graph shall cover
all speeds between 105% of the design and the minimum continuous speed of the driver.
The operating point of each of the off-design conditions shall be plotted by the
Vendor/Contractor.

In applications where compressors will operate in parallel the minimum head rise from
the rated point to the predicted surge shall be 8 percent.

2.1.5 Add:

Except that site temperatures will be modified by high ambient conditions specified.

2.1.9* The type of installation (indoors/outdoors, heated/unheated, etc) will be specified on the
Data Sheets, along with details of the site environment and ambient conditions.

2.1.10 * The sound pressure level measured at 3.3 ft (1 m) from the surface of the equipment shall not
exceed 95 dB(A).

2.1.11 * Liquid injection is not required.

2.1.14 * The Vendor/Contractor's representative shall (a) observe a check of the piping performed by
parting the flanges, (b) check alignment at the operating temperature, and (c) be present
during the initial alignment check.

2.1.17 * Where temperatures allow it the compressors shall be suitable for field run on air.

Add new paragraph:

2.1.19 When electric induction motor drivers are furnished with direct online start facilities, the
compressor train shall be capable of withstanding momentary high torque overloads equal
to four times motor nameplate rating. The suitability of this rating shall be confirmed by
Owner after final electrical system characteristics are defined.
 GENERAL ENGINEERING SPECIFICATION GES K.01
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In addition, for synchronous motor drives, the compressor train shall also be capable of
withstanding the peak oscillatory torque values predicted by the system transient torsional
analysis of the motor starting.

2.2 Casings

2.2.8 Add:

"Ductile (nodular) iron casings are not acceptable.

2.2.9 Add:

Casings shall be radially split for gas with molecular weight lower than 15, and when the
maximum working pressure is greater than 580 psig (4 MPag).

2.3 Inter-stage Diaphragms and Inlet Guide Vanes

Add new paragraph:

2.3.5 If an entering side-stream flow exceeds 15% of the total flow to the impeller, the entrance
passage shall minimise the disturbance at the impeller inlet. In this instance, entrance
through a standard spaced diaphragm section is prohibited. Providing extra space
between adjacent wheels is an acceptable method of introducing side-streams.

2.4 Casing Connections

2.4.2.1 * Inlet/outlet connections shall be flanged.

2.4.2.3 * Delete this paragraph and replace by:

Connections covered by ASME B16.5 or API 605 are preferred. Other connections
require the Owner's approval and if approved, the Vendor/Contractor shall supply all
mating flanges, including studs and nuts.

2.4.3.2 * Individual stage drains if required will be detailed on the Data Sheets.

Add:

Drain connections shall be flanged. Angle valves shall not be used in drains.

2.4.3.5 Screwed connections are not acceptable; socket or butt welded flanged nipples shall be
used.
 GENERAL ENGINEERING SPECIFICATION GES K.01
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2.4.3.6 Delete this paragraph and replace by:

Pipe nipples shall not be more than 6 inches (150 mm) in length. Pipe nipples shall be a
minimum of schedule 160 for 1 inch (25 mm) and smaller and a minimum of schedule 80
for 1½ inch (40 mm) and larger. Each pipe nipple shall be provided with a welding-neck,
socket-weld, or slip-on flange.

2.5 External Forces and Moments

Add new paragraph:

2.5.3 "The Vendor/Contractor shall review and approve the piping stress analysis"

2.7 Bearings and Bearing Housing

2.7.1.2 Add:

Bearings shall be fitted with dual, embedded resistance temperature detectors.

2.7.3.9 Add new paragraph:

The compressor shall be designed so that only one impeller will make contact with the
diaphragm in the event of a thrust-bearing failure.

2.7.4.9 Add new paragraph:

If the process gas will cause deterioration of the lube oil qualities, bearings shall be
isolated from the shaft seal by a ventilated air space and have labyrinths or other closures
to prevent contamination, or an interchange of sealing oil or gas and lube oil.

2.8 Shaft Seals

2.8.1 Add:

"Unless otherwise specified shaft seals and seal oil systems shall be suitable for exposure
to maximum casing working pressure and temperature or settle out pressure where
specified"

2.8.2 * Shaft sleeves shall be accessible for inspection and replacement, without removing the
top half of the casing of an axially split compressor, or the heads of a radially split unit.

2.8.3 * Shaft seals shall preferably be the self-acting gas type (2.8.3.5). If the Vendor/Contractor
is unable to provide this type, he shall propose an alternative type complying with
paragraph 2.8.3, for the approval of the Owner.

Note: Self-acting gas seals do not require a seal oil system.

2.8.3.2 * Add:

"The seals shall incorporate a lock-up feature to prevent gas leakage from the compressor
on loss of seal oil pressure, The Vendor/Contractor shall propose the seal features to
achieve this"
 GENERAL ENGINEERING SPECIFICATION GES K.01
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2.8.4 Add:

For low temperature services, seals shall have provision for maintaining seal oil above its
pour point temperature at the inner seal drain.

2.8.7 * Delete this paragraph and replace by:

The Data Sheets will specify whether buffer gas is required in normal operation.

"The Vendor/Contractor shall specify if buffer gas injection is essential for compressor
"run-in" on air or any other operating condition. When buffer gas injection is required
continuously the Vendor/Contractor shall supply the complete buffer gas automatic
control system including inlet strainer. If buffer gas is used for "run-in" only, a hand
control valve without pressure alarm is acceptable. Piping downstream of the strainer
shall be stainless steel. The Vendor/Contractor shall specify the buffer gas flow rate at
new, and at two times new labyrinth clearances".

"The provision of a seal buffer gas system shall be considered in the following
applications or when recommended by the Vendor/Contractor.

(a) Refrigeration service, where sub-atmospheric suction pressure might allow air
in-leakage through the contaminated seal oil drain.

(b) Sour gas service, to prevent sludge formation in the contaminated oil annulus.

(c) Low suction pressure service, to assure successful operation of automatic drain
pots and to avoid contamination of the compressed gas.

When buffer-gas injection is required, the Vendor/Contractor shall supply the complete
buffer gas control system and shall state the buffer gas requirements."

2.8.8* Delete the paragraph and replace by:

"With the exception of compressors in air service, compressor sealing design shall ensure
positive pressure at the seals, under all startup and operating conditions, including
negative suction pressure during air "run-in" operation".

2.9 Dynamics

2.9.1.8 Add:

The torsional and lateral vibration analyses shall consist of the following items as a
minimum:

(a) tabulation of all natural frequencies up to two times the maximum operating
speed of the highest speed shaft,

(b) schematic sketch showing all the inertias and spring constants used in the
calculations,

(c) description of the calculation procedure used,

(d) tabulation of the shaft stresses including any stress concentration factors for the
shape of byways and short circuit stresses for motor driven units,

(e) shaft material yield stress and ultimate shear stress, fatigue limit in shear,
material alloy analysis and heat treatment.
 GENERAL ENGINEERING SPECIFICATION GES K.01
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Rev 0 1999

2.9.2.3 Add:

The Vendor/Contractor shall supply verification of lateral critical speed calculations

including all drive train components for approval by the Owner.

2.9.4.5 Delete this paragraph and replace by:

The Vendor/Contractor shall perform a torsional vibration analysis of the complete

coupled train and shall be responsible for implementing any modifications necessary to
meet the requirements of 2.9.4.1 through 2.9.4.4.

For compressors driven through gears, both the gear and compressor
Vendors/Contractors shall perform an independent analysis on the complete train using
basic equipment dimension and stiffness data. If the results of these independent
torsional analysis differ by more than 3 percent the compressor Vendor/Contractor shall
resolve these discrepancies. Results of these studies shall be submitted to the Owner for
approval.

2.10 Lube Oil and Seal Oil Systems

2.10.3* The seal-oil and lube-oil systems shall normally be combined. Separate oil systems shall
be provided when accidental oil contamination would cause deterioration of the oil
lubricating properties. Separate oil systems shall, therefore, be provided for:

(a) gases containing a high percentage of higher hydrocarbons (molecular weight

greater than 40),

(b) gases containing hydrogen sulphide, greater than 0.005 percent,

(c) heavy refrigerating gases such as propane and ethane and oil-soluble gases.

2.10.5 Pressurised oil systems shall comply with GES M.05.

2.11.5 Impellers

2.11.5.1 Add:

The Vendor/Contractor shall qualify a welding procedure for impellers with welded
joints for each material used.

2.11.5.3 Add:

New impeller designs (without demonstrated operating experience) shall be overspeed

tested at 120% of proposed maximum continuous operating speed. After overspeed test,
each impeller shall be examined and any permanent deformation shall be at the cause for
rejection.

Add new paragraphs:

2.11.5.4 For impellers with welded joints where a maximum Rockwell C22 hardness applies, the welding
procedure shall specify any heat treatment used after completion of welding to achieve
acceptable hardness values.
 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 12 of 23
Rev 0 1999
The manufacturer shall verify that the maximum allowable hardness has not been
exceeded. A mock-up weldment is acceptable for this purpose. This mock-up shall be
prepared using the maximum thickness of materials to be joined for impeller
construction. Joint details, welding process, filler metal and heat treatment shall be
identical to that used for the construction of the impellers. The joint shall be cross-
sectioned transversely, and a traverse made over the cross section to determine hardness
of the base metal, weld metal and heat affected zone. This traverse shall be made 1/16in.
(1.5 mm) from the top and parallel to the face of the weld. It is not necessary to repeat
this test provided that the welding and heat treatment procedures are not changed.

2.11.5.5 Maximum stress at maximum speed shall not exceed 70 percent of the impeller yield strength.

3.1 Drivers

3.1.1 * The type of driver will be specified on the Data Sheets.

3.1.2* Anticipated process variations which may affect drive sizing will be specified on the Data
Sheets.

The compressor package shall be capable of starting with the compressor casing
pressurised to the normal suction pressure unless otherwise stated on the Data Sheets.
The Vendor/Contractor shall state any mechanical limitations which affect the ability to
operate at high or low ambient temperatures and up to 105% of the speed. Variable
speed drivers must be suitable for all operating conditions and for driving the compressor
up to maximum continuous speed.

3.1.4 * Steam turbine drivers shall conform to GES K10 or GES K.11.

General purpose steam turbines are used for low power applications, where the steam
does not exceed 700 psig (4.8 MPag) and 750°F (400°C), and the speed is less than 6,000
RPM.

Special purpose steam turbines are used for high power applications in critical service
where there is no spare unit. The Owner shall decide whether GES K.10 or GES K.11
applies.

3.1.5 Delete this paragraph and replace by:

Electric motor drivers shall conform to GES L.11 and GES L.12 as applicable.

The motor power rating shall be at least 115 percent of the greatest power (including
gear, or other losses, as applicable) required for any of the specified operating conditions.
Compressors driven by induction motors shall be rated at the actual motor speed for the
rated load conditions.

3.1.7 Delete this paragraph and replace by:

Gas turbine drivers shall conform to GES K.09

The gas turbine rated power at maximum ambient air temperature stated on the Data
Sheets shall be at least 110 percent of the greatest power (including gear, or other losses,
as applicable) required for any of the specified operating conditions.
 GENERAL ENGINEERING SPECIFICATION GES K.01
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Rev 0 1999
For gas turbines, the Vendor/Contractor shall provide a starting arrangement using gas
expansion or electric motor starter or shall propose the best alternate. The
Vendor/Contractor shall specify all the utility requirements for the proposed starting
system.

3.1.8 Add:

Speed increases and reducers shall meet the requirements of GES M.04.

The gearbox rated power shall not be less than 110% of the maximum continuous power.

3.2 Couplings and Guards

3.2.1 Add:

Non sparking coupling guards shall be supplied for the complete compression train
including the auxiliary consoles.

3.2.2 Add:

"Main drive couplings which operate above 1800 RPM shall be diaphragm or flexible
disc type with a retained spacer, except for gas turbines where gear type may be used
subjected to approval by the Owner.

Coupling rating and design shall be based on the maximum axial and radial misalignment
anticipated during transient and steady state conditions. However, the rating shall not
exceed the catalogue rating. The shaft end clearances during assembly shall be specified
by the Vendor/Contractor.

Coupling spacer piece natural frequency shall be at least 10% removed from any
specified operating speed, and from any multiply of any specified operating speed.

Couplings shall be equipped with shims to permit adjustment of diaphragm prestretch

without changing the shaft end spacing.

Spacer length shall not be less than 8 ins (20 cm).

Shafts may have integral or removal hubs. Removal hubs shall be non-keyed, tapered,
hydraulically fitted with a minimum interference fit of 0.0015 in/in (mm/mm) of bore
diameter. Taper shall be ½ in/ft (0.042 mm/mm) on the diameter, unless otherwise
approved by the Owner.

For motor or steam turbine drive, the Vendor/Contractor shall furnish all couplings and
enclosures or guards. Guards shall be fabricated from reinforced non-sparking expanded
metal (preferably of brass material). Guards shall extend to the vertical line of the shaft
protrusion from the bearing housing or cover".

3.2.5 Add new paragraph:

"Particular attention shall be given to couplings and their shrink fits for synchronous
motor driven compressors where transient torque variations from +5% to -1% of design
torque, can be expected. Torsional analysis shall be performed by the Vendor/Contractor
in sufficient time to permit establishing coupling design criteria and shall be submitted to
the Owner for review."
 GENERAL ENGINEERING SPECIFICATION GES K.01
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Rev 0 1999
3.3 Mounting Plates

3.3.1.1 * Delete this paragraph and replace by:

Compressors, gears and drivers shall be mounted on full depth skid members. Lube oil
consoles shall be mounted on a skid. Oil reservoirs shall not be directly under the
compressor or power transmissions. All auxiliary items and connections shall be
accessible for maintenance.

3.3.1.2.9 * Delete this paragraph and replace by:

Non-shrink epoxy grout will be used and the Vendor/Contractor shall precoat all the
grouting surfaces on the mounting plates with a catalysed epoxy primer applied to
degreased near-white metal.

3.3.2.1 The baseplate shall be extended to support all components, provided the dimensions do
not exceed the Owner's shipping limits. These limits are defined in GES A.03.

3.3.2.2 * Levelling pads or targets shall be provided.

3.3.2.3 * If column mounting is required it will be specified on the Data Sheets.

3.3.3.2 Sub-soleplates are not required.

3.4 Controls and Instrumentation

3.4.1.1 * The Vendor/Contractor shall review the Owner's overall control system and confirm its
compatibility with the Vendor/Contractor supplied compressor control system.

3.4.2.3 * For motor driven units automatic override control is required.

3.4.2.4 * For constant speed drive units, the control signal shall actuate an Owner supplied control valve in
the compressor inlet piping.

3.4.3.1 * Delete this paragraph and replace by:

A local instrument/control panel shall be provided by the Vendor/Contractor for each

compressor unit. This panel shall be in accordance with GES J.13. The panel shall
include, but not be limited to, the following:

- Unit start push button

- Unit stop push button
- Unit reset push button
- Emergency shutdown push button
- Manual speed control station with auto/manual selector switch (variable speed
units)
- Inlet Pressure Speed Controller (variable speed units)
- Annunciator
- Timers
- Pressure switches
- Pressure gauges
- Driver hour meter
- Instrument air supply filter
- Instrument air supply regulator
- Two (2) spare shutdowns inputs (minimum)
- Electronic tachometer (variable speed units)

The Vendor/Contractor shall include an annunciated alarm point for all unit shutdowns.
 GENERAL ENGINEERING SPECIFICATION GES K.01
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Rev 0 1999

The instrument/control panels shall be free standing, floor mounted and off skid.

3.4.4.1 Air purging of instrumentation is not usually required.

3.4.4.4 Add:

Resistance temperature detector lead wire shall be enclosed in a separate conduit

independent of the other electrical wiring. Dual resistance temperature detector leads
may be jointly shielded and grounded.

3.4.4.5 * Oil filled pressure gauges shall be provided in areas subject to vibration.

3.4.6.2* The hazardous area classification will be stated on the Data Sheets.

3.4.6.6* When electrical materials require tropicalisation it will be stated on the Data Sheets.

3.4.7.2 * Vibration and axial position monitors and calibrated in accordance with GES M.06 shall be
provided.

3.4.7.4 * Bearing temperature monitors and calibrated in accordance with GES M.06, shall be provided.

3.4.7.7 Add new paragraph:

"The Vendor/Contractor shall be responsible for the entire train vibration monitoring
system including probes, signal conditioners, monitors and all interconnecting wiring.
The Vendor/Contractor shall install 2 sleeve mounted radial proximity probes
approximately 90° apart inboard on each radial bearing and one sleeve mounted axial
proximity probe within 10 inches (25 mm) of the thrust collar. A key phasor shall be
provided on both motor and compressor shafts if a gearbox is used. The gearbox shall
have an accelerometer mounted on the high speed shaft. Probes shall be located so that
oil spillage is minimised on changeout.

All oscillator detectors and wiring shall be provided. Probe lead wire shall be enclosed in
a separate conduit independent of other electrical wiring."

3.5 Piping and Appurtenances

3.5.1.4 Add:

A pressure gauge shall be furnished to indicate balance chamber pressure.

The balance line shall be provided with orifice flanges, pitot tube connections or other
means of measuring flow. The flanges shall permit removal for inspection and cleaning.

3.5.1.5 * A liquid injection manifold is not required.

3.5.1.6 * A buffer gas manifold shall be supplied if the compressor seal requires a supply of buffer gas (see
comments to paragraph 2.8.7).

Add the following paragraphs:

 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 16 of 23
Rev 0 1999
3.5.1.8 "All pressure piping shall be designed either to 10 percent higher pressure than the
maximum operating pressure or to 50 psig (345 kPag) whichever is the greater. All
pressure piping shall be hydrostatically pressure tested to a minimum of 1.5 times its
design pressure for a minimum of 4 hours. All pressure piping shall be designed to a
design temperature 50°F (28°C) above the maximum operating temperature and shall be
no less than 200°F (93°C). A corrosion allowance of 1/8 inch (3 mm) shall be provided
for all pressure piping.

3.5.1.10 All piping shall be designed with sufficient flexibility not to imposed undue strain on nozzles or
connections. Where disassembly is required for maintenance, forged steel unions or
flanges shall be provided in the lines.

Threaded socket welded connections shall only be used for connections NPS 1½ inch
(40mm) and less. For NPS 2 inch (50mm) and larger only welded connections are
acceptable. Threaded connections shall be welded. Relief valves shall be of flanged
construction."

4.0 MATERIALS

4.1 API 617 Requirements

The Vendor/Contractor shall provide materials in accordance with paragraphs 2.11.1, 2.11.2, 2.11.3 and
Appendix 'B' of API 617, as amended below:

2.11 Materials

2.11.1.7* The Data Sheets will indicate if hydrogen sulphide is present in the process gas.

2.11.1.8* The Data Sheets will indicate if corrosive agents are present in the process gas, the
process stream and the environment,

2.11.2.8 Delete the paragraph, and replace by:

"Nodular iron casings are not acceptable for flammable or toxic service.

2.11.2.10 * Proposed connection designs shall be submitted to the Owner for agreement before
fabrication.

2.11.3 Delete the last sentence and replace with:

"Materials and thicknesses not covered by the code shall not be used."

4.2 Material Specification

4.2.1 Materials shall be identified by references to ASTM, AISI type numbers etc., and not by reference to the
manufacturer's code number.

4.2.2 Pressure retaining steel castings shall be in accordance with ASTM A-216 WCB. Pressure containing steel
forgings shall be in accordance with ASTM A-395.
 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 17 of 23
Rev 0 1999
5.0 INSPECTION

5.1 Procedures

5.1.1 The inspection requirements are covered by the document "General Conditions of Purchase" which forms
part of the Purchase Order/Contract. Additional requirements are given below.

5.1.2 The Vendor/Contractor shall allow the Inspector free access to all areas of manufacture, fabrication,
assembly and testing.

The Vendor/Contractor shall furnish the Inspector with all reasonable functions, to satisfy himself that the
equipment, including Sub-Contactors materials, is fabricated and tested in accordance with the relevant
code and this specification.

5.1.3 The Vendor/Contractor always has the responsibility to provide adequate quality control and inspection of
equipment and materials. Any inspection by Owner or his Inspector shall not relieve the
Vendor/Contractor of these responsibilities or those under his guarantees.

5.1.4 Inspection shall be in accordance with API 617, Sixth Edition and this specification. All inspection
activities to be performed, including any special requirements, shall be agreed with the Owner and shall be
incorporated within the agreed Quality Control Plan provided by the Vendor/Contractor. The Quality
Control Plan shall be co-ordinated with and shall include the quality plans of major Sub-Contractors. The
Vendor/Contractor shall submit procedures for all applicable NDT techniques for approval by the Owner
before production commences.

5.1.5 All operators of NDT equipment shall have thorough knowledge of the operation of the equipment to be
used and shall hold an appropriate certificate of competence, which is to be agreed by the Owner.

5.2 Inspection Methods/Scope

5.2.1 All items of plant and equipment referenced within this specification shall be subject to inspection by the
Owner or its nominated agency. The Vendor/Contractor shall furnish the Owner's Inspector with all
reasonable facilities, to satisfy themselves that the equipment is fabricated and tested in accordance with the
relevant code and this specification. All inspection activities to be performed including any special
requirements, shall be agreed with the Owner and shall be incorporated within the agreed Quality Control
Plan provided by the Vendor/Contractor.

5.2.2 The Owner's inspection will include, but not be limited to, the following:

(a) selected witnessing of the non-destructive examination of shaft and impellers;

(b) visual examination of major components prior to and after assembly;

(c) observation of the final balance on rotors;

(d) witness of the hydrostatic test on casings;

(e) inspection of equipment supplied by Sub-Contractors e.g. driver, gear units, lube oil pumps,
coolers, filters, control panels and other equipment;

(f) witness the lube oil system test;

(g) witness the shop test of control panels and control systems;

(h) witness the mechanical run test and examination of compressor bearings and seals after the test;

(i) witness the shop performance test.

 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 18 of 23
Rev 0 1999
Inspection shall comply with API 617 Section 4 as amended below:-

4.2.1.3 * Delete this paragraph and replace by:

(a) The Vendor's/Contractor's Quality Control Plan shall propose the parts to be
examined and the type of examination usually performed, for the approval of the
Owner.

(b) The radiographic and other inspection of materials shall be carried out as
specified below:

Component Type of Inspection

Gas Piping and all Pressure Piping 100% Radiographic

Vents and Drains 20% Radiographic
Vessels/Headers 100% Radiographic

Support leg attachment welds and the welds in the end covers of vertically split casings
shall be examined by the magnetic particle method; or if made of non-magnetic materials
then examination shall be by the dye penetrent method.

4.2.1.5 * Spot checks on cleanliness will be made during the course of manufacture.

4.2.1.6* Hardness testing of ferrous materials will be required when NACE MR 01-75 conditions apply.

4.2.1.7 Add a new paragraph:

"Butt welded joints of pressure casings shall be 100% radiographed".

5.3 Nameplates

Nameplates shall be in accordance with paragraph 2.12 of API 617.

6.0 TESTING

6.1 Statutory (or Required) Tests

Required tests are listed in comments to API para 4.1 and additionally will be listed in the Data Sheets and
agreed in the Quality Control Plan.

Testing shall be carried out in accordance with paragraph 4.3 of API 617, as amended below:

4.3.6.1 * A performance test according to ASME PTC 10, Class III is required. Performance curves for
capacity, discharge pressure and brake horsepower shall be developed from
surge to 115% of normal capacity at 100% speed. Curves shall be based on the test
results. There shall be a minimum of 6 points taken. Reynolds No. correction shall not
be applied to test results.

4.3.6.2 * A complete unit test, including all components such as gears, drivers where possible and
auxiliaries, is preferred.

4.3.6.5 * A helium test shall be carried out if the compressor is in hydrogen service, or if the process gas is
of similar low molecular weight.

4.3.6.6 * A sound level test is required.

4.3.6.8 * The gas test shall be carried out after the post-test inspection.
 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 19 of 23
Rev 0 1999
4.3.6.11 * Spare parts shall be subject to the Vendor/Contractor's standards tests, but complying
with paragraph 4.3.6.7. If a spare rotor is supplied along with the main unit a separate
additional mechanical running test of the overall unit shall be carried out. A separate
additional performance test with the spare rotor fitted is not required.

6.2 Test Procedures

6.2.1 The Vendor/Contractor shall submit his test procedures in writing for approval, prior to the start of the
testing programme.

6.2.2 Testing shall comply with paragraphs 4.1 and 4.3 of API 617, as amended below:

API 4.1.4 * The following tests will be witnessed by the Owner:

- selected NDT,
- balancing,
- hydrostatic,
- mechanical running,
- casing pressure test,
- performance test,
- assembled compressor gas leakage,
- complete unit test,
- auxiliary equipment tests,
- post-test inspection of bearings and seals.

4.3 Testing

4.3.2.5 Add new paragraph:

"No type of preservative or paint shall be allowed to cover any joint, mechanical or
welded, before the pressure test is completed."

4.3.2.6 Add new paragraph:

"Test pressure gauges shall be of the direct reading type and shall be periodically
calibrated. The certificate of calibration shall be presented to the Owner's Inspector prior
to the commencement of tests."

4.3.4.2.5 * Lube oil and seal oil inlet pressures and temperatures shall be varied during the four hour
run at maximum continuous speed (paragraph 4.3.4.2.3).

4.3.4.2.6 Add new paragraph:

"The actual weight of the coupling shall be simulated by the addition of weights to the
compressor rotor during the mechanical running test when the contract coupling is not
used."

4.3.4.3.3 * Filtered and unfiltered vibration level data, presented in polar form, is not required.

4.3.4.3.6 * Tape recordings of real time vibration data are not required.

4.3.4.3.7 * As 4.3.4.3.6 above.

4.3.4.4.1 * Shaft end seals shall be inspected, following a successful running test.

4.3.5.3 * The casing shall be pressurised for 30 minutes and a soap bubble test carried out.
 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 20 of 23
Rev 0 1999
6.3 Test Certificates

Test certificates shall be provided as defined in paragraph 4.2.1 of API 617.

6.4 Performance Testing

The Vendor/Contractor shall carry out at site a fully pressurised performance test on the installed
compressor/driver package. The Owner shall witness and approve the results of these tests.

6.5 Start-Up

6.5.1 The Vendor/Contractor shall be responsible for complete start-up until unit is accepted as operational by
the Owner. The Vendor/Contractor shall be responsible for the supply of a competent serviceman for the
duration of the checking, start-up and run-on period.

6.5.2 The Vendor/Contractor will supply for start-up, all lubricating fluids, including oil, grease and coolants as
required by the unit. The Vendor/Contractor shall recommend amount and type of lubrication and cooling
fluids for subsequent operation.

7.0 DOCUMENTATION

7.1 Introduction

7.1.1 This section covers the documentation required for the design, selection, fabrication, inspection and testing
for all the equipment, components and services to be provided against this specification.

7.1.2 The detailed list of documents that are required is included with the Purchase Order/Contract.

7.1.3 The documents as listed may be considered as a minimum requirement. All details to confirm compliance
with the relevant specifications, and to allow a full and continued appraisal to be made of the
Vendor/Contractor's proposals and interpretations of the ordered equipment, should be submitted in
accordance with the schedule specified in the Purchase Order/Contract.

7.1.4 All documentation (drawings, calculations, Data Sheets, etc.) shall be produced by the Vendor/Contractor
in an electronic format that is compatible with that used by the Owner and shall be agreed at the
commencement of the contract.

7.1.5 Any production or procurement undertaken by the Vendor/Contractor which is prior to the relevant
documentation being submitted and reviewed by the Owner is at the Vendors/Contractors risk.

7.1.6 On all documentation the Purchaser Order/Contract number, equipment title, tag number and project name
shall be quoted.

7.1.7 All documentation shall be checked and signed by the checker before submission.

7.2 Schedule and Reports

7.2.1 The Vendor/Contractor shall submit with his proposal a preliminary Quality Control Plan.
 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 21 of 23
Rev 0 1999

7.2.2 The Vendor/Contractor shall include with his proposal documentation a statement of proposed Sub-
contractors, a document submission schedule for all documents based on a review cycle of three weeks and
an outline programme for procurement and production activities.

7.2.3 The Vendor/Contractor shall incorporate any revisions agreed with the Owner during the enquiry review
stage and submit revised tender documentation for approval.

7.2.4 Monthly reports shall be submitted by the Vendor/Contractor detailing design, procurement, production
and documentation activities. The format of which shall be agreed with the Owner.

7.3 Data and Calculations

7.3.1 The Vendor/Contractor shall supply with his proposal completed Data Sheets containing all the relevant
information necessary for appraisal of the design by the Owner.

7.3.2 Project specific instructions will be issued to the Vendor/Contractor with the Purchase Order/Contract,
which describes the data and calculations to be submitted, and the methods of submission.

7.3.3 The Vendor/Contractor shall be responsible for obtaining approvals from the Inspection Authority.

7.3.4 All calculations shall be carried out in a clear and logical manner. Where conditions involve the use of
formulae or methods not specified in the Design Code, the source of these formulae or methods shall be
clearly referenced.

7.3.5 Computer calculations will only be acceptable if all input is shown, together with calculated values of
intermediate terms and factors and options chosen, as well as final calculated dimensions, stresses or other
values and the computer program has been validated to the satisfaction of the Owner.

7.3.6 Calculations and drawings that are interdependent, i.e. foundation loading and equipment footprint, shall be
presented for appraisal together.

7.4 Drawings

7.4.1 The drawings listed with the Purchase Order/Contract shall be sent by the Vendor/Contractor to the Owner
and the Inspection Authority for review and approval.

7.4.2 The components and process to produce the ordered equipment shall be shown in sufficient detail to be
fully appraised eg, casing drawings, shall as a minimum, show the position of all through thickness welds,
together with material thicknesses and specifications, clearly indicating the welding procedure
specification which is applicable to each weld.

7.4.3 General arrangement drawings shall be to scale and show the relative location and main dimensions of all
components including elevations and orientations of nozzles, lifting lugs, nameplates and supports.

7.4.4 Detail drawings which may be included on the general arrangement shall include thicknesses and
dimensions of all components, weld details, machining and surface finish requirements, gasket and
nameplate details.

7.5 Final Records, Documents and Manuals

7.5.1 Two (2) copies of the Data Dossier shall be supplied, and shall be a record of the manufacturing process. It
shall contain the following:

- general arrangement drawing and bill of material,

- the Quality Control Plan,
- material certificates,
- chemical analysis certificates,
- positive material identification certificates,
 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 22 of 23
Rev 0 1999
- weld procedures,
- welder qualifications,
- NDT procedures and records,
- heat treatment charts,
- hazardous area certificates,
- balance certificates,
- hydrostatic pressure tests procedures, and test certificate,
- performance test procedures, and test certificate,
- non-conformity records,
- approvals by the independent Inspection Authority,
- certificate of conformity,
- Owner's release certificate.

7.5.2 Six (6) sets of the Installation, Operations and Maintenance Manual shall be specifically compiled for the
equipment supplied. A compendium of manufacturer's data for a range of like products is not acceptable.
The Manual shall contain the following:

- a description of the equipment, process and controls philosophy,

- the master document list and certified copies key drawings,
- packing, shipping and site preservation instruction,
- step by step installation instructions,
- step by step pre-commissioning procedures,
- step by step commissioning procedures,
- normal start up, operating and shutdown procedures,
- step by step procedures for dismantling and re-assembly,
- normal operating and set point values for all instruments,
- routine preventive maintenance schedule and major repair procedures,
- lubrication, chemicals, consumables schedule,
- list of special tools,
- spare parts ordering information,
- for PLCs, a copy of the programme and re-programming procedures.

The Manuals shall be presented in A4 format, and be securely bound in heavy duty 4 ring binders.

7.5.3 The Vendor/Contractor shall produce "as built" documents revised to indicate field changes.

7.5.4 The Vendor/Contractor shall supply one set of mylar original drawings.

7.5.5 In addition to the 'hard copies' required under the contract, copies of the electronic records shall be issued
to the Owner for all approved documentation, this forming part of the Vendor's/Contractor's contractual
obligations.

8.0 PRIOR TO SHIPMENT

8.1 Painting and Coatings

Surface preparation, painting and painting materials shall be in accordance with GES X.01, GES X.02 and
GES X.03.

In addition, paragraph 4.4 of API 617 shall be complied with.

8.2 Spares

The Vendor/Contractor shall submit with his proposal, a priced list of recommended spares for
commissioning, start-up and two years operation, for review by the Owner.

8.3 Packing and Storage

 GENERAL ENGINEERING SPECIFICATION GES K.01
CENTRIFUGAL COMPRESSORS (API 617) Page 23 of 23
Rev 0 1999
8.3.1 This section describes the minimum requirement for the preservation and protection of centrifugal,
compressors during sea and land transportation and storage, prior to installation.

8.3.2 After mechanical completion at the works, the compressors shall be left in a clean dry condition.

8.3.3 The Vendor/Contractor shall be responsible for loading and anchoring the compressors to prevent damage
during shipment. This shall be done at the Vendor/Contractor's works, and may be achieved by firmly
fixing the equipment to wooden pallets or crates, as part of an approval packing procedure.

Additions and Exceptions to API 617

4.4.1 Delete this paragraph and replace with:

The equipment shall be prepared for export shipment by sea. Shipment as non-
containerised deck cargo is not permissible.

The probable storage period will be specified in the order/enquiry and will extend from
the time of despatch to the time of unpacking at site. If the storage period is not stated, a
minimum period of 24 months shall be assumed.

4.4.3.1 Delete this paragraph and reply by:

Painting shall comply with GES X.01, GES X.02 and GES X.03.

4.4.3.10 The spare rotor shall be suitably crated for export shipment.

4.3.3.11* The fit-up and assembly of machine mounted piping, intercoolers and so forth, shall be
completed in the Vendor/Contractor's shop prior to shipment.

Add the following paragraph:

4.4.3.13 The top of forced draft air cooler tube bundles shall be covered with 5/16" (8 mm) minimum
thickness plywood prior to shipment to prevent damage to fins.

8.4 Shipping

Detailed shipping arrangements will be given in the Purchase Order/Contract.

The equipment shall not leave the Vendor's/Contractor's works for shipment until the release certificate has
been approved by the Owner's Inspector.

8.5 Warranty

8.5.1 The Vendor/Contractor shall provide manufacturer's written guarantees of compressor and driver
performance.

8.5.2 The Vendor/Contractor shall warrant all materials and services supplied against any defect for a minimum
of 12 months after commissioning or 24 months from the date of delivery to site, whichever is the shorter
period, or for the period stipulated in the Purchase Order/Contract.

8.5.3 Should any item be found defective, the Vendor/Contractor shall be responsible for all costs associated
with restoring the equipment to the standard specified by the Purchase Order/Contract.

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