2093-FE-7903 Rev. C

EQUIPMENT : OIL STORAGE TANK PAGE 1
ITEM NO. : REV.

BHEL HEEP HARIDWAR DATE
DOCUMENT NO. :
PRPD. CHKD. APPD.
COVER PAGE
P.O. NO. :
CLIENT : CFFP HARIDWAR
ITEM NO. :
EQUIPMENT : OIL STORAGE TANK
TAG NO. :
MFR'S SERIAL NO. :
TOTAL PAGES :
(INCL. THIS PAGE)
MECHANICAL DESIGN CALCULATIONS

FOR
OIL STORAGE TANK
ITEM NO. :
DOCUMENT NO. :
REV. DATE CONTENT PRPD CHKD APPD

EQUIPMENT : OIL STORAGE TANK PAGE 2A
ITEM NO. : REV.
DOCUMENT NO. :
PRPD. CHKD. APPD.
INDEX
REVISION NO.
PAGE No. DESCRIPTION
0
1 COVER PAGE 0
2A INDEX 0
2B INDEX- Contd.. 0
3 RECORDS OF REVISION 0
4 LIST OF DRGS & DOCUMENTS 0
5 APPLICABLE STANDARDS / REFERENCES / CONVERSION FACTORS 0
6 DESIGN DATA 0
7 RT REQUIREMENTS & JOINT EFFICIENCY (UW-11,UW-12) 0
8 LOADINGS (UG-22) 0
9 EVALUATION OF MATERIALS 0
10 VOLUME CALCULATIONS 0
11 DESIGN PRESSURE CALCULATIONS (UG-21) 0
12 SHELL DESIGN (UG-16,UG-27,UG-28) 0
13 BOTTOM DISHED END DESIGN (1-4,UG-32,UG-33) 0
14 BOTTOM DISHED END DESIGN - Contd.. (1-4,UG-32,UG-33) 0
15 TOP DISHED END DESIGN (1-4,UG-32,UG-33) 0
16 TOP DISHED END DESIGN - Contd.. (1-4,UG-32,UG-33) 0
17 NOZZLE NECK & REINFORCEMENT-N1,N2,N5 (UG-36, UG-37, UG-45) 0
18 NOZZLE NECK & REINFORCEMENT-N3A-B (UG-36, UG-37, UG-45) 0
19 NOZZLE NECK & REINFORCEMENT - N4,N6 (UG-36, UG-37, UG-45) 0
20 NOZZLE NECK & REINFORCEMENT - N7A & N7B (UG-36, UG-37, UG-45) 0
22 WELD STRENGTH CALCULATIONS (UW-15) 0
23 SHAPE & SIZE OF OPENINGS (UG-36, 1-7) 0
24 CHECK FOR MULTIPLE OPENINGS (UG-42) 0
25 CHECK FOR MULTIPLE OPENINGS - Contd.. (UG-42) 0
26 FLANGE RATING CHECK (UG-44, ASME B16.5) 0
27 POST FORMING HEAT TREATMENT (UCS-79, UG-79) 0
28 IMPACT TEST REQUIREMENTS (UG-20(f)) 0
29 IMPACT TEST REQUIREMENTS (UCS-66) 0
30 PWHT REQUIREMENTS (UW-2, UCS-56, UCS-68) 0
31 REQUIREMENT OF INSPECTION OPENING (UG-46) 0
32 REQUIREMENT OF DRAIN (UG-25) 0
33 REQUIREMENT OF PRESSURE RELIEF DEVICES (UG-125 TO UG-137) 0
34 HYDROSTATIC TEST PRESSURE (UG-99) 0
35 STRESS CHECK FOR HYDROSTATIC TEST CONDITION (UG-22(j)) 0
PRPD.BY CHKD.BY APPD.BY REVIEWED BY

ITEM NO. : REV.
DOCUMENT NO. :
PRPD. CHKD. APPD.
LIST OF DRGS & DOCUMENTS
SR. NO DESCRIPTION DRG NO. 0
11709770001
1 GENERAL ASSEMBLY & DETAILS 0
.SHT 1 OF 1
ITEM NO. : REV.
DOCUMENT NO. :
APPLICABLE STANDARDS / REFERENCES / PRPD. CHKD. APPD.
CONVERSION FACTORS
SR. NO. DESCRIPTION EDITION
1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2019
2 ASME SEC V NONDESTRUCTIVE EXAMINATION ED-2019
ASME SEC VIII RULES FOR CONSTRUCTION OF PRESSURE

3 ED-2019
DIV 1 VESSELS
4 ASME SEC IX WELDING AND BRAZING QUALIFICATIONS ED-2019
PIPE FLANGES AND FLANGED FITTINGS

5 ASME B16.5 ED-2013
(UPTO DN 600)
FORGED STEEL FITTINGS, SOCKET WELDED &
6 ASME B16.11 ED-2016
THREADED
WELDED AND SEAMLESS WROUGHT STEEL
7 ASME B36.10M ED-2018
PIPE
MINIMUM DESIGN LOADS FOR BUILDINGS AND
8 ASCE-07 ED-2016
OTHER STRUCTURES
CONVERSION FACTORS (AS PER APPENDIX GG OF ASME SEC. VIII DIV.1):
kg/cm2 TO MPa bar TO MPa

1 in = 2.54 cm 1 psi = 0.0068948 MPa
1 lb = 0.4535924 kg 1 psi = 0.06894757 bar
Therefore, 1 kg/cm2 = 2.54x2.54 / 0.4535924 psi Therefore, 1 MPa = 0.06894757 / 0.0068948 bar
= 14.223 psi = 9.9999 bar
~ 10 bar
1 psi = 0.0068948 MPa kg TO N
Therefore, 1 kg/cm2 = 0.0068948x14.223 MPa 1 lb = 0.4535924 kg
= 0.098065 MPa 1 lb = 4.448222 N
Therefore, 1 kg = 4.448222 / 0.4535924 N
= 9.80665 N
ITEM NO. : REV.
DOCUMENT NO. :
PRPD. CHKD. APPD.
DESIGN DATA
DESCRIPTION UNIT VALUE REMARKS
CONFIGURATION - HORIZONTAL
ASME SEC VIII DIV. 1
DESIGN CODE -
ED-2019
ASME CERTIFICATION MARK / NB REGISTRATION - 'U' DESIGNATOR / NOT REQUIRED
MPa g 2.4049
INTERNAL DESIGN PRESSURE (SEE NOTE-1)
kg/cm2 (g) 24.5235
MPa g N.A.
EXTERNAL DESIGN PRESSURE
kg/cm2 (g) N.A.
DESIGN TEMPERATURE FOR
°C 50
INTERNAL PRESSURE DESIGN
DESIGN TEMPERATURE FOR
°C N.A.
EXTERNAL PRESSURE DESIGN
MDMT °C 12.5
CORROSION ALLOWANCE mm 1.6 INTERNAL

RADIOGRAPHY ( SHELL / D'END ) - NO RADIOGRAPHY / NO RADIOGRAPHY NILL (UW-11(C))
FOR SHELL 0.70 0.70 LONG/CIR SEAM
JOINT EFFICIENCY
FOR HEAD 0.85 0.85 AS PER UW-12(d)
MPa g 0.686
INTERNAL OPERATING PRESSURE
kg/cm2 (g) 7.000
MPa g -
EXTERNAL OPERATING PRESSURE
kg/cm2 (g) -
OPERATING TEMPERATURE °C -
FLUID - WATER NON-LETHAL
DENSITY kg/m3 8.5 NEGLIGIBLE FOR AIR
MPa g 1.339 1.373 SPECIFIED

HYDROTEST PRESSURE (AT TOP) 2
REQUIRED
kg/cm (g) 13.654 14 (MAX.)
HYDROTEST TEMPERATURE (MIN/MAX) °C 29.5 / 48 RECOMMENDED
SEISMIC CODE - N.A.
WIND CODE - ASCE-07
PWHT - EXEMPTED AS PER UW-2,UCS-56,UCS-68
IMPACT TESTING - EXEMPTED NOTE-2

FLANGE RATING - CL.300
EMPTY WEIGHT We kg 690
HYDROTEST WEIGHT Wh kg 690
OPERATING WEIGHT Wo kg 1320
NOTES:
1. As per endnote 35 of UG-99(b) & as defined in Appendix 3, MAWP is considered same as Design
Pressure as calculations are not made to determine MAWP. e.g. MAWP = Design Press.
2. Pressure Relief Devices are not in scope of supply.
3. As per UG-20(f) and UCS-66(c).
ITEM NO. : REV.
DOCUMENT NO. :
RT REQUIREMENTS & JOINT EFFICIENCY PRPD. CHKD. APPD.
(UW-11,UW-12)
AS PER UW-11(a), FULL RADIOGRAPHY IS REQUIRED WHEN ANY OF FOLLOWINGCONDITION
EXIST :
SR. NO CONDITION APPLICABLE
1 LETHAL SERVICE NO
2 ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 38 mm NO
ALL BUTT WELDS IN SHELLS AND HEADS OF UNFIRED STEAM BOILERS

3 NO
HAVING DESIGN PRESSURE EXCEEDING 0.35 MPa
CATEGORY B & C BUTT WELDS IN NOZZLES AND COMMUNICATING
4 NO
CHAMBERS THAT EXCEED DN 250 AND 29 mm WALL THK
CATEGORY A & B BUTT WELDS, FOR WHICH, THE JOINT EFFICIENCY
5 NO
IS TAKEN FROM TABLE UW-12, COLUMN - a.
CONCLUSION :
AS NONE OF ABOVE CONDITIONS IS APPLICABLE, NO FULL RT IS REQUIRED.RT
IS CONSIDERED AS FOLLOWS IN LINE WITH CLIENT REQUIREMENT:
RADIOGRAPHY FOR EQUIPMENT = NILL (UW-11(C))

ITEM NO. : REV.
DOCUMENT NO. :
LOADINGS PRPD. CHKD. APPD.
(UG-22)
APPLICABLE
SR. NO DESCRIPTION APPLICABLE REMARKS
CLAUSE
INTERNAL DESIGN PRESSURE YES
1 UG-22(a)
EXTERNAL DESIGN PRESSURE NO
WEIGHT OF EQUIPMENT AND NORMAL
2 UG-22(b) CONTENTS UNDER OPERATING & TEST YES
CONDITION
SUPERIMPOSED STATIC REACTIONS FROM
3 UG-22(c) NO
WEIGHT OF ATTACHED EQUIPMENT etc.
ATTACHMENT OF
4 UG-22(d) (1) INTERNALS NO
(2) SUPPORTS YES
CYCLIC & DYNAMIC REACTIONS DUE TO
PRESSURE OR THERMAL VARIATIONS OR
5 UG-22(e) NO
FROM EQUIPMENT MOUNTED AND
MECHANICAL LOADINGS
WIND LOADINGS NO
6 UG-22(f) SEISMIC LOADINGS NO
SNOW LOADINGS NO
IMPACT REACTIONS DUE TO
7 UG-22(g) NO
FLUID SHOCK
TEMPERATURE GRADIENTS AND
8 UG-22(h) NO
DIFFERENTIAL THERMAL EXPANSION
ABNORMAL PRESSURES SUCH AS THOSE
9 UG-22(i) NO
CAUSED BY DEFLAGRATION
TEST PRESSURE AND COINCIDENT
10 UG-22(j) YES
STATIC HEAD ACTING DURING THE TEST
ITEM NO. : REV.
DOCUMENT NO. :
PRPD. CHKD. APPD.
EVALUATION OF MATERIALS
MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES :

PAGE P NO. TEMPERATURE ALL. STRESS (3) RATIO APPLICABLE
DESCRIPTION MATERIAL SPEC. LINE NO GR. NO. DESIGN PERMITTED S Sa =Sa/S CAUTIONARY
(NOTE 1) (NOTE 2) O
C O
C MPa MPa (4) NOTES (5)
20 1
SHELL SA-516 GR 70 50 538 138.0 138.0 1.000 G10,S1,T2
33 2
20 1
DISHED END SA-516 GR 70 50 538 138.0 138.0 1.000 G10,S1,T2
33 2
NOZZLE FLANGES / 20 1
SA-105 50 538 138.0 138.0 1.000 G10,S1,T2
COUPLINGS 19 2
20 1
RF PADS SA-516 GR 70 0.7 538 138.0 138.0 1.000 G10,S1,T2
33 2
16 1
PIPE SA-106 GR B 75 538 118.0 118.0 1.000 G10,S1,T1
10 1
20 1
SA-516 GR 70 75 538 138.0 138.0 1.000 G10,S1,T2
33 2
SUPPORTS
12 1
SA-36 75 343 114.0 114.0 - -
29 1
12 1
ANCHOR BOLTS SA-325 - 343 159.0 159.0 - -
29 1
NOTES :
1. PAGE NO. & LINE NO. ARE FROM ASME BOILER & PRESSURE VESSEL CODE,
SEC II PART D, ED-2019
2. P NO. & GROUP NO. ARE FROM ASME BOILER & PRESSURE VESSEL CODE,
SEC II PART D, ED-2019
3. S = ALLOWABLE STRESS AT DESIGN TEMPERATURE
Sa = ALLOWABLE STRESS AT AMBIENT TEMPERATURE
4. RATIO OF ALLOWABLE STRESSES AT AMBIENT TEMPERATURE TO ALLOWABLE STRESS
AT DESIGN TEMPERATURE.
LSR = 1.000
FOR BOLTING,
A = 0.9 * YIELD STRENGTH AT TEST TEMPERATURE = 0.9 * 724 = 651.6 MPaB
= 1.3 * LSR * S = 1.3 * 1 * 172 = 223.6 MPa
AS B < A, BOLTNG IS EXCLUDED WHILE DETERMINING THE LSR.
5. ALL APPLICABLE CAUTIONARY NOTES HAVE BEEN REVIEWED AND ARE NOT AFFECTING
DESIGN AND FUNCTIONING OF EQUIPMENT.
6. SUPPORTS & ANCHOR BOLTS ARE OUTSIDE CODE LIMIT.
ITEM NO. : REV.
DOCUMENT NO. :
PRPD. CHKD. APPD.
VOLUME CALCULATIONS
DESCRIPTION SYMBOL UNIT VALUE
INSIDE DIAMETER Di mm 500

T.L. TO T.L. LENGTH Ls mm 1100
TYPE OF DISHED END 2:1 ELLIPSOIDAL
VOLUME OF DISHED END = S / 24 * Di3 =pi/24*0.5^3 Vh m3 0.0164
VOLUME OF SHELL (TL TO TL) = S/4*Di2*Ls =pi/4*0.5^2*1.1 Vs m3 0.539
GROSS VOLUME = 2 * Vh + Vs =2*0.045+0.539 Vg m3 0.249
WORKING VOLUME = 1.0 * Vg (FULL) Vw m3 0.249
ITEM NO. : REV.
DOCUMENT NO. :
PRPD. CHKD. APPD.
DESIGN PRESSURE CALCULATIONS
(UG-21)
MAWP MAWP MPa g 2.4

T.L. TO T.L. LENGTH Ls mm 1.100
MAXIMUM LIQUID LEVEL FROM BTL H mm 500
SPECIFIC GRAVITY OF CONTENT (NOTE-1) p - 998.15
TYPE OF BOTTOM DISHED END 2:1 ELLIPSOIDAL
INSIDE DEPTH OF BOTTOM DISHED DEND hiB mm 125
SF OF BOTTOM DISHED END SFB mm 50
INTERNAL DESIGN PRESSURE INCLUDING STATIC HEAD P

FOR SHELL = MAWP + (H-SFB) * p * 9.80665 / 1000000) MPa g 2.4049
= 1.03+(0-25)*0.0085*9.80665/1000000
FOR D' END = MAWP + (H+hiB) * p * 9.80665 / 100000 MPa g 2.4049
= 1.03+(0+175)*0.0085*9.80665/1000000
CONCLUSION
PRESSURE VALUES IN BOLD ABOVE ARE USED IN FURTHER CALCULATIONS
Horizontal
DISHED END
TL
1400 1100
LIQUID LEVEL NOT TO SCALE
SHELL TL
H
DISHED END
NOTES:
1. DENSITY OF WATER IS 998.15 KG/M3.
ITEM NO. : REV.
DOCUMENT NO. :
SHELL DESIGN PRPD. CHKD. APPD.
(UG-16,UG-27,UG-28)
DESIGN INPUT
INTERNAL DESIGN PRESSURE P MPa g 2.4049
EXTERNAL DESIGN PRESSURE Pe MPa g -
DESIGN TEMPERATURE FOR INTERNAL PERSSURE T O 50
C
O
DESIGN TEMPERATURE FOR EXTERNAL PERSSURE T' C -
INSIDE DIAMETER Di mm 500.00
MATERIAL – - SA-516 GR 70
ALLOWABLE STRESS AT DESIGN TEMPERATURE S MPa 138.0
JOINT EFFICIENCY FOR LONGITUDINAL JOINT E - 0.70
JOINT EFFICIENCY FOR CIRCUMFERENTIAL JOINT Ec - 0.70
CORROSION ALLOWANCE C mm 1.6
DESIGN UNDER INTERNAL PRESSURE
AS PER UG-27(c)(1) OF ASME SEC. VIII DIV.1,
REQUIRED SHELL THICKNESS FOR CIRC. STRESS (LONG. JOINTS) FOR REINFORCEMENT CALCN.
trs1 = P (Di + 2C) WITH E = 1.0
+C
(2(SE - 0.6P)) trs = [2.4049*(500+2*1.6)/(2*(138*1-
1.03 x ( 500 + 2 x 1.6 ) 0.6*2.4049))]+1.6
= + 1.6 4.407+1.6 = 6.1 mm
2x(138 x 0.7 - 0.6 x 2.4049)
= 4.49+1.6 = 6.03 mm CHECK FOR APPLICABILITY
OF UG-27(c)(1) & (2),
AS PER UG-27(c)(2) OF ASME SEC. VIII DIV
>.1T,
>AS PER END NOTE 20 OF UG-27(c)(2) Ec IS NOT 50% OF E PARAMETER VALUE
> THIS WILL BE NOT GOVERNING THICKNESS
(Di/2+C)/2=(500/2+1.6)/2 125.8
0.385xSxE=0.385*138*0.7 53.13
1.25xSxEc=1.25*138*0.7 172.5
trs2 = N.A.
CHECK WHETHER,
AS PER UG-16(b)(4) OF ASME SEC. VIII DIV.1,
12.7<(Di/2 + 12.7<125 YES
REQUIRED SHELL THICKNESS C)/2 .8
trs3 = 2.5 + C P<0.385xSxE 2.4049<37. YES
= 2.5 + 1.6 = 4.1 mm 19
P<1.25xSxEc 2.4049<120. YES
75
UG-27(c)(1)&(2) IS APPLICABLE
DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)
AS PER UG-28(c) OF ASME SEC. VIII DIV. 1,
ASSUMED SHELL THICKNESS trs4 mm N.A.
MAXIMUM DESIGN LENGTH = Ls + 2*hiB/3 L mm
OD OF VESSEL Do mm
GEOMETRIC RATIO L/Do -
GEOMETRIC RATIO Do/(trs4-C) -
FROM FIG G OF ASME SEC II D SUBPART 3 A -
FROM APPLICABLE CHART- CS-2 B MPa
MAXIMUM ALLOWABLE EXTERNAL PRESSURE Pa MPa
=4*B / 3*(Do/(trs4-C))
MINIMUM SHELL THICKNESS AS PER DATA SHEET

REQUIRED SHELL THICKNESS trs5 mm N.A.
CONCLUSION:
REQD.THK=MAX. OF trs1,trs2,trs3,trs4,trs5 MAX(6.03,N.A.,4.1,N.A.,N.A.) trs mm 6.03
PROVIDED SHELL THICKNESS ts mm 12.7
ITEM NO. : REV.
DOCUMENT NO. :
BOTTOM DISHED END DESIGN PRPD. CHKD. APPD.
(1-4,UG-32,UG-33)
DESIGN INPUT
O
DESIGN TEMPERATURE FOR INTERNAL PRESSURE T C 50
O
DESIGN TEMPERATURE FOR EXTERNAL PRESSURE T' C -
INSIDE DIAMETER Di mm 50
TYPE OF DISHED END - - 2:1 ELLIPSOIDAL
JOINT EFFICIENCY FOR SHELL TO DISHED END JOINT Ec - 0.85
FACTOR FROM TABLE 1-4.1 K - 1
INSIDE DEPTH OF D'END = Di / 4 =500/4 hiB mm 125.00

AS PER 1-4(c) OF ASME SEC. VIII DIV.1,
P (Di + 2C) K FOR REINFORCEMENT CALCN.
trh1 = +C
(2 S E - 0.2 P) AS PER UG-37(a),
1.03 x ( 500 + 2 x 1.6 ) x 1 1.6 K1 = 0.9 (TABLE UG-37)
= +
2 x 138 x 1 - 0.2 x 2.4049 trh = [K1(Di+2C)P/(2S-0.2P)]+C
= 5.99 mm = 0.9*(500+2*1.6)
AS PER UG-16(b)(4) OF ASME SEC. VIII DIV.1, /(2*138-0.2)+1.6
REQUIRED DISHED END THICKNESS = 3.95+1.6 = 5.553 mm
trh2 = 2.5 + C CHECK FOR RATIO ts/L
= 2.5 + 1.6 = 4.1 mm AS PER UG-32(c) AND 1-4(f)
PARAMETER VALUE
L = K1(Di+2C)
452.88
FOR SF PORTION OF DISHED END, =0.9*(500+2*1.6)
SAME AS trs1 ON PAGE- 12 R1=(thB (MIN)-C) / L
0.0203
trh3 = 6.03 mm =
IS R1 ≥ 0.002? YES
REQUIREMENT OF TAPER TRANSITION & SF (SF = STRAIGHT FACE (SKIRT) ON DISHED END)
AS PER UG-32(k) & UW-13(b)(3) OF ASME SEC. VIII DIV.1,
PROVIDED MIN. DISHED END THICKNESS th (MIN) mm 10.8
PROVIDED NOM. DISHED END THICKNESS th (NOM) mm 12.7
DIFFERENCE IN THICKNESS = th (NOM) - ts td mm 0.00
MIN. OF {(MIN. OF th(NOM) & ts)/4 , 3} =MIN{MIN(12.7,12.7)/4,3} tda mm 3
CHECK WHETHER TAPER TRANSITION (1:3 MIN) IS REQUIRED ON D'END NO
MIN. REQD. SF ON DISHED END =MIN OF (3*12.7,38) SFR mm 38
PROVIDED SF ON DISHED END SFB mm 50
ITEM NO. : REV.
DOCUMENT NO.
BOTTOM DISHED END DESIGN - Contd.. PRPD. CHKD. APPD.
(1-4,UG-32,UG-33)
PERCENTAGE THINNING
%THINNING = {th(NOM) - th(MIN)} / th(NOM) x 100 = (12.7 – 10.8) * 100 / 12.7 % 15.00%

AS PER UG-33(a)(1)(a) OF ASME SEC. VIII DIV. 1,
EQUIVALENT INTERNAL DESIGN PRESSURE = 1.67 * Pe P MPa g
trh4 =
= N.A. mm
AS PER UG-33(d) OF ASME SEC. VIII DIV. 1,
ASSUMED MINIMUM THICKNESS th5 (MIN) mm N.A.
ASSUMED NOMINAL THICKNESS th5 (NOM) mm
OD OF DISHED END = Di + 2*th5(NOM) Do mm
FACTOR FROM TABLE UG-33.1 Ko -
EQUIVALENT OUTSIDE RADIUS = Ko * Do Ro mm
FACTOR A = 0.125 / {Ro / (th5(MIN) - C)} A -
FROM APPLICABLE CHART CS-2 B MPa
= B / {Ro / (th5(MIN) - C)}
MINIMUM D'END THICKNESS AS PER DATA SHEET

REQUIRED D'END THICKNESS trh5 mm N.A.
CONCLUSION:
REQD.MIN.THK. = MAX. OF trh1 to trh5 MAX(5.99,4.1,6.03,N.A.,N.A.,N.A.) trh (MIN) mm 6.03
PROVIDED MIN. DISHED END THICKNESS thB (MIN) mm 10.8
PROVIDED NOM. DISHED END THICKNESS thB (NOM) mm 12.7
ITEM NO. : REV.
DOCUMENT NO. :
TOP DISHED END DESIGN PRPD. CHKD. APPD.
(1-4,UG-32,UG-33)
DESIGN INPUT
O
DESIGN TEMPERATURE FOR INTERNAL PRESSURE T C 75
O
DESIGN TEMPERATURE FOR EXTERNAL PRESSURE T' C -
INSIDE DIAMETER Di mm 700.00
TYPE OF DISHED END - - 2:1 ELLIPSOIDAL
JOINT EFFICIENCY FOR SHELL TO DISHED END JOINT Ec - 0.85
FACTOR FROM TABLE 1-4.1 K - 1
INSIDE DEPTH OF D'END = Di / 4 =700/4 hiT mm 175.00

AS PER 1-4(c) OF ASME SEC. VIII DIV.1,
P (Di + 2C) K FOR REINFORCEMENT CALCN.
trh1 = +C
(2 S E - 0.2 P) AS PER UG-37(a),
1.03 x ( 700 + 2 x 3 ) x 1 K1 = 0.9 (TABLE UG-37)
= + 3
2 x 138 x 0.85 - 0.2 x 1.03 trh = [K1(Di+2C)P/(2S-0.2P)]+C
= 3.1+3 = 6.10 mm = 0.9*(700+2*3)*1.03
AS PER UG-16(b)(4) OF ASME SEC. VIII DIV.1, /(2*138-0.2*1.03)+3
REQUIRED DISHED END THICKNESS = 2.37+3 = 5.37 mm
trh2 = 2.5 + C CHECK FOR RATIO ts/L
= 2.5 + 3 = 5.50 mm AS PER UG-32(c) AND 1-4(f)
PARAMETER VALUE
L = K1(Di+2C)
635.40
FOR SF PORTION OF DISHED END, =0.9*(700+2*3)
SAME AS trs1 ON PAGE- 12 R1=(thT (MIN)-C) / L
0.0063
trh3 = 6.79 mm =(7-3)/635.4
IS R1 ≥ 0.002? YES
REQUIREMENT OF TAPER TRANSITION & SF (SF = STRAIGHT FACE (SKIRT) ON DISHED END)
AS PER UG-32(k) & UW-13(b)(3) OF ASME SEC. VIII DIV.1,
PROVIDED MIN. DISHED END THICKNESS th (MIN) mm 7.00
PROVIDED NOM. DISHED END THICKNESS th (NOM) mm 10.00
DIFFERENCE IN THICKNESS = th (NOM) - ts td mm 0.00
MIN. OF {(MIN. OF th(NOM) & ts)/4 , 3} =MIN{MIN(10,10)/4,3} tda mm 2.50
CHECK WHETHER TAPER TRANSITION (1:3 MIN) IS REQUIRED ON D'END NO
MIN. REQD. SF ON DISHED END =MIN OF (3*th(NOM),38) SFR mm NOT REQD.
PROVIDED SF ON DISHED END SFT mm 25
ITEM NO. : REV.
DOCUMENT NO. :
TOP DISHED END DESIGN - Contd.. PRPD. CHKD. APPD.
(1-4,UG-32,UG-33)
PERCENTAGE THINNING
%THINNING = {th(NOM) - th(MIN)} / th(NOM) x 100 = (10 - 7) * 100 / 10 % 30.00%

AS PER UG-33(a)(1)(a) OF ASME SEC. VIII DIV. 1,
EQUIVALENT INTERNAL DESIGN PRESSURE = 1.67 * Pe P MPa g
trh4 =
= N.A. mm
AS PER UG-33(d) OF ASME SEC. VIII DIV. 1,
ASSUMED MINIMUM THICKNESS th5 (MIN) mm N.A.
ASSUMED NOMINAL THICKNESS th5 (NOM) mm
OD OF DISHED END = Di + 2*th5(NOM) Do mm
FACTOR FROM TABLE UG-33.1 Ko -
EQUIVALENT OUTSIDE RADIUS = Ko * Do Ro mm
FACTOR A = 0.125 / {Ro / (th5(MIN) - C)} A -
FROM APPLICABLE CHART CS-2 B MPa
= B / {Ro / (th5(MIN) - C)}
MINIMUM D'END THICKNESS AS PER DATA SHEET

REQUIRED D'END THICKNESS trh6 mm N.A.
CONCLUSION:
REQD.MIN.THK. = MAX. OF trh1 to trh5 MAX(6.1,5.5,6.79,N.A.,N.A.,N.A.) trh (MIN) mm 6.79
PROVIDED MIN. DISHED END THICKNESS thT (MIN) mm 7.00
PROVIDED NOM. DISHED END THICKNESS thT (NOM) mm 10.00
ITEM NO. : REV.
DOCUMENT NO. :
NOZZLE NECK & REINFORCEMENT-N1,N2,N5 PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45)
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)
- Nozzle Mark N1,N2 AS PER UG-45 OF ASME SEC. VIII DIV.1,
- Nozzle Size (Nominal size) DN 75 ta P*(do/2)/(Sn*E+0.4P)+C, As per 1-1(a)
2.498
- Nozzle Location SHELL (trn) =1.03*(60.3/2)/(118*1+0.4*1.03)+3
P Design Pressure (MPa g) 2.4049 tb1 Smls. Shell Thickness (Int. Press.) 6.1
T Design Temperature (oC) 50 tb2 Smls. Shell Thickness (Ext. Press.) N.A.
do Nozzle Outside Dia. (mm) 88.9 tb3 As per Table UG-45 = 3.42 + 3 6.03
C Corrosion Allowance (mm) 1.6 Min [tb3, max(tb1,tb2)]
tb 6.03
- Nozzle Material SA-106 GR B =MIN(6.42,MAX(5.65,N.A.))
Sn Nozzle Allowable Stress (MPa) 118.0 t1 2.5 + 3 (As per UG-16(b)) 4.1
E Joint Efficiency 1.00 Min.Reqd thk = Max of (ta,tb,t1)
tUG-45 6.03
t Shell Thickness (mm) 12.7 =MAX(3.26,5.65,5.5)
Provided thk(Min)=tn1-Neg.Tol.(mm)
tn 8.75
=8.74*0.875
FILLET SIZE CALCULATIONS (UW-16) (mm) Provided pipe Sch. SCH 160
Applicable Fig. UW-16.1(c) Fillet Leg Size tn1 Provided thk (Nom) (mm) 10
tmin Min of tn1, t & 19 10 Reqd. Provided Finished Opening Size (mm)
d 74.6
tc Min of 0.7*tmin, 6 6.00 8.49 9.00 do-2*tn+2*C =88.9-2*8.75+2*1.6
As per clause UG-36(c)(3)(-a), finished openings upto the size 89 mm in vessel required thickness upto 10 mm are
exempted from reinforcement calc. Accordingly this nozzle is exempted from reinforcement calc.
Vessel is not subject to rapid fluctuations in pressure.
ITEM NO. REV.
DOCUMENT NO. :
NOZZLE NECK & REINFORCEMENT-N3 PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45)
- Nozzle Mark N3 AS PER UG-45 OF ASME SEC. VIII DIV.1,
- Nozzle Size DN 50 ta P*(do/2)/(Sn*E+0.4P)+C, As per 1-1(a)
2.21
- Nozzle Location SHELL (trn) =2.404*(60.3/2)/(118*1+0.4*2.404)+1.6
do Nozzle Outside Dia. (mm) 60.3 tb3 As per Table UG-45 = 3.42 + 1.6 5.02
tb 5.02
- Nozzle Material 210GrA1 =MIN(5.02,MAX(5.65,N.A.))
Sn Nozzle Allowable Stress (MPa) 118 t1 2.5 + 1.6 (As per UG-16(b)) 4.1
tUG-45 5.02
t Shell Thickness (mm) 12.7 =MAX(2.21,5.02,4.1)
tn 7
=13.462*0.875
FILLET SIZE CALCULATIONS (UW-16) (mm) Provided pipe Sch.
Applicable Fig. UW-16.1(c) Fillet Leg Size tn1 Provided thk (Nom) (mm) 8
tmin Min of tn1, t & 19 8 Reqd. Provided Finished Opening Size (mm)
d 49.5
tc Min of 0.7*tmin, 6 5.6 8.49 9.00 do-2*tn+2*C =60.3-2*7+2*1.6
ITEM NO. : REV.
DOCUMENT NO. :
NOZZLE NECK & REINFORCEMENT - N4,N6 PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45)
- Nozzle Mark N4/N5 AS PER UG-45 OF ASME SEC. VIII DIV.1,
2.75532
- Nozzle Location D'END (trn) =2.40*(114.3/2)/(118*1+0.4*2.40)+1.6
P Design Pressure (MPa g) 2.404 tb1 Smls. D'end Thickness (Int. Press.) 5.55
T Design Temperature (oC) 50 tb2 Smls. D'end Thickness (Ext. Press.) N.A.
do Nozzle Outside Dia. (mm) 114.3 tb3 As per Table UG-45 = 3.42 + 1.6 5.02
tb 5.02
Sn Nozzle Allowable Stress (MPa) 118.0 t1 2.5 + 1.6 (As per UG-16(b)) 4.1
tUG-45 5.02
t D'end Nom. Thickness (mm) 10.8 =MAX(2.755,5.02,4.1)
tn 10.93
=12.5*0.875
Applicable Fig. UW-16.1(c) Fillet Leg Size tn1 Provided thk (Nom) (mm) 12.5
tmin Min of tn1, t & 19 10.8 Reqd. Provided Finished Opening Size (mm)
d 93.62
tc Min of 0.7*tmin, 6 6.00 8.49 9.00 do-2*tn+2*C =114.3-2*10.9+2*1.6
exempted from reinforcement calc. Accordingly this nozzle is not exempted from reinforcement calc.

- Nozzle Mark N6 AS PER UG-45 OF ASME SEC. VIII DIV.1,
3.26
- Nozzle Location BOTTOM D'END (trn) =1.03*(60.3/2)/(118*1+0.4*1.03)+3
P Design Pressure (MPa g) 1.030 tb1 Smls. D'end Thickness (Int. Press.) 5.37
T Design Temperature (oC) 75 tb2 Smls. D'end Thickness (Ext. Press.) N.A.
tb 5.37
tUG-45 5.50
t D'end Nom. Thickness (mm) 10.00 =MAX(3.26,5.37,5.5)
tn 7.65
=8.74*0.875
Applicable Fig. UW-16.1(c) Fillet Leg Size tn1 Provided thk (Nom) (mm) 8.74
tmin Min of tn1, t & 19 8.74 Reqd. Provided Finished Opening Size (mm)
d 51.00
tc Min of 0.7*tmin, 6 6.00 8.49 9.00 do-2*tn+2*C =60.3-2*7.65+2*3
ITEM NO. : REV.
DOCUMENT NO. :
NOZZLE NECK & REINFORCEMENT - N7A & N7B PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45)
- Nozzle Mark N7A & N7B AS PER UG-45 OF ASME SEC. VIII DIV.1,
3.86
- Nozzle Location SHELL (trn) =1.03*(168.3/2)/(118*0.85+0.4*1.03)+3
tb N.A.
tUG-45 5.50
t Shell Thickness (mm) 10.00 =MAX(3.86,N.A.,5.5)
Sv Vessel Allowable Stress (MPa) 138.0 Provided thk(Min)=tn1-Neg.Tol.(mm)
tn 9.60
Sp RF Pad Allowable Stress (MPa) 138.0 =10.97*0.875
Provided pipe Sch. SCH 80
tn1 Provided thk (Nom) (mm) 10.97
Finished Opening Size (mm)
d 155.10
do-2*tn+2*C =168.3-2*9.6+2*3
exempted from reinforcement calc. Accordingly this nozzle is not exempted from reinforcement calc.
DESIGN INPUT REINFORCEMENT CALCULATIONS
Nozzle Wall Thickness (mm) AS PER UG-37 OF ASME SEC VIII DIV 1,
tn 9.34
=10.94-1.6 Required Area (mm2)
Required Shell Thk. (mm) d*tr*F+2*tn*tr*F*(1-fr1)
tr 3.95 A 380.7
(As per UG-37(a)) =5.55-1.6 =155.1*2.65*1+2*6.6*2.65*1*(1-0.855)
Specified Shell thk. (mm) Area Available in Shell (mm2)
t 9.2
=10.8-1.6 d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1a 487.5
Reqd. thk. of Nozzle (mm) =155.1*(1*7-1*2.65)-2*6.6*((1*7)-(1*2.65))*(1-0.855)
trn 1.155
=2.755-1.6 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1)
A1b 180.3
=2*(7+6.6)*(1*7-1*2.65)-2*6.6*((1*7)-(1*2.65))*(1-0.855)
h Inside Proj. of Nozzle (mm) 0
Maximum of (A1a,A1b)
A1 321.9
=MAX(321.9,382.2)
ti Thk.of Inside Proj. of Nozzle (mm 0.00
Area Available in Nozzle Outward Projection (mm2)
5*(tn-trn)*fr2*t
E1 For Opening in Solid Plate 1.00 A2a 321.9
=5*(9.34-1.155)*0.855*9.2
2*(tn-trn)*(2.5*tn+te)*fr2
F Correction Factor 1.00 A2b 382.2
=2*(6.6-0.86)*0.855*(2.5*6.6+0)
Strength Red.Factor = Sn / Sv Minimum of (A2a,A2b)
fr1 0.855 A2 162.0
=118/138 =MIN(171.8,162)
Strength Red.Factor = Sn / Sv Area Available in Nozzle Inward Projection (mm2)
fr2 0.855
=118/138 5 * t * ti * fr2
A3a 0.0
Strenght Red.Factor=Min(Sn/Sv or Sp/Sv) =5*7*0*0.855
fr3 0.855
=MIN(118/138,138/138) =MIN(0.855,1) 5 * ti * ti * fr2
A3b 0.0
Strength Red.Factor = Sp / Sv =5*0*0*0.855
fr4 1.000
=138/138 2 * h * ti * fr2
A3c 0.0
=2*0*0*0.855
Calculations continued on next page Minimum of (A3a,A3b,A3c)
A3 0.0
=MIN(0,0,0)
ITEM NO. : REV.
DOCUMENT NO. :
NOZZLE NECK & REINFORCEMENT - N7A & N7B - Contd. PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45)
FILLET SIZE CALCULATIONS (UW-16) (mm) Area Available in Nozzle Welds (mm2)
Applicable Fig. UW-16.1(c) Fillet Leg Size(Nozzle) leg1 Nozzle Outward Weld Leg Size (mm) 9.0
Min of tn1, t & 19 Reqd. Provided leg2 Nozzle Inward Weld Leg Size (mm) 0.0
tmin 10.8
=MIN(12.5,10.8,19) 8.49 leg3 RF Pad Outer Weld Leg Size (mm) 0.0
9.00
Min of 0.7*tmin, 6 6*1.414 For Outward Weld = (leg1)2*fr3 (mm2)
tc 6.00 A41 85.5
=MIN(7.56,6) =10*10*0.855
Min of te, t & 19 Fillet Leg Size(RF Pad) For Inward Weld=(leg2)2*fr2 (mm2)
tmin 0.00 A43 0.0
=MIN(10.8,0,19) 0.00 =0*0*0.855
0.00
tf tmin/2 =0/2 0.00 0*1.414 For RF Pad Weld=(leg2)2*fr4 (mm2)
A42 0.0
All dimensions for reinforcement calculations are Area Available in RF Pad (mm2)
in corroded condition. Max.of (d+2*tn+2*t-2*leg3,2*d-2*leg3) (mm)
Dpm 191.2
=MAX(155.1+2*6.6+2*7-2*0,2*155.1-2*0)
CONCLUSION :
Dp Diameter of RF Pad (mm) 0
Check whether
Atp > A YES te Thickness of RF Pad (mm) 0
894.932 > 380.714
(Min of Dp & Dpm-d-2*tn)*te*fr4 (mm2)
A5 0.0
Whether Nozzle is =MIN(0,310.2)-155.1-2*6.6)*0*1
YES
properly reinforced? Provided Area (mm2)
A1+A2+A3+A41+A42+A43+A5
Atp 897.7
NOTES:
1. Dpm IS THE MAXIMUM PERMISSIBLE DIAMETER OF RF PAD AS PER REINFORCEMENT LIMIT
PARALLEL TO VESSEL WALL. Dp IS PROVIDED DIAMETER OF RF PAD. MINIMUM OF THESE
TWO VALUES IS USED IN REINFORCEMENT CALCULATIONS.
2. AS A1+A2+A3+A41+A43 > A, RF PAD IS NOT REQUIRED. HOWEVER, SAME IS ADDED IN LINE WITH DATA SHEET.
666.4+162+0+69.3+0 = 897.7 > 416.1
ITEM NO. : REV.
DOCUMENT NO. :
WELD STRENGTH CALCULATIONS PRPD. CHKD. APPD.
(UW-15)
- AS PER UW-15(b), WELD STRENGTH CALCULATIONS ARE NOT REQUIRED FOR

NOZZLES WITH WELD DETAIL AS PER FIG. UW-16.1(c). ACCORDINGLY, ALL
NOZZLES ARE EXEMPTED FROM WELD STRENGTH CALCULATIONS.
ITEM NO. : REV.
DOCUMENT NO. :
SHAPE & SIZE OF OPENINGS PRPD. CHKD. APPD.
(UG-36, 1-7)
1. ALL OPENINGS ARE CIRCULAR IN SHAPE. HENCE REQUIREMENTS OF UG-36(a)(1) & (2)
DO NOT APPLY.
2. CHECK FOR APPLICABILITY OF APP 1-7 (LARGE OPENINGS) ON SHELL,
NOZZLE MARK HAVING LARGEST OPENING ON SHELL N7A & N7B

VESSEL CORR. I/D (Di + 2*C) Di' mm 503.2
LARGEST CORR. FINISHED OPENING di' mm 95.625
CHECK WHETHER di ' < Di' / 2 - - YES
CHECK WHETHER di ' < 510 mm - - YES
AS PER UG 36(b)(1), REQUIREMENTS OF UG 36 TO UG 43 SHALL BE APPLIED TO THE

OPENINGS NOT EXCEEDING THE FOLLOWING :
a. ONE HALF OF THE THE VESSEL INSIDE DIAMTER FOR VESSEL NOT EXCEEDING
1520 mm INSIDE DIAMTER. e.g. 503.2/ 2 = 251.6
b. OPENING SIZE 510 mm.
WITH ABOVE, IT CAN BE CONCLUDED THAT NONE OF THE OPENINGS IS TO BE

CONSIDERED AS LARGE OPENING. HENCE, REQUIREMENTS OF APP 1-7 ARE NOT
APPLICABLE.
ITEM NO. : REV.
DOCUMENT NO. :
CHECK FOR MULTIPLE OPENINGS PRPD. CHKD. APPD.
(UG-42)
NOZZLE OPENINGS ON DISHED END
OPENING DIA.(CORRODED) (mm)

NOZZLE MARK
SYMBOL VALUE
N4,N5 D4 95.625
NOZZLE OPENINGS ON SHELL:
OPENING DIA.(CORRODED) (mm)

NOZZLE MARK
SYMBOL VALUE
N1,N2 D1 74.6
N3 D3 49.5
CENTRE DISTANCES BETWEEN NOZZLES (N1,N2,N3,N4,N5):
CENTRE DISTANCE (mm) CHECK WHETHER OPENINGS

FOR PAIR OF NOZZLES
FOR ISOLATION ( l' ) ACTUAL(l) ARE ISOLATED? (i.e l > l' )
= d1 + d1
N1 & N2 149.2 850.00 YES
= 74.6+74.6
= d4 + d3
N3 & N5 107.80 917.126 YES
= 56.8 + 51
= d1 + d4
N1 & N3 124.1 377.00 YES
= 74.6 + 49.5
= d3 + d5
N1 & N7A 206.10 407.00 YES
= 51 + 155.1
= d1 + d4
N2 & N3 124.1 600.00 YES
= 74.6 + 49.5
= d3 + d3
N1 & N5 102.00 884.40 YES
= 51 + 51
CONCLUSION:
AS PER UG-36(c)(3)(-c), ALL OF ABOVE OPENINGS ARE ISOLATED OPENINGS. ACCORDINGLY,
REQUIREMENTS OF UG-42 DO NOT APPLY.
ITEM NO. : REV.
DOCUMENT NO. :
CHECK FOR MULTIPLE OPENINGS - Contd.. PRPD. CHKD. APPD.
(UG-42)
NOZZLE LOCATIONS ON TOP DISHED END
NOZZLE LOCATIONS ON BOTTOM DISHED END
NOZZLE LOCATIONS ON SHELL (AT MEAN DIAMETER)

ITEM NO. : REV.
DOCUMENT NO. :
FLANGE RATING CHECK PRPD. CHKD. APPD.
(UG-44, ASME B16.5)
FLANGE RATING CHECK :
AS PER UG-44(a), FLANGES AS PER ASME B16.5 ARE ACCEPTABLE
DESCRIPTION UNIT VALUE
STANDARD FOR FLANGES - ASME B16.5
SELECTED RATING - CL.300
MATERIAL - SA-105
MATERIAL GROUP - 1.1
O
DESIGN TEMPERATURE C 50
ALLOWABLE PRESSURE FOR SELECTED RATING AT 50 OC bar g 50.1
ALLOWABLE PRESSURE FOR SELECTED RATING AT 100 OC bar g 46.6
bar g 48.35
O
ALLOWABLE PRESSURE FOR SELECTED RATING AT 75 C 50.1
MPa g
DESIGN PRESSURE INCL. STATIC HEAD (MAX.) MPa g 2.4049

SAFE
CONCLUSION -
(50.1>2.404)
INTERPOLATION CALCULATIONS:
ALLOWABLE PRESSURE AT DESIGN TEMPERATURE,
(50.1 - 46.6)
= 46.6 + * (75 - 100) bar g
(50 - 100)
= 48.35 bar g
= 4.835 MPa g
(48.35 / 10)
> AS PER UG-44(b):
DESCRIPTION SYMBOL UNIT FLANGE A2

EXTERNAL TENSILE AXIAL FORCE FE N 3000
MOMENT FACTOR, IN ACCORDANCE WITH TABLE-44-1 FM - 1.2
GASKET REACTION DIAMETER G M 0.08585
EXTERNAL MOMENT ME N-M 450
VESSEL MAWP AT DESIGN TEMPRATURE PD N/M2 2404900
FLANGE PRESSURE RATING AT DESIGN TEMPERATURE PR N/M2 5010000
16*ME+4*FE*G A N-M 8230
p*G3*((PR-PD)+FM*PR)) B N-M 19097
AS B >= A DESIGN IS SAFE

ITEM NO. : REV.
DOCUMENT NO. :
POST FORMING HEAT TREATMENT PRPD. CHKD. APPD.
(UCS-79, UG-79)
AS PER UCS-79(d)(2), AFTER COLD FORMING, HEAT TREATMENT IS REQUIRED WHENTHE
RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5% AND ANY OF FOLLOWING
CONDITION EXIST :
SR. NO CONDITION APPLICABLE
1 LETHAL SERVICE NO
2 WHETHER MATERIAL REQUIRES IMPACT TESTING NO
3 PART THICKNESS EXCEEDS 16 mm BEFORE COLD FORMING NO
REDUCTION IN THK BY FORMING IS MORE THAN 10% WHERE THE
4 YES
EXTREME FIBER ELONGATION IS MORE THAN 5% (REF. PAGES 14)
5 THE FORMING TEMPERATURE IS BETWEEN 120 - 480 oC NO
PERCENTAGE EXTREME FIBER ELONGATION :CYLINDERICAL
SHELLS :
THICKNESS ID AFTER FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t FORMING RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
mm mm mm mm % (Yes/No)
=(500+12.7)/2
SHELL SA-516 GR 70 12.7 500.00 INFINITY 2.477 NO
= 256.35
- SINCE EXTREME FIBER ELONGATION IS LESS THAN 5%, STRESS RELIEVING AFTER
FORMING IS NOT REQUIRED FOR ABOVE PARTS.
- % EXTREME FIBER ELONGATION FOR CYLINDRICAL SHELL AS PER TABLE UG-79-1
= 50*t/Rf * (1-Rf /Ro)
= 50 * 12.7 / 256.35 * (1 – 256.35 / INFINITY) = 2.477%
DISHED ENDS :
THICKNESS INSIDE KNUCKLE FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t (NOM) RADIUS RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
mm mm mm mm % (Yes/No)
D'END = 0.17 * 500 = (85 + 12.7/2)
SA-516 GR 70 12.7 INFINITY 6.435 YES
= 85 = 148.5
- SINCE EXTREME FIBER ELONGATION IS MORE THAN 5%, STRESS RELIEVING AFTER
FORMING IS REQUIRED FOR ABOVE PARTS.
- % EXTREME FIBER ELONGATION FOR DISHED END AS PER TABLE UG-79-1
= 75*t/Rf * (1-Rf/Ro)
= 75 * 12.7 / 148.5 * (1 – 148.5 / INFINITY) = 6.435% (FOR BOTTOM D'END)
CONCLUSION:
- POST FORMING HEAT TREATMENT IS REQUIRED FOR DISHED ENDS.
ITEM NO. : REV.
DOCUMENT NO. :
IMPACT TEST REQUIREMENTS PRPD. CHKD. APPD.
(UG-20(f))
AS PER UG-20(f), IMPACT TESING AS PER UG-84 IS NOT REQUIRED FOR PRESSUREVESSEL
MATERIALS WHICH SATISFY ALL OF THE FOLLOWING:
CONDITION
SR. NO CONDITION
SATISIFIED?
MATERIAL IS LIMITED TO P NO. 1, GR. NO. 1 & 2 YES (REFER
1 THK IS LESS THAN 13 mm FOR MATERIAL LISTED IN CURVE-A OF FIG. UCS-66 TABLE
THK IS LESS THAN 25 mm FOR MATERIAL LISTED IN CURVE-B,C,D OF FIG. UCS-66 BELOW)
2 THE VESSEL IS HYDRAULICALLY TESTED AS PER UG-99(b) OR (c) OR 27-4 YES
DESIGN TEMPERATURE IS NO WARMER THAN 345 oC NOR

3 YES
COLDER THAN -29 oC
THE THERMAL OR MECHANICAL SHOCK LOADINGS ARE NOT CONTROLLING
4 YES
DESIGN REQUIREMENTS (UG-22)
CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT
5 YES
(UG-22)
- AS ALL ABOVE CONDITIONS ARE SATISFIED, REQUIREMENTS OF UCS-66 ARE NOT

REQUIRED TO BE CHECKED.
CONCLUSION :
- FOR WELDING:
AS PER UCS-67 & UG-84(h)(2), WELDING PROCEDURE QUALIFICATION NEED NOT
INCLUDE IMPACT TEST OF WELD AND HEAT AFFECTED ZONE (HAZ)
ACCORDINGLY, PRODUCTION TEST COUPONS (PTC) FOR IMPACT TESTING ARE
NOT REQUIRED.
- REFER NEXT PAGE FOR IMPACT TEST REQUIREMENT FOR STANDARD FLANGES
THICKNESSES USED IN THE EQUIPMENT:
COMPONENT MATERIAL NOM.THK. (MM) APPLICABLE CURVE

SHELL SA-516 GR 70 12.7 B
DISHED ENDS SA-516 GR 70 12.7 B
PAD PLATE FOR LIFTING
LUGS, LEG SUPPORTS
SA-516 GR 70 B
NECK N7A & N7B SA-106 GR B 10.97 B

NOZZLE FLANGE SA-105 10.97 A (NOTE-1)
NOTES:
1 FORGED FLANGE TO BE IN NORMALIZED & FINE GRAIN CONDITION.
FINE GRAIN CONDITION SHALL BE SATISFY THE REQUIREMENT OF CLAUSE 8.3
OF SA-20.
ITEM NO. : REV.
DOCUMENT NO. :
IMPACT TEST REQUIREMENTS PRPD. CHKD. APPD.
(UCS-66)
APPLICABLE MAX. THK MAXIMUM APPLICABLE

DESCRIPTION CURVE EXEMPTED THK IN JOB CLAUSE
mm mm
MDMT oC 12.5 - - - -
AS PER CLAUSE UCS-66(c) OF ASME SEC VIII DIV 1,

IMPACT TESTING IS NOT REQUIRED FOR ASME B16.5
FLANGES OF FERRITIC STEEL FOR MDMT WARMER
FORGINGS (STD FLANGES) SA-105
THAN -18 OC.
(REFER NOTE 1 ON PAGE NO 28 )
HENCE, IMPACT TESTING IS NOT REQUIRED.

ITEM NO. : REV.
DOCUMENT NO. :
PWHT REQUIREMENTS PRPD. CHKD. APPD.
(UW-2, UCS-56, UCS-68)
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITIONEXIST:
APPLICABLE
SR. NO DESCRIPTION APPLICABLE REMARKS
CLAUSE
1 UW-2(a) LETHAL SERVICE NO
UNFIRED STEAM BOILER WITH DESIGN

2 UW-2(c) NO
PRESSURE EXCEEDING 0.345 MPa
IF MDMT IS COLDER THAN -48oC
3 UCS-68(b) AND THE COINCIDENT RATIO DEFINED NO
IN FIG UCS-66.1 IS 0.35 OR GREATER
MATERIAL OVER 32 mm NOMINAL
4 UCS-56 NO
THICKNESS AS DEFINED IN UW-40(f)
IS PWHT CLIENT'S SERVICE
5 - NO
REQUIREMENT?
POST WELD HEAT TREATMENT IS NOT REQUIRED.

ITEM NO. : REV.
DOCUMENT NO. :
REQUIREMENT OF INSPECTION OPENING PRPD. CHKD. APPD.
(UG-46)
1. AS PER UG-46(a), ALL PRESSURE VESSELS FOR USE WITH COMPRESSED AIR AND
THOSE SUBJECT TO INTERNAL CORROSION OR HAVING PARTS SUBJECT TO EROSION
OR MECHANICAL ABRASION (SEE UG-25) EXCEPT AS PERMITTED OTHERWISE IN THIS
PARAGRAPH, SHALL BE PROVIDED WITH SUITABLE MANHOLE, HANDHOLE, OR OTHER
INSPECTION OPENINGS FOR EXAMINATION AND CLEANING.
2. AS PER UG-46(f)(2), VESSELS 450 mm TO 900 mm INCLUSIVE, I.D. SHALL HAVE A

MANHOLE OR AT LEAST TWO HANDHOLES OR TWO PLUGGED, THREADED INSPECTION
OPENINGS OF NOT LESS THAN DN 50.
CONCLUSION :
- TWO INSPECTION OPENINGS (N4 – N5) ARE PROVIDED.
- THESE ARE PROVIDED ON SHELL.
ITEM NO. : REV.
DOCUMENT NO. :
REQUIREMENT OF DRAIN PRPD. CHKD. APPD.
(UG-25)
AS PER UG-25(f), VESSEL SUBJECTED TO CORROSION SHALL BE SUPPLIED WITH ADRAIN
OPENING AT THE LOWEST PRACTICABLE POINT.
CONCLUSION :
PROCESS NOZZLE (N1 – 75 NB) ON BOTTOM OF SHELL SHALL BE USED FOR
DRAIN PURPOSE.
ITEM NO. : REV.
DOCUMENT NO. :
REQUIREMENT OF PRESSURE RELIEF DEVICES PRPD. CHKD. APPD.
(UG-125 TO UG-137)
AS PRESSURE RELIEF DEVICES ARE NOT IN SCOPE OF SUPPLY, REQUIREMENTS
OF UG-125 TO UG-137 NEED NOT BE CHECKED.
ITEM NO. : REV.
DOCUMENT NO. :
HYDROSTATIC TEST PRESSURE PRPD. CHKD. APPD.
(UG-99)
FOR VERTICAL POSITION OF EQUIPMENT
DESIGN PRESSURE P MPa g 2.4049
MINIMUM STRESS RATIO (REF. PAGE NO. 9) LSR - 1.000
AS PER UG-99(b) OF ASME SEC. VIII DIV.1,
REQUIRED HYDROSTATIC TEST PRESSURE AT THE TOP
=1.3 * P * LSR = 1.3 * 2.4049 * 1 Pht MPa g 3.126
(3.126 / 0.098065) kg/cm2 g 31.88
SPECIFIED TEST PRESSURE AT TOP kg/cm2 g 14
(14 * 0.098065) MPa g 1.373
TEST PRESSURE USED IN CALCULATIONS (UG-22(j)) kg/cm2 g 31.9
(13.65 * 0.098065) MPa g 3.128
N3 NOZZLE PROJECTION PJ1 mm 160.3
N2 NOZZLE PROJECTION PJ2 mm 160.3
T.L. TO T.L. LENGTH Ls mm 1100
HEIGHT OF WATER COLUMN = Ls + PJ1 + PJ2 HL m 0.85
=(1400+335+335)/1000 m
DENSITY OF WATER pw - 998.15
PRESSURE =31.9+2.07*1/0.85 Phb kg/cm2 g
(13.857* 0.00832) MPa g 3.27
STRESS CHECK FOR HYDROSTATIC TEST CONDITION (UG-22(j))
VALUE FOR
DESCRIPTION SYMBOL UNIT
SHELL DISHED END
HYDROSTATIC TEST PRESSURE AT
Ph MPa g 3.27 3.27
BOTTOM
CORRODED INSIDE DIAMETER Di mm 503.2 503.2
CORRODED THK (MIN FOR D'END) t mm 11.1 9.2
JOINT EFFICIENCY OF LONG. JOINT E - 1 1
FACTOR FROM TABLE 1-4.1 K - N.A. 1.00
MATERIAL - - SA-516 GR 70 SA-516 GR 70
YIELD STRENGTH @ TEST TEMP. fy MPa g 260.0 260.0
76.082 89.754
ACTUAL STRESS DURING HYDROTEST SH MPa g =(3.27*503.2/(2*11.1) =(3.27*503.2*9.2/4+
+0.6*3.27 0.2*3.27)/2
234.0 234.0
ALLOW. STRESS DURING HYDROTEST = 0.9*fy SHA MPa g
=0.9*260 =0.9*260
YES YES
CHECK WHETHER SH < SHA - -
76.0 < 234 89.75 < 234
RESULT - - SAFE SAFE
ACTUAL STRESSES (SH) ARE CALCULATED FOR `Ph' AS PER, (Contd..
- UG-27(c)(1) OF ASME SEC. VIII DIV.1 FOR SHELLS )
- 1-4(c) OF ASME SEC. VIII DIV.1 FOR D'ENDS
EL HEEP HARIDWAR REV.
ITEM NO. :
DOCUMENT NO. : DATE
STRESS CHECK FOR HYDROSTATIC TEST CONDITION PRPD. CHKD. APPD.
(UG-22(j))
STRESS CHECK FOR HYDROSTATIC TEST CONDITION (UG-22(j))
VALUE FOR NOZZLE
DESCRIPTION SYMBOL UNIT
N1,N2 N3 N4,N5
HYDROSTATIC TEST PRESSURE AT
Ph MPa g 3.27 3.27 3.27
BOTTOM
OUTSIDE DIAMETER Do mm 88.9 60.3 114.3
OUTSIDE RADIUS = Do / 2 Ro mm 44.45 30.15 57.15
NOMINAL THICKNESS tNOM mm 10 8 12.5
MINIMUM THICKNESS tMIN mm 8.75 7 10.93
CORROSION ALLOWANCE C mm 1.6 1.6 1.6
CORRODED MINIMUM THK. = tMIN - c t mm 7.15 5.4 9.337
JOINT EFFICIENCY OF LONG. JOINT E - 1.00 1.00 1.00
MATERIAL - - SA-106 GR B SA-210 SA-106 GR B
YIELD STRENGTH @ TEST TEMP. fy MPa g 260.0 260.0 260.0

ACTUAL STRESS DURING HYDROTEST SH MPa g 19.02 19.02 19.02
ALLOW. STRESS DURING HYDROTEST =0.9*260 =0.9*260 =0.9*260
SHA MPa g
= 0.9*fy 234.0 234.0 234.0
CHECK WHETHER SH < SHA - - YES YES YES
RESULT - - SAFE SAFE SAFE
ACTUAL STRESSES (SH) FOR `Ph':
AS PER 1-1(a) OF ASME SEC. VIII DIV.1,
= Ph*(Ro-0.4*t)/(t*E)
FOR N1,N2 = 3.27*(44.45-0.4*7.15)/(7.15*1) = 19.02 MPa
FOR N4,N6 = 3.27*(30.15-0.4*5.4)/(5.4*1) = 16.95 MPa
FOR N4,N6 = 3.27*(57.15-0.4*9.337)/(9.337*1) = 18.689 MPa
FOR STANDARD FLANGES:

- AS PER 2.6 OF ASME B16.5, FLANGES MAY BE TESTED TO 1.5 TIMES ALLOWABLEPRESSURE
AT 38 OC.
SELECTED RATING - CL.300
MATERIAL - SA-105
MATERIAL GROUP - 1.1
ALLOWABLE PRESSURE FOR SELECTED RATING AT 17 OC BAR g 51.1
= 1.5 * 51.1 BAR g 76.65
ALLOWABLE HYDRO TEST PRESSURE
= 76.65 / 10 MPa g 7.665

2093-FE-7903 Rev. C

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

2093-FE-7903 Rev. C

Uploaded by

Copyright:

Available Formats

EQUIPMENT : OIL STORAGE TANK PAGE 1

ITEM NO. : REV.

CLIENT : CFFP HARIDWAR

EQUIPMENT : OIL STORAGE TANK

MFR'S SERIAL NO. :

MECHANICAL DESIGN CALCULATIONS

REV. DATE CONTENT PRPD CHKD APPD

PRPD.BY CHKD.BY APPD.BY REVIEWED BY

SR. NO DESCRIPTION DRG NO. 0

SR. NO. DESCRIPTION EDITION

1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2019

2 ASME SEC V NONDESTRUCTIVE EXAMINATION ED-2019

ASME SEC VIII RULES FOR CONSTRUCTION OF PRESSURE

4 ASME SEC IX WELDING AND BRAZING QUALIFICATIONS ED-2019

PIPE FLANGES AND FLANGED FITTINGS

CONVERSION FACTORS (AS PER APPENDIX GG OF ASME SEC. VIII DIV.1):

kg/cm2 TO MPa bar TO MPa

DESCRIPTION UNIT VALUE REMARKS

CORROSION ALLOWANCE mm 1.6 INTERNAL

MPa g 1.339 1.373 SPECIFIED

IMPACT TESTING - EXEMPTED NOTE-2

SR. NO CONDITION APPLICABLE

2 ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 38 mm NO

ALL BUTT WELDS IN SHELLS AND HEADS OF UNFIRED STEAM BOILERS

RADIOGRAPHY FOR EQUIPMENT = NILL (UW-11(C))

MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES :

DESCRIPTION SYMBOL UNIT VALUE

INSIDE DIAMETER Di mm 500

MAWP MAWP MPa g 2.4

INTERNAL DESIGN PRESSURE INCLUDING STATIC HEAD P

LIQUID LEVEL NOT TO SCALE

MINIMUM SHELL THICKNESS AS PER DATA SHEET

DESIGN UNDER INTERNAL PRESSURE

DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)

MINIMUM D'END THICKNESS AS PER DATA SHEET

DESIGN UNDER INTERNAL PRESSURE

DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)

MINIMUM D'END THICKNESS AS PER DATA SHEET

DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

- AS PER UW-15(b), WELD STRENGTH CALCULATIONS ARE NOT REQUIRED FOR

2. CHECK FOR APPLICABILITY OF APP 1-7 (LARGE OPENINGS) ON SHELL,

NOZZLE MARK HAVING LARGEST OPENING ON SHELL N7A & N7B

AS PER UG 36(b)(1), REQUIREMENTS OF UG 36 TO UG 43 SHALL BE APPLIED TO THE

WITH ABOVE, IT CAN BE CONCLUDED THAT NONE OF THE OPENINGS IS TO BE

OPENING DIA.(CORRODED) (mm)

NOZZLE OPENINGS ON SHELL:

OPENING DIA.(CORRODED) (mm)

CENTRE DISTANCES BETWEEN NOZZLES (N1,N2,N3,N4,N5):

CENTRE DISTANCE (mm) CHECK WHETHER OPENINGS

NOZZLE LOCATIONS ON TOP DISHED END

NOZZLE LOCATIONS ON BOTTOM DISHED END

NOZZLE LOCATIONS ON SHELL (AT MEAN DIAMETER)

DESIGN PRESSURE INCL. STATIC HEAD (MAX.) MPa g 2.4049

> AS PER UG-44(b):

DESCRIPTION SYMBOL UNIT FLANGE A2

AS B >= A DESIGN IS SAFE

SR. NO CONDITION APPLICABLE

PERCENTAGE EXTREME FIBER ELONGATION :CYLINDERICAL

2 THE VESSEL IS HYDRAULICALLY TESTED AS PER UG-99(b) OR (c) OR 27-4 YES

DESIGN TEMPERATURE IS NO WARMER THAN 345 oC NOR

- AS ALL ABOVE CONDITIONS ARE SATISFIED, REQUIREMENTS OF UCS-66 ARE NOT

THICKNESSES USED IN THE EQUIPMENT:

COMPONENT MATERIAL NOM.THK. (MM) APPLICABLE CURVE

FOR N4,N6 = 3.27(30.15-0.45.4)/(5.4*1) = 16.95 MPa

FOR N4,N6 = 3.27(57.15-0.49.337)/(9.337*1) = 18.689 MPa