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a r t i c l e i n f o abstract
Article history: This paper utilizes the micro-computerized tomography as the non-destructive inspection technique to
Received 17 April 2012 characterize and compare damage modes of glass and glass þ aramid fiber reinforced polyester
Accepted 7 July 2012 laminated composites. Main goal of this study is to visualize the internal impact damage variation
Available online 20 July 2012
due to reinforcement type by using micro-computerized tomography scanning. Impact tests were
Keywords: performed on glass fiber reinforced and glass fiberþ aramid fiber reinforced polyester composites at the
Computed tomography same conditions and both composites were tested at 80 J energy. After low velocity impact tests, micro-
Composite materials computerized tomography scans of both composites were taken from SkyScan 1173 system.
Impact & 2012 Elsevier Ltd. All rights reserved.
Visualization
Damage
0963-8695/$ - see front matter & 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ndteint.2012.07.005
2 S. Fidan et al. / NDT&E International 51 (2012) 1–7
the other hand they suffer from some serious limitations such as low velocity drop weight impact testing. The cross-ply laminated
their response to localized impact loading caused by external specimens are prepared in 100 mm 100 mm by cutting out from
foreign hits. In recent years many investigations have been done composite sheets of 200 mm 200 mm.
in an attemp to better understand the impact response of these
materials [28–36]. In this study, variation of impact parameters
such as force versus displacement, displacement–time is exam- 2.2. Drop-weight impact test
ined in order to figure out the effect of fiber content on the
damage process of polyester matrix composites during an impact Low velocity drop weight impact tests were performed accord-
event. To visualaze the complex internal damage architecture due ing to ASTM D 7136 standard which determines the damage
to impact loading, micro-CT images were taken. resistance of multidirectional polymer matrix composite lami-
nated plates subjected to a drop-weight impact. Instron Dynatup
9250 HV impact test machine was used in experiments which
2. Experimental details have an impactor with a total mass of 10.02336 kg with a
hemispherical radius of 10 mm. The drop-weight apparatus was
2.1. Materials equipped with a motorized lifting track. Data were stored in
Impulse Data Acquisition software after each impact and the
Glass fiber reinforced polyester matrix composite and glass þ impactor was returned to its original starting energy. The square
aramid fiber reinforced hybrid polyester matrix composite pro- composite specimens in dimensions of 100 100 5 mm were
duced by TUB_ITAK in same stacking sequences namely [0/90]s. clamped with a 40 mm inner diameter, and fixed to a rigid base to
The volume fractions are approximately 60% for glass reinforced prevent slippage of the specimen. The clamping system was
composite and 30% glass 30% aramid for glass þaramid reinforced designed to provide a uniform pressure all over the clamping
hybrid composite in fibers. (0/90)s oriented cross-ply polyester area. A rebound catcher is adopted the test device for catching the
laminated composites of 5 mm nominal thickness are used for impactor on a stop during its second decent. Both composites
were impacted with 80 J.
Table 1
Researchers and their composite micro-CT literature works.
2.3. Micro-computed tomography scans
Researchers Micro-CT research topic
Composite specimens were scanned with SkyScan 1173 micro-
Müller [20] Three dimensional high-resolution CT system. In Fig. 1 SkyScan 1173 system and specifications are
computed tomography in biomedical
given.
applications.
Ramaswamy et al. [21], Goel Used for the 3D characterization of paper, Scanning parameters of composite samples are given in
et al. [22], Thibault et al. [23] board and felt and polymeric fabrics used in Table 2.
paper manufacturing. The porosity, specific
surface area, pore size distribution and
tortuosity of paper or its reinforcing
materials were investigated. Table 2
Lomov et al. [24] Dimensions of the rovings and the spaces Micro-CT scanning parameters.
between them to generate geometrical
models of the 3D textiles using WiseTex Scanning Parameters
software. These models serve as input for
simulation of permeability and meso- Source voltage 130 kV
mechanical properties determination. Source current 61 mA
Delerue et al. [25] Acquire the pore network geometry of a Image pixel size 12.5 mm
reinforcement to model its permeability. Object to source 92.125 mm
Cornelis et al. [26] Carbon fiber reinforced polymers and Camera to source 364 mm
metals. Examined the fiber arrangement Exposure 1300 ms
and the fiber and matrix distribution. Rotation step 0.11
Vodolan et al. [27] Developed some methods to get Reconstruction program NRecon
automatically information of the yarn Ring artifact correction 17
center structure, textile layer position or Beam hardening correction % 20
yarn shape estimation from micro-CT Cone-beam angle horizontal 17.2902601
images. Cone-beam angle vertical 17.2902601
3. Results and discussion calculated from the initial kinetic energy minus the rebound
kinetic energy by using the initial and rebound velocities [38,39].
3.1. Low velocity impact damage characterization In Fig. 2, force–displacement plots of glass fiber and
glassþaramid fiber reinforced composites are given with their
Force–deflection curves of low velocity impact gives informa- internal micro-CT cross-sectional images taken from the mid-
tion about materials response to impact loading. Two types of point of the impact plane. Although, both composites impacted
curves can be observed in a low velocity impact event which with 80 J, glass reinforced polyester matrix composite has an
named open and closed curves respectively. If material system open curve on the other hand glass þaramid fiber reinforced
subjected to impact loading resist to impact load only by means of hybrid polyester matrix composite has a closed one. Adding
internal damage formation and fully perforated by the impact, aramid fibers beside glass fibers into a composite turned the
results an open type force–displacement curve appears. The key open force–displacement curve to a closed one due to the increase
point in calculating the accurate energy absorption due to inter- in rebounding capacity. In other words, aramid fibers changed the
nal damage formation in a system can be achieved by removing impact characteristic from perforation to sub-perforation and
the post-perforation sections seen as descending part at the end impactor rebound from the composite laminate. It can be con-
of curve [37]. Here absorbed energy termed as the amount of cluded that 80 J is high enough for glass reinforced system to go
energy absorbed by the composite system after a low velocity on perforation while for glass þaramid fiber reinforced hybrid
impact loading. On the other hand, having a closed type force– system it is not a perforation threshold value. The slope of the
displacement curve implies that material system has a rebound- ascending section of each force–displacement curve was termed
ing ability after impact event and the absorbed energy can be the impact bending stiffness due to its representation of the
stiffness of composite laminates under impact-induced bending result of rebounding mechanism which composite gained by
in the beginning of impact process [40]. In this force–displacement adding of aramid as reinforcement beside glass fibers. Displace-
curve, glass fiber reinforced composite has a slope angle of 511 in ment differential between glass fiber reinforced and glass þ
ascending section while this angle value drops to 371 by adding aramid fiber reinforced hybrid composite can clearly be seen
aramid fibers to material system. from the micro-CT cross-sectional views. Impact plastic displace-
Fig. 3 compares the displacement–time curves of glass fiber ment of glass reinforced composite has its maximum value at the
and glassþaramid fiber reinforced composites. When impacted bottom side of the specimen while in glass þaramid reinforced
with 80 J, glass reinforced composite has a maximum displace- composite nearly turned into its original geometry except internal
ment of 15.3 mm while glass þaramid reinforced composite has a damage regions.
maximum displacement value of 12.27 mm. After impact, glass
reinforced composite go through a full perforation process and as 3.2. Micro-CT impact damage characterization
a result of plastic deformations, delaminations, fiber and matrix
breakages an irreversible internal damage appeared. On the other X-ray micro-CT complements the use of X-ray radiography by
hand, glassþaramid reinforced composite followed an ascending imaging detailed cross-sectional views of the specimens, thereby
trend till 5 ms of impact and a descending trend afterwards as a resolving through-thickness delamination and matrix cracks
(Fig. 4). Micro-CT is a three dimensional imaging technique which
is used non-destructively to inspect the inner structure of an
object by transmission measurements using X-rays. A large
number of projection images are obtained by rotating the sample.
Micro-CT images of 5 mm thick specimens subjected to 80 J
impact loading are presented in Fig. 5. The cross-sectional images
are taken in the lateral through-thickness direction of the speci-
mens, particularly containing the delamination and crack region.
2193 cross-sectional slices were taken from micro-CT scanning
in fact during actual examination. On the other hand, showing all
the slices in a limited space in paper is impossible so 5 cross-
sectional micro-CT pictures were taken for evaluation. C–C cross-
section is the center of impact. Other cross-section images were
taken from right and left sides of C–C. Adjacent slices are 0.3 mm
apart and total scanning length from A–A to E–E was 1.5 mm. The
light gray regions in micro-CT images represent the matrix and
reinforcement of the composite. In glass þ aramid fiber reinforced
composite micro-CT slices whiter regions point out the glass
Fig. 4. Schematic illustration of micro-CT scanning process in composites after fibers due to their X-ray absorption value. Damage mechanisms,
low velocity impact loading. primarily dominated by matrix cracks and delaminations are
clearly identified in these images (Fig. 5). Adjacent cross-sectional interface, with the largest delaminations developing between
slices also provide obvious and comprehensible 3D delamination layers with the highest orientation mismatch [43]. Delaminations
damage patterns of glass fiber reinforced and glass þaramid fiber appear in a regular pattern producing altogether a typical three-
reinforced composite specimens. dimensional spiral staircase [44,45]. It is observed that the
Impact cone at the center can be observed from the contrast delamination pattern of glass reinforced composite (Fig. 7)
tone in every cross-section. This region named as impact-com- follows a reverse pine-tree shaped characteristics whereby dela-
pression zone by many researchers [6,41,42]. Other researches minations start at the mid-point of thickness and largest at the
[42] explained this region as a low shear region and show distal back face. The delamination damage distribution is thus
characteristics of through-thickness compression, so delamina- reverse cone with maximum damage on the back face. However,
tion do not start from here. This zones high shear and normal the delamination pattern of glass þaramid reinforced composite
stress values initiates matrix cracks. For glass reinforced compo- has a reverse geometry with glass reinforced one. As seen in Fig. 7,
site, brittle character of the reinforcement and impact energy over delaminations are occurred nearby the impact face. While dela-
threshold value prevents the generation of impact-compression. minations are the largest at back face in glass reinforced addition
Composite goes through a full-penetration period. Aramid rein- of aramid fibers change this characteristic. At the back face of
forcement has made impact compression zone more pronounced glassþaramid reinforced composite, limited delamination
(Fig. 6). damage that worth to consider could be observed. This is due to
Prior knowledge of impact damage in composite materials the fact that delamination propagation is effectively arrested and
imparts that when impact energy threshold is above a critical contained by the aramid fibers. Glassþaramid fiber reinforced
level, matrix cracks are generated by shear or tensile flexural composite has small local delamination and damage regions as
stresses around the indentation area develop mainly in the seen from the Fig. 7. These small discontinuities at the glass þ
intermediate and back face layers [43]. Matrix cracks are then aramid fiber reinforced composite could not be observed so much
followed by interface delaminations growing from the crack tips; in glass fiber reinforced composite. They come together and
delaminations occur between plies of different orientations and create delaminations due to the lack of propagation arresting
are elongated along the fiber direction of the lower layer at factor like aramid fibers. To explain and summarize the influence
of aramid fiber addition on 3D delamination pattern is illustrated
in Fig. 7.
It is recognized that glassþaramid reinforced specimen, dela-
mination spread is greatly suppressed by the presence of aramid
fibers, thus resulting in a smaller projected delamination area, as
aforementioned. In glass þaramid reinforced composite, the
growth of delamination is less restrained by aramid fiber addition
beside glass fibers. In the case of using only glass fibers as
reinforcement; delamination propagation is naturally created,
thus producing the largest delamination growth.
Enlarged micro-CT images taken from 3D reconstruction of the
glass fiber reinforced and glass þaramid fiber reinforced compo-
sites are given in Fig. 8. For visualization of delamination areas
through thickness, four distinct slices 1.25 mm apart from each
other, taken from the 3D model of the composites. From Fig. 7,
delamination pattern of glass fiber reinforced composite can be
seen very clear, sharp and systematic. Total delamination area is
getting bigger from impact surface to back surface of the impacted
composite. However, in the case of glassþaramid reinforced
composite, the delamination pattern is unclear, diffused and
difficult to visualize. Aramid fiber has a positive effect at load
carrying capacity hence reduced delamination formation can be
seen clearly from these through the thickness micro-CT slices
(Fig. 8). Delamination of glass fiber reinforced composite is more
Fig. 6. Cross-sectional micro-CT slices of composites at impact point. complicated due to the fact that more cracks are induced by brittle
glass fibers and delaminations are generated from these induced conclusively substantiates the fact that aramid fibers perform
cracks. On the other hand, flexible characteristic of aramid fibers a great work in impact resistance improvement and raise the
prevent crack formation under impact loading and reduce delami- perforation threshold value of the composite.
nation growths.
The above discussions made in this section are mostly based
on the effect of adding aramid fibers to composite beside glass Acknowledgments
fibers. Addition of aramid fibers to composite shows a noticeable
difference on impact loading capacity and damage progression. The authors gratefully acknowledge Assoc. Prof. Dr. Volkan Günay
This could mean that the damage mechanisms and distribution from TUBITAK Marmara Research Center Materials Institute for his
are significantly affected by aramid fibers and make glass fiber experimental guidance in low-velocity impact tests. Sincere apprecia-
composite more durable to impact loads. tion goes to application scientist PhD. Evi Bongaers from SkyScan in
Kontich/ Belgium and SkyScan Turkey distributor Mr. Asım Horasan
from Teknogem Eng. Ltd.
4. Conclusions
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