Professional Documents
Culture Documents
URSUS S.A.
ul. Frezerów 7, 20-209 Lublin, POLAND
TO OUR RESPECTED CUSTOMER AND OPERATOR!
Date of issue: February 2018
Edition: 01 We give into your hands this URSUS tractor, designed and
built to satisfy your practical needs. We are convinced that the
qualities of this tractor will be confirmed and acknowledged
over the course of its use and operation.
Developed by: Before commencing operation of the tractor, please
URSUS S.A. carefully read the contents of this operator's manual. It
explains how to use individual devices, illustrates their
ul. Frezerów 7, 20-209 Lublin, POLAND
arrangement, and describes the meaning of the light signals
given by indicators as well as graphic symbols. It also contains
the tractor's basic specifications, maintenance requirements,
and recommended oils, lubricants, and operating fluids as well
NOTES
as their volumes for individual units.
We have made every effort to ensure that the information
…………………………………………………………………………………… contained in the operator's manual is up to date, however,
…………………………………………………………………………………… due to the continuous product development, we reserve the
right to introduce changes without prior notice. Because
…………………………………………………………………………………… descriptions of devices and equipment pertain to various
…………………………………………………………………………………… tractor assemblage options, some of them will not apply to
…………………………………………………………………………………… your tractor.
…………………………………………………………………………………… If you have any doubts, please direct any questions to
Authorized URSUS Dealer or directly to URSUS S.A.
We wish you a successful and trouble-free operation
of the tractor,
URSUS S.A.
TABLE OF CONTENTS
Section page
A - INTRODUCTION...................................................................................................................................................... 1
1. Scope and purpose of this Operator Instruction Book ............................................................................................... 1
2. Definitions and symbols ............................................................................................................................................. 1
2.1 Names and terms......................................................................................................................................... 1
2.2 Safety signs and warnings ............................................................................................................................ 1
B - GENERAL INFORMATION ....................................................................................................................................... 1
1. Identification data ...................................................................................................................................................... 1
1.1 Tractor identification data ........................................................................................................................... 1
1.2 Engine identification data ............................................................................................................................ 2
1.3 Identification data of other components .................................................................................................... 2
2. Details of pre-delivery inspection .............................................................................................................................. 2
3. Handing over the tractor to the buyer ....................................................................................................................... 2
4. Factory warranty ........................................................................................................................................................ 3
5. Running in a new tractor ............................................................................................................................................ 3
C – SAFETY NOTES ....................................................................................................................................................... 3
1. Before operating the tractor ...................................................................................................................................... 3
2. Operating the tractor ................................................................................................................................................. 4
3. Parking the tractor ..................................................................................................................................................... 5
4. Servicing the tractor ................................................................................................................................................... 5
5. Fire safety precautions ............................................................................................................................................... 6
6. Safety pictograms ....................................................................................................................................................... 6
D - INSTRUMENTS AND CONTROLS ............................................................................................................................. 8
1. Cabin interior.............................................................................................................................................................. 8
1.1 Components to the front of the operator seat............................................................................................ 8
1.1.1 Gauges and indicator/warning lights panel ........................................................................................ 8
1.1.2 Steering wheel .................................................................................................................................. 11
1.1.3 Components to the left of the steering wheel.................................................................................. 11
1.1.4 Components to the right of the steering wheel ............................................................................... 12
1.1.5 Pedals ................................................................................................................................................ 13
1.2. Components to the right of the operator seat .......................................................................................... 14
1.2.1 Exterior lighting control panel ................................................................................................................. 14
1.2.2 Hydraulic lift control levers ...................................................................................................................... 14
1.2.3 External hydraulics control levers ............................................................................................................ 15
1.2.4 Gearbox control levers ............................................................................................................................ 15
1.3. Components to the left of the operator seat ............................................................................................ 15
1.4 Components in the headliner .................................................................................................................... 16
1.5 Operator's seat .......................................................................................................................................... 16
1.6. Getting on and off the tractor ................................................................................................................... 17
1.7 Emergency exits ......................................................................................................................................... 17
2. Components outside the cabin ................................................................................................................................ 18
2.1 External lighting ......................................................................................................................................... 18
2.2 Service access ............................................................................................................................................ 18
2.3 External services sockets ........................................................................................................................... 20
E - TRACTOR OPERATION .......................................................................................................................................... 21
1. Before starting.......................................................................................................................................................... 21
2. Engine normal starting ............................................................................................................................................ 21
3. Cold weather starting ............................................................................................................................................... 21
4. Stopping the engine ................................................................................................................................................. 22
5. Driving the tractor .................................................................................................................................................... 22
5.1. Diesel Particulate Filter (DPF) .................................................................................................................... 23
6. Differential lock ........................................................................................................................................................ 25
7. Hydrostatic steering system ..................................................................................................................................... 25
8. Front wheel drive ..................................................................................................................................................... 25
9. Brakes ....................................................................................................................................................................... 25
10. Ventilation, heating, and air conditioning system ................................................................................................... 26
10.1 Description of the system and controls ..................................................................................................... 26
10.2 Frost and moist removal ............................................................................................................................ 27
i
10.3 Cabin air filter ............................................................................................................................................ 27
11. Power take-off (PTO) ................................................................................................................................................ 27
12. Hydraulic lift system ................................................................................................................................................. 29
13. External hydraulics ................................................................................................................................................... 31
13.1. External hydraulics controls ....................................................................................................................... 31
14. Three-point linkage system ...................................................................................................................................... 33
14.1 Attachment/detachment of implements to/from the three-point linkage system ................................... 34
15. Using ballast weights ................................................................................................................................................ 35
16. Hitches ...................................................................................................................................................................... 36
16.1. Height adjustable hitch .............................................................................................................................. 36
16.2. Swinging drawbar ...................................................................................................................................... 36
17. Front three-point linkage system and front PTO ...................................................................................................... 37
F - MAINTENANCE AND ADJUSTMENT ...................................................................................................................... 37
1. List of operations to be performed after the first 100 hours of work. ..................................................................... 37
2. Periodic maintenance ............................................................................................................................................... 38
3. Grease points ............................................................................................................................................................ 40
4. Engine lubrication system ........................................................................................................................................ 40
5. Fuel System............................................................................................................................................................... 41
6. Engine air cleaner ....................................................................................................................................................... 43
6.1 Replacing the air cleaner elements ............................................................................................................ 43
7. Cooling system.......................................................................................................................................................... 44
8. Hydrostatic steering system ..................................................................................................................................... 45
9. Wheels and tires ....................................................................................................................................................... 45
9.1. Front wheels .............................................................................................................................................. 45
9.2. Rear wheels................................................................................................................................................ 46
9.3. Instructions on correct use of tires ...................................................................................................... 47
10. Main clutch ............................................................................................................................................................... 47
11. Power take-off (PTO) clutch ..................................................................................................................................... 48
12. Brakes ....................................................................................................................................................................... 48
13. Trans-axle and hydraulics ......................................................................................................................................... 50
14. Front drive axle ........................................................................................................................................................ 51
15. Trailer air braking system ......................................................................................................................................... 52
16. Height adjustable hitch and telescopic drawbar ...................................................................................................... 54
17. Cabin ......................................................................................................................................................................... 54
17.1. Panes, washers and mirrors ....................................................................................................................... 54
17.2. Cabin air filter ............................................................................................................................................ 54
17.3. Fastening of the cabin ................................................................................................................................ 55
17.4. Air conditioning (AC) .................................................................................................................................. 55
18. Electrical equipment ................................................................................................................................................. 55
18.1. Battery ....................................................................................................................................................... 55
18.2. Alternator................................................................................................................................................... 56
18.3. Starter motor ............................................................................................................................................. 57
19. Headlight adjustment ............................................................................................................................................... 57
20. Replacement of bulbs and fuses............................................................................................................................... 58
20.1. List of bulbs ................................................................................................................................................ 58
20.2. Bulb replacement ....................................................................................................................................... 58
20.3. List of fuses and relays and their replacement .......................................................................................... 59
G - TECHNICAL SPECIFICATION .................................................................................................................................. 61
1. Technical and operational parameters ..................................................................................................................... 61
2. Recommended lubricants and fluids ........................................................................................................................ 64
3. Recommended greases ............................................................................................................................................ 64
H - MISCELLANEOUS ................................................................................................................................................. 65
1. Refuelling and fuel storage ....................................................................................................................................... 65
2. Tractor storage ......................................................................................................................................................... 65
3. Use of tractor during the winter............................................................................................................................... 65
4. Tightenning torques for the threaded connections. .................................................................................................. 65
ii
A - INTRODUCTION 2. Definitions and symbols
2.1 Names and terms
1. Scope and purpose of this Operator Instruction Book In these instructions, the tractor's "left" and "right" side
are defined when viewing the rear of the tractor in the
driving forward direction.
2.2 Safety signs and warnings
The purpose of using safety signs is to:
- warn persons against an existing or potential hazard,
- define the hazard,
- describe the nature of the hazard,
- clarify the consequences of potential injuries resulting
from the hazard,
- instruct persons about how to avoid the hazard.
2
• oil and filter changes and location of drain plugs, C – SAFETY NOTES
filler plugs and dipsticks,
• engine air cleaner maintenance, Careful operation is your best insurance against an
• fuel system servicing and air removal, accident.
• the cooling system and fan ribbed belt tension, Read and understand this manual carefully before
• cabin heating, air conditioning and AC compressor operating the tractor.
ribbed belt tension*, All operators, no matter how much experience they may
• electrical system maintenance. have, should read this and other related manuals before
• steering system and adjustment of track width, operating the tractor or any implement attached to it. It
• operation of trailer air braking control system and air is the owner's obligation to instruct all operators in safe
compressor ribbed belt tension*, operation.
• correct tyre pressures,
• ballasting of the tractor, WARNING:
• fuel handling and storage,
Do NOT use hearing protectors when driving the
• warranty entitlement and the services due during the
tractor on public roads.
warranty period.
* - if applicable to the given tractor unit.
1. Before operating the tractor
4. Factory warranty 1. Know your equipment and its limitations. Read this
entire manual before attempting to start and operate
Ursus, when selling tractors to its Dealers, gives a
the tractor.
warranty which, subject to certain conditions, guarantees
that tractors are free from defects in material and 2. Pay special attention to pictorial safety labels on the
workmanship. tractor.
Each Ursus Dealer is required to give a similar warranty 3. Do not operate tractor or any implement attached to
for the benefit of the first retail purchaser of a new it while under the influence of alcohol, medication
tractor supplied by Ursus. Under the terms of warranty controlled substances or while fatigued.
the purchaser is entitled to repairs including parts 4. Before allowing other people to use your tractor,
replacement, if the manufacturer is responsible for the explain how to operate and have them read this
defect.
manual before operation.
NOTE:
Ursus will not accept responsibility for any claim resulting 5. If the cab is loosened or removed for any reason,
from the fitment of non-approved parts or attachments, make sure that all parts are reinstalled correctly
or unauthorized modification or alteration. before operating the tractor. Never modify or repair
Exact terms and conditions of warranty are specified in any structural member of a cab because welding,
the Installation and Warranty Service Vouchwer Book bending, drilling, grinding, or cutting may weaken the
which is handed to the Purchaser over during the tractor structure.
installation. This Warranty Book is the onIy document A damaged cab structure must be replaced, not
which entitles the Purchaser to warranty services which repaired or revised.
must be performed by an official Ursus Dealer. If any structural member of the cab is damaged,
NOTE: replace the entire structure at your local Ursus
The repairs of parts protected with seals can be carried
Dealer.
out by an official Dealer onIy. Arbitrary removal or
breaking of the seal may lead to warranty invalidation. 6. Always use the seat belt if the tractor has a cab.
Check the seat belt regularly and replace if frayed or
5. Running-in a new tractor damaged.
Operation of a tractor within the first 100 hours can be a 7. Never wear loose, torn, or bulky clothing around
major factor in determining the performance and life of tractor. It may catch on moving parts or controls,
the engine and tractor. Therefore the following precau- leading to the risk of an accident. Use additional
tions should be taken during the running in period: safety items, e.g. hard hat, safety boots or shoes, eye
• after reaching operating temperatures, the and hearing protection, gloves, etc., as appropriate or
tractor should be engaged in work which will required.
load the engine as near as possible to full load 8. Do not allow passengers to ride on any part of the
conditions, tractor at any time. The operator must remain in the
• use Iow gear when pulling heavy loads, tractor seat during operation.
• frequently and regularly check the tightness of 9. Keep the pedals, control levers, foot rest and steps clean
all bolts, nuts, etc. This is especially true of and free from mud and grease.
wheel retaining bolts/nuts 10.Before operating the tractor and the machine or
• to ensure proper clutch life, care must be taken implement attached to it, inspect the terrain around
to bed-in the friction plates properly. During the carefully. Check also there is no collision of the
first 15 hours of the tractor's life, frequently, machine/implement in the raised position with the
but carefully engage and disengage the clutch,
cab.
• during the first 100 hours a careful watch must
11. Never allow bystanders and especially children to stay
be kept on the clutch pedal free travel,
in the vicinity of the tractor under work.
which should immediately be adjusted after its
decrease is registered. 12. Observe all local traffic and safety regulations. Use
3
the registration plate as required. 5. Keep all shields and guards in place. Replace any that
13. Check the brakes periodically and adjust if necessary. Check are missing or damaged.
them more frequently if heavy work is involved. Reliable 6. Avoid sudden starts. To avoid upsets, slow down
braking is of importance to your safety. when turning, on uneven ground, and before
14. Check and tighten all external fixings i.e. plugs, nuts, bolts, stopping.
etc. and especially rear wheel disc to hub and disc to rim 7. Do not turn the tractor with the rear and/or front
nuts (which should be tightened to the recommended differential lock engaged as attempting to do so
torque after the first 10 and 50 operation hours, and then could be dangerous.
according to the Periodic Maintenance Chart). 8. Do not operate near ditches, holes, embankments,
15. Keep the cab panes and mirrors clean to ensure a or other ground surface features which may collapse
good visibility in all directions. under the tractor's weight. The risk of tractor upset
16. Use the implements and machines recommended to is even higher when the ground is loose or wet. Tall
this class of the tractor. grass can hide obstacles, walk the area first to be
17. When working with heavy tractor-mounted implements or sure.
trailers, use proper front ballast weights of the tractor 9. Watch where you are going at all times. Watch for
to reduce the risk of upsets. When using the front and avoid obstacles. Be alert at headlands, near
loader, put an implement or ballast on the 3-point trees, and other obstructions.
hitch to improve stability. Follow the safe operating 10. When working in groups, always let the others know
procedures specified in the implement or attachment what you are going to do before you do it.
manual. 11. Do not get on or off a moving tractor. Always use proper
19. The narrower the tread, the greater the risk of a foot rests when getting on or off the tractor.
tractor upset. For maximum stability, adjust the ♦ Safety for children
wheels to the widest practical tread width for your Tragedy can occur if the operator is not alert to the
application. presence of children. Children generally are attracted to
20. Do not modify the tractor. Unauthorized modification machines and the work they do.
may affect the function of the tractor, which may 1. Never assume that children will remain where you
result in personal injury or damage to the equipment. last saw them.
21. Under no circumstances should substitute elements be used 2. Keep children out of the work area and under the
to replace genuine locking elements (e.g. pins, split pins, watchful eye of another responsible adult.
circlips, etc). 3. Be alert and shut your machine down if children
22. When adjustments or attachments are being made to the enter the work area.
tractor or implements, the operator must ensure that all 4. Never carry children on your machine. There is no
person are well clear before operating the hydraulics. safe place for them to ride. They may fall off and be
run over or interfere with your control of the
2. Operating the tractor machine.
♦ Starting the engine 5. Never allow children to operate the machine even
1. Always start the engine and operate the tractor
under adult supervision.
controls from the operator's seat.
6. Never allow children to play on the machine or on
2. Before the engine is started, make sure that the the implement.
tractor basic and auxiliary controls are in neutral 7. Use extra caution when backing up. Look behind
position, the PTO drive is disengaged and the and down to make sure the area is clear before
parking brake is applied. moving.
3. Do not start engine by shorting across starter ♦ Operating on slopes
terminals or bypassing the safety start switch. Slopes are major factor related to loss-of-control and
Machine may start in gear and move if normal tip-over accidents, which can result in severe injury or
starting circuitry is bypassed. death. All slopes require extra caution.
4. Do not operate or idle the engine in a non-ventilated 1. To avoid upsets, always back up steep slopes. If you
area. Carbon monoxide gas is colorless, odorless, and cannot back up the slope or if you feel uneasy on it,
deadly. do not operate on it. Stay off slopes too steep for safe
♦ Operating the tractor operation.
2. Driving forward out of a ditch, mired condition or up
1. Never attach implements and machines to any other a steep slope increases the risk of a tractor to be
points on the tractor than to the hitching points upset backward. Always back out of these situations.
(three-point hitch, transport hitch, swinging drawbar or
Extra caution is required with four-wheel drive
multi-hole drawbar) and in another way than as specified
models because their increased traction can give the
in this instruction book.
operator false confidence in the tractor's ability to
2. During the transport of implements, stiffen the linkage
climb slopes.
system by means check chains.
3. Keep all movement on slopes slow and gradual. Do
3. When towing the implements or trailers, attach them
not make sudden changes in speed and direction.
directly to the tractor or by means of a rigid drawbar.
4. Avoid disengaging the clutch or changing gears speed
Never use a rope for this purpose.
when climbing or going down a slope. If on a slope
4. Never exceed permissible loads on hitching devices. disengaging the clutch or changing gears to neutral
could cause loss of control.
4
5. Special attention should be made to the weight and mirrors and slow moving vehicle emblem are in place. Local
location of implements and loads as such will affect requirements may vary regarding use of warning flashers
the stability of the tractor. and slow moving emblem. Check local safety codes.
6. To improve stability on slope, set widest wheel tread 5. Turn the headlights on. Dim them when meeting
and follow recommendations for proper ballasting. another vehicle.
7. When operating the tractor on hillsides ensure that the fuel 6. Always drive the tractor at a safe speed relative to local
tank contains not less fuel than 1/4 its capacity as otherwise conditions and ensure that your speed is Iow enough for an
the air is likely to enter the fuel system. The tractor can emergency stop to be safe and secure.
work safely up to 12° of inclination angle. 7. Do not apply the differential lock while traveling at
8. Avoid parking on steep slopes, if at all possible park road speeds. The tractor may run out of control.
on a firm and level surface; if not, park across a slope 8. Avoid sudden motions of the steering wheel as they
with the wheels chocked. Failure to comply with can lead to a dangerous loss of stability. The risk is
this warning may allow the tractor to move and could especially great when traveling at road speeds.
cause injury or death. 9. Always keep the tractor in the gear when going downhill.
NOTE: Under no circumstances should the maximum engine speed
Whenever possible avoid driving the tractor across be exceeded.
slopes. Preferably drive up and down sloping fields. 10. Do not operate an implement while the tractor is on
If it is necessary to work across slopes proceed as follows: the road. Lock the 3-point hitch in the raised position.
1. Use the widest wheel track setting compatible with the 11. If the tractor is equipped with trailer air braking system,
implement being used. never start towing a trailer with the pointer of the
2. Always turn uphill at the end of each run. air pressure gauge in red zone. Allow time for the
3. Raise the implement to the height sufficient for making compressor to fill the air reservoir. Insufficient air
a turn onIy, or raise the implement using Position Control. pressure in the system is then also indicated by air
4. Ensure that the rear tyre pressures are equal. pressure drop warning light which illuminates red.
5. Reduce the speed to a minimum on headlands.
6. When using a reversible plough, start at the top of the 3. Parking the tractor
slope to reduce the tractor inclination angle by making the 1. Disengage the PTO, lower all implements to the
top wheels run in the furrow. ground, place all control levers in their neutral
♦ Operating the PTO positions, set the parking brake, stop the engine,
1. Before getting off the tractor, attaching, detaching, cleaning remove the key from the starter switch and lock
or adjusting any PTO driven implements, always disengage the cab door (if equipped). Leaving transmission
the PTO drive, stop the engine, remove the key and wait in gear with the engine stopped will not prevent
until all moving components have completely stopped. tractor from rolling.
2. Keep the PTO shaft cover in place at all times. Fit 2. Make sure that the tractor has come to a
the PTO removable cap when the shaft is not in use. complete stop before dismounting.
3. Before installing or using PTO driven equipment, read 3. Avoid parking on steep slopes, if at all possible
the manufacturer's manual and review the safety park on a firm and level surface; if not, park
labels attached to the equipment. To prevent PTO across a slope with the wheels chocked and
driven equipment from improper or unsafe use, the implement lowered to the ground.
select the lower speed (540rpm) unless the higher
one is specifically recommended as safe by the 4. Servicing the tractor
equipment manufacturer. Before servicing the tractor, park it on a firm, flat and
4. When operating stationary PTO driven equipment, level surface, set the parking brake, lower all implements
always apply the tractor parking brake and place to the ground, place the gear shift levers in neutral, stop
chocks behind and in front of the rear wheels. Stay the engine and remove the key.
clear of all rotating parts. Never step over rotating 1. Allow the tractor time to cool off before working on
parts. or near the engine, muffler, radiator, etc.
♦ Driving on a road. 2. Always stop the engine before refueling. Avoid spills
and overfilling.
WARNING:
3. Do not remove radiator cap while coolant is hot.
Under no circumstances should protective ear Allow the time for the engine to cool, then loosen
defenders be used when driving the tractor on public the radiator cap carefully and slowly to allow all
roads. pressure to escape gradually before removing the
cap completely. If the tractor has a coolant recovery
1. Keep the brake pedals latched together at all times to help tank, add coolant or water to the tank, not the
assure straight-line stops. Uneven braking at road radiator.
speeds could cause the tractor to tip over. 4. Do not smoke when working around battery or when
2. Front drive engagement ensures better braking refueling. Keep all sparks and flames away from
efficiency. battery and fuel tank. The battery presents an
3. Always slow the tractor down before turning as at explosive hazard, because it gives off hydrogen and
high speed the tractor may tip over. oxygen especially when recharging.
4. If the tractor is to be used on public roads, ensure the
5
5. Before "jump starting" a dead battery, read and • use steel tools for hammering out the plugs of fuel
follow all of the instructions. (See "OPERATING THE barrels, or other vessels containing fuel,
ENGINE" section.) • run the tractor when the exhaust system is clogged,
6. Keep the fire extinguisher and the first aid kit within • use naked flames near batteries.
the reach of your hand. Should fuel catch fire, extinguish fire covering it tightly with
7. Before you start any operations on or near electric asbestos blanket, canvas sheet or rags, or else by pouring sand
components, to avoid sparks from an accidental or soil over the fire.
short circuit, always disconnect the battery's ground
cable (-) first and reconnect it last.
WARNING:
8. To avoid the possibility of battery explosion, do not
use or charge the refillable type battery if the fluid Never use water to extinguish burning fuel or
level is below the LOWER ( lower limit level ) mark. lubricants as this makes the fire to spread even
Check the fluid level regularly and add distilled water faster.
as required so that the fluid level is between the
UPPER and LOWER levels. A fire extinguisher should be carried with the tractor. This is
9. Do not attempt to mount a tire on a rim. This should available through the Dealer.
be done by a qualified person with the proper 6. Safety pictograms
equipment. The tractor has been equipped with a number of safety
10. Do not work under any hydraulically supported pictograms. Their meaning and location on the tractor is
devices. They can settle, suddenly leak down, or be given in the description of the figures.
accidentally lowered. If it is necessary to work under Keep decals clean so that they are always legible. Replace
tractor or any machine elements for servicing or lost or illegible decals with new ones, which can be
adjustment, securely support them with stands or purchased through your Dealer.
suitable blocking beforehand.
11. Securely support the tractor when either changing
wheels or adjusting the wheel tread width.
12. Make sure that wheel bolts have been tightened to
the specified torque.
13. Always maintain the correct tire pressure. Do not
inflate tires above the recommended pressure
shown in this manual.
14. Escaping hydraulic fluid under pressure has sufficient
force to penetrate skin, causing serious personal
injury. Before disconnecting hydraulic lines, be sure
to release all residual pressure. Before applying
pressure to the hydraulic system, make sure that all
connections are tight and that all lines, pipes, and
hoses are free of damage.
15. Fluid escaping from pinholes may be invisible. Do not
use hands to search for suspected leaks; use a piece
of cardboard or wood. Use of safety goggles or other
eye protection is also highly recommended. If injured
by escaping fluid, see a medical doctor at once. This
fluid will produce gangrene or severe allergic
reaction.
16. Dispose the used oils, filters, etc. according to the
rules on environment protection.
5. Fire safety precautions
DO NOT:
• store the fuel and other inflammable materials in the
tractor parking area and buildings,
• refuel the tractor when the engine is running,
• refuel or service the fuel system on the tractor while
smoking, or when near open flames or sparks,
• drive the tractor over, or close to inflammable ma-
terials, so that the exhaust pipe outlet is very near to
these materials,
• start the engine inside the building made of inflam-
mable materials,
• keep rags, tow, or other inflammable materials
soaked in oil, kerosene or petrol inside parking
accommodations.
6
Decal Meaning Location
• upper: read operator manual. Decal on the fender
guard, inside the
• lower: stop the engine and remove key from the starter cabin on the
switch before commencing maintenance or repair. right-hand side
• start the engine only when seated in the operator's seat Decal under starter
motor
• keep a safe distance from hot surface — do not remove the Decal under the
radiator cap when the engine is hot. radiator
To not touch machine parts before all of its units come to a Decal on the side
complete stop wall of the radiator
7
Decal Meaning Location
• Use eye protection Decal on fender
• Use respiratory tract protection guard, left-hand side
• Use foot protection inside cabin
• Use hand protection
• Use protective clothing
• left: do not open or remove safety guards while the engine Decal on engine side
is running guards
• right: keep a safe distance from hot surface.
a) View
7 28 29 24 5 9 3 30 1 10 24 11 31
18
D
A
B C
16 22
14 12 13 19 17 8 20 6 4 2 15 21 25 26 23 27
b) schemat
8
Key to the Fig. D.1
Item Name Icon Colour Descriptiom/ Comment Remarks
Indicates a drop of air pressure in the trailer
air brake control system to below 0.5±0.019
MPa. When the compressor is disengaged,
this light is on at all times, and this does not
necessarily mean that the brake system is
Air pressure drop warning
1 red not functioning correctly.
light
It may also Indicate brake fluid level in the
reservoir below the MIN level.
When the light is on, do not begin driving
with a coupled trailer equipped with air
brakes.
It warns the battery charging is cut. It
comes on when the starter switch key is set
Battery charge warning
2 red to the "ON" position. This light should not
light
be on when the engine is running above
750 rpm.
It comes on when the key starter switch
key is turned to the "ON" position. After
the engine is started, this light must not be
on across the entire range of engine rpm.
Water in the fuel warning It warns of excessive water level in the fuel
10 red
light separator of the fuel prefilter.
9
Item Name Icon Colour Descriptiom/ Comment Remarks
14 Front drive indicator light yellow It indicates the front drive is on.
15 Glow plugs indicator light yellow It indicates the glow plugs are on.
Rear axle differential lock It indicates the rear axle differentia lock is C-385
16 yellow
indicator light on. only
10
Item Name Icon Colour Descriptiom/ Comment Remarks
Screen no. 2:
• Mileage counter (km)
• Voltometer (V)
• Rear PTO speed (rpm) – Not used
• Front PTO speed (rpm) – Not used
• Speedometer (km/h)
Screen no. 3:
• Current fuel consumption (l/h)
• Fuel pressure in the low-pressure portion
of the system (kPa)
• Errors in the Engine Control Module (ECM)
(the number) – for Service staff use only
After pressing the A buton (red):
Screen no. 4:
• Clock (hh:mm:ss)
• Mileage counter (km)
• Driving time (hh:mm)
(The screen is displayed by 10 secons and
then the LCD return to the screen no. 1)
Green pushbutton (B): intensity of display illumination
Blue pushbutton (C): an error signalized by buzzer – for service staff use only
Clock setting procedurę:
If clock setting is required, press and hold the red pushbutton. This willwcisnąć i przytrzymać przycisk czerwony. This will bring
you to the clock setting mode and the following image will be displayed on the screen:
To set the hour, use the black pushbutton (increasing the value) and / or
blue (decrease the value) to set the desired value and then press the green
pushbutton to go to the minutes setting (proceed as for the hour), then
press the green pushbutton to go to the seconds setting (please proceed as
if setting the time). After setting the hour, minutes and seconds, press
the red button to confirm the setting and exit the mode. The
previously displayed screen appears.
1.1.2. Steering wheel 1.1.3. Components to the left of the steering wheel
a) Synchroshuttle control lever
11
b) Multifunction switch 1.1.4. Components to the right of the steering wheel
a) Switches and starter switch
1P
2
3 3
4
1L
1 2
Fig. D.4 – Multifunction switch
3
IMPORTANT: Fig. D.5 – C-380 controls to the right of the steering
The switch operates only with the key in the starter wheel
switch set in the "ON" position. Key to the Figs. D.5
A detailed description of the switch functions is given 1. Air compressor switch – has two positions:
below. with the bottom part of the button pressed up to the
- Direction indicator switch - has three positions: end, the drive to the air compressor is engaged,
centre - disengaged, with the top part of the button pressed up to the end,
to the left - left direction indicators operate, the drive to the air compressor is disengaged.
to the right - right direction indicators operate. 2. Hazard warning lights switch has two positions:
If the switch is on in the left or right position, after pressing the bottom top part of the button,
respective indicator light 24 (Fig. D1) flashes. When hazard flashers are switched on and the red indicator
one trailer is coupled to the tractor, the first trailer light in the button begins flashing.
indicator light 26 (Fig. D1), will begin flashing. When when the top part of the button is fully pressed - the
two trailers are coupled to the tractor, both indicator hazard flashers are switched off.
lights, 25 and 26 (Fig. D1) will be flashing. The
3. Starter switch – for description, see key to the Fig. D6.
indicator lights indicate that the direction indicators
are functioning correctly.
2. Light switch has three positions:
0 – lights off.,
1 – after turning the knob clockwise to the next position,
side and tail lights and registration plate
illumination light will illuminate,
2 – after turning the knob clockwise to the next position,
dipped or main beam light will illuminate,
depending on the headlight switch position.
3. The headlight switch has three positions:
centre – dipped beam headlights switched on,
bottom – main beam headlights switched on. Then, 1 2
blue indicator lamp 27 (Fig. D1) illuminates. 3
upper – after setting and keeping the lever in this
Rys. D.6 – C-385 controls to the right of the steering
position, main beam headlights will switch on.
wheel
When released, the lever will return to the centre
position. Key to the Fig. D.6
4. The horn push. To sound the horn, press the centre 1. Front drive engagement switch has two positions:
of the light switch in any switch position. To stop,
release it. with the bottom part of the button pressed up to the
end, the drive to the front axle is engaged,
with the top part of the button pressed up to the end,
the drive to the front axle is disengaged.
2. Hazard warning lights switch has two positions:
after pressing the bottom top part of the button,
hazard flashers are switched on and the red indicator
light in the button begins flashing.
when the top part of the button is fully pressed - the
hazard flashers are switched off.
12
3. Starter switch
The switch key has three positions. These positions,
turning the key clockwise, are as follows: 3
2
1
Fig. D.9 - Multifunction switch on the R.H. side of the
steering wheel
1. The windscreen washer switch - to start, press the
switch and keep it in position in any lever position.
Fig. D.7– Starter switch key positions To stop, release it.
2. The windscreen wiper switch has three positions and
1st position: OFF.
nd operates by the knob moving:
2 Position: ON - This position permits the electrical front position – the wiper switched off,
services to be switched on without the engine running. when moved rearwards – 1 speed switched on,
st
rd
3 Position: START - Supplies power to the starter motor when moved rearwards by one step more – 2
nd
and maintains power supply to the glow plugs. For
speed switched on.
detailed starting instructions, see section E – Engine
3. The rear window wiper and washer switch has three
normal and cold starting.
positions and operates by turning the knob
anticlockwise:
b) Steering wheel lock
0 – the wiper and washer are switched off,
Steering wheel lock enables the adjustment of the by turning by one step – the wiper is switched on,
steering wheel inclination angle and always must be by turning by one step more and keeping it in
locked. To change the inclination angle, unlock the position – the washer switched on. To stop, release
steering wheel (by turning the lever anticlockwise) and it.
set the inclination angle to the desired position. Then d) Hand throttle control lever
lock the steering wheel by turning the lever clockwise. To The hand throttle control lever is located on the side
reset the lever, depress the button in the lever. control paner and serves to adjust the engine rpm. To
increase the engine speed, move the lever forwards, and
to reduce it - move it backwards.
c) Multifunction switch
IMPORTANT:
The switch is active only when the starter switch key is
turned to the “ON” position. Fig. D.10 - Hand throttle control lever
1.1.5. Pedals
C-380
13
indicator light in the upper part of the button lights
2 up.
3 2. Front roof mounted work lamps switch - after this
button is pressed, the lamps are turned on and the
indicator light in the upper part of the button lights
up.
1 4 3. Beacon light switch - after this button is pressed, the
beacon light is turned on and the indicator light in the
C-385 upper part of the button lights up.
4. Rear roof mounted work lamps switch - after this
Fig. D.11 - Pedals
button is pressed, the lamps are turned on and the
Key to the Fig. D11: indicator in the upper part of the button lights up.
1. Clutch pedal. 5. The date and time display – current date and time is
2. Service brake pedals latch is used to latch together displayed on the small screen; to show time press the
pedals of independent brakes to provide the master button SET, press again to show the date. To change
pedal for simultaneous braking of both wheels. the setting, press the buttons (-) and (+) accordingly;
3. Service brake pedals - the two pedals can be used to save this setting press the SET button.
independently to aid turning in confined spaces or
b) Controls on the side panel
must be latched together to provide the master
pedal for normal braking. For independent braking
disengage the latch.
4. Foot throttle pedal – its operation over-rides the
hand throttle setting when increasing the engine
speed. When the foot throttle is released the engine
will return to the speed set by the hand throttle. Full
range of the pedal travel can be used if the hand 1) 2) 3) 4)
throttle lever is in the rear position (in the low idle Fig. D.14 – Controls on the side panel
position). Key to the Fig. D.14:
1. DPF forced regeneration manual switch (bottom) – is
intended for manual switching ON the DPF
regeneration.
DPF active regenaration disable switch (upper).
For the operating instructions of both switches, see
„Operation” section.
2. Engine emergency switch – is intended for emergency
Fig. D.12 – Rear axle differentia lock pedal engine stopping. After stopping the reason for
switching off the engine, the engine can be started
For the operating instructions, see section „Operation”. normally.
NOTE: After an emergency engine shutdown, wait about
1.2. Components to the right of the operator seat
5 seconds and then start again.
1.2.1. Control panel above the mudguard
3. USB socket.
Exterior lighting control panel
4. Cigar lighter. After taking the lighter out, the socket
may be used for connecting a portable light and or
other electrical appliances supplied with 12V.
1.2.2. Hydraulic lift control levers
4
1 2 3
Fig. D.13 - Exterior lighting control panel Fig. D.15 - Hydraulic lift control levers
Hydraulic lift control levers are situated on the R.H. side
The exterior lighting control panel activates as follows:
of the operator’s seat.
1. Front bottom work lamps switch - after this button is
pressed, the work lamps are turned on and the
14
2
1
Fig. D.16 – Hydraulic lift control knobs Fig. D.19 - Shift pattern on the gear shift lever knob
Fig. D.17 - External hydraulics control levers (standard) 1.3. Controls to the left of the operator seat
a) Control levers
For the operating instructions of the hydraulic lift and
external hydraulics control levers, see „Operation” 2 3
section.
1
Fig. D.21 – Control levers
The gear shift lever 1 and speed range selector lever 2 For operating instructions, see „Operation” section.
serve for the selection of the desired driving speed (see
"Technical characteristics).
15
1.4. Components in the headliner C: Temperature increase push button – each push causes
the temperature increase which can be seen on the E
display
1 7 D: Temperature decrease push button – each push
6 3
causes the temperature decrease which can be seen
6 on the E display
E: Temperature display in ° C
2 F: Heater on/off push button
16
4
2
1
3
1
Fig. D.28 – Operator’s seat adjustments
WARNING:
17
Fig. D.35 – Rear combined light (tail/brake
Fig. D.32 – Rear window latch lights/flashing indicators)
Rear window latch - to open it, pull the latch lever up.
After the latch is released, the window will open
automatically as a result of the action of two gas springs
that keep it in the open position.
2. Components outside the cabin
2.1. External lighting
1
2
3
①
a) Main fuse an rely box
The main fuse and rely box is secured to the rear R.H. Standard
post of the cabin. To gain access, the cover 1( Fig. D.21)
and then the fuse box cover must be removed.
Option
Fig. D.48 - External hydraulics sockets
a) Electrical
20
E- OPERATION
2. Turn the starter switch key to the ON position (Fig.
1. Before starting D7). In this position indicator and warning lights 1, 2,
Prior to a daily start-up of the tractor, carry out the Daily 3, 9, 20, 21, 22 i 23 (Fig. D.1) should come on. After a
Maintenance as described in Periodic Maintenance Chart while the lights 9, 20, 21, 22 and 23 will go off,
(every 10 hours of work) and particularly: indicating correct operation of the supevised circuits
• make sure all safety shields are in place and secured The lights 1, 2 and 3 will continue illuminating.
properly,
a. 1 - (Fig. D1) warning light indicating a pressure drop in
• check the coolant and engine oil level and replenish as
the air brake system (if the pressure in the system did
necessary,
not drop below the acceptable level for commencing
• check the tension of v and ribbed belts and adjust as
driving with a trailer),
required,
• ensure the grill, the cores of water radiator, oil b. 2 - (Fig. D1) battery charge warning light
radiator and air conditioner condenser* are free of c. 3 - (Fig. D1) warning light indicating oil pressure in
debris, engine lubrication system.
• empty the air cleaner unloader valve, 3. Depress the clutch pedal fully.
• check the operation of clutch, brake and throttle con- 4. Press and turn the starter switch key fully to the
trols. All controls must operate freely and be adjusted „START" position („3" - Fig. D7) to engage the starter
correctly, motor. Release the key the moment the engine starts,
• carry out general inspection of the tires, tire pressures allowing it to return to the „ON" position.
and wheel nuts/bolts tightening. Observe for external 5. Once the engine is started, all warning lights (which
signs of leakage and correct before operating the were illuminating before) should extinguish (with
tractor, exception of the air pressure drop warning lamp
• check the operation of gauges and lights lights. If which should extinguish once the required pressure in
tractor is to be driven on public roads, ensure the the pneumatic installation is reached, unless the air
mirrors, the warning triangle and slow moving vehicle compressor is switched off. Otherwise, find the cause
emblem are in place, and remove it.
• ensure that there is sufficient fuel in the tank and
6. After starting, allow the engine to run at minimum
replenish as necessary,
idling speed for a period of 3 to 5 minutes or until the
• drain water from from the air reservoir*.
engine coolant temperature gauge indicates that it is
* - if fitted
increasing so that before proceeding gradually
increasing the speed up to the maximum, its
2. Engine normal starting
operation it was even.
IMPORTANT:
DANGER:
Do not crank engine for more than 15 seconds at a time.
Before the engine is started, ensure the transmission If the engine fails to start, release the starter switch key
control levers are in neutral and the PTO mode and allow the starter motor to cool for 90 seconds at
selector lever is also in neutral position. This is to least between intervals of cranking.
prevent sudden tractor run away, thus creating a
danger of accident. If after a few attempts the engine fails to start, ask your
dealer for advise.
WARNING: 3. Cold weather starting.
Do not attempt to start the engine unless seated in Always remember of using the fuel oil appropriate to
the operator’s seat and with the parking brake the ambient temperature.
applied. The lower ambient temperature, the lower cold
cranking capacity of the battery and particularly when
Never use the ether based fluids to aid the engine
being partly discharged. That is why in winter season it
starting.
should always be fully charged.
To start the engine: To start the engine in ambient temperature below 0° C:
1. Set the synchroshuttle lever, gear shift lever, speed 1. Set the synchroshuttle lever, gear shift lever, speed
range selector lever and PTO work mode selector range selector lever and PTO work mode selector
lever in their neutral positions and depress the clutch lever in their neutral positions and depres the clutch
pedal fully. pedal fully.
IMPORTANT: 2. Set the starter switch key to the „ON”position (Fig,
The engine starting is possible with the the D7). In this position indicator and warning lights 1, 2,
synchroshuttle control lever set to the neutral position 3, 9, 15, 20, 21, 22 i 23 (Fig. D.1) should come on.
Ater a while the lights 9, 20, 21, 22 and 23 will go off,
only. In any other position, the safety start switch
indicating correct operation of the supevised circuits
disconnects the power supply to the starter motor.
The lights 1, 2, 3 and 15 will continue illuminating.
21
3. After the glow plugs indicator 15 goes off, press and
WARNING:
turn the starter switch key to the “START” position.
IMPORTANT:
The cold starting aid system system has a protection • before dismounting the tractor, always set the parking
against starting the engine before reaching the brake and lower all implements to the ground. Then
temperature required for starting (the glow plugs stop the engine and remove the key.
indicator lamp has not gone out). In this situation, • If it is necessary to park the tractor on incline, be sure
to chock the wheels to prevent accidental rolling off.
the engine can not be started.
5. Release the key the moment the engine starts, Engine emergency stopping
allowing it to return to the „ON" position. On the control panel located on the right side of the cab,
6. If the engine fails to start, release the key and allow on the wheel housing, there is an emergency engine
the starter motor to cool at least for 90 seconds. Then switch (below its icon).
repeat the steps 3, 4 and 5.
IMPORTANT:
Do not crank engine for more than 15 seconds at a time.
If the engine fails to start, release the starter switch key
and allow the starter motor to cool for 90 seconds at
least between intervals of cranking.
WARNING:
Do not exceed the permissible speed.
22
a) Selection of the correct gear Forward towing of the tractor can only be performed
When working with the tractor, select a gear with the using the front hitch. The operator must drive and brake
lowest fuel consumption without overloading the engine the tractor.
or transmission. Remember that the soil conditions
within one field may change every several meters, so IMPORTANT:
choose a gear in which the engine will work at 75-80% of For transportation purposes, the tractor should be
maximum power. loaded onto the loading platform of a trailer or truck so
that all four wheels rest upon it.
During work with the tractor, avoid driving with a
partially depressed clutch pedal, because this may cause
overheating or destruction of the clutch. WARNING:
It is not recommended to use additional equipment Do NOT use lines and ropes to tow the tractor. If the
increasing the traction of wheels such as chains or paddle line or rope breaks or slips off, it may cause serious
wheels, particularly at low gears. personal injuries.
WARNING: WARNING:
• At all time avoid riding the clutch pedal. • If possible, the engine of the towed tractor should be
• During driving, it is prohibited to shift the gear , or running in order to provide lubrication and power
range selector lever, without depressing the clutch steering.
pedal. • Do not tow the tractor at a speed exceeding 8 km/h. If
• Never coast down slopes with the tractor in gear and the engine is not running, then steering is much
the clutch disengaged. slower and turning the steering wheel requires much
• For road work, close the hand throttle and use the more effort.
foot throttle only.
5.1. Diesel Particulate Filter (DPF)
b) Operating the tractor for optimal fuel efficiency.
1. Match the attached implement size so that the engine The engine exhaust system is equipped with diesel
could operate at over 70% maximum power. particulate filter (DPF) which is intended for collecting
2. Avoid unnecessary tractor idling and reduce the time and burning solid particles resulting from the combustion
spent at headland turns and travels to the field. of diesel oil.
3. Use correct tyre pressure for a given work. The operation of the DPF and its condition is signalled by
4. Use the ballast weights reasonably. the warning and indicator lights on the dashboard panel.
5. Match the trailer load capacity correctly and utilize it
to the highest extent possible. IMPORTANT:
6. For field transport make use of single axle trailer
When operating tractors with a motor equipped with a
preferably.
diesel particulate filter, avoid long idling or low engine
7. Make use of draft control for controlling the working
load.
depth of mounted soil engaging implement to the
highest extent. The status of the exhaust aftertreatment system is
8. Use recommended fuels and lubricants only. determined by the instrument panel warning and
9. Look after the efficiency of the fuel system and carry indicator lights. It includes five states: the engine.
out the maintenance and adjustments to this book. 1) When no warning and indicator light is on:
10. Keep the engine air cleaner clean. Passive regeneration follows automatically (without
intervention from the engine control module) during
c) Towing normal tractor operation. A series of thermochemical
Before towing the tractor, shift the PTO mode selector reactions occures in the system as a result of which the
lever and the transmission levers to their neutral soot is oxidized.
positions. Maintain a safe towing speed.
Use towing only as a last resort, when normal start-up is 2) When the active regeneration indicator light (21 in Fig.
impossible for whatever reason. Use a rigid tow bar for D.1) is on:
towing.
- this means that automatic active
regeneration is on.
ATTENTION:
Automatic regeneration will occur when the soot level
Towing the tractor is only permissible over short
distances. Do NOT tow the tractor over long distances on reaches the activation point, which is set in the ECU. The
roads and in intensive road traffic. engine can work normally during automatic
regeneration. After the active regeneration is completed,
Backward towing of the tractor can only be performed if the indicator light will turn off after 1 minute from the
a drawbar, rear towing hitch, or three-point hitch is used. end of regeneration.
23
3) When the indicator light of DPF condition (22 in Fig. • Further driving will result in damage to the DPF filter
D.1 is on): (this is not covered by the warranty)
WARNING:
• When the DPF filter has been damaged, stop the
tractor, switch off the engine and replace the DPF filter
- this means that automatic active regeneration is not
with a new one!
available and you must manually enable forced • It is not allowed to drive without an efficient DPF
regeneration (without disabling automatic regeneration filter!
with the button on the right panel). • For safety reasons, have the DPF replaced by your
dealer
The method of carrying out manual regeneration:
- stop the tractor in a secluded, well-ventilated place or Switch for manual activation of the DPF forced
in the open air, regeneration and active regeneration disable switch
- make sure that there are no flammable objects in the
"DPF On / Off" switch (see figure below) is located on the
area and that are prone to self-ignition, side panel - on the right side of the operator's seat.
- do not turn off the engine,
- set the gears in the neutral position,
- apply the parking brake,
- set the hand throttle lever to the minimum,
then press and hold the DPF switch button 2 (inside the
cab, on the R.H. panel) for 3 to 5 seconds. and release it
to start the regeneration. The time of the regeneration (2) (1) (3)
process depends on the degree of DPF contamination.
The current regeneration status is indicated by indicator The regeneration switch has three positions:
lights 21 and 22 (Fig. D.1) on the instrument panel. Position (1): default, factory set:
ATTENTION: during the process, the engine speed when no part of the switch is pressed, automatic
increases to 2000 rpm and after the regeneration is regeneration of the DPF filter is possible
finished, it automatically returns to the idle speed. Position (2): DPF regeneration enabled:
pressing this part of the switch and holding it for 3 to 5
WARNING: seconds initiates the forced regeneration of the DPF,
Position (3): Automatic DPF regeneration disabled:
• If the yellow engine indicator light (20 in Fig. D.1) and
pressing this part of the switch and holding it for 3 to 5
the yellow DPF status indicator light (22 in Fig. D.1) light seconds immediately stops automatic regeneration of
up, stop the tractor and start manually forced DPF the DPF filter;
regeneration.
24
6. Differential lock In C-380 model the front drive is engaged by lever which
is located at the L.H. side of the operator’s seat. When
If during the field work one of the rear wheels starts to engaged, the yellow indicator light 14 on the dashboard
slip (there is small difference in rotational speed) engage (Fig.D.1) illuminates.
the differential lock by pressing the differential lock pedal
down firmly. Tractor stationary (C-380)
To engage the front drive, depress the clutch pedal and
In case one of the wheels is slipping significantly (there is move the control lever downwards. To disengage,
considerable difference in rotational speed), proceed as depress the clutch pedal and move the control lever
follows: rearwards.
• depress the clutch pedal fully, If, when stationary the front drive fails to engage, or
• engage the differential lock by pressing its pedal disengage, reverse the tractor slightly, then operate the
down, control lever as required.
• release the clutch pedal slowly, while maintaining Tractor on the move (C-380)
foot pressure on the differential lock pedal. Move the control lever up or down - the use of the
To disengage the differential lock, release the pedal. If clutch pedal is unnecessary.
the lock fails to disengage, steer slightly to either left or
right or depress for a moment one of the brake pedals C-385 model
(independent). In C-385 model, the drive to the front axle is engaged
electro-hydraulically by means of switch 1 ( Fig. D.6) with
WARNING: the engine running. The use of clutch pedal is
unnecessary.
• Do not attempt to engage the differential lock
with one wheel spinning fast and the other IMPORTANT:
stopped.
Do not operate the tractor in four wheel drive on the
• Do not attempt to turn with the lock engaged. road (with the exception of the uphill driving), as this
may lead to premature front tires wear and excessive
7. Hydrostatic steering system fuel consumption.
The hydrostatic steering system consists of: control valve
which is fitted to the end of the steering column, oil
9. Brakes
pump, oil filter, double acting hydraulic ram and
hydraulic hoses. Transmission oil is used in the system. The C-380 model is equipped with mechanically actuated
The hydrostatic steering must work smoothly within the brakes whilst the C-385 with hydraulic control.
whole range of operation. Any jamming or jerking of the
steering wheel as well as soft operation of the system WARNING:
when turning to both sides, is not permissible. Signs of air • Before driving on the public roads, always latch the
presence in the system and any pipework vibrations are
not permissible too. With the engine stopped, the system brake pedals together.
must operate correctly. • When the tractor is operated for stationary work,
even if only for short periods, always engage the
parking brake.
WARNING: • Independent braking may only be used to assist
Never operate the tractor if the steering system has turning at headlands of a tractor with mounted
implements.
developed a leakage.
The C-380 and C-385 models can be equipped with the
8. Front wheel drive
trailer air braking installation.
Drive transmission to the front wheels takes place from The trailer air brakes are controlled by means of the
the gears (in the drop box) through the drive shaft, final tractor braking pedals or by the parking brake lever and
drive and planetary final reduction units. are synchronized with the action of the tractor brakes.
The tractor air installation includes two circuits which can
be used depending on the type of the trailer air braking
system:
• single-line system – black coupler (Fig. D.49),
• double-line system, red and yellow couplers (Fig. D49),
When attaching a trailer, or trailed machines to the
1 tractor, ensure that the trailer air braking system has
been coupled.
To connect the trailer single-line braking system to the
tractor braking system, proceed as follows:
• engage the parking brake (this will cause the air
Fig. E.1 - Front wheel drive engagement lever in C-380 pressure in the hose drop down to the atmospheric
model pressure,
• couple the trailer and tractor air coupler,
25
• release the parking brake. F: Heater ON/OFF push button
To engage the air compressor in C-380 model, depress Operating the system:
the pushbutton 1 - (Fig. D.5) at the R.H. side of the
steering wheel. Its engagement
IMPORTANT: With the engine running, press the button .
The air compressor should be engaged with the Depending on the needs, proceed according to the
engine stopped or when running at low idle speed. instructions given below to switch on the air
conditioning, heating or ventilation.
Air conditioning:
The air compressor of C-385 model is drven directly from
1. set the air temperature in °C inside the cabin before
engine timing gearset, therefore it can not be the air conditioning is started. To this end press the
disengaged. A/C (A) pushbutton. The indicator light will illuminate.
The required temperature can be set on the digital
display by means of C and D pushbuttons,
WARNING: 2. if the temperature has to be changed, adjust it using
• Never start towing the trailer with the warning C and D pushbuttons,
light 1 – (Fig.D1) illuminating. 3. using the fan speed adjustment button B, adjust the
• Do not disengage the air compressor when the air blow as required.
trailer air braking system is in use (with the Heating:
trailer coupled to the tractor, etc.). 1. set the air temperature in °C inside the cabin before
• Never change the position of the air coupler the heater is started,
sockets as shown in Fig. D49. 2. press the heater F pushbutton and the indicator light
will illuminate. The digital will be displaying the
10. Ventilation, heating, and air conditioning system temperature which has been pre-set.
3. if the temperature has to be changed, adjust it using
10.1. Description of the system and controls
C and D pushbuttons.
The ventilation, heating, and air conditioning system (if 4. using the fan speed adjustment pushbutton B,
fitted) supplies filtered air at ambient temperature or air adjust the air blow as required.
heated by means of the engine cooling system or air Ventilation:
cooled by the air conditioning system to the cabin To use the ventilation only, press the blower B
interior. The flow of air from the outside to the cabin or pushbutton and adjust the air blow as required.
air heated by the heater or air cooled by the air Disengagement of the system
conditioning system is directed by vents.
• using the F pushbutton, switch off the heater first and
then using the A/C pushbuton switch the air
conditioning off.
C • using the blower pushbuton switch the air blow off.
B To this end press the button again and again till the
blower is stopped.
Ventilation, heating and air conditioning operating tips:
• never switch the air conditioning on when the engine
is stopped or cold.
• before switching the air conditioning on, open the
doors and windows for a while to let the hot air go
out.
• the air conditioning should be operated for 10-15
minutes even in winter. If the air conditioning has not
F E D A be used for a longer period of time, then the dryer
gives a specific smell off. To remove it, once a week,
Fig. E.2 – Ventilation, heating and air conditioning even in wintertime, switch the air conditioner on for 5
control panel minutes with the highest air blow level. At the same
time, open the window for a while.
Key to the Fig. E.2.
• after the engine has been started, the air conditioning
A: AC ON/OFF pushbutton should be operated at low speed and thereafter with
B: Fan speed adjustment pushbutton - each push causes the engine temperature rise at high speed.
its speed increase • check the tightness of the air conditioning system,
C: Temperature increase pushbutton – each push causes especially in winter.
the temperature increase which can be seen on the E • replace the clogged air filter as it negatively affects
display the air conditioner output.
D: Temperature decrease pushbutton – each push causes • the particles of debris settled in the dryer can be a
the temperature decrease which can be seen on the E seat of bacteria, causing operator allergy.
display
E: Temperature display in ° C
26
IMPORTANT: why the use of these filters does not release the
operator from the responsibility to adhere to safety
When working in a very dusty environment, it may
guidelines and regulations for individual products.
become necessary to create overpressure in the cabin
by increasing the speed of the fan in order to prevent 11. Power take-off (PTO)
dust from penetrating into the cabin. In such an
The PTO shaft projects from the rear of the tractor and
environment, the doors and windows should be closed.
two speeds (independent of gearbox ratios) i.e. 540 and
1000 rpm are obtainable by shifting the lever (Fig. E.3) as
10.2. Frost and moist removal
shown in the figures, to the position: A = 540 rpm, B =
To remove, set the heating and air blow to maximum.
1000 rpm, with the engine stopped.
The maximum heating effect will be reached with the
engine at its normal operating temperature.
10.3. Cabin air filter
WARNING:
Remember that the cabin's air filters generally do not A
protect against pesticides. Total protection against
these substances can only be ensured by taking the
necessary precautions depending on the properties of
individual products. The cabin's air filter is intended for
removing dust from the air, but it cannot remove
chemical fumes. Proceed according to the guidelines B 1
concerning protection against hazardous chemical
C-380 model
substances provided by the manufacturer of a given
chemical agent.
DANGER:
A
To improve the level of safety, filters containing active
carbon can be installed, which provide better protection
against the harmful effects of pesticides.
Nevertheless, the use of these filters does not release
one from the responsibility of using personal protection B
equipment and taking the recommended precautions
during the use of individual products. 1
These filters are only to be installed during work with
C-385 model
pesticides and must be replaced with normal paper
filters after this work is concluded. Fig. E.3 – PTO speed selector lever
These filters should not be used during the performance DANGER:
of other works because they will quickly be clogged by
dust. The position of the lever may be changed with the
When replacing active carbon filters after the conclusion
engine stopped only.
of pesticide spraying, they must be placed back into
their original packaging, and it must be made certain
that this packaging is tightly sealed. The tractor has also the ground speed PTO.
If the instructions given on the packaging are followed, The PTO shaft end has an annular groove for positive
the life of these filters is about 60 hours of work. fixing of the implement coupling.
Nevertheless, they must be replaced every year.
If any toxic odours are observed during work with
pesticides, stop work immediately and the check the
condition of filters and replace, if necessary.
Do NOT wash these filters or clean them with 2
compressed air. Do NOT throw away used filters. Used
filters are to be delivered to authorized collection
points.
1
DANGER:
Figure E.4 - PTO shaft end cap and master shield
Air filters containing active carbon do not provide total
protection against pesticides in general. These filters A removable cap 1 (Fig. E.4) protects the splines when
reduce the harmful effects of these products only. This is the shaft is not in use.
27
The drive is transmitted from the tractor PTO shaft to the PTO drive engagement
implement by a telescopic driveshaft equipped with
guard. This guard ensures a safe operation of the
driveshaft only if the master shields 2 (Fig. E.4) are fitted 4
both on the tractor and on the implement.
2
Attachment of the shaft to the tractor and machine must
always be performed strictly according to the guidelines
provided in the shaft instruction manual, which is
included by manufacturers to every shaft that is sold
3 1
separately or included with the machine's equipment.
The tractor is factory fitted with the master shield and
removable cap, as shown in the figure above.
Fig. E.5 – PTO clutch lever (1) and its ON/OFF decal
(2). PTO work mode selector lever (3) and its
WARNING: decal (4).
Before operating the tractor with PTO driven
implements, familiarize yourself with the safety
precautions given below and strictly observe tchem.
1. Before connecting, disconnecting, cleaning or
adjusting the PTO driven implements, disengage
the PTO drive, stop the engine, remove the key and
make sure that the PTO driveline has stopped.
2. When connecting the driveshaft to the tractor and
to the implement, this should be carried out strictly
in accordance with the operating instructions of
the driveshaft or implement manufacturer. Fig. E.6. PTO clutch lever ON/OFF decal
3. Do not operate the PTO driven implements without
the master shields fitted (Fig.E4).
4. Before starting the engine, make certain the
implement drive-shaft is securely locked on the
tractor PTO shaft.
5. After locking the driveshaft on the tractor PTO
shaft, attach the safety chain of the drive-shaft
guard to the master shield (to prevent the guard Fig. E.7 – IPTO – Ground speed PTO decal
Starting and stopping the independent PTO drive
from rotating).
(Fig.E.5)
6. Fit the removable cap (Fig. E4) when the PTO
driveline is not in use. Starting and stopping of the PTO takes place using the
PTO clutch controlled by a hand lever. The PTO clutch
lever is also useful when there is a temporary need to
WARNING:
disengage the PTO drive during driving of the tractor and
• Never allow anybody to approach the implement or operating of an attached machine.
machine with the PTO drive ON.
To engage the independent PTO drive:
• Disengage the PTO drive using the PTO mode
selector lever only. 1. Use the lever (1 - Fig. E.5) to disengage the
• The use of the PTO drive without the tractor and independent PTO clutch by pulling it to its upper
position.
machine master shields in place is not permitted.
2. While the PTO clutch lever is in this position, shift the
IMPORTANT: PTO work mode selector lever (3 Fig. E.5) from the
neutral (central) position to the back position.
Before starting the PTO operation, ensure the selected
PTO speed is in line with the implement rated speed IMPORTANT:
(540 or 1000 rpm). Do not hold the PTO clutch lever in the clutch
disengagement position longer than is necessary, and
definitely no longer than 5 minutes.
3. To engage the independent PTO, smoothly and
completely release the PTO clutch lever (1 - Fig. E.5).
28
To disengage the independent PTO drive: Key to the Fig. E.9:
1. Using the lever (1 - Fig. E.5), disengage the PTO 1. Draft control sensitivity control knob
clutch. 2. Lowering rate of lower links control knob
2. Move the PTO work mode selector lever (3 - Fig. E.5) For decal (see Fig. E.10)
from the back position to the centre position.
3. Then, release the clutch lever.
To engage the ground speed PTO drive:
1. Depress the clutch pedal fully and hold it there. SENSITIVITY LOWERING RATE
2. Move the PTO work mode selector lever (3 - Fig. E.5)
from the neutral position (N) to the forward position.
3. Then, release the clutch pedal smoothly.
To disengage the ground speed PTO drive:
1. Depress the clutch pedal fully and move the PTO work
mode selector lever to the neutral (N) position.
2. Release the clutch pedal. LOW HIGH HIGH LOW
IMPORTANT: Fig. E.10 - Decal
• For the safety of the drive mechanisms of light
agricultural implements and also in order to obtain This system provides the following functions:
smooth drive engagement, the engine speed should
1. DRAFT CONTROL - controls the working depth of soil
not exceed 1600 rpm. engaging implements.
• The PTO shaft rotates clockwise as viewed from the 2. POSITION CONTROL - controls the working height
rear of the tractor. (depth) of implements.
• Before reversing the tractor with PTO driven 3. MIXED CONTROL (combined operation of Draft and
equipment, adhere to the operating instructions of Position controls) – controls the working depth of
the equipment (disengagement of the PTO drive soil engaging implements in non-homogeneous soils
may be required). to prevent their excessive penetration.
4. LOWERING SPEED CONTROL – is used for setting
12. Hydraulic lift system the rate at which the lower links drop.
The three-point linkage system combines the tractor and 5. SENSTIVITY CONTROL when using Draft Control – is
the implement into one hydraulically controlled unit. used for setting the sensitivity of hydraulic lift to the
changes of soil resistance.
6. FLOATING POSITION – is used with three-point hitch
4 3 mounted implements which are following the
contours of the ground.
7. HYDRAULIC LIFT LOCK – is used for locking the
hydraulic lift when transporting the implements in
raised position.
8. ADJUSTABLE STOPS - are used to stop the Draft and
Position control levers in their required position.
9. EXTERNAL CONTROL OF THE HYDRAULIC LIFT.
2 1 DRAFT CONTROL
Fig. E.8 – Hydraulic lift controls To control this function, the lever 1 (Fig. E.8) is used.
Key to the Fig. E8:
1. Draft control lever IMPORTANT: Do not use the Draft control when precise
2. Draft control lever stop height positioning of the Iower links is required e.g. for
3. Position control lever attaching/detaching of three-point linkage mounted
4. Position control lever stop implements.
Type of work:
2 ploughing, heavy cultivation
1 Lever positions (Fig. E.8):
• move the Position control lever 3 to the extreme
front position.
• set the Sensitivity control knob in its centre position,
• set the Lowering speed control knob in its centre
position,
• operate the hydraulics using the Draft control lever ,
Starting work (Fig. E.8):
• move the Draft control lever 1 forwards until the
Fig. E. 9 – Hydraulic lift control knobs implement reaches the required depth.
29
• set the adjustable stop 2 so that it prevents further prevent this, a combined operation of Draft and Position
movement of the lever and lock it. controls should be used.
In work:
To this end, engage the implement to the required depth
The Draft control lever can be moved slightly to suit
using the Draft control. Then gradually move the Position
varying soil conditions.
control lever towards the rear until the lift arms slight
Turn the Sensitivity control knob slowly towards
rise is noticed.
„HIGH” to such impulse that an even implement working
depth is maintained. Afterwards the lift will be operating in Draft control and
If it is impossible to maintain an even depth or the im- when less resistant soil is encountered, excessive
plement moves up and down erratically turn the penetration of the implement into the soil will not occur.
control knob towards “LOW”. For raising and then lowering the implement at the
For raising and then lowering the implement at the headlands, use position control lever only.
headland, use position control lever 3 so as to maintain SENSTIVITY CONTROL (when using Draft Control)
the same Draft control setting. (Fig. E.9)
Leaving work and transport: This is used for setting the sensitivity of hydraulic lift to
Move the Draft control lever to the back position. the changes of soil resistance so that a uniform depth of
ploughing is ensured.
By turning the control knob towards “LOW”, a
NOTE:
reduction of impulses coming from the top link support
• the top link provides draft load sensing when
will slow the reaction of the hydraulic lift to a changes of
operating in Draft control,
the soil conditions.
• when using the Draft control, the Position control By turning towards “HIGH”, the result will be opposite.
lever should all the time remain in the extreme front
position, LOWERING SPEED CONTROL (Fig. E.9)
• after setting the Draft control lever in extreme front This is used for setting the rate at which the lower
position, linkage “Floating position” is obtained. links drop.
By turning the control knob towards “LOW”, a
POSITION CONTROL reduction of the rate at which lower links drop will result.
To control this function, the lever 3 (Fig. E.8) is used. By turning towards “HIGH”, the result will be opposite.
HYDRAULIC LIFT LOCK (Fig. E.9)
Type of work: This is used for locking the hydraulic lift when
• attaching/detaching of the implements to/from the transporting the implements in raised position. To lock,
three-point linkage, turn the lowering speed control knob towards “LOW” to
• other operations which require the implement to be the end.
kept at a constant height.
Lever positions (Fig. E.8): LINKAGE FLOATING POSITION (Fig. E.8)
This is used with three-point hitch mounted implements
• move the Draft control lever 1 to the extreme front which are following the contours of the ground. To set
position,
the Floating position, move the Draft control lever to is
• set the Sensitivity control knob in its centre position,
• set the Lowering speed control knob in its centre extreme front position.
position, EXTERNAL CONTROL OF THE HYDRAULIC LIFT
• operate the hydraulics using the Position control The control lever is located at the back of tractor, next to
lever 3. the R.H. mudguard and it enables raising and lowering
Starting work: the hydraulic lift arms from outside.
• move the Position control lever3 forwards until the
implement reaches the required height, B
• set the adjustable stop 4 (fig. E.6) so that it prevents
further movement of the lever and lock it.
In work: 1
no further adjustment is necessary,
Leaving work and transport:
move the Position control lever to the TRANSPORT
position (rearwards).
A
2
NOTE when using the Position control, the Draft control
lever should all the time remain in the extreme front
position.
32
Description of C spool-valve operation (3-position type,
for double-acting rams):
• with the C control Iever (Fig. E.14) moved to the front 4
position and hold there, the oil is supplied under
pressure to the coupler 5 whilst the forced oil return 2
from the implement ram takes place through the
coupler 6. 2
• when released, the lever will return to the neutral 3
position in which the pump supplied oil is returned to
the sump and the oil return through the couplers 5
and 6 is cut-off, 3
• with the control lever moved (from neutral) to the
rear position (Fig. E.14) and held there, the oil is 1 1
supplied under pressure to the coupler 6 whilst the
forced oil return from the implement ram takes place
through the coupler 5.
• when released, the lever will return to the neutral
position in which the pump supplied oil is returned to Fig. E.16 - Three-point linkage system
the sump and the oil return through the couplers 5 Key to the fig. E.16.
and 6 is cut-off, 1. Lower links with hook ends
•
External hydraulics operating tips . 2. Lift rods
3. Stabilizers
1. Before connecting the implement ram hoses to the
4. Top link
tractor, make sure that the oils are compatible and
can be mixed. Also make sure that the connectors and
sockets of quick release couplers are free from dirt.
2. When attaching the implement hose connectors to
the tractor, make sure that the implement operating 1
instructions are followed.
3. After disconnecting, the protective plugs should be
put on all couplers to prevent the dirt from getting in.
IMPORTANT:
Fig. E.17 – Top link
When driving the tractor with rear-mounted
implement, ensure its correct adjustment to avoid
a) Top link
excessive side swinging which may lead to a damage
to the tractor and/or to the implement. The top link is fitted with a barrel turnbuckle enabling its
Before turning at the headland, raise the implement length to the adjusted.
and then lower it after the tractor starts moving in a
straight line. WARNING:
Before you leave the tractor, lower the implement to
the ground. Do not, in any circumstances, attempt to pull or tow
When servicing or attaching/detaching implements from the top link connection.
to/from the three-point linkage, keep a safe distance
b) Lower links
from the linkage system.
May have ends with ball joints or hooks.
Depending on the needs, the lift rods can be attached to
the lower links in different positions (Fig. E.18). For
normal applications the lift rod should be connected as
shown in the figure. When using wide implements or
with supporting wheel, the lift rods are to be fastened in
elongated holes, so as to enable free vertical sliding of
the lower links.
The maximum lift capacity at lower links is given in the
“Technical specification” section.
33
14.1 Attachment/detachment of implements to/from
the three-point linkage system
Links with standard ball ends
To attach an implement:
• remove the height adjustable transport hitch to
prevent the top link knocking against it,
• back the tractor to the implement aligning the ends of
lower links with the implement hitch pins,
• place the Draft control lever in extreme front
position.
• using the Position control lever, raise or lower the
linkage until the L.H. lower link ball end is in line with
Fig. E.18 - Fastening of lift rods the L.H. implement hitch pin,
• apply the parking brake, shut the engine off and
remove the key before dismounting the tractor,
• position the end of the left hand lower link over the
implement hitch pin and secure with a lynch pin,
• if required, adjust the height of the right hand lower
link and attach to the implement hitch pin.
• attach the top link to the top or bottom bracket hole
(depending on the implement frame height - see the
table below) and then to the implement cross shaft
adjusting the length as necessary. Secure with the pin
and the lynch pin.
Fig. E.19 - Ball with guide cone
34
• detach the top link and the Iower links from the a) Installing rear wheel balast weights
implement frame and secure the lynch pins in the
clips on the Iower links.
Links with hook ends WARNING:
Attaching and detaching three-point hitch implements is Considering the heavy mass of ballast weights, careful
carried out from the operator's seat. Using the hook ends attention must be paid when carrying or mounting
does not require any changes to the implement hitch them.
pins.
To attach: Mount rear wheel ballastweights according to Fig. E20,
• fit the balls with guide cones (Fig. E.18) to the using the following method:
implement cross shaft hitch pins, and secure with • place the balast weight on the disc of wheel so that
lynch pins, the holes in the ballast are aligned with the holes in the
• back the tractor up to the implement and raise the disc,
Iower links using Position control lever so that the • insert bolts into the three holes, apply round washers,
hook ends engage in the balls and snap into and tighten nuts with a torque as given in H4 section.
connection,
• lift the latch on the top link hook end and Iower the
top link so that hook end engage in the ball and snap
into connection.
To detach:
• lower the implement to the ground using the Position
control lever,
• disconnect the top link, then apply the parking brake,
• lift the latches at the ends of the lower links with the
latch cables,
• lower the links, thus allowing the hooks to disengage
from the balls,
• drive the tractor forward.
15. Using ballast weights Fig. E.21 – Rear wheel ballast weights
The diversity of work that can be done with a tractor
creates the necessity of using the ballast weights to NOTE:
increase the operator's safety, improve the traction and Depending on the number of ballast weights (one, two or
to prevent the loss of steerability. three) M18 bolts 100, 150 and 200 mm long should
respectively be used.
WARNING:
• In case of need, mount the second balast weight,
Before removing a rear wheel with mounted ballasts remembering to set the notch opposite the inflating
from the tractor, dismount the ballasts first in order to valve,
avoid unnecessary risk. • repeat the above steps for the second wheel.
b) Installing front ballast weights (Figs. E.21 and E.22)
The ballast weights can be fitted to:
• rear wheel discs (to improve traction),
• front mounted frame (to prevent tractor front end
instability and improve controllability).
The masses of weights used are given in the section
„Technical Specification".
The use of rear wheel ballast weights is recommended
for work where rear wheel slip occurs.
The use of front ballast weights is recommended for
heavy operations where front end instability may occur,
thus in some cases leading to the tractor overturning. 1 5
Fig. E.22 – Front ballast weights frame
WARNING: The front mounted weight frame 1 (Fig. E.22) is secured
with eight bolts 2 which should be tightened to a
!f the tractor is worked with heavy farm implements
torque of 220-260 Nm.
(e.g. plough, disc harrow), or in transport work
Depending on the requirements, up to nine weights can
(especially on uneven terrain), drastic front end
be fitted.
instability may occur and tractor steerability may be
worsened or even made impossible. For this type of
work at least three front-mounted weights must be
attached.
35
2
2 1
1 4
3
Fig. E.24 – Height adjustable hitch. 1 - Hitch hook.
Fig. E.23 – Front ballast weights
2 - Hitch locking lever.
The centre weight 1 (Fig. E.23) with the towing hitch is
secured with two bolts which should be tightened to In its upper position, the height adjustable hitch (Fig.
a torque of 220 -260 Nm. The puller bolts 3 should be E.24) serves for towing two-axle trailers, and in the lower
tightened to a torque of 240 Nm. position, after prior dismounting of the linkage drawbar,
for towing single-axle trailers and machines.
To remove the side weights 2, remove the puller bolts 3,
each side and then holding the weight handle firmly, pull To change the height of the hitch, it must be unlocked by
pulling lever 2 (Fig. E.24) up, set to the desired height,
downwards on the clamp ring 4 and lift the weight off the
and locked again by lowering the lever 2.
frame.
When towing trailers equipped with air brakes, connect
WARNING: the trailer's air hose (hoses) to the air socket (sockets)
on the tractor.
Take special care when handling and installing weights Its permissible load capacity is 15 kN.
because their weight. Use the handles intended for
that purpose. WARNING:
WARNING:
Stay out of the zone between the tractor and the
towed trailer or implement. Risk of accident.
For safety reasons, adhere to the permitted hitch load
(See "Technical characteristics").
NOTES:
1
1. The diameter of the pin of the height adjustable hitch
and linkage drawbar is 30 mm.
Fig. E.25 – Swinging drawbar
2. The height adjustable hitch, drawbar, and lower
transport hitch function correctly with a hitch-ring with
a diameter of 50 mm and thickness of 30 mm. WARNING:
3. If the height adjustable hitch enters the PTO free zone
For safety reasons, adhere to the maximum
which ensures a free movement of telescopic drive
permissible load of the drawbar.
shaft for the PTO driven implements attached either to
the three-point linkage or to the swinging drawbar,
then the height adjustable hitch should be removed. The swinging drawbar is used for attaching trailed
implements and machines to the tractor.
The drawbar (1 – Fig. E.24) is set at the distance of 400
16.1. Height adjustable hitch mm, as measured from the end of the PTO shaft.
The drawbar can also be inverted to suit pick up points of
various implements.
The drawbar can also swing laterally or be repositioned
laterally by means of the locating pins.
Its permissible load capacity is 6,5 kN
36
17. Front three-point linkage system and front PTO F- MAINTENANCE AND ADJUSTMENT
The tractors can be equipped with a front three-point Technical maintenance of the tractor is based on the
linkage system with arms that can be folded to the performance of inspection and maintenance activities
transport position and with a front PTO. Both systems are within the framework of daily maintenance and
controlled hydraulically. To facilitate coupling, lower links periodical maintenance and adjustment activities
are equipped with hook type ends. performed after the tractor has been operating for a
IMPORTANT: specific number of engine hours. After the tractor has
Before working with the front TPH and front PTO, read been run in, a technical inspection encompassing the
the instruction manual of the mounted equipment following activities is to be performed.
carefully. The instructions and guidelines in these 1. List of operations to be performed after the first
instruction manuals are to be followed strictly. 100 hours of work
- change the engine oil and the engine oil filter,
- change the fuel filter elements (preliminary and
secondary),
- clean the engine air cleaner main element and cab
air filter element,
- check the air intake system pipework for tightness ,
- check the coolant level and top up, if necessary,
- clean the front grill and the fins of water radiator, oil
cooler and AC condenser*,
- check and, if necessary, adjust the tension of
ribbed belts,
- check the engine for high and Iow idle speed,
- - check the foot and parking brake operation,
- check the brake fluid in the reservoir (applies to
C-385 model),
- check the operation of the trailer air braking
installation,
- check of PTO clutch operation,
- change the trans-axle/hydraulics oil filters and
check the breather of the system for obstruction,
- change the oil in the front axle final drive and in front
planetary hubs and check the breather for
obstruction,
- check the steering system operation and the
condition of hydraulic hoses,
- check the operation of hydraulic lift, external
hydraulics and front drive axle engagement,
- check the battery electrolyte level and its
concentration; top up with distilled water and/or
recharge the battery, if necessary,
- check the connections to the battery terminals,
- check for correct operation: the displays, indicator
and warning lamps, the lighting system, the horn,
the wipers and washers, the forced ventilation, the
heating and the air conditioning system*,
- lubricate all lubricating points with grease or oil,
- check the windscreen washer operation and
replenish washing fluid level, if necessary,
- check the air conditioning system for agent level *,
- remove any condensed water from the air reservoir
*,
- tighten all external nut/bolt fixings and particularly of
the wheels, hitches and the cab,
- road test tractor, checking all instruments, controls, and
services for correct operation,
- after road test, check for leaks in oil, fuel and coolant
system and correct as necessary.
(*) – if fitted
37
2. Periodic maintenance
PERIODIC MAINTENANCE CHART
Carry out the following operations every given number hours of service 10 100 200 400 800 Note
GREASING
Lubricate grease points with solid grease. x x
ENGINE
Check the engine oil level and replenish, if necessary. Every 10 hours, or daily
Change the engine oil and the oil filter (see note 1). x
Check engine for high and low idle speed. x
Check the gap between the fan and the radiator shroud x
Check water pump for tightnees x
Change the insert of the crankcase breather filter Every 1200 hours
FUEL SYSTEM AND AIR CLEANER
Check the water separator, and remove water and sediments, if
Every 10 hours, or daily
necessary,
Remove the water and impurities from the fuel filter bowl. x
Change the preliminary fuel filter element x
Change the secondary fuel filter element. x
Every 800 hours or every two years,
Empty and clean the fuel tank.
whichever occurs first
Check /repair the injectors Have them checked/repaired as necessary
Empty the air cleaner dust discharge valve. Every 10 hours, or daily
After warning light C4 lights up, or every 100
Clean the air cleaner main element
hours, whichever occurs first
After 6 washings or yearly, whichever occurs
Replace the air cleaner main element.
first
Replace the air cleaner safety element. After 3 changes of the main element or yearly
Check the air induction system for tightness and condition of the hoses
x
and clamps.
COOLING SYSTEM
Check expansion reservoir coolant level and replenish, if necessary. Every 10 hours, or daily
Clean the front grill and the fins of water radiator, oil cooler, AC When necessary
condenser*,
Check and adjust the tension of the fan ribbed belt, if necessary x
Every 800 hours or every two years,
Drain, flush, and refill the cooling system.
whichever occurs first
Check the cooling system for tightness, condition of hoses and clips. x
ELECTRICAL SYSTEM
Check the safety start switch for correct operation Every 10 hours, or daily
Every 100 hours or every two weeks ( in
Check battery electrolyte level and replenish, if necessary.
summer) and every 4 weeks (in winter)
Clean the battery, check the condition of connections, and smear the
x
terminals with petroleum jelly.
Check the concentration of the electrolyte and, charge the battery if
x
necessary.
Every 1000 hours or yearly, whichever
Check the condition of the alternator and clean vents, if necessary
occures first
Check the cables of electrical system for chaffing. x
FRONT DRIVE AXLE AND HYDROSTATIC STEERING SYSTEM
Check the oil level in the front axle and final reduction units and check
x
the axle breather for obstruction.
Check the condition of the hoses and operation of the steering system x
Check front wheel drive engagement. x
Check the front wheel toe-out and adjust, if necessary. x
Change oil in the front axle and final reduction units. x
38
Carry out the following operations every given number hours of service 10 100 200 400 800 Note
TRANS-AXLE (gearbox, rear axle, final reduction units) + HYDRAULIC SYSTEM
Check trans-axle oil level and replenish, if necessary and check therear
x
axle breather
Change the oil filter on the suction side of the tandem pump. x
Change the oil filter in the return line of the tandem pump x
Check the condition of hydraulic hoses in the hydraulic system. x
Check the operation of the hydraulic lift and of the external hydraulics. x
First change after 400 hours and then every
Change the trans-axle oil.
800 hours of operation
CLUTCH AND BRAKES
Check the brake fluid level in the reservoir and replenish, if necessary. Every 10 hours or daily
Change the brake fluid. Every two years
Check and adjust the tension of the air compressor ribbed-belt, if
x
necessary*.
Check the clutch pedal for free travel and adjust, if necessary (see note
x
2)
Check the PTO clutch lever for free travel and adjust, if necessary (see
x
note 2)
Check the brakes and adjust them, if necessary (see note 2) o
Inspect the trailer air braking system for leaks* x
Check and adjust the air brake control valve* o
Remove any condensed water from the air reservoir* Every 10 hours or daily
Clean the air reservoir* After the first 2 years , and then yearly
CABIN
Check the operation of wipers and screen washers. Add fluid, if
Every 10 hours or daily
necessary.
Clean the cabin air filter (see note 4). x
Check and adjust the tension of the AC compressor v-belt, if necessary x
Change the cabin air filter. Every 800 hours or yearly
Check the tightening torque of bolts fastening the cabin and tighten
x
them, if necessary
Check for correct operation: gauges, indicator and warning lights,
Every 10 hours or daily
lighting system, horn, ventilation, cabin heating and air conditioning*
Check the amount of agent in the air conditioning system* x
MISCELLANEOUS
Check the wheel bolts and nuts tightening torque and tighten, if Every 100 hours, and more often under heavy
necessary conditions
Check the condition of the tires and tires pressure and adjust, if
Every 10 hours or daily
necessary
Check the tightening of the bolts fastening the hitch frame and
x
tighten them, if necessary
Perform a test drive of the tractor, checking all instruments, controls, x
and services for correct operation,
After a test drive, check for leaks in oil, fuel and coolant system and
x
correct as necessary,
* - if fitted
ATTENTION:
If a maintenance operations at a given interval time are carried out, then the operations required at shorter intervals must
also be performed.
1. If fuels and lubricants of interior quality are used (as compared to these recommended), the engine oil must be
changed more frequently.
2. Under heavy working conditions, the clutch and brakes must be adjusted more frequently. Have these operations
performed by your Dealer.
3. The service items marked „o" should be carried out by the Dealer.
4. Under heavy working conditions, check every 10 hours or daily.
39
3. Grease points Key to the Fig. F.1:
Clean the grease gun end and the grease nipples before 1. Engine oil filler with oil dipstick secured to the filler
cap.
and after the lubrication.
2. Drain plugs (on both sides).
Lubricate with the solid grease as specified in G.3 section.
3. Engine oil filter.
Lubricate with solid grease every 100 hours: The oil level must be maintained between the MIN and
the MAX marks on the dipstick. After stopping the
engine, time must be allowed for the oil to settle in the
• front axle pivot pin, sump. Note that during the oil level check, the tractor
• components of the rear three-point linkage system, must be standing on level ground.
• the sleeve of clutch release bearing.
IMPORTANT:
Lubricate with solid grease every 200 hours: operating the engine with the oil level above the upper
notch on the oil dipstick may cause the oil foaming by
• driveshaft c.v. joints (if nipples are fitted), the rotating crankshaft thus leading to a deterioration
• c.v. joints of the front half-axles (If nipples are fitted, of its lubricating properties. As a result a loss of the
engine power may appear.
• front axle kingpin bearings (upper and lower),
• rear wheel shafts bearings,
The oil should be changed after work, when the engine is
• hydraulic ram joints in the steering system (if nipples
warm. This allows that the waste particles that are
are fitted), suspended in the oil to be drained properly.
• joints of the tie rod in the steering system (i nipples
are fitted), WARNING:
• joints of the hydraulic lift rams (if rams are fitted). extreme caution should be used when draining hot
engine oil. Severe burns can result if the skin comes
4. Engine lubrication system
Into a contact with hot oil.
Check the oil level every 10 hours, or daily.
Change the engine oil and oil filter and To change the oil, proceed as follows:
check the engine breather pipe for • park the tractor on level ground,
obstruction every 400 hours of service. • place the drain pan beneath the drain plugs,
• carefully remove the engine sump drain plugs with
o-rings,
• check the condition of the o-ring; replace, if
necessary,
• allow the oil to completely drain out,
1 • refit the drain plugs with o-rings and tighten them to
a torque of 34 Nm,
4 • refill the sump with clean and approved oil, so that
the level is between the MIN and the MAX marks on
the dipstick.
2
IMPORTANT:
4 • when filling the oil sump, pay special attention so
as not to over fill (the oil level above the upper
notch on the oil dipstick). Should this happen, drain
the excess of oil obligatorily as failure to do this
may lead to the engine damage,
• use the recommended oils only – see G.2 section.
3 Particular attention must be paid to their
mechanical and chemical cleanliness (the oil must
4 be free of water),
• when changing the engine oil, remember to
replace also the oil filter. Use the oil filters
recommended by Perkins only. Use of the oil filter
Rys. F.1 – Engine service points that is not recommended by Perkins could result in
damage to the engine, which is not covered by
warranty.
40
To change the canister of the oil filter:
• place a drain pan beneath the oil filter,
• unscrew the canister using a strap wrench and discard 3
it,
• ensure that the adaptor in the filter head is secure, 4 2
NOTE: the filter has a special valve which prevents the oil
4
leakage during the replacement.
• clean the oil filter head,
• smear a few drops of clean engine oil on the new 1
4
canister sealing ring; do not fill the oil filter with oil,
• install the canister. Tighten the canister by hand
according to the instructions that are shown on the C-380 C-385
canister; do not use the strap wrench.
Rys. F.2 – Preliminary fuel filter with water separator
IMPORTANT:
to prevent the crankshaft bearings damage, crank the To remove the water and sediments (Fig. F.2):
• place the pan beneath the water separator,
engine for not more than 30 seconds.
• slacken the drain tap 1 to allow water, sediments and
part of fuel to escape. To assist this, slacken the vent
• start the engine and run at low idle speed for two plug 3 on the filter head,
minutes. Perform this procedure in order to ensure
• close the drain tap 1 and tighten the vent plug 3,
that the lubrication system has oil and that the
• before the engine start-up, press dozen times the fuel
canister is filled. Inspect the oil filter for oil leaks.
lift pump 2.
Tighten the canister, if necessary (by hand only).
• stop the engine and allow the oil to drain back to the Change the preliminary fuel filter and clean
sump for a minimum of ten minutes. the sediment bowl every 400 hours of
• check the engine oil level and replenish, if necessary. service.
NOTE:
Discard the used canister and lubricating oil in a safe
place and in accordance with local regulations.
5. Fuel System 2 A
Utmost care must be taken to keep fuel clean and to
service the fuel system components at the recommended
intervals. For fuel handling and storage refer to „Fuel
handling and storage" in this section.
Use hand protecting cream when servicing the fuel
system. Use appropriate plugs or protective tapes to
protect open fuel connections after removal of
3
connecting elements. Do not use cotton wastes, or rags 1
turning to cotton fly, for cleaning fuel connections.
Fig. F.3 – Preliminary fuel filter replacement procedure
For the grade of recommended fuel oil, see G2 section in
this book. To this end:
• place the pan beneath the water separator and clean
the fuel filter body,
Water separator
• before removing the filter bowl from the filter head,
The water separator is a part of preliminary fuel filter and mark the position of the bowl relative to the head
is intended to remove larger dirt particles from the fuel with a dash (A) (Fig.F.3),
and to collect water, which should regularly be drained • slacken the drain tap 1 (Fig. F.33) turnining it
from the bowl. counterclockwise to allow water, sediments and part
of fuel to escape. To assist this, slacken the vent plug
Check the water separator every 10 hours of 2 (Fig. F.3) on the filter head. Two full turns of the
service, or daily and remove water and drain tap are required to unscrew it from the filter
sediments, if necessary. element,
• wait till the filter is drained of fuel,
• screw the drain tap 1 (fig. F.3) into the filter element
without tightening it completely.
• tighten the vent plug 2 firmly,
• disconnect the wiring from the sender unit 3,
41
To this end:
• place the pan beneath the water separator and clean
the fuel filter body,
5 • before removing the filter bowl from the filter head,
mark the position of the bowl relative to the head
with a dash (A) (Fig. F.6),
4 2
A
Fig. F.4 – Preliminary fuel filter replacement procedure
• using a stripe wrench remove the filter body 4 (Fig.
F.4) by turning it counterclockwise, 3
• turn tthe filter element 5 (Fig. F.4) counterclockwise
and then remove it from the filter bowl, 1
Secondary fuel filter Fig. F.7 – Secondary fuel filter replacement procedurę
Remove water and impurities from the
secondary fuel filter every 100 hours of • using a stripe wrench remove the filter body 4 by
service. turning it counterclockwise,
• turn tthe filter element 4 (Fig. F.15) counterclockwise
To remove water and sediments, open the drain tap 1 and then remove it from the fiiter bowl,
(Fig. F.13) and the vent plug 2 (Fig. F.13) After the water • change the fuel filter element,
and sediments have been removed, tighten the vent plug • place the filter element in the bowl so that the
firmly and close the drain tap. before the engine start-up, threads 5 and 6 (Fig. F.8) are in line and then rotate
press dozen times the fuel lift pump . the element without tightening the drain tap
completely,
Change the secondary fuel filter element
every 400 hours of service.
42
6. Engine air cleaner
IMPORTANT:
do not crank the engine continuously for more than 30
seconds a time. Allow the starter motor to cool for two
minutes before cranking the engine again
1
4
Bleeding the fuel system:
To do this, carry out at least 80 pumping cycles with the
manual fuel lift pump located in the pre-filter head. As
2
you pump, there will be perceptible pressure increase in
Fig. F.9 - Engine air cleaner
the system. After that you can start the engine.
After starting, keep the engine at idle speed for at least 5
minutes.
ATTENTION:
If after bleeding the system, the engine fails to start, ask
your Dealer for advise.
Injectors
Regular maintenance of the fuel injectors is not 2 1
necessary. The injector nozzles should be renewed and Fig. F.10 - Air cleaner elements
not cleaned, if injector fault occurs. Some problems that There are two elements pressed into sockets inside of
may indicate that new nozzles are needed are listed as the air cleaner housing.
follows: 1 - Main element.
• not enough power, 2 - Safety element.
• engine will not start or is difficult to start, To clean the main element:
• engine misfires or runs erratically, • carefully slide it out the air cleaner housing,
• high fuel consumption, • remove all the loose dirt from the element with a
• black exhaust smoke, compressed air (at 0,7 MPa) directed from the inside
• engine knocks or vibrates, of the air cleaner element towards the outside. The
air nozzle should be held at least 25 mm away from
• excessive engine temperature.
the element,
• move the nozzle thoroughly over the inside surface of
ATTENTION:
the air cleaner element, until all dust is blown off,
have the injectors checked/repaired by your Dealer. • if washing of the air cleaner element is needed,
proceed in the same way as with the cab air filter
Fuel tank element. See „Cabin" at the end of this section,
Clean the fuel tank every 800 hours of • if warning light comes on after very short interval, the
service, or every two years, whichever main element is unfit for service and must be
occurs first. replaced,
43
• if after replacement of the main element, the warning added is compatible and mixes with the existing
light stays on, the safety element must also be coolant.
replaced. Do not attempt to clean it.
The fins of the radiator, oil cooler and AC condenser must
Change the air cleaner main element after be kept clear to provide the cooling system maximum
six washings, or yearly (regardless of the efficiency. The fins can be cleaned by blowing with a high
number of cleanings), or when damage pressure hose from the rear of the radiator.
or inefficiency becomes apparent.
WARNING:
When operating the tractor in environments that are
dusty or dirty, air cleaner elements may require more do not change the coolant, if the engine is very hot.
frequent replacement. Wait until the engine cools down.
Replace the air cleaner safety element To drain the cooling system, open the cabin heater
every three changes of the air cleaner control valve (Fig. E.3), remove the expansion reservoir
main element. cap (Fig. F.11) and then remove two drain plugs (Figs.
F.12 and F.13).
ATTENTION: After flushing the system with clean rain water, refit both
• the safety element is not serviceable or washable. It drain plugs and refill the system with the coolant to the
must be replaced, correct level with the heater control valve open.
• do not tap or strike the air cleaner element in order Start the engine and let it run at idling speed for approx.
to remove dust, 1 minute. Then replenish the coolant in the expansion
• before refitting the element check it for holes or reservoir to the MAX. mark.
tears, or dented metal parts; replace the element, if
damaged,
• when servicing the elements, every time check that
their seals are in good condition (flexible and clean),
• make sure that the filter elements are firmly in place
before closing the housing.
• when fitting the air cleaner cover, set it in the
position as shown in Fig. F.9 (with the dust discharge
valve downwards),
• make sure that the rubber air intake is in good
condition and that the hose clamps are tight,
• never slacken, or remove air cleaner elements, while
the engine is running,
Fig. F.12 – Radiator drain plug.
• never run the engine without the elements in place.
7. Cooling system
Check the coolant level every 10 hours of
service, or daily.
Change the coolant every 800 hours of
service, or every 2 years, whichever occurs
first.
IMPORTANT:
• when performing the daily maintenance , check the
fan ribbed belt tension. If insufficiently tensioned,
engine overheating may occur,
• use original radiator cap only. The use of
non-original one may lead to the engine
overheating.
Fig. F.11 – Expansion reservoir To prevent damage to the engine from freezing, anti-
freeze fluids as specified in the G2 section in this book,
The coolant level must be maintained at “MAX” mark on should be used. In such a case the antifreeze
the expansion reservoir. manufacturer operating and safety instructions should be
When necessary to add the coolant, replenish the followed. Due to a high extendibility of antifreeze fluids,
the cooling system should be filled to the level a little
expansion reservoir and make sure the coolant being
44
lower than recommended. Then, after the engine has a) Front track adjustment
been warmed up, check the coolant level and top up, as The front wheels of tractors can be in two versions i.e.
necessary. with the disc welded to the rim and with the disc bolted
to the rim. The obtainable rear tracks are given in Fig.
8. Hydrostatic steering system
F.14.
Bleeding the steering system and relief valve check:
• check the hydraulic connections of all pipes and hoses IMPORTANT:
and tighten them as necessary, • if the wheels are reversed, they must be transferred
• start the engine and keep it running at 800 - 1000 to the opposite side of the tractor so as to maintain
rpm for 30 seconds, the correct tire tread direction.
• keep turning the steering wheel to the right and to • after the front wheel track has been changed,
the left until lock to lock front wheel turning is adjust the front mudguards (Figs. F.15 and F.16) and
achieved, the turning stops (Fig. F.17) positions.
• repeat the procedure as above, until the steering
wheel free play (caused by air presence in the system)
is eliminated, Disc welded to rim
• with the engine running, set the steering in the
straight ahead position,
• stop the engine after 30 sec. run,
• wipe all hydraulic connections dry and remove any
spilled oil,
• start the engine and keep it running at 1200 rpm,
then with the steering being turned from lock to lock Disc bolted to rim
position, check if the relief valve operates (by ear),
• hold the steering wheel in the lock position for 10 sec.
(three times in each lock position),
• stop the engine and check the hydraulic connections
for oil leaks, and correct as necessary,
The steering system must work smoothly within the
whole range of operation. Any jamming or jerking of the A B C D E F
steering wheel as well as soft operation of the system is 1570 1730 1570 1880 1420 1730
not permissible. Signs of air presence in the system and
any pipework vibrations are not admissible too. The Fig. F.14 – Front width track adjustment
steering system should also operate correctly with the
engine stopped. Front width track adjustment:
The disc welded to the rim:
IMPORTANT: • chock the rear wheels,
when wheels are turned in both direction, no • slightly slacken the bolted connection of the wheel
"sponginess" of the system should be detectable, and to the axle hub, on both tractor sides,
there must not be any symptoms of air presence in the • using a jack capable of lifting 5000 kg raise the rear
system or vibration of hoses. wheels just clear of the ground,
IMPORTANT: • reverse the wheels,
for safety, have this operation performed by your IMPORTANT:
Dealer. if the wheels are reversed, they must be transferred to
the opposite side of the tractor so as to maintain the
9. Wheels and tires
9.1. Front wheels correct tire tread direction.
• on refitment, tighten the nuts progressively to a
Check the torque of the wheel nut/bolts torque of 260…280 Nm
after the first ten hours and then every 100
hours of service, or more frequently if heavy The disc bolted to the rim
work is involved. • select the required track width,
The nuts fastening the front wheels should be tightened • chock the rear wheels,
to a torque of 250 Nm. • slightly slacken either the wheel to the axle hub, or
Check the tire pressures every 10 hours of the rim to the disc nut/bolt connections, or both
service, or daily and adjust, if necessary. according to requirements,
Recommended pressures: • using a jack capable of lifting 5000 kg raise the rear
for field operations: 110-110 kPa wheels just clear of the ground,
for road work: 140-160 kPa • remove the rim from the disc or the complete wheel,
with front loader: 170 kPa or both, and assemble them with the rim and disc in
their new positions.
45
IMPORTANT:
if the wheels are reversed, they must be transferred to
the opposite side of the tractor so as to maintain the
correct tire tread direction.
• on refitment, tighten the nuts progressively to a
torque of:
- disc to axle hub: 245 - 310 Nm
- rim to disc: 160 - 180 Nm.
After the front wheel track has been changed, adjust the
front mudguards (Figs. F.18 and F.19) and the turning
Fig. F.17 – Adjustment of the wheel turning stops
stops (Fig. F.20) positions.
b) Front fender adjustments To prevent this the hubs are fitted with stops (Fig. F.17),
The fenders have three adjustments: which can be adjusted to limit the turning lock. After
adjustment, lock the stops by means of the nuts.
d) Front wheel alignment adjustment
2
1 Fig. F.18 - Front wheel alignment adjustment
If adjustment is necessary, proceed as follows (Fig. F.18):
• loosen the counter nuts 1 (at both sides of the
steering ram cylinder) and shorten or lengthen the
track rods 2 equally at both sides with 2 mm
tolerance.
• tighten the counter nuts 1.
Fig. F.16 - Adjustment of fender for side 9.2. Rear wheels
deflection and for height
a) Rear track width adjustment
• side deflection adjustment: to this end check that
The different rear track widths are obtained by altering
the fender does not collide with the tractor elements
the position of the rim in relation to the disc or by
when the wheels are turned at maximum lock. If
reversing the wheels and transferring them from one side
collision exists, correct the position of the rear part of the tractor to the other. The obtainable rear tracks are
of the fender in relation to the chassis by screwing given in Fig. F.16.
the adjuster bolt 1 (Fig. F.16) in.
• adjustment for height, if required: to this end,
DANGER:
slacken the fixing bolt 2 (Fig. F.16) to unlock the
fender and displace it as required.
When dismounting wheels, take the utmost care and
c) Adjustment of wheel turning stops use the appropriate tractor lifting equipment and the
specified equipment for transport of heavy parts.
With narrow track widths and with certain tire fittings
the wheels may touch the tractor body when turning at
maximum lock.
46
WARNING:
With the time of use the clutch lever free travel gradually
decreases due to the clutch plate lining wear. If
decreased significantly, the clutch tends to slip, which
causes rapid wear and/or severe clutch damage
(overheating).
The free travel of the PTO clutch control lever is the
range of its movement between its lower position and
the point at which the force required to pull it increases
noticeably.
Fig. F.21 - Adjustment of the clutch pedal for height The free travel of the PTO clutch lever measured at the
To adjust for height, adjust the length of the pedal stop. end of the lever should be equal to 30 - 40 mm.
The free travel of the lever is adjusted by changing the
length of control cable 1 (Fig. F.24).
1 2 1
C-380
❶
1
2
❶
C-380 C-385 / C-380M
Fig. F.24 - Adjustment of the PTO clutch lever free travel
C-385
Fig. F.22 – Adjustment of the clutch pedal for free travel IMPORTANT:
Adjustment of the clutch pedal free travel (see Fig. F. 22) access to adjustment point is possible, either from the
is performed by changing the length of the cable 1 using bottom of the tractor (adjustment of the cable at its
end, near the clutch release control lever) or from the
the nuts . In case of need for further adjustment, adjust
rear of the tractor (the cable adjustment at the other
the length of the pull-rod 2. end at control lever).
T this end, slacken the counter-nut securing the pull-rod
fork, remove the pin and rotate the fork according to the 12. Brakes
need. Then reassemble the pull-rod and check for correct
adjustment. Adjust the length of the pull-rod at both WARNING:
sides, if required.
due to the importance of the braking system to the
operator safety, the brake adjustment schedule is to be
WARNING: strictly adhered to. Have these operations performed by
your Dealer.
strictly adhere to the schedule of main clutch
inspection/adjustment and have these operations
performed by your Dealer.
48
Check and, if necessary, adjust brakes every Adjustment of free travel of the brake pedals
400 hours or more often, if the tractor is used
for work requiring their frequent use. ①
② ②
❶
WARNING: ① ①
• before driving on the public roads, always latch the
brake pedals together,
• when the tractor is operated for stationary work,
even if only for short periods, always engage the
parking brake,
• independent braking may only be used to assist
turning at headlands of a tractor with mounted ①
implements. Fig.
❶F.27. – Adjustment of free travel of the pedals in
Daily maintenance of the braking system consists in C-380
checking its efficiency and tightness (refers to C-385 To set the free travel of brake pedals In C-380 model,
model where the brakes are hydraulically actuated). adjust the length of control cables 1 using adjuster nuts 2
a) Service brake adjustment of both pedals (see Fig. F.24).
The brake pedal free travel, as measured on the pedal
foot, with the pedals uncoupled, should amount to 10 ÷
15 mm. With the pedal free travel completed, the stop
lights should illuminate.
If the free travel is out of the limits, as given above, or
the braking performance of both wheels is uneven, then
adjust the brakes (Figs. F.27 and F. 28).
Start with checking the brake pedals for height (Figs. F.25
and F.26).
Checking the brake pedals for height and ajustment.
C-380 C-385
Fig. F.25 – Height of the brake pedals (uncoupled)
49
WARNING:
1
do NOT mix different grades of brake fluids. 3
Bleeding the C-385 braking system 4
If slight resistance is encountered when pedals are first
depressed and it increases significantly when depressed
once again, this indicates that air has entered the system
and bleeding of air is required
WARNING: 2
due to the importance of the system to the operator Fig. F.33 - Parking brake adjustment
safety, have this operation done by your Dealer.
To adjust the parking brake, adjust the length of the pull
rods 1 and 2 by rotating the forks (after first loosening
nuts 3 and 4 and removing the fork pins).
13. Trans-axle and hydraulics
C-380
1 2
Fig. F.36 - Oil filter on the suction side of the pump It is recommended to change the oil just after a work,
when the oil is hot and to prevent the suspended waste
To change the filter on the suction side (Fig. F.36):
particles from settling.
• place a drain pan beneath the oil filter,
• remove the used filter and discard it, • place a drain pan beneath the drain plug,
• fit a new filter and tighten the band clips thoroughly, • remove the drain plug and the filler plug,
• start the engine and check for leaks. • refit the drain plug and refill the axle with clean oil to
the filler plug level and then refit the filler plug.
51
The air compressor in C-380 can be engaged with the
1 engine running.
In C-380 the air compressor is driven ribbed belt. Correct
deflection of the belt is 7... 10 mm with the belt
depressed by hand (approx. 25 N) midway between the
fan pulley and the air compressor pulley.
The air compressor in C-385 is driven directly from the
engine timing drive train, so it is not disengable.
1
Fig. F.39 - Front final reduction unit
2
Fig. F.40 - Diagram of the trailer air braking control
system
53
adjustment, with rotary type nozzles for adjusting the direction of
• due to the importance of the braking system for the the stream. The front nozzle is adjusted correctly, if
safety of the traffic, adhere strictly to the terms of the fluid stream is aimed at the highest point of the
the braking system adjustments and have them wiper travel arc.
adjusted by your Dealer and especially when the
17.2. Cabin air filter
tractor is equipped with the trailer air braking
control system. Clean the cab air filter every 100 hours of
service.
l) Single – line system coupler 15 (Fig. F.40) and 1 - Clean every 10 hours, or daily if operated
Fig. D.49(black) in heavy dust conditions.
This one is to connect the tractor air installation system
to the trailer air installation system.
IMPORTANT:
Do not wash the filter more than 10 times.
Fig. F.45 - Windscreen washer fluid reservoir Replace the cabin air filter after every 800
hours of service, or yearly.
With the ambient temperatures above 0°C water can be
used, while with the temperatures below 0°C antifreeze
fluid should be used.
The washers located on the bonnet in front of the
windscreen and above the rear window are equipped
54
17.3. Fastening of the cabin refrigerant, because this may cause frostbite,
• never disconnect any part of the AC system. In case
Tighten the bolts fastening the cabin every
of need, consult your Dealer for assistance and
200 hours of service.
service.
The tightening torques of bolts fastening the cabin are as
follows: ATTENTION:
• for M16 bolts 160...210 Nm, With a new ribbed belt fitted, check its tension after a
• for M12 bolts 72...96 Nm, dozen and so hours of operation and adjust, if necessary.
• for M10 bolts 40...56 Nm.
If the AC system operates incorrectly, check the amount
of refrigerant in the system.
WARNING:
To this end:
• Do NOT weld any elements to the structure of the • start the engine and set its speed to 1500…1600 rpm,
cabin. • switch on the AC system,
• No holes may be drilled in the cabin structure (e.g. • set the blower control knob to the maximum blow,
for mounting additional side mirrors). • set the air recirculation control knob to the maximum
• Do NOT modify the cabin in any way without the recirculation,
manufacturer's consent or replace its parts with • look into the sight gauge (Fig. F.45) to assess the level
parts other than factory parts. of the refrigerant in the system.
• Do NOT attach or install any devices or tools Little or no air bubbles in the refrigerant flow indicates
cooperating with the tractor either directly or the system is filled correctly.
indirectly to/on the cabin without the Lots of air bubbles in the refrigerant flow or foam passing
manufacturer's explicit consent. continuously indicates the amount of the refrigerant is
17.4 Air conditioning (AC) insufficient for proper operation of the AC system.
In such a case, ask your Dealer for filling the system with
Check the AC condenser for cleanliness every the R134a refrigerant.
10 hours of service, or daily and clean, if
necessary.
56
The maintenance operations to the alternator are con-
fined to the removal of oil stains or impurities around the
2 ventilating openings.
ATTENTION:
• with a new ribbed belt fitted, check its tension after a
dozen and few hours of operation and adjust, if
necessary.
ATTENTION:
due to the importance of the correct headlight setting to
the driving safety, it is recommended that the 1
adjustment be done with the use of diagnostics 2
instruments. 1
20. Bulb and fuse replacement Fig. F.56 – Front combined light
Front combined lamp includes front side light and
20.1. List of bulbs direction indicator.
To replace any bulb:
Item Application spot Mark
• remove the screws 1 fastening the lens 2,
1 Headlights H4-55/60W-12V
• replace the failed bulb and reassemble the unit.
2 Front bottom work lamps H3 55W – 12V
3 Front roof mounted work lamps LED 15W
Front combined lights:
4 Front side lights PY 21W-12V
Front direction indicators R 5W – 12V
5 Rear roof mounted work lamps H3 55W – 12V
Rear combined lamp (tail, STOP lights
6 LED
and direction indicators)
7 Registration plate illumination light LED 0,4 W
8 Beacon light 55W – 12V
9 Cab interior lighting C 5W – 12V
Fig. F.57 – Front roof-mounted work light
In case of need, replace the whole set.
20.2. Bulb replacement
58
Rys. F.60 – Rear combined light
Rear combined lamp includes tail light, direction
indicator and stop light
Replace the entire lamp, if necessary.
c) oświetlenie wnętrza kabiny
59
15 25 A Starter motor rely, 3-pin socket, +30
16 15 A Hazard warning lights
17 25 A Front roof-mounted lights
18 25 A AC control, maintaining memory and
radio
19 25 A Electro-valve of front drive engagement
20 10 A Diagnostic socket
Relays
[P1] Rear wiper relay
[P2] Windscreen washer relay
[P3] Rear washer relay
[P4] Dipped headlights relay
[P5] Main beam headlights realy
2 1 PM PR 10 9
3 4 5 6 7 8
Fig. F.63 – Diagram of fuse and relay box under the
bonnet
Holder no.
Fuse capacity Protected circuit
in the box
Fuses
1 25 A Engine controller fuse
2 25 A Engine breather heater fuse
3 25 A Starter motor fuse
4 100 A Cabin power supply fuse
5 60 A Glow plugs controller fuse
6 125 A Alternator chargé fuse
7 30 A Engine controller main fuse
8 30 A Starter motor main fuse
9 5A Lambda probe and water in fuel sender
fuse
10 5A Engine A controller fuse
PrzekaźnikiRelays
PR Starter motor relay
PM Engine controller power supply relay
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G - TECHNICAL SPECIFICATION
1. Technical and operational parameters
URSUS
Parameter
C-380 C-385
ENGINE
Brand / model Perkins 854F-E34T Stage IIIB Perkins 854F-E34TA Stage IIIB
Type turbocharged Diesel, four-stroke, direct injection, watercooled
Turbocharged Turbocharged with intercooler
Exhaust gases aftertreatment Engine Gas Recirculation (EGR) + Diesel Oxidation Catalyst (DOC) + Diesel Particulate Filter (DPF)
Number of cylinders 4
Firing order 1-3-4-2
Bore / stroke 99 / 110 mm
Capacity 3387 cc
Compression ratio 17 ± 0,5:1
Rated power to ISO / TR14396 55,5 kW (75 HP) @ 2200 rpm 63 kW (85 HP) @2200 rpm
Low idle speed 975 ±325 rpm
Maximum torque to ISO / TR14396 318 Nm @ 1400 rpm 354 Nm@ 1400 rpm
Valve tip clearance (when cold )
• inlet valve 0,20 mm
• exhaust valve 0,45 mm
COMMON RAIL FUEL SYSTEM
Preliminary fuel filter with replaceable paper element and transparent sediment bowl
Fuel filter with replaceable paper element and sediment bowl
Fuel lift pump electrically driven, built into the fuel filter head
Recommended fuel type: see recommended fuels in section G.2
Fuel tank capacity 120 litres
ENGINE LUBRICATION SYSTEM
Type splash and pressure
Recommended oils see recommended oils in section G.2.
System capacity 11 litres 12 litres
Oil filter canister type full-flow filter with paper element
ENGINE COOLING SYSTEM
Type liquid type, thermostat controlled forced circulation with fan and radiator
System capacity: 20 litres 22 litres
Recommended coolant see recommended fluids in section G.2.
AIR CLEANER AND MUFFLER
Air cleaner two-stage, dry element with contamination warning light
Exhaust muffler Reflective-repulsive
ELECTRICAL SYSTEM
Type 12 V, negative to earth
Starter motor 12 V - 3,2 kW
Cold starting aid glow plugs
Alternator 770 W (14V, 55 A)
Battery one, 12V - 100 Ah
TRAILER AIR BRAKING SYSTEM
Air compressor type high pressure, self-stabilizing with engagement clutch
Rated pressure in single-line air braking system 0,58...0,63 MPa
Rated pressure in double-line air braking system 0,65...0,80 MPa
Maximum / minimum compressor pressure 1,4...1,1 MPa
Pressure drop in the system signalized by
below 0.39...± 0.019 MPa
warning lamp
3
Air tank capacity 15 dm
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TRANSMISSION
Clutch two-disc, dry, with independent PTO clutch control
Gearbox synchronized with synchroshuttle
Number of gear ratios in gearbox 12F + 12R
REAR AXLE
Final drive bevel drive with planetary reduction units
Differential mechanism with four satellites
Differential lock Pedal actuated
Oil capacity (gearbox+rear axle +reduction units) 43 litres 45 litres
FRONT DRIVE AXLE
Type Mid drive type, engaged electro-hydraulically
Engagement Manual by lever Electrohydraulic
Final drive bevel drive with planetary reduction units
Differential mechanism with two satellites
Oil Capacity (front axle +final reduction units) 4,5 + (2 x 0,6) = 5,7 litres
POWER TAKE-OFF (PTO)
Type independent 540/1000 and ground speed
PTO rpm at engine rpm 540 @ 1938 rpm / 1000 @ 1960 rpm
PTO power at PTO rated speeds 43,5 kW 49,8 kW
PTO shaft diameter/number of splines Ø 35 mm / 6
HYDRAULIC LIFT SYSTEM
Type mechanically controlled
Functions draft, position, mixed sensitivity and lowering speed controls
Nominal pressure in the external hydraulics
system 18,5 MPa
Hydraulic pump gear type in tandem
Hydraulic pump output 50 l/min
Number of external hydraulics spool valves 2 (4 quick couplers), optionally 3 (6 quick couplers)
Hydraulic coupler socket type AGRIC 12,5 according to ISO 5675
Per Permissible oil quantity to be delivered to the
external hydraulics with the tractor under
standstill condition on even place and with the
oil level indicator showing „max" 16 litres
THREE-POINT LINKAGE
Category Cat. 2 to ISO
Maximum lift capacity at the ends of lower links 2600 kg (options:3100kg with one assistor ram; 3600 kg with two assistor rams)
HITCHES
Height adjustable hitch Mechanical (automatic as option)
Height above reference plane 430 – 930 mm
Distance from PTO shaft end 150 mm
Max. static vertical loading at coupling point 15 kN
Swinging drawbar
Height above reference plane 460 mm
Distance from PTO shaft end 400 mm
Max. static vertical loading at coupling point 6,5 kN
STEERING SYSTEM
Type hydrostatic
Steering wheel lock to lock turns 4
⁰ ⁰
Steering wheel free play with the engine on/off 15 / 15
BRAKING SYSTEM
Type acting on rear wheels only
oil immersed disc brakes, operated together or independently,
Service brake (foot brake)
mechanically actuated hydraulically actuated
Parking brake (handbrake) mechanical, hand lever operated
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DRIVING SYSTEM
Front axle rigid, swivel pin mounted
Minimum turning diameter (without braking)
8600 mm to the right 8600 mm to the left
for front track width 1570 mm
OPERATOR ENVIRONMENT
CABIN:
Type Protective - compliant with directive 2009/75/EC
Protection of the operator (driver) against hazardous substances In compliance with PN-EN15695-1: cat. 1
Fan 3- speed
Heater tube and fins type
Air conditioning with thermostat for maintaining constant temperature
Cabin air filter with paper element
Noise level at operator station 82.7 dB(A) according to directive 2009/76/EC
Exterior noise level of running tractor 82.8 dB(A) according to directive 2009/63/EC
2
Value of operator seat vibration acceleration ≤ 1.25 m/s according to Directive 78/764/EEC
Operator seat: type armchair with spring shock absorption
Brand / Type Seat / TOP-S698
Range of longitudinal /vertical adjustment 150 / 60 mm
WEIGHTS (kg)
Maximum tractor weight 4490 – 5500 kg
Permissible axle load Front: 1850 – 2500 kg
Rear: 2640 – 3650 kg
Weight of tractor in running order 3258 kg without ballast weights and 3728 kg with ballasts
Additional ballast weights:
• front ballast weights 260 kg, 5 pcs. (4 pcs. x 45 kg+ 1 pc. x 80 kg)
• additional front ballast weights 180 kg, 4 szt. (4 x 45 kg)
• rear wheel ballast weights 210 kg, 6 pcs.(6 pcs.x35 kg) + 4kg of connecting parts)
Permissible weight of drawn train:
- trailer without brakes / agricultural implement without brakes 1500 kg / 3000 kg
- with independent brake 5000 kg
- with overrunning brake 5000 kg
- with trailer air braking system 16000 kg
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OTHER IMPORTANT PARAMETERS
Wheelbase 2250 mm
Ground clearance 345 mm
Tractor length 3775 ÷ 4205 mm (depending on equipment and position of lower links)
Tractor width 2000 ÷ 2295 mm (depending on the track width and tires used)
Tractor height Min: 2570 mm
Max: 2620 mm ( 2705 mm with beacon light)
Ursus C-380 speeds in km/h at engine rated speed, with 16,9R30 rear wheels:
Forwards Rearwards
Speed range Speed range
Gear Snail(A) L (B) H (C) (R) Snail (R) L (R) H
(1-4) (5-8) (9-12) (1-4) (5-8) (9-12)
1 1,45 3,65 9,80 1,25 3,16 8,50
2 2,12 5,33 14,30 1,83 4,62 12,41
3 3,06 7,71 20,69 2,66 6,68 17,94
4 4,44 11,16 29,95 3,85 9,68 25,99
Ursus C-385 speeds in km/h at engine rated speed, with 16,9R30 rear wheels:
Forwards Rearwards
Speed range Speed range
Gear Snail (A) L (B) H (C) (R) Snail (R) L (R) H
(1-4) (5-8) (9-12) (1-4) (5-8) (9-12)
1 1,92 4,83 12,96 1,66 4,20 11,27
2 2,80 7,05 18,92 2,44 6,15 16,50
3 4,05 10,19 27,36 3,53 8,89 23,82
4 5,87 14,75 39,78 5,1 12,84 34,59
Consumables
Application spot Quantity [litres]
summer winter
Fuel tank Fuel oil to PN-EN 590, grade B Fuel oil to PN-EN 590, grade F 100
3. Recommended greases:
The use of the following greases is recommended:
a) for general purposes: to NGLI-2 class
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H - MISCELLANEOUS Utmost care should be taken to maintain the injection
pump. Its precise elements are particularly sensitive to a
1. Handling and fuel storage corrosion which causes seizing of these elements.
The service life the engine and fuel system assemblies Remember that the best way to protect the injection
depends to a great extent on the fuel cleanliness. The pump from corrosion is the use of fuel absolutely clean
utmost care must be taken by user to keep fuel clean, and free of water. Non-observance of the
free of mechanical and chemical dirtiness and first of all recommendations relating to the fuel cleanliness or
of water.
neglecting injection pump maintenance when the pump
The following advice is offered to promote satisfactory
fuel handling and storage. is not to be used for some considerable time may lead to
a) Never use galvanized containers. the corrosion of the inner pump elements, and resulting
b) Never clean the inside of container, or other fuel in the pump seizure involving high costs of repair.
system components with a fluffy cloth. 3. Use of tractor during the winter
c) The size of the storage tank should be so selected that During the autumn and winter period, tractor working
the intervals between drainage and refilling are not conditions are subject to change due to low ambient
too long. The capacity of the tank should be just temperatures. Because of this, the tractor is to be pre
sufficient for the size of farm. prepared for operation appropriately. If the tractor is not
d) The storage tank (Fig. H.1) should be under cover and lubricated with multi-viscosity oils, the engine lubrication
supported on the cradle high enough for tractor fuel and tractor chassis lubrication oils are to be changed to
tank to be filled by gravity. It should have a suitable winter oils, and winter fuel oil is to be used to power the
manhole cover to provide access for cleaning. The engine, in accordance with the operator manual.
outlet tap should be about 75 mm above the bottom
of the tank to allow water and sludge to settle. It Before the onset of frosts and chilly weather, thoroughly
should have a removable strainer. The tank inIet clean the fuel tank from the sediment found at its
should be fitted with a detachable meshscreen filter. bottom. There is always some water in this sediment,
There should be a fall of about 40 mm per meter which freezes and may cause clogging of fuel lines at low
towards the sludge drain plug. temperatures. During winter operation, always follow the
full fuel tank rule, because a full tank prevents the
condensation of the water vapour in the air on its walls.
Due to difficult working conditions, batteries, injectors,
and additional start-up devices (if they are installed in the
tractor) must be fully efficient before the winter.
During the winter period, remember to use coolant
adapted for work at low temperatures in the cooling
system.
After starting the engine in freezing weather, do not
subject it to load until it heats up. When the tractor is
stationary, warm up the engine at medium speeds from
time to time.
Fig. H.1 - Correct positioning of the fuel storage tank.
4. Tightening torques for the threaded connections
The table below describes tightening torques for
threaded connections, acc. to ISO.
8.8 8.8
Thread +/- +/- 10.9 +/- 12.9 +/-
Zne
M5 6,4 0,6 5,7 0,5 9,1 1 11 1
M6 11 1 10 1 15 1.5 18 2
M8 25 2 23 2 35 4 45 2
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