Professional Documents
Culture Documents
MANILA
Padre Faura St., Ermita, Manila
Technical Specifications
November 2017
Structural
Mechanical
Electrical
Auxillary
Plumbing
Fire Protection
This document is and shall remain the property of A.C.Ong Consulting Inc. The
document may only be used for the purposes for which it was commissioned and in
accordance with the Terms of Engagement for the commission. Unauthorised use of
this document in any form whatsoever is prohibited.
Document Status
Rev Approved for Issue
Author Reviewer
No. Name Signature Date
K. R. Siongco M.K.B. Mañago A. C. Ong
J. Amparo F. Nasayao A. C. Ong
R. Pagilagan F. Dacasin A. C. Ong
1. Structural..................................................................................................0-1
2. Mechanical ............................................................................................... 0-2
3. Electrical & Auxillary ............................................................................... 0-3
4. Plumbing ..................................................................................................0-4
4. Fire Protection ........................................................................................ 0-5
Part 1-0
Structural
Technical Specifications
SECTION 02100
PREPARATION OF SITE
PART 1 – GENERAL
The Work includes furnishing all labor, materials, tools and equipment required for the
preparation of the Site prior to construction.
1.2 SUBMITTALS
1.3 PROTECTION
The Contractor shall exercise the greatest care in protecting existing structures and
piping while proceeding with work under this Section. All repairs required because of
damage from the Contractor’s operations shall be at the expense of the Contractor and
no claims for additional payment will be accepted.
PART 2 – PRODUCTS
Not Used
PART 3 - EXECUTION
A. Except as otherwise directed, cut, grub, remove and dispose of all trees, stumps,
brush, shrubs, roots, paving and any other objectionable material within the
construction limits shown on the Drawings. All stumps, brush and roots shall be
grubbed, removed from the site and disposed properly and legally.
B. Protect the area beyond the limits of grading shown on the Drawings and any trees
designated by the Engineer from damage by any construction operation by erecting
suitable barriers or other approved means.
C. Strip topsoil from all areas to be occupied by buildings, trenches, roadways, the
sludge lagoons, and all other areas to be excavated or filled. Avoid mixing topsoil
with subsoil and stockpile it in areas on the site as approved by the Engineer.
Topsoil shall be stockpiled free from brush, trash, large stones and other
extraneous material. Any topsoil remaining, after all work is in place, shall be
disposed of by the Contractor as directed by the Engineer.
** END OF SECTION **
SECTION 02200
EXCAVATION, BACKFILL, FILL, GRADING AND SLOPE PROTECTION
PART 1 – GENERAL
The Work includes furnishing all labor, materials, equipment and incidentals necessary
to perform all excavation, backfilling, filling, grading, and slope protection as shown on
the Drawings.
Other Sections of the Specifications shall also apply to the extent required for proper
performance of this Work.
Except as otherwise indicated, the current editions of the following Standards apply to
the WORK of this Section:
1.4 SUBMITTALS
The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure that
materials conform to the specifications, and to be paid for by the Contractor.
1.6 PROTECTION
1. The Contractor shall furnish, put in place and maintain such sheeting and
bracing as may be required to support the sides of excavations, to prevent any
movement which could in any way diminish the width of the excavation below
that necessary for proper construction, and to protect adjacent structures from
undermining or other damage. If, in the opinion of the Engineer, sufficient or
proper supports have not been provided, additional supports shall be put in at
the expense of the Contractor. The Contractor is responsible for the sufficiency
of such supports. Care shall be taken to prevent voids outside of the sheeting,
but if voids are formed, they shall be immediately filled with compacted granular
fill and rammed.
2. The Contractor shall leave in place all sheeting and bracing which the Engineer
may direct him in writing to leave in place at any time during the progress of the
Work for the purpose of preventing injury to structures, utilities or property,
whether public or private.
3. All sheeting and bracing not to be left in place shall be carefully removed in
such a manner as not to endanger the construction of other structures, utilities
or property. All voids left or caused by withdrawal of sheeting shall be
immediately refilled with compacted granular material by ramming with tools
especially adapted to that purpose, or by other means as approved.
4. The right of the Engineer to order sheeting and bracing left in place shall not be
construed as creating any obligation on his part to issue such orders, and his
failure to exercise his right to do so shall not relieve the Contractor from liability
to damages to persons or property occurring from or upon the work occasioned
by negligence or otherwise, growing out of a failure on the part of the
Contractor to leave in place sufficient sheeting and bracing to prevent any
caving or moving of the ground.
1. The Contractor shall at all times during construction, provide and maintain
proper equipment and facilities to remove all water entering excavations.
Excavations shall be kept dry so as to obtain a satisfactory undisturbed sub-
grade foundation until the fills or structures to be built thereon have been
completed to such extent that they will not be floated or damaged by allowing
water levels to return to natural levels.
3. The Contractor shall maintain the water level below the bottom of excavation in
the various work areas continuously. The Contractor’s proposed method of
dewatering, if required, shall be approved by the Engineer.
4. Water entering the excavation from surface runoff shall be collected in shallow
ditches around the perimeter of the excavation, drained to sumps, and be
pumped or drained by gravity from the excavation to maintain a bottom free
from standing water.
5. The Contractor shall take all additional precautions to prevent uplift of any
structure during construction. All such arrangements shall be subject to the
approval of the Engineer.
PART 2 – PRODUCTS
2.1 MATERIALS
A. General
1. Excess materials which have been excavated and stockpiled in selected areas
on the site which meet the Specifications shall be used as much as possible for
fills.
2. For both materials obtained on site and for materials obtained off-site, the
Contractor shall notify the Engineer of the source of the material and shall
furnish the Engineer for approval, a representative sample weighing
approximately 25 kilograms, at least ten calendar days prior to the date of
anticipated use of such material. Samples shall be resubmitted as required
until approval is obtained.
B. Fill
1. Common Fill
Common fill shall not contain broken concrete, masonry, rubble, asphalt
pavement, or other similar materials. It shall have physical properties such that
it can be readily spread and compacted during filling.
Common fill shall not contain stones larger than 250mm in any dimension, nor
stones larger than 150mm in the upper 0.50 meter of fill. Not more than 30%
shall pass a No. 200 sieve. The liquid limit of the fraction passing a No. 40
sieve shall not exceed 50%.
2. Structural Fill
The composite material shall be non-plastic and free from organic matter, clay
lumps, or other deleterious materials.
3. Granular Fill
Granular fill material shall consist of hard, durable, free draining sand and
gravel or hard stone; shall be free from organic matter or other deleterious
substances and shall be reasonably well-graded within the following limits:
4. Screened Gravel
Screened gravel shall consist of hard, durable, rounded or sub-angular particles
of proper size and gradation, and shall be free from sand, loam, clay, excess
fines, and deleterious materials. Screened gravel shall be graded within the
following limits:
PART 3 - EXECUTION
Before any fills are placed or any paving or construction started, the area of all such
work shall be stripped and grubbed of all top organic materials to a minimum depth of
150mm. Any weak, loose, soft, spongy, or otherwise unsuitable materials shall be
removed from the site, and may be deposited in a spoil area, as directed by the
Engineer, but shall not be used in any on-site fills.
3.2 EXCAVATION
Excavation shall include, without classification, the removal of all materials of whatever
nature encountered, including all obstructions of any nature that would interfere with
the proper execution and completion of the Work. The removal of said materials shall
conform to the lines and grades shown on the Drawings.
The Contractor shall furnish, place, and maintain all supports and shoring that may be
required for the sides of the excavations, and all pumping, ditching, or other approved
measures for the removal or exclusion of water, including taking care of storm water
reaching the site of the Work from any source so as to prevent damage to the Work or
adjoining property.
1. If the bottom of any excavation is taken out below the limits specified on the
Drawings, or directed by the Engineer, it shall be refilled at the
2. Compacted structural fill, when used for refill, shall be placed in not greater than
150mm layers.
B. Structure Excavation
2. Excavation, including removal of rock and boulders, shall be made to such lines
and grades as will give suitable room for buildings and structures, for bracing
and supporting, pumping and draining, and to the limits indicated on the
Drawings. The bottom of the excavations shall be rendered firm and dry and in
all respects acceptable to the Engineer.
6. When excavation for foundations has reached prescribed depths, the Engineer
shall be notified and he will inspect conditions. If materials and conditions are
not satisfactory to the Engineer, the Engineer will issue instructions as to the
procedures, and if additional costs are involved, adjustments of the Contract will
be made on the basis of unit prices agreed upon by the Engineer and the
Contractor in accordance with the provisions of the Contract Documents.
C. Miscellaneous Excavation
The Contractor shall perform all the remaining miscellaneous excavation. He shall
make all excavations necessary to permit the placing of loam and plants, for
constructing roadways, and any other miscellaneous earth excavation.
A. General
3. The surface of filled areas shall be graded to smooth true lines, strictly
conforming to grades indicated, and no soft spots or un compacted areas will
be allowed in the Work.
1. After all unsuitable materials have been stripped and removed, the area to be
filled shall be compacted by rolling using pneumatic tire rollers or tandem rollers
of capacity approved by the Engineer. Moisture content of the material in situ
should be dry to the optimum. The Engineer shall conduct density test on the
compacted base. At least 95% of modified proctor maximum density (ASTM
D1557, Method C) must be attained.
5. A minimum of two coverage is required for each layer. The Engineer may,
during the progress of the work, conduct tests as to the degree of compaction
of the fill and may require additional passes when density of the fill has not
reached 95% of modified proctor dry density (ASTM D1557, Method C).
1. Common fill may be used as backfill against the exterior walls of structures or in
other areas as designated by the Engineer. Common fill materials shall be
placed in layers having maximum thickness of 300mm measured before
compaction. Moisture content of the material at the start of compaction shall be
at or near optimum.
2. Common fill shall be compacted to at least ninety per cent of maximum density
as determined by ASTM D698.
3. Materials placed in fill areas shall be deposited to the lines and grades shown
on the Drawings, making due allowance for settlement of the material and for
the placing of loam thereon.
4. The surfaces of filled areas shall be graded to smooth true lines, strictly
conforming to grades indicated on the grading plan. No soft spots or
uncompacted areas will be allowed in the Work.
5. No compaction shall be done when the material is too wet either from rain or
from excess application of water.
3.4 GRADING
A. Grading in preparation for placing of loam, planting areas, paved walks and roadways,
and appurtenances shall be performed at all places that are indicated, to the lines,
grades, and elevations shown on the Drawings or as directed by the Engineer. All
material encountered of whatever nature within the limits indicated, shall be removed
and disposed of. During the process of grading, the sub-grade shall be maintained in
such condition that it will be well drained at all times. When directed, temporary drains
and drainage ditches shall be installed to intercept or divert surface water that may affect
the condition of the Work.
B. If at the time of grading, it is not possible to place any material in its proper section of the
permanent structure, it shall be stockpiled in approved areas for later use. No extra
payment will be made for the stockpiling or double handling of excavated material.
C. The right is reserved to make minor adjustments or revisions in lines or grades, if found
necessary as the work progresses, due to discrepancies on the Drawings or in order to
obtain satisfactory construction.
D. Stones or rock fragments larger than 100mm in their greatest dimensions will not be
permitted in the top 150mm of the finished sub-grade of all fills or embankments.
E. In cuts, all loose or protruding rocks on the back slopes shall be barred loose or
otherwise removed to line or finished grade of slope. All cut and fill slopes shall be
uniformly dressed to the slope, cross section, and alignment shown on the Drawings, or
as directed by the Engineer.
A. Unsuitable excavated materials shall be removed from the immediate site of work
and disposed of by the Contractor on the Owner’s land as directed by the Engineer.
B. Suitable excavated material may be used for fill or backfill, if it meets the
specifications for common fill. Excavated material so approved may be neatly
stockpiled at the site where designated by the Engineer provided there is an area
available that will not inconvenience traffic or adjoining property owners. If space
limitations do not permit stockpiling on the site, the Contractor will be required to
make arrangements for off-site stockpiling. Transport of such material from and to
the immediate site, including any stockpiling agreements, shall be entirely at the
Contractor’s expense and shall not constitute grounds for additional payment.
D. The Contractor shall remove and dispose of all pieces of rock which are not
suitable for use in other parts of the Work. Rock disposed of by hauling away to
spoil areas is to be replaced by approved surplus excavation obtained elsewhere
on the Work, insofar as it is available. Any deficiency in the backfill material shall
be made up with acceptable material approved by the Engineer.
F. Rock may be used for fill only with the approval of the Engineer.
Field density tests shall be performed in accordance with the test procedure specified
in ASTM D1556.
The location and frequency of field tests shall be at the discretion of the Engineer.
Necessary tests shall be performed by the Engineer for acceptance of a compacted
layer before attempting to place new fill material. Any layer or portion thereof that does
not meet minimum compaction requirements shall be reworked and re-compacted until
it meets the specified density requirements as determined by the Engineer.
** END OF SECTION **
SECTION 03150
CONSTRUCTION JOINTS
PART 1 – GENERAL
The Work includes furnishing all materials, labor, equipment and incidentals required to
make all concrete joints tight as detailed on the Drawings.
Other Sections of the Specifications shall also apply to the extent required for proper
performance of this Work.
Except as otherwise indicated, the current editions of the following Standards apply to
the WORK of this Section:
1.4 SUBMITTALS
The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure that
delivered materials conform to the specifications, and to be paid for by the Contractor.
The Contractor shall furnish the owner certified copies of records showing that each
material has been pre-tested, and
complied with all applicable requirements of this Standard. The Contractor shall, at his
own expense, replace all rejected materials for failure to comply with this Specification.
PART 2 - EXECUTION
2.1 INSTALLATION
Construction joints will be permitted at locations other than those indicated on the
Drawings, provided a written permission from the Engineer is obtained.
The surfaces of the groove for the rubber sealant shall not be coated with curing
compound.
Where indicated on the Drawings, joint sealant shall be placed in all joints to the
depth shown. Cleaning of the grooves, priming, handling and application of the
materials, including bond breaker, shall be as recommended by the manufacturer.
Waterstops for all joints shall be continuous around the corners and intersections,
either in horizontal or vertical direction, as indicated on the Drawings. Field splices
and joints shall be made in accordance with the waterstop manufacturer’s
instructions, using a thermostatically controlled heating iron.
Holes for steel tying wires shall be drilled in the water stops as recommended by
the manufacturer.
A sufficient number of wire ties shall be installed to ensure that the waterstops
remain in their original position during the placement of concrete.
** END OF SECTION **
SECTION 03200
CONCRETE REINFORCEMENT
PART 1 – GENERAL
The WORK includes fabrication and installation of all steel bars and steel tie wire, clips,
supports, chairs, and spacers required for the reinforcement of concrete as shown on
the Drawings.
Not Used
Except as otherwise indicated, the current editions of the following Standards apply to
the WORK of this Section:
1.4 SUBMITTALS
The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure that
delivered materials conform to the specifications, and shall be paid for by the
Contractor. The Contractor shall furnish the owner certified copies of records showing
that each material has been pre-tested, and complied with all applicable requirements
of this Standard. The Contractor shall, at his own expense, replace all rejected
materials for failure to comply with this Specification.
PART 2 – PRODUCTS
2.1 MATERIALS
Reinforcement steel shall be deformed, new billet steel bars conforming to ASTM
A615, Grade 60 and 40, substantially free from mill scale, rust dirt, grease or other
foreign matter.
Carbon - 0.38
Manganese - 1.26
Silicon - -
Reinforcement steel shall bear a mill identification symbol, shall be tagged with the size
and mark number so that different types may be identified, and shall be stored off the
ground to protect the steel from moisture and dirt until placed in final position.
Steel wire for tying reinforcing bars and waterstops shall conform to ASTM A82.
The following reinforcing steel bar sizes shall be used for all reinforced concrete design
under this Contract.
#10 78 0.616
Should the Contractor wish to use reinforcing steel bars having areas different from
those shown (with consequent different designations), the following requirements shall
apply:
If the proposed substitute bar has an area from 97% to 105% of the designated
bar, a direct substitution may be made without changes to bar spacing.
If the proposed substitute bar has an area less than 97% of the designated bar,
substitution may be allowed provided bar spacing is reduced to not more than the
minimum clear distance between bars.
If the proposed substitute bar has an area more than 105% of the designated bar,
changes in spacing is limited to a maximum spacing of 300mm. All proposed
changes shall be submitted to the Engineer for approval.
Approval by the Engineer of bar size substitutions does not relieve the Contractor
of other specified requirements, including steel grade and bar deformations.
PART 3 - EXECUTION
All reinforcing bars shall be bent cold around a pin with a free revolving collar having a
diameter of the bar of not less than the following:
Reinforcement steel shall not be straightened nor rebent. Bars with kinks or bends not
shown on the Drawings will not be accepted.
All reinforcing bars shall be accurately placed as shown on the Drawings, and in
accordance with the shop drawings and bar schedules. The reinforcing bars shall be
secured against displacement with annealed iron wire ties of minimum GA#16 GI Wire
(i.e. 1.39mm diameter) or suitable clips at the intersections.
All reinforcing bars in slabs shall be supported on concrete cubes or chairs of the
correct height, containing soft steel wires embedded therein for fastening to the
reinforcement steel. Such spacers or chairs shall have a minimum compressive
strength of 24 MPa.
Reinforcing bars for vertical surfaces in beams, columns and walls shall be properly
and firmly positioned from the forms by means of stainless steel (tipped) bolsters or
other equal methods approved by the Engineer.
** END OF SECTION **
SECTION 03300
CONCRETE
PART 1 – GENERAL
The WORK includes furnishing all labor, materials, equipment and incidentals
necessary for the construction of all concrete work.
Other Sections of the Specifications shall also apply to the extent required for proper
performance of this Work.
Except as otherwise indicated, the current editions of the following Standards apply to
the WORK of this Section:
Page 1 of 10 CONCRETE
Technical Specifications
1.4 SUBMITTALS
The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure that
delivered materials conform to the specifications, and shall be paid for by the
Contractor. The Contractor shall furnish the owner certified copies of records showing
that each material has been pre-tested, and complied with all applicable requirements
of this Standard. The Contractor shall, at his own expense, replace all rejected
materials for failure to comply with this Specification.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Cement: Cement shall be Portland Cement conforming to ASTM C150, Type II, as
follows:
Test Requirement
B. Aggregates
1. Fine Aggregate: Fine aggregate shall be washed inert natural sand conforming
to ASTM C33, and shall range in size from coarse to fine within the following
limits of US Standard sieve sizes:
Table 2- Grading Requirements for Fine Aggregates
Page 2 of 10 CONCRETE
Technical Specifications
25 mm (1”) 100
4. Admixtures
The total air entrained measured at the discharge from the truck shall be 3.0
per cent maximum for finished slabs and 3.5 to 5.0 per cent for all other
concrete.
Page 3 of 10 CONCRETE
Technical Specifications
B. The Contractor shall submit to the Engineer, his proposed design mix for
evaluation.
Requirements
Test All Structural
Concrete Fill
Concrete
Slump (mm)
Type of Structure
Recommended Range
Page 4 of 10 CONCRETE
Technical Specifications
2.3 FORMS
A. Forms shall be made of either steel or new lumber approved by the Engineer and
shall be free from roughness and imperfections, substantially watertight,
adequately braced and tied to prevent movement and displacement when concrete
is placed and vibrated. No wooden spreaders will be allowed in the concrete.
Forms shall be thoroughly cleaned before using and shall be treated with approved
non-staining oil or other approved material and allowed to dry before placement of
the reinforcing steel.
B. Form ties in concrete exposed to view shall be the cone-washer type. Through
bolts or common wire shall not be used for form ties.
C. Molding or bevels shall be built into the forms to produce a 20-mm chamfer on all
exposed projecting corners.
D. Forms for walls shall have removable panels at the bottom for cleaning, inspection
and scrubbing-in of bonding paste.
PART 3 - EXECUTION
A. All debris, dirt and water shall be removed from the forms. Forms, reinforcement
steel, pipes, conduits, sleeves, anchors and other embedded items shall be
inspected and approved by the Engineer before placing any concrete. The
Contractor shall advise the Engineer of his readiness to proceed at least 12 hours
before each placement of concrete.
Immediately before the new concrete is placed, all hardened surfaces shall receive
a thorough coating of neat cement grout at least 5 mm thick which shall be well
scrubbed in by means of stiff bristle brushes. The new concrete then shall be
placed before the grout sets up.
Concrete shall be uniformly placed during the process of depositing until the
completion of the layer to maintain an approximately horizontal plastic surface.
The rate of placing concrete in forms shall not exceed o.60 meter of vertical rise
Page 5 of 10 CONCRETE
Technical Specifications
per hour. The spreading of mounds of concrete with vibrator or by shoveling will
not be permitted.
C. Concrete shall not be placed in water or stay submerged within 24 hours after
placing, except for curing nor shall running water be permitted to flow over concrete
surfaces within four days after the placing of concrete.
D. Chutes for conveying concrete shall be of U-shaped metal and provided with a
baffle plate at the end. Chutes shall be placed at an angle of not less than 25
degrees, nor more than 45 degrees from horizontal and shall be kept clean and
free from hardened concrete. Maximum length of chute to be traveled by plastic
concrete shall not be more than 1.50 meters.
E. In thin walls or columns of considerable height, the concrete shall be placed in such
a manner as to prevent segregation and accumulation of hardened concrete on the
forms or the reinforcement steel located above the concrete mass. Free fall of
concrete shall not be permitted to exceed 1.50 meters below the ends of hoppers,
chutes, ducts, tremies, or “windows” in wall forms, without approval of the
Engineer.
F. Where waterstop type construction joints are provided, the concrete shall be
properly worked by rodding and vibrating around the waterstops to produce
watertight joints, before any concrete is poured on the upper surfaces, particularly
in the case of horizontal waterstops in slabs.
Waterstops shall be accurately positioned and securely held in place, and shall be
protected at all times to prevent damage or displacement. Any damage to, or
displacement of waterstops shall be corrected by the Contractor to the satisfaction
of the Engineer.
A. During and immediately after placing the concrete, compaction shall be carried out
by experienced operators using high-speed internal mechanical vibrators. Care
shall be taken to ensure that vibration is continued long enough to produce
optimum consolidation without segregation of the aggregates or migration of air.
B. At least one vibrator shall be used for every eight cubic meters of concrete placed
per hour. One spare vibrator in operating condition shall be available on the site.
A. All concrete work shall be properly cured. Details of the Contractor’s curing
procedures and curing compounds intended to be used shall be subject to the
approval of the Engineer.
B. All exposed surfaces including finished surfaces shall be treated immediately after
concrete has been poured, to provide continuous moist curing for at least 7 days.
Walls and vertical surfaces may be covered with continuously saturated burlap or
kept moist by other approved means. Horizontal surfaces, slabs, etc. shall be
Page 6 of 10 CONCRETE
Technical Specifications
C. Formed surfaces shall be thoroughly soaked with water at least twice each day
until the forms are removed. Curing shall continue as specified above.
D. Where finishing of concrete surfaces is performed before the end of the curing
period, the concrete shall not be permitted to dry out and shall be kept continuously
damp by means of a fog of water from the time the concrete has been placed until
the end of the curing period.
E. The Contractor shall protect all concrete work against injury from the elements and
defacements of any nature during construction operations.
A. The Contractor shall not remove any forms for at least 48 hours or until the
concrete has attained a strength of at least 30 per cent of the ultimate 28-day
strength. This is equivalent to approximately 50-day-degrees of moist curing. Day
degree represents the total number of days times the average daily air temperature
in °C at the surface of the concrete, e.g. 2 days at an average temperature of 25°C
equals 50 day-degrees.
B. Forms for beams and slabs shall not be stripped for at least 150-day degrees and
supports shall not be removed until the concrete has attained at least 60% of the
specified 28-day strength and is capable of safely supporting its own weight.
Construction live loads shall not be placed upon it until the concrete has attained its
specified 28-day strength.
C. Removal of forms shall be in accordance with ACI – 347. Forms shall be stripped
such that they will not damage the concrete. No forms shall be removed until the
concrete has gained sufficient strength to support itself. The Contractor is
responsible for the safety of all structures.
B. For areas less than 40mm deep, the patch may be made as in filling form-tie holes.
C. Thicker repairs will require build-up in successive 40mm deep layers on successive
days, and each layer shall be applied with neat cement pastes.
D. For very deep patches, a non-shrink aggregate, with or without the addition of pea
gravel, may be the used subject to the approval of the Engineer.
Where a metallic non-shrink aggregate is utilized, the final 15mm of the patch shall
be composed of 1 to 1-1/2 cement / sand mortar without the non-shrink aggregate
Page 7 of 10 CONCRETE
Technical Specifications
to prevent rust staining of the surface. After hardening, the patch shall be rubbed
as for filling form-tie voids, in accordance with Section 33010, Rubbed Finish.
F. All exposed concrete surfaces and adjoining work stained by spilling or leakage of
concrete shall be cleaned to the satisfaction of the Engineer.
3.7 INSPECTION
Installation of reinforcing steel, pipes, sleeves, anchors and other embedded items,
batching, mixing, transportation, placing, curing and finishing of concrete shall at all
times be subject to the inspection of the Engineer. No concrete shall be placed without
the prior approval of the Engineer.
A. Sets of six (6) cylinder specimens shall be taken at random by the Contractor in the
presence of the Engineer in accordance with ASTM C31. One (1) set per 50 cubic
meters of concrete, or fraction thereof, poured during the day shall be made for the
compressive strength test. At least one set of samples for strength test shall be
made for each class of concrete.
B. Two (2) cylinders shall be tested after 7 days and two cylinders after 28 days.
Should the average strength of the 28-day test specimens be less than the
specified value, a verification test shall be conducted on the remaining two (2)
cylinder samples, after 28 to 45 days. Compressive tests shall be in accordance
with ASTM C39 and shall be performed by a laboratory engaged by the Owner.
Testing fees shall be paid by the Contractor.
C. The Contractor shall assist, cooperate and provide the concrete for the test
cylinders and such auxiliary personnel and equipment needed to take the test
specimens.
Slump C143
Temperature C1064
Page 8 of 10 CONCRETE
Technical Specifications
A. Should the average strength of the verification test specimens be less than the specified
value, the Engineer may take further core samples from the portion of the structure
which was determined by the Engineer to represent the deficient 28-day/verification test
specimens.
B. If the strength of any core samples is less than the minimum requirements shown in
Table 4, the Contractor shall strengthen or replace the portions of the structure
concerned at no additional cost and to the satisfaction of the Engineer.
C. The Contractor shall also deduct from payments otherwise due to him, the actual cost to
the Owner for taking all core samples extracted from that portion of the Work.
D. Slump tests, temperature and entrained air measurements shall be made when
specimens for strength tests are taken and during placement of concrete, as often as
necessary for control checks. If measured slump or air content falls outside the specified
limits, a check test shall be made immediately on another portion of the same composite
sample. In the event of a second failure, the concrete shall be considered to have failed
the requirements of the specification and the whole batch shall be rejected.
Strength tests representing each class of concrete must meet the following two
requirements:
The average of any three consecutive strength tests shall be equal to, or greater than
the specified strength.
No individual strength test shall be more than 15% below the specified strength.
Except as provided below, acceptance criteria will be as outlined in ASTM C94 and
ACI 318. Concrete which achieves the required compressive strength will be accepted
as satisfactory for payment provided placement, finish and tolerance meet the specified
requirements.
Concrete with average strength deficient by not more than fifteen per cent (15%) of the
required strength may be accepted, subject to cost reduction given in the following
schedule:
Less than 3 0
0 to less than 5 15
5 to less than 10 30
10 to 15 40
Page 9 of 10 CONCRETE
Technical Specifications
Concrete represented by compressive strength tests that fail to achieve the required
strength as specified, shall be liable to rejection and subsequent removal and
replacement.
However, if any strength tests falls below the specified value by more than 15%, or an
individual test is deficient by more than 15%, and load carrying capacity has been
significantly reduced, tests of cores drilled from the area in question may be required in
accordance with ASTM C42, wherein L/D ratio is not less than 1.25 prior to capping. In
such cases, three (3) cores shall be taken for each strength test more than 15% below
the required value.
If concrete in the structure will be dry under service conditions, cores shall be air dried
for 7 days before test and shall be tested dry. If concrete in the structure will be more
than superficially wet under service conditions, cores shall be immersed in water for at
least 40 hours and be tested wet.
Rebound hammer test (ASTM C805) may be carried out by the Contractor prior to
drilling core samples from structure in question, but the results of such rebound tests
shall not be used as basis for acceptance or rejection of the concrete.
** END OF SECTION **
Page 10 of 10 CONCRETE
Technical Specifications
SECTION 04200
MASONRY
PART 1 – GENERAL
The Work includes furnishing all labor, materials, equipment and incidentals required to
construct all concrete masonry unit walls including the following:
Grouting.
Installation of frames for doors, windows, louvers, steel lintels, and recessed fixtures.
Other Sections of the Specifications shall also apply to the extent required for proper
performance of this Work.
Except as otherwise indicated, the current editions of the following Standards apply to
the WORK of this Section:
1.4 SUBMITTALS
Page 1 of 6 MASONRY
Technical Specifications
The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure that
delivered materials conform to the specifications, and shall be paid for by the
Contractor. The Contractor shall furnish the owner certified copies of records showing
that each material has been pre-tested, and complied with all applicable requirements
of this Standard. The Contractor shall, at his own expense, replace all rejected
materials for failure to comply with this Specification.
All perishable materials for the Work of this Section shall be delivered, stored and
handled to preclude damage of any nature. Manufactured materials, such as cement,
shall be delivered and stored in their original containers, plainly marked with
identification of material and maker. Materials in broken containers, or in packages
showing watermarks or other evidence of damage, shall not be used and shall be
removed from the site.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Cement
Portland cement shall conform to ASTM C150, Type I. Masonry cements shall not
be used. One color of cement shall be used throughout the Work.
Cement shall be used for the application intended and in accordance with the
approved recommendation of the manufacturer.
Sand shall be clean, durable particles, free from injurious amounts of organic
matter and shall conform to the requirements of ASTM C144, Aggregate for
Masonry Mortar.
C. Water
Water shall be free from injurious amounts of oils, acids, alkalis, organic matter,
and shall be clean and fresh.
1. Classification
2. Manufacturing Requirements
Page 2 of 6 MASONRY
Technical Specifications
Aggregates for concrete blocks shall consist of sand and evenly graded pea
gravel conforming to ASTM C33.
All concrete hollow blocks shall be even textured with straight and true edges,
wet steam cured for at least 18 hours and then air cured in covered storage for
not less than 28 days before delivery to the job site and shall conform to the
requirements of Table 1.
The moisture content of hollow blocks when laid shall not exceed 35 per cent.
3. Dimensions
Table 2 - Dimensions
No average dimension shall differ from the specified actual dimensions by more
than 3 mm.
The following dimensions shown in Table 3 shall apply for minimum face and
web thickness.
Page 3 of 6 MASONRY
Technical Specifications
102 (4”) 19 19
152 (6”) 25 25
203 (8”) 32 25
Masonry mortar for setting blocks shall be in the proportion of 1 part cement to 3 parts
sand or as otherwise approved by the Engineer. Mortar shall be mixed with water in an
amount compatible with workability. Ingredients shall be accurately measured by
volume.
Mixing shall be done immediately before usage. The Contractor shall use the dry-mix
method, wherein the materials for each batch shall be well turned together until the
cementitious materials has been thoroughly distributed throughout the mass, after
which the water shall be gradually added until a thoroughly mixed mortar of the
required plasticity is obtained.
Mortar boxes shall be cleaned out at the end of each day’s work and all tools shall be
kept clean. Mortar that has begun to set shall not be used.
The mixing of mortar by hand will be permitted only when the quality of hand mixing is
comparable to mechanical mixing. The Engineer reserves the right to reject hand
mixing and require all mixing by mechanical means. Mortar shall not be retained for
more than 1-1/2 hours and shall be constantly mixed until used.
Pointing mortar shall be prehydrated mortar mixed dry, and water added while mixing
to obtain a damp, or workable mix. After one or two hours, sufficient water shall be
added to bring it to proper consistency, which shall be somewhat drier than masonry
mortar.
The color of mortars shall be uniform throughout for adjoining areas, and shall be
satisfactory to the Engineer.
PART 3 - EXECUTION
3.1 INSTALLATION
A. General
All masonry shall be laid plumb and true to lines. Masonry shall be carried up in a
uniform manner. No portion shall be raised more than one meter above adjacent
portions, except with the approval of the Engineer.
Page 4 of 6 MASONRY
Technical Specifications
Pointing shall be performed with the proper tools to a dense and neat finish.
Finger pointing will not be allowed.
All blocks shall be laid in a full bed of mortar applied to shells. Apply mortar to
the vertical joint of blocks that have already set in the wall, and to all contact
faces of the unit. Each unit shall be placed and shoved against the previously
laid block to produce a well-compacted vertical mortar joint for the full shell
thickness.
Intersecting bearing walls shall be tied together with metal ties at 0.80-meter
vertical spacing. Bends of tie and reinforcing bars shall be embedded in cells
filled with mortar.
Concrete blocks shall be reinforced with gage 10mm diameter at 0.60 meter on
centers in vertical and horizontal direction.
All necessary block cutting shall be neatly done by a masonry saw or cutting
shall be done by hammering at any times with an approved hand tool.
Unless otherwise shown on the Drawings, door, window and louver frames
shall be installed using screws and expansion shields. All frames shall be set
tightly against the masonry wall.
Control joints shall be installed as detailed on the Drawings. The joints shall be
raked out to a depth of 20 mm for the full height of the wall and caulked. The
maximum length between joints shall be 10 meters, if not shown on the
Drawings, or as directed by the Engineer.
Joints made at the intersection of block walls with structural concrete, and
where indicated, shall be filled with mortar grout and pointed.
Concrete block walls, which are to be plastered, shall be laid in running bond.
Joints are to be left rough to assist in the bonding of plaster. Otherwise, concrete
block masonry shall conform to paragraph B, Concrete Hollow Block. Control joints
in plastered block walls shall be carried through the plaster, but the joints shall not
be plastered.
The Contractor shall build in all miscellaneous items specified in other sections to be
set in masonry including frames, lintels, reinforcing steel, electrical boxes and fixtures,
sleeves, grilles, anchors and other miscellaneous items. All anchorage, attachments,
and bonding devices shall be set so as to prevent slippage and shall be completely
covered with mortar.
Page 5 of 6 MASONRY
Technical Specifications
3.3 GROUTING
Grout and cement mortar for setting railings, frames in walls and where otherwise
required shall be done with mortar of 1 part cement to 1 part sand. Before placing
grout, thoroughly clean all surfaces. Grout shall be tamped into place with a blunt tool
to fill the entire void. In the event space does not permit tamping, the Contractor shall
build the necessary forms and place the grout by pouring from one side only. When
grout is placed by pouring, a head of grout shall be maintained in the form. Grout shall
be kept wet for three days after the temporary supports or adjusting wedges are
removed; the empty space shall be filled with grout and shall be pointed.
3.4 CLEANING
All exposed masonry work shall be thoroughly cleaned. Mortar smears and droppings
on concrete block walls shall be dry before removal with a trowel. Masonry work may
be cleaned using a mild muriatic acid solution.
** END OF SECTION **
Page 6 of 6 MASONRY
Technical Specifications
SECTION 05100
STRUCTURAL STEEL
PART 1 – GENERAL
The Work includes providing all labor, materials, equipment and incidentals necessary
to furnish and install all structural steel items including bearing plates and
miscellaneous shapes and plates required for proper erection of structural materials as
shown on the Drawings.
Other sections of the Specifications shall also apply to the extent required for proper
performance of this Work.
Except as otherwise indicated, the current editions of the following Standards apply to
the WORK of this Section:
1.4 SUBMITTALS
The Contractor is responsible for the performance of all tests and inspection required
by this Standard Specification. However, the owner reserves the right to perform any
or all prescribed tests and inspection where such is deemed necessary to ensure that
delivered materials conform to the specifications, and shall be paid for by the
Contractor. The Contractor shall furnish the owner certified copies of records showing
that each material has been pre-tested, and complied with all applicable requirements
of this Standard. The Contractor shall, at his own expense, replace all rejected
materials for failure to comply with this Specification.
PART 2 – PRODUCTS
2.1 MATERIALS
A. Structural shapes, plates and bars unless otherwise noted shall conform to the
requirements of ASTM A36.
B. Welding rods shall conform to AWS A5.1. All welding rods shall be E70XX grade.
D. Hexagonal Nuts
E. Standard Washers
PART 3 - EXECUTION
A. Details of concrete reinforcement steel for fabrication and erection shall conform to
ACI 315, unless otherwise specified.
All members shall fit closely together and shall be straight and true; the finished
work shall be free from burrs, bends, twists and open joints.
B. All holes, angles, supports, and braces shall be provided as required. Any
unmatched holes in shop assembly of field connections shall be reamed and the
pieces match marked before disassembly.
Drift pins shall be used only for bringing members into position and not to enlarge
or distort holes.
Slotted holes and washers shall be provided for truing-up steel requiring accurate
alignment.
C. Anchor bolts shall be accurately located on the base plates and welded in position.
3.3 WELDING
Welding of parts shall be in accordance with the Structural Welding Code D1.1 of the
AWS and shall only be done by welders certified as to their ability to perform welding
in accordance with the locally accepted requirements.
The Contractor may substitute field bolting where field welding is shown, provided
bolting details have been approved by the Engineer.
3.4 BOLTING
Anchor bolts shall be of mild steel with hexagonal nuts. Threads shall be clean cut
and conform to ISO 261. Anchor bolts shall be hot-dip galvanized and shall be
accurately set before the concrete is poured unless specifically permitted otherwise by
the Engineer. To facilitate the setting of anchor bolts, the Contractor shall use screed
plates, or may substitute wooden templates instead of screed plates upon written
approval of the Engineer.
Anchor bolts with pipe sleeves shall be in accordance with the details shown on the
Drawings.
3.5 PAINTING
A. Shop Painting
All structural steel shall be shop primed in accordance with Section 33035 after
fabrication and cleaning.
All steelwork shall be thoroughly cleaned of all loose mill scale, rust, and foreign
matter before shop painting.
Each individual piece shall be painted before assembly. Paint shall be applied only
to dry surfaces.
B. Field Painting
After erection, the Contractor shall thoroughly prepare and clean the structural steel
surfaces of all dirt, grease, rust or other foreign matter.
** END OF SECTION **
Mechanical
Technical Specifications
SUBMITTALS
PART 1: GENERAL
1.3 REFERENCES
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Technical Specifications
F. For each submittal for review, allow 15 days excluding delivery time to and from
the Contractor.
I. When revised for resubmission, identify all changes made since previous
submission.
C. Submit revised schedules with each Application for Payment, identifying changes
since previous version.
D. Submit network analysis diagram using the critical path method, as outlined in
AGC - The Use of CPM in Construction.
G. Indicate submittal dates required for shop drawings, product data, samples, and
product delivery dates, including those furnished by Owner and required by
Allowances.
2
Technical Specifications
A. Within 15 days after date of Notice to Proceed, submit list of major products
proposed for use, with name of manufacturer, trade name, and model number of
each product.
1. Submitted for the Owner's benefit during and after project completion.
D. Submit the number of copies which the Contractor requires, plus three (3) copies
which will be retained by the Architect/Engineer.
E. Mark each copy to identify applicable products, models, options, and other data.
Supplement manufacturers' standard data to provide information specific to this
Project.
3
Technical Specifications
1. Submitted for the Owner's benefit during and after project completion.
1.3.6 SAMPLES
4
Technical Specifications
G. Reviewed samples which may be used in the Work are indicated in individual
specification sections.
H. Samples will not be used for testing purposes unless specifically stated in the
specification section.
B. Submit for information for the limited purpose of assessing conformance with
information given and the design concept expressed in the contract documents.
B. Submit test reports for information for the limited purpose of assessing
conformance with information given and the design concept expressed in the
contract documents.
1.3.9 CERTIFICATES
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Technical Specifications
C. Submit for information for the limited purpose of assessing conformance with
information given and the design concept expressed in the contract documents.
B. Submit for information for the limited purpose of assessing conformance with
information given and the design concept expressed in the contract documents.
A. Photographs taken during the construction and progress reports submit by the
contractor for Engineer/Client evaluation and approval.
6
Technical Specifications
CONTRACT CLOSEOUT
PART 1: GENERAL
1.1.3 Adjusting.
A. Submit written certification that Contract Documents have been reviewed, Work has
been inspected, and that Work is complete in accordance with Contract Documents
and ready for Architect/Engineer's review.
C. Submit final Application for Payment identifying total adjusted Contract Sum,
previous payments, and sum remaining due.
7
Technical Specifications
F. Remove waste and surplus materials, rubbish, and construction facilities from
the site.
1.1.3 ADJUSTING
A. Maintain on site one set of the following record documents; record actual
revisions to the Work:
1. Drawings
2. Specifications
3. Addenda
B. Ensure entries are complete and accurate, enabling future reference by Owner.
8
Technical Specifications
F. Record Drawings and Shop Drawings : Legibly mark each item to record actual
construction including:
A. Submit data bound in 8-1/2 x 11 inch (A4) text pages, three D side ring binders
with durable plastic covers.
C. Internally subdivide the binder contents with permanent page dividers, logically
organized as described below; with tab titling clearly printed under reinforced
laminated plastic tabs.
D. Contents: Prepare a Table of Contents for each volume, with each Product or
system description identified, typed on 20 pound white paper, in three parts as
follows:
9
Technical Specifications
B. List of equipment.
D. Operating instructions.
C. Certificates.
D. Originals of warranties
E. Submit
10
Technical Specifications
B. Deliver to Project site and place in location as directed; obtain receipt prior to
final payment.
C. Provide Table of Contents and assemble in three D side ring binder with durable
plastic cover.
11
Technical Specifications
PART 1: GENERAL
The publications listed below form a part of this specification to the extent referenced.
The publications are referred to in the text by the basic designation only.
1.1.3 American Society of Heating, Refrigerating, and Air- Conditioning Engineers (ASHRAE)
Inc. Publications:
12
Technical Specifications
B280-83 Seamless Copper Tube for Air Conditioning and Refrigeration Field
Service
1.4 SUBMITTALS: The contractor shall submit all other items for approval.
13
Technical Specifications
1.5 CORROSION PREVENTION: Unless specified otherwise, equipment fabricated from ferrous
metals that do not have a zinc coating conforming to ASTM A386 or a duplex coating of zinc
and paint shall be treated for prevention of rust with a factory coating or paint system that
will withstand 125 hours in a salt-spray fog test except that equipment located outdoors shall
be tested for 500 hours. The salt spray fog test shall be in accordance with ASTM B 117 using
a 20 percent sodium chloride solution. Immediately after completion of the test, the coating
shall show no signs of blistering, wrinkling or cracking, no loss of adhesion, and the specimen
shall show no signs of rust creepage beyond 3 mm on either side of the scratch mark. The film
thickness of the factory coating or paint system applied on the equipment shall be not less
than film thickness used on the test specimen.
1.6.2 Machinery Guards: Fully guard drives mechanisms, or other moving parts in
accordance with ANSI B15.1. Provide guards fabricated of steel with coated, RAL color shall
14
Technical Specifications
be according to architect and expanded metal, rigidly mounted, and readily removed
without disassembly.
PART 2: PRODUCTS
2.1 General: The air conditioning system shall be designed, constructed, and rating tested in
accordance with ARI Standard 430. Units shall be ARI certified.
2.2 Performance Rating: Cooling capacity of unit shall meet the total heat requirements
indicated. Submittal shall include catalogue selection data, which accounts for entering air
conditions at evaporator, and condenser air conditions.
2.3 Air Conditioner; VRF Type: Unit shall be a multi-split system full inverter controlled
compressor capable of changing the speed linearly to follow variations in cooling load. The
indoor units shall be constructed for indoor installation and the outdoor unit shall be
completely weather- proofed for outdoor installation. Both indoor and outdoor units shall be
properly assembled, internally piped and wired, thoroughly tested, and charged with R410A
refrigerant at the factory.
Cooling capacity - The total capacity of the multi-system full inverter controlled compressor
(KW) shall be as shown on the equipment schedule.
Units shall have capacities at the operating conditions specified. They shall include an
evaporator coil, expansion valve, centrifugal type air circulation blower, permanent type air
filter, condensate drip pan and insulated decorative cabinet with discharge plenum, supply
and return air grilles.
a. Refrigeration Cycle – The refrigeration cycle shall be equipped with heat exchanger, an
electronic expansion valve, solenoid valves and flare connections.
b. Indoor Fan and Fan Motor – The indoor fan shall be the multi-blade centrifugal type,
statically and dynamically balanced and direct driven by an electric motor. The motor
15
Technical Specifications
bearing shall be permanently lubricated. The fan shall deliver air flow indicated on the
schedule, nominal air flow for the model selected. They shall be provided with a
combination fan switch and thermostat. Three operating positions can be selected
according to the required conditions. Fan motor shall be equipped with overload
protection.
c. Indoor Heat Exchanger – The heat exchanger shall be multi-pass, cross-finned tube type,
equipped with highly-efficient aluminium fins, mechanically bonded to seamless, oxygen
free copper tubes. The fins shall be spaced at no more than 12 fins per 25.4 mm. The
face area shall not be less than the manufacturer’s recommendation. The coil shall be
cleaned, dehydrated and tested for leakage at the factory.
Unit shall be air cooled, split type multi system air conditioner consisting of one, two or
three outdoor unit and multiple indoor units, each having capability to cool independently
for the requirements of the rooms, connectible to multiple indoor units that can be joined
to one refrigerant circuit and controlled individuality.
a. Full Inverter controlled compressor shall be capable of changing the speed linearly to
follow variations in cooling and heating load. Outdoor unit shall be suitable for mix-
match connection of the following type of indoor units.
Cassette Type
Ceiling Suspended Type
Wall Mounted Type
Ceiling Concealed Mounted type
b. Capacity
Unit shall have a total capacity as shown on the equipment schedule of the plans.
c. Refrigerant circuit
The outdoor unit shall either have one scroll type conventional compressors and
multiple inverter type compressors. The indoor unit shall be equipped with an
electronic control valve to control refrigerant flow individually.
d. Safety Devices
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Technical Specifications
The following safety devices shall be part of the outdoor unit; high pressure switch,
fused crankcase heater, fusible plug, thermal protectors for compressor and fan
motor, over current protection for inverter, short recycling protection timer.
Unit shall be equipped with an oil recovery system to ensure stable operation with
long refrigerant piping
f. Controls
Unit shall be equipped with a self diagnosis circuit for easy maintenance and
service
The indoor unit shall be operated individually and each having a remote controller
with an ON/OFF switch, a fan speed selector, a timer, a thermostat setting button
and LCD which indicates temperature setting, operation mode, malfunction code
and filter cleaning timing etc.
The remote controller shall memorize the latest malfunction code for easy
maintenance.
Piping branches and headers with insulation for quick work and smooth refrigerant
flow
Remote control devices for operation and monitoring of indoor unit from remote
Multi-function centralized controller
b. The monitoring function shall be capable of indicating operation and trouble signals of
the indoor and outdoor unit to the remote
2.3.4 Outdoor unit shall be provided with anti-corrosion treatment. Cabinet shall be
constructed of galvanized steel sheet, baked with synthetic paint. The service panel shall be
easily removable for service access to the electrical components and the compressor.
2.3.5 Fans: Statically and dynamically balanced, with air capacities horsepower, fan types,
fan arrangement, and pressure ratings as indicated. Fan bearing life shall be minimum
200,000 hours at operating conditions. Provide guard (bird) screens for outdoor inlets and
17
Technical Specifications
outlets. Equip with automatic back-draft damper where indicated. Housing and fan wheel
shall be aluminium or steel.
a. 4-Way Cassette Type - shall be design for quiet operation and shall match any interior
design with a wide air flow wing installed turning to both sides of the air outlet to allow
the air distribution in every four corners of the panel. The unit shall be provided with
shutter to conceal the air outlet with the louvers when the operation is stopped. The
louvers shall cover the air outlet horizontally providing a neat appearance. There shall be
provision for fresh air duct connection. Install drain to meet local sanitation codes. Unit
shall be provided with condensate pump installed as standard from the factory.
b. Ceiling Type Indoor Unit – shall be design for quiet operation with auto-louver to
automatically controls upward and downward motion of air flow and grille that serves as
a shutter when stopped. A long life filter (mildew-proof) shall be fitted as a standard
with no maintenance for 2,500 hours of operation. The fan shall be of a silent type with
integral vibration isolators.
c. Wall Mounted Type Indoor Unit - shall be design for quiet operation, slim compact and
highly performance diagonal flow cone type fan to minimize the noise. A long life filter
(mildew-proof) shall be fitted as a standard with no maintenance for 2,500 hours of
operation for ordinary offices.
d. Ceiling Concealed Type Indoor Unit – shall be design for quiet operation, slim compact
and highly performance Sirocco type fan to minimize the noise. An external static
pressure of up to 200 Pa shall be used. A long life filter (mildew-proof) shall be fitted as a
standard with no maintenance for 2,500 hours of operation for ordinary offices.
2.5 IDENTIFICATION TAGS AND PLATES: Provide equipment, gages, thermometers, valves,
and controllers with tags numbered and stamped for their use. Plates and tags shall be of
brass or suitable nonferrous material, securely mounted or attached. Minimum letter and
numeral size shall be 3 mm.
PART 3 : EXECUTION
3.1 INSTALLATION: Application and installation practices for unitary air-conditioning systems
shall conform to the requirements of ARI 260.
3.1.1 General: Install equipment and components in a manner to insure proper and
sequential operation of the equipment and its control. Installation of the system should
strictly comply with the manufacturer’s recommended installation practice. Manufacturer’s
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Technical Specifications
representative should check and verify the installation to ensure it is in accordance with their
recommendations. Preliminary refrigerant pipe sizes are depicted in the plan and requires to
make necessary final pipe sizing that conform to their recommendation. Installation of
equipment not covered herein or in the manufacturer's representative. Provide proper
foundations for mounting of equipment, accessories, appurtenances, piping and controls
including, but not limited to, supported vibration isolators, stands, guides, anchors, clamps
and brackets. Foundations for equipment shall conform to equipment manufacturer’s
recommendation, unless otherwise shown on the drawings. Set anchor bolts and sleeves
accurately using properly constructed templates. Anchor bolts shall be of adequate length
and provided with welded-on plates on the head end embedded in the concrete. Level
equipment base, using jacks or steel wedges, and neatly grouted-in with a non-shrinking type
of mortar grout. Locate equipment so that working space is available for all necessary
servicing such as shaft removal, disassembling compressor cylinders and pistons, replacing or
adjusting drives, motors, or shaft seals, access to water valves and head of shell and tube
equipment, tube cleaning or replacement, access to automatic controls, refrigerant charging,
lubricator, oil draining and working clearance under overhead lines. Provide electric isolation
between dissimilar metals for the purpose of minimizing galvanic corrosion.
3.1.2 Air Conditioning System: Install system as indicated, in accordance with the
requirements of ASHRAE 15-78, and as recommended in the manufacturer's installation and
operational instructions. All electrical control devices shall be enclosed in the indoor and
outdoor units. The refrigeration cycle shall be equipped with solenoid valves and flare
connections to changeover the cycle in mediating between outdoor unit and indoor unit.
3.1.3 Electrical Work: Electric motor driven equipment specified herein shall be
provided complete with motors, motor starters, and controls. Electrical equipment and
wiring shall be provided with complete "Interior Wiring Systems". Motor starters shall be
provided complete with properly sized thermal overload protection and other
appurtenances necessary for the motor control specified. Provide manual or automatic
control and protective devices required for the operation, herein specified and any control
wiring required for controls and devices but not indicated.
3.1.4 Refrigerant Piping: Piping and fitting installation shall conform to the
requirements of ASME B31.1. Pipe shall be cut accurately to measurements established at
the jobsite, and worked into place without springing or forcing, completely clearing all
windows, doors, and other openings. Cutting or other weakening of the building structure to
facilitate piping installation will not be permitted without written approval. Pipe or tubing
shall be cut square, shall have burrs removed by reaming, and shall permit free expansion
and contraction without causing damage to the building structure, pipe, joints, or hangers.
Changes in direction shall be made with fittings, except that bending of pipe 100 mm (4
inches) and smaller will be permitted, provided a pipe bender is used and wide weep bends
are formed. Mitering or notching pipe or other similar construction to form elbows or tees
will not be permitted. The centerline radius of bends shall not be less than 6 diameters of
the pipe. Bent pipe showing kinks wrinkles, flattening, or other malformations will not be
accepted. Piping shall be installed 4 mm per m (1/2 inch per 10 feet) of pipe in the direction
of flow to ensure adequate oil drainage. Open ends of refrigerant lines or equipment shall
be properly capped or plugged during installation to keep moisture, dirt, or other foreign
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Technical Specifications
material out of the system. Piping shall remain capped until installation. Equipment piping
shall be in accordance with the equipment manufacturer's recommendations and the
contract drawings. Equipment and piping arrangements shall fit into space allotted and
allow adequate acceptable clearances for installation, replacement, entry, servicing, and
maintenance.
3.1.5 FANS: Installation shall conform to NFPA 91, and SMACNA Round Industrial Duct
Construction Standards, and SMACNA Rectangular Industrial Duct Construction Standards.
Provide mounting and supports for equipment and accessories, including structural supports,
hangers, vibration isolators, stands, clamps and brackets, access doors, and dampers. Install
accessories in accordance with manufacturer's instructions.
3.1.5.1.1 Selection: Selection of equipment support system shall take into account the
best practice recommendations and requirements of SMACNA Round Industrial Duct
Construction Standards, SMACNA Rectangular Industrial Duct Construction Standards, and
NFPA 91; location and precedence of work under other sections; interferences of various
piping and electrical work; facility equipment; building configuration; structural and safety
factor requirements; vibrations and imposed loads under normal and abnormal service
conditions. Indicated support sizes, configurations, and spacing are the minimal type of
supporting component required for normal loads. Where installed loads are excessive for the
normal support spacing, provide heavier duty components or reduce the element spacing.
After system start-up, replace or correct support elements, which vibrate and cause noise or
possible fatigue failure.
3.2.1 Tests: All tests shall be performed and the Contractor shall furnish materials and
equipment required for test. Tests after installation and prior to acceptance shall be
performed in the presence of the Engineer and subject to his approval. Equipment and
material certified as having been successfully tested by the manufacturer in accordance with
referenced specifications and standards will not require retesting before installation.
Equipment and materials not tested at the place of manufacturer will be tested before or
after installation, as applicable, where necessary to determine compliance with referenced
specifications and standards.
3.2.1.1 Leak Testing: Upon completion of installation of the air conditioning equipment,
test all factories as well as field refrigerant piping with an electronic-type leak detector to
acquire leak tight refrigerant systems. If leaks are detected at the time of installation or
during the guarantee period, remove the entire refrigerant charge from the system, correct
the leaks and retest the system.
3.2.1.2 Evacuation, Dehydration, and Charging: After system is found to be without leaks,
evacuate the system using a reliable gage and a vacuum pump capable of pulling a vacuum of
at least 1 mm Hg absolute. Evacuate system in strict accordance with the triple-evacuation
and blotter method or in strict accordance with equipment manufacturer's printed
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Technical Specifications
instructions. System leak testing, evacuation, dehydration, and charging with refrigerant shall
comply with the requirements contained in ARI Standard 260.
3.2.1.3 Start-Up and Operation Tests: Follow the manufacturer's start-up and initial
operation procedures and place the system under all modes of operation to ensure that it is
functioning correctly. Adjust safety and automatic control instruments as necessary to ensure
proper operation and sequence. Initial operation period shall be not less than 8 hours. The air
conditioner manufacturer/vendor shall perform the start-up and should verify and confirm
the complete installation. Manufacturer should issue acceptance of the installed system that
the system is fully functional and operational according to the need of the project.
3.2.1.4 Performance Tests: Upon completion of evacuation, charging, start-up, final leak
testing, and proper adjustment of controls, the system shall be performance tested to
demonstrate that it complies with the performance and capacity requirements of the
specifications and plans. Test the system for not less than 8 hours, during which time hourly
readings shall be recorder. At the end of the test period, the readings shall be averaged and
the average shall be considered to be the system performance.
21
Technical Specifications
PART 1 : GENERAL
A. Piping.
B. Refrigerant.
D. Valves.
E. Strainers.
F. Check valves.
H. Filter driers.
I. Solenoid valves.
J. Expansion valves.
K. Receivers.
L. Flexible connections.
1.2 REFERENCES
C. ARI 730 - Flow-Capacity Rating and Application of Suction-Line Filters and Filter-
Driers
22
Technical Specifications
H. ASME - Boiler and Pressure Vessel Codes, SEC 9 - Qualification Standard for
Welding and Brazing Procedures, Welders, Brazers, and Welding and Brazing
Operators.
I. ASME B16.22 - Wrought Copper and Copper Alloy Solder Joint Pressure Fittings.
J. ASME B16.26 - Cast Copper Alloy Fittings For Flared Copper Tubes.
N. ASTM A53 - Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and
Seamless.
O. ASTM A234 - Pipe Fittings of Wrought Carbon Steel and Alloy Steel for Moderate
and Elevated Temperatures.
Q. ASTM B280 - Seamless Copper Tube for Air Conditioning and Refrigeration Field
Service.
U. MSS SP58 - Pipe Hangers and Supports - Materials, Design and Manufacturer.
W. MSS SP89 - Pipe Hangers and Supports - Fabrication and Installation Practices.
A. Where more than one piping system material is specified ensure system
components are compatible and joined to ensure the integrity of the system is
not jeopardized. Provide necessary joining fittings. Ensure flanges, union, and
couplings for servicing are consistently provided.
23
Technical Specifications
B. Provide pipe hangers and supports in accordance with ASTM B31.5 MSS SP69
unless indicated otherwise.
C. Liquid Indicators:
1. Use line size liquid indicators in main liquid line leaving condenser.
2. If receiver is provided, install in liquid line leaving receiver.
3. Use line size on leaving side of liquid solenoid valves.
D. Valves
E. Refrigerant Charging Packed Angle Valve: Use in liquid line between receiver
shut-off valve and expansion valve.
F. Strainers:
J. Solenoid Valves:
24
Technical Specifications
K. Receivers:
1.6 QUALIFICATIONS
A. Deliver, store, protect and handle products to site under provisions of Section
01600.
B. Deliver and store piping and specialties in shipping containers with labelling
in place.
25
Technical Specifications
D. Dehydrate and charge components such as piping and receivers, seal prior to
shipment, until connected into system.
PART 2: PRODUCTS
2.1 PIPING
C. Steel Pipe: ASTM A53, Schedule 40, 10 mm wall for sizes 300 mm and over,
black.
26
Technical Specifications
PART 3 : EXECUTION
3.1 PREPARATION
A. Ream pipe and tube ends. Remove burrs. Bevel plain end ferrous pipe.
3.2 INSTALLATION
B. Route piping in orderly manner, with plumbing parallel to building structure, and
maintain gradient.
C. Install piping to conserve building space and not interfere with use of space.
F. Inserts:
27
Technical Specifications
H. Arrange piping to return oil to compressor. Provide traps and loops in piping,
and provide double risers as required. Slope horizontal piping 0.40 percent in
direction of flow.
I. Provide clearance for installation of insulation and access to valves and fittings.
L. Where pipe support members are welded to structural building frame, brush
clean, and apply one coat of zinc rich primer to welding.
M. Prepare unfinished pipe, fittings, supports, and accessories ready for finish
painting.
N. Insulate piping.
O. Follow ASHRAE 15 procedures for charging and purging of systems and for
disposal of refrigerant.
P. Provide replaceable cartridge filter driers, with isolation valves and valved
bypass.
B. Pressure test system with dry nitrogen to 1470 kPa. Perform final tests at 92 kPa
28
Technical Specifications
3.4 SCHEDULES
29
Technical Specifications
PART 1: GENERAL
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced.
The publications are referred to within the text by the basic designation only. At the
discretion of the Government, the manufacturer of any material supplied will be required
to furnish test reports pertaining to any of the tests necessary to assure compliance with
the standard or standards referenced in this specification.
30
Technical Specifications
1.3 SUBMITTALS
Government approval is required for submittals with a "G" designation; submittals not
having a "G" designation are for Contractor Quality Control approval/information only.
When used, a designation following the "G" designation identifies the office that will
review the submittal for the Government. Submit the following in accordance with
SUBMITTAL PROCEDURES:
Submit the three SD types, SD-02 Shop Drawings, SD-03 Product Data, and SD-08
Manufacturer's Instructions at the same time for each system.
31
Technical Specifications
a. The MICA plates shall detail the materials to be installed and the specific
insulation application. Submit all MICA plates required showing the entire
insulating system, including plates required to show insulation penetrations,
vessel bottom and top heads, legs, and skirt insulation as applicable. The MICA
plates shall present all variations of insulation systems including locations,
materials, vapor proofing, jackets and insulation accessories.
SD-04 Samples
Thermal Insulation
32
Technical Specifications
Duct Insulation Display Sections: Display sample sections for rigid and flexible
duct insulation used on the job. A temporary covering shall be used to enclose
and protect display sections for duct insulation exposed to weather.
PART 2 : PRODUCTS
33
Technical Specifications
(HVAC) air distribution systems and piping systems which are located within, on, under, and
adjacent to buildings; and for plumbing systems.
2.2 MATERIALS
Provide insulation that meets or exceed the requirements of ASHRAE 90.1 – IP/ASHRAE
90.2. Insulation exterior shall be cleanable, grease resistant, non-flaking and non-peeling.
Materials shall be compatible and shall not contribute to corrosion, soften, or otherwise
attack surfaces to which applied in either wet or dry state. Materials to be used on stainless
steel surfaces shall meet ASTM C 795 requirements. Materials shall be asbestos free and
conform to the following:
2.2.1 Wire
Soft annealed ASTM A 580/A 580M Type 302, 304 or 316 stainless steel, 16 or 18 gauge.
2.2.3 Sealants
Sealants shall be chosen from the butyl polymer type, the styrene-butadiene rubber type,
or the butyl type of sealants. Sealants shall have a maximum moisture vapor transmission
of 0.02 perms, and a maximum flame spread index of 25 and a maximum smoke
developed index of 50 when tested in accordance with ASTM E 84.
a. Cellular Glass: ASTM C 552, Type II, and Type III. Supply the insulation with
manufacturer's recommended factory-applied jacket/vapor barrier.
34
Technical Specifications
b. Flexible Elastomeric Cellular Insulation: ASTM C 534/C 534M, Grade 1, Type I or II.
Type II shall have vapor retarder/vapor barrier skin on one or both sides of the
insulation. Insulation with pre-applied adhesive shall not be used.
c. Phenolic Insulation: ASTM C 1126, Type III. Phenolic insulations shall comply with
ASTM C 795 and with the ASTM C 665 paragraph Corrosiveness. Supply the
insulation with manufacturer's recommended factory-applied jacket/vapor barrier.
f. Mineral Fiber Insulation with Integral Wicking Material (MFIWM): ASTM C 547.
Install in accordance with manufacturer's instructions.
Rigid mineral fiber in accordance with ASTM C 612, Class 2 (maximum surface
temperature 400 degrees F), 3 pcf average, 1-1/2 inch thick, Type IA, IB, II, III, and IV.
Alternately, minimum thickness may be calculated in accordance with ASHRAE
90.2/ASHRAE 90.1 – IP.
Blanket flexible mineral fiber insulation conforming to ASTM C 553, Type 1, Class B-3, 3/4
pcf nominal, 2.0 inches thick or Type II up to 250 degrees F. Also ASTM C 1290 Type III
may be used. Alternately, minimum thickness may be calculated in accordance with
ASHRAE 90.2/ASHRAE 90.1 - IP.
35
Technical Specifications
conforming to ASTM C 612, Class 5, 20 pcf average or calcium silicate conforming to ASTM
C 533, Type II. Provide vapor barrier for outside air connection to kitchen exhaust hood.
b. Stainless Steel Jackets: ASTM A 167 or ASTM A 240/A 240M; Type 304, minimum
thickness of 33 gauge (0.010 inch), smooth surface with factory-applied polyethylene
and kraft paper moisture barrier on inside surface. Provide stainless steel bands,
minimum width of 1/2 inch.
36
Technical Specifications
PART 3 : EXECUTION
Insulation shall only be applied to unheated and uncooled piping and equipment. Flexible
elastomeric cellular insulation shall not be compressed at joists, studs, columns, ducts,
hangers, etc. The insulation shall not pull apart after a one hour period; any insulation
found to pull apart after one hour, shall be replaced.
3.1.1 Installation
Install pipe insulation systems in accordance with the approved MICA Insulation Stds
plates as supplemented by the manufacturer's published installation instructions.
3.2.1.1 General
Pipe insulation shall be installed on aboveground hot and cold pipeline systems as
specified below to form a continuous thermal retarder/barrier, including straight runs,
37
Technical Specifications
fittings and appurtenances unless specified otherwise. Installation shall be with full
length units of insulation and using a single cut piece to complete a run. Cut pieces or
scraps abutting each other shall not be used. Pipe insulation shall be omitted on the
following:
b. Chromium plated pipe to plumbing fixtures. However, fixtures for use by the
physically handicapped shall have the hot water supply and drain, including the trap,
insulated where exposed.
d. Air chambers.
e. Adjacent insulation.
f. ASME stamps.
h. Cleanouts or handholes.
d. Where penetrating floors, the aluminum jacket shall extend from a point below
the backup material to a point 10 inches above the floor with one band at the floor
and one not more than 1 inch from the end of the aluminum jacket.
e. Where penetrating waterproofed floors, the aluminum jacket shall extend from
below the backup material to a point 2 inches above the flashing with a band 1 inch
from the end of the aluminum jacket.
38
Technical Specifications
f. Where penetrating exterior walls, the aluminum jacket required for pipe exposed
to weather shall continue through the sleeve to a point 2 inches beyond the interior
surface of the wall.
g. Where penetrating roofs, pipe shall be insulated as required for interior service to
a point flush with the top of the flashing and sealed with vapor retarder coating. The
insulation for exterior application shall butt tightly to the top of flashing and interior
insulation. The exterior aluminum jacket shall extend 2 inches down beyond the end
of the insulation to form a counter flashing. The flashing and counter flashing shall
be sealed underneath with caulking.
h. For hot water pipes supplying lavatories or other similar heated service that
requires insulation, the insulation shall be terminated on the backside of the finished
wall. The insulation termination shall be protected with two coats of vapor barrier
coating with a minimum total thickness of 1/16 inch applied with glass tape
embedded between coats (if applicable). The coating shall extend out onto the
insulation 2 inches and shall seal the end of the insulation. Glass tape seams shall
overlap 1 inch. The annular space between the pipe and wall penetration shall be
caulked with approved fire stop material. The pipe and wall penetration shall be
covered with a properly sized (well fitting) escutcheon plate. The escutcheon plate
shall overlap the wall penetration at least 3/8 inches.
i. For domestic cold water pipes supplying lavatories or other similar cooling service
that requires insulation, the insulation shall be terminated on the finished side of the
wall (i.e., insulation must cover the pipe throughout the wall penetration). The
insulation shall be protected with two coats of vapor barrier coating with a minimum
total thickness of 1/16 inch. The coating shall extend out onto the insulation 2
inches and shall seal the end of the insulation. The annular space between the outer
surface of the pipe insulation and the wall penetration shall be caulked with an
approved fire stop material having vapor retarder properties. The pipe and wall
penetration shall be covered with a properly sized (well fitting) escutcheon plate.
The escutcheon plate shall overlap the wall penetration by at least 3/8 inches.
b. Horizontal pipes larger than 2 inches at 60 degrees F and above shall be supported
on hangers in accordance with MSS SP-69, and PLUMBING, GENERAL PURPOSE.
39
Technical Specifications
c. Horizontal pipes larger than 2 inches and below 60 degrees F shall be supported
on hangers with the addition of a Type 40 protection shield in accordance with MSS
SP-69. An insulation insert of cellular glass, calcium silicate (or perlite above 80
degrees F), or the necessary strength polyisocyanurate shall be installed above each
shield. The insert shall cover not less than the bottom 180-degree arc of the pipe.
Inserts shall be the same thickness as the insulation, and shall extend 2 inches on
each end beyond the protection shield. When insulation inserts are required in
accordance with the above, and the insulation thickness is less than 1 inch, wooden
or cork dowels or blocks may be installed between the pipe and the shield to prevent
the weight of the pipe from crushing the insulation, as an option to installing
insulation inserts. The insulation jacket shall be continuous over the wooden dowel,
wooden block, or insulation insert.
d. Vertical pipes shall be supported with either Type 8 or Type 42 riser clamps with
the addition of two Type 40 protection shields in accordance with MSS SP-69
covering the 360-degree arc of the insulation. An insulation insert of cellular glass or
calcium silicate shall be installed between each shield and the pipe. The insert shall
cover the 360-degree arc of the pipe. Inserts shall be the same thickness as the
insulation, and shall extend 2 inches on each end beyond the protection shield.
When insulation inserts are required in accordance with the above, and the
insulation thickness is less than 1 inch, wooden or cork dowels or blocks may be
installed between the pipe and the shield to prevent the hanger from crushing the
insulation, as an option instead of installing insulation inserts. The insulation jacket
shall be continuous over the wooden dowel, wooden block, or insulation insert. The
vertical weight of the pipe shall be supported with hangers located in a horizontal
section of the pipe. When the pipe riser is longer than 30 feet, the weight of the
pipe shall be additionally supported with hangers in the vertical run of the pipe that
are directly clamped to the pipe, penetrating the pipe insulation. These hangers
shall be insulated and the insulation jacket sealed as indicated herein for anchors in a
similar service.
e. Inserts shall be covered with a jacket material of the same appearance and quality
as the adjoining pipe insulation jacket, shall overlap the adjoining pipe jacket 1-1/2
inches, and shall be sealed as required for the pipe jacket. The jacket material used
to cover inserts in flexible elastomeric cellular insulation shall conform to ASTM C
1136, Type 1, and is allowed to be of a different material than the adjoining
insulation material.
Flexible elastomeric cellular pipe insulation shall be tubular form for pipe sizes 6 inches
and less. Grade 1, Type II sheet insulation used on pipes larger than 6 inches shall not be
stretched around the pipe. On pipes larger than 12 inches, the insulation shall be
adhered directly to the pipe on the lower 1/3 of the pipe. Seams shall be staggered when
applying multiple layers of insulation. Sweat fittings shall be insulated with miter-cut
40
Technical Specifications
pieces the same size as on adjacent piping. Screwed fittings shall be insulated with
sleeved fitting covers fabricated from miter-cut pieces and shall be overlapped and sealed
to the adjacent pipe insulation.
In high abuse areas such as janitor closets and traffic areas in equipment rooms, kitchens,
and mechanical rooms, welded PVC/stainless steel, aluminum or flexible laminate
cladding (comprised of elastomeric, plastic or metal foil laminate) laminated self-adhesive
(minimum 2 mils adhesive, 3 mils embossed) vapor barrier/weatherproofing jacket, - less
than 0.0000 permeability; (greater than 3 ply, standard grade, silver, white, black and
embossed) aluminum jackets shall be utilized. Pipe insulation to the 6 foot level shall be
protected.
Install duct insulation systems in accordance with the approved MICA Insulation Stds
plates as supplemented by the manufacturer's published installation instructions.
Except for oven hood exhaust duct insulation, corner angles shall be installed on external
corners of insulation on ductwork in exposed finished spaces before covering with jacket.
[Duct insulation shall be omitted on exposed supply and return ducts in air conditioned
spaces [where the difference between supply air temperature and room air temperature
is less than 15 degrees F] unless otherwise shown.] Air conditioned spaces shall be
defined as those spaces directly supplied with cooled conditioned air (or provided with a
cooling device such as a fan-coil unit) and heated conditioned air (or provided with a
heating device such as a unit heater, radiator or convector).
41
Technical Specifications
1.1 Fans shall be of the type, size, arrangement and capacity as indicated in the
schedule and/or as shown on the drawings.
1.2 Unless specify, fans performance rating data shall be tested accordance with
AMCA Standard 210-85 (Air Movement and Control Association),
ANSI/ASHRAE Standard 51-1985 Laboratory Methods of Testing Fans for
Rating”. Sound ratings shall conform to AMCA Standard 300-85. “Reverberant
Room Method for Sound Testing of Fans”.
1.4 All fans shall be dynamically trim-balanced to ISO 1940 and AMCA 204/3-G2.5
quality grade after assembly. A computer printout with the vibration
spectrum analysis shall be attached to the fans.
1.5 Fan motors shall comply in all respects with continuous rating in accordance
with IEC34 or equivalent. Motor bearing shall be of ball or roller type, grease
or lubricant sealed for life. Fan and drive shall earthed to prevent
accumulation of static charge.
1.6 Kitchen exhaust fan shall be of Bifurcated Axial or SISW Centrifugal direct or
belt driven type. DIDW Centrifugal and Direct Drive Axial Flow Fan where
belts or motor are in the air stream are not acceptable.
1.7 Fans shall be installed at staircase or lobby where fresh air intake is free from
any obstruction and shall be energized only by the fire alarm system. Fan
shall be of Axial Flow Fan or DIDW Centrifugal Fan. Protective grille at the
suction of the fan is required.
1.8 Fans for elevated temperature (Smoke Extraction Fans) with components
rated for high temperature (250ºC, 2Hrs) service, with belt drive assemblies
exposed to the air stream are not acceptable.
1.9 For Smoke Extraction Fans where motor is in the air stream with
electrical/electronic temperature limit switch for motor protecting shall not
be used.
42
Technical Specifications
such the way that the heater is off when the starter is on and vise versa.
Heaters shall be wired from the respective local motor control panel or
motor control console.
KRUGER
MORRISON
NIAGARA
NATIONAL
FERRARI
WOODS
BUFFALO
A. Fans shall be licensed to bear the AMCA Air and Sound Certified
Ratings Seal. The test standard used shall be ANSI/AMCA 210-85.
ANSI/ASHRAE Standard 51-1985 “Laboratory Method of Testing Fans for
Rating” and AMCA 300 “Reverberant Room Method for Sound Testing of
fans”.
C. Fan motor base support shall be properly secured (locked and sealed)
to the fan housing and be of adjustable type to have precise control of motor
shaft central position as well as running clearance between blade tips and
casing. Motor (KW/HP) shall be able to be changed or upgraded at site
without changing fan housing or ducting construction.
All hubs shall be cast Aluminum alloy (Grade LM2) unless for Smoke Extractor
Fans where high temperature (250ºC/2Hrs) air is expected then Aluminum
alloy or steel fan impeller blades are required. Otherwise impeller blade
material with Polypropylene (PP), Glass reinforced Polypropylene (PPG) and
Glass-reinforced Polyamid (PAG), to provide self-balancing, anti-static, anti-
sparkling characteristics is preferable.
43
Technical Specifications
E. Running clearance between blade tips and casing shall not exceed 1%
of the impeller diameter and 2% for smoke spill high temperature fan where
mechanical expansion coefficient is different from normal ambient
temperature. Fan manufacturer shall provide the fan assembled with the
same clearance between blade tips and casing of the tested prototype. Note
that the air performance and pressure loss are greatly affected by the
clearance.
Fan motor shall be totally enclosed and external terminal box of at least IP55
shall be provided.
All fans after assembly shall be dynamically trim balanced to ISO1940 and
AMCA 204/3-G2.5 quality grade. A computer printout with vibration spectrum
analysis shall be attached to the fans.
A. Fans forward or backward or Airfoil curved, SISW or DIDW, shall be licensed to bear
the AMCA Air and Sound Certified Ratings Seal. The test standard used shall be
ANSI/AMCA 210-85, NASI/ASHRAE Standard 51-1985 “Laboratory Method of Testing
Fans for Rating” and AMCA 300 “Reverberant Room Method for Sound Testing of
Fans”.
B. All fans shall be dynamically trim-balanced to ISO 1940 and AMCA 204/3-G2.5 quality
grade after assembly. A computer printout with vibration spectrum analysis shall be
attached to the fans.
44
Technical Specifications
F. Shaft size shall be carefully calculated and designed such that maximum operating
speed (RPM) shall not exceed 75% of the first critical speed. For any application that
is not a standard product form catalogue of the fan manufacturer detailed
calculation of critical speed characteristics shall be submitted for approval
G. Shafts shall be made of carbon steel (C45) machined and polished to tolerance of
standard ISO 286-2 – grade g6 Protective coat of anti-rusting shall be applied to all
bare surfaces of the shaft at the factory.
I. Motor installed shall be of a minimum 130% of the fan power absorbed (Brake
horsepower) and shall have sufficient torque available for starting and continuous
operation.
J. Belts and pulleys shall be sized for minimum 150% of the installed motor
horsepower. The belt speed shall not exceed 30m/s. The pulley shall be of Taper
Lock SPZ, SPA, SPB or SPC type. Conventional type of pulley is not acceptable. Both
fan and motor pulley shall be balanced to the quality grade G.2.5
K. Fan outlet velocity shall not exceed 10% of the main duct air velocity designed (0.1”
per 100 ft or 1 Pascal per meter duct length) Pressure Loss is as referred to in
SMACNA Standard unless otherwise specified.
Even when the IVC is fully open, the fan performance is different with
(actually lower than) that of the bare fan due to the system effect.
C. Fan shall be backward or Airfoil curved and will not surge for the whole
operation range of the desired volume / system resistance. An inspection
door is required.
45
Technical Specifications
B. Fan shall be SISW backward curved type with fan wheel overhung by two
bearing with the drive system totally out of the air stream.
A. Fans shall be of DIDW Forward Curved centrifugal type with fan scroll
within a Cabinet.
6.1 Fan shall be of SISW forward or backward curved centrifugal direct driven
type.
6.2 Casing shall be of Galvanized steel with Oven-baked epoxy coating. Impeller
material shall be either Galvanized Steel or Glass Reinforced Polypropylene.
6.3 Motor shall be external rotor type for power supply 220-240V/60Hz/Single
Phase.
46
Technical Specifications
7.1 Fan shall be of the ring-mounted type and the blades constructed from
heavy gauge metal. An aerodynamically designed bell mouth constructed
from heavy gauge metal shall be provided. The fan speed shall not exceed
1800RPM at 60Hz Operation.
7.2 Propeller fans shall be direct driven type the motor either a single phase
capacitor start-run or a three-phase squirrel cage induction type. The motor
shall have inbuilt inherent protection against overloading. Motor with
shaded pole or centrifugal switch type is not acceptable
7.3 Bearing shall be maintenance free permanently lubricated type. Fans shall
be complete with wire guards. External grilles, fan chambers and volume
control damper shall be provided where indicated in the specification
drawings.
47
Technical Specifications
A. Diffusers.
B. Registers/grilles.
C. Door grilles.
D. Louvers.
A. Section 09900 - Painting: Painting of ductwork visible behind outlets and inlets.
1.3 REFERENCES
B. ASHRAE 70 - Method of Testing for Rating the Air Flow Performance of Outlets
and Inlets.
1.4 SUBMITTALS
A. Product Data: Provide data for equipment required for this project. Review
outlets and inlets as to size, finish, and type of mounting prior to submission.
Submit schedule of outlets and inlets showing type, size, location, application,
and noise level.
B. Samples: Submit two of each required air outlet and inlet type.
48
Technical Specifications
A. Test and rate air outlet and inlet performance in accordance with ADC
Equipment Test Code 1062 and ASHRAE 70.
1.7 QUALIFICATIONS
A. Provide mockup of typical interior ceiling module with supply and return air
outlets under provisions of Section 01400.
PART 2 : PRODUCTS
A. Type: Square and rectangular, adjustable pattern ,diffuser to discharge air in four
way pattern with sectorizing baffles where indicated.
49
Technical Specifications
C. Fabrication: steel and aluminum with 20 gage (0.90 mm) minimum frame, with
factory baked enamel finish , color to be selected.
C. Fabrication: steel and aluminum with 20 gage (0.90 mm) minimum frame,
extrusions, with factory baked enamel finish , color to be selected.
C. Fabrication: Steel and aluminum with 20 gage (0.90 mm) minimum frame, with
factory baked enamel finish , color to be selected.
C. Frame: 20 gage (0.90 mm) steel with auxiliary frame to give finished appearance
on both sides of door, with factory prime coat finish.
2.7 LOUVERS
50
Technical Specifications
A. Type: 100 mm deep with blades on 45 degree slope , heavy channel frame,
birdscreen with 13 mm square mesh for exhaust and 19 mm for intake.
B. Fabrication: 12 gage (2.50 mm) thick extruded aluminum, welded assembly, with
factory baked enamel finish color to be selected.
PART 3 : EXECUTION
3.1 INSTALLATION
B. Check location of outlets and inlets and make necessary adjustments in position
to conform with architectural features, symmetry, and lighting arrangement.
E. Paint ductwork visible behind air outlets and inlets matte black.
51
Technical Specifications
FILTERS
PART 1 : GENERAL
I. Filter frames.
J. Filter gages.
1.3 REFERENCES
52
Technical Specifications
1.5 SUBMITTALS
A. Shop Drawings: Indicate filter assembly and filter frames, dimensions, motor
locations, and electrical characteristics and connection requirements.
B. Product Data: Provide data on filter media, filter performance data, filter
assembly and filter frames, dimensions, motor locations and electrical
characteristics and connection requirements.
C. Samples: Submit two samples of replacement filter media of each type and each
filter frame.
PART 2 : PRODUCTS
C. Performance Rating:
D. Holding Frames: 20 gage (0.90 mm) minimum galvanized steel frame with
expanded metal grid on outlet side and steel rod grid on inlet side, hinged
with pull and retaining handles.
53
Technical Specifications
B. Performance Rating:
PART 3 : EXECUTION
3.1 INSTALLATION
B. Prevent passage of unfiltered air around filters with felt, rubber, or neoprene
gaskets.
C. Install filter gage static pressure tips upstream and downstream of filters. Mount
filter gages on outside of filter housing or filter plenum, in accessible position.
Adjust and level.
D. Do not operate fan system until filters (temporary or permanent) are in place.
Replace temporary filters used during construction and testing, with clean set.
E. Provide filter gages on filter banks, installed with separate static pressure tips
upstream and downstream of filters.
54
Part 3-0
Electrical
Technical Specifications
SECTION 16011
ELECTRICAL GENERAL REQUIREMENTS
PART 1 – GENERAL
1.1 APPLICATION
This section applies to all sections of Division 16, "Electrical," of this project except as
specified otherwise in each individual section.
1.2 SUBMITTALS
Obtain approval before procurement, fabrication, or delivery of items to the job site.
Partial submittals will not be acceptable and will be returned without review. Submittals
shall include the manufacturer's name, trade name, place of manufacture, catalog
model or number, nameplate data, size, layout dimensions, capacity, project
specification and paragraph reference and technical society publication references, and
other information necessary to establish contract compliance of each item to be
furnished.
1.2.1 Shop Drawings
In addition to the requirements of the Contract Clauses, shop drawings shall
meet the following requirements. Drawings shall be a minimum of 216 mm by
280 mm in size, except as specified otherwise. Drawings shall include wiring
diagrams and installation details of equipment indicating proposed location,
layout and arrangement, control panels, accessories, piping, ductwork, and
other items that must be shown to assure a coordinated installation. Wiring
diagrams shall identify circuit terminals and indicate the internal wiring for
each item of equipment and the interconnection between each item of
equipment. Drawings shall indicate adequate clearance for operation,
maintenance, and replacement of operating equipment devices. If equipment
is disapproved, revise drawings to show acceptable equipment and resubmit.
1.2.2 Manufacture’s Data
Submittals for each manufactured item shall be current manufacturer's
descriptive literature of cataloged products, equipment drawings, diagrams,
performance and characteristic curves, and catalog cuts.
1.2.3 Certificates of Compliance
Submit manufacturer's certifications as required on products, materials, finish,
and equipment indicated in the technical sections. Certifications shall be
documents prepared specifically for this contract. Preprinted certifications
and copies of previously submitted documents will not be acceptable. The
manufacturer's certifications shall name the appropriate products, equipment,
or materials and the publication specified as controlling the quality of that
item. Certification shall not contain statements to imply that the item does not
meet requirements specified, such as "as good as"; "achieve the same end
use and results as materials formulated in accordance with the referenced
publications"; or "equal or exceed the service and performance of the
specified material”. Certifications shall simply state that the item conforms to
the requirements specified. Certificates shall be printed on the
manufacturer's letterhead and shall be signed by the manufacturer's official
authorized to sign certificates of compliance.
PART 2 – PRODUCTS
Products conforming to other internationally known publications and standards are
acceptable however, proofs or certificates shall be submitted indicating they equal or
surpass standards as referenced herein. Local products are acceptable subject to the
approval of the Engineer.
PART 3 – EXECUTION
3.1 PAINTING OF EQUIPMENT
3.1.1 FACTORY APPLIED
Electrical equipment shall have factory-applied painting systems which shall,
as a minimum, meet the requirements of NEMA ICS 6 corrosion resistance
test, except equipment specified to meet requirements of ANSI C37.20 shall
have a finish as specified in ANSI C37.20.
** END OF SECTION **
SECTION 16050
ELECTRICAL – GENERAL PROVISION
PART 1 – GENERAL
1.1 GENERAL REQUIREMENTS
The WORK to be done under this classification is included in the following Sections:
Section 16130 Raceways and Fittings
Section 16123 Wires and Cables
Section 16442 Panel boards
Section 34005 Miscellaneous Equipment
Section 16510 Interior Lighting System
Section 16450 Grounding System
1.2 SCOPE OF WORK
The Contractor shall furnish and install all materials and equipment necessary for a
complete electrical system as hereinafter specified and shown on the Drawings.
1.3 INTENT
It is the intent of these Specifications that the electrical system shall be suitable in
every way for the service required, and the Contractor shall supply all materials and do
all the work which may be reasonably implied as being required, at no extra cost.
1.4 INSPECTION AND FEES
All materials and installation shall be in accordance with the latest edition of the
Philippine Electrical Code (PEC).
The Contractor shall pay all fees required for permits and inspections.
1.5 TESTS
The Contractor shall test all systems and repair or replace all defective works. The
Contractor shall make all the necessary adjustments to the systems and shall instruct
the Owner’s personnel in the proper operation of the system.
1.6 EXCAVATIONS AND BACKFILLINGS
The Contractor shall do all necessary excavation and backfilling as part of the electrical
work required. Backfill materials shall be thoroughly tamped in place and excavated
surfaces restored, equal to their original condition.
1.7 SLEEVES AND FORMS FOR OPENINGS
The Contractor shall provide and place all sleeves for conduits penetrating floors,
walls, partitions, etc. The Contractor shall locate all necessary slots for his work, and
these shall be formed before concrete is poured.
1.8 CUTTING AND PATCHING
All cutting and patching shall be done in a thoroughly workmanlike manner.
1.9 INTERPRETATION OF DRAWINGS
A. The Drawings are diagrammatic only and are not intended to show exact locations
of outlets and conduit runs.
B. All three-phase circuits shall be run in separate conduits unless otherwise shown
on the Drawings.
C. Any work installed contrary to the Drawings and Specifications, or without approval
by the Engineer, shall be subject to change as directed by the Engineer, and no
extra compensation will be allowed the Contractor for making these changes.
D. The locations of equipment, fixtures, outlets, and similar devices shown on the
Drawings are approximate only. Exact locations shall be as approved by the
Engineer during construction. The Contractor shall obtain in the field all information
relevant to the placing of electrical work and, in case of any interference with other
work, shall proceed as directed by the Engineer and shall furnish all labor and
materials necessary to complete the work in an approved manner.
E. Surface mounted panel boxes, junction boxes, conduit, etc., shall be supported by
spacers to provide a clearance between wall and equipment.
F. Circuit diagrams shown are diagrammatic and functional only and are not intended
to show exact circuit layouts, number of fittings, or other installation details. The
Contractor shall furnish all labor and materials necessary to install and place in
satisfactory operation all power lighting, and other electrical systems shown. The
Contractor shall install additional circuits wherever needed to conform to the
specific requirements of the equipment.
G. The ratings of motors and other electrically operated devices, together with the size
shown for their branch circuit conductors and conduits, are approximate only and
are indicative of the probable power requirements insofar as they can be
determined in advance of the purchase of equipment. The ratings shown for motor
branch circuit protective devices are the maximum ratings permitted. Lower ratings
may be used where approved as being proper for the dynamic characteristics of
the motor and its connected load.
H. Unless otherwise specified, all conduits, wires, cables and the support systems for
the conduits and cables that are required to make the electrical connections to
equipment shall be furnished and installed by the Contractor. All connections to
equipment shall be as shown, specified and directed and in accordance with the
approved shop and setting drawings.
1.10 SIZE OF EQUIPMENT
The Contractor shall investigate each space in the building through which equipment
must pass to reach its final location. If necessary, the manufacturer shall be required to
ship his material in sections sized to permit passing through such restricted areas in
the building.
1.11 SHOP DRAWINGS
A. Shop drawings shall be submitted for the following equipment:
Lighting fixtures
Panel Boards
Emergency power unit
Miscellaneous equipment
B. The manufacturer’s name and product designation or catalog numbers shall be
submitted for the following materials:
Conduit
Wiring devices
PART 2 – PRODUCTS
2.1 GENERAL
A. Electrical equipment shall be adequately protected against mechanical injury or
damage by water or humidity. Equipment or materials do damaged shall be
repaired to the satisfaction of the Engineer, or entirely replaced by the Contractor at
his own expense. Such injured materials and equipment, and are suspected of
damage by water or humidity, shall be subjected by vigorous testing before being
accepted for the work.
B. The Contractor shall be responsible for offering all materials and products as
specified sufficiently in advance, taking into account manufacturer’s delivery time,
temporary shortages and other similar considerations. Any departure from the
materials and products specified will be authorized only if it is shown that the non-
availability of such items was not due to a lack of timely and diligent effort on the
part of the Contractor to procure such items.
C. Provide laminated plastic nameplates for each panelboard, equipment, enclosure,
relay, switch, and device. Each nameplate inscription shall identify the function
and, when applicable, the position. Nameplates shall be melamine plastic, 3.17
mm thick, white with black center core. Surface shall be matte finish. Corners
shall be square. Accurately align lettering and engrave into the black core.
Minimum size of nameplates shall be 25.4 mm by 63.5 mm. Lettering shall be on
minimum of 6.35 mm high normal block style.
PART 3 – EXECUTION
A. Nameplate Mounting: Provide number, location, and letter designation of
nameplates as indicated. Fasten nameplates to the device with a minimum of two
sheet-metal screws or two-rivets.
C. Painting of Equipment: Electrical equipment shall have factory-applied painting
systems which shall, as a minimum, meet NEMA requirements.
** END OF SECTION **
SECTION 16073
HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS
PART 1 – GENERAL
PART 2 – PRODUCTS
PART 3 – EXECUTION
3.1 APPLICATION
A. Comply with NECA 1 and NECA 101 for application of hangers and supports
for electrical equipment and systems except if requirements in this Section
are stricter.
B. Maximum Support Spacing and Minimum Hanger Rod Size for Raceway:
Space supports for EMT, IMC, and RMC as required by NFPA 70. Minimum
rod size shall be 1/4 inch (6 mm) in diameter.
C. Multiple Raceways or Cables: Install trapeze-type supports fabricated with
steel slotted support system, sized so capacity can be increased by at least
25 percent in future without exceeding specified design load limits.
1. Secure raceways and cables to these supports with two-bolt conduit
clamps, single-bolt conduit clamps, single-bolt conduit clamps using
spring friction action for retention in support channel.
D. Spring-steel clamps designed for supporting single conduits without bolts may
be used for 1-1/2-inch (38-mm) and smaller raceways serving branch circuits
SECTION 16075
ELECTRICAL IDENTIFICATION
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 1 Specification Sections, apply to this
Section.
1.2 SUMMARY
A. Section Includes:
1. Identification for raceways.
2. Identification of power and control cables.
3. Identification for conductors.
4. Underground-line warning tape.
5. Warning labels and signs.
6. Instruction signs.
7. Equipment identification labels.
8. Miscellaneous identification products.
1.3 SUBMITTALS
A. Product Data: For each electrical identification product indicated.
B. Samples: For each type of label and sign to illustrate size, colors, lettering style,
mounting provisions, and graphic features of identification products.
C. Identification Schedule: An index of nomenclature of electrical equipment and
system components used in identification signs and labels.
1.4 QUALITY ASSURANCE
A. Comply with ANSI A13.1 and IEEE C2.
B. Comply with NFPA 70.
C. Comply with 29 CFR 1910.144 and 29 CFR 1910.145.
D. Comply with ANSI Z535.4 for safety signs and labels.
E. Adhesive-attached labeling materials, including label stocks, laminating adhesives,
and inks used by label printers, shall comply with UL 969.
1.5 COORDINATION
A. Coordinate identification names, abbreviations, colors, and other features with
requirements in other Sections requiring identification applications, Drawings, Shop
Drawings, manufacturer's wiring diagrams, and the Operation and Maintenance
Manual; and with those required by codes, standards, and 29 CFR 1910.145. Use
consistent designations throughout project.
B. Coordinate installation of identifying devices with completion of covering and
painting of surfaces where devices are to be applied.
C. Coordinate installation of identifying devices with location of access panels and
doors.
PART 2 - PRODUCTS
2.1 POWER RACEWAY IDENTIFICATION MATERIALS
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum
length of color field for each raceway size.
B. Colors for Raceways Carrying Circuits at 600 V or Less:
1. Black letters on an orange field
2. Legend: Indicate voltage and system or service type.
C. Colors for Raceways Carrying Circuits at More Than 600 V:
1. Black letters on an orange field.
2. Legend: "DANGER CONCEALED HIGH VOLTAGE WIRING" with 3-inch-
(75-mm-) high letters on 20-inch (500-mm) centers.
D. Self-Adhesive Vinyl Labels for Raceways Carrying Circuits at 600 V or Less:
Preprinted, flexible label laminated with a clear, weather- and chemical-resistant
coating and matching wraparound adhesive tape for securing ends of legend label.
E. Snap-Around Labels for Raceways Carrying Circuits at 600 V or Less: Slit,
pretensioned, flexible, preprinted, color-coded acrylic sleeve, with diameter sized to
suit diameter of raceway or cable it identifies and to stay in place by gripping action.
F. Snap-Around, Color-Coding Bands for Raceways Carrying Circuits at 600 V or
Less: Slit, pretensioned, flexible, solid-colored acrylic sleeve, 2 inches (50 mm)
long, with diameter sized to suit diameter of raceway or cable it identifies and to
stay in place by gripping action.
G. Tape and Stencil for Raceways Carrying Circuits More Than 600 V: 4-inch- (100-
mm-) wide black stripes on 10-inch (250-mm) centers diagonally over orange
background that extends full length of raceway or duct and is 12 inches (300 mm)
wide. Stop stripes at legends.
H. Metal Tags: Brass or aluminum, 2 by 2 by 0.05 inch (50 by 50 by 1.3 mm), with
stamped legend, punched for use with self-locking cable tie fastener.
I. Write-On Tags: Polyester tag, 0.010 inch (0.25 mm) 0.015 inch (0.38 mm) thick,
with corrosion-resistant grommet and cable tie for attachment to conductor or cable.
1. Marker for Tags: Permanent, waterproof, black ink marker recommended by
tag manufacturer.
2. Marker for Tags: Machine-printed, permanent, waterproof, black ink marker
recommended by printer manufacturer.
2.2 ARMORED AND METAL-CLAD CABLE IDENTIFICATION MATERIALS
A. Comply with ANSI A13.1 for minimum size of letters for legend and for minimum
length of color field for each raceway and cable size.
B. Colors for Raceways Carrying Circuits at 600 V and Less:
1. Black letters on an orange field
2. Legend: Indicate voltage
C. Colors for Raceways Carrying Circuits at More Than 600 V:
PART 3 - EXECUTION
3.1 INSTALLATION
A. Verify identity of each item before installing identification products.
B. Location: Install identification materials and devices at locations for most
convenient viewing without interference with operation and maintenance of
equipment.
C. Apply identification devices to surfaces that require finish after completing finish
work.
D. Self-Adhesive Identification Products: Clean surfaces before application, using
materials and methods recommended by manufacturer of identification device.
E. Attach signs and plastic labels that are not self-adhesive type with mechanical
fasteners appropriate to the location and substrate.
F. System Identification Color-Coding Bands for Raceways and Cables: Each color-
coding band shall completely encircle cable or conduit. Place adjacent bands of
two-color markings in contact, side by side. Locate bands at changes in direction,
at penetrations of walls and floors, at 50-foot (15-m) maximum intervals in straight
runs, and at 25-foot (7.6-m) maximum intervals in congested areas.
G. Aluminum Wraparound Marker Labels and Metal Tags: Secure tight to surface of
conductor or cable at a location with high visibility and accessibility.
H. Cable Ties: For attaching tags. Use general-purpose type, except as listed below:
1. Outdoors: UV-stabilized nylon.
2. In Spaces Handling Environmental Air: Plenum rated.
I. Underground-Line Warning Tape: During backfilling of trenches install continuous
underground-line warning tape directly above line at 6 to 8 inches (150 to 200 mm)
below finished grade. Use multiple tapes where width of multiple lines installed in a
common trench or concrete envelope exceeds 16 inches (400 mm) overall.
J. Painted Identification: Comply with requirements in Division 9 painting Sections for
surface preparation and paint application.
3.2 IDENTIFICATION MODULE
A. Concealed Raceways, Duct Banks, More Than 600 V, within Buildings: Tape and
stencil 4-inch- (100-mm-) wide black stripes on 10-inch (250-mm) centers over
orange background that extends full length of raceway or duct and is 12 inches
(300 mm) wide. Stencil legend "DANGER CONCEALED HIGH VOLTAGE
WIRING" with 3-inch- (75-mm-) high black letters on 20-inch (500-mm) centers.
Stop stripes at legends. Apply to the following finished surfaces:
1. Floor surface directly above conduits running beneath and within 12 inches
(300 mm) of a floor that is in contact with earth or is framed above
unexcavated space.
2. Wall surfaces directly external to raceways concealed within wall.
3. Accessible surfaces of concrete envelope around raceways in vertical shafts,
exposed in the building, or concealed above suspended ceilings.
B. Accessible Raceways, Armored and Metal-Clad Cables, More Than 600 V: Self-
adhesive vinyl labels. Install labels at [10-foot (3-m)] [30-foot (10-m)] maximum
intervals.
C. Accessible Raceways and Metal-Clad Cables, 600 V or Less, for Service, Feeder,
and Branch Circuits More Than 30 A, and 220 V to ground: Identify with self-
adhesive vinyl label. Install labels at [10-foot (3-m)] [30-foot (10-m)] maximum
intervals.
D. Accessible Raceways and Cables within Buildings: Identify the covers of each
junction and pull box of the following systems with self-adhesive vinyl labels with
the wiring system legend and system voltage. System legends shall be as follows:
1. Emergency Power.
2. Power.
3. UPS.
E. Power-Circuit Conductor Identification, 600 V or Less: For conductors in vaults, pull
and junction boxes, manholes, and handholes, use color-coding conductor tape to
identify the phase.
1. Color-Coding for Phase Identification, 600 V or Less: Use colors listed below
for ungrounded service, feeder, and branch-circuit conductors.
a. Color shall be factory applied
b. Colors for 220V, 1Ø Circuits:
1) Phase: Red
2) Neutral: White
3) Ground: Green
c. Colors for 400/230V, 3Ø Circuits:
1) Phase A: Red
2) Phase B: Yellow
3) Phase C: Blue
4) Neutral: White
5) Ground: Green
d. Field-Applied, Color-Coding Conductor Tape: Apply in half-lapped turns
for a minimum distance of 6 inches (150 mm) from terminal points and
in boxes where splices or taps are made. Apply last two turns of tape
with no tension to prevent possible unwinding. Locate bands to avoid
obscuring factory cable markings.
F. Power-Circuit Conductor Identification, More than 600 V: For conductors in vaults,
pull and junction boxes, manholes, and handholes, use write-on tags.
G. Install instructional sign including the color-code for grounded and ungrounded
conductors using adhesive-film-type labels.
H. Conductors to Be Extended in the Future: Attach write-on tags to conductors and
list source.
I. Auxiliary Electrical Systems Conductor Identification: Identify field-installed alarm,
control, and signal connections.
1. Identify conductors, cables, and terminals in enclosures and at junctions,
terminals, and pull points. Identify by system and circuit designation.
2. Use system of marker tape designations that is uniform and consistent with
system used by manufacturer for factory-installed connections.
3. Coordinate identification with Project Drawings, manufacturer's wiring
diagrams, and the Operation and Maintenance Manual.
J. Locations of Underground Lines: Identify with underground-line warning tape for
power, lighting, communication, and control wiring and optical fiber cable.
1. Limit use of underground-line warning tape to direct-buried cables.
2. Install underground-line warning tape for both direct-buried cables and cables
in raceway.
K. Workspace Indication: Install floor marking tape to show working clearances in the
direction of access to live parts. Workspace shall be as required by NFPA 70 and
29 CFR 1926.403 unless otherwise indicated. Do not install at flush-mounted
panelboards and similar equipment in finished spaces.
L. Warning Labels for Indoor Cabinets, Boxes, and Enclosures for Power and Lighting:
Metal-backed, butyrate warning signs.
1. Comply with 29 CFR 1910.145.
2. Identify system voltage with black letters on an orange background.
3. Apply to exterior of door, cover, or other access.
4. For equipment with multiple power or control sources, apply to door or cover
of equipment including, but not limited to, the following:
a. Power transfer switches.
b. Controls with external control power connections.
M. Operating Instruction Signs: Install instruction signs to facilitate proper operation
and maintenance of electrical systems and items to which they connect. Install
instruction signs with approved legend where instructions are needed for system or
equipment operation.
N. Emergency Operating Instruction Signs: Install instruction signs with white legend
on a red background with minimum 3/8-inch- (10-mm-) high letters for emergency
instructions at equipment used for power transfer load shedding.
O. Equipment Identification Labels: On each unit of equipment, install unique
designation label that is consistent with wiring diagrams, schedules, and the
Operation and Maintenance Manual. Apply labels to disconnect switches and
protection equipment, central or master units, control panels, control stations,
terminal cabinets, and racks of each system. Systems include power, lighting,
control, communication, signal, monitoring, and alarm systems unless equipment is
provided with its own identification.
1. Labeling Instructions:
a. Indoor Equipment: Adhesive film label Adhesive film label with clear
protective overlay. Engraved, laminated acrylic or melamine label.
Unless otherwise indicated, provide a single line of text with 1/2-inch-
(13-mm-) high letters on 1-1/2-inch- (38-mm-) high label; where two
lines of text are required, use labels 2 inches (50 mm) high.
b. Outdoor Equipment: Engraved, laminated acrylic or melamine label]
[Stenciled legend 4 inches (100 mm) high.
c. Elevated Components: Increase sizes of labels and letters to those
appropriate for viewing from the floor.
d. Unless provided with self-adhesive means of attachment, fasten labels
with appropriate mechanical fasteners that do not change the NEMA or
NRTL rating of the enclosure.
2. Equipment to Be Labeled:
a. Panelboards: Typewritten directory of circuits in the location provided
by panelboard manufacturer. Panelboard identification shall be
laminated acrylic or melamine label.
b. Enclosures and electrical cabinets.
c. Access doors and panels for concealed electrical items.
d. Switchgear.
e. Switchboards.
f. Transformers: Label that includes tag designation shown on Drawings
for the transformer, feeder, and panelboards or equipment supplied by
the secondary.
g. Substations.
h. Emergency system boxes and enclosures.
i. Motor-control centers.
j. Enclosed switches.
k. Enclosed circuit breakers.
l. Enclosed controllers.
m. Variable-speed controllers.
n. Push-button stations.
o. Power transfer equipment.
p. Contactors.
q. Remote-controlled switches, dimmer modules, and control devices.
r. Battery-inverter units.
s. Battery racks.
t. Power-generating units.
u. Monitoring and control equipment.
v. UPS equipment
** END OF SECTION **
SECTION 16080
STARTUP, TESTING AND COMMISSIONING OF ELECTRICAL
EQUIPMENT
PART 1 – GENERAL
feeder circuits, continuity checks on all branch and control wiring, and
rotation tests for all distribution and utilization equipment.
2. The GENERAL CONTRACTOR shall furnish a complete set of current
plans and specifications to the testing company prior to commencement of
any testing. At each test site, the GENERAL CONTRATOR shall provide
any test control power necessary to perform the tests specified. The test
organization shall be consulted as to the specific power requirements.
The GENERAL CONTRACTOR shall notify the testing organization when
the equipment and systems are ready for their inspection and testing.
After review by the testing engineer, the GENERAL CONTRACTOR shall
correct any deficiencies noted by the testing company.
3. The GENERAL CONTRACTOR shall be responsible for having the
manufacturer of each equipment and/or system provide factory-trained
representative(s) that will perform all required functional testing, checkout,
and repairs in order to pronounce the equipment and/or systems meet the
requirements of these specifications and Drawings and it is ready for
startup testing and commissioning by the testing organization as specified
hereafter.
4. The GENERAL CONTRACTOR shall furnish settings of protective
devices.
5. The testing organization shall notify the EMPLOYER’S RERESENTATIVE
prior to the commencement of any testing. The testing organization shall
set and adjust the protective devices and associated auxiliary timing
devices in accordance with the values furnished by the MEEPF
CONSULTANT.
6. The testing organization shall maintain a written record of all tests and,
upon completion of the tests, include them in a final report. The report
shall detail any deficiencies in the system material, workmanship or
design. The testing company shall, upon identification, report deficiencies
to the EMPLOYER’S REPRESENTATIVE in written form. The
EMPLOYER’S REPRESENTATIVE will report these deficiencies to the
Contractor or manufacturer to schedule remedies.
7. When directed, the testing organization shall enter “address” codes for
power monitoring devices or similar instrumentation where shown. Test
monitoring instrumentation for accuracy in combination with associated
PTs and CTs.
C. Safety:
1. Safety practices shall comply with applicable state and local safety orders,
as well as with the Occupational Safety and Health Act of 1970 (OSHA)
and IEEE Standard 510. Compliance with the National Fire Protection
Association (NFPA) Standard NFPA 70E, and the Accident Prevention
Manual for Industrial Operations of the National Safety Council shall be
observed.
2. Tests shall only be performed on apparatus that is deenergized. The
testing company’s lead test engineer for the project shall be a designated
safety representative and shall supervise testing observations and safety
requirements. Work shall not proceed until he has determined that it is
safe to do so.
3. Power circuits shall have conductors shorted to ground by a hotline-
grounding device approved for the purpose. Warning signs and protective
B. The inspection and testing shall comply with the project plans and
specifications, as well as with the manufacturer’s drawings, instruction
manuals, and other applicable data that may be provided by the Owner, for
the apparatus tested.
C. Conform to the following Standards:
1. ANSI/IEEE Standard 43-2000 – IEEE Recommended Practice for Testing
Insulation Resistance of Rotating Machinery.
2. ANSI/IEEE 112-1996 – Test Procedures for Polyphase Induction Motors
and Generators.
3. ANSI/IEEE Standard 400-1991 – IEEE Guide for Making High-Direct-
Voltage Tests On Power Cable Systems in the Field.
4. ANSI/IEEE C62.45-2002 – IEEE Guide on Surge Testing for Equipment
Connected to Low Voltage AC Power Circuits.
5. ASTM D 877-2004 – Standard Test Method for Dielectric Breakdown
Voltage of Insulating Liquids Using Disk Electrodes.
6. ICEA S-93-639 / NEMA WC74-2000 – Shielded Power Cable 5-46 kV.
7. IEEE Standard 81-1983 – IEEE Guide for Measuring Earth Resistivity,
PART 3 – EXECUTION
3.1 EQUIPMENT TO BE TESTED
A. Section 16140, Wiring Devices:
1. Receptacles or Outlets
a. Ground Fault Circuit Interrupters (GFCI)
i. All GFCI outlets and protected outlets will be tested individually to
ensure they all meet protection requirements. A full GFCI test
involves the Test/Reset Button Test, Wiring Test and GFCI Circuit
Challenge.
(a) Test/Reset Button Test:
(1) Ensure the energized circuit can be appropriately de-
energized.
(2) It is preferable to have a light, a fan, or a circuit tester
connect to the outlet to ensure the energization status of
the circuit.
(3) Press the Test Button.
(4) The Reset Button should pop out. If it does not, proceed
to step (8).
(5) If the Reset Button pops out, check to ensure the
electrical equipment has become de-energized. If the
electrical equipment has not de-energized, proceed to
step (8).
(6) If the electrical equipment has de-energized, press the
Reset Button. The Reset Button should stay reset and
the electrical equipment should re-energize. If the Reset
Button does not reset or the electrical equipment does
not re-energize, proceed to step (8).
(7) Repeat steps (3) through (6) with the light, fan, or circuit
tester plugged into the other receptacles.
(8) If the outlet fails any part of the Reset Button test, either
the outlet is miswired or needs to be replaced. If the
repair cannot be accomplished immediately and the
outlet must remain in service, place a caution label over
the outlet to prevent usage until the repairs or
replacement are completed. Once repaired or replaced
the outlet must be fully tested before use is allowed.
(9) When testing slaved outlets, repeat steps (3) through (8)
with a device plugged into the slaved outlet. Use the
Test and Reset Buttons on the GFCI that provides
protection for the outlet to perform the Test/Reset Button
Test.
(b) Wiring Test:
(1) Acquire an accepted wiring test similar to the Greenlee
GFCI Circuit Tester with a wiring tester, catalog number
5708, NAED/DCI# 78-3310/34523.
(2) If using a combination GFCI/Wiring Tester, set the
nominal leakage current knob to zero mA.
(3) Plug the tester into a receptacle on the outlet to be
tested.
(4) Check the tester display to ensure proper wiring.
(5) If the wiring is improper and cannot be immediately
repaired, proceed no further, cover the outlet with a
caution label until the outlet has been properly wired and
then repeat the tests prior to allowing the outlet to be
used.
(c) GFCI Circuit Challenge:
(1) Test the current that causes the GFCI to trip.
(i) Turn the current selector knob to the next higher
current setting;
(ii) Wait for the test light to flash;
(iii) If the GFCI trips out;
Reset the knob to zero current;
Press the Reset Button on the GFCI the outlet
the GFCI is wired to or the GFCI circuit;
Check for test lights to indicate the circuit is re-
energized;
Remove the tester from the outlet.
(iv) If the circuit does not trip out, repeat steps (i)
through (iv).
(v) If the GFCI fails to trip within 4 to 7 mA and the
GFCI cannot be currently replaced, proceed no
further, place a caution label over the outlet,
and delay.
viii. Check reset characteristics of trip unit.
d. For the 10 percent group of breakers tested, if one of these breakers
fails the test, then 10 more breakers shall be tested.
I. Section 16415, Transfer Switches:
1. Test the system per the manufacturer’s recommendation and the
requirements in Section 16412.
J. Section 16430, Switchgears:
1. Visual and Mechanical Inspection:
a. Verify enclosure interiors are cleaned and free of accumulated dust,
dirt, oil films, and other foreign material.
b. Inspect all electrical and mechanical components for condition and
any evidence of defect or failure.
c. Check for proper travel and alignment of any drawout or plug-in circuit
breakers.
d. Check breaker connections to bus.
e. Inspect bolted connections. The GENERAL CONTRACTOR shall
torque wrench tighten or remake any questionable connections.
f. Inspect for missing or loose hardware or accessories.
g. Inspect ground bus connections.
h. Operate key and door interlock devices to ensure proper operation.
2. Electrical Tests:
a. Insulation Resistance Test: Megger main secondary bus and feeder
circuits phase to phase and phase to ground.
b. Energize any space heater circuits to ensure proper operations.
3. Circuit Breakers:
a. Visual and Mechanical Inspection:
i. Remove each drawout type circuit breaker.
ii. Inspect arc chutes of power circuit breakers.
iii. Inspect circuit breaker for defects or damage.
iv. Inspect and check contacts. Check alignment, overtravel, and
pressure. Adjust if necessary.
v. Inspect finger clusters on line and load stabs of drawout circuit
breakers.
vi. Check for proper mechanical operation. Lubricate where
necessary.
vii.Check auxiliary devices for proper operation.
viii. Check breaker racking-device (if applicable) for alignment and
friction-free operation. Lubricate if necessary.
b. Electrical Tests:
i. Insulation Resistance Test: Megger main poles of breaker pole to
pole, from each pole to ground, and across the open contacts of
each pole.
ii. Contact Resistance Test: Measure contact resistance in
microhms across main pole contacts with breaker closed and
latched to check for good, low-resistance contact. Investigate any
value exceeding 500 microhms or deviation of 50 percent or more
from adjacent contacts or similar breakers.
iii. Test overcurrent trip device by primary injection and calibrate to
settings provided by A/E. Static overcurrent trip devices shall be
tested per the manufacturer’s instructions. Test each pole of the
breaker individually. Data shall be compared with manufacturer’s
published data.
(a) Test for minimum pickup current.
(b) Apply 300 percent of pickup current and measure time
necessary to trip breaker (long-time delay).
(c) Where short-time delay characteristics are provided, test short-
time pickup and delay.
(d) Test instantaneous trip by passing current sufficiently high to
trip breaker instantaneously.
(e) Where ground fault protection is provided, test ground fault
pickup and delay.
(f) Check reset characteristics of trip unit.
c. Electrically test any auxiliary devices, such as shunt trips,
undervoltage trips, alarm contacts, and auxiliary contacts.
** END OF SECTION **
SECTION 16100
BASIC MATERIALS AND METHODS
PART 1 - REFERENCE
Requirements of Section 16050 apply to all work under this Section.
PART 2 – GENERAL
A. Furnish and install all conduits, cable troughs, wireways, joint and outlet boxes,
conductor and miscellaneous materials required for wiring, as specified herein
and shown on drawings.
B. Furnish and install all power and control wiring to al equipment, except as
otherwise specified. Equipment includes motor, motor starters, and
miscellaneous devices.
PART 10 - WIREWAY:
A. General: Furnish and install wireway as indicated on drawings or as
required.
B. Size and arrangement: As indicated on drawings.
C. Construction: Minimum 1.519mm ( #16 MSG ) thick galvanized steel sheet
metal with snap-on cover or as shown on plans.
D. All screws installed towards the inside shall be guarded to prevent wire
insulation damage.
E. Provide all necessary supports, fittings and miscellaneous materials for a
complete installation.
PART 11 - CONDUCTOR:
A. Manufacturer: Philflex, Phelps Dodge or approved equal.
B. Material : Copper, annealed.
C. Stranding: Standard stranding for 3.5 sq mm and larger.
D. Minimum sizes: 3.5 sq mm THW or THHN for lighting and power as noted in
the plans.
E. Standards: ICEA or Philippine Electrical Code.
F. Color Code:
1. Color coding for all ground and neutral conductors shall be as follows in
accordance with the Code:
2. Multi-wire branch circuits, feeders to distribution, lighting, receptacle and
power panels shall be color coded.
3. Color coding shall be maintained all throughout the installation.
G. 600-Volt Class Conductors Insulation:
1. Feeders and general use conductors: THW or THHN insulation as shown in
the plans.
2. Fixture wires: In accordance with Philippine Electrical Code.
3. Wiring in fluorescent fixtures: In accordance with Philippine Electrical Code.
4. Wire insulation in wet or potentially wet locations: TW insulation.
PART 13 - NAMEPLATES:
A. General: Provide and install nameplates wherever indicated as required in
these specifications. Wording shall be approved prior to purchase of
nameplates.
B. Material: Red Bakelite engraving stock, white core.
C. Lettering: Engraved, approximately 5.0 mm high. Wording shall identify
function of device to which nameplate is attached, or identify equipment
served by device.
D. Installation (except for factory-installed nameplates): Attach with sheet metal
screws after painting of equipment is completed.
E. All receptacle outlets/switches, plates shall be identified with circuit and panel
homerun numbers using “dymo” tape labeler.
** END OF SECTION *
SECTION 16123
WIRING AND CABLES FOR 600V CIRCUITS
PART 1 - GENERAL
1.1 SCOPE OF WORK
A. Provide building wires, power cables, control cables, flexible cords, splices,
taps, and terminations as required for electrical work covered by the Contract
Documents.
PART 2 - PRODUCTS
2.1 BUILDING WIRES FOR 600 VOLTS AND LESS
A. General
1. Conductors shall be new and shall show the name and trademark of
the manufacturer and shall be tagged showing acceptance by
Underwriter's Laboratories. Conductors shall be identified in
accordance with Philippine Electrical Code color coding. Conductors
shall be 600 volt insulated and shall be 3.5 mm² or larger unless
otherwise noted. Sizes larger than 3.5 mm² are noted on the
drawings.
2. Conductors shall be stranded copper.
3. Conductors for motor control shall be 2 mm² stranded type THW.
4. Conductors for signal and communication systems shall be as
specified under specification section for those systems.
5. Conductors used in fluorescent fixture channels shall be rated 90°C.
6. Conductors for power circuits shall be type THWN and THW.
7. Equipment grounding conductors shall be green or have the ends
taped with green tape and shall be type TW.
B. Insulation Types shall be as follows:
1. Type THW conductor insulation shall be moisture and heat-resistant
thermoplastic. Rating shall be 75°C in wet or dry locations.
2. THHN conductor insulation shall be heat-resistant thermoplastic.
Rating shall be 90°C in dry locations
C. Approved Product Manufacturers or approved equal.
1. American Wire & Cable Co.
2. Phelps Dodge Phils. Corp.
3. Philflex
2.2 FLEXIBLE CORDS
A. Flexible cords shall be furnished for pendent connections to lighting fixtures
and connections to portable equipment.
PART 3 - EXECUTION
3.1 CONDUCTOR INSTALLATION
A. Interiors of conduit shall be clean and dry before pulling wire. if dirt or
moisture has entered conduits contractor shall swab them clean.
B. Care shall be exercised while installing wire in conduits so as not to injure
conductor insulation. Use UL listed wire pulling lubricants for pulling-in
conductors.
C. Free ends and loops of wire at boxes and enclosures shall be pushed back in
box and protected by blank covers or other means until the interior painting or
decorating work is completed.
3.2 CONDUCTOR IDENTIFICATION
A. The conductors of branch circuits for power and lighting shall be color coded
for identification purposes in accordance with Article 5.3 of the Philippine
Electrical Code. Refer to Section 16195 of these specifications.
B. Power feeders for 600 volts and below shall be color coded by using
permanent-colored, non aging insulating tape.
C. Branch circuits shall be connected as numbered on drawings. Test and
permanently tag by circuit number each circuit wire, except neutrals, in panel
gutter before connecting to panels, using numbered tapes. For single phase,
3-wire systems, 2 line conductors may be served by a common neutral. In no
case may a common neutral be used when two circuits are connected to the
same phase of a panelboard.
D. Terminal strips shall be lettered or numbered, and numbered or lettered tapes
shall be attached to conductors connected through terminal strips.
3.3 SPLICES, TAPS AND TERMINATIONS
A. Splices and taps of conductors 5.5 mm² and smaller shall be made using
electrical spring connectors with vinyl insulating caps.
B. Splices and taps of conductors larger than 5.5 mm² shall all be made by split-
bolt type connectors. Finished splice or tap shall be insulated with one layer
of vinyl backed mastic followed by two half-lapped layers of electrical tape or
premolded caps or heat shrinkable tubing.
C. Feeder conductors shall be terminated with pressure bolt type lugs.
D. Conductors for other than feeders shall be terminated using pressure bolt
type terminals. Where connections are to be made under screw heads only,
install insulated crimp type spade lugs on stranded wire ends before
connections are made.
E. Connectors shall contain only one wire unless listed for multiple conductors.
** END OF SECTION **
SECTION 16130
RACEWAYS AND FITTINGS
PART 1 – GENERAL
1.1 SCOPE OF WORK
The Contractor shall furnish and install complete raceway systems as shown on the
Drawings and as hereinafter specified.
PART 2 – PRODUCTS
2.1 INTERMEDIATE METALLIC CONDUIT
A. All wiring shall be in intermediate metallic conduit unless specified in the Drawings.
B. Metal conduits shall be hot-dipped galvanized with zinc coated threads and shall
conform to ANSI C.80.1
C. All conduits shall be the manufactured by McGill or approved equal but must be
products of only one manufacturer.
D. The metric sizes of conduits quoted on the Drawings are the minimum sizes
acceptable and shall conform to the following trade sizes as listed in the latest
edition of the PEC.
Metric Size, mm Trade Size, inches
15 ½
20 ¾
25 1
32 1¼
40 1½
50 2
65 2½
80 3
90 3½
100 4
B. Boxes in other locations shall be constructed of code gage galvanized sheet steel
and shall be furnished with screw-fastened covers.
C. All fittings shall be hot-dipped galvanized.
D. Exposed expansion fittings shall be designed to compensate for expansion,
contraction and deflection in a line of conduit. They shall be of weathertight
corrosion resistant construction and shall have flexible copper bonding jumpers.
E. All boxes and fittings shall be the manufactured by Steel City or approved equal but
must be products of only one manufacturer.
2.4 CONDUIT MOUNTING EQUIPMENT
Hangers, rods, backplates, beam clamps, and other hardware shall be hot-dipped
galvanized steel.
PART 3 - EXECUTION
3.1 INSTALLATION, RIGID CONDUITS
A. Unless indicated otherwise, conduits shall be concealed within finished walls,
ceiling and floors.
B. All conduits shall be kept at least 100 mm away from parallel runs of flues and
steam or hot water pipes.
C. Conduits shall have no more than three 90-degree bends in any one run.
D. Conduits installed in concrete floor slabs shall be located so as not adversely affect
the structural strength of the slabs. They shall be installed within the middle one-
third of the concrete slab and shall be spaced horizontally not closer than three
diameters except at cabinet locations. Curved portion of bend shall not be visible
above the finished slab. Slab thickness shall be increased as necessary to provide
a minimum 25-mm cover over the conduit. Conduit larger than 25 mm shall be
parallel with or at right angles to the main reinforcements.
E. All conduits on exposed works shall be run at right angles to and parallel with the
surrounding walls and shall conform to the form of the ceiling. No diagonal runs will
be allowed. Changes in direction of runs shall be made with symmetrical bends or
cast metal fittings. Bends in parallel conduit runs shall be concentric. Field made
bends (or offsets) shall be made with a hickey or conduit-bending machine.
F. In suspended ceiling construction, conduits shall be run above the ceiling and shall
be supported independently from the ceiling and mechanical equipment.
G. Conduit supports shall be spaced at no more than 2.5 m or as required to obtain
rigid construction.
H. Single conduit shall be supported by means of one-hole pipe strap in combination
with one screw backplate to raise the conduit from the surface.
I. Multiple runs of conduits shall be supported on trapeze type hangers with steel
horizontal members and threaded hanger rods. The rods shall not be less than 10
mm in diameter.
J. Conduit hangers shall be attached to structural steel by means of beam or channel
clamps.
K. Fastening of conduit supports shall be by wood screws or screw type nails to
wood; by toggle bolts on masonry units, by concrete inserts or expansion bolts on
concrete or brick; and by machine screws, welded threaded studs, or spring
tension clamps on steel work. Threaded studs driven in by a powder charge and
provided with lock washers and nuts may be used in lieu of expansion bolts or
machine or wood screws. The load applied to fasteners shall not exceed one fourth
of the proof test load.
L. Conduit terminating in sheet metal boxes and cabinets shall have double locknuts
and insulating bushings. Locknuts shall be the types with sharp edges for digging
into the wall of metal enclosures. Bushings shall be installed on the ends of all
conduit and shall be of the insulating type where required by the PEC.
M. Conduit terminating in gasket enclosures shall be terminated with conduit hub.
N. Conduit wall seals shall be used for all conduits penetrating walls below grade or at
other locations shown on the Drawings.
O. Expansion and deflection fittings with bonding jumpers shall be used where
conduits cross structural expansion joints.
P. Flexible metal conduits shall be used for all motor terminations and for other
equipment subject to vibration or noise transmission.
Q. No wire shall be pulled into the conduit system until it is complete in all details, in
the case of concealed work, until all rough plastering or masonry has been
completed, and in the case of exposed work, until the conduit system has been
completed in every detail.
R. The ends of all conduits shall be tightly plugged to exclude dust and moisture
during construction. Clogged conduits shall be freed of all obstructions. All conduits
shall be swabbed clean before pulling in wires.
S. Empty conduits which wire is to be provided by others shall have pull wires
installed. The pull wire shall be No. 12 AWG, zinc coated steel or of plastic having
not less than 90 kgs (200 pounds) tensile strength. Not less than 30 mm of slack
should be left at each end of the pull wires.
3.2 INSTALLATION, BOXES
A. Boxes shall be provided in the wiring or raceway system whenever required for
pulling of wires, making connections and mounting of devices or lighting fixtures.
B. Each box shall have the volume required by the PEC for the number of conduits
terminating in the box and the number of conductors enclosed in the box.
C. Boxes shall be at least 35 mm deep. The smallest utility box shall be 50 mm by 100
mm. Lighting fixture and telephone outlet boxes shall be at least 100 mm by 100
mm.
D. Boxes installed for concealed wiring shall be provided with suitable extension rings
or plaster covers.
E. All boxes shall be properly supported to obtain a rigid raceway system.
** END OF SECTION **
SECTION 16134
WIRING DEVICES
PART 1 – REFERENCE
Requirements of Section 16050 apply to all work under this Section.
PART 2 - GENERAL
Furnish and install wiring devices as shown in the electrical plans.
PART 4 - INSTALLATION
Connect wiring devices ground terminal to circuit ground wire.
PART 5 - LOCATIONS
Indicated locations are approximate. Determine exact locations at site by reference
to building drawings and in coordination with work of other trades. Receptacles for
appliances shall be so located as to be accessible, but not prominently displayed and
upon coordination with the CONSULTANT.
PART 6 - WARRANTY
A warranty for a period of one (1) year shall be provided against failure of
components resulting from normal use and/or factory defects.
** END OF SECTION **
SECTION 16230
ENGINE GENERATORS
PART 1 - GENERAL
1.2 SUMMARY
A. This Section includes packaged engine-generator sets for emergency
standby power supply with the following features:
1. Diesel engine.
2. Unit-mounted cooling system.
3. Unit-mounted control panel.
4. Performance requirements for sensitive loads.
B. Related Sections include the following:
1. Section 16415 "Transfer Switches" for transfer switches including
sensors and relays to initiate automatic-starting and -stopping signals
for engine-generator sets.
1.3 DEFINITIONS
A. Operational Bandwidth: The total variation from the lowest to highest value of
a parameter over the range of conditions indicated, expressed as a
percentage of the nominal value of the parameter.
1.10 COORDINATION
A. Coordinate size and location of concrete bases for package engine
generators. Cast anchor-bolt inserts into bases. Concrete, reinforcement,
and formwork requirements are specified with concrete.
1.11 WARRANTY
A. Special Warranty: Manufacturer's standard form in which manufacturer
agrees to repair or replace components of packaged engine generator and
associated auxiliary components that fail in materials or workmanship within
specified warranty period.
1. Warranty Period: one year from date of Substantial Completion.
PART 2 - PRODUCTS
2.1 MANUFACTURERS
A. Manufacturers: Subject to compliance with requirements, provide products by
one of the following:
1. Caterpillar
2. Cummins
3. Mitsubishi
2.3 ENGINE
A. Fuel: Fuel oil, Grade DF-2.
B. Rated Engine Speed: 1800 rpm.
C. Maximum Piston Speed for Four-Cycle Engines: 11.4 m/s.
D. Lubrication System: The following items are mounted on engine or skid:
1. Filter and Strainer: Rated to remove 90 percent of particles 5
micrometers and smaller while passing full flow.
2. Thermostatic Control Valve: Control flow in system to maintain
optimum oil temperature. Unit shall be capable of full flow and is
designed to be fail-safe.
3. Crankcase Drain: Arranged for complete gravity drainage to an easily
removable container with no disassembly and without use of pumps,
siphons, special tools, or appliances.
E. Engine Fuel System:
1. Main Fuel Pump: Mounted on engine. Pump ensures adequate
primary fuel flow under starting and load conditions.
2. Relief-Bypass Valve: Automatically regulates pressure in fuel line and
returns excess fuel to source.
F. Governor: Adjustable isochronous, with speed sensing.
G. Cooling System: Closed loop, liquid cooled, with radiator factory mounted on
engine-generator-set mounting frame and integral engine-driven coolant
pump.
1. Coolant: Solution of 50 percent ethylene-glycol-based antifreeze and
50 percent water, with anticorrosion additives as recommended by
engine manufacturer.
2. Size of Radiator: Adequate to contain expansion of total system
coolant from cold start to 110 percent load condition.
3. Expansion Tank: Constructed of welded steel plate and rated to
withstand maximum closed-loop coolant system pressure for engine
used. Equip with gage glass and petcock.
4. Temperature Control: Self-contained, thermostatic-control valve
modulates coolant flow automatically to maintain optimum constant
coolant temperature as recommended by engine manufacturer.
5. Coolant Hose: Flexible assembly with inside surface of nonporous
rubber and outer covering of aging-, ultraviolet-, and abrasion-
resistant fabric.
a. Rating: 345-kPa maximum working pressure with coolant at 82
deg C, and noncollapsible under vacuum.
b. End Fittings: Flanges or steel pipe nipples with clamps to suit
piping and equipment connections.
H. Muffler/Silencer: Critical type, sized as recommended by engine
manufacturer and selected with exhaust piping system to not exceed engine
manufacturer's engine backpressure requirements.
1. Minimum sound attenuation of 25 dB at 500 Hz.
2. Sound level measured at a distance of 3 m from exhaust discharge
after installation is complete shall be 85 dBA or less.
I. Air-Intake Filter: Heavy-duty, engine-mounted air cleaner with replaceable
dry-filter element and "blocked filter" indicator.
J. Starting System: 24-V electric, with negative ground.
1. Components: Sized so they will not be damaged during a full engine-
cranking cycle with ambient temperature at maximum specified in
Part 1 "Project Conditions" Article.
2. Cranking Motor: Heavy-duty unit that automatically engages and
releases from engine flywheel without binding.
3. Cranking Cycle: As required by NFPA 110 for system level specified.
4. Battery: Adequate capacity within ambient temperature range
specified in Part 1 "Project Conditions"
5. Battery Cable: Size as recommended by engine manufacturer for
cable length indicated. Include required interconnecting conductors
and connection accessories.
6. Battery Compartment: Factory fabricated of metal with acid-resistant
finish and thermal insulation. Thermostatically controlled heater shall
be arranged to maintain battery above 10 deg C regardless of external
ambient temperature within range specified in Part 1 "Project
2.5 CONTROL
A. Automatic Starting System Sequence of Operation: When mode-selector
switch on the generator control panel is in the automatic position, remote-
control contacts in one or more separate automatic transfer switches initiate
starting and stopping of generator set. When mode-selector switch is
switched to the on position, generator set starts. The off position of same
switch initiates generator-set shutdown. When generator set is running,
specified system or equipment failures or derangements automatically shut
down generator set and initiate alarms. Operation of a remote emergency-
stop switch also shuts down generator set.
B. Manual Starting System Sequence of Operation: Switching on-off switch on
the generator control panel to the on position starts generator set. The off
position of same switch initiates generator-set shutdown. When generator set
is running, specified system or equipment failures or derangements
automatically shut down generator set and initiate alarms. Operation of a
remote emergency-stop switch also shuts down generator set.
C. Configuration: Operating and safety indications, protective devices, basic
system controls, and engine gages shall be grouped in a common control
panel mounted on the generator set. Mounting method shall isolate the
control panel from generator-set vibration.
D. Configuration: Operating and safety indications, protective devices, basic
system controls, and engine gages shall be grouped in a common wall-
mounted control panel.
E. Configuration: Operating and safety indications, protective devices, basic
system controls, engine gages, instrument transformers, generator
disconnect switch or circuit breaker, and other indicated components shall be
grouped in a combination control and power panel. Control section of panel
shall be isolated from power sections by steel barriers. Panel features shall
include the following:
1. Wall-Mounting Cabinet Construction: Rigid, self-supporting steel unit.
Power bus shall be copper. Bus, bus supports, control wiring, and
temperature rise shall comply with UL 891 (Switchboard).
2. Switchboard Construction: Freestanding unit
3. Switchgear Construction: Freestanding unit
4. Current and Potential Transformers: Instrument accuracy class.
J. Common Audible Alarm: Comply with NFPA 110 requirements for Level 1
systems. Include necessary contacts and terminals in control panel.
1. Overcrank shutdown.
2. Coolant low-temperature alarm.
3. Control switch not in auto position.
4. Battery-charger malfunction alarm.
5. Battery low-voltage alarm.
K. Common Audible Alarm: Signal the occurrence of any events listed below
without differentiating between event types. Connect so that after an alarm is
silenced, clearing of initiating condition will reactivate alarm until silencing
switch is reset.
effect over time, and predict when thermal damage of alternator will occur.
When signaled by generator protector or other generator-set protective
devices, a shunt-trip device in the generator disconnect switch shall open the
switch to disconnect the generator from load circuits. Protector shall perform
the following functions:
1. Initiates a generator overload alarm when generator has operated at
an overload equivalent to 110 percent of full-rated load for 60
seconds. Indication for this alarm is integrated with other generator-
set malfunction alarms.
2. Under single or three-phase fault conditions, regulates generator to
300 percent of rated full-load current for up to 10 seconds.
3. As overcurrent heating effect on the generator approaches the thermal
damage point of the unit, protector switches the excitation system off,
opens the generator disconnect device, and shuts down the generator
set.
4. Senses clearing of a fault by other overcurrent devices and controls
recovery of rated voltage to avoid overshoot.
F. Ground-Fault Indication: Comply with NFPA 70, "Emergency System" signals
for ground-fault. Integrate ground-fault alarm indication with other generator-
set alarm indications.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine areas, equipment bases, and conditions, with Installer present, for
compliance with requirements for installation and other conditions affecting
packaged engine-generator performance.
B. Examine roughing-in of piping systems and electrical connections. Verify
actual locations of connections before packaged engine-generator
installation.
C. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.2 INSTALLATION
A. Comply with packaged engine-generator manufacturers' written installation
and alignment instructions and with NFPA 110.
B. Install packaged engine generator to provide access, without removing
connections or accessories, for periodic maintenance.
C. Install packaged engine generator with restrained spring isolators having a
minimum deflection of 25 mm on 100-mm high concrete base.
D. Install Schedule 40, black steel piping with welded joints and connect to
engine muffler. Install thimble at wall. Piping shall be same diameter as
muffler outlet.
1. Install condensate drain piping to muffler drain outlet full size of drain
connection with a shutoff valve, stainless-steel flexible connector, and
Schedule 40, black steel pipe with welded joints.
E. Electrical Wiring: Install electrical devices furnished by equipment
manufacturers but not specified to be factory mounted.
3.3 CONNECTIONS
A. Piping installation requirements are specified in other Sections. Drawings
indicate general arrangement of piping and specialties.
B. Connect fuel, cooling-system, and exhaust-system piping adjacent to
packaged engine generator to allow service and maintenance.
C. Connect engine exhaust pipe to engine with flexible connector.
D. Ground equipment according to Section 16060 "Grounding and Bonding"
E. Connect wiring according to Section 16120 " Conductors and Cables."
3.4 IDENTIFICATION
A. Identify system components according to Section 16075 "Electrical
Identification”.
E. Coordinate tests with tests for transfer switches and run them concurrently.
F. Test instruments shall have been calibrated within the last 12 months,
traceable to standards of NIST, and adequate for making positive observation
of test results. Make calibration records available for examination on request.
G. Leak Test: After installation, charge system and test for leaks. Repair leaks
and retest until no leaks exist.
H. Operational Test: After electrical circuitry has been energized, start units to
confirm proper motor rotation and unit operation.
I. Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.
J. Remove and replace malfunctioning units and re-test as specified above.
K. Retest: Correct deficiencies identified by tests and observations and retest
until specified requirements are met.
L. Report results of tests and inspections in writing. Record adjustable relay
settings and measured insulation resistances, time delays, and other values
and observations. Attach a label or tag to each tested component indicating
satisfactory completion of tests.
3.6 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's
maintenance personnel to adjust, operate, and maintain engine generator.
**END OF SECTION**
SECTION 16301
UNDERGROUND ELECTRICAL WORK
PART 1 - GENERAL
Section 16011, "Electrical General Requirements" applies to this section with additions
and modifications specified herein.
1.2 SUBMITTALS
a. Conduit;
b. Insulating Tape;
c. Splice kits, medium and low voltage;
d. Cable lubricants;
e. Sealing Material for Manhole and Handhole Joints;
f. Poured in Place Manholes;
g. Handhole/Manhole Frame and Cover;
PART 2 - PRODUCTS
Materials and equipment shall conform to the respective specifications and standards
and to the specifications herein. Electrical ratings shall be as indicated.
2.1.1 Conduit
a. Rigid Plastic Conduit: PVC conduit shall be thick wall, “CROWN PIPES”,
"NELTEX" or “MOLDEX” brand.
2.1.2 Tape
Plastic insulating tape shall be capable of performing in a continuous
temperature environment of 80C.
a. Wire and Cable Conductor Sizes: Wire and cable conductor sizes are
designated by Square Millimeter (mm²). Conductors shall be copper.
b. 600 Volt Wires and Cables: Conductor sizes are indicated by Square
Millimeter (mm2) for copper conductors. Insulated wires and cables
manufactured more than six months prior to delivery shall not be used.
Wires and cables shall be “Phelps Dodge” or “Philflex”.
c. Wire Conformation: Provide wires with type THW designation. Only wires
with "W" in the type designation shall be used in wet or damp locations.
d. 600 Volt Wire Connector and Terminals: Shall provide a uniform
compression over the entire contact surface. Solderless terminal lugs shall
be used on stranded conductors.
e. 600 Volt Splices: Provide splices with a compression connector on the
conductor and by insulating and waterproofing using one of the following
methods, which are suitable for continuous submersion in water and
comply ANSI C119.1.
2.1.6 Medium Voltage Cable Joints: Provide joints in accordance with IEEE 404
suitable for the rated voltage, insulation level, and insulation type of the cable.
Upon request, supply manufacturer's design qualification test report in
accordance with IEEE 404. Connectors for joint shall be tin-plated electrolytic
copper, having ends tapered and having center stops to equalize cable
insertion. Connectors shall be rated for voltage of 35 kV, minimum.
2.1.7 Pull Wire: Pull wire shall be 2.0 mm² hot-dip galvanized steel or plastic having a
minimum tensile strength of 91 kgs in each empty duct. Minimum 305 mm of
slack shall be left at each end of pull wires.
2.1.8 Buried Warning and Identification Tape: Provide detectable aluminum foil
plastic-backed tape or detectable magnetic plastic tape manufactured
specifically for warning and identification of buried cable and conduit. Tape
shall be detectable by an electronic detection instrument. Provide tape in rolls,
50 mm minimum width, color coded for the utility involved with warning and
identification imprinted in bold black letters continuously and repeatedly over
entire tape length. Warning and identification shall be CAUTION BURIED
ELECTRIC.
2.1.11 Drainage Pipe and Fittings: Cast-iron, extra strength. Drain shall be cast-iron,
coated or uncoated, plain pattern, bottom outlet with perforated or slotted
hinged cover.
PART 3 - EXECUTION
3.1 INSTALLATION
Underground cable installation shall conform to Philippine Electrical Code.
3.1.1 Concrete: Unless indicated on plans, concrete for electrical requirements shall
be at least 211 kg per square centimeter concrete with 2.54 cm maximum
aggregate.
3.1.2 Earthwork: Excavation, backfilling, and pavement repairs for electrical
requirements shall conform to the requirements of existing Civil Works
specifications.
3.1.3 Underground Duct With Concrete Encasement: Construct underground duct
lines of individual conduits encased in concrete. Except where rigid
galvanized steel conduit is indicated or specified, the conduit shall be of
Schedule 40 PVC. Do not mix the kind of conduit used in any one duct bank.
Ducts shall not be smaller than 102 mm in diameter unless otherwise indicated.
The concrete encasement surrounding the bank shall be rectangular in cross-
section and shall provide at least 76 mm of concrete cover for ducts. Separate
conduits by a minimum concrete thickness of 50 mm, except separate light and
power conduits from control and signal/telecomm, conduits by a minimum
concrete thickness of 76 mm.
3.1.3.1 The top of the concrete envelope shall not be less than 0.46 m below
grade except that under roads and pavement it shall be not less than
0.60 m below grade.
3.1.3.2 Duct lines shall have a continuous slope downward toward
manholes/handholes and away from buildings with a pitch of not less
than 76 mm in 30 m. Except at conduit risers, accomplish changes in
direction of runs exceeding a total of 10 degrees, either vertical or
horizontal, by long sweep bends having a minimum radius of curvature
of 7.6 m. Sweep bends may be made up of one or more curved or
straight sections or combinations thereof. Manufactured bends shall
have a minimum radius of 0.46 m for use with conduits of less than 76
mm in diameter and a minimum radius of 0.91 m for ducts of 76 mm in
diameter and larger.
3.1.3.3 Terminate conduits in end-bells where duct lines enter
manholes/handholes. Separators shall be of pre-cast concrete.
Stagger the joints of the conduits by rows and layers so as to provide a
duct line having the maximum strength. During construction, protect
partially completed duct lines from the entrance of debris such as mud,
sand and dirt by means of suitable conduit plugs. As each section of a
duct line is completed from manholes/handhole to manholes/handhole,
draw a brush through having the diameter of the duct, and having stiff
bristles until the conduit is clear of all particles of earth, sand, and
gravel; then immediately install conduit plugs.
3.1.4 Cast-in-Place Service Boxes: Provide cast-in-place service boxes as indicated.
3.1.5 Ground Rods: In each electric manhole, at a convenient point close to the wall,
a 20 mm by 3048 mm copper-clad steel ground rod shall be driven into the
earth before the floor is poured so that approximately 100 mm of the ground
rod will extend above the trench manhole and handhole floor. When precast
concrete manholes and handholes are used, the top of the ground rod may be
below the floor and a 50 mm tinned ground conductor brought into the
handhole through a watertight sleeve in the handhole wall.
3.1.6 Cable Pulling: Test duct lines with a mandrel and thoroughly swab out to
remove foreign material before the pulling of cables. Pull cables down grade
with the feed-in-point at the junction box or buildings of the highest elevation.
Use flexible cable feeds to convey cables through the manholes/handholes
opening and into the duct runs. Cable slack shall be accumulated at each
manholes/handhole or junction box where space permits by training the cable
around the interior to form one complete loop. Minimum allowable bending
radii shall be maintained in forming such loops.
3.1.6.1 Lubricants for assisting in the pulling of jacketed cables shall be those
specifically recommended by the cable manufacturer. Cable lubricants
shall be soapstone, graphite, or talk for rubber or plastic jacketed
cables. The lubricant shall not be deleterious to the jacket or outer
coverings.
3.1.6.2 Cable pulling tensions shall not exceed the maximum pulling tension
recommended by the cable manufacturer.
3.1.7 Grounding: Non-current carrying metallic parts associated with electrical
equipment shall have a maximum resistance to “solid” earth ground not
exceeding the following values:
a. Generating and control equipment 1000 volts and over: 1 ohm
b. Main substations, distribution substations, switching stations, primary
distribution stations enclosed by fences:
1. 500 kVA or less: 5 ohms;
2. 500 kVA to 1000 kVA: 5 ohms;
3. 1000 kVA or over: 3 ohms;
c. Pad-mounted transformers without protective fences: 5 ohms;
d. Ground in manholes, handholes, and vaults: 5 ohms;
e. Grounding other metal enclosures of primary voltage electrical and
electrically-operated equipment: 5 ohms;
f. Grounded secondary distribution system neutral and noncurrent-carrying
metal parts associated with distribution systems and grounds not
otherwise covered: 5 ohms;
When work in addition to that indicated or specified is directed in order to obtain
the specified ground resistance, the provisions of the contract covering
“Changes” shall apply.
Grounding electrodes: Provide cone pointed driven ground rods driven full
depth plus 150 mm, installed to provide an earth ground of the appropriate
value for the particular equipment being grounded.
3.1.7.1 Make grounding connections which are buried or otherwise normally
inaccessible, and excepting specifically those connections for which
SECTION 16410
ENCLOSED CIRCUIT BREAKERS AND DISCONNECT SWITCHES
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and other Division 1 Specification Sections, apply
to this Section.
1.2 SUMMARY
A. Section Includes:
1. Disconnect Switches
2. Individually mounted, enclosed circuit breakers.
3. Molded-case switches.
1.3 DEFINITIONS
A. NC: Normally closed.
B. NO: Normally open.
C. SPDT: Single pole, double throw.
1.4 SUBMITTALS
A. Product Data: For each type of enclosed switch, circuit breaker, accessory,
and component indicated. Include dimensioned elevations, sections, weights,
and manufacturers' technical data on features, performance, electrical
characteristics, ratings, accessories, and finishes.
1. Enclosure types and details for types other than NEMA 250, Type 1.
2. Current and voltage ratings.
3. Short-circuit current ratings (interrupting and withstand, as
appropriate).
4. Include evidence of NRTL listing for series rating of installed devices.
5. Detail features, characteristics, ratings, and factory settings of
individual overcurrent protective devices, accessories, and auxiliary
components.
6. Include time-current coordination curves (average melt) for each type
and rating of overcurrent protective device; include selectable ranges
for each type of overcurrent protective device.
B. Shop Drawings: For enclosed switches and circuit breakers. Include plans,
elevations, sections, details, and attachments to other work.
1. Wiring Diagrams: For power, signal, and control wiring.
C. Qualification Data: For qualified testing agency.
D. Field quality-control reports.
1. Test procedures used.
2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test
results that comply with requirements.
PART 2 - PRODUCTS
2.1 MOLDED-CASE SWITCHES
A. General Requirements: MCCB with fixed, high-set instantaneous trip only,
and short-circuit withstand rating equal to equivalent breaker frame size
interrupting rating.
B. Features and Accessories:
1. Standard frame sizes and number of poles.
2. Lugs: Mechanical type, suitable for number, size, trip ratings, and
conductor material.
3. Ground-Fault Protection: Comply with UL 1053; remote-mounted and
powered type with mechanical ground-fault indicator; relay with
adjustable pickup and time-delay settings, push-to-test feature,
internal memory, and shunt trip unit; and three-phase, zero-sequence
current transformer/sensor.
4. Shunt Trip: Trip coil energized from separate circuit, with coil-clearing
contact.
5. Undervoltage Trip: Set to operate at 35 to 75 percent of rated voltage
without intentional time delay.
6. Auxiliary Contacts: Two SPDT switches with "a" and "b" contacts; "a"
contacts mimic switch contacts, "b" contacts operate in reverse of
switch contacts.
7. Alarm Switch: One NC contact that operates only when switch has
tripped.
8. Key Interlock Kit: Externally mounted to prohibit switch operation; key
shall be removable only when switch is in off position.
9. Zone-Selective Interlocking: Integral with ground-fault shunt trip unit;
for interlocking ground-fault protection function.
10. Electrical Operator: Provide remote control for on, off, and reset
operations.
11. Accessory Control Power Voltage: Integrally mounted, self-powered
240-V ac.
2.2 ENCLOSURES
A. Enclosed Switches and Circuit Breakers: NEMA AB 1, NEMA KS 1,
NEMA 250, and UL 50, to comply with environmental conditions at installed
location.
1. Indoor, Dry and Clean Locations: NEMA 250, Type 1.
2. Outdoor Locations: NEMA 250, Type 3R.
3. Kitchen and Wash-Down Areas: NEMA 250, Type 4X, stainless steel.
4. Other Wet or Damp, Indoor Locations: NEMA 250, Type 4.
5. Indoor Locations Subject to Dust, Falling Dirt, and Dripping
Noncorrosive Liquids: NEMA 250, Type 12.
6. Hazardous Areas Indicated on Drawings: NEMA 250, Type 9.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine elements and surfaces to receive enclosed switches and circuit
breakers for compliance with installation tolerances and other conditions
affecting performance of the Work.
B. Proceed with installation only after unsatisfactory conditions have been
corrected.
3.2 INSTALLATION
A. Install individual wall-mounted switches and circuit breakers with tops at
uniform height unless otherwise indicated.
B. Comply with mounting and anchoring requirements specified in Division 16
Section 16074 "Vibration and Seismic Controls for Electrical Systems."
C. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, and
brackets and temporary blocking of moving parts from enclosures and
components.
D. Install fuses in fusible devices.
E. Comply with NECA 1.
3.3 IDENTIFICATION
A. Comply with requirements in Division 16 Section 16075 "Electrical
Identification."
1. Identify field-installed conductors, interconnecting wiring, and
components; provide warning signs.
2. Label each enclosure with engraved metal or laminated-plastic
nameplate.
3.4 FILED QUALITY CONTROL
A. Testing Agency: Engage a qualified testing agency to perform tests and
inspections.
B. Manufacturer's Field Service: Engage a factory-authorized service
representative to inspect, test, and adjust components, assemblies, and
equipment installations, including connections.
C. Perform tests and inspections.
1. Manufacturer's Field Service: Engage a factory-authorized service
representative to inspect components, assemblies, and equipment
installations, including connections, and to assist in testing.
D. Acceptance Testing Preparation:
1. Test insulation resistance for each enclosed switch and circuit
breaker, component, connecting supply, feeder, and control circuit.
2. Test continuity of each circuit.
E. Tests and Inspections:
1. Perform each visual and mechanical inspection and electrical test
stated in NETA Acceptance Testing Specification. Certify compliance
with test parameters.
2. Correct malfunctioning units on-site, where possible, and retest to
demonstrate compliance; otherwise, replace with new units and retest.
3. Perform the following infrared scan tests and inspections and prepare
reports:
a. Initial Infrared Scanning: After Substantial Completion, but not
more than 60 days after Final Acceptance, perform an infrared
scan of each enclosed switch and circuit breaker. Remove front
panels so joints and connections are accessible to portable
scanner.
b. Follow-up Infrared Scanning: Perform an additional follow-up
infrared scan of each enclosed switch and circuit breaker 11
months after date of Substantial Completion.
c. Instruments and Equipment: Use an infrared scanning device
designed to measure temperature or to detect significant
deviations from normal values. Provide calibration record for
device.
4. Test and adjust controls, remote monitoring, and safeties. Replace
damaged and malfunctioning controls and equipment.
F. Enclosed switches and circuit breakers will be considered defective if they do
not pass tests and inspections.
G. Prepare test and inspection reports, including a certified report that identifies
enclosed switches and circuit breakers and that describes scanning results.
Include notation of deficiencies detected, remedial action taken, and
observations after remedial action.
3.5 ADJUSTING
A. Adjust moving parts and operable components to function smoothly, and
lubricate as recommended by manufacturer.
B. Set field-adjustable circuit-breaker trip ranges as specified in Division 16
Section 16055 "Overcurrent Protective Device Coordination".
**END OF SECTION**
SECTION 16415
TRANSFER SWITCHES
PART 1 – GENERAL
A. This Section includes transfer switches rated 600 V and less, including the
following:
1.6 Coordination
PART 2 – PRODUCTS
H. Oversize Neutral: Ampacity and switch rating of neutral path through units
indicated for oversize neutral shall be double the nominal rating of circuit in
which switch is installed.
J. Factory Wiring: Train and bundle factory wiring and label, consistent with
Shop Drawings, either by color-code or by numbered or lettered wire and
cable tape markers at terminations. Color-coding and wire and cable tape
markers are specified in Division 16 Section 16075 "Electrical Identification."
C. Manual Switch Operation: Under load, with door closed and with
either or both sources energized. Transfer time is same as for
electrical operation. Control circuit automatically disconnects from
electrical operator during manual operation.
PART 3 – EXECUTION
3.1 Installation
3.2 Connections
3.4 Demonstration
** END OF SECTION *
SECTION 16442
PANELBOARDS
PART 1 – GENERAL
1.1 SCOPE OF WORK
The Contractor shall furnish and install distribution and lighting panelboards as
hereinafter specified or as shown on the Drawings.
1.2 SUBMITTALS:
A. Catalog for circuit breakers.
B. Shop drawing for panelboards.
PART 2 – PRODUCTS
2.1 RATING
Panelboard ratings shall be as shown on the Drawings. All panelboards shall be rated
for the intended voltage.
2.2 STANDARDS
Panelboards shall be in accordance with the Underwriters Laboratories, Inc. “Standard
for Panelboards” and “Standard for Cabinets and Boxes” and shall be so labeled where
procedures exist. Panelboards shall also comply with NEMA Standards for
Panelboards, and the PEC.
2.3 CONSTRUCTION
A. Interiors
All interiors shall be completely factory assembled with circuit breakers, wire
connectors, etc. All wire connectors, except screw terminals, shall be of the
anti-turn solderless type and shall be suitable for copper or aluminum wire of
the sizes indicated.
Interiors shall be designed that circuit breakers can be replaced without
disturbing adjacent units and without removing the main bus connectors and
shall be so designed that circuit may be changed without machining, drilling or
tapping.
Branch circuits shall be arranged using double row construction. Branch circuits
shall be numbered by the manufacturer.
A nameplate shall be provided with a listing panel type, number of circuit
breakers and ratings.
B. Buses
Bus bars for the main shall be copper. Full size neutral bars shall be included.
Bus bar taps for panels with single pole branches shall be arranged for
sequence phasing of the branch circuit devices. Busing shall be braced
throughout to conform to industry standard practice governing short circuit
stresses in panelboards. Phase busing shall be full height without reduction.
Cross connectors shall be copper.
Page 1 of 2 PANELBOARDS
Technical Specifications
Neutral busing shall have a suitable lug for each outgoing feeder requiring a
neutral connection.
Spaces for future circuit breakers shall be bussed for the maximum device that
can be fitted into them.
C. Boxes
Boxes shall be made from galvanized code gauge steel having multiple
knockouts unless otherwise noted. Surface mounted boxes shall be painted to
match the trim. Boxes shall be of sufficient size to provide a minimum gutter
space of 100 mm on all sides.
At least four interior mounting studs shall be provided.
D. Trim
Hinged doors covering all circuit breakers handles shall be included in all panel
trims.
Doors shall have semi-flush type cylinder lock and catch except that doors over
1.25 m in height shall have a vault handle and 3-point catch complete with lock,
arranged to fasten door at top, bottom and center. Door hinges shall be
concealed. Two keys shall be supplied for each lock. All locks shall be keyed
alike; directory frame and card having a transparent cover shall be furnished on
each door.
The trim shall be fabricated from standard gauge sheet steel.
All interior and exterior steel surfaces of the panelboards shall be properly
cleaned and finished with light gray enamel paint over rust inhibiting
phosphatized coating. The finished paint shall be of a type to which field applied
paint will adhere.
Trim for flush mounted panels shall overlap the box by at least 20 mm all
around. Surface trim shall have the same width and height as the box. Trim
shall be fastened with quarter turn clamps.
E. Circuit Breakers
Panelboards shall be equipped with circuit breakers with frame size and trip
settings shown on the Drawings.
Branch circuit breakers shall be molded case, bolt-on type.
Circuit breakers used in 240/120-volt panelboards shall have an interrupting
capacity of not less than 10,000 amperes, RMS, symmetrical.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Surface mounted boxes shall be mounted so there is at least 15 mm air space
between the box and the wall.
B. Mount panelboards so the height of the operating handle at its highest position will
not exceed two (2) meters from the floor.
3.2 TESTING:
A. Operate circuit breakers three times, demonstrating satisfactory operation each
time.
** END OF SECTION **
Page 2 of 2 PANELBOARDS
Technical Specifications
SECTION 16450
GROUNDING SYSTEM
PART 1 – REFERENCE
Requirements of Section 16050 apply to all work under this Section.
PART 2 - GENERAL
Furnish all materials and labor required to ground the panelboards, motor frames,
conduit systems, and all other electrical equipment.
PART 3 - MATERIALS
A. Ground Rods: Copper clad, 20mm dia. X 3000 mm, brand shall be KUMWELL or
approved equal. Detail as shown on drawings.
B. Ground Cable: Stranded soft-drawn copper.
C. Insulators and miscellaneous installation materials: As shown on drawings.
PART 4 - INSTALLATION:
A. Raceway Grounding: Ground all conduit systems. Use double locknuts at all panels;
use bonding jumpers if conduits are installed in concentric knockouts.
B. Equipment Grounding
1. Ground separately-mounted motor controllers, motor frames, distribution
boards, switches and outlets through grounded conductor.
2. Connect all receptacles to grounding conductor.
3. Ground transformer cases and neutrals as required.
4. All conduit systems shall be provided with a ground wire sized as per PEC.
PART 5 - TESTS
A. Ground rod-earth resistance test:
1. Test each ground rod by single test “Megger” method.
2. Test equipment: To be furnished by CONTRACTOR, equal to “Megger”.
B. Test report: Submit typewritten report, equipment used, person or persons
performing the tests, date tested, circuits or equipment tested, and results of tests.
END OF SECTION
SECTION 16510
INTERIOR LIGHTING SYSTEM
PART 1 – GENERAL
1.1 SCOPE OF WORK
The Contractor shall furnish and install lighting fixtures, photocell switches, contactors,
and battery-powered units and systems for interior use, including lighting fixtures and
accessories mounted on the exterior surfaces of the building.
1.2 STANDARDS
All lighting fixtures shall be in accordance with the latest edition of the PEC and shall
be constructed in accordance with the latest edition of the Underwriters Laboratories
“Standards for Safety, Electric Lighting Fixtures” and shall be labeled where
procedures exist. All lighting fixtures are for operation on a nominal 230 volts power
supply.
1.3 SUBMITTALS
A. Catalog for lighting fixtures, including lamps and ballasts.
B. Shop Drawing/Samples of proposed lighting fixtures might be required by the
Engineer for approval prior to installation.
PART 2 – PRODUCTS
2.1 Lighting Fixtures
Provide lighting fixtures as indicated in the drawings:
A. Fluorescent Lighting fixture
Fluorescent ballast shall be UL listed, high power factor type and shall be
designed to operate on the voltage system to which they are connected.
Ballast shall be Class P and shall have sound rating “A” unless otherwise
noted. Fixtures and ballast shall be designed and constructed to limit the
ballast case temperature to 900 C when installed in an ambient temperature of
400 C.
2.2 Emergency Lighting Units
Emergency lighting units shall be fully automatic with 2 x PAR 36 W lamps and
12 volts sealed nickel cadmium, calcium-alloy grid batteries. Each unit shall be
designed for 230 volts, 60 Hz input and have an automatic two-rate solid state
charger, ready/off switch, press-to-test switch, amber “ready” light, red “charge”
light, and front mounted voltmeter.
Each emergency lighting unit shall be equipped with a time delay relay to
maintain emergency lighting on for three (3) minutes after return of normal
power.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install lighting fixtures plumb, square, and level with ceiling walls, in alignment with
adjacent lighting fixture, and secure in accordance with manufacturer’s directions
and approved shop drawings.
B. The installation shall meet with the requirements of the Philippine Electrical Code
(PEC).
C. Mounting heights specified or indicated shall be to bottom of fixture for ceiling-
mounted fixtures and to center of fixture for wall-mounted fixtures.
D. Obtain approval of the exact mounting for lighting fixtures on the job before
installation is commenced and where applicable, after coordinating with the type,
style, and pattern of the ceiling being installed.
E. Recessed and semi-recessed fixtures may be supported from suspended ceiling
support system ceiling tees if the ceiling system support rods or wires are provided
at a minimum of four rods of wires per fixture and located not more than 152 mm
from each corner of each fixture. Four round fixtures or fixtures smaller in size than
the ceiling acoustical panels, support such fixtures independently or with at least
two 19 mm metal channels spanning, and secured to, the ceiling tees. Provide
rods or wires for lighting fixture support under this section of the specifications.
Additionally, for recessed fixtures, provide support clips securely fastened to ceiling
grid members, a minimum of one at one at or near each corner of each fixture.
F. Emergency Lights: Wire emergency lights ahead of the switch to the normal
lighting circuit located in the same room or area.
3.2 GROUNDING: Ground noncurrent-carrying part of equipment as specified in Section
16450, “Grounding System”. Where the copper-grounding conductor is connected to a
metal other than copper, provide specially treated or lined connectors suitable for this
purpose.
3.3 FIELD TESTS:
The Contractor will provide electric power required for field tests:
A. Operating Test: Upon completion of the installation, conduct an operating test to
show that the equipment operates in accordance with the requirements of this
section.
** END OF SECTION **
SECTION 16690
LIGHTNING PROTECTION
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 1 Specification Sections, apply to this
Section.
1.2 SUMMARY
A. Section includes lightning protection for structure using early streamer emission
type (ESE air terminal.
1.3 SUBMITTALS
A. Product Data: For each type of product indicated.
B. Shop Drawings: For air terminals and mounting accessories.
1. Layout of the lightning protection system, along with details of the
components to be used in the installation.
2. Include indications for use of raceway, data on how concealment
requirements will be met, and method of bonding of grounded and isolated
metal bodies.
C. Field quality-control reports.
D. Other Informational Submittals: Plans showing dimensioned as-built locations of
grounding features, including the following:
1. Ground rods.
2. Ground loop conductor.
E. Certificate of approving authorities
1.4 QUALITY ASSURANCE
A. The system to be provided shall be the standard product of a manufacturer
regularly engaged in the production of lightning protection systems and shall be the
manufacturers latest approved design.
1.5 COORDINATION
A. Coordinate installation of lightning protection with installation of other building
systems and components, including electrical wiring, supporting structures and
building materials, metal bodies requiring bonding to lightning protection
components, and building finishes.
B. Coordinate installation of air terminals attached to roof systems with roofing
manufacturer and Installer.
C. Flashings of through-roof assemblies shall comply with roofing manufacturers'
specifications.
PART 2 - PRODUCTS
2.1 LIGHTING PROTECTION SYSTEM COMPONENTS
A. Acceptable Manufacturers: See Section 16007 “Alternative Equipment and Suppliers”.
B. The air termination shall be of the type that responds dynamically to the appearance
of a lightning downleader by creating free electrons and photo-ionization between a
spherical surface and an earthed central finial.
C. Arcing is not to be continuous and shall only occur during the progress of the lightning
leader. Arcing shall not occur solely due to electro-static field when a thunderstorm is
overhead except when there is leader activity in the region.
D. The air termination shall not cause high frequency radio interference except during the
millisecond intervals associated with the progress of the lightning leader and during
the main return strike of lightning levels in the region.
E. The air termination shall be non radioactive and require no special licensing.
F. The external shape of the terminal shall be such as to significantly reduce the buildup
of sharp point corona discharge under static field thunderstorm conditions.
G. The air termination shall not be dependent on batteries or external power supplies for
any part of its operation. It shall have no moving parts.
H. The materials of the air terminations shall be non corroding in normal atmosphere.
The center earthed finial shall be at least 300 mm2 in cross section and be made of
electric grade non ferrous material. The outer metallic surfaces of the terminal shall be
manufactured of anodized aluminum.
I. The air termination shall be insulated from the protected structure under all conditions.
J. The size of the collection volume and attractive radius of the air termination shall be
traceable to known and acceptable lighting research and statistics.
K. The termination shall be mounted a minimum of 10 meters from the ground.
L. The air termination shall be installed strictly to the manufacturer’s instructions. It shall
not be installed in corrosive environments or atmospheres without written approval
from the manufacturer.
M. The protective zone provided by the air termination shall be such that it becomes the
preferred strike point for all discharges.
PART 3 - EXECUTION
3.1 INSTALLATION
A. Install lightning protection components and systems according to Manufacturer’s
recommendation.
B. Install conductors with direct paths from air terminals to ground connections. Avoid
sharp bends.
C. Conceal the following conductors:
1. System conductors.
2. Down conductors.
3. Interior conductors.
4. Conductors within normal view of exterior locations at grade within 200 feet
(60 m) of building.
D. Cable Connections: Use crimped or bolted connections for all conductor splices
and connections between conductors and other components. Use exothermic-
welded connections in underground portions of the system.
E. Cable Connections: Use exothermic-welded connections for all conductor splices
and connections between conductors and other components.
** END OF SECTION **
SECTION 16711
STRUCTURED CABLING SYSTEM
PART 1 - GENERAL
1.1 DESCRIPTI0N OF WORK
The Contractor shall furnish and install the complete structure cabling system as
detailed on the drawings and described in this specification.
1.2 APPLICABLE PUBLICATIONS
The publications listed below form a part of this specification to the extent
referenced. The publications are referred to in the text by the basic designation only:
1.2.1 American National Standard Institute (ANSI);
1.2.2 Electronics Industry Association/Telecommunications Industry Association
(EIA/TIA)
1.2.3 National Electrical Manufacturer’s Association (NEMA);
1.2.4 Institute of Electrical and Electronics Engineers (IEEE);
1.2.5 International Standards Organizations (ISO/IEC 11801);
1.2.6 Rural Electrification Administration (REA);
1.2.7 Insulated Cable Engineers Association (ICEA)U;
1.2.8 Underwriter’s Laboratory (UL);
1.2.9 National Fire Protection Association (NFPA);
1.2.10 Philippine Electrical Code (PEC); and
1.2.11 National Electrical Code (NEC).
1.3 RELATED SECTION:
1.3.1 Section 16402: Interior Wiring System
1.4 SUBMITTALS:
1.4.1 The Contractor shall submit the following for approval.
a. Technical data of system components;
b. Work station outlet, cable and related accessories; c.
System layout.
1.4.2 The Contractor shall provide three (3) sets of the following, upon turn-over:
a. Operation Manual;
b. Test Reports; and
c. As-Built Plans.
1.5 WARRANTY AND GUARANTEE
The Contractor shall provide system performance guarantee and product warranty
for fifteen-year from the date of final acceptance.
1.6 SYSTEM OPERATION:
1.6.1 The system shall support voice USOC, AT&T, Northern Telecom, NEC,
IC6, 15DN, MITEC, and to support current application such as TP-PMD,
a. NEXT - ≥ 48dB
b. FEXT - 37dB; and
c. Attenuation - 0.2dB.
Constructed from high impact, flame retardant thermoplastic with color-
coded snap-in identification
PART 3 - EXECUTION
3.1 INSTALLATION:
3.1.1 Horizontal cable
All horizontal cables shall not exceed ninety 90 meters from the
Main/Intermediate Distribution Frame.
3.1.2 Cord and Equipment Cable: The total length of patch cord and equipment
cable shall not exceed ten (10) meters.
3.1.3 Work Area Termination: All UTP cables wired to the telecommunications
outlet/connector should have 4-pairs terminated in eight-position modular
outlets in the work area. All pairs shall be terminated. The
telecommunications outlet/connector shall be securely mounted at planned
locations. The height of the telecommunications faceplates shall be to
applicable codes and regulations.
3.1.4 Pulling Tension: The maximum cable pulling tensions shall not exceed
manufacturer’s specifications.
3.1.5 Bend Radius: The maximum cable bend radii shall not exceed
manufacturer’s specifications. In spaces with UTP cable terminations, the
maximum bend radius for 4-pair cable shall not exceed four times the
outside diameter of the cable and ten times for multi-pair cable. This shall
be done unless this violates manufacturer specifications. During the
actual installation, bend radius on 4-pair cable shall not exceed eight
times the outside diameter of the cable and ten times for multi-pair cable.
This shall be done unless this violates manufacturer specifications.
3.1.6 Slack: In the work area, a minimum of 300 mm should be left for UTP,
while 1 m (3 ft) be left for fiber cables. In telecommunications
room/closets a minimum of 3 m (10 ft) of slack should be left for all cable
types. This slack must be neatly managed on trays or other support
types.
3.1.7 Cable Tie Wraps: Tie wraps shall be used at appropriate intervals to
secure cable and to provide strain relief at termination points. These
wraps shall not be over tightened to the point of deforming or crimping the
cable sheath. Hook and loop cable managers should be used in the closet
where reconfiguration of cables and terminations may be frequent.
3.1.8 Grounding: The system shall be properly grounded.
3.1.9 Label: All system components shall be properly labeled and coordinated
with the plans.
3.1.10 Workmanship: All work shall be done in a workman like fashion of the
highest standards in the telecommunications industry. All equipment and
materials are to be installed in a neat and secure manner, while cables
are to be properly dressed. Workers must clean any debris and trash at
the close of each workday.
3.2 TESTING:
3.2.1 Testing Procedures: Testing of cable channels shall be performed prior to
system cut over.
3.2.2 Copper Testing: All proposed Category 6 field-testing should be performed
with an approved level III UTP field test device. All installed channels
shall perform equal to or better than the minimum requirements as
specified by the table below.
Worst Case Channel Performance at Highest Frequency
Parameters Category 6
Insertion Loss 1-250 MHz
NEXT Loss 33.7 dB Power Sum
NEXT Loss 33.1 dB ELFEXT
30.2 dB Power Sum ELFEXT 15.3 dB Return
Loss 8.0 dB Propagation Delay
480 ns Delay Skew 30 ns ACR
0 dB Power Sum ACR 0 dB.
SECTION 16720
ADDRESSABLE FIRE DETECTION AND ALARM SYSTEM
PART 1 – GENERAL
1.1 GENERAL REQUIREMENTS
The requirements of the Contract Documents, including the General and
Supplementary General Condition and Division 1 - General Requirements shall apply
to the work of this section.
At the time of bid, all exceptions taken to these Specifications, all variances from these
Specification and all substitutions of operating capabilities or equipment called for in
these Specification shall be listed in writing and forwarded to the Engineer. Any such
exception, variances or substitutions which were not listed at the time of bid and are
identified in the submittal, shall be grounds for immediate disapproval without
comment.
1.2 SCOPE
The work covered by this Section of the Specification shall include all labor, equipment,
materials and services to furnish and install a complete fire alarm system of the zoned,
non-coded type. It shall be complete with all necessary hardware, software and
memory specifically tailored for this installation. It shall be possible to permanently
modify the software on site by using a plug-in programmer. The Addressable system
shall consist of, but not be limited to, the following:
a) Fire alarm control panel.
b) Manual fire alarm stations.
c) Smoke detectors.
d) Heat detectors.
e) Audible notification appliances; bells, horns, chimes.
f) Visual notification appliances; strobes.
g) Stair pressurization system startup control.
h) Battery standby.
1.3 APPLICABLE CODES AND STANDARD
All equipment shall be UL listed for its intended use.
NFPA Standards 72
The National Electric Code.
All other local codes and authorities having jurisdiction
1.4 RELATED DOCUMENTS
Secure permits and approvals prior to installation.
Prior to commencement and after completion of work notify Authorities Having
Jurisdiction.
Submit letter of approval for installation before requesting acceptance of system.
PART 2 – PRODUCTS
2.1 ACCEPTABLE MANUFACTURERS
The catalog numbers used are those of Edwards Systems Technology (EST), Cooper,
or approved equal, and constitute the type and quality of equipment to be furnished.
2.2 CIRCUITING GUIDELINES
Each addressable analog loop shall be circuited as shown on the drawings but device
loading is not to exceed 80% of loop capacity in order to leave for space for future
devices. The loop shall have Class B operation.
Where it is necessary to interface Addressable initiating devices provide intelligent
input modules to supervise Class B zone wiring.
Page 2 of 7 ADDRESSABLE FIRE DETECTION AND ALARM
SYSTEM
Technical Specifications
For Addressable zone annunciation at the control panel zones shall be as shown on
the zoning schedule, but shall be typically as follows:
a) Manual Fire Alarm Stations : Provide one (1) alarm zone for each floor.
b) Smoke Detectors: Provide one (1) alarm zone for each wing
Each of the following types of alarm notification appliances shall be circuited as shown
on the drawings but shall be typically as follows:
a) Audible Signals: Provide one (1) notification appliance circuit for each floor,
each NAC connected to a remote signal module.
b) Visual Signals: Provide one (1) notification appliance circuit for each 3.4 A of
signal load connected direct to the control panel NACs, and 1.7A of signal
load for each NAC connected to a remote signal module.
Each of the following types of remote equipment associated with the fire alarm system
shall be provided with a form ‘C’ control relay contact as shown on the drawings, but
shall be typically as follows:
a) Pressurization Fans: Provide one control relay contact for each
pressurization fan.
2.3 FIRE ALARM SYSTEM SEQUENCE OF OPERATION
The system shall identify any off normal condition and log each condition into the
system database as an event.
a) The system shall automatically display on the control panel Liquid Crystal
Display the first event of the highest priority by type. The priorities and types
shall be alarm, supervisory, trouble, and monitor.
b) The system shall have a Queue operation, and shall not require event
acknowledgment by the system operator. The system shall have a labeled
color coded indicator for each type of event; alarm - red, supervisory - yellow,
trouble - yellow, monitor - green. When an unseen event exists for a given
type, the indicator shall flash. When all events of a given type have been
displayed, the indicator shall change from flashing to steady.
c) For each event, the display shall include the current time, the total number of
events, the type of event, the time the event occurred and up to a 40
character custom user description.
d) The user shall be able to review each event by simply selecting scrolling keys
(up-down) for each event type.
e) New alarm, supervisory, or trouble events shall sound a silence able audible
signal at the control panel.
Operation of any alarm initiating device shall automatically:
a) Update the control/display as described above. Visually annunciate the zone
of alarm on the panel’s LCD display. The visual indication shall remain on
until the alarm condition is reset to normal.
b) Sound alarm signals in the area of alarm at the evacuation rate and the floor
directly above and below. Operation of a general alarm key station shall
cause all signals to sound evacuation.
c) Turn on strobe lights in the area of alarm and the floor directly above and
below.
d) Operate control relay contacts to start the stairwell pressurization fan system.
e) Operate control relay contacts to return all elevators that serve the floor of
alarm initiation to the ground floor. If the alarm originates from the ground
floor, operate control circuits contacts to return all elevators to the floor above
or to a level as directed by the local fire department.
2.6 COMPONENTS
2.6.1 Intelligent Devices – General
Each remote device shall have a microprocessor with non-volatile memory to
support its functionality and serviceability. Each device shall store as
required for its functionality the following data: device serial number, device
address, device type, personality code, date of manufacture, hours in use,
number of alarms and troubles, time and date of last alarm, amount of
environmental compensation left/used, last maintenance date, job/project
number, current detector sensitivity values, diagnostic information (trouble
codes) and algorithms required to process sensor data and perform
communications with the loop controller.
Each device shall be capable of electronic addressing, either automatically or
application programmed assigned, to support physical/electrical mapping and
supervision by location. Setting a device’s address by physical means thru
dip switch 0r rotary switch shall not be acceptable.
2.6.2 SINGLE INPUT MODULE, SIGA-CT1
Provide intelligent single input modules SIGA-CT1. The Single Input Module
shall provide one (1) supervised Class B input circuit capable of a minimum of
4 personalities, each with a distinct operation. Normally-Open Alarm Latching
(Manual Stations, Heat Detectors, etc.)
2.06.c.4 Waterflow/Tamper Module, SIGA-WTM
Provide intelligent waterflow/tamper modules SIGA-WTM. The
Waterflow/Tamper Module shall be factory set to support two (2) supervised
Class B input circuits. Channel A shall support a Normally-Open Alarm
Delayed Latching Waterflow Switch circuit. Channel B shall support a
Normally-Open Active Latching Tamper Switch.
2.06.c.5 Single Input Signal Module, SIGA-CC1
Provide intelligent single input signal modules SIGA-CC1. The Single Input
(Single Riser Select) Signal Module shall provide one (1) supervised Class B
output circuit capable of a minimum of 2 personalities, each with a distinct
operation (Audible or Visible Signal Power Selector)
2.06.c.7 Control Relay Module, SIGA-CR
Provide intelligent control relay modules SIGA-CR. The Control Relay
Module shall provide one form “C” dry relay contact rated at 2 amps @ 24
Vdc to control external appliances or equipment shutdown. The control relay
shall be rated for pilot duty and releasing systems. The position of the relay
contact shall be confirmed by the system firmware.
2.6.3 FIRE ALARM INITIATING DEVICES – GENERAL
All initiating devices shall be UL Listed for Fire Protective Service.
All initiating devices shall be of the same manufacturer as the Fire Alarm
Control Panel specified to assure absolute compatibility between the devices
and the control panels, and to assure that the application of the initiating
devices is done in accordance with the single manufacturer’s instructions.
Any devices that do not meet the above requirements, and are submitted for
use must show written proof of their compatibility for the purposes intended.
Such proof shall be in the form of documentation from all manufacturers that
clearly states that their equipment (as submitted) is 100% compatible with
each other for the purposes intended.
2.6.4 NOTIFICATION APPLIANCES – GENERAL
All appliances shall be UL Listed for Fire Protective Service.
All strobe appliances or combination appliances with strobes shall be capable
of providing the “Equivalent Facilitation” which is allowed under the
Americans with Disabilities Act Accessibilities Guidelines (ADA(AG)), and
shall be UL 1971, and ULC S526 Listed.
All appliances shall be of the same manufacturer as the Fire Alarm Control
Panel specified to insure absolute compatibility between the appliances and
the control panels, and to insure that the application of the appliances are
done in accordance with the single manufacturers’ instructions.
Temporal Horn/Strobes, 757 Series
Provide electronic horn/strobes manufactured by EST, Cat. No. 757 Series.
In - Out screw terminals shall be provided for wiring. The horn/strobe shall
have a red plastic housing. Horn/strobes shall be selectable for high or low
dBA output. Selection of low or high output shall be reversible. Horns shall be
selectable for steady or temporal output. Selection of steady or temporal
output shall be reversible. A synchronized temporal pattern sound output level
of 97 dBA average shall be provided.
The strobe shall provide 15/75 cd synchronized flash outputs. The strobe
shall have lens markings oriented for wall mounting. Removal of a installed
Horn/Strobe to change the lens markings shall not be acceptable.
PART 3 – EXECUTION
3.1 INSTALLATION
The entire system shall be installed in a workmanlike manner, in accordance with
approved manufacturer's wiring diagram. The contractor shall furnish all conduit,
wiring, outlet boxes, junction boxes, cabinets and similar devices necessary for the
complete installation. All wiring shall be of the type recommended by the
manufacturer, approved by the local Fire Department, and shall be installed in rigid,
threaded conduit throughout.
All penetration of floor slabs and fire walls shall be fire stopped in accordance with all
local fire codes.
End of Line Resistors shall be furnished as required for mounting as directed by the
manufacturer.
The system shall be arranged to receive power from one three wire 220 Vac, 15 A
supply. All low voltage operation shall be provided from the fire alarm control panel.
3.2 FIELD QUALITY CONTROL
The system shall be installed and fully tested under the supervision of a trained
manufacturer's representative. The system shall be demonstrated to perform all of the
function as specified.
3.3 TESTS
Reports of any field testing during installation shall be forwarded to the Engineer.
Each individual system operation on a circuit by circuit basis shall be tested for its
complete operation. The procedure for testing the entire fire alarm system shall be set
forth with the consent of the code enforcement official, the Engineer and the
manufacturer.
3.4 DOCUMENTATION AND TRAINING
The contractor shall compile and provide to the owners three (3) complete manual on
the completed system to include operating and maintenance instruction, catalog cuts of
all equipment and components, as-built wiring diagrams and a manufacturer's
suggested spare parts list.
In addition to the above manuals, the contractor shall provide the services of the
manufacturer's trained representative for a period of four (4) hours to instruct the
owners' designated personnel on the operation and maintenance of the entire system.
SECTION 16726
PUBLIC ADDRESS (PA) SYSTEM
PART 1 – GENERAL
B. Refer to the following Sections for related work in connection with the
Paging System.
E. All major equipment and materials used for the installation shall be of the
same make and type to ensure uniformly of standard and composition.
All equipment and components shall be new and the manufacturer’s
current model.
K. The work specified herein shall be coordinated with other trades involved
in the construction. All work shall be carefully laid out in advance,
coordinating system feature with Electrical, Mechanical, Architectural and
Structural features of construction.
A. The complete background music and paging system shall be from one of
the following manufacturers.
1.6 SUBMITTALS
1. System diagram
2. Floor plan layouts, sectional view and installation details.
1.7 TRAINING
The Contractor shall provide appropriate training for the operation and
maintenance of the background music and paging system in accordance with
the requirements of Section 16010.
A. Deliver and store background music & public address system equipment
in undamaged factory packaging according to the requirements of
Section 16010.
PART 2 – PRODUCTS
A. Radio tuners shall have digitally synthesized tuning system and can
receive both AM and FM signals. The tuner shall meet or exceed the
following characteristics:
B. It shall have at least 18-bit, 8 x over sampling rate D/A converter and 3-
beam laser pick-up.
C. The disc player shall include, but not limited to the following features:
D. The compact disc player shall meet or exceed the following electrical
characteristics:
20-20,000 (+ 0.5
Frequency Response (Hz) : dB)
Signal-to-noise ratio (dB) : 100 min.
Harmonic Distortion (% at 1 KHz) : 0.05 max.
Dynamic Range (dB) : 88 min.
Channel Separation (dB at 1 KHz) : 90 min.
2 Vrms at 50K
Output Level : ohm
2.3 MICROPHONES
C. The base shall be fitted with a locking type receptacle to accept a locking
type microphone cable connector.
84dB
Nominal input level : SPL
124dB
Maximum input level : SPL
Nominal output level with 3mV
SPL in &
Maximum gain setting 1Veff (0 dBV) 3dB
: Vo=0.1dBV
A. The pre-amp shall be fully solid state of modular detail with volume and
separate bass/treble control and accepts input from microphone, tuner or
CD player and chime inputs.
B. The power amplifiers shall each have a minimum rated power output
rating in RMS as required.
C. They shall be capable of producing their rated power output at less than
1% distortion over the frequency range of 40 Hz to 16,000 Hz and
capable of producing full rated sine wave power output on a continuous
basis with no undue heating of any component.
F. The amplifier shall be provided with separate volume controls for the
input channels, separate high and low tone controls, supply on/off switch
and pilot light and other necessary switches and controls.
G. The amplifier shall be complete with a power supply unit comprising of all
H. The complete amplifier shall be housed in a sheet metal cabinet for rack
mounting and all controls and switches shall be fixed in the front panel of
the cabinet.
I. The Contractor shall provide the amplifier with all flexible cords, sockets,
plugs, including electricity supply for the system.
C. The Matrix Controller shall be field programmable via the units graphic
LCD and function key, and 320 x 240 dot LCD Display.
F. All data entered shall be retained in the event of a power failure and
when switching off.
A. The main power supply provided to the Equipment Rack for use of the
Public Address and Background Music System shall be as follows:
220V 6% single phase 2
Voltage : wire
4 No 13A switched socket
Power Supply : outlets
Frequency
Characteristics : 20 – 20,000Hz
A. All equipment such as power amplifiers, tape deck, tuner, etc. shall be
mounted onto a standard equipment rack.
C. All system and peripheral units shall be properly matched with the
equipment rack and provided compact neat installation.
E. All wiring within the rack shall be fixed securely without strain. For the
purpose of certification, all wires shall be numbered and/or color-coded.
The wiring shall be formed in a neat and systematic manner, with cable
supported clear of panels and without crossovers.
F. All incoming and outgoing signal sources from the equipment racks to the
microphone station and speaker zone shall be inter-connected via
approved type of plugs and sockets.
A. All ceiling mounted loudspeakers shall be suitable for both voice and
music broadcasting and shall be recess mounted in the false ceiling.
Where there is no false ceiling, surface type shall be provided.
H. Circular and recessed baffle grilles with torsion spring mounted shall be
provided for each loudspeaker in public areas. Construction shall be a
minimum of 2mm steel with a white finish trim, matt black baffle grilles
and acoustic enclosure. A sample shall be submitted to the Project
Manager for the approval of the Consultant.
A. The wall mounted box speaker shall come complete with matching
transformer, connector and necessary mounting brackets. All metal parts
shall be protected against rust and corrosion.
B. The finishing color of the box speaker shall be able to match with the wall
and shall be approved by the Engineer.
C. The technical performance of the horn speaker shall meet the following
specification:
112 Db Sound Pressure
Level : 1 Watt, 1 Meter
Coverage Angle : 100o / 65o
280 Hz - 12,500
Frequency Response : Hz
Power Output (max.) : 15W
B. The finishing color of the column speaker shall be able to match with the
column or wall finish and shall be approved by the Engineer.
The system shall be a fully automatic unit which repeats recorded messages at
predetermined interval during background music broadcast and emergency. The
unit shall accept CD and shall be front loading. All controls shall be front
accessible including power ON/OFF, CD loading, track selection and, message
selection buttons and indication etc. The unit shall have automatic gain control
(AGC) circuit, message skipping, built in timer, announcement priority and live
announcement features. Interval timer shall be switched selectable including
OFF.
A. The unit shall be modular type and suitable for rack mounting.
B. Two chime modules and two alarms signal modules shall be provided.
D. Adjustable output level and sounding time features shall be provided for
the chime and alarm signal modules.
B. The call station shall be constructed of hairline stainless steel panels and
built into custom made console complete with the following:
G. “ALARM/RESOUND/RESTORE” Feature
2.22 WIRING
PART 3 – EXECUTION
3.1 INSTALLATION
A. General
B. Electrical Power
C. Cabling:
D. Labeling:
E. Equipment Racks
1. Arrange equipment to prevent temperatures form rising above
37.7oC with ambient room temperature of 21oC. Mount perforated
ventilation panels above, below and between each power amplifier
and at top and bottom of each equipment rack.
2. Locate equipment having operator employed controls and
indicators centered at 150mm above the floor. Locate patch
panels at least 75cm above the floor.
3. Install equipment to provide free access to all equipment
terminations. Installation requiring the de-mounting or de-
energizing of equipment for access to terminations is not
acceptable.
4. Install hinges on any chassis over which mounts wired
components for contractor fabricated equipment items. Dress and
secure associated wiring.
5. Ventilation slots covered by vermin proof mesh shall be provided
between each equipment for adequate ventilation.
6. Allow sufficient space for cooling of power amplifier heat sink.
A. Perform loop continuity test and megger test on all single core and
multicore cable with electronic components and equipment removed.
D. For main background music equipment rack, adjust the system to proper
condition and output levels. Check operation of all equipment. Check and
adjust output levels of all pre-amp and amplifiers so that they are not
operated in saturation conditions.
E. Check that all connectors and plugs are compatible and the complete
microphone cassette player, amplifier and speaker can operate in
harmony without mismatch.
SECTION 16760
PUBLIC ADDRESS SYSTEM
PART 1 - GENERAL
Section 16011, “Electrical General Requirements”, applies to this section, with the
additions and modifications specified herein.
The work includes supply and installation of complete paging system but not limited to
power amplifiers, preamplifiers, speakers and related accessories.
1.3 SUBMITTALS:
1.3.1 Manufacturer's Data: Submit manufacturer's data for all materials and
equipment to be incorporated in the work, as follows:
a. Power Amplifier;
b. Pre Amplifier; c.
Radio AM/FM, d. CD
player,
e. Selector Switches;
f. Ceiling Speaker;
g. Wall Type Speaker;
h. Desk Top Microphone; and
i. Other equipment necessary to complete the paging system
1.3.2 Shop Drawings: Submit shop drawings for the overall system and for each
major component. Drawings shall illustrate how each item of equipment
will function in the system and shall include an overall system schematic
indicating relationship of intercommunication units on one diagram.
1.3.3 Operating and Maintenance Instructions: Six bound sets of instructions for
operating and maintenance shall be furnished.
PART 2 - PRODUCTS
2.1.3 Provide ceiling and wall type speakers with the following ratings and
features:
2.1.6 Compact Disc Player: Player shall have three beam laser pickup, dual digital
to analog converter, ramdom access and ramdom mode programmable playback.
a. Type: Dynamic
b. Impedance: Low impedance, 150 ohms nominal. c.
Frequency Response: 60 to 12,000 Hz.
d. Output Level: 58db minimum.
e. Four zones selector switches with indicating lights.
PART 3 - EXECUTION
3.1 INSTALLATION:
3.1.1 Power Wiring: Provide power wiring, raceway, and outlet boxes for
intercommunications system as specified in Section 16402, "Interior Wiring
Systems."
3.1.2 Control Circuit Wiring: Install control circuits in accordance with PEC 2000
and as indicated. Provide type of control circuit wire and number of
conductors as recommended by intercommunication system manufacturer.
3.1.3 Signal Wiring: Wire speakers with 1.5mm² twisted pair wire. Provide
shielding if required by manufacturer. Microphone wiring shall be as
recommended by equipment manufacturer.
designated units.
3.3 INSPECTION
Make observation to verify that units and controls are properly labeled, and
interconnecting wires and terminals identified. Owner shall observe system features
specified.
Payments shall be based on the actual quantity consumed/ installed times the contract
unit price which price constitutes full compensation including materials, labor, tools,
installation equipment and incidentals necessary to complete this work.
SECTION 16762
CLOSED CIRCUIT TV SYSTEM
PART I – GENERAL
1.1 GENERAL REQUIREMENTS
The Contractor shall install a complete CCTV system as shown in the plans and
drawings.
1.2 DESCRIPTION OF WORK
A. Furnish all labor, materials, supplies, equipment, devices, appliances and
perform all operations necessary for the installation of the complete IP
based CCTV System.
1.3 SUBMITTALS:
1.3.1 Manufacturer's Data: Submit manufacturer's data for all materials and
equipment to be incorporated in the work.
1.3.2 Shop Drawings: Submit shop drawings for the overall system and each
major components. Drawing shall illustrate how each item of equipment will
function, system schematic diagram, one line diagram and equipment
layout.
1.3.3 Operation and Maintenance Manuals: Submit three copies of operating and
maintenance manual.
PART 2 - PRODUCTS
2.1 DESCRIPTION
A. General requirements are as follows:
11. The camera housing shall be proprietary and shall suit the needs of
the application. Cameras that will be used outdoor shall have a
weatherproof type enclosure. In some areas, where aesthetics
are a concern or camera concealment is necessary, a decorative
enclosure shall be provided. The camera and lens package shall
be suitably installed in the housing. The Contractor shall
include full details of camera housings with the bid.
2.3 Monitor
A. Monitors shall comply with the following requirements:
2. The monitor wall shall be installed within the visual angle view of the
operators. The space below the monitors shall be built as 19” frame
racks for installation for the video alarm units.
2.4 NVR
Network Video Recorders (NVR) shall comply with the following features
and requirements:
1. Remote Image through Network (i.e. LAN, WAN, VPN). with
password protection for viewing.
2. High compression ratio supporting Mpeg4, H.264, and Motion Jpeg.
3. Watermarks video protection to avoid video tampering.
4. Scheduled recording: once daily, weekly, monthly.
5. Integrated video capture, Video and Audio Recording over TCP/IP
Networks.
6. Image enhancement, zoom & scaling up to any size on screen.
7. Easy-to-use user friendly icon-based interface.
8. On-line context-sensitive help.
9. Video monitoring and recording on both server site and client site.
10. Instant retrieval of the specified video segment according to time and
date.
3. Ports:
PART 3 - EXECUTION
3.1 INSTALLATION
All work shall be in accordance with the manufacturer's recommendation.
3.1.1 Wiring System: Provide power wiring, raceway, and outlet boxes for
intercommunications system as specified in Section 16402, "Interior Wiring
Systems."
SECTION 34005
MISCELLANEOUS EQUIPMENT
PART 1 – GENERAL
1.1 SCOPE OF WORK
The Contractor shall furnish and install all materials and miscellaneous equipment as
hereinafter specified or shown on the Drawings.
PART 2 – PRODUCTS
2.1 CIRCUIT BREAKERS
A. Circuit breakers shall be molded case with current and voltage ratings as indicated
in the Drawings. Symmetrical RMS amperes interrupting capacity for 230/400 volt
breakers shall not be less than 10,000. An external handle that can be locked in
either “ON” or “OFF” position shall be provided.
B. Enclosure type shall be NEMA 1 in dry locations and NEMA 4 in wet locations.
C. NEMA Type 4 enclosures shall be cast iron or stainless steel.
2.2 WIRING DEVICES
A. Switches
Switches shall be rated at 15 amperes with voltage rating as required. Switches
shall be of the silent type, spring operated, toggle action and flush mounting. The
color, plating and appearance of wall plates shall be as selected by the Engineer
and appropriate samples shall be submitted prior to the purchase of switches and
faceplates.
B. Receptacles
Receptacles outlets in general, shall be for flush mounting, duplex-grounding type
rated at 15 ampere, 125/250 volts connection parallel and tandem slots with
grounding slots unless otherwise indicated on the Drawings.
C. Device Plates
Plates for flush mounted devices shall be of the required number of gangs for the
application involved and shall be Type 302 (18-8) high nickel stainless steel of the
same manufacturer as the device.
PART 3 - EXECUTION
3.1 INSTALLATION
All miscellaneous equipment shall be installed as indicated on the Drawings.
3.2 TESTS AND CHECKS
The following minimum tests and checks shall be made before energizing the circuit
breakers:
A. Inspect and test all systems and repair or replace defective parts of works and
make all necessary adjustments to the system.
B. Megger terminals for grounds after disconnecting devices sensitive to megger
voltage.
** END OF SECTION **
Plumbing
Technical Specifications
PART 1 GENERAL
1.01 SUMMARY
A. The General Conditions apply to all work under this section of the
Specifications.
Page 1 of 18 Plumbing
Technical Specifications
B. All construction permits and fees required for the work shall be obtained by and
at the expense of the contractor. The contractor shall furnish the Owner final
certificates of inspection after the completion of the work.
Page 2 of 18 Plumbing
Technical Specifications
PART 2 PRODUCT
2.01 GENERAL
A. Except as specified, the Contractor shall submit for the Engineer's approval, four
(4) copies of a complete list of manufacturer's names of all equipment and
materials he proposes to use, within thirty (30) days after award of contract.
B. The Contractor shall assume the cost of and the entire responsibility for any
change in the work as shown on contract drawings, which may be occasioned by
approval of materials other than, those specified.
A. Potable and Non Potable Water Lines – from tapping point to water meter to
tank and pump assemblies and risers and down-feeds shall be galvanized steel
iron (G.I.) pipe, schedule 40, conforming to ASTM A 53 - Grade A, ASTM A-120-
80, "SUPERIOR", “SUPREME” brand or approved equal. Fittings shall be
malleable iron, class 150. Jointing shall be screwed connection. Provide
corrosion protection, coated with petroleum based paste and wrapped with
petrolatum tape “DENSO” brand or equal.
For risers, down feeds, distribution line & roughing- in of toilets shall be
polypropylene pipes & fittings , PN 20, conforming to ASTM F - 2389-15, ASTM
D 1238, ASTM D 1505. Jointing shall be by socket fusion. “AMICO”, "ECOTEC"
, “GEORGE FISHER” brand or approved equal
B. Soil and Waste Lines – shall be polyvinyl chloride (PVC) pipes and fittings
conforming to ASTM D2729, Series 1000 with izod impact test of joules
(minimum) and tensile strength of 48MPa (minimum). Pipes shall be made of
virgin PVC resin and compound with cell #12454D. Fittings shall conform to
ASTM 3311. Pipe and fittings shall be lead free. Jointing shall be by solvent
cement. “NELTEX SANIGUARD”, “EMERALD ULTIMA” or approved equal.
C. Vent System - shall be polyvinyl chloride (PVC) pipes and fittings conforming to
ASTM D2729, Series 1000 or Series 600 II or recommended series as per
manufacturer with izod impact test of joules (minimum) and tensile strength of
48MPa (minimum). Pipes shall be made of virgin PVC resin and compound with
cell #12454D. Fittings shall conform to ASTM 3311. Pipe and fittings shall be lead
free. Jointing shall be by solvent cement. “NELTEX SANIGUARD”, “EMERALD
ULTIMA” or approved equal.
Page 3 of 18 Plumbing
Technical Specifications
E. FCU/AHU/AC Drain lines – shall be polyvinyl chloride (PVC) pipes and fittings,
series 1000 II for 50 mm dia and above, “NELTEX”, “EMERALD” brand or
approved equal.
For 40 mm. dia and below shall be PVC Blue, “NELTEX”, “EMERALD” brand or
approved equal. Jointing shall be solvent cement jointing conforming to ASTM
D2564
Provide 40 mm dia and below shall be PVC Blue, “NELTEX”, “EMERALD” brand
or approved equal. Jointing shall be by solvent cement jointing conforming to
ASTM D564. Provide fiberglass insulation, “ARMAFLEX” brand or approved
equal.
All should be covered with an approved insulation material. Refer mechanical
specifations.
F. Storm Leaders (Downspouts) – shall be High Density Polyethelyne (HDPE)
pipes and fittings conforming to ASTM F714, SDR 17 with izod impact test of
joules (minimum) and tensile strength of 16 bar (minimum). Fittings shall conform
to ASTM D 3350. Pipe and fittings shall be lead free. Jointing shall be as per
manufacturer's recommendations using buttweld or electro fusion joints.
“"VALSIR" , "VESBO" , "WAVIN" or approved equal. All through out to the Catch
Basins/Area Drains.
G. Storm Drainage Collector – shall be polyvinyl chloride (PVC) pipes and fittings
conforming to ASTM D2729, Series 1000 with izod impact test of joules
(minimum) and tensile strength of 48MPa (minimum). Pipes shall be made of
virgin PVC resin and compound with cell #12454D. Fittings shall conform to
ASTM 3311. Pipe and fittings shall be lead free. Jointing shall be by solvent
cement. “NELTEX SANIGUARD”, “EMERALD ULTIMA” or approved equal.
Concrete drainage pipe (CDP), tongue & groove, mortar joints, reinforced for 300
mm. dia. & larger.
2.03 VALVES
A. Gate valve - 50 mm. dia. & larger, shall be rising stem, iron body with bronze
trim, flanged connection, min. of 150 psig working pressure. 65 mm. dia. &
smaller, shall be rising stem, all bronze, female threaded, min. of 150 psig
working connection, "Matco”, “Kitz”, “Honeywell” or approved equal.
B. Check Valve - for booster pumps, 50 mm. dia. & larger shall be iron body with
bronze trim, flanged connection, min. of 150 psig working pressure. 65 mm. dia.
& smaller, same except female threaded connection. "Bermad" brand or
approved equal.
C. Float Valve - shall be hydraulically operated, diaphragm actuated valve with the
pilot control and float mechanism mounted on the cover of the main valve. The
float positions the pilot control to close the valves when float contacts the upper
stop and to open the valve when the float contacts the lower stop, "Bermad"
brand or approved equal.
D. Pressure Reducing & Pressure Sustaining Valve - shall be double
chambered, hydraulically operated pilot controlled, diaphragm type globe valve.
The control system shall consist of a reducing control sensitive to diaphragm
pressure changes and pressure sustaining control that is sensed to the main
valve inlet, similar to "Bermad" brand Model 723 (Y-Pattern) or approved equal.
Page 4 of 18 Plumbing
Technical Specifications
2.05 JOINTING
Page 5 of 18 Plumbing
Technical Specifications
5.01 GENERAL
A. Soil, waste and vent pipes and fittings shall be as stated under Part 2 of this
Specification.
B. All sewer and drainage pipes shall be pitched 6 mm. per 300 mm. but in no case
flatter than 3 mm. per 300 mm.
5.02 SUPPORTS
A. Horizontal lines shall be supported by well secured length heavy-duty
straphangers or floor chairs as required. Hooks to the building frame shall secure
vertical lines strongly and a suitable bracket or chairs shall be provided at the
Page 6 of 18 Plumbing
Technical Specifications
5.03 TRAPS
A. Every plumbing fixture shall be separately trapped by a vented water sealed trap as
close to the fixture outlets as the conditions allow, but in no case at a distance greater
than 600 mm. In case of the upper or the only fixture on a soil pipe extended full size
through the roof, a vent shall not be required when said fixture has its center stack.
Traps shall be of the same diameter as the waste pipes from the fixtures that they
shall serve, all traps shall have a water seal of at least 32 mm. with a brass
thumbscrew cleanout at the bottom of the seal.
5.04 VENTS
A. Vent shall be taken from the crown of the fixtures, except for water closet traps,
in which case, the branch line shall be vented below and trap and above all small
waste inlets, so connected as to prevent obstructions. Each vent pipe shall be
run separately above the fixtures into the adjacent soil pipes, a distance not
more than 1.50 meters. If more than this distance, the vent shall run
independently through the roof.
B. A vent line shall be wherever practicable, direct extension of a soil or waste line.
C. Main vent risers at 4.5 meters along or more shall be connected at the foot with
the main waste or soil pipes below the lowest vent outlet with a forty-five degree
(45) connection.
D. All vertical soil or vent pipes shall be carried up at least 600 mm above the roof
of the building and the open side ends are to be entirely and securely covered
with ga.16 mesh copper cloth.
E. Vent pipes in roof spaces shall be run as close as possible to the underside of
roof with horizontal piping pitched down to stacks without forming traps. Where
an end or circuit vent pipes from fixtures it shall be connected into the main vent
or vent stack.
5.05 ROUGHING - IN
A. Roughing - in for pipes and fixtures shall be carried along with the building
construction. Correctly located openings of proper sizes shall be provided where
required in the walls and floors for the passage of pipes all items to be
embedded in concrete shall be thoroughly clean and free from all rust, scale and
paint.
Page 7 of 18 Plumbing
Technical Specifications
5.06 FITTINGS
All changes in pipes sizes on soil, waste and storm lines shall be made with
reducing fittings or reducers. All changes in direction shall be made by the
appropriated use of forty-five degrees (45) wyes, or long sweep bends, except
that sanitary toes may be used on vertical stacks. Short quarter bends or elbows
may be used in soil and waste lines where the change in direction is from the
horizontal to the vertical and on the discharge from the water closet.
A. All joints shall be air and watertight. For joining pipes, the following shall be used:
1. Cast iron soil and waste pipes & fittings, hubless sleeve type joints.
2. Centrifugal gray cast iron – Bell and spigot, gasketed sliptite joint
3. Cast iron - Bell and spigot, lead and oakum
4. Galvanized wrought iron or steel piped; screwed or threaded joint; use
sealant.
5. Lead to cast iron pipes; Adaptor fittings, screwed and hubless coupling gasket
joints.
6. Concrete pipes; bell and spigot or tongue and groove.
7. Polyvinyl chloride (PVC) pipes, socket type with PVC cement.
8. Polyethylene/Polypropylene pipes, brass fittings and electro fusion or socket
fusion joints.
6.01 METER
A. Water meters shall be furnished by the Contractor and installed with the proper
and complete piping arrangements for the system.
B. The exact dimensions for setting the meter shall be as per requirements of the
MWSI.
6.02 INSTALLATION
A. The piping shall be extended to all fixtures, outlets and equipment from the gate
valves installed in the branch near the riser.
B. Unions shall be provided where required for disconnection.
C. All pipes shall be cut accurately to measurements and shall be worked into place
without springing or facing. Care shall be taken so as not to weaken the
structural portions of the building.
D. All service pipes valves and fittings shall be kept at sufficient distance from work
to permit finished covering not less than 15 mm from such work or from finished
Page 8 of 18 Plumbing
Technical Specifications
7.01 TRENCHES
Trenches for all underground pipelines shall be excavated to the required depths
and grades. Bell holes shall be provided so that pipe will rest on well-tamped
solid ground for its entire length. Where rock is encountered, excavation shall
extend to a depth 150 mm below the pipe bottom and other approved filling
materials.
7.02 CONCRETE PROTECTION
All pipes except concrete pipes and cast iron soil pipes that will run underground
shall be protected with Class B concrete casing, a minimum or 100 mm around
the pipe perimeter and 250 mm below the finish grade.
7.03 MATERIALS
Materials for backfilling shall be free of debris or big rocks. Backfill shall be
placed in horizontal layers, properly moistened and compacted to an optimum
density that will prevent excessive settlement and shrinkage.
PART 8 MISCELLANEOUS
8.01 CLEANOUTS
Cleanout shall be of the same size as the pipe, the location of which is extended
to an easily accessible place.
8.02 TRAPS
A. Every plumbing fixture of equipment requiring connections to the drainage
system shall be equipped with a trap.
B. Each trap shall be placed as near as possible to the fixture. No fixture shall be
double trapped.
8.03 VALVES AND HOSE BIBBS
A. Valves shall be provided on all water supplies to fixtures as specified.
B. Hose bibbs shall be made of brass with 15 mm. dia. make male inlet threads
hexagon shoulders and 20 mm. dia. connections.
8.04 PIPE HANGERS INSERTS AND SUPPORTS
A. Horizontal runs of pipe shall be hung with adjustable wrought iron or malleable
iron pipe hangers spaced not over 3 m. apart, except hub and spigot soil pipes
which shall have hangers spaced not over 1.52 m. apart and located near the
hub.
Page 9 of 18 Plumbing
Technical Specifications
PART 10 PUMPS
10.01 GENERAL
A. All requirements shall be supplied from reputable firms engaged in the
manufacture of each particular item. The entire assembly as installed shall be
given a start-up and test run to prove that all the specifications have been met
before acceptance by the Owner. The test duration shall be 24 hours. Submittal
of the Certificate of Test to the Owner's shall be a condition of final payment.
B. The Specification herein stated are basic guide only. Other items not so
indicated but which are obviously necessary for the proper operation of system
as intended shall be supplied in accordance with accepted engineering
standards.
C. The equipment shall be guaranteed for a period of at least one (1) year of trouble
free operation. The supplier of equipment shall certify to the availability of spare
parts locally and service in case of system breakdowns within a period of at least
three (3) years. Manuals of operation and maintenance and lists of spare parts
shall be supplied together with the equipment. Submittal of Warranty Certificate
Page 10 of 18 Plumbing
Technical Specifications
11.01 WATER TANKS – Shall be Glass Reinforced Plastic Tank, conforming to the
Singapore Standards SS245:1995 Cross reference to British Standar BS 7491
Part 3: 199 and BS EN 13280:2001. "PIPECO" or approved equal.
Page 11 of 18 Plumbing
Technical Specifications
C. Bolts shall be standard square head machine bolts with heavy, hot, pressed
hexagon nuts. Threads shall conform to ASA B-1.1, coarse thread series, Class
2 fit.
11.05 INSTALLATION:
A. All pipes shall be carefully placed and supported at the proper lines and grade
where possible shall be sloped to permit complete draining.
B. Piping runs shown on Drawings shall be followed as closely as possible, except
for minor adjustments to avoid adverse-effect on architectural and / or structural
features. If major relocations are required, they shall be subjected to the
approval of the Architect.
C. Carefully inspect all pipe and fittings before installation. Inspection of pipe shall
include light tapping with a hammer to detect cracks of defects. No pipe fittings
or valve which is cracked or shown defects shall be used.
D. Suitable anchors, brackets, or hangers shall be provided to all piping. Vertical
pipes shall be anchored by suitable galvanized steel straps. Pipe supports shall
be provided as shown on the plans and whenever else necessary to prevent
stain on joints or to facilitate taking down pipe.
E. Piping through the Walls - Where the pipe pass through walls, care shall be
exercised to insure this joint are watertight.
Page 12 of 18 Plumbing
Technical Specifications
B. Overall efficiency of the interceptor shall not be less than 90% when operating at
the specified rate of flow.
C. Furnish and install central grease tank as required on plans. Verify drawings.
Page 13 of 18 Plumbing
Technical Specifications
15.03 TESTING:
Test: Test for workmanship on utility lines shall be conducted in accordance with
the applicable utility specification before backfilling.
15.04 BACKFILLING:
A. Backfilling: After pipes have been tested and approved, backfilling shall be done
with approved material free for large clods or stones.
1. Trenches. Backfilling material shall be placed evenly and carefully around and
over pipe in 150 mm maximum layers. Each layer shall be thoroughly and
carefully rammed until 300 mm of cover exists over pipe. The remainder of
backfill material shall be placed, moistened and compacted. Water settling will
not be permitted in clay soils. It may be required at the option of the Engineer
in sandy soils.
2. Trench under areas to be paved. Material shall be placed in 200 mm
maximum layers after filling 300 mm above pipe as previously described.
Each layer shall be compacted to density equal to that of adjacent original
material so that pavement can be placed immediately.
3. Structures: All forms, trash, and debris shall be removed and cleared away.
Approved backfill material may come from excavation or borrow. It shall be
free from rock, lumber or debris. Backfill material shall be placed
symmetrically on all side in eight (8) inch maximum layers. Each layer shall be
Page 14 of 18 Plumbing
Technical Specifications
Page 15 of 18 Plumbing
Technical Specifications
PART 17 CLEANING :
A. All exposed metal surfaces shall be free of grease, dirt or other foreign
materials.
B. Chrome or nickel plated piping, fittings and trimmings shall be polished upon
completion.
C. All plumbing fixtures shall be properly protected from use and damage during the
construction stage. The fixtures shall be cleaned to the satisfaction of the
Architect upon completion & prior to acceptance of work.
D. All equipment, pipes, valves and fittings shall be cleaned of grease and sludge
which may have accumulated. The Contractor shall repair any clogging,
discoloration or damage to other parts of the building due to the system.
A. All exterior of piping to be installed in or through concrete floor or fill floors and
underground shall be given one coat of acid resisting paint having a bituminous
base.
B. Pipe hanger, supports and all other iron work in concealed spaces shall be
painted with one coat of asphalt.
Page 16 of 18 Plumbing
Technical Specifications
C. Exposed galvanized iron pipes and fittings that are asphalt coated shall be given
two coats of shellac prior to application of two coats of iol paint as directed by
the Architect or Engineer.
PART 21 RESPONSIBILITIES:
A. The general Contractor shall be responsible for the coordination among the
different trades on the job in order to finish the work in the least possible time, in
strict accordance with the Plans and Specification.
1. Throughout the construction period open ends of all temporary plugs.
2. Drainage lines shall not be used to conduct dirty construction wash water
especially those with cement mixes to avoid possible clogging.
3. A temporary fire protection system shall be provided by the contractor during
the construction period. This shall be of sufficient capacity to put out any fire
that may break out at any floors due to construction operations. This is in
addition to temporary fire extinguisher required.
4. A temporary potable water supply shall be made available to construction
Page 17 of 18 Plumbing
Technical Specifications
-END OF SPECIFICATION-
Page 18 of 18 Plumbing
Part 5-0
Fire Protection
FIRE PROTECTION GENERAL REQUIREMENTS
PART 1 - GENERAL
The Contractor shall submit with the bid data for approval showing that the
Contractor has successfully installed fire protection systems, and equipment
of the same type and design as specified herein.
2. Financial statement
3. List of fire protection projects that have been completed and contract
amount.
4. Company profile
Indicate the type and design of each system and certify that each system has
performed satisfactorily in the manner intended for a period of not less than
18 months.
1.4 SUBMITTALS:
After completion, but before final acceptance of the work, furnish a complete
set of as-built drawings covered by scope of work for record and occupancy
permit purposes. The Contractor Professional Engineer shall sign the as-built
drawing in applying for occupancy permit.
PART 2 - EXECUTION
2.1 INSTALLATION:
The Consultant shall witness the formal test and approve the systems before
they are accepted by the Owner.
2.3 GUARANTEE:
All equipment and installation shall be guaranteed for one (1) year from the
date of acceptance against failure of components resulting from normal use
or factory defects. Any parts of the system or equipment that becomes
defective during the term of guarantee shall be repaired or replaced by the
Contractor at his own expense.
PART 1 – GENERAL
1.1 Description
A. Comply with - General Requirements and all documents referred to therein.
B. Provide all labor, material, equipment and appliances, and perform all
operations for the work as outlined in the specifications and delineated on the
Drawings for the installation of complete Sprinkler System in the proposed
tenancy location. All work shall be performed in strict accordance with these
specifications and the Drawings. Secure and pay for permits, fees and
inspections required for the approval of Fire Sprinkler systems. Perform
hydraulic calculations, and file the shop drawings and the calculations with
Factory Mutual and the Building Authorities.
C. The contract drawing and specifications are complimentary to each other and
any labor or material for by either, whether or not called for both if necessary
for the successful operation of any of the particular type of the equipment
furnished and installed without additional cost of the Procuring Entity.
D. GENERAL CONTRACTOR for this work shall be held to have read all of the
tender requirements, the General Conditions, and in the execution of work he
will be bound by all of the conditions and requirements therein.
E. Following is a brief outline and description of the work included, but shall not
be considered as complete and all inclusive:
1. Pipe and Fittings
2. Joints
3. Hangers and Supports
4. Pipe Sleeves
5. Valves
6. Sprinkler Heads
7. Fire Extinguishers
F. It is not intended that the drawings shall show every pipes,fittings, valve and
equipment. All such items whether specifically mentioned or not, or indicated
on the drawings,shall be furnished and installed if necessary to complete the
system in accordance with the best practice of the fireprotection trade and to
the satisfaction of the Procuring Entity.
PART 2 – PRODUCTS
2.3 DRAINS
Provide test & drain piping to discharge at safe points outside each building or
to sight cones attached to drains of adequate size to readily receive the full
flow from each drain particularly the affected floors covered by renovation
under maximum pressure. Provide auxiliary drains as required by NFPA 13.
20 mm – 50 mm 10 mm
65 mm – 85 mm 13 mm
100 mm – 125mm 16 mm
150 mm 20 mm
PART 3 – EXECUTION
3.1 GENERAL
A. The work throughout shall be executed in the best and most thorough
manner in accordance with NFPA standard.
B. The contractor required to visit the site and to ascertain himself as to
the local conditions and facilities that may affect his work. He will be
deemed to have done this before preparing his proposal and any
subsequent claims on the
ground of inadequate or inaccurate information will not be entertained.
C. Install a complete fire sprinkler coverage to subject area with all
piping, valves, hangers, signs, valves, tests, etc., as indicated on
Drawings and as specified herein.
D. Furnish and install all drain piping, flushing, connections, drain plugs,
drain valves, etc., at drain points and all low points.
E. Piping shall be run parallel to walls and beams. Before finalizing the
location of any piping, consult with other trades so as to avoid
interfering with their work.
F. Care shall be exercised in the installation of the piping so that the
system will drain by gravity, back through branches.
G. All electrical devices associated with and/or listed within this Section
including power and control wiring with the exception of main source
of power from the building’s electrical system shall be the sole
responsibility of the Contractor. This shall include but is not limited to
conduit, wiring, termination of wiring, etc.
PART 1 - GENERAL
1.1 SUMMARY
1.2 SUBMITTALS
A. Product Data: For each type of product indicated. Include rating and
classification, material descriptions, dimensions of individual
components and profiles, and finishes for fire extinguisher and
mounting brackets.
C. Preinstallation Conference:
1.4 WARRANTY
A. Fire Extinguishers: Type, size, and capacity for each fire protection
cabinet mounting bracket indicated.
a. Orientation: Horizontal.
PART 3 - EXECUTION
3.1 INSTALLATION
STANDPIPE SYSTEMS
PART 2 – PRODUCTS
2.1 ABOVEGROUND PIPING SYSTEMS
Provide fittings for changes in direction of piping and for connections. Make
changes in piping sizes through tapered reducing pipe fittings; bushings will not
be permitted. Perform welding in the shop; field welding will not be permitted.
Conceal piping in areas with suspended ceiling.
2.1.1 Pipe and Fittings
NFPA 14, except as modified herein. Steel piping shall be Schedule 40
for sizes less than 8 inches, and Schedule 30 or 40 for sizes 8 inches
and larger. Fittings shall be welded, threaded, or grooved-end type.
Plain-end fittings with mechanical couplings and fittings which use steel
gripping devices to bite into the pipe when pressure is applied will not be
permitted. Rubber gasketed grooved-end pipe and fittings with
mechanical couplings shall be permitted in pipe sizes 1.5 inches and
larger. Fittings shall be UL Fire Prot Dir listed or FM P7825 approved for
use in wet pipe sprinkler systems. Fittings, mechanical couplings, and
rubber gaskets shall be supplied by the same manufacturer. Steel piping
with wall thickness less than Schedule 30 shall not be threaded. Side
outlet tees using rubber gasketed fittings shall not be permitted. Pipe and
fittings shall be metal.
2.1.2 Pipe Hangers and Supports
Provide in accordance with NFPA 14.
2.1.3 Valves
NFPA 14. Provide valves of types approved for fire service. Hose and
gate valves shall open by counterclockwise rotation. Provide isolation
and check valves as required by NFPA 14. Isolation valves shall be
OS&Y type. Check valves shall be flanged clear opening swing-check
type with flanged inspection and access cover plate for sizes 4 inches
and larger.
2.1.3.1 Hose Valves
Provide bronze pressure regulating type hose valve with 2 1/2
inch National Standard male hose threads, and 2 1/2 inch NH
female by 1 1/2 inch IPT male reducer with cap and chain.
Equip valve with a device to regulate pressure at the outlet to a
pressure not exceeding 100 psi under both flow and no-flow
conditions.
2.1.4 Identification Signs
NFPA 14. Attach properly lettered and approved metal signs to each
valve and alarm device.
2.1.5 Waterflow Test Connection
Provide test connections approximately 6 feet above the floor for each
standpipe system or portion of each standpipe system equipped with an
alarm device; locate downstream and adjacent to each alarm actuating
device. Provide test connection piping to a location where the discharge
will be readily visible and where water may be discharged without
property damage. Discharge to janitor sinks or similar fixtures shall not
be permitted. Provide discharge orifice equivalent to 1/2 inch sprinkler
orifice. The penetration of the exterior wall shall be no greater than 2
feet above finished grade.
alarm wiring and connection to fire alarm systems under Section 13852
INTERIOR FIRE DETECTION AND ALARM SYSTEM.
PART 3 – EXECUTION
3.1 EXCAVATION, BACKFILLING, AND COMPACTING
Provide under this section as specified in Section 02300 EARTHWORK.
3.2 CONNECTIONS TO EXISTING WATER SUPPLY SYSTEMS
Connections to existing water supply system are specified in Section 02510
WATER DISTRIBUTION.
3.3 STANDPIPE SYSTEM INSTALLATION
Equipment, materials, installation, workmanship, fabrication, assembly, erection,
examination, inspection, and testing shall be in accordance with the NFPA
standards referenced herein. Install piping straight and true to bear evenly on
hangers and supports. Conceal piping to the maximum extent possible. Piping
shall be inspected, tested and approved before being concealed. Provide
fittings for changes in direction of piping and for all connections Make changes in
piping sizes through standard reducing pipe fittings; do not use bushings. Cut
pipe accurately and work into place without springing or forcing. Ream pipe
ends and free pipe and fittings from burrs. Clean with solvent to remove all
varnish and cutting oil prior to assemble. Make screw joints with PTFE tape
applied to male thread only.
3.4 PRELIMINARY TESTS
Each piping system shall be hydrostatically tested at 200 psig in accordance
with NFPA 14 and NFPA 24 and shall show no leakage or reduction in gauge
pressure after 2 hours. The Contractor shall conduct complete preliminary tests,
which shall encompass all aspects of system operation. Individually test alarms,
and all other components and accessories to demonstrate proper functioning.
Test water flow alarms by flowing water. When tests have been completed and
all necessary corrections made, submit to the Contracting Officer a signed and
dated certificate, similar to that specified in NFPA 13, attesting to the satisfactory
completion of all testing and stating that the system is in operating condition.
Also include a written request for a formal inspection and test.
3.5 FORMAL INSPECTION AND TESTS (ACCEPTANCE TESTS)
Naval Facilities Engineering Command, Fire Protection Engineer, will witness
formal tests and approve all systems before they are accepted. The system
shall be considered ready for such testing only after all necessary preliminary
tests have been made and all deficiencies found have been corrected to the
satisfaction of the Contracting Officer and written certification to this effect is
received by the Division Fire Protection Engineer. Submit the request for formal
inspection at least 15 working days prior to the date the inspection is to take
place. Experienced technicians regularly employed by the Contractor in the
installation of both the mechanical and electrical portions of such systems shall
be present during the inspection and shall conduct the testing. All instruments,
personnel, appliances and equipment for testing shall be furnished by the
Contractor. The Government will furnish water for the tests. All necessary tests
encompassing all aspects of system operation shall be made including the
following, and any deficiency found shall be corrected and the system retested
at no cost to the Government.
FIRE PUMPS
PART 1 – GENERAL
1.1 JOCKEY PUMP
Pressure maintenance pump is the Jockey Pump. Vertical Inline type pump
shall automatically stop when the system pressure reaches the set Cut-out
pressure and after the pump has operated for the minimum pump run time
specified herein.
1.2 EXTRA MATERIALS
Submit Spare Parts data for each different item of equipment and material
specified. The data shall include a complete list of parts and supplies, with
current unit prices and source of supply, and a list of parts recommended by the
manufacturer to be replaced after 1 year and 3 years of service. Include a list of
special tools and test equipment required for maintenance and testing of the
products supplied by the Contractor.
PART 2 – PRODUCTS
2.1 MATERIALS AND EQUIPMENT
a. Materials and equipment shall be standard products of a manufacturer
regularly engaged in the manufacture of such products and shall essentially
duplicate items that have been in satisfactory use for at least 2 years prior to
bid opening.
b. All equipment shall have a nameplate that identifies the manufacturer's name,
address, type or style, model or serial number, contract number and accepted
date; capacity or size; system in which installed and system which it controls
and catalog number. Pumps and motors shall have standard nameplates
securely affixed in a conspicuous place and easy to read. Fire pump shall
have nameplates and markings in accordance with UL 448. Diesel driver
shall have nameplate and markings in accordance with UL 1247. Electric
motor nameplates shall provide the
2.2 FIRE PUMP
Fire pump shall be electric motor driven. Fire pump shall furnish not less than
150 percent of rated flow capacity at not less than 65 percent of rated net
pressure. Pump shall be vertical splitcase type equipped with all standard
accessories. Pump shall be automatic start and manual stop. Pump shall
conform to the requirements of UL 448.
2.3.2 Alarms
NOTE: Power for alarms must be from a source other than the engine
starting batteries and shall not exceed 125 volts. Power shall not be
supplied from the same circuit supplying power to the fire pump
controllers or from an emergency circuit.
Controller shall be the automatic type and UL listed UL Fire Prot Dir or FM
approved FM P7825a and FM P7825b for fire pump service. Pump shall be
arranged for automatic start and stop, and manual push-button stop. Automatic
stopping shall be accomplished only after all starting causes have returned to
normal and after a minimum pump run time has elapsed. Controllers shall be
completely terminally wired, ready for field connections, and mounted in a NEMA
Type 2 drip-proof] or NEMA Type 4 watertight and dust tight enclosure arranged
so that controller current carrying parts will not be less than 300mm above the
floor. Controller shall be provided with voltage surge arresters installed in
accordance with NFPA 20. Controller shall be equipped with a bourdon tube
pressure switch or a solid state pressure switch with independent high and low
adjustments, automatic starting relay actuated from normally closed contacts,
visual alarm lamps and supervisory power light. Controller shall be equipped
with a thermostat switch with adjustable setting to monitor the pump room
temperature and to provide an alarm when temperature falls below 40 degrees
F. The controller shall be factory-equipped with a heater operated by thermostat
to prevent moisture in the cabinet.
valves and 1/4 inch gauge connection tee arranged in accordance with NFPA
20. One of the test connections shall be equipped with a 0 to 300 psi water oil-
filled gauge. Sensing line shall be connected to the pump discharge piping
between the discharge piping control valve and the check valve.
2.9 PRESSURE MAINTENANCE PUMP
2.9.1 General
Pressure maintenance pump shall be electric motor driven, in-line
vertical shaft, centrifugal type, with a rated discharge of 10 gpm at 150
psig. Pump shall draft from the suction supply side of the suction pipe
gate valve of the fire pump or as indicated and shall discharge into the
system at the downstream side of the pump discharge gate valve. An
approved indicating gate valve of the outside screw and yoke (O.S.&Y.)
type shall be provided in the maintenance pump discharge and suction
piping. Oil-filled water pressure gauge and approved check valve in the
maintenance pump discharge piping shall be provided. Check valve
shall be swing type with removable inspection plate.
2.9.2 Pressure Maintenance Pump Controller
Pressure maintenance pump controller shall be arranged for automatic
and manual starting and stopping and equipped with a "manual-off-
automatic" switch. The controller shall be completely prewired, ready
for field connections, and wall-mounted in a NEMA Type 2 drip-proof
enclosure. The controller shall be equipped with a bourdon tube
pressure switch or a solid state pressure switch with independent high
and low adjustments for automatic starting and stopping. A sensing line
shall be provided connected to the pressure maintenance pump
discharge piping between the control valve and the check valve. The
sensing line shall conform to paragraph, PRESSURE SENSING LINE.
The sensing line shall be completely separate from the fire pump
sensing lines. An adjustable run timer shall be provided to prevent
frequent starting and stopping of the pump motor. The run timer shall be
set for 2 minutes.
Hose valve test header shall be connected by ASME B16.5, Class 150 flange
inlet connection. Hose valves shall be UL listed UL Fire Prot Dir or FM approved
FM P7825a and FM P7825b bronze hose gate valves with 65mm American
National Fire Hose Connection Screw Standard Threads (NH) in accordance
with NFPA 1963. The number of valves shall be in accordance with NFPA 20.
Each hose valve shall be equipped with a cap and chain, and located no more
than 3 feet and no less than 2 feet above grade.
2.12 FLOW METER
Meter shall be UL listed UL Fire Prot Dir or FM approved FM P7825a and FM
P7825b as flow meters for fire pump installation with direct flow readout device.
Flow meter shall be capable of metering any water flow quantities between 50
percent and 150 percent of the rated flow of the pumps. The flow meter shall be
arranged in accordance with Figure A-2-14.2.1 of NFPA 20. The meter throttle
valve and the meter control valves shall be O.S.&Y. valves. Automatic air
release shall be provided if flow meter test discharge is piped to the pump
suction and forms a closed-loop meter arrangement as defined in Figure A-2-
14.2.1 of NFPA 20. Meter shall be of the venture, annular probe or orifice plate
type.
PART 3 – EXECUTION
2.1 EXAMINATION
After becoming familiar with all details of the work, verify all dimensions in the
field, and advise the Contracting Officer of any discrepancy before performing
the work.
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Copper 6 7 8
Tube
Steel 7 8 9 10 11 12 13 14 16 17
Pipe