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Manual for Control Panel ver.4.0

MODEL: BP2006
Pro.:2006.12.Rev.:2007.08

http://www.olb.kr
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Manual for Control Panel (BP2006)


Contents.
1. Front Operation.

2. Parts Names.

3. Initial setting cost.

4. Temperature setting method. (Option)

5. Exchange fuse.

6. Caution of Installation and Operation.

7. Caution when use.

8. Specification.

9. Time Charts.

10. Burner wiring connection.

11. Jumper arrangement when use overheat sensor.

12. Connecting method of outside reoperation switch.

13. Auto Operation method.

14. Using method of DIP switch when initial operation.

15. Output Method of Equipment main panel & PLC burner operation status.

16. Checking method when occur burner control trouble.

17. How to change PCB plate. (Main Plate)

18. How to change PCB plate. (Front Plate)

19. Setting method of each DIP1 functions.

20. Jumper checking method when use oil and gas burner.

21. How to use UV Sensor.

22. Wire Circuit and Assistance output module.

23. Wire Circuit. (Attached inside of control panel with fuse)

24. Trouble of power and current (A1, A2) checking method.

25. Checking method of over current cutting. (F4)

26. Other special functions.

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Manual for Control Panel (BP2006)


1. Front Operation Part. 2. Parts Name. 3. Initial setting cost.
1. S/W-Power switch/Power lamp. 1. burner control :
setting Temp.-2℃
2. POWER-Power control lamp. 2. setting Temp. : 80℃
3. 1st. Control Temp. :
3. OPERATION-Operation lamp. setting Temp.-0℃
4. FUSE-Main fuse 4. 2nd. Control Temp. :
setting Temp.-2℃
5. RESET-Reset button 4. 3rd. Control Temp. :
setting Temp.-5℃
6. TEMPERATION-Temperature lamp/error code lamp. 5. Temp. sensor overheat Temp. :
7. SETING-Temp. setting lamp. 150℃
GAS Return to initial place :Push up
8. HI:3rd combustion lamp.
button of temperature setting button
9. MID-2nd combustion lamp. and down setting button same time,
When switch ON, it resets initial
10. F-Flame detecting & 1st combustion lamp. place with buzzer sound.
11. IT-Ignition Transformer operating lamp.
* This control designed and
12. AP-Wind pressure switch operation lamp.
made with micom program
13. M-Burner motor operating lamp. and very easy to check and
14. V2-2nd electronic valve operating lamp. find error
15. V1-1st electronic valve operating lamp. * Caution
OIL 16. LP-Operating lamp of leakage pressure switch. ․ Please check manual
14. GP-Operating lamp of gas supply pressure switch. before use and if you have
any question, please
15. H/P-Heater or Circulation lamp.
contact to your distributors.

4. Temperature setting method. (Option) 5. Change Fuse. (Extra fuse 2ea/inside of panel cover)
1. Change method of Temperature setting.: 1. Use regular (standard) fuse.
when you push 󰁩 and󰁪 button, displayed setting 2. When fuse broken, check wire first and change fuse.
temperature and you can change temperature up and 3. When plate emergency fuse broken, when plate indicate
down. A or B, you can use one more after lead welding.
2. Change method of 1st position damper temperature.:
When power off, push down button and when you ON
switch, you can change 1st position damper
temperature.
3. Change method of 2nd position damper temperature.:
When power off, push down button and when you ON
switch, you can change 2nd position damper
temperature.
4. When status of power off, push reset button and
switch ON after you can change 2nd overheat
temperature.
6. Caution when you installation and operation. 7. Caution When you use.
1. Please avoid, small place for installation, closed place, 1. Do not touch with wet hand.
no ventilation area, inflammable substance, etc. 2. When do not use long time, you need to close fuel
2. Please avoid, rain, water, humidity against goods. valve and power off.
3. When installation or change, you have to close goods 3. Please check initial operation and regularly each safety
and work if not it has dangerous against explosion. device operation or not.
4. You need to install overheat safety device to power 4. When occur something wrong operation, you have to
supply N inlet. stop operation and contact to distributor.
5. When you use, have to check power and fuel. 5. Do not put anything in side of control panel.
6. Please check motor rotation way. 6. Be careful to enter dirty substance in side of control
7. Please check 2 times more all of safety device. panel.
7. If you do not use long time, switch off and shut the
fuel valve.
8. When occur problem, switch off and shut the valve
immediately and contact to branch and engineer.

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Manual for Control Panel (BP2006)


8. Specification.
1. Voltage AC220V ± 10%
2. Frequency 50/60㎐
3. Elect Currency 300mA
4. Operating surrounding Temperature -10℃ ~ 60℃
5. Operating surrounding Humidity 85% RH↓
6. Keeping surrounding Temperature -20℃ ~ 70℃
7. Output voltage AC250V 8A
8. Alarm output AC220V
9. Helping output (when you use extra output module) A contact 4ea. (operation, 1st combustion, 2nd combustion, alarm) Contact power:5(A)
10. Range of temperature control Low Temp.:50~200℃, high Temp.:200~350℃ ←Option
11. Flame detector Oil: CDS(OPA1060-11)
Gas: Flame rod/ UV(UV.1:BRAHMA)/ IR(ISE100)
12. Fuse Main:2(A), PCB:0.5(A)

9. Time Chart.

* For Incineration Mode: Post purge time operate basically, It sets every 5 minutes and
within 20 hours.
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Manual for Control Panel (BP2006)


10. Burner Wiring Diagram.
* How to operate burner
/ Use a point of contact
1. It is normal and good
method.
2. Use Limit contact of burner
operation pause
3. All burner control function
operation and It keeps
A good burner operating
condition.
4. It operates back ventilator,
in case of stop combus_
tion operation, push out
waste gas and it prevent
back fire.
5. Do not connect L7, L8.
1. Burner operation pause
make burner control power
interception.
2. It makes very simple wiring
between main control and
burner.
3. It can not use back
B ventilator function and
burner pause control
function.
4. Do not connect L7, L8.

* How to operate Burner :


Use AC power.
1. You can use all same as
like A wiring.
2. Burner operation use not
contact but AC220V.
3. When main control panel
C burner operation system
AC. It is easy to use.
4. Do not connect L1, L2.

1. We suggest you to use A Main controller method.


2. When you use 2 position control system : you can connect L3 and L4.
3. When you use 3 position control system : L5 and L6 / Temp. connect and use.
4. Be careful not near PCB board.
5. For safety, in case of connect burner control system, Use and installation manual
heating safety device to common (N) wiring.

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Manual for Control Panel (BP2006)


11. When use overheating sensor, How to control jumper.
1. When you use No. 38,39 overheat sensor.
Cut get rid of shown left picture of OH(X)JMP3 and connect
No.38.39. and you can use.
2. Use overheat sensor for double safety device system.

12. Method of reoperation switch connection.


1. When you connect left picture of PCB plate No.28.29. to
main panel or connect out side, It makes reoperation burner
very easily when occur simple error.
2. When occur error, you have to use after get rid of error
cause.
3. Do not push reset button over 3 times and you have to
contact to engineer.
13. How to Auto operation.
1. Get rid of L1, L2, L3, L4, L5, L6, jumper line and You can
use with temperature control contact for automatic operation.
* L1 and L2 connect and use ------------ low combustion.
* L1 and L2 / L3 and L4 connect and use -- medium combustion(When 2 position :high combustion)
* L1 and L2 / L3 and L4 / L5 and L6 connection and use.------ high combustion
14. How to use DIP switch when initial operation.
1. Check using power voltage and fuel supply status.
2. Check connection of automatic operation wiring to L1, L2,
L3, L4, L5, L6.
3. When you connected automatic operation wiring low, middle,
high combustion a point of contact setting DIP switch "On".
4. After setting LSI "On" against DIP2 switch, Adjust ignition
condition, low combustion condition, fuel condition and air
volume.
5. Make same LS2 and LS3 with No.4 and adjust middle
combustion, high combustion and air volume.
6. LS, 1,2,3, repeat several time ON/OFF and check combustion
(Connection port of Manual operation) and burner operation condition. (LS1-> ON = low combustion
/ LS1,2 -> ON = Middle combustion /LS 1,2,3 -> ON = high
* When take burner out of the
combustion.)
factory, we make auto operation.
7. Without problem of manual operation, setting LS1,2,3 ON,
* You can use the jumper line place check several time with temperature control system with
combustion signal contact and use automatic operation Problem or not.
with connection according to your 8. Check all of safety switches more than 3 times.
necessary.
*. When you DIP2 switch setting LS1,2,3, Off mode, it do not
operate Automatic operation.
15. How to use Supplementary Output module : Ref 23.
1. Output checking : 0.5A/125VAC. A point of contact
(Operation, 1st combustion, 2nd combustion, Alarm)
2. Output module : Purchase according to your need.
3. When you use make in accordance with main PCB pin
number.
4. Be careful, wiring must not touch PCB panel.

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Manual for Control Panel (BP2006)


16. When occur burner control trouble, check and confirmation. ◉Fast blink(0.2sec) ◎Slow blink(1sec)

№ Trouble Check and Confirmation


☞ Check control power switch "ON"
When power switch OFF,Switch is not (when it's ON switch lamp is OFF)
1 ☞ Check PCB fuse and Copper plate A side fuse
ON. (you must use Standard and Regular Fuse)
☞ Check control panel inside R.S.T.N. Voltage.
☞ Check PCB lamp LED1(red) LED2(green) "ON"
2 Burner power supply but Power lamp is ☞ Check Main fuse and Copper plate fuse A side
not ON ☞ Check power switch and fuse wiring, PCB plate
connector must be set correct position.
☞ Check operation lamp "ON"
3 Power lamp is ON but burner is not ☞ In case of Operation lamp is Off, Please check
operating. wiring problem and main control panel of burner of
operation signal.
Power is not supply all parts during the ☞ Check copper plate of B part fuse.
4
burner operation. ☞ When damaged copper plate fuse, refer to fuse
change method.

№ Error Lamp Status Error Check and confirmation


code information
☞ Check ignition transformer
☞ Check flame sensor.
1 F1 F◎ Initial Misfire ☞ Check fuel and Air volume.
☞ Check fuel pipe of air and get rid of air from the
fuel pipe.
2 F2 F, MID◎ Misfire ☞ Check fuel volume, air volume and ventilation
condition.
3 F3 MID, HI◎ Initial Alarm ☞ Check flame sensor.
☞ Check combustion furnace.
Over current
☞ Check supply power.
4 F4 M◎ shut down ☞ Check Motor.
☞ Check other parts connecting with motor.(pump etc.)
5 F7 V1, V2◎ Valve power ☞ Reoperation after power OFF.
trouble ☞ Check valve power supply after stop of operation.
1st valve ☞ Check leakage pressure switch.
6 F8 V1, LP◎
leakage ☞ Check leakage pressure switch setting pressure.
(Please setting 50%)
2nd valve ☞ Check leakage pressure switch.
7 F9 V2, LP◎
leakage ☞ Check leakage pressure switch setting pressure.
(please setting 50%)
Supplying ☞ Check supplying Gas.
8 F0 GP◉
gas trouble ☞ Check Gas suppling condition.
☞ Check gas pressure switch operation.
9 L1 POWER, OPER◎ Overheat ☞ Check supplying gas pressure.
☞ Check overheat sensor work or not
Wind ☞ Check power supplied Motor or not.
10 L2 AP◎ pressure ☞ Check wind pressure connecting hose in case of
error dust.
☞ Check wind pressure work or not.
11 A1 POWER◉ Power rouble ☞ Check using power supply.
(Hi voltage) ☞ When over +15% range, it marks power trouble.
12 A2 POWER◎ Power rouble ☞ Check using power supply.
(Low voltage) ☞ When over -15% range, it marks power trouble.
13 A3 POWER, OPER.◉ Overheat temp. ☞ Check instruments overheat.
sensor. ☞ Check Temp. sensor bad.
Gas pressure ☞ Check supplying gas pressure.
14 A4 GP◎
trouble ☞ Check gas supplying condition.
☞ Check gas pressure switch work or not.
15 A5 IT◉ Temp. sensor ☞ Check temperature senor.
short ☞ Check temperature sensor wiring.
16 A6 IT◎ Temp. sensor ☞ Check temperature sensor.
disconnection ☞ Check temperature sensor wiring.

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Manual for Control Panel (BP2006)


17. How to change PCB plate (Main PCB)

1. Open control panel cover after power OFF.


2. Use your ㊀drive same as like picture and you can separate easily from A to I.
3. Release 4 units of J bolts with ㊉driver from the fixed PCB plate and separation. Reset new
panel based on reverse method.
4. After confirmation of setting supply power to the control panel and try initial operation.
5. After cover the control panel and check safety device and combustion device with operation.
18. How to change PCB plate (Front part)

1. Release A position 4 bolts slightly and case will be raised and separation.
2. After separation rubber cap from the B position and insert the driver to the hole directly and you
can separate the bolts and setting. (When you use F, Do not use C)
3. After change front PCB plate, Main PCB plate is careful not to touch 15pin connecting wire
casing.
4. After change, insert rubber cap.

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Manual for Control Panel (BP2006)


19. How to set DIP1 Switch.

DIP1 ON OFF
1 GAS OIL
2 Gas leakage, checking Gas leakage, No checking
3 Heater control Pump control
4 Use Temp. sensor No use Temp sensor
5 for Incinerator for Normal

1. GAS : When you use gas burner, It's not use.


OIL : When you use oil burner, It's use
2. Gas leakage checking : When gas mode, It can check gas valve leakage or not.
No gas leakage checking : When gas mode, It's not checking gas leakage or not so pre-purge
time will be short.
3. Heater control : When heater using, It operates with heater operation mode.
(for Bunker C oil system)
Pump control : When you use circulation pump, It operates pump operation mode.
( for warm water system)
4. Using Temp. sensor : It's option/ when you need to control with temperature sensor.
No use Temp. sensor : It's option/you can use when you do not use temperature sensor.
5. For incinerator : It operates for resonable incineration mode.
after stop combustion, ventilation time will be continued, you can set according to
your requirement.
For normal : It operates burner with normal mode.
20. How to get rid of Jumper when you use Oil and Gas.
(Burner make according to order specification so do not touch without specification)
1. When you use DIP1 switch, after OFF No.1 and Cut
JMP1 and get rid of it.(When you get rid of Jumper,
cut each edge and get rid of all.)
2. When you use Gas switch, after ON No.1 and Cut
JMP2 and get rid of it.(When you get rid of Jumper,
cut each edge and get rid of all.)
3. When you connect oil photo flame sensor, use
No. 42,43 and when you use Gas, Connect No.43
to flame rod and connect No.44 to earth line.

21. How to use UV Sensor.


1. When you use Gas burner and Use UV flame sensor
with BRAHMA UV.1
2. Refer to electrical wiring diagram when you
connection of sensor and Connect No.44 to brown
color(-) and No.43 to blue color(+).
3. Refer to left picture, cut JMP2 and JMP4 and get
rid of it and connect UV. JMP A.B. (when you get
rid of Jumper, cut each edge and get rid of all)

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Manual for Control Panel (BP2006)


22. Electrical wiring diagram (assistance output module)

1. You can use output 4 numbers totally.


2. You can use AC output according to your
requirement. (When you use AC power, get rid of
jumper terminal No.6 and No.7 and connect AC
power.)

Function of No.
1 COM terminal
2 Burner operation/Signal output
3 Flame catch(1st combustion)/Signal output
4 Hi (2nd combustion) Signal output
5 Alarm
6 AC(R) :When you use as power.
7 AC(N) :When you use as power.
* Connect CON2 No.6, 7, when you use
earth.

( Output module picture ) ( Output module attached goods )

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Manual for Control Panel (BP2006)


23-1. Electrical wiring diagram. (We put 2 extra fuse inside of control panel)

1. Attach manual overheat sensor to N. phase.


2. When you connect limit point of contact to L1, L2, L3, L4, L5, L6, connected wiring operates
with DC, Wiring need 0.5mm to use.

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Manual for Control Panel (BP2006)


23-2. Electrical wiring diagram. (we put 2 extra fuse inside of control panel)

1. Attach manual overheat sensor to N. phase.


2. When you connect limit point of contact to L1, L2, L3, L4, L5, L6, connected wiring operates
with DC, Wiring need 0.5mm to use.

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Manual for Control Panel (BP2006)


23-3. Electrical wiring diagram. (we put 2 extra fuse inside of control panel)

1. Attach manual overheat sensor to N. phase.


2. When you connect limit point of contact to L1, L2, L3, L4, L5, L6, connected wiring operates
with DC, Wiring need 0.5mm to use.

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Manual for Control Panel (BP2006)


23-4. Electrical wiring diagram. (we put 2 extra fuse inside of control panel)

1. Attach manual overheat sensor to N. phase.


2. When you connect limit point of contact to L1, L2, L3, L4, L5, L6, connected wiring operates
with DC, Wiring need 0.5mm to use.

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Manual for Control Panel (BP2006)


23-5. Electrical wiring diagram. (we put 2 extra fuse inside of control panel)

1. Attach manual overheat sensor to N. phase.


2. When you connect limit point of contact to L1, L2, L3, L4, L5, L6, connected wiring operates
with DC, Wiring need 0.5mm to use.

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Manual for Control Panel (BP2006)


23-6. Electrical wiring diagram. (we put 2 extra fuse inside of control panel)

1. Attach manual overheat sensor to N. phase.


2. When you connect limit point of contact to L1, L2, L3, L4, L5, L6, connected wiring operates
with DC, Wiring need 0.5mm to use.

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Manual for Control Panel (BP2006)


(Do not operate for yourself and you have to contact to engineer following matters.)
24. Trouble of Power voltage (A1. A2) How to check of Error.
1. Using Voltage : It indicates power voltage trouble when over ±15% range
2. Using Voltage : You have to install electric pressure regulator in case of using voltage is over
±10% range and you have to use standard voltage.
3. If you use out of range of the voltage, it makes trouble or out or order.

A. B. C.

* If you want to change setting


price, please contact to
manufacturing company if not
1. When you change base instrument using life will be
1. Check supplying power with voltage, follow the following more short life.
electric test instrument. (Base indication. When you want to use according to supplying power voltage.
2. We designed Standard voltage № Power voltage DIP Position № Power voltage DIP Position
voltage is AC220V between of this control is ±15%. in 1 185 10 9 225 5
R phase and N phase) case of over range it works 2 190 9 10 230 4
2. Check with electric test operation stand-by. 3 195 8 11 235 4
3. When you check with A. No.2 4 200 7 12 240 3
instrument PCB No.27 with article and in case of low of 5 205 6 13 245 2
electric test instrument rod DC2.5V, When you move VR1 6 210 6 14 250 1
and check DC voltage. (Base to right way and up position 7 215 5 15 255 0
it move slightly left way and 8 220 5 16 260 0
voltage is DC2.5V) adjustment.
25. Interception of Over current(F4) / How to check often error.
1. Check motor operation status and operation current.
2. Check gear pump with connecting motor in case of oil burner.
3. Check over current interception installation of under electronic connecting
instrument over 7.5kw motor. (Return operation position : A auto setting)
4. Adjustment position of Motor capacity VR2.
Position 400W↓ ~0.7kW ~1.1kW ~2.2kW ~4kW ~7.5kW 7.5kW↑
DIP Position 0 1 2 Inquiry

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Manual for Control Panel (BP2006)


26. Other special functions.
1 System Initialization : 1. Power off status and Push up and down status, when power switch
󰁩+󰁪+Power S/W ON, All setting price will be resetting of initial price.
2 Post purge time setting : 1. When you push reset button 5 sec. (LS1 off status) ventilation setting
After pause mode ☝(5Sec) time will show and you can change setting time with up and down
button.
2. Base setting price is 241 (sequence), and It possible to set 1~240
time is figure x5 minutes.
3. ex) 1 is 1x5=5minutes, 125 is 125x5=625minutes =10.4 hours,
240 is 240x5= 1200minutes= 20hours.
3 2nd control temperature 1. When power switch OFF status, after power switch ON, push up
setting : button, you can change 2nd control temperature with up and down
󰁩+Power S/W
button.
4 3rd. control temperature 1. When power off status, Push down button and after power switch ON,
setting : you can change 3rd. temperature with up and down button.
󰁪+Power S/W
5 Initial operation(Emergency) 1. When you supply power in order to confirm burner operation, in case
mode : of gas is not supply, push error button about 5sec. It reverse to
After error mode 󰁩(5Sec) operation mode, burner will operate temporary 20 hours with initial
(Rotation to counter-clock-wise lamp.) mode.
2. After initial operation, you have to release initial operation mode.
6 Release of Initial mode : 1. When you want to release initial operation mode, when you push reset
☝+󰁩 button and push up button 5sec. it will be changed initial operation
mode in the status of initial operation mark.
2. After initial operation, you have to release initial operation.
7 Confirmation mode of 1. Pause mode : (when LS1 is OFF) you can check out of order or not
ignition transformer : while you are pushing reset button and up button pushing for
After pause mode☝+󰁩 operation of ignition transformer.
2. You can check with transformer ignition igniting sound.
8 Error occur time : 1. When error occur, push down button 2sec. it marks error occur time
After error mode 󰁪(2Sec) after beginning of the pre-purge.
9 Setting of Error function: 1. When occur error, push down button 12sec. it marks error occur time
After error mode 󰁪(12Sec) after 2sec and after 12sec. it marks P1 100position and 10position
temperature inspector window, and It marks 1position H or L and It
change error setting function mode.
2. When ever you push down button, increasing P1, P2, P3, P4 orders
and you can set and use required error function or not.
3. After your required figure shown, When ever you push reset button H
(function use) L (function pause) you can choose what you want.
4. Error function of 100position and 10position as follow.
№ Marks Error Function(Code) Remarks
1 P1 Power & voltage(A1,A2) * Position mark :
2 P2 Error of Valve(F7) H- Function use.
3 P3 Over currency cutting(F4) L- Function pause.
4 P4 Overheat(L1) * Initial value :All function use.
5 P5 Wind pressure(L2)
6 P6 Gas Pressure(A4)
7 P7 Leakage of(F8,F9)
8 P8 Temperature sensor(A5,A6)

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