Please note that this Content may change.

These boiler training modules, incorporating sections of the

HRA/ORR boiler code of practice, were prepared in 2013 as
part of the HLF funded BESTT training plan project and will be
progressively reviewed and updated by the BESTT Technical
Committee.
Boiler Stays

Proposed Syllabus 2013

To be used in conjunction with:

HRA Guidance Note HGR-B9002 - Is01

BESTT acknowledges the support of the HRA for

allowing the use of the Guidance Notes

ISSUE 2018
 ! Proposed BESTT Syllabus Assessment Plan
!
!"#$%&'()*+,,((
(
)"-%&.(+/012(
,3-2(4"#$%&(-2(/"($2&#(-5(6"57$56/-"5(8-/3(9:;(<$-#056&(23&&/(
)+=>>?(@(A2>B(
!
;-4!
"#$%!&'$(!)$**!+$,-!(#-!*-./'-/%!.'!&'0-/%(.'0$'+!12!(#-!2&'3($1'!12!
41$*-/!%(.5%6!(#-!(57-%!$'!&%-!.'0!(#-!0-%$+'!31'%$0-/.($1'%8!
!
A5/."#$6/-"5!
!
"#$%!&'$(!)$**!+$,-!7/.3($3.*!9'1)*-0+-!12:!
• ;.(-/$.*%!
• <-31/0%!
• =(.5!"57-%!
• =(.5!<-'-).*!
• >'%7-3($1'!.'0!(-%($'+!
• ?-%$+'!@/$'3$7*-%!
• <-A1,$'+!.'0!B*-.'$'+!C!>'%7-3($1'!
• D$(($'+!
• "-%($'+!
• <-E)1/9$'+!
(
(
C&0.5-5D(E$/6"4&2(
"#-!'&A4-/%!$'!7./-'(#-%$%!/-2-/%!(1!(#-!F<G!H&$0.'3-!'1(-!%-3($1'8!!
I-./'$'+!1&(31A-!J!31&*0!4-!0-*$,-/-0!$'!.!3*.%%/11A!-',$/1'A-'(8!!
!
CEB(
J8 K<!<-0!4119!.%!.!%1&/3-!12!/-2-/-'3-!
L8 >A71/(.'3-!12!%(.5%(
M8 N'E%(.5-0!./-.%!
O8 K/-.9.+-!P1'-!
Q8 ;10-!12!2.$*&/-!
R8 N'0-/%(.'0$'+!12!A.(-/$.*!
S8 <-31/0!9--7$'+!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
!"#$
$
"# $%&%'!()*+(!
,# -*./!0)*+(!
1# 2%3'43!*5'!0.%5&!()*+(!
6# 7.48%9.4!0)*+(!
:# ;4..<)*.4!()*+(!
=# >?54.!>4)*.!()*+(!
@# 0)4*/!)%&A)!()*+(!
B# CD)(!E%))4'!)?!()*+(!
!
!"%$
"# 0)*+!3454F*.!
,# G5H34*(4!%5!(%I4!?E!()*+!
1# $4/?J*.!?E!()*+(!
6# $4<)*KK%5&!?E!()*+!A?.4(!
:# 0)*+!934*L*&4!*5'!48*/%5*)%?5!
=# 7%5%(A%5&!?E!()*+(!
$
!"&$
"# $4K.*H%5&!9.%5'!()*+(!
,# $4K.*H%5&!H3?F5!()*+(!
1# $4K.*H%5&!&%3'43!*5'!(.%5&!()*+(!
6# $4K.*H%5&!E.48%9.4!()*+(!
:# M?5&%)D'%5*.!()*+(!
=# 0H34F4'!*5'!F4.'4'!()*+(!
@# -*3*..4.!F4.'4'!()*+(!
B# N8*/%5*)%?5!?E!9?%.43!()*+(!
O# P*.HD.*)%5&!+%4.'!*5'!()345&)A#!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
!
"#!$%&'()*+%#!%,!*-)!&%./()!*-)!*01+#))!2-%/(.!3)!13()!*%!/2)!
$%00)$*(4!1#.!21,)(4!*-)!,%((%5+#6!)7/+'&)#*8!
!
9*14!0)1&)0!
9*14!*1'2!
:0+((+#6!)7/+'&)#*!
951#!#)$;!$-+2)(2!
</#$-)2!
=%#,+#).!2'1$)!)7/+'&)#*!+,!#)$)22104>!
!
!
!
!
"##$##%$&'!
!
?)10#)02!$%/(.!.)&%#2*01*)!$%&')*)#$)!+#!*-+2!/#+*!348!
!
• :%$/&)#*1(!)@+.)#$)!
• <-%*%601'-+$!)@+.)#$)!
• A+*#)22!2*1*)&)#*2!)>6>!50+**)#!%0!@)031(!2*1*)&)#*!,0%&!1!
$%&')*)#*!')02%#!2*1*+#6!*-1*!*-)4!-1@)!$%&'()*).!*12;2!
21*+2,1$*%0+(4>!
• B#.)0'+##+#6!;#%5().6)!7/)2*+%#2!)>6>!50+**)#!7/)2*+%#2C!
&/(*+!$-%+$)!1#25)0!2-))*2C!%#D(+#)!*)2*2C!1#.!122+6#&)#*2>!
• <01$*+$1(!*01+#+#6!*12;2!
!
!
!
!
!
!"#$$%&'()*+,-./-0%12-%0344*51%*6%12-%7-581&/-%9&8,+&:%;00*'8&18*)%8)%
&,,*+8)/%30%1*%30-%12-85%<38.&)'-%=*1-0%8)%1280%#:,,&>30?%
 ! 4%,!E+J!0B4NOP&&-!
! "##$%!E+J!&'!
! "##$%!Q)3%J!8(125!-&'-!
!
!
!

HERITAGE RAILWAY ASSOCIATION

!

GUIDANCE NOTE
!
!
!!!!!!!!!!!
!

BOILER STAYS
!
!
!
!
!
!
!
!

Purpose
;<2#!@+9$?%:3!@%#912A%#!*++@!(1)9329%!2:!1%5)32+:!3+!23#!#$AR%93!3+!A%!,+55+6%@!A7!0%123)*%!4)256)7#=!
;1)?6)7#!):@!#2?25)1!A+@2%#!3+!6<+?!3<2#!@+9$?%:3!)((52%#F!

Endorsement
;<2#!@+9$?%:3!<)#!A%%:!@%S%5+(%@!623<!):@!2#!,$557!%:@+1#%@!A7!0%1!T)R%#37U#!4)256)7!":#(%93+1)3%=!)!
@21%93+1)3%!+,!3<%!V,,29%!+,!4)25!4%*$5)32+:!WV44XF!

Disclaimer
;<%!0%123)*%!4)256)7!8##+92)32+:!<)#!$#%@!23#!A%#3!%:@%)S+$1#!3+!%:#$1%!3<)3!3<%!9+:3%:3!+,!3<2#!@+9$?%:3!
2#!)99$1)3%=!9+?(5%3%!):@!#$23)A5%!,+1!23#!#3)3%@!($1(+#%F!!0+6%S%1!23!?)Y%#!:+!6)11):32%#=!%Z(1%##!+1!
2?(52%@=!3<)3!9+?(52):9%!623<!3<%!9+:3%:3#!+,!3<2#!@+9$?%:3!#<)55!A%!#$,,292%:3!3+!%:#$1%!#),%!#7#3%?#!+,!6+1Y!
+1!+(%1)32+:F!!899+1@2:*57!3<%!0%123)*%!4)256)7!8##+92)32+:!6255!:+3!A%!52)A5%!,+1!23#!9+:3%:3!+1!):7!
#$A#%[$%:3!$#%!3+!6<29<!3<2#!@+9$?%:3!?)7!A%!($3F!

Supply
;<2#!@+9$?%:3!2#!($A52#<%@!A7!3<%!0%123)*%!4)256)7!8##+92)32+:!W048XF!
\+(2%#!)1%!)S)25)A5%!%5%931+:29)557!S2)!23#!6%A#23%!666F<%123)*%1)256)7#F9+?!

! ! !
"##$%!&'! ()*%!'!+,!-'!.............!/!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
]#%1#!+,!3<2#!B$2@):9%!E+3%!#<+$5@!9<%9Y!3<%!048!6%A#23%!3+!%:#$1%!3<)3!3<%7!<)S%!3<%!5)3%#3!S%1#2+:F!

Table of Contents
SECTION Page Number
'F! ":31+@$932+:!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!^!
-F! ]:23#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!^!
^F! M%1#+:)5!M1+3%932S%!C[$2(?%:3!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!^!
HF! ":#(%932+:!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!^!
IF! ":31+@$932+:!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!^!
GF! T)3%12)5#!):@!_(%92,29)32+:#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!I!
`F! 4%9+1@#FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!I!
LF! _3)7!37(%#!):@!S)12%32%#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!I!
42*2@!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!I!
B21@%1!):@!_52:*!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!G!
a5%Z2A5%!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!`!
;%55N3)5%!#3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!L!
T+:%5!T%3)5!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!L!
_3%)?!;2*<3!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!L!
4%5)3%@!@%3)25#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!L!
PF! _3)7!4%:%6)5!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!P!
42*2@!a21%#2@%!_3)7#FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!P!
_3%)?!;2*<3!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!''!
\1+6:!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'-!
B21@%1!):@!_52:*!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'-!
a5%Z2A5%!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'^!
M)5?!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'^!
>+:*23$@2:)5!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'^!
D%5@%@!_3)7#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'^!
'&F! ":#(%932+:!):@!;%#32:*!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'H!
0)??%1!):@!EQ;!;%#32:*!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'I!
07@1)$529!;%#32:*!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'G!
''F! Q%#2*:!M12:92(5%#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'G!
_3)72:*!,5)3!#$1,)9%#J!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'`!
'-F! \+:95$#2+:!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'L!
;)A5%!'!b!\+??+:57!$#%@!T)3%12)5#!FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!'P!
;)A5%!-8!N!a21%A+Z!D)3%1#()9%!_3)7#FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!-&!
;)A5%!-O!N!a21%A+Z!D)3%1#()9%!_3)7#FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF!-'!
!

! ! !
"##$%!&'! ()*%!-!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays

1. Introduction
;<2#!B$2@):9%!E+3%!2#!+:%!+,!)!#%12%#!@%)52:*!623<!>+9+?+32S%!O+25%1#!3<)3!6%1%!(1+@$9%@!A7!3<%!c_3%)?!
>+9+?+32S%!O+25%1!\+@%#!+,!M1)9329%d!(1)93232+:%1#!?%%32:*#F!
4)256)7!5+9+?+32S%!A+25%1#!)1%!@%#2*:%@!3+!91%)3%=!#3+1%!):@!@2#312A$3%!#3%)?!)3!<2*<!(1%##$1%F!;<%!6+1Y2:*!
52,%!+,!#$9<!)!A+25%1!9):!A%!9+:#2@%1)A57!#<+13%:%@!2,!@$%!9)1%!2#!:+3!3)Y%:!)3!)55!#3)*%#!+,!2:#(%932+:=!1%()21=!
1$::2:*!?)2:3%:):9%!):@!@)7N3+N@)7!1$::2:*F!!
":!3<%!()#3!3<%1%!<)S%!A%%:!)!#%12%#!+,!)992@%:3#!):@!%Z(5+#2+:#!@$%!3+!6+1Y!A%2:*!$:@%13)Y%:!623<+$3!
<)S2:*!@$%!1%*)1@!3+!3<%!2:<%1%:3!12#Y#!2:S+5S%@F!"3!2#!623<!3<)3!2:!?2:@!3<)3!0FTF4F"F!):@!0F4F8F!#%3!$(!3<%!
#%12%#!+,!?%%32:*#!+,!A+25%1!(1)93232+:%1#!3+!@2#9$##!3<%!2##$%#e!@2#325!*++@!(1)9329%!):@!9+@2,7!23!2:3+!3<2#!
#%12%#!+,!B$2@):9%!E+3%#F!
;<2#!*$2@):9%!2#!61233%:!,+1!3<%!)##2#3):9%!+,!(%+(5%!9+?(%3%:3!3+!(%1,+1?!3<%#%!3)#Y#F!":!(5)9%#!3<%!
3%1?2:+5+*7!$#%@!?)7!A%!#(%92,29!3+!#$9<!(1)93232+:%1#F!
;<2#!*$2@):9%!6255!)5#+!A%!$#%,$5!3+!3<+#%!2:!)!#$(%1S2#+17!+1!?+1%!*%:%1)5!1+5%=!<+6%S%1!:+!6+1Y!#<+$5@!A%!
$:@%13)Y%:!$:5%##!3<%!(%+(5%!9+:9%1:%@!)1%!@%%?%@!9+?(%3%:3!3+!@+!#+F!
D<%1%!?):)*%?%:3#!@%92@%!3+!3)Y%!)932+:#!3<)3!)1%!:+3!2:!)*1%%?%:3!623<!3<%#%!1%9+??%:@)32+:#=!
,+55+62:*!)((1+(12)3%!12#Y!)##%##?%:3#!+1!,+1!+3<%1!1%)#+:#=!23!2#!1%9+??%:@%@!3<)3!3<+#%!@%92#2+:#!)1%!
1%S2%6%@!A7!3<%!#%:2+1!?):)*%?%:3!A+@7!+,!3<%!+1*):2#)32+:!):@!)!,+1?)5!?2:$3%!2#!1%9+1@%@!+,!A+3<!3<%!
1%)#+:#!,+1!):@!3<%!@%92#2+:!1%)9<%@F!

2. Units
;<%!@2?%:#2+:#!2:!3<2#!@+9$?%:3!)1%!S)12+$#57!@%#912A%@!2:!)!?2Z3$1%!+,!2?(%12)5!):@!?%3129!$:23#F!D<%1%!
(1)9329)5!%[$2S)5%:3!@2?%:#2+:#!<)S%!A%%:!#<+6:!A$3!2:!#+?%!9)#%#!3<%!@2?%:#2+:#!@+!:+3!%)#257!%[$)3%!
):@!#+!3<%!$:23#!2:!,+19%!)3!3<%!32?%!3<%!+12*2:)5!@%#2*:#!6%1%!@+9$?%:3%@!<)S%!A%%:!$#%@F!
;<%!3%1?!c(F#F2Fd!2#!$#%@!3+!2:@29)3%!(1%##$1%#!2:!(+$:@#!(%1!#[$)1%!2:9<F!

3. Personal Protective Equipment

O%,+1%!$:@%13)Y2:*!):7!6+1Y#!)!12#Y!)##%##?%:3!?$#3!A%!9+:@$93%@F!!
M1+3%932S%!%[$2(?%:3!2#!3+!A%!#$((52%@!):@!$#%@!)3!6+1Y!6<%1%S%1!3<%1%!)1%!12#Y#!3+!<%)53<!):@!#),%37!3<)3!
9)::+3!A%!)@%[$)3%57!9+:31+55%@!2:!+3<%1!6)7#F!!
;<%!%[$2(?%:3!?$#3!A%!
!! ":!)99+1@):9%!623<!3<%!5)3%#3!M%1#+:)5!M1+3%932S%!C[$2(?%:3!1%*$5)32+:#F!
!! M1+(%157!)##%##%@!A%,+1%!$#%!3+!%:#$1%!23!2#!#$23)A5%F!
!! T)2:3)2:%@!):@!#3+1%@!(1+(%157!
!! M1+S2@%@!623<!2:#31$932+:#!+:!<+6!3+!$#%!23!#),%57!
!! ]#%@!9+11%9357!A7!3<+#%!$:@%13)Y2:*!3<%!6+1YF!
4. Inspection
":!3<%!%S%:3!+,!,2:@2:*!):7!#$#(%93!#3)7#e!#%%Y!*$2@):9%!,1+?!3<%!A+25%1!\+?(%3%:3!M%1#+:!A%,+1%!
(1+9%%@2:*!623<!):7!1%:%6)5F!
D<%1%!3<%1%!2#!@+$A3=!3<%!*+5@%:!1$5%!2#=!c#3+(!6+1Y!):@!9+:#$53!623<!)!?+1%!%Z(%12%:9%@!+1!)!9+?(%3%:3!
(%1#+:d!A%,+1%!(1+9%%@2:*F!

5. Introduction
a5)3!#$1,)9%#!3<)3!)1%!#$AR%93%@!3+!3<%!2:,5$%:9%!+,!12#2:*!(1%##$1%!6255!#3)13!3+!A$5*%!):@!%S%:3$)557!1$(3$1%!
6<%:!3<%!?)3%12)5!9):!:+!5+:*%1!1%#2#3!3<%!2?(+#%@!#31%##%#F!;<%!%)152%#3!#3)32+:)17!#<%55!A+25%1#!6+1Y%@!)3!
S%17!5+6!(1%##$1%#!):@!23!6)#!(+##2A5%!3+!%?(5+7!$:#$((+13%@!,5)3!#$1,)9%#!2:!3<%21!@%#2*:F!0+6%S%1=!)#!
6+1Y2:*!(1%##$1%#!2:91%)#%@=!23!A%9)?%!:%9%##)17!3+!32%!3<%!,5)3!(5)3%#!3+*%3<%1=!$#$)557!623<!#91%6%@!1+@#!
,2Z%@!)3!,1%[$%:3!2:3%1S)5#!3+!<%5(!3<%?!3+!623<#3):@!3<%!5+)@#F!;<%#%!#91%6%@!1+@#!)1%!9)55%@!c#3)7#d!):@!)1%!
%##%:32)5!9+?(+:%:3#!2:!)55!3):Y!37(%!):@!5+9+?+32S%!A+25%1#F!_3)7#!)1%!:+3!)56)7#!$#%@!2:!3<%!,+1?!+,!

! ! !
"##$%!&'! ()*%!^!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
65$"(5#9%"1":(
5':(
!"#$%&'( !*;"-1%2&-2(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8(
)*+,"-( 2%<'5$*-"(

Must be familiar
LO1 British Rail Red with it contents and
1 Classroom
1 Book ! its use as reference
material!
Sketch a typical
The importance loco boiler showing
LO1
5 of stays and the areas where stays Classroom
2
vital role in safety are necessary and
explain why
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
#91%6%@!1+@#!Wa2*!'X!3<%7!9):!A%!?)@%!+,!(5)3%#=!,+1*2:*#!623<!)1329$5)3%@!%:@#=!(5)2:!1+$:@!+1!3$A$5)1!A)1#!
6%5@%@!2:3+!(+#232+:=!)55!@%(%:@2:*!+:!3<%21!2:3%:@%@!@$37F!_%S%1)5!@%#2*:#!+,!A+25%1#!%?(5+7!#+!9)55%@!
,5%Z2A5%!#3)7#!6<29<!)1%!2:3%:@%@!3+!<)S%!#+?%!#%5,!)52*:2:*!9)()A25237!6<%1%!A%:@2:*!5+)@#!)1%!(1%S)5%:3F!
\752:@129)5!#$1,)9%#=!#$9<!)#!3<%!A+25%1!A)11%5!):@!9$1S%@!(5)3%!6+1Y!)1%!#%5,!#$((+132:*!$:@%1!(1%##$1%!):@!
)1%!:+3!,233%@!623<!#3)7#F!
!
!
!
!
Fig 1 Early type of screwed firebox side stay
!
!
>+9+?+32S%!A+25%1#!623<!6)3%1!#()9%#!A%36%%:!3<%!+$3%1!9)#2:*#!):@!2::%1!,21%A+Z!)1%!*++@!#3%)?!
(1+@$9%1#=!<+6%S%1=!3<%7!#$,,%1!,1+?!)@S%1#%!@2,,%1%:32)5!%Z():#2+:!%,,%93#F!;<%!,21%A+Z!*%3#!S%17!<+3!):@!
3<%!9)#2:*!2#!?$9<!5%##!#+F!;<2#!(1+?+3%#!9+:S%932+:!9$11%:3#!2:!3<%!6)3%1!6<29<!<%5(#!623<!9219$5)32+:!A$3!
3<%!(5)3%#!%Z():@!)3!$:%S%:!1)3%#=!()1329$5)157!2,!3<%!2::%1!,21%A+Z!2#!+,!9+((%1!):@!3<%!5+)@#!3<)3!3<%!#3)7#!
<)S%!3+!1%#2#3!*2S%!12#%!3+!A%:@2:*!#31%##%#!)#!6%55!)#!3)Y2:*!3<%!(12:92()5!3%:#25%!5+)@#F!;<2#!3%:@%:97!2#!
?+1%!(1+:+$:9%@!2:!#(%92,29!)1%)#!6<29<!)1%!+,3%:!3%1?%@!cA1%)Y)*%!f+:%#d!Wa2*!-XF!;<2#!2#!#2?(57!A%9)$#%!
$:@%1!979529!#31%##2:*!@$%!3+!)53%1:)3%!<%)32:*!):@!9++52:*=!6+1Y2:*!3<%!A+25%1!$:@%1!S)172:*!1)3%#!+,!
%S)(+1)32+:=!3<%!#3)7#!)1%!1%(%)3%@57!A%:3!A)9Y6)1@#!):@!,+16)1@#!):@!%S%:3$)557!,)25F!T+1%!+,3%:!3<):!:+3=!
3<%!?)R+1237!+,!#2@%!#3)7!,)25$1%#!+99$1!)3!3<%!%:@!:%)1%#3!3<%!+$3%1!,21%A+Z!9)#2:*F!;<2#!9<)1)93%12#329!623<!
5+9+?+32S%!A+25%1#!:%9%##23)3%#!9+:32:$+$#!?)2:3%:):9%!)33%:32+:!3<1+$*<+$3!3<%21!6+1Y2:*!52S%#!):@!2#!
(%1<)(#!3<%!#2:*5%!?+#3!%Z(%:#2S%!):@!#),%37!912329)5!)1%)!6<29<!3<$#!<)#!3+!A%!?):)*%@!623<!*1%)3!9)1%!
):@!)33%:32+:F!!!
!
!
!
!
!
!
!
Fig 2 Firebox side stay
“Breakage Zones”
!
!
!
!
!
>%)Y2:*!#3)7#!)1%!)5#+!)!#+$19%!+,!<)f)1@=!#2:9%!#91%6%@!,2332:*#!)1%!52Y%57!3+!#$,,%1!9+11+#2+:=!%1+#2+:!):@!
9+:#%[$%:3!5+##!+,!#31%:*3<F!O$1:%@!)6)7!#3)7!<%)@#!):@!:$3#!)1%!)5#+!52Y%57!3+!5%)@!3+!(1+A5%?#!2,!
1%932,29)32+:!2#!:+3!)((52%@F!
;<2#!_%932+:!+,!3<%!\+@%!+,!M1)9329%!,+1!>+9+?+32S%!O+25%1!T)2:3%:):9%!#%3#!+$3!)!,1)?%6+1Y!,+1!3<%!
?):)*%?%:3!+,!A+25%1!#3)7#!):@!)5#+!*2S%#!)!A12%,!2:31+@$932+:!3+!3<%!@%#2*:!(12:92(5%#!2:S+5S%@F!8#!#$9<!23!
9)::+3!A%!1%*)1@%@!)#!)!,$55!31%)32#%!+:!3<%!#$AR%93!):@!3<%!1%)@%1!2#!%:9+$1)*%@!3+!3)Y%!,$13<%1!*$2@):9%!
,1+?!+3<%1!($A52#<%@!#+$19%#!+,!2:,+1?)32+:F!!

! ! !
"##$%!&'! ()*%!H!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
65$"(5#9%"1":(
5':(
!"#$%&'( !*;"-1%2&-2(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8(
)*+,"-( 2%<'5$*-"(

Sketch areas of
LO1 Un-stayed areas boilers that remain
5 Classroom
3 of boilers un-stayed and
explain why.
Explain the
‘breakage zone’?
Describe where the
LO1
5 Breakage Zone location of the’ Classroom
4
breakage zone’?
Explain why it
happens?
Explain why stays
LO1 Mode of break and where
5 Classroom
5 failure/fracture the likely failure
area is.
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays

6. Materials and Specifications

O+25%1!#3)7#!)1%!(1+@$9%@!,1+?!61+$*<3!?%3)5#!):@!3<%21!@%12S%@!(1+@$93#F!;)A5%!'!52#3#!3<%!@2,,%1%:3!
?)3%12)5#!9+??+:57!$#%@F!;<%!?)3%12)5!*1)@%#!):@!#(%92,29)32+:#!)1%!3<+#%!6<29<!)1%!*%:%1)557!1%9+*:2#%@!
2:!3<%!?%3)5!#$((57!31)@%=!<+6%S%1=!6<%1%!3<%!%Z)93!*1)@%!9)::+3!A%!+A3)2:%@!9+??%192)557=!3<%!:%)1%#3!
%[$2S)5%:3!6255!#$,,29%=!(1+S2@%@!23#!(1+(%132%#!)1%!#2?25)1F!D<%1%!3<%1%!2#!@+$A3=!3<%!9+?(%3%:3!(%1#+:!#<+$5@!
A%!9+:#$53%@F!

7. Records
"3!2#!%##%:32)5!3+!?)Y%!):@!1%3)2:!)99$1)3%!):@!)$@23)A5%!1%9+1@#!+,!):7!6+1Y!3<)3!2#!9)112%@!+$3!+:!A+25%1#=!:+!
5%##!,+1!):7!)33%:32+:!*2S%:!3+!#3)7#F!;<2#!(1+S2@%#J!
!! )!?%):#!+,!1%,%1%:9%!3+!(1%S2+$#!6+1Y!9+?(5%3%@!6<%:!23!2#!:%9%##)17!3+!2?(5%?%:3!1%()21!)932S232%#!
)3!5)3%1!@)3%#!
!! 3<%!?%):#!+,!31)9%)A25237!+,!)55!?)3%12)5#!$#%@!!
!! 6<%:!3<%!6+1Y!6)#!9)112%@!+$3!
!! 3<%!@%3)25#!+,!(%1#+:#!$:@%13)Y2:*!):@!9<%9Y2:*!3<%!6+1Y!
!! 3<%!%Z3%:3!):@!1%#$53#!+,!3%#3#!9)112%@!+$3!!
!! 9+:,21?)32+:!+,!):!%,,%932S%!?)2:3%:):9%!1%*2?%!3+!3<%!9+?(%3%:3!(%1#+:!
!! M1++,!+,!?)2:3%:):9%!3+!)!(1+#(%932S%!($19<)#%1!+1!2:@%(%:@%:3!)$@23+1!
!! %S2@%:9%!2:!3<%!9)#%!+,!):!%:[$217!
"3!2#!%##%:32)5!3+!<)S%!2:!(5)9%!)!#3)7!5+9)32+:!#7#3%?!):@!@2)*1)?!A7!6<29<!):7!@%,%932S%!+1!#$#(%93!#3)7!
):@!#$A#%[$%:3!)932+:#!3)Y%:!9):!1%)@257!A%!2@%:32,2%@F!8!1%9+*:2#%@!#7#3%?!2#!@%#912A%@!2:!_%932+:!O=!+,!
3<%!cO4!4%@!O++Yd!WQ2)*1)?!QQ!^`HIXF!

8. Stay types and varieties

":!3<%!":31+@$932+:=!1%,%1%:9%!6)#!?)@%!3+!3<%!@2,,%1%:3!37(%#!+,!#3)7#!%?(5+7%@!2:!3<%!9+:#31$932+:!+,!)!
5+9+?+32S%!A+25%1F!;<%!@%#2*:!+,!5+9+?+32S%!A+25%1#!<)#!%S+5S%@!+S%1!3<%!7%)1#!6<%:!3<%21!9+??%192)5!$#%!
6)#!9+??+:(5)9%F!;<%!A)#29!(12:92(5%#!<)S%!#%%:!52335%!9<):*%=!<+6%S%1=!?$9<!+,!3<%!@%S%5+(?%:3!3<)3!<)#!
3)Y%:!(5)9%!<)#!A%%:!@$%!3+!2:91%)#%#!2:!6+1Y2:*!(1%##$1%#!):@!3<%!#3%)?!+$3($3#!1%[$21%@!3+!(1+S2@%!
*1%)3%1!<)$5)*%!(+6%1!):@!2?(1+S%@!%,,292%:97F!!;<2#!<)#!:%9%##23)3%@!#2*:2,29):3!9<):*%#!3+!3<%!?%3<+@#!+,!
9+:#31$932+:!):@!3+!3<%!?)3%12)5#!$#%@!,+1!#3)7#F!;<%!)*%!1):*%!+,!(1%#%1S%@!#3%)?!5+9+?+32S%#!#():!3<%!
6<+5%!(%12+@!+,!3<%21!$#%!):@!3<$#!3<%!@%#2*:!+,!3<%!#3)7#!,+$:@!2:!(1%#%1S%@!5+9+?+32S%#!S)12%#!
9+:#2@%1)A57!)#!@+!3<%!3%9<:2[$%#!,+1!3<%21!?)2:3%:):9%!):@!1%:%6)5F!O+25%1#!3<)3!<)S%!#$1S2S%@!*%:%1)557!
1%(1%#%:3!3<%!?+1%!#)32#,)93+17!+1!#$99%##,$5!@%#2*:#!A$3!)55!A+25%1#!)1%!:+6!?$9<!+5@%1!):@!#+!:%6!):@!
@2,,%1%:3!(1+A5%?#!6255!+99$1!):@!?$#3!A%!):3292()3%@F!

Rigid Stays
;<2#!37(%!+,!#3)7=!a2*!^=!2#!#%9$1%@!
12*2@57!3+!3<%!A+25%1!(5)3%#!9+:9%1:%@!
):@!2:95$@%#!3<%!#3)7#!3<)3!#$((+13!
3<%!,21%A+Z!#2@%#=!%:@#=!):@!91+6:!
#<%%3#F!
!
!
Fig 3 Typical “Rigid” side stay
!

! ! !
"##$%!&'! ()*%!I!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
65$"(5#9%"1":(
!"#$%&'( 5':(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(
Identify the
Understanding of
materials used and
the materials
LO1 describe the Classroom
6 used to
6 mechanical
manufacture
characteristics of
stays
each material
The importance of
an ‘audit trail’ and
LO1
7 Record Keeping what information Classroom
7
needs to be
recorded and why

Create an
LO2 Stay Types
8 annotated diagram Classroom
1 Rigid Stay
of a rigid stay.

!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
;<%!@%#2*:!+,!?):7!A+25%1#!%?(5+7!5+:*23$@2:)5!#3)7#!+,!9219$5)1!91+##!#%932+:!,+1!3<%!6<+5%!5%:*3<!+,!3<%!
A+25%1!3+!#$((+13!3<%!,5)3!%:@#!+,!3<%!A)9Y!<%)@!):@!,1+:3!3$A%!(5)3%F!>)1*%!1+$:@!3+(!):@!O%5()21%!,21%A+Z%#!
$#%!)!#2?25)1!37(%!+,!#3)7!3+!A1)9%!3<%!31):#S%1#%!#2@%#!+,!3<%!+$3%1!61)((%1!(5)3%#F!":!O%5()21%!,21%A+Z%#=!23!2#!
$#$)5!3+!,23!+:%!+1!?+1%!#3)7#!+S%1!3<%!5%:*3<!+,!3<%!,21%A+Z!3+!#$((+13!3<%!,5)3!%:@#!+,!3<%!3<1+)3(5)3%=!3<%#%!2:!
3$1:!A%2:*!#%9$1%@!3+!3<%!A)9Y!<%)@F!8:+3<%1!37(%!+,!12*2@!#$((+13!2#!3<%!()5?!#3)7!6<29<!):9<+1#!3<%!,21%A+Z!
3$A%(5)3%!3+!3<%!A+25%1!#<%55!W_%%!a2*!HXF!
!
!
Fig 4 Typical
“Palm” stay
!
!
!
!
!
!

Girder and Sling Stays

":!?+#3!5+9+?+32S%#!(1+@$9%@!A%,+1%!3<%!
'P-&#=!23!6)#!:+1?)5!3+!$#%!)!37(%!+,!
,5%Z2A5%!#3)7!3<)3!9+$5@!)99+??+@)3%!)!
@%*1%%!+,!S%1329)5!?+S%?%:3!2:!3<%!,21%A+Z=!
()1329$5)157!6<%:!3<%!A+25%1!6)#!9+5@!):@!)!
,21%!6)#!,21#3!523F!;<2#!6)#!A%52%S%@!3+!A%!3<%!
6+1#3!9+:@232+:!6<%:!3<%!,1+:3!+,!3<%!
,21%A+Z!%Z():@%@!?+1%![$29Y57!3<):!3<%!
1%#3!):@!)!@%*1%%!+,!,5%Z2A25237!6)#!:%%@%@!
3+!%52?2:)3%!$:@$%!#31%##%#!2:!3<%!91+6:!
#<%%3!):@!23#!#3)7#F!;+!#$((+13!3<2#!37(%!+,!
#3)7=!;!21+:!A1)9Y%3#!+1!,+1*2:*#!6%1%!,233%@!
3+!3<%!+$3%1!#<%55!):@!%Z3%:@%@!37(29)557!S2)!
5++(%@!#3%%5!#52:*!52:Y#!3+!)!:$?A%1!+,!
<%)S7!9)#3!#3%%5!*21@%1#!3<)3!1):!3<%!6<+5%!
5%:*3<!+,!3<%!,21%A+Z!91+6:!#<%%3!W#%%!a2*!
I)XF!;<%!*21@%1#!)1%!#%9$1%@!3+!3<%!91+6:!
#<%%3!%23<%1!623<!#%3!#91%6#!+1!#3$@@%@!
,)#3%:%1#F!g)12)32+:#!+,!3<2#!6%1%!,+1!3<%!
,21#3!36+!3+!,+$1!1+6#!+,!91+6:!#3)7#=!6<29<!
)1%!#(%92)5!,+1*2:*#=!3+!A%!#$#(%:@%@!+:!
()5?!,+1*2:*#!#5$:*!,1+?!A1)9Y%3#!,233%@!3+!
3<%!A+25%1!#<%55!Wa2*!IAX!):@!3<%#%!)1%!
3%1?%@!#52:*!#3)7#!6<29<!<)S%!3<%!,1%%@+?!
3+!?+S%!$(6)1@#!3+!),,+1@!)!@%*1%%!+,!
,5%Z2A25237!6<25#3!#3%)?!1)2#2:*F!M1)9329%!2:!
3<%!]_8!(1+S%@!3<)3!#$9<!#3)7#!6%1%!:+3!
:%9%##)17!):@!(5)2:!91+6:!#3)7#!A%9)?%!
3<%!:+1?!2:!3<%!]:23%@!K2:*@+?!2:!3<%!
#%9+:@![$)13%1!+,!3<%!-&3<!\%:3$17!Wa2*!GXF!!
Fig 5: a Cast steel “Girder” type crown sheet stay b Sling stay arrangement

! ! !
"##$%!&'! ()*%!G!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
65$"(5#9%"1":(
!"#$%&'( 5':(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Create an
annotated diagram
LO2
8 Palm Stays of a palm stay. Classroom
2
Explain where it is
used and its design

Create an
annotated diagram
LO2 Girder and Sling of girder and sling
8 Classroom
3 stays stays and explain
where they are
used and why
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
!
!
!
!
!
!
Fig 6: Typical post 1930s Crown
Stay arrangement
!
!
!
!
!
V3<%1!37(%#!+,!#3)7!)1%!@%(293%@!2:!a2*!`=!255$#31)32:*!3<%!$#%!+,!@+$A5%1!(5)3%#!+1!#3%%5!9)#32:*#!3+!
9+?(%:#)3%!,+1!3<%!+A52[$237!+,!3<%!A+25%1!(5)3%#!+1!3+!#(1%)@!3<%!5+)@!?+1%!%S%:57F!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
!
Fig 7: Other forms of rigid stay

Flexible Stays
;+!)55%S2)3%!3<%!3%:@%:97!+,!,)32*$%!91)9Y2:*!+,!12*2@!37(%!#3)7#!()1329$5)157!2:!3<%!A1%)Y)*%!f+:%#!):@!,+1!3<%!
#$((+13!+,!9+?A$#32+:!9<)?A%1#=!3<%!,5%Z2A5%!#3)7!6)#!@%S%5+(%@F!;<2#!)11):*%?%:3!6)#!62@%57!$#%@!+:!3<%!
9+:32:%:3!):@!2:!3<%!]_8=!A%2:*!$3252#%@!2:!#+?%!O1232#<!@%#2*:%@!A+25%1#!623<!*++@!%,,%93!3+!(1+S2@%!5+:*%1!
(%12+@#!A%36%%:!3<%!:%%@!,+1!1%:%6)5#F!;<2#!37(%!+,!#3)7!<)#!)!#(<%129)5!+$3%1!%:@!6<29<!2#!#$((+13%@!A7!)!
9$(!+1!?)39<2:*!9+$:3%1!A+1%!?)9<2:%@!2:!3<%!A+25%1!#<%55F!!8!#5+3!2#!(1+S2@%@!2:!3<%!A)55!%:@!3+!%:)A5%!23!3+!A%!
#91%6%@!2:3+!3<%!2::%1!,21%A+Z!6<%1%!23!2#!#%9$1%@!2:!)!9+:S%:32+:)5!?)::%1F!C23<%1!)!#91%6%@!9)(!+1!@+?%@!
(1%##2:*!6%5@%@!3+!3<%!A+25%1!#<%55!2#!$#%@!3+!#%)5!3<%!+$3%1!%:@F!a2*!L!#<+6#!36+!#(%92?%:#!):@!23!6255!A%!
)(()1%:3!3<)3!3<%!A)55!%:@!(1+S2@%#!)!@%*1%%!+,!,5%Z2A25237!3+!)99+??+@)3%!3<%!A%:@2:*!#31)2:#!@$%!3+!
@2,,%1%:32)5!%Z():#2+:F!!C,,%932S%!A+25%1!6)3%1!31%)3?%:3!2#!%##%:32)5!623<!3<2#!37(%!+,!#3)7!3+!(1+5+:*!3<%!#%5,!
)52*:2:*!(1+(%132%#=!#2:9%!):7!#9)5%!A$25@N$(!2#!52Y%57!3+!)@S%1#%57!),,%93!23F!
! ! !
"##$%!&'! ()*%!`!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Create an
annotated diagram
of where flexible
LO2 stays might be used
8 Flexible stays Classroom
4 and explain why.
What are the
advantages of using
flexible stays?
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
!
!
!
!
!
Fig 8 Examples of ball ended “Flexible” stay
!
!
!
!

Tell-tale stays
"3!2#!:+1?)557!+:57!(+##2A5%!3+!@%3%93!A1+Y%:!#3)7#!A7!<)??%1!3%#32:*!6<%1%!3<%7!)1%!,1)93$1%@!12*<3!3<1+$*<F!
"3!2#!(+##2A5%!:+6)@)7#!3+!@%3%93!()132)557!91)9Y%@!#3)7#!A7!:+:!@%#31$932S%!3%#3#!$#2:*!$531)#+:29!@%S29%#=!
)53<+$*<!S+5$?%3129!3%#32:*!2:!3<2#!?)::%1!2#!:+3!)!(1)9329)5!3%9<:2[$%F!;+!)2@!3<%!@%3%932+:!+,!()132)557!
91)9Y%@!#3)7#=!<+55+6!+1!@1255%@!#3)7#!)1%!+,3%:!$#%@!W_%%!a2*!PXF!_$9<!#3)7#!6%1%!)5?+#3!$:2S%1#)557!
%?(5+7%@!+:!3<%!9+:32:%:3!):@!2:!3<%!]_8!WA7!5)6XF!"3!9):!A%!#%%:!3<)3!6<%1%!)!91)9Y!<)#!(1+()*)3%@!2:3+!
3<%!<+55+6!+1!@1255%@!(+132+:=!6)3%1!6255!2##$%=!2:@29)32:*!3<%!(1%#%:9%!+,!)!,)$53!):@!3<%!:%%@!,+1!1%:%6)5F!!
!
!
!
Fig 9: Examples of “Tell-Tale” stays
!
!
!

Monel Metal Stays

;<%!$#%!+,!T+:%5!?%3)5!A%9)?%!62@%#(1%)@!2:!B1%)3!O123)2:!,+55+62:*!3<%!2:31+@$932+:!+,!3<%!5)1*%1!
5+9+?+32S%#!+,!3<%!>T_4=!_4!):@!,+1!3<%!O1232#<!4)256)7#!_3):@)1@!A+25%1#F!;<2#!?)3%12)5!2#!?$9<!#31+:*%1!)3!
%5%S)3%@!3%?(%1)3$1%#!3<):!#3%%5=!(+##%##%#!5+6!:+39<!#%:#232S237!):@!<2*<%1!,)32*$%!):@!9+11+#2+:!
1%#2#3):9%F!O%9)$#%!+,!23#!?$9<!2?(1+S%@!#31%:*3<=!23!2#!(+##2A5%!3+!%?(5+7!3<2::%1!#%932+:#!6<29<!),,+1@!
*1%)3%1!,5%Z2A25237!):@!)A25237!3+!)99+??+@)3%!A%:@2:*!#31%##%#F!;<%!#3)7!(239<!$#2:*!T+:%5!?%3)5!2#!$#$)557!
#%3!#52*<357!5%##!3<):!623<!9+:S%:32+:)5!?)3%12)5#F!

Steam Tight Stays

_3)7#!+,!3<2#!@%#912(32+:=!#+?%32?%#!9)55%@!A52:@!#3)7#=!)1%!:+1?)5!#91%6%@!#3)7#!6<29<!)1%!2:#%13%@!$#2:*!)!
#(%92)5!(1+9%@$1%F!;<%7!)1%!,233%@!2:!(5)9%#!6<%1%!23!2#!:+3!1%)@257!(+##2A5%!3+!*)2:!)99%##!3+!3<%!+$3#2@%!+,!
3<%!A+25%1F!;7(29)557=!3<2#!9+$5@!A%!2:!3<%!9)#%!+,!:)11+6!,21%A+Z%#!A%5+6!3<%!5%S%5!+,!3<%!,1)?%#!+1!6<%1%!3<%!
95)@@2:*!9)::+3!A%!1%?+S%@!#$9<!)#!)@R)9%:3!3+!3<%!9)A!#31$93$1%F!

Related details
;<%!2::%1!%:@#!+,!#3)7#!3<)3!)1%!#91%6%@!2:3+!3<%!,21%A+Z!)1%!%23<%1!12S%3%@!+S%1!2:!3<%!9)#%!+,!9+((%1!#3)7#!
+1!,233%@!623<!<%Z)*+:)5!:$3#!2:!3<%!9)#%!+,!#3%%5!+1!?+:%5!?%3)5!#3)7#F!E$3#!,233%@!3+!#3%%5!#2@%!#3)7#!)1%!
:+1?)557!+,!5%##!3<29Y:%##!W'h-dX!3<):!#3):@)1@!):@!)1%!2:3%:@%@!(12?)1257!3+!(1%S%:3!3<%!#3)7!%:@#!,1+?!
A$1:2:*F!a+1!91+6:!#3)7#=!,$55!3<29Y:%##!:$3#!)1%!%?(5+7%@!6<29<!)5#+!9+:312A$3%!3+!#(1%)@2:*!3<%!5+)@!2:3+!
3<%!(5)3%#!+S%1!)!5)1*%1!)1%)F!"3!2#!2?(+13):3!3+!+A3)2:!*++@!?%3)5!3+!?%3)5!9+:3)93!3+!%:#$1%!3<)3!#3)7!:$3#!+,!
):7!37(%!@+!:+3!+S%1<%)3F!
! ! !
"##$%!&'! ()*%!L!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Draw an annotated
LO2 diagram of a tell-
8 Tell-Tale Stays Classroom
5 tale stay and
explain its function.

Describe the
LO2 Monel Metal composition of
8 Classroom
6 Stays Monel metal and
why it is used

Explain a situation
LO2 Steam Tight
8 where a steam tight Classroom
7 Stays
stay might be used.

Explain why some

LO2 Nuts fitted to stays, such as roof
8 Classroom
8 stays stays are provided
with nuts

!
HGR-B9002-Is01 ___________________________________________ Boiler Stays

9. Stay Renewal

Rigid Fireside Stays

T+#3!,21%A+Z!6)3%1#()9%!#3)7#!)1%!3<1%)@%@!''!3<1%)@#!(%1!2:9<F!;)A5%#!-8!):@!-O!255$#31)3%!3<%!1):*%!+,!
3)((%@!<+5%#!):@!#3)7!3<1%)@!#2f%#!623<!3<%!3+5%1):9%#!3<)3!)((57!,+1!%)9<!2:91%?%:3!+,!@2)?%3%1F!;<%#%!
@2?%:#2+:#!6%1%!$#%@!A7!3<%!>T_4!):@!)@+(3%@!,+1!3<%!O4!_3):@)1@!5+9+?+32S%#F!;<%!3)A5%!2#!2:95$@%@!)#!
)!*$2@%!1)3<%1!3<):!,+1?2:*!)!@%,2:232S%!(1)9329%!#2:9%!5+9+?+32S%#!,1+?!@2,,%1%:3!+12*2:#!?)7!#(%92,7!@2,,%1%:3!
3+5%1):9%#F!]#$)557=!3<%!@2)?%3%1!+,!)!#3)7!:%%@#!3+!2:91%)#%!6<%:!,)25%@!23%?#!<)S%!3+!A%!1%(5)9%@F!;<2#!2#!
3+!?)Y%!9%13)2:!3<)3!):7!3<1%)@!@)?)*%!+1!9+11+#2+:!@)?)*%!2#!1%?+S%@!):@!3+!%:#$1%!)!,$55!3<1%)@!,+1?!2#!
91%)3%@!3+!?)3%!9+11%9357!623<!3<%!:%6!#3)7F!;<%1%!2#!)!S%17!@%,2:23%!$((%1!52?23!+,!@2)?%3%1!6<29<!2#!
(%1?2##2A5%=!@293)3%@!A7!3<%!:%%@!3+!52?23!3<%!2:91%)#%!2:!12*2@237!+,!5)1*%1!@2)?%3%1!#3)7#F!a+1!9+((%1!#3)7#=!
3<%!?)Z2?$?!+$3#2@%!@2)?%3%1!2#!'id!6<25#3!,+1!#3%%5!):@!?+:%5!?%3)5!'^h'GdF!"3!2#!:%9%##)17!3+!%:#$1%!3<)3!
):7!#3)7#!3+!A%!1%(5)9%@!@+!:+3!%Z9%%@!3<2#!52?23!W4%,J!3<%!O4!4%@!O++Y=!_%932+:!PXF!!D<%1%!3<%!?)Z2?$?!
@2)?%3%1!#3)7!#2f%!<)#!A%%:!1%)9<%@=!23!2#!(+##2A5%=!6<%:!1%:%62:*!)!,21%A+Z=!3+!%?(5+7!)!#91%6%@!A$#<!3+!
1%3$1:!3<%!3)((%@!#3)7!<+5%#!2:!3<%!A+25%1!9)#2:*#!3+!+12*2:)5!W#%%!a2*!'&XF!Q%3)25#!+,!_3):@)1@!_3)7!O$#<%#!,+1!
#3%%5!,21%A+Z!(5)3%#!9):!A%!,+$:@!2:!3<%!cO4!4%@!O++Yd!WQQ^`G&XF!

;<1%)@%@!,+1!5+6%#3!
#2f%!#3)7!

!
Fig 10 Typical outer firebox stay bush
O%,+1%!9+??%:92:*!6+1Y!3+!1%(5)9%!#3)7#=!23!2#!S23)5!3+!%:#$1%!3<)3!3<%!A+25%1!2#!(1+(%157!(1%()1%@!):@!
6)#<%@!+$3F!0)S%!)55!3++5#!)S)25)A5%!):@!2:!*++@!6+1Y2:*!+1@%1F!_3)7!3)(#!#<+$5@!:+3!A%!$#%@!2,!3<%7!)1%!
6+1:e!@)?)*%@!+1!3<%!9$332:*!%@*%#!)1%!:+3!#<)1(F!855!@12S2:*!#[$)1%#!+1!3):*#!?$#3!A%!,$55!):@!2:!*++@!
+1@%1F!
;<%!,21#3!+(%1)32+:!2#!3+!1%?+S%!3<%!#3)7!3<)3!1%[$21%#!1%:%62:*F!;<2#!9):!A%!)99+?(52#<%@!$#2:*!)!:$?A%1!+,!
3%9<:2[$%#!;<%!?+#3!$#$)5!?%3<+@!2#!3+!9+??%:9%!A7!9$332:*!+,,!3<%!<%)@#!+,!3<%!#3)7#!+:!A+3<!#2@%#!+,!3<%!
,21%A+Z!$#2:*!)!#$23)A5%!9+5@!9<2#%5!W*1%)#%!?)7!A%!)((52%@!3+!)2@!9$332:*X!3)Y2:*!9)1%!:+3!3+!@)?)*%!3<%!
#$11+$:@2:*!(5)3%6+1YF!;<%!9%:31%!+,!%)9<!#3)7!2#!?)1Y%@!
+$3!):@!9%:31%!($:9<%@=!,+55+62:*!6<29<!)!(25+3!<+5%!2#!@1255%@!
3+!)!@%(3<!+,!)A+$3!'!j!32?%#!3<%!(5)3%!3<29Y:%##F!E%Z3=!3<%!
(25+3!<+5%!2#!+(%:%@!+$3!A7!)!@1255=!'hLd!@2)?%3%1!5%##!3<):!3<%!
+$3#2@%!@2)?%3%1!+,!3<%!#3)7!)#!#<+6:!2:!a2*!''F!D23<!3<%!$#%!
+,!)!($:9<=!3<%!A+@7!+,!3<%!#3)7!2#!A1+Y%:!+,,!):@!3<%!
1%?)2:#!+,!3<%!#3)7!3<1%)@#!(29Y%@!+$3!+,!3<%!<+5%#!+:!A+3<!
#2@%#!$#2:*!)!1+$:@!:+#%@!9<2#%5F!;<%!A+@7!+,!3<%!A1+Y%:!
#3)7!#<+$5@!A%!1%312%S%@!A7!%Z31)932:*!23!3<1+$*<!3<%!:%)1%#3!
?$@!<+5%F!V3<%1!?%3<+@#!2:S+5S%!*12:@2:*!+,,!3<%!<%)@#!):@!
+:!#3%%5!#3)7#=!$#%!+,!+Z7!)9%375%:%!9$332:*!3%9<:2[$%#!A$3!
9)1%!<)#!3+!A%!%Z%192#%@!6<%:!9$332:*!+$3!#3)7#!2:!9+((%1!
(5)3%!6+1Y!3+!%:#$1%!3<%!9+((%1!2#!Y%(3!9++5F!;<2#!9):!A%!
)9<2%S%@!A7!$#2:*!?)Z2?$?!(%1?233%@!+Z7*%:!(1%##$1%F!
Fig 11 – How to remove a stay

! ! !
"##$%!&'! ()*%!P!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

LO3 Identify the threads

9 Stay renewal Classroom
1 used on stays

Explain why is the

size of stays
increased on
LO3 Increase in size
9 replacing stays. Classroom
2 of stay
Determine the
maximum size
allowed.
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
;<%!#%9+:@!+(%1)32+:!2#!3+!3)(!+$3!3<%!:%6!<+5%!,+1!3<%!1%(5)9%?%:3!#3)7F!;<2#!6255!:+1?)557!A%!'h'Gd!5)1*%1!
@2)?%3%1!3<):!(1%S2+$#!):@!23!2#!:%9%##)17!3<)3!3<%!3)((2:*!#2f%!+,!3<%!<+5%!):@!9+11%93!<+5%!)52*:?%:3!2#!
)9<2%S%@F!;<$#!3<%!,21#3!+(%1)32+:!2#!3+!$#%!)!#$23)A5%!5%:*3<!#3)7!<+5%!1%)?%1!3+!#2f%!3<%!<+5%!1%)@7!,+1!
3)((2:*F!8!#$23)A5%!#3)7!3)(!+,!3<%!9+11%93!5%:*3<!2#!$#%@F!_3)7!3)(#!Wa2*!'-X!<)S%!3<%21!2:232)5!5%:*3<!()1)55%5!
):@!$:3<1%)@%@!#+!3<)3!3<2#!(+132+:!9):!A%!,233%@!12*<3!3<1+$*<!,1+?!3<%!9)#2:*!#2@%!2:3+!3<%!9+11%#(+:@2:*!
<+5%!2:!3<%!,21%A+ZF!;<%!:%Z3!(+132+:!+,!3<%!3)(!2#!*1)@$)557!3)(%1%@!,1+?!23#!9+1%!@2)?%3%1!3+!,$55!3<1%)@!(1+,25%!
,+1!)A+$3!'h^!+,!3<%!3)(!5%:*3<=!623<!3<%!5)#3!()13!()1)55%5!):@!3+!#3):@)1@!D<236+13<!,+1?F!\)1%!?$#3!A%!3)Y%:!
3+!9$3!3<%!3<1%)@#!95%):57!):@!)3!12*<3!):*5%#!3+!3<%!9)#2:*F!8!(1+(12%3)17!9$332:*!5$A129):3!#<+$5@!A%!$#%@!):@!
3<%!3)(!,5$3%#!1%*$5)157!A1$#<%@!95%):!3+!)S+2@!3+1:!3<1%)@#F!
!
!
Fig 12 Typical Stay Tap
!
!
!
"3!6255!A%!#%%:!,1+?!;)A5%!-8!3<)3!3<%!T)R+1!Q2)?%3%1!+,!3<%!1%(5)9%?%:3!#3)7!<)#!)!3+5%1):9%!*%:%1)557!
A%36%%:!N&F&&&Id!3+!k&F&&-d!3+!3<%!:+?2:)5!@2)?%3%1!+,!3<%!3<1%)@%@!<+5%=!3<%!+AR%932S%!A%2:*!3<)3!3<%!,23!<)#!
)!#52*<3!2:3%1,%1%:9%F!D<%:!+1@%12:*!:%6!#3)7#=!23!2#!)!*++@!(+5297!3+!(1+S2@%!3<%!#$((52%1!623<!)!#)?(5%!(2%9%!
+,!(5)3%!623<!)!3)((%@!<+5%!$#2:*!3<%!3)(!3<)3!6255!A%!%?(5+7%@!,+1!3<%!6+1YF!;<%!#$((52%1!+1!?)9<2:2#3!9):!
3<%:!$#%!3<2#!3+!#2f%!3<%!:%6!#3)7#!):@!+A3)2:!3<%!A%#3!,23F!E%6!#3)7#!?$#3!A%!(1+@$9%@!$#2:*!)!?%3<+@!3<)3!
6255!%:#$1%!)!9+:32:$+$#!3<1%)@F!;<%!6)2#3%@!(+132+:!+,!)!#3)7!<)S2:*!''!3<1%)@#!(%1!2:9<!2#!PhGHd!5%##!+:!
@2)?%3%1!3<):!:+?2:)5F!;<%!6)2#3%@!(+132+:!#<+$5@!A%!+,!#$9<!5%:*3<!3<)3!)55+6#!,$55!%:*)*%?%:3!2:!3<%!+$3%1!
(5)3%!A%,+1%!%:3%12:*!3<%!,21%A+Z!#2@%!#+!)#!3+!)S+2@!91+##!3<1%)@#!):@!%:#$1%!)!*++@!,23F!
_3)7#!)1%!#91%6%@!2:!,1+?!3<%!+$3%1!#2@%!$#2:*!%23<%1!)!#3$@!A+Z!+1!)53%1:)32S%57=!3<%!%:@!+,!3<%!#3)7!?)7!
<)S%!)!#[$)1%!?)9<2:%@!+:!23!3+!,)92523)3%!)##%?A57!):@!2#!9$3!+,,!),3%16)1@#F!!
!\+((%1!#3)7#!)1%!?%)#$1%@=!9$3!3+!5%:*3<!):@!#91%6%@!2:!#$9<!3<)3!3<%21!%:@#!(1+R%93!)1+$:@!Ih'Gd!,1+?!3<%!
+$3#2@%!+,!%)9<!(5)3%!W_%%!O4!4%@!O++Y!_%932+:!PXF!;<%!#3)7!<%)@#!)1%!3<%:!95+#%@!%23<%1!A7!<):@!+1!623<!
(:%$?)329!3++5#!$#2:*!)!,5)3!<%)@%@!3++5F!;<%!+((+#23%!%:@!+,!3<%!#3)7!#<+$5@!A%!c<%5@N$(d!3+!(1+S2@%!#$((+13!
):@!?2:2?2#%!3<%!3%:@%:97!3+!#31)2:!3<%!#$11+$:@2:*!(5)3%#F!;<%!3%9<:2[$%!2#!3+!#3)13!2:!3<%!?2@@5%!+,!3<%!#3)7!
):@!*1)@$)557!6+1Y!)1+$:@!3+!(1+@$9%!)!<%)@!)#!#<+6:!2:!a2*!'^F!853%1:)32S%57=!)!(1+,25%@!#:)(!3++5!9):!A%!
$#%@F!8:+3<%1!?%3<+@!$#%@!3+!95+#%!)!9+((%1!#3)7!<%)@!2#!3+!%?(5+7!)!A$33%1,57!#<)(%@!#:)(!3++5F!;+!
,)92523)3%!3<2#=!)!9%:31%!<+5%!2#!<+5%!2#!,21#3!@1255%@!2:!3<%!?2@@5%!+,!3<%!#3)7!),3%1!6<29<!3<%!*$2@%!(2:!+,!3<%!
A$33%1,57!#:)(!2#!5+9)3%@!2:!3<2#!):@!3<%!#:)(!2#!1%S+5S%@!#5+657!6<25#3!3<%!<)??%12:*!)932+:!2#!)((52%@F!]#2:*!
3<2#!?%3<+@!)!,$55!#:)(!<%)@!(1+,25%!9):!A%!(1+@$9%@!623<!9+?()1)32S%!%)#%F!a+1!#3%%5!#3)7#=!)!5+A%@!3$A$5)1!
9)$5Y2:*!($:9<!?)7!A%!$#%@!3+!#%)5!3<%!9+((%1!,21%A+Z!(5)3%!2??%@2)3%57!#$11+$:@2:*!#3)7!%:@#!(12+1!3+!
,2332:*!3<%!#3)7!:$3#F!":!*%:%1)5=!9)1%!?$#3!A%!3)Y%:!:+3!3+!+S%1N6+1Y!3<%!9)$5Y2:*!):@!#3)7!<%)@2:*!+,!3<%!
9+((%1!2:!3<%!,21%A+ZF!;<2#!2#!3+!)S+2@!(+##2A5%!5+9)5!@2#3+132+:!+,!3<%!(5)3%!+1!5++#%:2:*!+,!3<%!3<1%)@#F!
F!
!
!
!
!
Fig 13 Copper stay head closures
!

! ! !
"##$%!&'! ()*%!'&!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Draw a sequence
diagram of how to
remove a defective
stay.
LO3 Classroom
9 Removal of Stays Remove 10 stays
3 Workshop
satisfactorily without
damaging inner and
outer plates (use a
scrap boiler)
Using a stay tap tap
out the 10 holes
ready to take new
stays.
LO3 Re-tapping of
9 Fit stays to the Workshop
4 stay holes
holes temporarily.
Produce a report of
the activity for your
competent person.

Workshop sessions,
practical work
LO3 Stay breakage
9 assessed by Masterclass
5 and examination
inspection by
competent person

Describe how stays

LO3 are finished off
9 Finishing of stays Classroom
6 once they have
been screwed in.

!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
_+?%!@%#2*:#!+,!#3)7!%:@#!?)Y%!$#%!+,!)!<+5%!)((1+Z2?)3%57!Ih'Gd!@2)?%3%1!2:3+!A+3<!%:@#!+,!3<%!#3)7#!
)A+$3!'!id!@%%(!#+!3<)3!3<%!%:@#!9):!A%!%Z():@%@!2:3+!3<%!(5)3%#!A7!$#%!+,!<)1@%:%@!#3%%5!@12,3#F!":!#+?%!
#3)7#!$#2:*!3<2#!,2Z2:*!?%3<+@=!3<%!<+5%#!)1%!(1%,+1?%@!+1!@1255%@!12*<3!3<1+$*<!):@!)!#3%%5!#%)52:*!9$(!2#!,2Z%@!
3+!#3+(!+,,!3<%!+$3%1!%:@#F!
_3%%5!):@!?+:%5!#3)7#!)1%!#91%6%@!2:!#2?25)157=!<+6%S%1!3<%7!)1%!:+3!:+1?)557!12S%3%@!+S%1!A$3!(1+R%93!,1+?!
3<%!,21%A+Z!#2@%!A7!)A+$3!Ph'Gd!):@!3<%:=!),3%1!9)$5Y2:*=!)1%!,233%@!623<!jd!3<29Y:%##!#3%%5!:$3#F!;<%!+$3#2@%#!
)1%!5%,3!)A+$3!Ih'Gd!(1+$@=!9)$5Y%@!):@!3<%!(1+R%932:*!%:@#!5%,3!(5)2:F!

Steam Tight Stays

":!:)11+6!,21%A+Z%#!A%5+6!,1)?%!5%S%5!+1!2:!5+9)32+:#!3<)3!<)S%!1%#31293%@!%Z3%1:)5!)99%##=!)!A1+Y%:!#3)7!9):!
A%!1%:%6%@!$#2:*!)!c#3%)?!32*<3d!+1!cA52:@d!#3)7F!!
;+!,23!)!#3%)?!32*<3!#3)7=!3<%!<%)@!+,!3<%!@%,%932S%!#3)7!):@!3<%!+:%!2??%@2)3%57!)A+S%!23!2#!,21#3!9$3!+,,!+:!3<%!
2:#2@%!+,!3<%!,21%A+ZF!O+3<!#3)7#!)1%!9%:31%!(+((%@=!@1255%@!):@!1%5%)#%@!$#2:*!3<%!3%9<:2[$%!(1%S2+$#57!
@%#912A%@F!8!#(%92)557!9$1S%@!#6):!:%9Y!9+5@!9<2#%5!2#!3<%:!2:#%13%@!3<1+$*<!3<%!$((%1!#3)7!<+5%!):@!3<%!
5+6%1!#3)7!2#!<%)S257!:29Y%@!):@!3<%:!($:9<%@!+$3!)#!#<+6:!2:!a2*!'H!W)!3+!,XF!;<%!+$3%1!%:@#!+,!3<%!#3)7#!)1%!
1%?+S%@!)#!#<+6:!2:!a2*!'H!W*!3+!YX!3<%!@1255!#2f%!A%2:*!)A+$3!'hGHd!5%##!3<):!3<%!9+1%!@2)?%3%1F!8!5+:*!1+$:@!
:+#%@!9<2#%5!2#!$#%@!3+!9<2(!+$3!3<%!3<1%)@!9+25#F!
!
!
!
!
!
Fig 14 Fitting Steam Tight Stays
!
!
!
!
!
!
!
!
!
V:9%!3<%!3)((%@!<+5%#!)1%!95%)1%@=!3<%!:%Z3!#2f%=!$#$)557!'h'Gd!2:!@2)?%3%1!5)1*%1=!<)#!3+!A%!3)((%@F!;+!
)99+?(52#<!3<2#=!)!#%3!+,!3<1%%!#(%92)5!3)(#!)1%!$#%@F!E+:%!+,!3<%!3)(#!6255!A%!)A5%!3+!()##!S%17!,)1!3<1+$*<!
3<%!+$3%1!(5)3%!@$%!3+!3<%!52?23%@!95%)1):9%!A%36%%:!23!):@!3<%!,1)?%#F!;<%!,21#3!+1!3)(%1!3)(!<)#!S%17!52335%!
@%(3<!+,!3<1%)@!)3!3<%!%:@=!23#!($1(+#%!A%2:*!3+!)93!)#!)!1%)?%1!):@!3)Y%!+,,!3<%!3+(#!+,!3<%!%Z2#32:*!3<1%)@#!
2:!3<%!(5)3%#F!\5%)157=!9)1%!?$#3!A%!3)Y%:!3+!%:#$1%!3<%!3)(!1$:#!)Z2)557!31$%!):@!@+%#!:+3!6):@%1=!()1329$5)157!
6<%:!3)((2:*!3<%!,21%A+Z!(5)3%F!;<%!3<1%)@#!)3!3<%!%:@!+,!3<%!#%9+:@!3)(!)1%!)A+$3!<)5,!)#!@%%(!)#!3<%!,$55!
3<1%)@!3)(!):@!3<%!3<21@=!+1!(5$*!3)(=!)1%!+,!,$55!@%(3<!A$3!3<%!5%)@2:*!ld!2#!3)(%1%@!+1!1%@$9%@!2:!@2)?%3%1!
,1+?!,$55!#2f%!A7!)((1+Z2?)3%57!'hGHFd!;<%!+AR%93!+,!3<2#!3)(%1!2#!3+!(1+@$9%!)!#52*<357!3)(%1%@!#3)7!<+5%!2:!3<%!
+$3%1!(5)3%!#+!3<)3!6<%:!3<%!:%6!#91%6%@!#3)7!<)#!()##%@!3<1+$*<!3<%!,21%A+Z!(5)3%!):@!%:3%1%@!3<%!9)#2:*!
(5)3%!23!*1)@$)557!A%*2:#!3+!32*<3%:=!2F%F!):!2:3%1,%1%:9%!,23F!]#2:*!3<%!#3)7!*)$*%=!a2*!'H!W5X!3<%!5%:*3<!+,!3<%!
#3)7!2#!@%@$9%@!#$9<!3<)3!6<%:!#91%6%@!<+?%!3<%!#3)7!#<+$5@!(1+R%93!)A+$3!'hLd!A%7+:@!3<%!+$3%1!9)#2:*!
(5)3%F!_2:9%!*1%)3%1!3+1[$%!<)#!3+!A%!)((52%@!3+!)9<2%S%!3<%!2:3%1,%1%:9%!):@!#3%)?!32*<3!,23=!3<%!#3)7!<)#!3+!
A%!5+:*%1!)3!3<%!@12S2:*!%:@!3+!,)92523)3%!#91%62:*!23!<+?%F!;<%!#$1(5$#!5%:*3<!2#!#)6:!+,,!#+!3<)3!Ih'Gd!
(1+R%93#!,1+?!3<%!,21%A+Z!(5)3%!3+!,)92523)3%!3++52:*!+S%1F!;<%!,2:2#<%@!#3)7!2#!#<+6:!2:!a2*!'H?F!

! ! !
"##$%!&'! ()*%!''!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Draw the sequence

Replacing blind of operations for
LO4 Classroom
9 stays (Steam removing a blind
1
Tight Stays) stay and its
replacement.

!
HGR-B9002-Is01 ___________________________________________ Boiler Stays

Crown Stays
;<%#%!)1%!?)@%!+,!#3%%5!):@!*%:%1)557!1%#%?A5%!12*2@!#2@%!#3)7#!A$3!)1%!$#$)557!5)1*%1!2:!@2)?%3%1F!;<%!
1%?+S)5!):@!,2332:*!3%9<:2[$%#!)1%!(1)9329)557!2@%:329)5!%Z9%(3!3<)3!3<%!#3)7#!A%2:*!1%(5)9%@!)1%!32%@!A)9Y!):@!
1%?+S%@!,1+?!3<%!A+25%1!2:#3%)@!+,!,)552:*!)6)7F!0+6%S%1=!91+6:!#3)7#!)1%!?$9<!5+:*%1!):@!#2:9%!3<%!
,21%A+Z%#!+,!5)1*%1!5+9+?+32S%#!<)S%!#5+(2:*!,21%A+Z!91+6:#=!3<%!5%:*3<#!S)17=!A%2:*!5+:*%1!)3!3<%!A)9Y!<%)@!
%:@F!",!)55!3<%!91+6:!#3)7#!)1%!3+!A%!1%:%6%@!@$12:*!+S%1<)$5=!23!2#!%##%:32)5!3+!%:#$1%!3<)3!)3!5%)#3!3<1%%!1+6#!
+1!?+1%=!@%(%:@2:*!+:!3<%!#2f%!+,!3<%!,21%A+Z=!#<+$5@!A%!5%,3!2:!#23$F!;<2#!2#!3+!)S+2@!3<%!12#Y!+,!@2#(5)9%?%:3!
+,!3<%!91+6:!#<%%3!):@!3+!)##2#3!2:!?)2:3)2:2:*!3<%!(5)3%#!)3!3<%!9+11%#(+:@2:*!,2Z%@!@2#3):9%#!):@!3+!)S+2@!
3<%!(+##2A25237!+,!91+##%@!3<1%)@#!@$12:*!3<%!3)((2:*!):@!,2332:*!(1+9%##F!!"3!?)7!)5#+!A%!:%9%##)17!3+!<)S%!
36+!+1!?+1%!#3)7!3)(#!3+!9+S%1!3<%!S)172:*!5%:*3<#!+,!#3)7=!3<%!+3<%1!S)12)A5%!A%2:*!3<%!@2,,%1%:3!@2)?%3%1#!+,!
3<1%)@!3<)3!?)7!A%!1%[$21%@F!!
_2:9%!3<%!3%?(%1)3$1%#!)3!3<%!,21%A+Z!91+6:!#<%%3!)1%!<2*<%#3=!23!2#!%##%:32)5!3+!@2##2()3%!3<%!<%)3!)((52%@!3+!
3<%!#3)7!:$3#!2:3+!3<%!9+((%1!61)((%1!3+!)S+2@!A$1:2:*!3<%?!):@!3<$#!*++@!3<1%)@!%:*)*%?%:3!):@!9+:3)93!
A%36%%:!3<%!:$3!):@!91+6:!#<%%3!2#!%##%:32)5F!":!9)#%#!6<%1%!3<%!#3)7!(1+R%932+:!2#!:+3!:+1?)5!3+!3<%!91+6:!
#<%%3=!$#%!+,!)!9+((%1!3)(%1%@!6)#<%1!A%36%%:!3<%!:$3!):@!91+6:!#<%%3!2#!)@S2#)A5%F!"3!#<+$5@!A%!A+1:%!2:!
?2:@!3<)3!2,!)!A+25%1!,233%@!623<!)!9+((%1!,21%A+Z!#$,,%1#!5+6!6)3%1!@$12:*!<%)S7!#3%)?2:*!9+:@232+:#=!3<%!
%Z(+#%@!,21%A+Z!6255!1)(2@57!5+#%!23#!#31%:*3<!):@!3<%!#91%6%@!(+132+:!2:!3<%!91+6:!#<%%3!6255!)5#+!5++#%!23#!
)A25237!3+!623<#3):@!3<%!5+)@F!]:@%1!3<%#%!9+:@232+:#=!(1+S2@%@!3<%!5+6!6)3%1!9+:@232+:!2#!+,!#<+13!@$1)32+:=!
(1+(%157!,233%@!#3)7!:$3#!#<+$5@!9+:32:$%!3+!(1+S2@%!#$((+13!$:325!3<%!6+1Y2:*!6)3%1!5%S%5!<)#!A%%:!1%#3+1%@F!
":!?):7!A+25%1#=!3<%!,21#3!3<1%%!+1!,+$1!1+6#!+,!91+6:!#3)7#!)3!%)9<!%:@!+,!3<%!,21%A+Z!)1%!12S%3%@!+S%1!)5?+#3!
,5$#<!2:#3%)@!+,!$#2:*!:$3#F!;<2#!2#!3+!)##2#3!623<!*)2:2:*!)99%##!3+!3$A%#!,+1!1+552:*=!3+!,)92523)3%!2:#(%932+:!+1!
)33%:32+:!3+!5)(!%@*%#=!12S%3#!):@!5)92:*#F!\)1%!<)#!3+!A%!3)Y%:!6<%:!3++52:*N+S%1!3<%!#3)7!%:@#!6<29<!2#!
:+1?)557!9)112%@!+$3!623<!3<%!%:@#!5+9)557!<%)3%@F!8!,5)3!#:)(!2#!$#%@!):@!*1%)3!9)1%!?$#3!A%!3)Y%:!3+!(1%S%:3!
3<%!#:)(!,1+?!#52((2:*!+,,!3<%!#3)7!<%)@!2:!+1@%1!3+!)S+2@!@)?)*%!3+!3<%!9+((%1!(5)3%!6+1YF!a2:)557=!3<%!<%)@!
2#!9)$5Y%@!3+!%:#$1%!)!5%)Y!,1%%!95+#$1%F!

Girder and Sling Stays

O+25%1#!,233%@!623<!*21@%1!+1!#52:*!37(%!#3)7#!1%[$21%!#(%92)5!)33%:32+:F!!
83!+S%1<)$5=!3<%!*21@%1#!3<)3!3)Y%!3<%!5+)@#!)((52%@!3+!3<%!91+6:!#<%%3!?$#3!A%!9<%9Y%@!A7!):!)((1+(12)3%!
:+:!@%#31$932S%!3%#32:*!?%3<+@!3+!%:#$1%!,1%%@+?!,1+?!91)9Y#F!;<%!*21@%1!,%%3!3<)3!)1%!#$((+13%@!+:!3<%!
%:@#!+,!3<%!3$A%!):@!@++1!(5)3%#!?$#3!A%!9)1%,$557!,233%@!)#!3<%!?)2:!5+)@#!)1%!1%)93%@!)3!3<%#%!(+2:3#F!"3!2#!
%##%:32)5!3<)3!3<%!?)32:*!#$1,)9%#!)1%!9)1%,$557!(1%()1%@!):@!):7!6%)1!+1!9+11+#2+:!%,,%93#!)1%!1%()21%@!A7!
)((1+(12)3%!?%3<+@#F!;<%!1%#$53):3!,23#!?$#3!A%!#$9<!3<)3!2:32?)3%!9+:3)93!2#!(1+S2@%@!+S%1!3<%!,$55!#$1,)9%!
)1%)!+,!3<%!#$((+13!5%*#F!
B21@%1!+1!#52:*!#3)7!A+53#!)1%!+,3%:!#%9$1%@!3+!3<%!,21%A+Z!91+6:!$#2:*!#[$)1%!<%)@%@!#3%%5!#%3!#91%6#F!;<%#%!
?$#3!A%!1%*)1@%@!)#!1%:%6)A5%!23%?#!):@!A%!9)1%,$557!9<%9Y%@!,+1!2:3%*1237!)3!(%12+@29)5!%Z)?2:)32+:#F!
"@%)557=!3<%7!#<+$5@!A%!1%:%6%@!)3!%)9<!*%:%1)5!+S%1<)$5F!"3!2#!52Y%57!3<)3!3<%!3<1%)@%@!%:@#!+,!3<%!#%3!#91%6#!
6255!9+11+@%!):@!?)Y%!23!2?(+##2A5%!3+!%,,%93!1%?+S)5F!a+1!*21@%1!#3)7#!2:!#$9<!9219$?#3):9%#=!3<%!#%3!#91%6#!
6255!<)S%!3+!A%!@1255%@!+$3!):@!3<%!3)((%@!<+5%#!(1+S%:!+1!+(%:%@!+$3!3+!3<%!:%Z3!#2f%F!!
"3!2#!S%17!@2,,29$53!3+!1%?+S%!9+11+@%@!):@!#%2f%@!#%3!#91%6#!,1+?!#52:*!#3)7!A+53#!+:!)99+$:3!+,!3<%#%!A%2:*!
,1%%!+,!9+:#31)2:3!)A+S%!3<%!91+6:!#<%%3F!":!#$9<!9219$?#3):9%#!23!2#!%##%:32)5!3+!1)2#%!3<%!#23$)32+:!623<!3<%!
9+?(%3%:3!(%1#+:!):@!)*1%%!)!1%9+S%17!(1+9%@$1%F!"3!2#!)!*++@!(+5297!3+!1%*$5)157!9<):*%!+$3!3<%!#%3!#91%6#!
2:!+1@%1!3+!%:#$1%!3<)3!3<%7!)1%!#+$:@!):@!3<)3!3<%!%,,%93#!+,!9+11+#2+:!)1%!9+:31+55%@F!;<%!3<1%)@%@!(+132+:!
+,!3<%!#%3!#91%6#!#<+$5@!A%!9+)3%@!623<!)!*1)(<23%!+1!?+57A@%:$?!@2#$5(<2@%!A)#%@!9+11+#2+:!2:<2A23+1!(12+1!
3+!,2332:*F!_2:9%!3<%7!)1%!,233%@!3+!A52:@!3)((%@!<+5%#=!9)1%!?$#3!)5#+!A%!3)Y%:!3+!%:#$1%!3<)3!3<%!3<1%)@%@!
5%:*3<!+,!3<%!#%3!#91%6#!@+%#!:+3!)55+6!3<%?!3+!A+33+?!+$3!):@!,)25!3+!95)?(!3<%!91+6:!#<%%3!%,,%932S%57F!
VS%1!3<%!7%)1#=!23!?)7!A%!,+$:@!3<)3!3<%!3+(!(+132+:!+,!):!+$3%1!,21%A+Z!9)#2:*!+1!A+25%1!#<%55!<)#!3%:@%@!3+!
#)*!#52*<357F!_2?25)157=!3<%!#2@%#!9):!3%:@!3+!A$5*%F!8:7!3%:@%:97!3+!3<2#!9+:@232+:!?)7!),,%93!3<%!)52*:?%:3!+,!
3<%!#$((+132:*!#62:*!(2:#!):@!3<%21!<+$#2:*#F!83!)!<%)S7!+S%1<)$5=!)55!(2:#!):@!()5?%@!#$((+13#!?$#3!A%!
1%?+S%@!):@!1%()21%@h1%:%6%@!)#!1%[$21%@F!D<%1%!(5)2:!9752:@129)5!(2:#!)1%!,233%@=!23!#<+$5@!A%!A+1:%!2:!?2:@!
3<)3!3<%7!1%[$21%!)!#?)55!@%*1%%!+,!1)@2)5!,1%%@+?=!<+6%S%1!6+1:!(2:#!?$#3!A%!1%:%6%@!):@!3<%1%!?$#3!A%!
)@%[$)3%!?)3%12)5!3<29Y:%##!2:!3<%21!?)32:*!<+$#2:*#!3+!%:#$1%!3<)3!3<%!9+11%93!#$((+13!2#!(1+S2@%@!,+1!3<%!
,21%A+Z!91+6:!#<%%3F!D<%1%!#52:*!#3)7!A+53#!)1%!2:S+5S%@=!3<%#%!)1%!+,3%:!#%9$1%@!2:!3<%!6+1Y2:*!(+#232+:!A7!
5+9Y!:$3#F!;<%!2:3%*1237!+,!3<%#%!?$#3!A%!)##$1%@!):@!3<%!9+11%93!#$((+13!?)2:3)2:%@F!
! ! !
"##$%!&'! ()*%!'-!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Roof stays need

special attention,
LO4 Replacing Crown Classroom
9 describe why and
2 stays
how you replace
them.

Explain with the aid

of diagrams the
replacement of
LO4 Replacing Girder
9 Girder and sling Classroom
3 and Sling Stays
stays paying
attention to
inspection.
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays

Flexible Stays
_2:9%!3<%!*1%)3%#3!52Y%52<++@!,+1!A1+Y%:!#3)7#!2#!)3!3<%!+$3%1!(5)3%!2:3%1,)9%=!)!#+5$32+:!@%S%5+(%@!2:!3<%!]_8!
):@!+:!3<%!9+:32:%:3!6)#!3<%!$#%!+,!#(<%129)5!<%)@%@!#3%%5!#3)7#!6<29<!<)S%!#+?%!@%*1%%!+,!,5%Z2A25237!3+!
)99+??+@)3%!3<%!A%:@2:*!):@!979529!#31%##%#F!;6+!?%3<+@#!+,!,2Z2:*!3<%#%!6%1%!#<+6:!2:!a2*!LF!;<%!,21#3!
?%3<+@!),,+1@#!3<%!5%)#3!S+5$?%!,+1!)99$?$5)32+:!+,!#9)5%!):@!9+:#%[$%:3!5+9Y2:*F!"3!9):!A%!#%%:!3<)3!3<%!
6%5@%@N+:!9$(!1%[$21%#!3+!A%!*1+$:@!+$3!+1!3<%!#91%6%@!9)(#!1%?+S%@!3+!)99%##!3<%!#3)7F!;<%!,21%#2@%!%:@!
?)7!A%!9+:S%:32+:)557!,233%@F!;+!1%N:%6!3<%!#3)7=!3<%!A)55!%:@!#%)3#!1%[$21%!3+!A%!95%):%@!+1!1%N9$3!):@!3<%!
:%6!#3)7!#91%6%@N2:!$#2:*!)!1)39<%3!@12S%!):@!#91%6!@12S%1!%:@%@!#+9Y%3!S2)!3<%!#5+33%@!%:@F!]:@$%!,+19%!
#<+$5@!A%!)S+2@%@F!D<%1%!3<%!#3)7#!)1%!6%5@%@!3+!)!#3%%5!2::%1!,21%A+Z=!3<%!#3)7#!)1%!<%5@N$(!)3!3<%!A)55!%:@!
2:!95+#%!9+:3)93!623<!3<%!(1%,+1?%@!9$(!6<25#3!3<%!6%5@2:*!+(%1)32+:!2#!9+?(5%3%@F!

Palm Stays
;<%#%!1)1%57!1%[$21%!)33%:32+:!)3!3<%!1$::2:*!#<%@=!#)S%!3<)3!):7!5%)Y)*%!#<+$5@!A%!2:S%#32*)3%@!):@!
1%?%@2%@F!V,3%:=!<%)@#!#%9$12:*!()5?!#3)7#!2:!3<%!,21%A+Z!<)S%!@1255%@!c3%55!3)5%d!<+5%#!6<29<!?$#3!A%!
?)2:3)2:%@!95%)1!2,!3<%7!)1%!3+!2:@29)3%!(1+(%157F!83!<%)S7!+S%1<)$5#=!3<%!9+:@232+:!+,!3<%!()5?!%:@#!):@!3<%!
12S%3#!6<29<!#%9$1%!3<%?!3+!3<%!A+25%1!#<%55!?$#3!A%!9<%9Y%@!3+!9+:,21?!3<%7!)1%!,1%%!,1+?!6)#3)*%!):@!,23!,+1!
$#%!$:325!3<%!:%Z3!+S%1<)$5F!42S%3%@!(1+R%932:*!%:@#!?)7!#$,,%1!@)?)*%!):@!@%(%:@2:*!+:!3<%!@%#2*:!+,!
,2Z2:*#=!?)7!A%!1%9+S%1)A5%!A7!3<%!$#%!+,!3)((%@!<+5%#!):@!()39<!#91%6#F!D<%1%!3<%1%!2#!):7!@+$A3=!3<%!
*$2@):9%!+,!)!9+?(%3%:3!(%1#+:!?$#3!A%!#+$*<3F!

Longitudinal Stays
>+:*23$@2:)5!#3)7#!6<29<!#$((+13!3<%!,5)3!)1%)#!+,!3<%!,1+:3!3$A%!):@!A)9Y!(5)3%#!9):!A%!+,!3<%!%:@!3+!%:@!
37(%!+1!1$:!,1+?!A1)9Y%3#!#%9$1%@!3+!3<%!A+25%1!A)11%5F!D23<!%:@!3+!%:@!#3)7#=!3<%!<+5%#!2:!3<%!A)9Y!(5)3%!)1%!
3)((%@!5)1*%!%:+$*<!3+!)55+6!3<%!#3)7!3+!A%!()##%@!3<1+$*<!):@!A%!#%9$1%@!3+!3<%!,1+:3!3$A%!(5)3%F!]#$)557=!
3<2#!2#!,)92523)3%@!A7!$#%!+,!1$::2:*!:$3#!3+!%:)A5%!3<%!#3)7#!3+!A%!3%:#2+:%@!9+11%9357!):@!3<%#%!)1%!:+1?)557!
,233%@!623<!9+((%1!6)#<%1#!+:!%23<%1!#2@%F!D<%:!3%:#2+:2:*!$(!#$9<!#3)7#=!3<%!A+25%1!@%#2*:!#<+$5@!
2:9+1(+1)3%!)@%[$)3%!#$((+13!3+!(1%S%:3!#)**2:*!):@!3<%!32*<3%:2:*!(1+9%@$1%!?$#3!%:#$1%!$:2,+1?!#<)12:*!
+,!5+)@!A7!%)9<!#3)7F!

Welded Stays
;<%!@%#2*:!):@!?)2:3%:):9%!+,!#3%%5!,21%A+Z%#!<)#!A%%:!3<%!#$AR%93!+,!?$9<!3%9<:29)5!@2#9$##2+:=!
()1329$5)157!2:!B%1?):7!6<%1%!3<%!2:232)5!$#%!+,!3<2#!?)3%12)5!2:!(5)9%!+,!9+((%1!*)S%!12#%!3+!?):7!,)25$1%#F!
4%)@%1#!6<+!)1%!9+:9%1:%@!623<!3<%!@%#2*:!):@!?)2:3%:):9%!+,!#3%%5!,21%A+Z%#!)1%!1%9+??%:@%@!3+!?)Y%!
1%,%1%:9%!3+!3<%!?):7!3%9<:29)5!()(%1#!3<)3!<)S%!A%%:!(1+@$9%@!+:!3<2#!#$AR%93F!
":!A+25%1#!,233%@!623<!#3%%5!,21%A+Z%#!):@!@%#2*:%@!3+!%?(5+7!6%5@%@!#3)7#=!3<%!6%5@2:*!?$#3!+:57!A%!9)112%@!
+$3!A7!)!9+@%@!6%5@%1F!;<%!%?(5+7?%:3!+,!6%5@2:*!2:31+@$9%#!1%#2@$)5!#31%##%#!6<29<!*2S%!12#%!3+!5+9)5!
#31)2:2:*!+,!3<%!A+25%1!(5)3%6+1YF!a+1!3<2#!1%)#+:=!3<%!6%5@2:*!#%[$%:9%!?$#3!A%!9)1%,$557!9+:#2@%1%@!2:!+1@%1!
3+!#(1%)@!3<%!<%)3!2:($3F!!8:!)((1+S%@!D%5@!):@!;%#3!(1+9%@$1%!?$#3!A%!)@+(3%@!3+*%3<%1!623<!#(%92,29)32+:!
+,!3<%!)((1+(12)3%!6%5@%1![$)52,29)32+:#F!!
;<%!1%[$21%?%:3#!,+1!)!#%)5!6%5@!)((52%@!3+!)!9+:S%:32+:)557!3<1%)@%@!#3)7!)1%!@%,2:%@!2:!O_!P^'J!'PI'=!
_%932+:!'G!W#%%!a2*!'I)XF!!
!
!
!
Fig 15a BS 931 Outer stay end seal welded
!

! ! !
"##$%!&'! ()*%!'^!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
65$"(5#9%"1":(
5':(
!"#$%&'(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Describe how a
LO4 Replacing flexible Classroom
9 flexible stay is fitted
4 stays
and explain its role.

Draw an annotated
diagram of a
LO4 Longitudinal
9 longitudinal stay Classroom
5 stays
installed in a boiler
assembly

Draw a welded and

screwed stay
installed in a firebox
LO4 Screwed Welded
9 assembly. What are Classroom
6 stays
the problems
associated with this
type of stay?
!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
;<%!(1)9329%!255$#31)3%@!2:!3<%!;4Q!\+@%!Wa2*!'I!AX!2#!)2?%@!)3!%:#$12:*!)!1%5)32S%57!#?)55!<%)3!),,%93%@!f+:%F!!
!
!
!
!
!
Fig 15b BS 931 Welded stay ends (TRD)
!
!
!
!
!
":!a2*!'I!A=!3<%!@2?%:#2+:!_EO!1%,%1#!3+!3<%!3<29Y:%##!+,!3<%!6%5@!2:!3<%!@21%932+:!+,!5+)@2:*F!;<%!#<%)12:*!
91+##!#%932+:!+,!3<%!,255%3!6%5@!#<)55!A%!)3!5%)#3!'F-I!32?%#!3<%!1%[$21%@!91+##!#%932+:!+,!3<%!A+53=!%F*FJ!
Q)!!F!!!F!!_EO!!"!'F-I!!!""""D<%1%!!!""2#!3<%!1%[$21%@!91+##!#%932+:!+,!3<%!#3)7!A+53F!
E+3%!3<)3!)!#?)55!95%)1):9%!+,!:+3!5%##!3<):!&F&-&d!W&FI!??X!?$#3!A%!2:31+@$9%@!A%36%%:!#3)7!):@!3<%!A+25%1!
(5)3%F!

10. Inspection and Testing

;<%!12#Y#!):@!9+:#%[$%:9%#!+,!A1+Y%:!#3)7#!<)S%!A%%:!(1%S2+$#57!@2#9$##%@!):@!23!6255!3<$#!A%!)(()1%:3!
3<)3!3+!?232*)3%!3<%!12#Y#=!)!1%*$5)1!2:#(%932+:!1%*2?%!2#!%##%:32)5F!
;<%!M1%##$1%!_7#3%?#!_),%37!4%*$5)32+:#!-&&&!1%[$21%!3<)3!):7!$#%1!+1!+6:%1!+,!)!(1%##$1%!#7#3%?!?$#3!
:+3!+(%1)3%!3<%!#7#3%?!623<+$3!)!cD1233%:!_9<%?%!+,!CZ)?2:)32+:Fd!8!\+?(%3%:3!M%1#+:!+1!O+25%1!":#(%93+1!
2#!1%[$21%@!3+!9)117!+$3!(%12+@29)5!%Z)?2:)32+:#!2:!)99+1@):9%!623<!3<%!D1233%:!_9<%?%!)3!3<%!(1%#912A%@!
2:3%1S)5#!W:+1?)557!5%##!3<):!'H!?+:3<#X!+1!6<%:!%#(%92)557!1%[$21%@!2:!()1329$5)1!9219$?#3):9%#F!
E+3623<#3):@2:*!3<2#!#3)3$3+17!1%[$21%?%:3=!3<%!+6:%1!?$#3!1%*$5)157!2?(5%?%:3!<2#!+6:!?)2:3%:):9%!):@!
2:#(%932+:!#9<%?%!6<29<!?$#3!A%!(1+(%157!@+9$?%:3%@F!!
;<%!@)257=!@2#(+#)5=!6)#<!+$3=!(%12+@29)5!):@!+S%1<)$5!2:#(%932+:!1%*2?%#!)1%!9+S%1%@!2:!+3<%1!@+9$?%:3#!2:!
3<%!\+@%F!
;<%!,+$1!2:#(%932+:!3%9<:2[$%#!:+1?)557!$#%@!)1%JN!
!! g2#$)5!
!! 0)??%1!;%#32:*!
!! E+:!Q%#31$932S%!;%#32:*!
!! 07@1)$529!3%#32:*!
;%#32:*!2#!1%[$21%@!3+!9+:,21?!3<)3!3<%!A+25%1!#3)72:*!#7#3%?!2#!2:!)!#%1S29%)A5%!):@!#),%!9+:@232+:!)3!)55!32?%#!
6<25#3!3<%!5+9+?+32S%!2#!2:!#3%)?F!
":!+1@%1!3+!9)117!+$3!2:#(%932+:!+,!3<%!#3)7#!623<2:!)!,21%A+Z=!3<%!,21%A+Z!):@!A129Y!)19<!?$#3!A%!9++5!+1!9+5@F!
;<%!@%,5%93+1!(5)3%!?$#3!A%!1%?+S%@!):@!3<%!2:3%12+1!#<+$5@!A%!95%):%@!+$3!+,!)55!)#<=!5++#%!#++3!):@!,21?!
#3):@2:*!(1+S2@%@F!855!<%)53<!):@!#),%37!1%[$21%?%:3#!?$#3!A%!)@<%1%@!3+!):@!(1%9)$32+:#!3)Y%:!3+!%:#$1%!
3<)3!):7+:%!%:3%12:*!)!,21%A+Z!2#!?%@29)557!,23F!;<%!\+:,2:%@!_()9%#!4%*$5)32+:#!?)7!)5#+!)((57!):@!23#!
1%[$21%?%:3#!?$#3!A%!9+?(52%@!623<F!_2:9%!3<%1%!)1%!12#Y#!2:!9)1172:*!+$3!2:#(%932+:!2:#2@%!)!,21%A+Z=!#$9<!
6+1Y!#<+$5@!:%S%1!A%!9)112%@!+$3!623<+$3!3<%!(1%#%:9%!+,!)!1%#(+:#2A5%!(%1#+:!6<+!9):!#$??+:!3<%!
%?%1*%:97!#%1S29%#!2:!9)#%!+,!:%%@F!

! ! !
"##$%!&'! ()*%!'H!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 ! Proposed BESTT Syllabus Assessment Plan
!
!
!
65$"(5#9%"1":(
!"#$%&'( 5':(
./( /,0"#$%1"2( 322"22+"'$(4-%$"-%5( 6"7%1"-8( !*;"-1%2&-2(
)*+,"-(
2%<'5$*-"(

Describe why there

LO4 Parallel Welded must be clearance
9 Classroom
7 stays between OD of stay
and stay hole

Use 3 different
methods to
determine broken or
defective stays.
LO4 Examination of Prepare report for
10 Masterclass
8 boiler stays masterclass.
Comply with
Working in
Confined Spaces
regulations

If a 1” stay is
Calculating Yield reduced by 30%
LO4
10 points and calculate the Classroom
9
strengths of stays reduced load
carrying ability

!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
"3!2#!)!*++@!(5):!3+!@%S%5+(!)!c1+$32:%d!6<%:!2:#(%932:*!#3)7#!):@!3+!9<)5Y!?)1Y!)1%)#!3<)3!<)S%!A%%:!
%Z)?2:%@!3+!%:#$1%!3<)3!:+:%!<)S%!A%%:!?2##%@F!_3)13=!(1+*1%##2S%57!9+?(5%3%!):@!,2:2#<!2:!)!1%*$5)1!
?)::%1!#+!3<)3!:+3<2:*!2#!?2##%@=!()72:*!#(%92)5!)33%:32+:!3+!3<%!#3)7#!2:!3<%!A1%)Y)*%!f+:%#F!D<%1%!#3)7#!
)1%!+A#9$1%@=!,+1!%Z)?(5%!A7!3<%!A129Y!)19<=!23!6255!A%!:%9%##)17!3+!2:#(%93!2:3%1:)557!,1+?!):+3<%1!)99%##!
(+2:3F!_3)7#!:+1?)557!+A#9$1%@!A7!3<%!,21%!)19<!?$#3!A%!3%#3%@!(12+1!3+!23#!1%A$25@2:*!@$12:*!?)2:3%:):9%F!
;<%!#9+(%!+,!)!S2#$)5!%Z)?2:)32+:!623<2:!3<%!,21%A+Z!2#!)#!,+55+6#J!
!! \<%9Y!3<%!+S%1)55!9+:@232+:!+,!3<%!,21%A+Z=!23!#<+$5@!A%!c*++@!):@!A5)9YFd!
!! ",!3<%!A+Z!2#!:+3!*++@!):@!A5)9Y=!9<%9Y!,+1!2:@29)32+:#!+,!+S%1<%)32:*!,+1!%Z)?(5%!3<%!(1%#%:9%!+,!
(2:Y!W+S%1<%)3%@X!9+((%1!(5)3%6+1YF!_3)7#!2:!3<%!S292:237!+,!+S%1<%)3%@!#$1,)9%#!+1!6<%1%!3<%1%!2#!
%S2@%:9%!+,![$2532:*=!)1%!3+!A%!1%*)1@%@!)#!#$#(%93F!
!! CZ)?2:%!#3)7!<%)@#!):@!:$3#!,+1!#2*:#!+,!6)#3)*%=!5++#%:%##=!+1!5%)Y)*%F!D<23%!@%(+#23#!)1+$:@!
#3)7#!2:@29)3%!5++#%:%##!):@!52Y%57!5%)Y)*%F!T)1YN$(!):7!3<)3!1%[$21%!)33%:32+:F!
!! ",!3<%1%!)1%!):7!cA21@#!:%#3#d!)@<%12:*!3+!91+6:!#3)7!:$3#=!3<%#%!?$#3!A%!1%?+S%@!):@!3<%!:$3#!):@!
#3)7!%:@#!2:#(%93%@!,+1!#2*:#!+,!+S%1<%)32:*F!T)1YN$(!):7!3<)3!1%[$21%!)33%:32+:F!
!! a+1!#3)7#!623<!3%55!3)5%!<+5%#=!3<%#%!#<+$5@!A%!(1+S%@!95%)1!):@!9<%9Y%@!,+1!#2*:#!+,!5%)Y)*%!6<%:!
3<%!A+25%1!<)#!A%%:!,255%@!623<!9+5@!6)3%1F!
!! ;<%!,2:)5!3%#3#!)1%!9)112%@!+$3!<+3=!)3!,$55!6+1Y2:*!(1%##$1%=!6<%:!#3)7#!)1%!9<%9Y%@!,+1!#2*:#!+,!
5%)Y)*%!623<!3<%!@)?(%1#!#<$3!):@!)!5+6!,21%F!8!?211+1!2#!:+1?)557!95)?(%@!3+!)!#<+S%5!3+!S2%6!3<%!
@++1!(5)3%!#3)7#F!
;<%!#9+(%!+,!S2#$)5!%Z)?2:)32+:!+:!3<%!6)3%1!#2@%!+,!3<%!A+25%1!2#!)#!,+55+6#J!
!! D23<!3<%!A+25%1!3<+1+$*<57!6)#<%@!+$3!):@!)55!6)#<!+$3!(5$*#!1%?+S%@=!$#%!)!,5)1%!3<1+$*<!%)9<!<+5%!
3+!%Z)?2:%!91+6:!#3)7#!):@!9<%9Y!,+1!6)#3)*%!W:%9Y2:*!@$%!3+!%5%931+57329!9+11+#2+:XF!;<2#!,+1?!+,!
9+11+#2+:!37(29)557!1%#$53#!2:!#3%%5!#3)7#!:%9Y2:*!)@R)9%:3!3+!9+((%1!(5)3%#!):@!#<+6#!$(!()1329$5)157!
)3!3<%!+$3%1!1+6#!+,!#3)7#F!\+11%#(+:@2:*57=!#3%%5!(5)3%#!3%:@!3+!6)#3%!5+9)557!6<%1%!9+((%1!#3)7#!)1%!
,233%@F!"3!2#!(+##2A5%!3<)3!#9)5%!A$25@N$(!?)7!+A#9$1%!3<%!)1%)#!+,!6)#3)*%=!2:!6<29<!9)#%!3<%!#9)5%!
#<+$5@!A%!Y:+9Y%@!+,,!$#2:*!)!,5)3!%:@%@!A1)##!1+@F!;<%!)?+$:3!+,!6)#3)*%!?)7!A%!R$@*%@!A7!
S2%62:*!)*)2:#3!S)172:*!@2)?%3%1#!+,!1+@#!2:#%13%@!3<1+$*<!3<%!6)#<!+$3!(5$*!<+5%#!):@!#%3!)@R)9%:3!
3+!3<%!6)#3%@!(+132+:!+,!3<%!#3)7F!853%1:)32S%57=!)!<+1#%#<+%!3%?(5)3%!?)@%!,+1?!)!#3%%5!6)#<%1!9$3!
+(%:!3+!)!cCd!#<)(%!):@!6%5@%@!3+!3<%!%:@#!+,!5+:*!1+@#!?)7!A%!$#%@!3+!9<%9Y!3<%!#?)55%#3!
@2)?%3%1F!D<25#3!3<%1%!2#!:+!#31293!52?23!,+1!6)#3)*%=!23!2#!:+3!9+:#2@%1%@!#),%!3+!)55+6!)!A+25%1!3+!1%N
%:3%1!#%1S29%!2,!3<%!6)#3)*%!2#!)1+$:@!-&m!+1!?+1%!+:!@2)?%3%1=!2F%F!3<%!1%@$932+:!,1+?!3<%!c)#!,233%@d!
@2)?%3%1!W#%%!#%932+:!''!+:!Q%#2*:!M12:92(5%#XF!
!! _2@%!#3)7#!#<+$5@!A%!#2?25)157!2:#(%93%@!$#2:*!)!,5)1%!+1!%:@+#9+(%!(1+A%!3<1+$*<!3<%!?$@!<+5%#F!
_2:9%!3<%!S2#$)5!)99%##!2#!52?23%@=!)1329$5)3%@!?211+1#!+,!S)12+$#!#<)(%#!?)7!A%!2:#%13%@!3<1+$*<!?$@!
):@!6)#<+$3!<+5%#!3+!2:#(%93!3<%!#3)7#!,+1!91)9Y#!):@!6)#3)*%F!
!! ;<%!,2:)5!3%#3#!)1%!9)112%@!+$3!<+3!)3!,$55!6+1Y2:*!(1%##$1%=!6<%:!#3)7#!)1%!9<%9Y%@!,+1!#2*:#!+,!
5%)Y)*%F!

Hammer and NDT Testing

",!)!<)??%1!3%#3!2#!3+!A%!9)112%@!+$3=!3<%!A+25%1!2#!@1)2:%@!+,!6)3%1F!;<%!:+1?)5!(1+9%@$1%!2#!)#!,+55+6#J!]#2:*!
)!52*<3!6%2*<3!<)??%1!W(1%,%1)A57!)!A+25%1!2:#(%93+1U#!<)??%1X!%)9<!#3)7!<%)@!2#!#31$9Y!623<!)!#<)1(!A$3!52*<3!
A5+6!95%):57!2:!3<%!9%:31%!+,!3<%!(1+R%932:*!#3)7!%:@F!;<%!#+$:@!%?233%@!#<+$5@!A%!)!95%)1!c3)9Yd!6<29<!
2:@29)3%#!3<)3!3<%!#3)7!2#!:+3!A1+Y%:F!EFOF!23!6255!:+3!2:@29)3%!2,!3<%!#3)7!2#!()132)557!A1+Y%:F!",!3<%!#+$:@!2#!
@2,,%1%:3!):@!1%#%?A5%#!c3+:Yd!3<%!#3)7!2#!A1+Y%:F!T)1YN$(!):7!#3)7#!3<)3!1%[$21%!)33%:32+:F!D<%1%!3<%!
3%9<:2[$%!2#!:%6!3+!3<%!%Z)?2:%1=!23!2#!)!*++@!(5):!3+!317!23!+$3!+:!)!A+25%1!623<!Y:+6:!@%,%93#!6<%1%!3<%!
@2#32:932S%!3+:%#!9):!A%!1%)@257!%Z(%12%:9%@F!\1+6:!#3)7#!9):!A%!#2?25)157!3%#3%@F!!

! ! !
"##$%!&'! ()*%!'I!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
8:!)53%1:)32S%!?%3<+@=!#%5@+?!$#%@!+:!O1232#<!(1+3+37(%#=!2#!6<%1%!3<%!A+25%1!95)@@2:*!2#!:+3!)((52%@!+1!<)#!
A%%:!1%?+S%@F!":!3<2#!2:#3):9%=!3<%!3%#32:*!1%[$21%#!36+!(%+(5%!6+1Y2:*!)#!)!3%)?=!+:%!2:#2@%!):@!+:%!
+$3#2@%!3<%!,21%A+ZF!;<%!3%9<:2[$%!2#!3+!(5)9%!)!<)??%1!52*<357!2:!9+:3)93!623<!3<%!#3)7!+:!3<%!+$3#2@%!+,!3<%!
A+25%1!):@!61)(!3<%!2:#2@%!%:@F!",!3<%!#3)7!2#!#+52@=!3<%!<)??%1!6255!A+$:9%!+,,!3<%!+3<%1!%:@F!
_3)7#!9):!A%!3%#3%@!623<!):!$531)#+:29!3<29Y:%##!3%#3%1=!(1+S2@%@!23!2#!+,!3<%!37(%!6<29<!9):!(%:%31)3%!5+:*!
@2#3):9%#!#$9<!)#!3<%!5%:*3<!+,!)!#3)7F!;<%!3%9<:2[$%!?)7!A%!$#%@!6<%1%!#$#(%93!#3)7#!)1%!2:S+5S%@=!
()1329$5)157!+:!#3)7#!2:!3<%!S292:237!+,!3<+#%!3<)3!<)S%!A1+Y%:!):@!6<29<!?)7!3<%?#%5S%#!A%!()132)557!A1+Y%:F!
_3)7#!2:!3<%#%!)1%)#!#<+$5@!2:!):7!9)#%!A%!1%:%6%@F!;<%!3%9<:2[$%!9):!+:57!6+1Y!6<%1%!3<%!#3)7!%:@!<)#!
A%%:!95%):%@!):@!(1+S2@%#!#$,,292%:3!,5)3!)1%)!3+!)55+6!3<%!$531)#+$:@!#2*:)5!3+!(%:%31)3%!3<%!5%:*3<!+,!3<%!
#3)7!):@!A+$:9%!A)9Y!3+!3<%!1%9%2S%1F!D<%1%!:+!#2*:)5!<)#!A%%:!@%3%93%@=!%23<%1!3<%!#3)7!2#!,1)93$1%@!+1!
3<%1%!2#!2:)@%[$)3%!9+$(52:*!3+!,)92523)3%!)!c95%):d!#2*:)5F!":!#$9<!9)#%#=!)!S2#$)5!%Z)?2:)32+:!#<+$5@!A%!
)33%?(3%@!,1+?!3<%!:%)1%#3!6)#<!+$3!<+5%!623<!3<%!)2@!+,!)!,5)1%!+1!%:@+#9+(%!(1+A%F!
V:%!A1+Y%:!#3)7!6255!:+3!*%:%1)557!1%(1%#%:3!)!@):*%1+$#!#23$)32+:!A$3!23!2#![$23%!52Y%57!3<)3!#2:9%!3<%!5+)@!23!
#$((+13%@!<)#!3<%:9%!3+!A%!)A#+1A%@!A7!23#!:%2*<A+$1#=!3<%!#$11+$:@2:*!#3)7#!#++:!A%9+?%!#$#(%93=!
()1329$5)157!2:!3<%!A1%)Y)*%!f+:%#F!;2?%57!?)2:3%:):9%!)33%:32+:!9):!3<$#!A%!#%%:!3+!A%!S23)5!3+!)S+2@!
#$@@%:!9)3)#31+(<29!,)25$1%F!

Hydraulic Testing
;<%!$#%!+,!<7@1)$529!3%#32:*!2:S+5S%#!,2552:*!3<%!A+25%1!W?2:2?$?!3%?(%1)3$1%!`n\X!9+?(5%3%57!623<!9+5@!6)3%1!
):@!623<!)55!)21!1%?+S%@=!(1%##2:*!23!3+!)A+S%!3<%!6+1Y2:*!(1%##$1%!,+1!)!@%,2:%@!(%12+@!+,!32?%!3+!3<%!
(1%##$1%#!#<+6:!2:!+3<%1!@+9$?%:3#!+,!3<2#!\+@%F!;<%!($1(+#%!+,!3<%!3%#3#!2#!3+!9+:,21?!3<)3!3<%!*%:%1)5!
#31$93$1%!9+:32:$%#!3+!A%!#+$:@=!3<%!)A#%:9%!+,!A$5*2:*!+1!@2#3+132+:!):@!,1%%@+?!,1+?!5%)Y)*%F!;<%!5)33%1!
)((52%#!()1329$5)157!3+!#3)7#=!6<%1%!):7!5%)Y)*%!<)#!3+!A%!,+55+6%@N$(=!$#$)557!A7!52*<3!9)$5Y2:*F!>%)Y2:*!
#3)7#!*2S%!12#%!3+!9+11+#2+:!+,!3<%!3<1%)@#!):@!%S%:3$)5!,)25$1%F!
0)S2:*!1%9+1@%@!3<%!5+9)32+:!+,!#$#(%93=!A1+Y%:!+1!5%)Y2:*!#3)7#=!1%?%@2)5!)33%:32+:!?$#3!A%!9)112%@!+$3!):@!
3<%!@%3)25#!#$23)A57!1%9+1@%@F!

11. Design Principles

;<%!@%#2*:!+,!5+9+?+32S%!A+25%1#!6)#!9)112%@!+$3!A7!5+9+?+32S%!?):$,)93$1%1#=!9+:31)93+1#!+1!A7!3<%!1)256)7!
9+?():2%#!3<%?#%5S%#F!4%9+1@#!+,!3<%!@%#2*:!)932S237!)1%!1)1%!):@!23!2#!:+3!95%)1!6<)3!9123%12)!6%1%!#%3!
1%*)1@2:*!3<%!6+1Y2:*!#31%##%#!+1!#3)7!(239<%#!3<)3!6%1%!%?(5+7%@!A7!3<%#%!+1*):2#)32+:#!+3<%1!3<):!3<)3!
6<29<!#$1S2S%!+:!(1%#%1S%@!@1)62:*#!):@!1)1%!@+9$?%:3#F!cO+25%1!\+@%#d!6%1%!@%S%5+(%@!A7!_3):@)1@#!
A+@2%#!A+3<!2:!B1%)3!O123)2:!):@!)A1+)@!?)2:57!,+1!5):@!):@!?)12:%!A+25%1#F!":!()1329$5)1=!3<%!,+55+62:*!
@+9$?%:3#!6255!A%!,+$:@!3+!(1+S2@%!$#%,$5!*$2@):9%J!
!! OF_F!P^'J'PI'=!c>+9+N;7(%!T$5323$A$5)1!O+25%1#!+,!42S%3%@!\+:#31$932+:d!!
!! OF_F!-`P&J!M)13#!'!W\5)##!"!6%5@%@!9+:#31$932+:X'PGP!):@!M)13!-!W\5)##!""!):@!\5)##!"""!6%5@%@!
9+:#31$932+:X!'P`^=!c_(%92,29)32+:!,+1!_<%55!O+25%1#!+,!D%5@%@!\+:#31$932+:!W+3<%1!3<):!6)3%1N3$A%!
A+25%1#Xd!a+1!2?(%12)5!?%)#$1%?%:3#F!
!! OF_F!-`P&!J!'PP-!2#!2:!?%3129!$:23#F!
!! V3<%1!9+@%#!2:95$@%!8_TC!):@!Q"E!W;4QX=!)55!+,!6<29<!9):!A%!9+:#$53%@!6<%:!1%[$21%@!3+!(1%()1%!)!
#),%!@%#2*:!9<):*%!,+1!)!5+9+?+32S%!A+25%1F!
;<%!,+55+62:*!2:@29)3%#!3<%!A)#2#!,+1!3<%!@%3%1?2:)32+:!+,!#3)7!@2)?%3%1#F!;<%!@%3)25!+,!3<%!,+1?!+,!)!#3)7=!)#!
@%#912A%@!(1%S2+$#57=!9):!A%!#%5%93%@!3+!A%#3!#$23!3<%!()1329$5)1!#23$)32+:!$:@%1!9+:#2@%1)32+:F!!

! ! !
"##$%!&'! ()*%!'G!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays

Staying flat surfaces:

;<%!@%#2*:!+,!#3)7#!<)#!3+!)@@1%##!3<%!,+55+62:*!considerationsJ!
1. Direct tensile stress due to the maximum working pressure in the boiler.
2. Bending stresses due to the differential expansion of the inner firebox plates relative to the
outer casing plates.
3. Stresses due to vibrations set up during generation and release of steam.
For consideration 1 – Direct Stresses
;<%!,+55+62:*!,+1?$5)!?)7!A%!$#%@!3+!@%3%1?2:%!3<%!A)#29!?2:2?$?!@2)?%3%1!+,!)!#3)7!A+53!W1++3!@2)?%3%1!+,!
3<%!3<1%)@%@!(+132+:XJ!
@!o!#!pM!Z!8h&F`LIH!Z!,q!
6<%1%!
@!o!?2:2?$?!@2)?%3%1!+,!3<%!#3)7!2:!2:9<%#F!
8!o!81%)!+,!(5)3%!#$((+13%@!A7!+:%!#3)7!2:!#[$)1%!2:9<%#F!
M!o!T)Z2?$?!#),%!6+1Y2:*!(1%##$1%!+,!3<%!A+25%1!2:!5A!(%1!#[$)1%!2:9<F!
,!o!_),%!6+1Y2:*!#31%##!2:!3%:#2+:!2:!5A!(%1!#[$)1%!2:9<!,+1!3<%!#3)7!?)3%12)5F!
a1+?!3<%!)A+S%!,+1?$5)=!
8!o!&F`LIH!Z!@-!Z!,hM!!!+1!
,!o!8!Z!Mh&F`LIH!Z!@-!
;<%!,+55+62:*!#),%!6+1Y2:*!#31%##%#!?)7!A%!)##$?%@J!
_3%%5!!rrrrrrF!L=&&&!3+!P=&&&!5AF!(%1!#[F!2:9<F!
\+((%1!rrrrrFF!H=&&&!3+!I=&&&!5AF!(%1!#[F!2:9<F!
T+:%5!!rrrrrr'&=&&&!3+!''=&&&!5AF!(%1!#[F!2:9<F!
a1+?!3<2#=!23!6255!A%!)((1%92)3%@!3<)3!)!-&m!1%@$932+:!+,!3<%!@2)?%3%1!+,!)!9219$5)1!#3)7!6255!1%#$53!2:!):!
)((1+Z2?)3%!^Gm!5+##!+,!23#!91+##!#%932+:)5!)1%)F!;<%!#31%##!2:!3<%!A+53!6255!3<$#!<)S%!2:91%)#%@!A7!R$#3!+S%1!
IGmF!855+6):9%!,+1!3<2#!6)#3)*%!%,,%93!#<+$5@!A%!9+:#2@%1%@!A7!3<%!@%#2*:%1!3+*%3<%1!623<!3<%!%,,%93!+,!
1%@$932+:!+,!#),%!6+1Y2:*!#31%##!@$%!3+!<2*<%1!+(%1)32:*!3%?(%1)3$1%#F!a+1!)!#3)7!?)@%!,1+?!#3%%5!<)S2:*!)!
5+6%1!72%5@!#31%:*3<!+,!-L=&&&!(F#F2F!)3!1++?!3%?(%1)3$1%=!6<%:!1)2#%@!3+!37(29)5!6+1Y2:*!3%?(%1)3$1%#=!3<%!
1%@$932+:!2:!72%5@!(+2:3!6255!A%!3+!)1+$:@!-I=&&&!(F#F2F!"3!9):!3<$#!A%!#%%:!3<)3!3<)3=!3<%!#31%##!2:!3<%!-&m!
6)#3%@!#3)7!A+53!9+$5@!<)S%!12#%:!3+!)1+$:@!'H=&&&!(F#F2F!6<29<!6+$5@!2?(57!)!#2*:2,29):3!1%@$932+:!2:!3<%!
?)1*2:!+,!#),%37F!
;<%!@%3%1?2:)32+:!+,!3<%!(239<!+,!#3)7#=!()1329$5)157!+,!5+:*23$@2:)5!):@!91+##!#3)7#!2#!)!,)2157!9+?(5%Z!@%#2*:!
(1+9%##!):@!1%[$21%#!):!2:N@%(3<!$:@%1#3):@2:*!+,!3<%!S)12)A5%#!3+!A%!9+:#2@%1%@F!;<2#!)#(%93!+,!3<%!@%#2*:!
2#!:+3!9+:#2@%1%@!)((1+(12)3%!3+!3<%!#9+(%!+,!3<2#!@+9$?%:3=!<+6%S%1=!,$55!@%3)25#!?)7!A%!,+$:@!2:!O_!-`P&!
+1!;4Q!^&IF!!!
If modifications to a boiler are being considered, a competent person such as
a Notified Body must be consulted and an appropriate boiler code adopted.
For consideration 2 – Bending Stresses
"3!9):!A%!#<+6:!3<)3!%S%:![$23%!#?)55!#31)2:#!1%#$532:*!,1+?!@2,,%1%:32)5!%Z():#2+:=!2F%F!3<%!2:@$932+:!+,!<2*<!
A%:@2:*!#31%##%#!2:!3<%!+$3%1?+#3!#$1,)9%#!+,!#3)7A+53#=!9):!1%)9<!72%5@!(+2:3!2:!3<%!+$3%1!,2A1%#!+,!3<%!#3)7!
#%932+:F!B%:%1)557!#(%)Y2:*=!3+!)99+??+@)3%!3<%!%,,%93#!+,!3<2#=!23!2#!A%33%1!3+!9<++#%!)!*1%)3%1!:$?A%1!+,!
5+:*!#?)55!@2)?%3%1!#3)7#=!#()9%@!95+#%1!3+*%3<%1!3<):!#<+13!5)1*%!@2)?%3%1!#3)7#=!(239<%@!)3!*1%)3%1!
2:3%1S)5#F!T+:%5!?%3)5!#3)7#!<)S2:*!)!#?)55%1!9+1%!@2)?%3%1!)1%!%?2:%:357!#$23%@!3+!3<2#!@$37F!

! ! !
"##$%!&'! ()*%!'`!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
For Consideration 3 – Evaporative Stresses
_2:9%!3<%!#31%##%#!2:@$9%@!A7!3<2#!9+:@232+:!)1%!2:@%3%1?2:)3%!):@!+,!5+6%1!#2*:2,29):9%!3<%#%!9):!A%!
2*:+1%@!2:!3<%!@%#2*:!(1+9%##=!#)S%!3<)3!3<%!)331232+:!+:!3<%!#3)7#!6255!S)17!623<!3<%!2:3%:#237!+,!3<%!%1+#2S%!
%,,%93!+,!#3%)?!A$AA5%#!):@!<2*<%1!S%5+9237!6)3%1!,5+6#F!;<%!9<+29%!+,!?)3%12)5!2#!3<%1%,+1%!)!,)93+1!3+!A%!
9+:#2@%1%@F!

12. Conclusion
K:+65%@*%!+,!6<)3!:%%@#!3+!A%!@+:%=!9)1%,$5!)33%:32+:!3+!@%3)25=!*++@!6+1Y?):#<2(=!3<%!$#%!+,!<2*<![$)5237!
?)3%12)5#!):@!3++5#!)1%!%##%:32)5!3+!Y%%(2:*!#3)7#!2:!*++@!+1@%1=!#),%!):@!,1%%!,1+?!5%)Y)*%F!
D<%1%!3<%1%!2#!@+$A3=!3<%!*+5@%:!1$5%!2#=!c#3+(!6+1Y!):@!9+:#$53!623<!)!?+1%!%Z(%12%:9%@!+1!)!9+?(%3%:3!
(%1#+:d!A%,+1%!(1+9%%@2:*F!!
!......................................! %:@!+,!?)2:!@+9$?%:3!.......................................!!
!

! ! !
"##$%!&'! ()*%!'L!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
 Tables used in Firebox Stays
Table 1 – Commonly used Materials
T)3%12)5! _(%92,29)32+:! O)#29!\+?(+#232+:!):@!M1+(%132%#!
! ! a%! \! _! M! _2! \$! E2! T:! 8#! s2%5@! ];_!
-
! ! m! m! m! m! m! m! m! m m ;+:#h2: ;+:#h2:-
T25@! O_!CE!'&&-IN-! O)5):9%! &F'^!3+! &F&I! &F&I! &F'&!3+! ! ! &F`&!3+! ! 'GN'P! -LN^&!
_3%%5! B1)@%!_-`It4! &F'L! ?)ZF! ?)ZF! &FH&! &FP&!
O_P`&!N!MQP`&J! O)5):9%! &F'G!3+! &F&I! &F&I! &F'&!3+! ! ! &FI&!3+! ! 'GN'P! -LN^&!
-&&I!B1)@%! &F-H! ?)ZF! ?)ZF! &FH&! &FP&!
&`&T-&!
WCE!^X!
&L&8'I!WCE^OX!
\+((%1! O_!-L`H!W'PGPX! ! ! ! &F&'^N ! PPFI! ! ! &F^!b! ''N'-F'! 'HFI!
B1)@%! &F&I&! &FI! W&F-m!M1++,!
\!'&`! +,,#%3X!
_$((57!\+:@232+:!N
\+5@!6+1Y%@!):@!
)::%)5%@!
T+:%5! O_!^&`GJ'PLP!B@%F! u-FI! u&F^! u&F&-H! NNNN! u&F-I! -LN G^N u-F&! NNNNNN! -G!W&F-m! ^-N^L!
E8'^! ^H! `&! M1++,!
\+5@!6+1Y%@!):@! +,,#%3X!
#31%##!1%52%S%@!
!

! ! !
"##$%!&'! ()*%!'P!+,!-'!............!/!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
Table 2A - Firebox Waterspace Stays
W_+$19%!>T_4!
a"4COVv!D8;C4_M8\C!_;8s_! T_''X!
! !
EVT"E8>!Q"8TC;C4!Va!D8"_;!;V!OC!
PhGHw! EVT"E8>! \VMMC4!_;8s_! TVEC>!x!_;CC>!_;8s_!
>C__!;08E!EVT"E8>!Q"8TC;C4!Va!
_;8s! Q"8TC;C4!Va! T8tV4! CaaC\;"gC!
_;8s! Q"8F! Q"8F! T8tV4!Q"8F! CaaC\;"gC!Q"8F!
0!o!EVT!!! !! T8v! T"E! T8v! T"E! T8v! T"E! T8v! T"E!
IhL! FG-I&! G-`&! FG-HI! FIGLL! FIG^^! FG-`&! FG-I&! FIGLL! FIGGL!
! !
''h'G! FGL`I! FGLPI! FGL`&! FG^'^! FG-LL! FGLPI! FGL`I! FG^'^! FG-P^!
''!;04C8Q_!MC4!"E\0!
^hH! F`I&&! F`I-&! F`HPI! FGP^L! FGP'^! F`I-&! F`I&&! FGP^L! FGP'L!
T8tV4!x!CaaC\;"gC!Q"8_F! '^h'G! FL'-I! FL'HI! FL'-&! F`IG^! F`I^L! FL'HI! FL'-I! F`IG^! F`IH^!
>"T";_! `hL! FL`I&! FL``&! FL`HI! FL'LL! FL'G^! FL``&! FL`I&! FL'LL! FL'GL!
'Ih'G! FP^`I! FP^PI! FP^`&! FLL'^! FL`LL! FP^PI! FP^`I! FLL'^! FL`P^!
_;8s_! 0"B0! >VD! '! 'F&&&&! 'F&&-&! FPPPI! FPH^L! FPH'^! 'F&&-&! 'F&&&&! FPH^L! FPH'L!
!! !! '!'h'G! 'F&G-I! 'F&GHI! 'F&G-&! 'F&&G^! 'F&&^L! 'F&GHI! 'F&G-I! 'F&&G^! 'F&&H^!
\VMMC4! EVTF!kF&&-! EVTF!NF&&&I! '!'hL! 'F'-I&! 'F'-`&! 'F'-HI! 'F&GLL! 'F&GG^! 'F'-`&! 'F'-I&! 'F&GLL! 'F&GGL!
!! ! !! '!^h'G! 'F'L`I! 'F'LPI! 'F'L`&! 'F'^'^! 'F'-LL! 'F'LPI! 'F'L`I! 'F'^'^! 'F'-P^!
TVEC>! EVTF!kF&&-! EVTF! '!'hH! 'F-I&&! 'F-I-&! 'F-HPI! 'F'P^L! 'F'P'^! 'F-I-&! 'F-I&&! 'F'P^L! 'F'P'L!
!! !! !! '!Ih'G! 'F^'-I! 'F^'HI! 'F^'-&! 'F-IG^! 'F-I^L! 'F^'HI! 'F^'-I! 'F-IG^! 'F-IH^!
_;CC>! EVTF!kF&&-! EVTF! '!^hL! 'F^`I&! 'F^``&! 'F^`HI! 'F^'LL! 'F^'G^! 'F^``&! 'F^`I&! 'F^'LL! 'F^'GL!
!! !! !! '!`h'G! 'FH^`I! 'FH^PI! 'FH^`&! 'F^L'^! 'F^`LL! 'FH^PI! 'FH^`I! 'F^L'^! 'F^`P^!
!! !! !! '!'h-! 'FI&&&! 'FI&-&! 'FHPPI! 'FHH^L! 'FHH'^! 'FI&-&! 'FI&&&! 'FHH^L! 'FHH'L!
!! !! !! '!Ph'G! 'FIG-I! 'FIGHI! 'FIG-&! 'FI&G^! 'FI&^L! 'FIGHI! 'FIG-I! 'FI&G^! 'FI&H^!
!! !! !! '!IhL! 'FG-I&! 'FG-`&! 'FG-HI! 'FIGLL! 'FIGG^! 'FG-`&! 'FG-I&! 'FIGLL! 'FIGGL!

!! aV4!>"T";_!VE!a"4COVv!D8;C4_M8\C!_;8s0V>C_!_CC!_0CC;!EV!T_''8!
!
! ! !
"##$%!&'! ()*%!-&!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
HGR-B9002-Is01 ___________________________________________ Boiler Stays
Table 2B - Firebox Waterspace Stays
a"4COVv!D8;C4_M8\C!_;8s0V>C_! !W_+$19%!>T_4!T_''8X!
EVT"E8>! !!
;8MMCQ!0V>C_! >"T";_! Q"8TC;C4!Va! T8tV4! CaaC\;"gC! \V4C!Q"8TC;C4!
\+:@232+:#!8x\! \+:@232+:!O!
!! 0"B0! >VD! ;8MMCQ!! Q"8TC;C4! Q"8TC;C4! !
!T8tV4!Q"8F! !EVT"E8>!k&&Iw! !EVT"E8>! 0V>C_! T8v! T"E! T8v! T"E! T8v! T"E! T8v! T"E!
CaaC\;"gC!Q"8F! EVT"E8>!k&&Iw! EVT"E8>! IhL! FG-I&! FG^&&! FG-I&! FI`'L! FIGGL! FI'LG! FI&LG! !! !!
!! !! !! ''h'G! FGL`I! FGP-I! FGL`I! FG^GH! FG-P^! FIL''! FI`''! FIGL'! FI`''!
\V4C!Q"8F! !! !! ^hH! F`I&&! F`II&! F`I&&! FGPGL! FGP'L! FGH^G! FG^^G! FGHLG! FG^^G!
\VEQ";"VE_! !! !! '^h'G! FL'-I! FL'`I! FL'-I! F`IP^! F`IH^! F`&G'! FGPG'! F`'''! FGPG'!
!! !! !! `hL! FL`I&! FLL&&! FL`I&! FL-'L! FL'GL! F`GLG! F`ILG! F``^G! F`ILG!
8! !! !! 'Ih'G! FP^`I! FPH-I! FP^`I! FLLH^! FL`P^! FL^''! FL-''! FL^G'! FL-''!
aV4!ECD!0V>C_! EVT"E8>!k&'&w! EVT"E8>! '! 'F&&&& 'F&&I& 'F&&&&! FPHGL! FPH'L! FLP^G! FLL^G! FLPLG! FLL^G!
O! !! !! '!'h'G! 'F&G-I 'F&G`I 'F&G-I! 'F&&P^ 'F&&H^ FPIG'! FPHG'! FPG''! FPHG'!
aV4!0V>C_!D0"\0! EVT"E8>!k&'Iw! EVT"E8>! '!'hL! 'F'-I& 'F'^&& 'F'-I&! 'F&`'L 'F&GGL 'F&'LG! 'F&&LG! 'F&-^G! 'F&&LG!
\8E!OC!4CN;8MMCQ! ! !! '!^h'G! 'F'L`I 'F'P-I 'F'L`I! 'F'^H^ 'F'-P^ 'F&L''! 'F&`''! 'F&LG'! 'F&`''!
'h'Gw!8OVgC!! !! !! '!'hH! 'F-I&& 'F-II& 'F-I&&! 'F'PGL 'F'P'L 'F'H^G! 'F'^^G! 'F'HLG! 'F'^^G!
M1%S2+$#!Q2)?%3%1! !! !! '!Ih''! 'F^'-I 'F^'`I 'F^'-I! 'F-IP^ 'F-IH^ 'F-&G'! 'F'PG'! 'F-'''! 'F'PG'!
\! !! !! '!^hL! 'F^`I& 'F^L&& 'F^`I&! 'F^-'L 'F^'GL 'F-GLG! 'F-ILG! 'F-`^G! 'F-ILG!
aV4!0V>C_!D0"\0! EVT"E8>!kF&'&w! EVT"E8>! '!`h'G! 'FH^`I 'FHH-I 'FH^`I! 'F^LH^ 'F^`P^ 'F^^''! 'F^-''! 'F^^GG! 'F^-''!
4Cy]"4C!4CN
;8MM"EB! !! !! '!'h-! 'FI&&& 'FI&I& 'FI&&&! 'FHHGL 'FHH'L 'F^P^G! 'F^L^G! 'F^PLG! 'F^L^G!
'hLw!8OVgC! !! !! '!Ph'G! 'FIG-I 'FIG`I 'FIG-I! 'FI&P^ 'FI&H^ 'FHIG'! 'FHHG'! 'FHG''! 'FHHG'!
M1%S2+$#!Q2)?%3%1! !! !! '!IhL! 'FG-I& 'FG^&& 'FG-I&! 'FI`'L 'FIGGL 'FI'LG! 'FI&LG! 'FI-^G! 'FI&LG!
''!;04C8Q_!MC4!"E\0! aV4!>"T";_!VE!a"4COVv!D8;C4_M8\C!_;8s_!_CC!_0CC;!EV!T_''!
!
!..............................................................!%:@!+,!3)A5%#!...............................................................!!

! ! !
"##$%!&'! ()*%!-'!+,!-'! /!0%123)*%!4)256)7!8##+92)32+:!-&'-!
;<%!0%123)*%!4)256)7!8##+92)32+:=!>2?23%@!A7!B$)1):3%%=!2#!4%*2#3%1%@!2:!C:*5):@!):@!D)5%#!E+F!---G-HI!
4%*2#3%1%@!+,,29%J!-!>2335%#3+:%!4+)@=!E%6!4+?:%7=!K%:3=!;E-L!LM>!
!"#$$%
!&'()*%#+,-.%/%0&12()%3445%/%6.47%
!
8..)..9):+%;)<&*1%=&*>%?*)1%!(&@@.%%% $*,':':@%A):+*)>%8!AB% % C),*>%82@2.+%7D%E%F2(-%7G%
!
HI7% 7% 5% J% D% G% K% L% ! !
!"#$%&'()%* ! ! ! ! ! ! ! ! !
+,'-'./(*.,0* !
0.-$*12$,* !
3)4#/$-$0* !
HI5% 7% 5% J% D% G% K% L% M% %
!"#$%&'()%* ! ! ! ! ! ! ! ! !
+,'-'./(*.,0*
0.-$*12$,*
3)4#/$-$0*
HIJ% 7% 5% J% D% G% "! ! ! !
!"#$%&'()%* ! ! ! ! ! ! ! ! !
+,'-'./(*.,0*
0.-$*12$,*
3)4#/$-$0*
HID% #! $! %! &! '! "! (! )! *!
!"#$%&'()%* ! ! ! ! ! ! ! ! !
+,'-'./(*.,0*
0.-$*12$,*
3)4#/$-$0*
!
N'+:)..%#+,+)9):+%
%
+,-!./012--!!!"#$%&'())*!! ,03!45678-.-9!.,-!:-0/212;!5<.456-3!.5!0!30.13=04.5/>!3.0290/9!
!
#'@:)1?!!@2.-/208!!A<7-/B135/! O*':+%P,9)>!!@2.-/208!A<7-/B135/! B,+)>!C-4-6D-/!#&!
Q)*'=')1%R-%!"##$%8..)..&*%% P,9)>!! +EF! ! 8..)..&*%P29R)*>!#$%&'!! B,+)>!C-4-6D-/!#&!