DYNAPAC

CA252/262/302/362/402/512
WORKSHOP MANUAL
TRACTION, VIBRATION, STEERING
AND BRAKE SYSTEM
W1066EN3

Box 504, SE-371 23 Karlskrona, Sweden

Phone: +46 455 306000, Fax: +46 455 306030
www.dynapac.com
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 Workshop Instructions
CA252/262/302/362/402/512

Hydraulic Circuit Diagrams

W1066EN3, February 2007

These Workshop Instructions for the Vibratory Rollers show the hydraulic components, hosing
and hydraulic circuit diagrams for the four different systems; traction, vibration, steering and
brakes. These circuit diagrams are to be used for training and improved understanding of the
functions in the hydraulic systems, together with simple definitions of the hydraulic symbols.

The opening and working pressures of the various systems are also stated, but can vary
between models (the working pressures may also vary depending of working conditions).

Reservation for alterations.

Printed in Sweden
 CONTENTS

Pressure settings ........................................................ 3

Conversion MPa/bar/psi & litre/gallons ...................... 3
Graphic symbols for fluid power diagram ................... 4
Traction system ........................................................... 6
Vibration system ......................................................... 9
Steering system ........................................................ 11
Brake system ............................................................ 14

WARNING - Personal safety may be

involved.

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 PRESSURE SETTINGS

DO NOT CHANGE ANY PRESSURE SETTING IN

THE HYDRAULIC SYSTEMS.
TO AVOID PERSONAL INJURIES, ALL PRESSURE
SETTINGS MUST FOLLOW DYNAPAC SPECIFICA-
TION. ALL ADJUSTMENTS MUST BE CARRIED
OUT BY QUALIFIED PERSONNEL ONLY.

Pressure settings, new components, all values ±10%

at operating temperature and higher than 1500 rpm:

Traction System Charge relief

(with forward & reverse lever:)
in neutral ........................................2.0 MPa (290 psi)
in stroke ........................................1.9 MPa (275 psi)
Pressure limiting/Destroke/Pilot
..................................................... 38 MPa (5500 psi)
Forward & reverse relief ............ 42 MPa (6100 psi)

Vibration system Normal working pressure

(depending on rolling resistance)
........................................ 8-18 MPa (1160-2600 psi)

Relief pressure (Cut off valve)

(to be measured during the first
second after vibration is switched on)
.................................................. 42.5 MPa (6200 psi)

Steering system Normal working pressure

(depending on working condition)
...................................... 16-25 MPa (2300-3600 psi)

Relief pressure
(to be measured in the excess
end stroke) ...................................18 MPa (2600 psi)

Brake system Normal working pressure

(depending on working condition) . 11 MPa (1600 psi)

Release pressure
(fully released) ...............................1.5 MPa (220 psi)

Hydraulic tank volume: 50 litre.

Conversion values Convert from into Multiply by

MPa bar 10
MPa psi 145.04
litre gal (U.S.) 0.264

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 GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM

Enclosure for functions or comp. assembled in one unit

Line connection

Restriction

Flexible pipe, hose

Regulation, variability

Rotating shaft

General control symbol

Manual control: Lever

Mechanical control: Spring

Electrical control: Solenoid, one winding

Pressure control: Indirect, pilot actuated

Non-return valve

Shuttle valve

Plugged take-off

Filter or strainer

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GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM, contd.

Cooler

Pressure switch

Shut-off, cock

... Valves

Flow paths

Cylinder

Reservoir: Open to atmosphere

Hydraulic pump

Hydraulic motor

Cumbustion engine

Transmission

Brake and gearbox

Steering wheel

L T

Steering valve
R P

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