DYNAPAC

CA 252/262/302/362/512/602
WORKSHOP MANUAL
TRACTION, VIBRATION,
STEERING AND BRAKE SYSTEM
W2521EN2

Svedala Compaction Equipment AB

Box 504, SE-371 23 Karlskrona, Sweden
Telephone +46 455 30 60 00
Fax +46 455 30 60 30
 Workshop Instructions
CA 252/302/262/362/512/602

Hydraulic Circuit Diagrams

W2521EN2, 00-01-01
These instructions apply from:
CA 252 PIN (S/N) *66120261* CA 362D PIN (S/N) *72220362*
CA 252D PIN (S/N) *66220253* CA 362PD PIN (S/N)
CA 252PD PIN (S/N) *66320254* CA 512D PIN (S/N) *70220512*
CA 302D PIN (S/N) *68220303* CA 512PD PIN (S/N) *70320512*
CA 302PD PIN (S/N) *68320306* CA 602D PIN (S/N) *71220602*
CA 262D PIN (S/N) *67220262* CA 602PD PIN (S/N) *71320602*
CA 262PD PIN (S/N)

These Workshop Instructions for the CA 252/302/262/362/512/602 Vibratory Rollers

show the hydraulic components, hosing and hydraulic circuit diagrams for the four
different systems; traction, vibration, steering and brakes.
The opening and working pressures of the various systems are also stated
(however the working pressures may vary depending of working conditions),
together with simple definitions of the hydraulic symbols.

Reservation for alterations.

Printed in Sweden
 CONTENTS

Pressure settings ........................................................ 3

Conversion MPa/bar/psi & litre/gallons ...................... 3
Graphic symbols for fluid power diagram ................... 4
Traction system ........................................................... 6
Vibration system ......................................................... 9
Steering system ........................................................ 11
Brake system ............................................................ 14

WARNING
WARNING - Personal safety may be
involved.

2 CA 252/302/262/362/512/602 W2521EN2
 PRESSURE SETTINGS
WARNING
DO NOT CHANGE ANY PRESSURE SETTING IN
THE HYDRAULIC SYSTEMS.
TO AVOID PERSONAL INJURIES, ALL PRESSURE
SETTINGS MUST FOLLOW DYNAPAC SPECIFICA-
TION. ALL ADJUSTMENTS MUST BE CARRIED
OUT BY QUALIFIED PERSONNEL ONLY.

Pressure settings, new components, all values ±10%

at operating temperature and higher than 1500 rpm:

Traction System Charge relief

with forward & reverse lever in neutral ....... 2.0 MPa
with forward & reverse lever in stroke ........ 1.9 MPa

Forward & reverse relief

(above charge pressure) ............................. 38 MPa

Normal working pressure

(depending on rolling resistance) ............. 8-18 MPa

Vibration system Charge Pressure.........................................2.0 MPa

Relief pressure
(to be measured during the first
second after vibration is switched on) ...... 37.5 MPa

Normal working pressure

(depending on working condition) .......... 16-25 MPa

Steering system Relief pressure

(to be measured in the excess
end stroke) ................................................... 18 MPa

Normal working pressure

(depending on working condition) ............... 11 MPa

Brake system Release pressure

(fully released) ............................................ 1.5 MPa

Hydraulic tank volume: 50 litre.

Conversion values Convert from into Multiply by

MPa bar 10
MPa psi 145.04
litre gal (U.S.) 0.264

CA 252/302/262/362/512/602 W2521EN2 3
 GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM

Enclosure for functions or comp. assembled in one unit

Line connection

Restriction

Flexible pipe, hose

Regulation, variability

Rotating shaft

General control symbol

Manual control: Lever

Mechanical control: Spring

Electrical control: Solenoid, one winding

Pressure control: Indirect, pilot actuated

Non-return valve

Shuttle valve

Plugged take-off

Filter or strainer

4 CA 252/302/262/362/512/602 W2521EN2
GRAPHIC SYMBOLS FOR FLUID POWER DIAGRAM, contd.

Cooler

Pressure switch

Shut-off, cock

... Valves

Flow paths

Cylinder

Reservoir: Open to atmosphere

Hydraulic pump

Hydraulic motor

Cumbustion engine

Transmission

Brake and gearbox

Steering wheel

L T

Steering valve
R P

CA 252/302/262/362/512/602 W2521EN2 5
 TRACTION SYSTEM Forward drive

High pressure
Low pressure
Suction Line
D
Y
N
CA 252 CA 262 Case drain
A
P CA 302 CA 362 Charge pressure
A
C CA 512 CA 602 Temp regulating fluid
 TRACTION SYSTEM Forward drive Animation HIDE NAMES

0,14 Traction Motor

Cooler Flushing
Rear Axle valve
Traction Motor
Drum Drive
1,9
1,9

Secondary
0,17
charge relief valve

Traction motor
Displacement selector 2 Speed motors standard
only on CA512 and CA602
option on CA252 , CA262
CA302 and CA362.
Collection block
0,28 Servo control
Check valve
Inlet filter
0,34
Test points
Traction
Pump Pilot valve Brake valve
38

Towing valve Main relief valve

Check valve Servo piston
18
Charge relief valve
2
Steering/Charge
Steering&
pump 38 High pressure
Charge pump
Low pressure
Multi function valve Main pump Suction Line
D
Y
N
CA 252 CA 262 Case drain
A
P CA 302 CA 362 Test points Charge pressure
A
C CA 512 CA 602 Temp regulating fluid
 TRACTION PUMP HIDE NAMES

To brakes
Case drain
Servo control

Charge pressure

Test points
To drive motor Brake valve
Traction Pilot valve
Pump
38
Check valve
Towing valve
Main relief valve

2 Servo piston
38 Charge relief valve
Multi function valve
From drive motor Main pump
High pressure
Low pressure
Test points Suction Line
D
Y
N
CA 252 CA 262 Case drain
A
P CA 302 CA 362 Charge pressure
A
C CA 512 CA 602 Temp regulating fluid
 VIBRATION SYSTEM High Amplitude

High pressure
Low pressure
Suction Line
D
Y
N
CA 252 CA 262 Case drain
A
P CA 302 CA 362 Charge pressure
A
C CA 512 CA 602 Temp regulating fluid
 VIBRATION SYSTEM Vibration on HIDE NAMES

0,14
Oil cooler

Hydraulic filter
Collection block
0,17

Check valve
0,28
Amplitude selection valve
Test points

0,34

Inlet filter Servo piston 2

Charge relief valve

40
18
Check valve
37,5

Steering&
Charge pump
Cut off valve System relief valves
Steering/Charge pump Main pump
40
Vibration Pump Traction Pump

Vibration motor Flushing valve Test points High pressure

Vibration Motor Low pressure
Suction Line
D
Y
N
CA 252 CA 262 Case drain
A
P CA 302 CA 362 Charge pressure
A
C CA 512 CA 602 Temp regulating fluid
 STEERING SYSTEM Right turn

High pressure
D
Y
N
CA 252 CA 262 Low pressure
A
P CA 302 CA 362 Suction Line
A
C CA 512 CA 602 Steering signal
 STEERING SYSTEM Right turn HIDE NAMES

Steering wheel Test point

24

Chock valve

18 Priority valve
Steering pressure relief valve
Steering orbitrol Steering/charge pump
Steering cylinders

24
To traction
system

Chock valve

High pressure
D
Y
N
CA 252 CA 262 Low pressure
A
P CA 302 CA 362 Suction Line
A
C CA 512 CA 602 Steering signal
 STEERING SYSTEM Straight forward HIDE NAMES

Steering wheel Test point

24

Chock valve

18 Priority valve
Steering pressure relief valve
Steering orbitrol Steering/charge pump
Steering cylinders

24
To traction
system

Chock valve

High pressure
D
Y
N
CA 252 CA 262 Low pressure
A
P CA 302 CA 362 Suction Line
A
C CA 512 CA 602 Steering signal
 BRAKE SYSTEM Brake applied

High pressure
Low pressure
D
Y CA 252 CA 262 Suction Line
N
A
CA 302 CA 362 Case drain
P
A
C CA 512 CA 602 Charge pressure
 BRAKE SYSTEM Brake released HIDE NAMES

Servo control

0,28

Inlet filter
Brake valve
0,34

Steering& 2
Charge pump Charge relief valve
Steering/Charge pump Vibration Pump Traction Pump

High pressure
Low pressure
D
Y
N
CA 252 CA 262 Suction Line
A
P CA 302 CA 362 Case drain
A
C CA 512 CA 602 Charge pressure