Sample Hookup Diagram From DK

BWE Project: 160002 Essar Hazira 2x500 t/h
Estimated Instrumentation
Instrument and Hook-up
Document Identifier BWE Doc. No. 160002 9000100-0

Classification =C &EEC
Release purpose PROPOSAL
Prepared by Burmeister & Wain Energy A/S
Creator Frank Breinholm, fb@bwe.dk
Relation
File T:\160002_Essar_Hazira2x500tph\09_Drafts\El+I&C\160002-9000100-0 Hook up.doc
DOCUMENT HISTORY
Rev. Date Modification Approval
0 2010-03-03 Initial version FB
BURMEISTER & WAIN E NERGY A/S • J ÆGERSBORG A LLÉ 164 • DK-2820 G ENTOFTE • D ENMARK • WWW. BWE . DK
Project: 160002 - E S TI M A T E D I N S TR U M E N T A T I O N Created 2010-03-03
Doc.No.: 160002 9000100-00 INSTRUMENT AND HOOK-UP Modified 2010-03-03
Table of Contents
1.0 INTRODUCTION ....................................................................................................................4
1.1 PURPOSE .................................................................................................................................4
2.0 TEMPERATURE MEASUREMENTS..................................................................................5
2.1 TEMPERATURE IN WATER/STEAM SYSTEM. ............................................................................5
2.1.1 95 of Remote measurement – typical zCT001B..............................................................5
2.1.2 35 of Spare measurement – typical zCT601U.................................................................6
2.2 TEMPERATURE IN AIR/FLUE GAS SYSTEM. ..............................................................................6
2.2.1 52 of Remote measurement – typical zCT301B..............................................................6
2.2.2 50 of Spare measurement – typical zCT602U.................................................................7
2.3 TEMPERATURE SURFACE. .......................................................................................................7
2.3.1 100 of Material tube surface temperature........................................................................7
2.4 TEMPERATURE DIFFERENCE IN MATERIALS. ...........................................................................8
2.4.1 7x2 of Remote measurement – typical zCT004B............................................................9
3.0 PRESSURE MEASUREMENTS ..........................................................................................10
3.1 PRESSURE IN WATER/STEAM SYSTEM ...................................................................................10
3.1.1 36 of Remote measurement – typical zCP001B ............................................................10
3.1.2 2 of Remote measurement (delta P) – typical zCP005B ..............................................11
3.1.3 2 of Local measurement – typical zCP401P..................................................................12
3.2 PRESSURE IN STEAM PIPES, NOT ACCESSIBLE FROM UNDERNEATH ......................................13
3.2.1 4 of Remote measurement – typical zCP001B ..............................................................14
3.2.2 2 of Local measurement – typical zCP401B .................................................................15
3.3 PRESSURE IN AIR/FLUE GAS SYSTEM.....................................................................................15
3.3.2 26 of Remote measurement (delta P) – typical zCP005B ............................................17
3.3.4 136 of Spare measurement – typical zCP602U .............................................................18
3.4 PRESSURE IN FURNACE. ........................................................................................................19
3.4.2 5 of Spare measurement – typical zCP602U .................................................................20
3.5 PRESSURE IN AUXILIARY AIR SYSTEMS. ...............................................................................20
3.6 PRESSURE IN LIGHT DIESEL OIL SYSTEMS. ............................................................................22
3.7 PRESSURE IN HEAVY OIL SYSTEMS. ......................................................................................22
3.8 PRESSURE IN GAS SYSTEMS. .................................................................................................22
3.8.2 15 of Remote measurement (delta P)– typical zCP003B ..............................................22
4.0 LEVEL MEASUREMENTS .................................................................................................23
4.1 LEVEL BOILER START UP VESSEL ........................................................................................23
4.1.1 4 of Remote measurement (analogue) – typical zCL001B............................................23
4.1.2 3 of Remote measurement level limiters at boiler drum (binary) – typical zCL101F ...24
4.1.3 2 of Local level measurement boiler drum – typical zCL001P ....................................25
5.0 FLOW MEASUREMENTS ..................................................................................................26
5.1 FLOW WATER/STEAM SYSTEM .............................................................................................26
5.1.1 3 of Remote measurement, water type – typical zCF001. .............................................26
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - Table of Contents
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5.1.2 3 of Remote measurement, steam type – typical zCF001B...........................................27

5.2 FLOW AIR SYSTEM ................................................................................................................28
5.2.1 24 of Remote measurement, venturi type– typical zCF002B........................................28
5.2.2 0 of Remote measurement, multiple port pitot tube type – typical zCF002B. ..............30
5.3 FLOW IN LIGHT DIESEL OIL SYSTEMS. ...................................................................................31
5.3.1 1 of Remote measurement .............................................................................................31
5.4 FLOW IN HEAVY OIL SYSTEMS...............................................................................................31
5.5 FLOW IN GAS SYSTEMS. .........................................................................................................31
5.6 FLOW IN COAL SYSTEM. ........................................................................................................31
5.6.1 20 of Remote measurement OPTION .........................................................................31
6.0 SAMPLE EXTRACTION / ANALYSES .............................................................................32
6.1 WATER/STEAM SAMPLE COOLER ..........................................................................................32
6.1.1 0 of Water / Steam analyses ..........................................................................................32
6.1.2 2 of Water / Steam analyses ..........................................................................................32
6.2 AIR FLUEGAS SYSTEM ...........................................................................................................33
6.2.1 3 of O2 Fluegas analyses – typical zCQ301B ................................................................33
6.2.2 1 of CO Fluegas analyses – typical zCQ302B ..............................................................34
6.2.3 0 of Fluegas analyses for process control and environmental / emissions monitoring .34
7.0 ADDITIONAL INSTRUMENTATION ...............................................................................35
7.1 COAL SYSTEM .......................................................................................................................35
7.1.1 3 of Coal Feeder (PID BWE Doc. No. 160002-0100225)............................................35
7.1.2 3 of Coal Mill (PID BWE Doc. No. 160002-0100226 + 00227 + 00228) ...................35
7.2 FANS .....................................................................................................................................35
7.2.1 2 of PA Fan (PID BWE Doc. No. 160002-0100232) ...................................................35
7.2.2 2 of FD Fan (PID BWE Doc. No. 160002-0100248) ...................................................35
7.2.3 2 of ID Fan (PID BWE Doc. No. 160002-0100259) ....................................................35
7.3 BURNERS...............................................................................................................................35
7.3.1 20 of Remote measurement UV flame scanner (Oil-igniter part of the pilot burner) .35
7.3.2 20 of Remote measurement IR flame scanner (Coal) .................................................35
7.3.3 20 of Remote measurement UV flame scanner (Gas) .................................................35
7.3.4 60 of Remote measurement temperature .....................................................................35
7.4 RAPH ...................................................................................................................................35
7.4.1 3 of Remote measurement Speed detectors ................................................................35
7.4.2 12 of Remote measurement distance radial seal...........................................................35
7.4.3 2x1 of Lubrication oil station (PID BWE Doc. No. 160002-00253) ............................35
7.4.4 10 of Remote measurement temperature fire detectors ................................................36
7.5 COOLING WATER SYSTEM .....................................................................................................36
7.5.1 ?? of Instruments ...........................................................................................................36
7.6 CHEMICAL DOSING SYSTEM ..................................................................................................36
7.6.1 ?? of Instruments ...........................................................................................................36
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - Table of Contents
1.0 INTRODUCTION
1.1 PURPOSE
This document describes typical basic requirements for boiler instrument hook-ups.
The description does not comprise information for dimensioning, strength calculations, basic
engineering or number of equipment and services to perform the scope of supply.
For some measurements it is not possible to specify a general hook up. The hook up varies
dependent on point of installation, choice of measuring principle and manufacture of the sensor.
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - Introduction
2.0 TEMPERATURE MEASUREMENTS
2.1 TEMPERATURE IN WATER/STEAM SYSTEM.

All temperature measurements in water/steam systems shall be performed with thermo wells.
The thermo well specified is of a slim type D4S with short response time.
For measurements placed in piping with a dimension < DN80 the piping shall be enlarged to
minimum DN80 in the section of the temperature measurement.
If several measurements are located after each other at the same location, the measurements must be
placed in a distance to each other and angled to each other seen in the flow direction. The angle must
be at least 5°. The distance between two temperature measurements should be > 200 mm.
2.1.1 95 of Remote measurement – typical zCT001B
2
1 4 5
3
Note that pos. 4, 5 and 6 are supplied assembled.
190
50
When mounted in horizontal pipes the thermowell must be placed in these

areas.
Thermowell form 4 according to DIN 43772,

1 inner diameter d1 = 3,5 mm.
2 Temperature sensing element.
3 Stub..
4 Extension pipe
5 Sensor head
6 Transmitter heat mounted. 2-wire 4-20 mA
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - temperature measurements
2.1.2 35 of Spare measurement – typical zCT601U

Same as typical zCT001 only excluding position 4, 5 and 6. Position 4 replaced by a plug protecting
the thermo well against foreign matter.
2.2 TEMPERATURE IN AIR/FLUE GAS SYSTEM.

Generally all temperature measurements in air/flue gas systems shall be made with thermo sensors
with protection pipe.
For sensors with a length > 2 m additional structural measures shall be taken to support the
protection pipe.
Were the temperature sensor is placed close to heat exchangers ( f.ex. air temperatures just after air
preheaters), screens must be installed inside the duct shielding the thermo sensor against direct
radiation from the heat surface.
2.2.1 52 of Remote measurement – typical zCT301B
Note that pos. 1, 2, 5, 6 and 7 are supplied assembled.
7
6
5
4
2
30° 1
1 Temperature sensor protection pipe
2 Temperature sensing element
3 Nozzle,
4 Reduction piece, R1½ ” to R1"
5 Extension pipe
6 Sensor head
2.2.2 50 of Spare measurement – typical zCT602U

Same as typical zCT002 only excluding position 1, 2, 4, 5, 6 and 7. Position 4 replaced by a cab
making and airtight sealing of the duct.
2.3 TEMPERATURE SURFACE.
2.3.1 100 of Material tube surface temperature

Temperature measurements for measuring the material tube surface temperature at boiler furnace
walls and selected tubes at the superheater headers is carried out as follow:
– The sensing element is mantle sheeted TC type K
– The hot end of the thermocouple is fixed on the process tube (not welded) with a clip
– The thermocouple element is brought to a field mounted terminal box located in the vicinity of
the process point
– Each junction box houses the terminals for up to typically 40 or 60 thermocouples and one 3 wire
Pt100 element for temperature compensation of the cold junction point
– The material tube temperature measurements are not supplied with temperature transmitters
– The thermocouples shall together with the Pt100 sensor be wired from the thermocouple junction
box to the DCS
– Compensation of the junction point temperature is performed by DCS application programme or
firmware of the TC interface modules.
Material tube temperature measurements can not be replaced during operation
2.4 TEMPERATURE DIFFERENCE IN MATERIALS.

Temperature sensors are placed at predefined depths in the material to be monitored. The two
measurements are compared in the DCS in order to generate the value of temperature difference.
2.4.1 7x2 of Remote measurement – typical zCT004B.
Note that pos. 3, 5, 6 and 7 are supplied assembled.

7
1 Pressure part wall.
2 Stub.
3 Temperature sensing element ø3,5 mm.
4 Thermowell.
5 Extension pipe
6 Sensor head
3.0 PRESSURE MEASUREMENTS
3.1 PRESSURE IN WATER/STEAM SYSTEM

Generally all pressure tapping points in the high pressure water/steam system consist of two primary
valve (one primary valve only for low pressure systems) located in the vicinity of the process
tapping point and an instrument valve placed close to the transmitter. The instrument valve must also
facilitate venting of the instrument pipe.
The pipe tap must be long enough to ensure that the primary shut off valves are well clear of the
insulation. The distance between two pressure tapping points should be > 200 mm.
When installing the instrument pipes sufficient flexibility to absorb the movement of the primary
shut off valves due to thermal expansion of the hanging boiler must be ensured. Approximately 0,4
m movement of the measurement connection must be absorbed by loops in the instrument piping.
Horizontal instrument pipes must be avoided. The exhaust from vents and drain valves must be
made to ensure that water/steam does not hit personnel operating the valves.
3.1.1 36 of Remote measurement – typical zCP001B
Horizontal pipes
Consider height difference
when adjusting.
8
1
7
-
P 2
6
3
5
4
min 100
3 190
9 50
When mounted in horizontal pipes the pipe tap must be placed in these areas.
50
Vertical pipes
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - pressure measurements
1 Pipe tap,
2 Primary shut off valve. 1 or 2 dependent on the pressure.
3 Welding fitting.
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
7 Pressure transmitter.
8 Instrument rack.
9 Drain valve.
3.1.2 2 of Remote measurement (delta P) – typical zCP005B
7 -
same level same level
P
6
1
5 2
3 3
min 100
3 min 100 4
1 Pipe tap,
3 Welding fitting.
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
8 Instrument rack.
9 Drain valve.
3.1.3 2 of Local measurement – typical zCP401P
Horizontal pipes
when installing.
8
1
7
2
6
3
5
4
min 100
3
190
9
50
50
Vertical pipes
1 Pipe tap,
3 Welding fitting.
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
7 Pressure indicator.
8 Instrument rack.
9 Drain valve.
3.2 PRESSURE IN STEAM PIPES, NOT ACCESSIBLE FROM UNDERNEATH

Generally all pressure measurements consist of two primary valves placed close to the process
tapping point and an instrument valve placed close to the transmitter. The instrument valve must
facilitate possibility for venting the instrument pipe.
The pipe tap must be long enough to ensure that the primary shut off valves are well clear of the
insulation.
Horizontal instrument pipes must be avoided. The exhaust from ventilation and drain valves must be
made to ensure that water/steam does not hit personnel operating the valves.
4
when installing.
3
8
1
7
-
P
6
1 Pipe tap
3 Welding fitting.
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
8 Instrument rack.
9 Drain valve.
3.2.2 2 of Local measurement – typical zCP401B
4
when installing.
3
8
1
7
1 Pipe tap
3 Welding fitting.
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
8 Instrument rack.
9 Drain valve.
3.3 PRESSURE IN AIR/FLUE GAS SYSTEM.

Generally all tapping points in the air- and flue gas system shall be located at the duct systems in
order to minimizes the risk of clogging of the measurement point. The tapping point must be easy
accessible to allow cleaning of the nozzle.
The nozzle must be long enough to ensure that the primary shut off valves are well clear of the
insulation.
The instrument pipes must be installed with positive slope all the way from the tapping point to the
transmitter. Horizontal instrument pipes must be avoided.
6 -
P
4
5
4
0
min 10
3
30°
1
1 Duct wall.
2 Nozzle,
3 Primary shut off valve.
4 Fitting.
5 Instrument pipe.
6 Instrument valve.
7 Bracket.
9 Instrument rack.
3.3.2 26 of Remote measurement (delta P) – typical zCP005B

11
10
-
P
9
7
OVAL FLAGE THREADED
5 AND SEAL WELDING
3
INSTR
INSTR
Primary shut-off valve Primary shut-off valve
.
50 50 .
PIPING
PIPING
1 1
30 30
2 2
1 Duct wall.
2 Nozzle,
4 Fitting.
5 Instrument pipe.
6 Instrument valve.
7 Bracket.
9 Instrument rack.
4
5
4
0
min 10
3
30°
1
1 Duct wall.
2 Nozzle
4 Fitting.
5 Instrument pipe.
6 Instrument valve.
7 Bracket.
9 Instrument rack.
3.3.4 136 of Spare measurement – typical zCP602U

Same as typical zCP002 only excluding position 4, 5, 6, 7, 8 and 9.
3.4 PRESSURE IN FURNACE.

The typical for the pressure measurements for the furnace is similar to the typical zCP002 for
pressure measurements in the remain of the air/flue gas system, but differs in the details for the
tapping point.
The tapping point must be easy accessible in order to allow for cleaning of the nozzle.
The nozzle must be long enough to ensure that the primary shut off valves are well clear of the
insulation.
The instrument pipes must be installed with positive slope all the way from the tapping point to the
transmitter. Horizontal instrument pipes must be avoided.
6 -
P
4
5
min 100
3
30°
1
1 Duct wall.
2 Nozzle
4 Fitting.
5 Instrument pipe.
6 Instrument valve.
7 Bracket.
9 Instrument rack.
3.4.2 5 of Spare measurement – typical zCP602U

Same as typical zCP002B only excluding position 4, 5, 6, 7, 8 and 9.
3.5 PRESSURE IN AUXILIARY AIR SYSTEMS.
7
P
4 min 100
50
190
1 Pipe tap
3 Fitting
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
8 Instrument rack.
4 min 100
50
190
1 Pipe tap
3 Fitting
4 Instrument pipe.
5 Instrument valve.
6 Bracket.
8 Instrument rack.
3.6 PRESSURE IN LIGHT DIESEL OIL SYSTEMS.
3.7 PRESSURE IN HEAVY OIL SYSTEMS.
3.8 PRESSURE IN GAS SYSTEMS.
3.8.2 15 of Remote measurement (delta P)– typical zCP003B
4.0 LEVEL MEASUREMENTS
4.1 LEVEL BOILER START UP VESSEL

The exhaust from ventilation and drain valves must be made to ensure that water/steam does not hit
the person operating the valves.
The instrument pipe connecting balance vessel to the stand pipe must be horizontal.
The instrument pipes and the balance vessel must be installed without insulation and therefore the
installation must be shielded to avoid accidental touching of hot surfaces.
4.1.1 4 of Remote measurement (analogue) – typical zCL001B
13
1 3 3 5
4
2 3
3
3
min 10 % fall 12
12
3 7 7
3
+ -
P
-
8 9 10 11
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - level measurements
1 Stand pipe.
3 Welding fitting.
4 Balance vessel.
5 Ventilation / filling valve.
6 Instrument pipe.
7 Drain valve.
8 Instrument valves.
9 Bracket.
10 Differential pressure transmitter.
11 Instrument rack.
12 Dirt trap
13 Filling funnel
4.1.2 3 of Remote measurement level limiters at boiler drum (binary) – typical

zCL101F
4
6 8 13
3
7 14
12 11 10 9
4.1.3 2 of Local level measurement boiler drum – typical zCL001P
5.0 FLOW MEASUREMENTS

All flow measurements are based on a differential pressure measurement across a primary element.
Primary elements are orifice plates, venturi nozzles, venturies and multi port pitot tubes. The type of
primary element used in the boiler applications depends on the requested accuracy and the
acceptable remaining pressure drop. Multi port pitot tubes require high velocities in the media line.
They shall not be applied for flow measurements in the boiler pressure part due to risk of burst off.
The stretch upstream and downstream the primary element should be without disturbances according
to EN 5167-1; however if this is not possible due to restrains from the plant arrangement, special
attention must be given to ensure the longest possible in- and outlet runs without disturbances.
5.1 FLOW WATER/STEAM SYSTEM

element and associated shut off valves due to thermal expansion of the hanging boiler must be
ensured. Approximately 0,4 m movement of the measurement connection must be absorbed by loops
in the instrument piping.
Horizontal instrument pipes must be avoided.
The exhaust from ventilation and drain valves must be made to ensure that water/steam does not hit
the person operating the valves.
5.1.1 3 of Remote measurement, water type – typical zCF001.
Horizontal
installation
2 1 2
4 4
6 MIN 7,5°
5 DOWNWARD
MIN 7,5°
DOWNWARD
7 4 1
min 10 % fall
4 4 3
8
7
9 Consider
level of axis.
P
-
10
190
Vertical
11 installation
50
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - flow measurements
1 Primary sensing element. Venturi nozzle.
2 Pipe tap.
3 Balance point.
4 Welding fittings.
6 Instrument pipe.
7 Drain valve.
9 Bracket.
11 Instrument rack.
5.1.2 3 of Remote measurement, steam type – typical zCF001B.

The instrument pipes and the balance vessel must be installed without insulation. The installation
must be shielded to avoid accidental touch with hot surfaces.
Horizontal
installation
3 2 1 2 3
Consider
level of axis.
4 4
MIN 7,5°
MIN 7,5° 5 DOWNWARD
DOWNWARD
7 4 1
min 10 % fall
4 4 3
8
7
9 Consider
level of axis.
P
-
10
Vertical
11 installation
1 Primary sensing element. Venturi nozzle.
2 Pipe tap.
3 Balance vessel.
4 Welding fittings.
6 Instrument pipe.
7 Drain valve.
9 Bracket.
11 Instrument rack.
5.2 FLOW AIR SYSTEM

The differential pressures in air flow measurements are very small and care for the fastening of the
instrument pipes and the transmitter mast be taken, because vibrations may cause considerable
measuring errors in the range of low media flow.
Great care must be taken to prevent pockets or dead ends were condensate and dirt collect and
thereby cause blockage of the measurement piping.
5.2.1 24 of Remote measurement, venturi type– typical zCF002B.

Each tapping point consists of a number of tapping distributed evenly around the perimeter of the
duct and connected by a ring chamber that acts as a balancing vessel. If the measurement is installed
in a horizontal duct no tapping points should be placed in the lower half of the duct.
The flow measurement is performed in rough-welded sheet iron.
-
11
+
10
-
9 P
MIN 7,5°
8 DOWNWARD
MIN 7,5°
12 DOWNWARD
Flow
Vertical
installation
7 6
6
4
4 5 5
4 3
3
2
+ - 3
2 2
Flow
1 1
Horizontal
installation
Ring chamber and tapping points
Vertical installation
3
Up
4
Ring chamber and tapping points
Horizontal installation
2
1
Primary sensing element.

1 Venturi according to EN ISO 5167-4 .
2 Pipe tap.
3 Ring chamber.
4 Cleaning stud.
5 Fitting.
7 Instrument pipe.
9 Bracket.
11 Instrument rack.
12 Connection for purge air.
5.2.2 0 of Remote measurement, multiple port pitot tube type – typical zCF002B.
8
-
7 P
MIN 7,5°
10 DOWNWARD
3
5
4 4
3
1
2
D
eter
Diam
1 Multiple port pitot tube flow sensor with counter flange.
2 Nozzle with flange.
4 Fitting.
5 Instrument pipe.
7 Bracket.
9 Instrument rack.
10 Connection for purge air.
5.3 FLOW IN LIGHT DIESEL OIL SYSTEMS.
5.3.1 1 of Remote measurement
5.4 FLOW IN HEAVY OIL SYSTEMS.
5.5 FLOW IN GAS SYSTEMS.
5.6 FLOW IN COAL SYSTEM.
5.6.1 20 of Remote measurement OPTION
6.0 SAMPLE EXTRACTION / ANALYSES
6.1 WATER/STEAM SAMPLE COOLER
6.1.1 0 of Water / Steam analyses

The following Remote analyses measurements is outside scope of supply
(Boiler feed water line, Boiler Drum, Main Steam, Reheat Stem, Cold reheat steam)
6.1.2 2 of Water / Steam analyses

(Boiler continuous blow down, Boiler intermittent blow down)
3/4"RG Cooling water

forward
3/4"RG Cooling water

return
AA301A/B BR001 10x2mm -U01

Boiler PI Thermal
water/steam CP001 protection
QR01 AA001 KA11 Conductivity
relay
amplifier
10x2mm GS001
GU001
Signal 230VAC Signal 230VAC
KA10
KH01 TIS
CT401
PI
CP002
QRIA QRIA
CQ001 CQ002
QR03
KZ01
SC
CC
BR004 10x2mm 10x2mm BR003

Draintank On request only
KZ02
KZ03
Flange WARNING WARNING

DN25/PN16 HIGH TEMPERATURE NOT POTABLE
DIN 2633
The diagram shows the sample cooler panel for one sample media. The individual sample cooler
panels belonging to the boiler are assembled at a common rack which has a common cooling water
distribution.
The sample cooler panels and the sample cooler rack are factory assembled. Division of the rack into
transportable subsections by bolted flange connections may become necessary. The number of
sections depends on the total number of sample coolers at the entire rack.
The primary valves and the sample probe lines from the sample point in the process to the sample
cooler rack are installed at site.
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - Sample Extraction / analyses
6.2 AIR FLUEGAS SYSTEM
6.2.1 3 of O2 Fluegas analyses – typical zCQ301B
7 6 5 4 3 2 1
8 9 10
6.2.2 1 of CO Fluegas analyses – typical zCQ302B
Sourc D B E F E B D
Receive
e r
1
J
G I G H
A C C A 2
6.2.3 0 of Fluegas analyses for process control and environmental / emissions

monitoring
7.0 ADDITIONAL INSTRUMENTATION
7.1 COAL SYSTEM
7.1.1 3 of Coal Feeder (PID BWE Doc. No. 160002-0100225)

It is expected that the supplier of the coal feeder is supplying all
instrumentation related to the coal feeder.
7.1.2 3 of Coal Mill (PID BWE Doc. No. 160002-0100226 + 00227 + 00228)
It is expected that the supplier of the coal mill is supplying all
instrumentation related to the coal mill.
7.2 FANS
7.2.1 2 of PA Fan (PID BWE Doc. No. 160002-0100232)

It is expected that the supplier of the PA fans is supplying all
instrumentation related to the PA fans.
7.2.2 2 of FD Fan (PID BWE Doc. No. 160002-0100248)

It is expected that the supplier of the FD fans is supplying all
instrumentation related to the FD fans.
7.2.3 2 of ID Fan (PID BWE Doc. No. 160002-0100259)

It is expected that the supplier of the ID fans is supplying all
instrumentation related to the ID fans.
7.3 BURNERS
7.3.1 20 of Remote measurement UV flame scanner (Oil-igniter part of the pilot

burner)
7.3.2 20 of Remote measurement IR flame scanner (Coal)
7.3.3 20 of Remote measurement UV flame scanner (Gas)
7.3.4 60 of Remote measurement temperature
7.4 RAPH
7.4.1 3 of Remote measurement Speed detectors
7.4.2 12 of Remote measurement distance radial seal
7.4.3 2x1 of Lubrication oil station (PID BWE Doc. No. 160002-00253)
It is expected that the supplier of this system is supplying all
instrumentation related to the system.
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - Additional instrumentation
7.4.4 10 of Remote measurement temperature fire detectors
7.5 COOLING WATER SYSTEM
7.5.1 ?? of Instruments
7.6 CHEMICAL DOSING SYSTEM
7.6.1 ?? of Instruments
----------------------------------------------------------End of Document-----------------------------------------------------------------
All rights © 2005, Burmeister & Wain Energy A/S Estimated Instrumentation - Additional instrumentation

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BWE Project: 160002 Essar Hazira 2x500 t/h

Instrument and Hook-up

Document Identifier BWE Doc. No. 160002 9000100-0

File T:\160002_Essar_Hazira2x500tph\09_Drafts\El+I&C\160002-9000100-0 Hook up.doc

5.1.2 3 of Remote measurement, steam type – typical zCF001B...........................................27

2.0 TEMPERATURE MEASUREMENTS

2.1 TEMPERATURE IN WATER/STEAM SYSTEM.

2.1.1 95 of Remote measurement – typical zCT001B

When mounted in horizontal pipes the thermowell must be placed in these

Thermowell form 4 according to DIN 43772,

2 Temperature sensing element.

6 Transmitter heat mounted. 2-wire 4-20 mA

2.1.2 35 of Spare measurement – typical zCT601U

2.2 TEMPERATURE IN AIR/FLUE GAS SYSTEM.

2.2.1 52 of Remote measurement – typical zCT301B

Note that pos. 1, 2, 5, 6 and 7 are supplied assembled.

1 Temperature sensor protection pipe

2 Temperature sensing element

4 Reduction piece, R1½ ” to R1"

7 Transmitter heat mounted. 2-wire 4-20 mA

2.2.2 50 of Spare measurement – typical zCT602U

2.3 TEMPERATURE SURFACE.

2.3.1 100 of Material tube surface temperature

2.4 TEMPERATURE DIFFERENCE IN MATERIALS.

2.4.1 7x2 of Remote measurement – typical zCT004B.

Note that pos. 3, 5, 6 and 7 are supplied assembled.

1 Pressure part wall.

3 Temperature sensing element ø3,5 mm.

7 Transmitter heat mounted. 2-wire 4-20 mA

3.0 PRESSURE MEASUREMENTS

3.1 PRESSURE IN WATER/STEAM SYSTEM

3.1.1 36 of Remote measurement – typical zCP001B

2 Primary shut off valve. 1 or 2 dependent on the pressure.

3.1.2 2 of Remote measurement (delta P) – typical zCP005B

2 Primary shut off valve. 1 or 2 dependent on the pressure.

3.1.3 2 of Local measurement – typical zCP401P

2 Primary shut off valve. 1 or 2 dependent on the pressure.

3.2 PRESSURE IN STEAM PIPES, NOT ACCESSIBLE FROM UNDERNEATH

3.2.1 4 of Remote measurement – typical zCP001B

2 Primary shut off valve. 1 or 2 dependent on the pressure.

3.2.2 2 of Local measurement – typical zCP401B

2 Primary shut off valve. 1 or 2 dependent on the pressure.

3.3 PRESSURE IN AIR/FLUE GAS SYSTEM.

3.3.1 33 of Remote measurement – typical zCP002B

3 Primary shut off valve.

3.3.2 26 of Remote measurement (delta P) – typical zCP005B

3 Primary shut off valve.

3.3.3 3 of Local measurement – typical zCP402P

3 Primary shut off valve.

3.3.4 136 of Spare measurement – typical zCP602U

3.4 PRESSURE IN FURNACE.

3.4.1 3 of Remote measurement – typical zCP002B

3 Primary shut off valve.

3.4.2 5 of Spare measurement – typical zCP602U

3.5 PRESSURE IN AUXILIARY AIR SYSTEMS.

3.5.1 43 of Remote measurement – typical zCP003B

2 Primary shut off valve.

3.5.2 2 of Local measurement – typical zCP403P

2 Primary shut off valve.

3.6 PRESSURE IN LIGHT DIESEL OIL SYSTEMS.

3.6.1 3 of Remote measurement – typical zCP003B

3.7 PRESSURE IN HEAVY OIL SYSTEMS.

3.7.1 3 of Remote measurement – typical zCP003B