Titolo Identificativo Rev. Pag.

Di
title document no. rev. page of

AUXILIARY STEAM SYSTEM 0 1 6

2097-1-G-G0-033
FUNCTIONAL DESCRIPTION
Volume N. Prodotto/Struttura
Volume no. product/structure

Tipo doc. Emittente Edizione in lingua Derivato da Rev.

doc. type issued by language derived from rev.

ACB ENGLISH
Job no Progetto Cliente
project client
2097 OPG POWER 1 x 80 MW
SHRI RAM EPC LTD
Rev. Descrizione
rev. kind of revision

0 FIRST ISSUE

0 P I M.KAMALRAJ K.CHANDRA R.ANAND R.SENTHILVEL R.SENTHILVEL 10.04.2009

Rev St. Sc. Preparato Controllato Verificato Verificato Verificato Approvato Data
Rev. st. sc. Prepared checked checked checked checked approved date

Ansaldo Caldaie s.p.a. si riserva tutti i diritti su questo documento che non può essere riprodotto neppure parzialmente senza la sua autorizzazione scritta
Ansaldo Caldaie s.p.a. reserves all rights on this document that can not be reproduced in any part without its written consent
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2097-1-G-G0-033 0 2 6
OPG POWER 1 x 80 MW

INDEX

1.0 REFERENCE DOCUMENTS .....................................................................................................3

2.0 SYSTEM FUNCTION .................................................................................................................4

3.0 SYSTEM DESCRIPTION ...........................................................................................................5

3.1 General..............................................................................................................................................5

3.2 System Arrangement.......................................................................................................................5

3.2.1.a. Soot blower...........................................................................................................................6
3.2.1.b FO Atomization and Mill Fire Fighting ........................................................................................ 6

4.0 OPERATING MODE

4.1 Preparation system……………………………………………………………………………………….. 6
4.2 Shutdown operations………………………………………………………………………………………..6

5.0 CONTROL & INSTRUMENTATION........................................................................................... 6

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2097-1-G-G0-033 0 3 6
OPG POWER 1 x 80 MW

1. REFERENCE DOCUMENT

• Auxiliary steam system - P&ID - 2097-1-G-G0-021;Rev 05

• Boiler Fuel Firing System FO Burners – P&ID - 2097-1-G-G0-008;Rev 1
• Mill and Coal Feeding System – P&ID - 2097-1-G-G0-010;Rev 03
• Soot Blower System – P&ID - 2097-1-G-G0-023;Rev 02
• Boiler Water & steam System – Blowdown Tank – P&ID - 2097-1-G-G0-004;Rev 02
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2097-1-G-G0-033 0 4 6
OPG POWER 1 x 80 MW

2. SYSTEM FUNCTION

This document provides the functional and operational features for the “Auxiliary Steam System” for OPG
Power 1 x 80 MW – T.P.P.
The purpose of this functional description is to explain about the auxiliary steam requirement for the soot
blower, mills fire fighting and Atomising steam for FO system.
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2097-1-G-G0-033 0 5 6
OPG POWER 1 x 80 MW

3. SYSTEM DESCRIPTION

3.1 General

The auxiliary steam system is capable of meeting the requirement of steam for auxiliary purposes for the
following systems.

– Soot Blower System

– Mills Fire Fighting system
– Atomizing steam for FO

3.2 System Arrangement

The auxiliary steam system is arranged in such a manner, the safe and steady operation is possible
ensuring availability of steam in the pressure control station Outlet at the required parameters at all times.

The auxiliary steam is tape off from SH-1 Outlet at the following conditions:
Steam Pressure - 102.5 bar g
Steam Temperature – 427 deg C

After Pressure control station the auxiliary steam is available at the following conditions;
Steam Pressure - 19 bar g
Steam Temperature – 366 deg C

To get the required temperature for the steam to supply various system by providing attemperator at the
outlet of pressure control station and the required spray water for desuperheating taken from pump outlet
and the parameters are

Pd – 157 bar (g)

P0 – 115.6 bar (g)
Td - 178 0C
To – 162.7 0C

After attemperator the auxiliary steam is available at the following conditions;

Steam Pressure - 18 bar g
Steam Temperature – 240 deg C
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2097-1-G-G0-033 0 6 6
OPG POWER 1 x 80 MW

3.2.1.a Soot Blower :

The auxiliary steam available is taken through isolation valve (1-B-MOV-2102) to sootblowers for soot
blowing operation. The sootblower function is described in a dedicated functional description document
2097-1-G-G0-026.

3.2.2.b. FO Atomization & Mill Fire Fighting

The auxiliary steam available is carried through isolation valve (1-B-GL-2102) for the FO atomisation
and (1-B-GV-2101) for the mill fire fighting.

4.0. OPERATING MODE

The auxiliary steam system is arranged in such a manner, the safe and steady operation is possible to
ensure the availability of steam in the control station Outlet at the required parameters at all times.
• Preparation of the system
• Shutdown operations

4.1 Preparation system

Before trying to charge the auxiliary steam system with steam the following shall be checked
• Pressure and temperature instruments are available in service.
• The isolating valves for various system lines are kept closed with the drain valves open and
once all condensates are discharged the drain valves kept closed.
• The steam traps are provided in the drain line of the auxiliary steam system is taken into
service with isolation valves open and bypass valves in closed position.
• Safety valves are available in service

4.2 Shutdown operations

• The drain valves which are directed to IBD tank and located in the steam supply lines shall be kept open
when the system is not required, to avoid hammering by collected condensate being blow into the tank by
steam on start up

5.0 CONTROL & INSTRUMENTATION

Main measures of auxiliary steam systems are
• SH-1 Outlet Steam pressure (PI-2101) and temperature (TI-2101) measurement
• Soot blower steam Temperature Control station (TE-2102A & 2102B)
• Mills Fire fighting Steam pressure (PT-2103) measurement.