DN02 00BZL 137010 001 0

0 29.07.2006 P.Balamurugan B.
Delprat Issued for construction

A 04.04.2006 P.Balamurugan B. Delprat Issued for review
Indice
Date Suivi Vérifié
Rev. Modifications apportées / Details of Revision
Date Coord. Checked
Nom Du Projet / Project Title:
CENTRALE TURBINE À GAZ DE BERROUAGHIA
PUISSANCE TOTALE DE 2 X 271 MW (ISO)
Maître de l’Ouvrage / Client:
SHARIKET KAHRABA BERROUAGHIA

Zone industrielle, Route Nationale No 18 Berrouaghia, willaya de Médéa
Constructeur / Contractor :
CONSORTIUM SIEMENS AG / SAIPEM SA /
SIEMENS ALGÉRIE / SAIPEM CONTRACTING ALGÉRIE
Membre du Groupement / Consortium Partner:
SIEMENS
Power Generation
Classement des documents SKB :
BRG-GG-740-069
Original / Original: NO Original / Original-No.: Code Projet Original :
Orig.-PC :
Projet / Project: Code Projet / PC:
Centrale Turbine à Gaz de Berrouaghia ALG298

Echelle Type Doc. / Dec:
Date Nom
Scale
Date Name Type of Doc.: DN02
Dessiné Titre / Title: Code Objet :
Drawn 04.04.2006 P.Balamurugan
Suivi
Contents Code :
Coord. 04.04.2006 B. Delprat Lighting System Commissioning 00BZL
Verifié
Checked F. Glaisner Procedure
Service
Dept.
COMMISSIONING Procédure d’essais des systèmes
Ref.:
Reg. 137010
d’éclairage No:
Unité / Dept.: UNID Indice / Rev.: Version
Saipem 0 EN
Diffusion non restreinte

CENTRALE TURBINES À GAZ DE BERROUAGHIA 2x271 MW 29/07/06
REVISION : 0
LIGHTING SYSTEM COMMISSIONING PROCEDURE
PAGE :2 / 23
ALG298-DN02-00BZL-137010
Var. Offre / Offer – Var. / Opt.: N° Feuille / Page – No.:

ALG298-DN02-00BZL-137010 Var.: Page 1 OF 23
Fait avec / designed with: Remplace:

MS WORD Supersedes:
CHANGE RECORD PAGE
REV. N° Status Description of Revision

A IDA Issued for Review
0 IFC Issued for construction

REVISION : 0
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ALG298-DN02-00BZL-137010
TABLE OF CONTENTS
1. INTRODUCTION AND OBJECTIVE.........................................................................................................4

OBJECTIVE..............................................................................................................................................................4
SYSTEM OVERVIEW................................................................................................................................................4
DESIGN DATA.........................................................................................................................................................5
SYSTEM CONTROL PHILOSOPHY.............................................................................................................................6
2. SCOPE AND MEASUREMENTS.................................................................................................................7
COMMISSIONING PHILOSOPHY AND SCOPE.............................................................................................................7
TYPE OF MEASUREMENTS.......................................................................................................................................7
SPECIAL TOOLS AND TEST EQUIPMENT..................................................................................................................7
3. PREREQUISITES...........................................................................................................................................8
COMPLETED PRE-COMMISSIONING ACTIVITIES......................................................................................................8
SYSTEM PREREQUISITES FOR COMMISSIONING.......................................................................................................8
4. PRECAUTIONS............................................................................................................................................11
HEALTH, SAFETY AND ENVIRONMENT.................................................................................................................11
5. PERFORMANCE..........................................................................................................................................11
COLD COMMISSIONING PREPARATORY CHECKS...................................................................................................11
5.1.1 Piping Preparatory Checks...............................................................................................................11
5.1.2 Mechanical Preparatory Checks.......................................................................................................11
5.1.3 Instrumentation Preparatory Checks................................................................................................12
5.1.4 Electrical Preparatory Checks..........................................................................................................12
5.1.5 Logics Checks....................................................................................................................................14
DYNAMIC COMMISSIONING...................................................................................................................................14
5.1.6 Preparation for Dynamic Commissioning........................................................................................14
5.1.7 Dynamic Commissioning Procedure.................................................................................................15
5.1.8 Operational Test................................................................................................................................15
6. ASSESSMENT AND POST-COMMISSIONING STATUS.....................................................................15
7. APPENDICES................................................................................................................................................17
ANNEX 1 – LIST OF REFERENCE DOCUMENTS......................................................................................................17
ANNEX 2 – GLOSSARY OF TERMS.........................................................................................................................18
ANNEX 3 – PERMIT TO WORK FORMAT................................................................................................................19
ANNEX 4 – PRE-COMMISSIONING INSPECTION TEST REPORT FORMATS..............................................................20
ANNEX 5 – COMMISSIONING INSPECTION TEST REPORT FORMATS.....................................................................21
ANNEX 6 – COMMISSIONING PUNCH-LIST FORMAT.............................................................................................22
Annex 7 – System Commissioning Handover Certificate Format.......................................................................23

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ALG298-DN02-00BZL-137010
1. INTRODUCTION AND OBJECTIVE
Objective
The objective of this document is to detail the various preparatory checks, actual
preparation for commissioning and dynamic commissioning procedure including the post
commissioning operational tests procedure for lighting system.
System Overview
In respect of the function, lighting levels, quality and reliability of electric supply system,
the lighting system shall be divided and classified as follows:
Normal AC lighting
DC Escape lighting fed from 125 V DC Distribution board.
Normal lighting is the lighting set up and sized so as to enable normal operating
activities. Normal lighting is fed from the normal power supply system and is available as
long as the normal AC power supply exists. During 220 kV / GT blackout, the emergency
operation initiated by DCS will start the EDG and within 10 seconds the EDG will come
into full operation with a part of lighting fixtures connected to the normal AC switchgear.
The plant lighting will not be disrupted during the blackout.
The DC Escape lighting is provided in places of emergency exits, access to the control
room and other strategic points essential for personnel movement. This lighting system is
fed from DC Lighting sub-distribution boards which will be in turn fed from Station
125V DC Distribution board. This lighting system is sized so as to provide minimum
suitable conditions of escape or survival and enable communication activities, immediate
aid, evacuation of people or remedy actions to safeguard the power plant.

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ALG298-DN02-00BZL-137010
Design Data
The lighting system is designed to give minimum illumination levels as given in the table
below.
The table furnished below gives the type of lighting fixtures provided for each area and
the level of lighting expressed in average lux when measured on an useful horizontal
plane at 80cm above the floor.
Area Type of lighting fixture Normal lighting (lux)

Machine rooms
HPSV lamps & Fluorescent 50
Path Way
lamps 200
Work Spot
Exterior lighting HPSV lamps & Projectors
10
Path Way
70/100
Work Zone
Control room Fluorescent lamps 500
Power building Fluorescent tubes 250
Workshop HPSV lamps & Fluorescent
250
tubes
Stores and racks Fluorescent tubes 100
Offices Fluorescent tubes 400
Corridors - stair case Fluorescent tubes 50
Cable gallery Fluorescent tubes 50
Lighting of primary HPSV lamps
50
roads
Lighting of secondary HPSV lamps
20
roads

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ALG298-DN02-00BZL-137010
System Control Philosophy
Normal AC Lighting
For external lighting, HPSV Floodlights installed on 15m column are used. High pressure
sodium vapour lamps installed on 9m poles are used for road lighting with photocell
control. A photocell is located at the substation to control automatic lighting system.
Indoor lighting is generally provided by fluorescent luminaire type. For high ceilings,
high pressure mercury vapour lamps are used.
Supply
The source of power supply is from 400V – 230 V Main Lighting Distribution board
which is fed from two (2) Lighting Transformers, each of rating 200 KVA. This Main
Lighting Distribution board feeds respective area lighting sub-distribution boards from
which lighting fixtures are fed. Road lighting fixtures and 32 A & 63 A power socket
outlets are fed with 400 V AC – 3 phase power supply. Lighting and power socket
distribution is done from the same lighting sub-distribution board located in any
particular area.
DC Escape Lighting
Escape lights are provided in critical points for the safety of the people. Escape lighting is
also be provided in the proximity of communication points with control rooms and or/aid
centre (telephones, interphones etc.) Escape light points are provided along all passage
routes, escape routes guaranteeing sufficient light for the movement of personnel.
Supply

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ALG298-DN02-00BZL-137010
This lighting system is fed from DC Lighting sub distribution boards which is in turn fed
from Station 125V DC Distribution board. The lamps are of incandescent type with 25W
power.
The switching on or switching off of exterior lighting is done either automatically using a
photo electric cell, or manually from the guardhouse.
2. SCOPE AND MEASUREMENTS
Commissioning Philosophy and Scope
The Lighting system can be commissioned after the commissioning of LV Distribution

system(BFA & BFB) and Earthing system (BAW).
The document describes the various steps required to successfully commission the
Lighting System. This document serves as a basic guideline however deviation from the
procedures may be necessary based on actual site conditions and vendor.
specific requirements. The document incorporates vendor information and engineering
data that is available at the time of operation.
Type of Measurements
The Lux Level of the lighting system to be measured and recorded each building and
plant area.
Special Tools and Test Equipment
As far as Lighting system concern there is no any such special tools are required.
However necessary arrangements to be made based on site conditions.
The minimum requirements testing equipments are,

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ALG298-DN02-00BZL-137010
1. Multimeter
2. Lux Meter
3. Megger (500V)
3. PREREQUISITES
Completed Pre-Commissioning Activities
The following systems are expected to be commissioned before commissioning of the

Lighting system.
KKS Code System name

BFA LV Switchgear Substation 1
BFB LV Distribution Substation 2
BZL Lighting Transformers & Distribution
BV DC Supply UPS
BAW Earthing
system Prerequisites for Commissioning
General preparation check – GP

Task N° Definition Done / Date
GP-LG01 Check all the SLDs, Key OLDs and ensure all aspects related to
commissioning of lighting have been resolved.
GP-LG02 Ensure the lighting distribution transformers (TS11 & TS12) are
energised.
GP-LG03 Make sure that all lighting fixtures are connected with proper
earthing.
GP-LG04 Ensure the Main Lighting distribution boards are commissioned.
GP-LG05 Ensure that the Escape lightings from DC lighting sub
distribution boards are energised.

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ALG298-DN02-00BZL-137010
GP-LG06 All punch-listed points in the open category should be properly

listed down and corrective action shall be taken.
GP-LG07 Ensure that all the systems as detailed in the section 3 will be
commissioned and operating satisfactorily.
GP-LG08 Ensure the necessary work permits has been taken to energise
the lighting system in Substation 1 & 2.

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ALG298-DN02-00BZL-137010
Construction
achievement of
BZL
Visual inspection
& Static pre
commissioning
tests
Mechanical
Completion of
BZL
Prerequisites for
commissioning
of BZL System
Dynamic Tests
Commissioning
Completion of sys
BZL
BZL System
Handover to
operations

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ALG298-DN02-00BZL-137010
4. PRECAUTIONS
Health, Safety and Environment
1. Ensure the work area is clean and all the pre-commissioning debris has been
removed.
2. The working Engineer requires to be certified by the senior Electrical Engineer.
3. Ensure there should not be any supports hanging over the Lighting fixtures and
Distribution boards.
4. Ensure the CO2 hand held type fire extinguishers are provided in appropriate places.
5. Ensure all necessary permits to work have been raised and outstanding permits have
been closed.
6. Commissioning work Team, in advance of the Pre-Com/Com activities taking place
shall issue a Livening-Up Notice (LUN). The LUN form is issued by
Commissioning to notify Construction and all contractors of the Pre-Com/Com
activities on specific equipment, lines, devices, systems or areas.
7. Personnel involved in the pertinent Pre-Com/Com activities shall not leave the work
area unattended when equipment is in operation or dynamic/pressure operations are
taking place.
8. Conduct daily Tool Box meeting at the work place before starting the work.
9. Brief the commissioning team regarding the escape routes and necessary preventive
action.
5. PERFORMANCE
Cold Commissioning Preparatory Checks

5.1.1 Piping Preparatory Checks
Not applicable for commissioning the Lighting system.
5.1.2 Mechanical Preparatory Checks

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ALG298-DN02-00BZL-137010
5.1.3 Instrumentation Preparatory Checks
5.1.4 Electrical Preparatory Checks
Ready for commissioning/Mechanical completion certificate stating that the system is

ready for commissioning should be available and also the following should be verified.
Make sure all electrical construction / commissioning ITR’s (ITR-A & B) should be
completed without any A category punch list.
Distribution Boards
Task Remarks Signature

Ensure all electrical isolation is in place.
Ensure the installation is mechanically complete and free
from debris.
Carry out random checks on 10% of terminations to
ensure they are torqued to correct value. If any is not meet
the value then 100% check should be initiated.
Ensure all Incoming and outgoing MCCB’s are racked in
properly.
Carry out 500V DC insulation test on each section of the
LV Distribution board Bus.
Check the main Lighting Distribution Board outgoing
MCB’s operation and Neutral link connections are
properly connected at Substation 1 & 2.
Carry out 500V DC insulation test on anti-condensation
heater wiring.
Check the ON / OFF operation of MCCB’s from local
panel.
Finally keep all MCCB’s and MCB’s in OFF position.

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ALG298-DN02-00BZL-137010
Protection
CT’s

Check the polarity flick test on each CT
Check the primary injection of each CT at rated CT
current and ensure correct reading and phase on the
Kilowatt Hour Meter and Ammeter.
Lighting Power cabling

Ensure all cables are installed and properly terminated.
Check the continuity test on all cables to ensure that there
is no cross phasing.
Check the IR value with Megger for 1 minute on
power/control cables at the following voltage.
220V/400V – 500V DC
Lighting Transformers (TS11 & TS12)

Ensure all electrical isolation are in place.
Ensure the mechanical installations are complete and free
from debris.
Check the winding resistance of the transformer.
Check the Insulation Resistance test using a 500V DC
voltage for 1 minute.
Check the Tripping from the transformer incomer breaker.
Check the operation of Off circuit Tap Changer operation
in the Transformer.

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ALG298-DN02-00BZL-137010
General

Ensure Lighting system has been installed in line with
project earthing philosophy and drawings.
Check if there are any outstanding site quires/instructions
or electrical drawing mark ups that effect commissioning.
Ensure the Electrical livening up notice is raised for
Lighting system at the time of commissioning.
Check the temporary straps based on the Temporary strap
register.
5.1.5 Logics Checks
The following logic checks should be under taken as part of the pre-commissioning
sequence.
1. All trips from transformer protective devices to switchgear Panel.
Dynamic Commissioning
5.1.6 Preparation for Dynamic Commissioning
No. TASK DESCRIPTION INITIALS

1 Ensure that all the control power for the panel are powered up and
the alarms are cleared.
2 Ensure that the transformer pre-commissioning checks are
completed and ITR’s are completed.
3 Ensure that all the alarms are cleared in the Transformer control
panel.
4 Ensure that the 125V DC distribution board are energised by UPS
power for commission the DC lighting.
5 Check the earthing system of the transformer is properly connected.

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ALG298-DN02-00BZL-137010
5.1.7 Dynamic Commissioning Procedure
No. TASK DESCRIPTION INITIALS

1 Close the LV Breaker at 00BHA/BHB bus.
2 Check the voltage in the control Panel.
3 Check the transformer if any noise.
4 Close the MCCB in the Lighting distribution board.
5 Check the incoming voltage.
6 Energise the outgoing circuit MCCB’s one by one and check the
lighting illumination.
7 Energise the DC distribution board thro UPS and check the 125V
DC lighting.
8 Ensure the Lux levels are as per design by measuring in different
places.
5.1.8 Operational Test
1. Verify the satisfactory operation of lighting system.

2. Verify the satisfactory operation of Lighting Transformer.
6. ASSESSMENT AND POST-COMMISSIONING STATUS
System status
The Lighting system distribution system is commissioned and can be safely fed with LV
supply.
Preservation status
The Lighting system is always kept in live condition, so no preservation is applicable for
this system.

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ALG298-DN02-00BZL-137010
Reinstatement status
Restore any temporary arrangements made to simulate the trip commands in the Lighting
system while doing the pre-commissioning activities.

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ALG298-DN02-00BZL-137010
7. APPENDICES
Annex 1 – List of Reference Documents
Engineering Documents
00 TBD 132101 Electrical Design Basis Memorandum

00 TBD 132115 Design Calculation for protection relay setting
00 TBD 132142 Electrical Load list and Power Balance
00 BZL 132112 Design Calculation for Lighting Design
00 TBD 132415 Specification for Lighting system and Equipments
YD01 00TBD 935019 Lighting - Products Data Sheets
List of Drawings
00 TBD 132161 Key One Line Diagram

00 BZL 132168 One line diagram for Lighting
00 UYC 132258 Lighting Layout for Substation 1
00 UAA 132286 Lighting Layout for Substation 2
Installation and Maintenance Documents
00 TBD 935018 General Installation and Maintenance Manual
Spare Parts List for Commissioning
XF00 00TBD 935005 List of Spare parts for Commissioning / Start-up

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ALG298-DN02-00BZL-137010
Annex 2 – Glossary of Terms
Abbreviation or Term Description

MCCB Moulded case Circuit Breaker
LV Low Voltage
MCB Miniature Circuit Breaker
UPS Uninterruptible Power Supply
DC Direct Current

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ALG298-DN02-00BZL-137010
Annex 3 – Permit to Work Format
Before starting the commissioning activity of the Lighting system the work permit format
must be filled and approved by the Commissioning Manager with counter signing by Site
HSE manager.
All the safety actions to be followed before starting the commissioning activity.

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ALG298-DN02-00BZL-137010
Annex 4 – Pre-Commissioning Inspection Test Report Formats
E-008A – Earthing
E-012A – Control or Relay panel Cubicle
E-013A – Control station / Junction box
E-016A – Distribution Board
E-017A – Lighting and Small power
E-028A – Ex Enclosures

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ALG298-DN02-00BZL-137010
Annex 5 – Commissioning Inspection Test Report Formats
E-004B – Current Transformer
E-006B – Protection Relay
E-009B – LV Starter / Contactor
E-010B – LV Fuse switch / Isolator / MCB
E-012B – Control or Relay panel Cubicle
E-016B – Distribution Board
E-017B – Lighting and Small power

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ALG298-DN02-00BZL-137010
Annex 6 – Commissioning Punch-List Format

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ALG298-DN02-00BZL-137010
Annex 7 – System Commissioning Handover Certificate Format

DN02 00BZL 137010 001 0

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0 29.07.2006 P.Balamurugan B.

Delprat Issued for construction

SHARIKET KAHRABA BERROUAGHIA

Projet / Project: Code Projet / PC:

Centrale Turbine à Gaz de Berrouaghia ALG298

Diffusion non restreinte

Var. Offre / Offer – Var. / Opt.: N° Feuille / Page – No.:

Fait avec / designed with: Remplace:

CHANGE RECORD PAGE

REV. N° Status Description of Revision

0 IFC Issued for construction

Diffusion non restreinte

1. INTRODUCTION AND OBJECTIVE.........................................................................................................4

Diffusion non restreinte

1. INTRODUCTION AND OBJECTIVE

Diffusion non restreinte

Area Type of lighting fixture Normal lighting (lux)

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System Control Philosophy

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2. SCOPE AND MEASUREMENTS

Commissioning Philosophy and Scope

The Lighting system can be commissioned after the commissioning of LV Distribution

The minimum requirements testing equipments are,

Diffusion non restreinte

Completed Pre-Commissioning Activities

The following systems are expected to be commissioned before commissioning of the

KKS Code System name

system Prerequisites for Commissioning

General preparation check – GP

Diffusion non restreinte

GP-LG06 All punch-listed points in the open category should be properly

Diffusion non restreinte

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Health, Safety and Environment

Cold Commissioning Preparatory Checks

Not applicable for commissioning the Lighting system.

5.1.2 Mechanical Preparatory Checks

Not applicable for commissioning the Lighting system.

Diffusion non restreinte

5.1.3 Instrumentation Preparatory Checks

Not applicable for commissioning the Lighting system.

5.1.4 Electrical Preparatory Checks

Ready for commissioning/Mechanical completion certificate stating that the system is

Task Remarks Signature

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Task Remarks Signature

Lighting Power cabling

Task Remarks Signature

Lighting Transformers (TS11 & TS12)

Task Remarks Signature

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Task Remarks Signature

5.1.5 Logics Checks

No. TASK DESCRIPTION INITIALS

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5.1.7 Dynamic Commissioning Procedure

No. TASK DESCRIPTION INITIALS

5.1.8 Operational Test

1. Verify the satisfactory operation of lighting system.

6. ASSESSMENT AND POST-COMMISSIONING STATUS

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