PT.

PUPUK INDONESIA ENERGI

PEKERJAAN OUTSIDE BATTERY LIMIT

(OSBL) GAS COGENERATION PLANT
CONTRACT : 012/HK.01.05/SP/XI/2016
NO
PROJECT :
CODE
JOB NO : 5715

DOC NO : GGCP-04-I0-GS-001-KE

PURPOSE : FOR REVIEW

CONTRACTOR :

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED

0 06/01/2017 Issued for Review Maulani C. Patuh P. Peni P.

 JOB NO. : 5715

GENERAL SPECIFICATION DOCUMENT NO. : GGCP-04-I0-GS-001-KE

OF INSTRUMENTATION
DATE : 19/12/2016

REV :0

REVISION CONTROL SHEET

REV. NO. DATE DESCRIPTION

0 06/01/2017 Issued for Review

DISTRIBUTION ORDER

EXTERNAL ISSUE PT. KRAKATAU ENGINEERING – INTERNAL ISSUE

PT. PUPUK INDONESIA ENERGI PROJECT MANAGER CHIEF ADMINISTRATION

TRACTEBEL / CONNUSA PROJECT ENGINEERING MANAGER CHIEF SHE

CONSTRUCTION MANAGER

PROCUREMENT MANAGER

PROJECT CONTROL MANAGER

SHE MANAGER

QC MANAGER

CHIEF ENGINEERING

CHIEF PROJECT CONTROL

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GENERAL SPECIFICATION DOCUMENT NO. : GGCP-04-I0-GS-001-KE

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TABLE OF CONTENT

REVISION CONTROL SHEET............................................................................... 2

DISTRIBUTION ORDER ....................................................................................... 2
1. GENERAL ................................................................................................... 4
2. APPLICABLE CODES, STANDARDS, AND DRAWING .................................. 4
3. ENGINEERING DESIGN PHILOSOPHY ..................................................... 6
4. CONSTRUCTION PHILOSOPHY............... ERROR! BOOKMARK NOT DEFINED.
5. DOCUMENTATION ..................................... ERROR! BOOKMARK NOT DEFINED.
ATTACHMENT I : FABRICATION DRAWING OF ORIFICE PLATES ............... ERROR!
BOOKMARK NOT DEFINED.
ATTACHMENT II : PIPING ARRANGEMENT AT ORIFICE PLATES................ ERROR!
BOOKMARK NOT DEFINED.
ATTACHMENT III : PIPING ARRANGEMENT AT ORIFICE PLATES ............... ERROR!
BOOKMARK NOT DEFINED.
ATTACHMENT III : FACBRICATION DRAWING OF THERMOWELL (150#, 300#,
600# RATING) .................................................... ERROR! BOOKMARK NOT DEFINED.
ATTACHMENT IV ............................................... ERROR! BOOKMARK NOT DEFINED.
ATTACHMENT V ................................................ ERROR! BOOKMARK NOT DEFINED.

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 JOB NO. : 5715

GENERAL SPECIFICATION DOCUMENT NO. : GGCP-04-I0-GS-001-KE

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1. GENERAL
1.1. This project specification establishes the general requirements to be met in the
selection, design and installation of the instrumentation for “Pekerjaan Outside
Battery Limit (OSBL) Gresik Gas Cogeneration Plant” Project PT Pupuk
Indonesia Energi.
1.2. If there are any conflicts or differences between this specification and the
individual instrument data sheet or drawing, the data sheets or drawings shall
have priority.
1.3. If there are any special requirement and/or difference from this specification,
supplement specification will be issued separately.

2. APPLICABLE CODES, STANDARDS, AND DRAWING

The codes and standards, which are applied as a part of the instrument
engineering requirement, shall be selected from the following list according to that
or manufacturer’s countries.
2.1. Electrical Codes
2.1.1. National Fire Protection Association (NFPA)
ANSI/NFPA70-05HB Nation Electrical Code Handbook
ANSI/NFPA496-2008 Standard for Purged and
PressurizedEnclosures for Electrical
Equipment, 2008Edition

2.1.2. National Electrical Manufacturers Association (NEMA)

ANSI/NFPA70-05HB Nation Electrical Code Handbook
ANSI/NFPA496-2008 Standard for Purged and
PressurizedEnclosures for Electrical
Equipment, 2008Edition

2.2. Materials
American Society for Testing and Materials (ASTM) and/or equivalent.

2.3. Flange and Fitting for Instruments

American National Standards Institute (ANSI)
ANSI/ASME B16.5-2003 Pipe Flanges and Flanged Fittings
ANSI/ASME BI.20.2-1983 Pipe Threads, General Purpose (INCH)
(R2001)

2.4. Orifice Flange Assembly

American National Standards Institute (ANSI)
ANSI/ASME B16.36-2006 Orifice Flanges

2.5. Temperature Elements

2.5.1. American National Standards Institute (ANSI)
ANSI/ISA MC96.1-1982 Temperature Measurement Thermocouples

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2.5.2. Deutsches Institute fuer Normung e.V.

DIN 43760-1987 Electrical Temperature Sensor;
Reference Table for Resistors and
Resistance Elements (RTD’s)

2.6. Thermowells
Per Attachment-III Fabrication Drawing of Thermo wells.

2.7. Flow Elements Calculation and Piping Arrangements at Orifice Plates

Principles and Practice of Flow Meter Engineering by L.K. Spingk and Piping
Arrangement at Orifice Plate on the joint A.G.A-ASME fluid committee.

2.8. Orifice Plate

Per Attachment-I Fabrication Drawing of Orifice Plates.

2.9. Pressure Gauge

American National Standards Institute (ANSI)
ANSI/ASME B40.1- Gauge-Pressure Indicating Dial Type-
1985 Elastic Element

2.10. Control Valves

2.10.1. Instrument Society of America (ISA)
ANSI/ISA-S75.01.01- Flow equation for sizing control valves
2007
ANSI/ISA-S75.08.01- Face-to-face dimensions for flanged globe-
2002 style Control valve bodies (ANSI classes
125, 150, 250,300, and 600)
ANSI/ISA-S75.08.06- Face-to-face dimensions for flanged globe-
2002 style Control valve bodies (ANSI classes
Gay, 1500-2500)

2.10.2. American National Standards Institute (ANSI)

ANSI/FC70-2-1976 Control valves seat leakage
(R1982)

2.11. Safety Relief Valves

2.11.1. American Petroleum Institute (API)
Part 1-2000 Sizing and selection, firth edition
Part 2-2003 Installation, third edition
Rp-521-1999 Guide for pressure-relieving and
depressurizing system
ANSI/API Std.526-2002 Flange steel safety-relieve valves
ANSI/API Std.527-1991 Commercial seat tightness of safetyrelief
valves withMetal–to-metal seats

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2.11.2. American Society of Mechanical Engineer (ASME)

2007 ASME boiler & pressure vessel code – section VIII – pressure
vessels –Complete 3 - volume set (VIII-DIV 1, VIII-DIV 2, VIII-DIV 3)

2.12. Installation of Instruments

American Petroleum Institute (API)
API RP.551 Process measurement instrumentation
API RP.552 Transmission system
API RP.554 Process instrumentation and control

2.13. Instrumentation Symbols

Instrument Society of America (ISA)
ANSI/ISA-S5.1-1984(R1992) Instrumentation symbols and identification

3. ENGINEERING DESIGN PHILOSOPHY

3.1. Design Consideration
3.1.1. General
3.1.1.1. The instrumentation for measurement and control shall be
designed such that. Optimum operation of the process
concerned can be realized at minimum operational and
maintenance cost.
3.1.1.2. The instrumentation and the installation methods shall
further be designed for ease of operation, maximum
simplicity, reliability, and minimum maintenance. Direct
connections between process fluids and the control room are
not carried out.
3.1.1.3. Each instrument which required pressure piping shall have
individual Connections to and isolating valves from the
process.
3.1.2. Measuring Units and Scales
3.1.2.1. Measuring units shall be in accordance with the metric
system. All instruments shall read out in the following units:
Flow
 Liquid : m³/hr, l/h
 Gas : Nm³/hr (at 0°C and 1 atm)
 Steam : t/h
Density : kg/m3 at flowing condition
Pressure(Gauge) :kg/cm2 or mm H2O
mmHg A or mm H2O for vacuum
Temperature : °C
Level : % (percent of range)
Length : mm

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GENERAL SPECIFICATION DOCUMENT NO. : GGCP-04-I0-GS-001-KE

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DATE : 19/12/2016

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3.1.2.2. Charts and Scales

The following chart and scale ranges shall apply:
(1) For panel mounted indicators and recorders
Variable Charts Scales
Flow (diff.press.) 0-10sq.rt 0-10sq.rt.
Flow (linier signal) 0-100 unif. 0-100 unif.
Level. 0-100 unif. 0-100 unif.
Pressure 0-100 unif. Direct reading
Temperature 0-100 unif. Direct reading
Other variables 0-100 unif. Direct reading
Combination of flow 0-10sq.rt. & 0- Direct reading
(d/p) and other 100 unif.
variables
Recorder charts need not be direct reading, appropriate
chart and/or scale factors be shown on the integrally
mounted nameplate of the recorder.
(2) For Field Mounted Indicators
Indicators such as remote indicators, integral mounted
indicators on the transmitters and controllers (PIC, TIC,
FIC) shall have a 0-100 unif. Or 0-10 sq,rt. Scale with
reading factors.
3.1.3. Electric Transmission and Control
3.1.3.1. The electric signal of electronic instruments shall be unified by 4-
20 mA, DC 24V or standard protocol (Hart protocol, foundation
fieldbus, etc).
3.1.3.2. Electronic instruments shall conform to the requirements set by
the electrical safety code.
3.1.3.3. Even where electric transmission and control is used, the truly
local control loops and the actuation of all control valves shall be
pneumatic.
3.1.4. Pneumatic Transmission and Control
3.1.4.1. The pneumatic signal of pneumatic instruments shall be unified
by0.2-1.0 kg/cm².
3.1.4.2. Provision shall be considered for proper transmission and control
depends on length of signal tubing and response time of device.

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