TBL 31 E 153b 001 SP 021 en 0 Commissioning ITPL Bypass Operation - 01!01!01

Space
for Stamp: IP/OE
RETURN CODE
Issued for Construction B

Revision History
Rev. Revision Issued by Checked by Released by Brief Description
Date
Description current Revision
Owner
Owner’s Engineer: Contractor:
Project:
TAMBAK LOROK COMBINED CYCLE
POWER PLANT BLOCK 3 PROJECT
WITH NET DEPENDABLE CAPACITY OF 600 – 850 MW.
SEMARANG – CENTRAL JAVA
Subject: Commissioning ITPL - Bypass Operation
Issue Purpose: Responsible Dept:
Issued for Construction PE-ACE
Originator:
Originator Document no: Document Status: Originator Rev: 0

1GP024168 Released
Project Document No.: Rev: Sheet.:
TBL/31/E/153b---001/SP/021 0 0 / 11
Issue date: 2022-03-18
Information Class, if applicable, on pg. 1 et sqq

Space for Stamp: IP/OE
RETURN CODE
Revision History
Rev. Revision Issued by Checked by Released by Brief Description
Date
A 09-01-2020 N. MEKALA S. SUGUMARAN B. Baskaran
B 22-11-2021 S. SUGUMARAN S. SUGUMARAN B. Baskaran Customer comments
incorporated
0 Description current Revision

FINAL ISSUE
Owner
Owner’s Engineer: Contractor:
Project:
Subject: Commissioning ITPL - Bypass Operation
Issue Purpose: Responsible Dept.:
Originator:
Originator Document no: 1GP024168 Document Status: Originator Rev: 0

Released
Project Document No.: Rev: Sheet.:
TBL/31/E/153b---001/SP/021 1/12
Issue date:
© COPYRIGHT 2022 General Electric Company Non-Public

All rights reserved. The information herein is Proprietary and Technically Exclusive content that is solely owned by General Electric Company and/or
its affiliates. Thus, it is being provided with the explicit expectation of restricted and privileged use. All recipients of this information shall be deemed
to have agreed not to make duplications, reproductions of any nature by any means, modifications, disclosures, or use any portion of this material;
except as is expressly authorized in writing by the General Electric Company, and/or its legitimate affiliates.
ReleasedforConstruction-setbyS.SUGUMARANon21-Mar-22
Released
INSTRUCTIONS FOR SITE PERSONELL
This ITPL has to be issued for each unit separately.
The first two pages of this document are only needed for the correct handling of this template file inside the PPDM.
To use it on site please take the word file (.docx) attached to this document (or inside PPDM tool).
Remove the first two pages by highlighting (selecting) the content starting from the title on the first page until the last
word of this second page and press the delete button. The current page 3 will then become the front page of the
relevant ITPL.
Before printing the file ensure the front page is correctly filled and that the GE Document Code (already prepared in
the footer) is adjusted with the three-digit project mnemonic and if needed the unit numbering and the last three-digit
continuous numbering (for more details about GE document code refer to GAS/00/E/02a----002/IS/013).
Ensure that all headers and footers on each page are complete and contain the correct page numbers, date and
document codes.
The attachment (if used) contains a list of all sub-item KKS’ belonging to the scope of this ITPL. For multi-unit plants
the list contains all KKS’ across all units. When issuing a unit specific ITPL the other units KKS’s shall be deleted from
the list.
GE POWER Identification Number: Rev. Date Lang. Sheet

Gas Power Systems 1GP024168 0 2022-03-18 en 2/11
All rights reserved. The information herein is Proprietary and Technically Exclusive content of the General Electric Company and/or its legitimate
affiliates.
System Name: Commissioning ITPL - Plant Trip Tests
Name of the System / Item covered by this ITPL
System KKS / Unit: 153b
Document Type: Commissioning Inspection and Test Plan

Commissioning ITPL
Projects and Customer’s Information:

Space for Stamping (Review and Validation status)
<This might comprise of:

Review and Validation information from GE, Customer, third party authorities ….
space for stamps …>
Contractual document designation:
Use this space for the contractual document designation if needed. Otherwise keep empty and delete this text.
The inspection and test plan does not release the subcontractor / manufacturer from his obligation to take all steps necessary to ensure that
the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
GE POWER GE Document Code Rev. Date Lang. Sheet
Gas Power Systems TBL/31/E/153b---001/SP/021 0 en 3/11
affiliates.
TABLE OF CONTENTS:
SAFETY SYMBOLS ........................................................................................................................................................ 5
GENERAL ......................................................................................................................................................................... 6
PLANT CONDITIONS ...................................................................................................................................................... 7
COLD COMMISSIONING OF FUNCTION GROUP / SEQUENCER CONTROL ...................................................... 7
INITIAL START OF SYSTEM ......................................................................................................................................... 7
SUPERIOR SEQUENCER TEST ................................................................................................................................... 9
OPTIMIZATION AND FINAL TESTS ............................................................................................................................. 9
AFTER COMMISSIONING .............................................................................................................................................. 9
ATTACHMENT ............................................................................................................................................................... 11
affiliates.
1. SAFETY SYMBOLS
The User must understand the following symbols used within this document:
DANGER
Danger indicates an imminently hazardous situation that if not avoided,

will result in death or serious injury. This signal word is to be limited to the most
extreme situations.
WARNING
Warning indicates a potentially hazardous situation that if not avoided,
could result in death or serious injury.
CAUTION
Caution indicates a potentially hazardous situation that if not avoided,

may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
Note
Note indicates an important instruction or the best practices
It may also be used to alert against mechanical damage to the equipment
affiliates.
1) Performed by B = GE or GE’s representative unit H = Hold point (observe notification period) Q = Q record to K
K = Customer or his representative
2) Acceptance by L = Erection Contractor M = Witness point (observe notification period) R = Internal Record
S = Official acceptance authority
3) Q – Record U = Material supplier, supplier ext. products and ext. processes Y = Internal test C = Record in Com. Record Set
System Name
Inspection and Test Plan Bypass Operation
Q Activities Step Completed
No. Description Procedure Record Remarks
1) 2) 3) Date / Signature
2. GENERAL
1.1 Make sure the general and project specific environmental aspects are known - - Y
and observed.
1.2 Make sure that all tests are carried out in accordance with the specified - - Y
regulations and requirements.
1.3 Make sure that the safety requirements are observed as mentioned in the TBL/00/P/CSR-------/CM/001 - B K*
project specific commissioning safety rules. If other regional requirements have
to be considered follow the more strict one.
1.4 Ensure that commissioning permit to work rules are known and followed. TBL/00/P/PTW--------/CM/001 - B K*
1.5 Check that system is turned over from erection to commissioning, that TBL/00/P/TP-- ------/CM/001 - B K*
“Notification of Change Certificate” (NOCC) is issued and that “Energisation
Clearence Protocol” (ECP) is filled out before first energisation.
1.6 Check system readiness and that preceding activities are completed and that - - B K*
relevant open items from turn over are closed.
1.7 Ensure handling of inspection & test documentation is followed. GAS/00/E/150B---001/TP/200 - K*
1.8 Verify the completeness of the documentation as mentioned in the ITPL, collect - - B K*
all relevant drawings and documents at the latest revision.
1.9 Verify the needs of special tools. Make sure they are ordered / organised and - - B K*
verify if the calibration of entire test equipment is certified and valid.
1.10 Verify the needs of equipment original supplier or official authority. Ensure the - - Y
arrangement in time.
*Note: Activities marked with “K&M” in Q- Activities column 2 will be coordinated/informed during the daily site commissioning planning meeting only
The inspection and test plan does not release the subcontractor / manufacturer from his GE POWER GE Document Code Rev. Date Lang. Sheet
obligation to take all steps necessary to ensure that the requirements stipulated in TBL/31/E/153b---001/SP/021 0 en 6/11
drawings and specifications are fulfilled for the product concerned. Gas Power Systems
All rights reserved. The information herein is Proprietary and Technically Exclusive content of the General Electric Company and/or its legitimate affiliates.
System Name
3. PLANT CONDITIONS
2.1 Commissioning of systems required for bypass operation completed - - B K* C
2.2 Gas turbine and Steam Turbine on turning gear - - B K*
2.3 Gas turbine and HRSG ready to start - - B K*
4. COLD COMMISSIONING OF FUNCTION GROUP /

SEQUENCER CONTROL
3.1 Check of open loop control functions for sequencer (manual / automatic orders T490 Auto Sequence - B M* Q
and stop / step signals) for: Description
 Start-up and shutdown sequencer(S0) TBL/31/E/CJD10---EN/LO/001
 Normal Shutdown vacuum ON (S1)
 Plant ready to start (S2)
 GT/GEN @FSNL(S3)
 ST ready for Steam admittance(S4)
 Plant on Load Control(S5)
5. INITIAL START OF SYSTEM

4.1 Exclusion zone during start up: - - B K*
During initial start-up activities, an appropriate exclusion zone with limited
access shall be foreseen. Special attention must be paid during the first start -
ups of the system until the system has seen stable operating condition
4.2 Prepare systems for GT start-up (verify bypass trip test are done, line up system - - B K*
and check status of instrumentation on HMI). Start-up BOP systems to get
release for GT start-up
4.3 After start of steam production, observe gland steam, condenser evacuation and - - B K*
Activate bypass control, observe / stabilize control cycles during load up
4.4 Stabilize bypass station desuperheater control - - B K* C
System Name
4.5 Verify the Stabilization of gland steam pressure and temperature control - - B K* C
4.6 Monitor pressure in the Condenser and operation of vacuum pumps - - B K* C
4.7 Stabilize bypass pressure control - - B K* C
4.8 Test and adjust HRSG safety valves - Supplier test record B/ M* Q
U
System Name
6. SUPERIOR SEQUENCER TEST

5.1 Perform automatic start-up of S0 master sequencer (while on standstill). T490 Auto Sequence - B K/M C
Verify the correct operation sequence and that each mode can be selected as Description *
per logic diagram. Confirm correct indication of each step TBL/31/E/CJD10---EN/LO/001
5.2 Perform automatic start-up of ST(S4) and BOP (S1&S2) sequencer (while on T490 Auto Sequence - B C
standstill). Description K/M
Verify the correct operation sequence and that each mode can be selected as TBL/31/E/CJD10---EN/LO/001 *
per logic diagram. Confirm correct indication of each step
5.3 Perform automatic shutdown of ST and BOP sequencer (while on bypass T490 Auto Sequence - B K/M C
operation). Description *
Verify the correct operation sequence and that each mode can be selected as TBL/31/E/CJD10---EN/LO/001
5.4 Perform automatic shutdown of BOP master sequencer (while on bypass T490 Auto Sequence - B K/M C
operation). Description *
Verify the correct operation sequence and that each mode can be selected as TBL/31/E/CJD10---EN/LO/001
5.5 Prepare systems for GT start-up (verify bypass trip test are done, line up system - - B K/M C
and check status of instrumentation on HMI). Start-up BOP systems to get *
release for GT start-up
7. OPTIMIZATION AND FINAL TESTS

6.1 Run plant on continuous bypass operation to reach steam quality for ST start-up - - B K/M Q
(load profile according GT commissioning testing requirements). *
8. AFTER COMMISSIONING
7.1 Check the completeness of Q.A. documentation - - B K*
7.2 Finalize red correx - - B K* C
System Name
7.3 "Make sure this I & T plan as well as the test certificates and red correx - - B K*
belonging to it are signed by the commissioning manager.
Name: _______________________________
Date: ____________ Sign.: _____________
System Name
Inspection and Test Plan AutoField for: Item or System Name
KKS Function Designation Component Step Test certificate Checked Remarks
9. ATTACHMENT

Gas Power Systems _ _ _/_ _/_/_ _ _ _ _ _ _COM/SP/_ _ _ en 11/11

TBL 31 E 153b 001 SP 021 en 0 Commissioning ITPL Bypass Operation - 01!01!01

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Issued for Construction B

Originator Document no: Document Status: Originator Rev: 0

Information Class, if applicable, on pg. 1 et sqq

0 Description current Revision

Owner’s Engineer: Contractor:

Issue Purpose: Responsible Dept.:

Originator Document no: 1GP024168 Document Status: Originator Rev: 0

© COPYRIGHT 2022 General Electric Company Non-Public

INSTRUCTIONS FOR SITE PERSONELL

This ITPL has to be issued for each unit separately.

GE POWER Identification Number: Rev. Date Lang. Sheet

System KKS / Unit: 153b

Document Type: Commissioning Inspection and Test Plan

Projects and Customer’s Information:

TAMBAK LOROK COMBINED CYCLE

<This might comprise of:

Contractual document designation:

Danger indicates an imminently hazardous situation that if not avoided,

Caution indicates a potentially hazardous situation that if not avoided,

1.7 Ensure handling of inspection & test documentation is followed. GAS/00/E/150B---001/TP/200 - K*

4. COLD COMMISSIONING OF FUNCTION GROUP /

5. INITIAL START OF SYSTEM

6. SUPERIOR SEQUENCER TEST

7. OPTIMIZATION AND FINAL TESTS

Date: ____________ Sign.: _____________

GE POWER GE Document Code Rev. Date Lang. Sheet

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Date: Sign.: _