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Owner:

Owner’s Engineer

EPC

Designer

PROJECT:

Red Sea Utility Assets and Infrastructure Project


Package:

PV SYSTEM

FOR APPROVAL

Re-Issued for Jia Qi


02 Zhang Junkai Li Shihai Yang Bo Zhang Pengyin 17/02/2022
approval
j
Re-Issued for Jia Qi
01 Zhang Junkai Li Shihai Yang Bo Zhang Pengyin 11/01/2022
approval

Issued for Jia Qi


00 Zhang Junkai Li Shihai Yang Bo Zhang Pengyin 19/12/2021
approval

REV DESCRIPTION PREPARED CHECKED CHECKED CHECKED APPROVED DATE

Title:
METHOD STATEMENT FOR PV ELECTRICAL EQUIPMENT INSTALLATION
DOCUMENT No.: R13-I05B01-TJS-MTS-EL-0023 Rev 02
This document is property of EPC Company. Its total or partial reproduction is strictly forbidden by any means, as well as its distribution to third parties without the express written

consent. Any copy of this document in digital or paper support will be considered a not control copy. The only valid copy is the last one approved located in the document manager

system
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR 2 / 31
PV ELECTRICAL
EQUIPMENT INSTALLATION

Revision Record

Version Date Section Page Description of Modification and basis

00 19/12/2021 All All First submission

01 11/01/2022 All All Include additional comments

02 11/01/2022 All All Include additional comments


PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 3 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

Table of content
1. INTRODUCTION..................................................................................................................4

2. SCOPE................................................................................................................................... 5

3. DOCUMENT CONTROL..................................................................................................... 5

4. RESPONSIBILITIES.............................................................................................................6

5. OPERATION CONDITION..................................................................................................7

6. REFERENCE.........................................................................................................................8

7. WORK PROCEDURE...........................................................................................................9

8. QUALITY CONTROL........................................................................................................12

9. HSE...................................................................................................................................... 13

10. ENVIROMENTAL COMPLIANCE:...............................................................................18

11. ATTACHMENT............................................................................................................... 19
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 4 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

1. INTRODUCTION

In order to standardize the construction safety risk assessment and process control, this work
instruction is specially prepared to ensure the safety and quality of the whole construction process
and serve as the basis for the continuous improvement of the quality, environmental and
occupational safety and health management system.
The aim of this document is to list the construction phases of PV electrical equipment installation. In
order to make the construction process clear and to ensure that the work is compliance with the
project specifications and approved drawings.
1.1 Project Overview:
The Red Sea Project Plant is a luxury tourism development located in the Tabuk Province of
the Kingdom of Saudi Arabia (KSA) on a site area of 28000 km2. The Project will create a
high-end tourism destination in a location that offers unrivalled marine and terrestrial
environmental attractions, most notably the Al Wajh Lagoon. It has desert continental weather
with hot summers and mild winters with very little rainfall across the year. There are some
variations in the micro climate on islands, coast, wadis and mountains. The Project requires the
development of desalination plants for the supply of potable water.
The Site is on the Tabuk province of KSA, positioned on existing highway M55, within driving
distance from Madinah. It is about 110 kilometers from the UNESCO world heritage site
Mada’in Saleh in Al-‘Ula between the towns of Um Luj and Al Wajh. The Site is a vast, 33000
km2 area of islands, lagoon, coastal plain and mountains with extremely diverse marine life and
terrestrial landforms.
The site location of Red Sea Project is shown in the next figure:

This project has 5 solar farm areas, which are located respectively, SF1 area, SF2 area, Desert
Rock, Southern Dunes, Sheybarah Island are as below figure shows
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 5 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

PV Plant Location

2. SCOPE

The scope of this procedure is applicable to all operations of PV electrical equipment installation for
the Red Sea Utility Assets and Infrastructure Project.

3. DOCUMENT CONTROL

This method statement is a controlled document and issued as required by the Document
Management Plan. Revisions of this document will be issued when the main text changes or when
an appendix is added. All the necessary measures and precautions will be taken so that the above
operations comply with the site regulations and procedures as described in the Project Health, Safety
and Environmental Plan. The following HSE practices and procedures from the above document
will be applicable for this Method Statement. Revised appendices for substitution will be issued
separately and where appropriate will include a separate schedule of contents.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 6 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

4. RESPONSIBILITIES

4.1 Site Discipline Engineer:


Make sure that the PV electrical equipment installation process according to project specification &
drawing. Distribute the construction task to the construction team with the safety engineer to make
sure that works are carried out in a safe environment.
Monitoring the work progress according to the work plan and send report to his superiors.
Ensures that the safety requirements are observed by his subordinates and testing equipment and
tools are in a safe condition.
Ensures that work proceeds in accordance with the Project Quality Management plan.
According to the specification, cable laying path drawings and the electrical conditions, compile
construction scheme in advance and organize construction; supervise and guide the whole process.
4.2 Supervisor:
Toolbox meetings will be given prior to commencing the work.
Incorporate all QA/QC and safety requirements as requested by the concerned engineer.
Organizing tools and equipment required at the work site.
Meeting with any type of unforeseen incident or requirements and reporting the same to the site
engineer.
4.3 QA/QC Engineer
Assurance of approval method are being used and conformance of the specification.
The primary focal point for all project QA/QC matters.
The review of project ITP is conforming to the corporate requirements, previous audit results and
the nonconformance reports.
Carry out surveillance detailed on project ITPs as nominated by the project team.
Site inspections and surveillance is in accordance with relevant standard and assurance of quality of
work as per project specification.

4.4 Safety Officer:


Ensure that work permits are obtained before starting any work.
Check and confirm compliance to safety requirements, such as wearing Personal Protective
Equipment (PPE).
Check work area for any unsafe conditions. Liaise with the Field Supervisors ensuring that work is
carried out in accordance with Project HSSE Management Plan / Procedure.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 7 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

4.5 Environmental Engineer

Manage the day-to-day environmental elements of construction as per monitoring program and
Inform Construction Manager / HSE Manger to stop work immediately in case of non-compliance
observed and/or there are significant environmental effects or risks of effects occurring;
Undertaking site inspections, carrying out monitoring activities, Inspect the work site daily and
correct/close out any environmental non-compliance issues and conditions which may endanger the
environment. Maintains an environmental checklists and register, documenting all incidents of
compliance/non-compliance and keeps Environmental Manager appropriately informed.

5. OPERATION CONDITION

5.1 Construction Personnel:

 Site Engineer

 Supervisor

 QA/QC Engineer

 HSE Engineer

 Environmental Engineer

 Foreman / Team lead

 Technician

 Helpers
5.2 Machinery /Equipment and tools
All required tools and equipment will be provided for the erection activities as per site condition and
requirements. The main tools and equipment but not limited to are listed as follows, all the tools and
machines shall be in good operating condition and qualified as safe to use.

 Crane

 Flatbed Truck

 Lifting Equipment

 Combination wrenches

 Tools box with complete set of tools


PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 8 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

 Insulation Tester

 Personal protective equipment

 Drip Trays

 Spill Kit.

5.3: Storage:

 PV module shall be stacked at least 100mm above the ground level using timbers (Pallet)
or other non-corrosive materials in order to avoid corrosion to the materials.
 Pallets should be handled so as to minimize any chance of damage to the box or its
contents.
 Pallets should be handled using forklift trucks or loading bays.
 Any transportation within the Storage areas should be authorized by the person in charge.
 The plastic film around the carton of the PV modules is waterproof and dustproof for the
modules. If the modules will have a long period of storage, please don’t remove it.
 The carton boxes can be stored by stocking, but the height should not be more than two
levels.
 Don’t step on the cartons and PV modules.
 It is forbidden to put the modules near corrosive chemicals or gases and location needs to
be fireproof.
 Steel members will be stacked as far as it is practicable to avoid accumulation, to
encourage ventilation and avoid damage to the galvanized/painted materials.
 Storage/numbering by area to be defined.
 Bolts and fittings will be stored indoors until required on site and will be maintained as
controlled stock.
 Housekeeping for the loading area will be conducted before loading material, to avoid dirt,
and foreign material.
 While loading, the material will be stored above ground level using timber.

6. REFERENCE

 Issued for Design Drawings.

 Approved Shop Drawings.


PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 9 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

 Project Quality Management Plan.

 ITPs, Inspection Requests and Checklists.

 Project HSE Plan.

 Risk Assessment Plan

 Technical Specification

 Approved HSE Plan

7. WORK PROCEDURE

7.1 Installation flowchart:

Flow Chart

7.2: Release from Civil Discipline

 The Electrical department ensure and take clearance from the civil department before electrical
execution installation.
 Civil Department will give permission to electrical Department to proceed the electrical works.
 Co-ordinate with all agencies including those engaged by the owner for proper execution of the job.

7.3 Installation of PV:

The procedure of electrical installation should be according to the project specification and relative
standard used in the project.
 Module will be installed in site with such environment which meet the project specification
 Tilt angle will keep in such a way to achieve maximum power output in direct facing of
sunlight
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 10 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

 Modules are to be at a minimum height at max tilt above natural ground level as indicated in
the installation manual and designs
 Modules are to be aligned to ensure a clean finish along the edges, modules to be spaced
apart as per the installation manual
 Modules should be securely fastened in the aligning holes on the installed frame/table of the
structure and torqued accordingly
 The structure should be strong enough to bear the weight of the modules, it should be bolted
with calibrated torque wrench.
 Modules to be checked for twisting due to over tightening.
 Clamps should be used according to the installation requirement.

7.3.1: Electrical Performance:


When modules are in series connection, the string voltage is sum of every individual module in one
string. When modules are in parallel connection, the current is sum of the individual module as
shown in below figure. Modules with different electric performance models cannot connected in
one string. The maximum allowed quantity of modules in string connection shall be calculated
according to relative regulations.

Series Connection and Parallel Connection Circuit Diagram

7.3.2: Cables and Wiring


In module design, adopt junction boxes with the protective level of IP67 for on-site connection to
provide environmental protection for wires and connections and contacting protection for
non-insulating electric parts. The junction box performs the protective level of IP67 with
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 11 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

well-connected cables and connectors. These designs facilitate parallel and series connection of
modules.
The installer can only use single-wire cable, 2.5-16mm2. All wiring and electrical connections
comply with the appropriate standard.

7.3.3 Connector:
keep connectors clean and dry. Make sure connector caps are fastened before connection. Do not
connect connectors under improper conditions of damp, dirty or other exceptional situations. Avoid
connectors from direct sunlight and water immersion or falling onto ground or roof.
Incorrect connection may lead to electric arc and electric shock. Please make sure that all electric
connection is reliable. Make sure all connectors are fully locked.

7.4 Grounding:
The PV module should be grounded at different points where needed for safety purpose. Holes
marked on the frame should be use only. No holes for the grounding are acceptable in the structure
to make at site. The grounding conductor may be copper or copper alloy. Following method are
acceptable for the grounding.

 Grounding by grounding clamp


 Grounding by unoccupied mounting holes

7.5 Inverter installation:


Equipment transportation and installation, if using forklift and other handling equipment, pay
attention to the safety of personnel and equipment; and check the appearance of the equipment for
transportation damage. Random check for the completeness and correctness of the accessories
according to the packing list.
Inverter are unpacked from packaging, if it is damaged, please keep it separately
Inverter bracket should be firm and be installed as per approved layout drawings. Support
installation shall be conducive to Inverter installation;
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 12 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

After transporting the inverter to the installation position, the inverter shall be installed manually to
the prefabricated bracket and tighten the bolts.
The inverter should be mounted to the structure which has been erected for it.
The structure should be capable of bearing the weight of the inverter. One tray will be installed for
the cable and connectors. The cables should be tagged and dressed with the use of cable tie.
The DC switch should be in off position. Each PV string should be connected to this switch by using
connector.

7.6 Transformer Installation:


Transport the transformer with a flat truck near the installation location. Attach the transformer to
the vehicle and then install it with a crane to move above the prefabricated transformer foundation.
The transformer base and the foundation channel steel are welded and fixed. Four-point welding is
required. The weld joint should be full and free from slag.
The shell of the transformer shall be connected with lightning protection landlord network reliably,
the fasteners and loose proof parts shall be complete, and the connection to the main grounding
network shall meet the design and specification requirements.

8. QUALITY CONTROL

8.1: In-depth on-site inspections, timely stop illegal operations, strengthen process control, process
rectification, and reduce rework afterwards. And ensure the following process in control.
8.2: The QA/QC Department shall ensure that all PV electrical equipment Works are conducted in
accordance with the approved Inspection Test Plan, Project specifications, drawings and prevailing
engineering standards implemented at the site.
8.3: Upon completion of construction, an electrical engineer in coordination with QC shall submit
WIR to the owner to perform all required inspections to assure that all requirements are met and
approved.
8.4: The QC Engineer/Inspector shall carry out Planned Inspections, Surveillance Inspections and
release hold points by signing various Quality Records as proof of Inspection conforming to
Specifications.
8.5: Any comments found during the inspection should be recorded.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 13 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

9. HSE

9.1 Construction HSE Risk Control Plan:


Hazard and Risk assessments of this Method Statement will in the form of Risk assessment
attachment. These are reviewed by the HSE department & Construction department to ensure that all
hazards have been identified and adequate control measures are in place.

9.2 Safety Documents:


A. Risk assessment documents for work activities
B. Third party fitness certificates for the equipment used in construction
C. Third party competency certificates for the operators
D. Work permits
E. Applicable checklist

9.3 Transformer/Equipment Transportation:


Transport is the complete procedure to ship a transformer from the manufacturer to the customer site.
The transformers must be tightly secured at the top and bottom on the truck. And the truck driver must be
well train and have valid driving license. Since shocks can occur any time during transport, every
transformer is fixed inside and outside of the tank is equipped with a shock/impact recorder. Lift the unit
only at the intended lifting points. Keep spare nuts, bolts and other objects away from your work, so that
they don't touch or fall into the transformer. Observe that the transformer/reactor must be lifted and put
down evenly horizontally.

9.3.1 Road transport:


At larger inclinations and less available space, we recommend using an SPMT (Self Propelled
Module Transporter).

9.3.2 Train transport:

When transporting the transformer/reactor with a train, ensure that the respective carriage is
attached close to the tractor unit, if possible, to keep the impact frequency as low as possible
during the ride.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 14 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

9.3.3 Ship transport:

The transformer must be placed in the middle area of the ship to prevent large accelerations at strong
waves.

9.4 Access and Egress:


Install plastic warning chains at the entrances and exits of the construction area and post signs that
are not allowed to enter by unrelated personnel. Arrange a special person for supervision until the
completion of the construction.

9.5 Lighting:
Generator and halogen lights will be used during dust and night. Adequate illumination shall be
provided to meet to TRSDC’s Dark Skies Guidance. The lighting should be angled and positioned to
avoid glare/light spill sky glow.

9.6 Tools and Equipment:


All tools and equipment shall be in safe condition and fit for its purpose. At the start of each shift,
equipment shall be visually checked for mechanical and structural soundness. All equipment shall be
carefully examined and all hoses and couplings checked for leaks and general conditions. Drip trays
to be used where fuel oil is being used. Operators shall check the checklist before using of
equipment. Only approved and calibrated equipment shall be used. Following are the equipment
used at the site.
1) Complete tool box
2) Screw driver set
3) Nose plier and Plier
4) Wire stripper and lug puncture
5) Connector
6) Multimeter (AVO)
7) Cable cutter
8) Torque wrench
9) Crane
10) Boom truck
11) Man lift machine
12) Fork lifter
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 15 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

13) Drip Tray


14) Spill Kits

9.7 Manual Handling:


In regards to manual handling during PV electrical equipment works, proper PPE will be used by
workers engaged in manual handling.
Bulk handling of materials will be done by cranes
Person should be aware the nature and scope of work
Environment will be suitable to perform any task.

9.8 Personal Protective Equipment (PPE):


A. Safety helmet
B. Safety shoe
C. High visibility jacket
D. Goggles
E. Face Mask
F. Face shield
G. Gloves
H. Spill kit
In addition to above PPE any job specific PPE needed such as dust mask, etc. will be provided. Site
welfare shall follow “TRS-HS-OCH-0002_ Site Welfare” and “Waqaya” requirements.

9.9 Delineation & Demarcation:


The proposed work areas on PV electrical equipment will be barricaded and access routes (ingress &
egress routes) will be identified and warning sign boards will be placed at entry points. Pedestrian
/worker walkway at crossings will be identified with sign boards.

9.10 Specific Work safety: (lifting, work at height, scaffolding work):


Under the command of special personnel, the mode of command must be clear and accurate.
People standing under the hoisting parts and crane arms are strictly prohibited, and operators' heads
and hands and feet shall not be placed under the hoisting parts.
Control the lifting and rotation speed to ensure the smooth lifting and movement.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 16 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

Before lifting a heavy object, the person in charge of the work must carefully check the suspension
condition of the heavy object. In the process of lifting and falling, the operator shall not engage in
other work without the permission of the person in charge of the work.
If the wire rope is loaded, its safety factor should be guaranteed. The load should be determined
according to the angle of the crane boom, and it should not be overloaded.
Before using the equipment, the inspection shall be carried out in accordance with the regulations.
Safety harness will be worn and attached to a secure anchor point when erection work is being
undertaken.
Safe means of access onto work platform such as ladders/ scaffolding will be provided and
maintained.
All materials, tools and equipment shall be kept in safe places at all times while working at heights.
All materials and tools to be harnessed during working at height, exclusion zone to be established
under and around working area. Scaffolder shall be passed inspection before started work.
Correct color mark must be available for completed Scaffolding.
Scaffolding shall be erected by authorized persons only.
Always use safety harness while working at height.
Safety harness must be free of damage, monthly inspected and color coded.
Ventilation equipment and monitoring personnel shall be provided in a confined space.

9.11 Waste Management:


Work area housekeeping will be an ongoing process during the work period. Construction waste will
be segregated broadly as wood, concrete and general waste at work site locations for disposal by
third party agencies. Food waste will be kept in dustbin with cover, and disposal by third party
agencies. Sewage will be collected in septic tanks and disposed in bowser tankers. All waste to be
shifted and disposed as per approved CESMP.

9.12 Environmental Issues:


Dust suppression will be done by water tankers on access roads during movement of heavy vehicle
traffic (carting by tippers).
Sewage will be collected in septic tanks and disposed in bowser tanks
Mobile DG sets will be kept in drip trays to contain soil contamination and permanent DG will be in
bunded area, with plastic underneath, concrete floor with double brick wall painted internally with
waterproof paint to avoid a diesel spill seeping through brickwork.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 17 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

Construction waste will be disposed by third party TRSDC approved agencies to disposal yards.

9.13 Working time in the summer and Ramadan:


According to the ministerial decision No.3337 dated 15/7/1435, prohibits “allowing the employee to
work under the direct sun from 12 noon to 3 p.m. between 15th June to 15th September that occurs
every Gregorian calendar”.
The working schedule shall be adjusted adhere to above legal requirements.

9.14 Working in the holiday or at night:


Work with the PTW during the holiday or at night, and incorporate requirements of
“TRS-HS-COS-0015- Extended Hours Night Work and Holiday Work Control”. Monitor the noise
level of project boundary and adjust work task to reduce disturbance on local communities on
holidays and night. Approval shall be obtained for working during holiday and at night.

9.15 Training & Competence:


We shall conduct Safety induction and Environment Induction of all staff and workers highlighting
the work activities and its safety measures to be followed at site. Equipment operators will have
third party competency to operate the equipment. The heavy equipment operators’ requirements
with TRSDC procedure “TRS-HS-COS-0004_Motorized Heavy Equipment”.

9.16 Accident and Incident Reporting


In the event of a safety accident or environmental incident, response will be immediately done by
intimating the on-duty engineer and safety staff. Pre-start and tool box meetings will reinforce safety
requirements prior to commencements of the woks.

9.17 Work Specific Emergency Procedure


In case of the site personnel detecting an emergency situation (medical case, fire, sever weather,
confined space, collapse, flooding, traffic accident, COVID-19 etc.) must inform the site safety
officer and Emergency Coordinator.
If necessary, Emergency Coordinator informs others to evacuate to nearest assembly point.
Emergency Coordinator reports to the Emergency Committee Manager.
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 18 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

A roll call shall be taken, and every person is accounted for, awaiting further instructions.
Assist and apply First Aid to the injured. The injured personnel must be properly treated and
transported to local hospital.
Emergency Coordinator will assess the situation and ensure that the necessary steps and
arrangements have been made.
The contractor shall send initial incident notification in accordance to
"TRS-HS-ADM-0008_Incident Reporting and Investigation Procedure".
Inspect the site of the accident and all evidence to be preserved.
Full accident investigation to commence immediately after the emergency response and implement
an action plan.

10.ENVIROMENTAL COMPLIANCE:

Contractor is committed to undertake the work activities as per local and International regulatory
requirements in such a way as to avoid or minimize the environmental effects, Following are the
environmental parameters that would be taken into account throughout the activity related to this
project and approved mitigation measures will be implemented.
 Air Quality
 Dust
 Noise and Vibration
 Ecology Fauna/Flora/mammals
 Archaeology chance find procedure/Cultural Heritage
 Waste management
 Spill control
 Environmental Monitoring and reporting
The Top soil shall be preserved in order to save the fertile layer where necessary and applicable. The
elements listed above are consistent with international and national regulations thus ensuring that all
parties involved in the Project (i.e., Tiejun’s personnel, its sub-contractors, vendors and suppliers)
have a common, uniform understanding of the environmental and social responsibility. The
principles and general approach to managing the environmental effects will be set out in the CESMP
of the project that should be approved from TRSDC.
The Project team will undertake all construction activities on site in accordance with the provisions
of the relevant management plans and monitoring provisions that will be mentioned in the CESMP
PROJECT:

Red Sea Utility Assets and Infrastructure Project


Owner: EPC Contractor Document number: Rev:
R13-I05BO1-TJS-MTS-EL-0023 02
Document Title: Page
METHOD STATEMENT FOR PV 19 / 31
ELECTRICAL EQUIPMENT
INSTALLATION

and ESIA. Where there will be the use of chemicals, a standardized approach will be in place which
ensures the fulfilment of the Control of Hazardous Substances (COSHH assessment) their
significance and mitigation or offsetting. All chemicals will be placed in a designated chemical
storage area along with SDS and on drip trays or bunded surfaces with proper labelling.

11. ATTACHMENT

 Appendix A: Risk Assessment


Attachment1: Risk Assessment

Contract No.
Project Title Red Sea Utility Assets and Infrastructure Project
METHOD STATEMENT FOR PV ELECTRICAL
RA Reference
EQUIPMENT INSTALLATION
RA Date 2021.11.25
RA Revision No. A0
‫٭‬Task / Activity Engineering

SEVERITY RATING: MATRIX


Please Note
If the severity rating lies between 4 to 25, then corrective actions need to
People/Equipment/Production be taken by concerned persons with documentary evidence provided in
conjunction with WI HSE 001B and 001C
Health Safety Loss & Environmental Impact
Probability (P)
OH&S Environmental 1 2 3 4 5

1 1 2 3 4 5

Severity (S)
1-3 Acceptable Low – L Minor / <3 Days Injury Minor 2 2 4 6 8 10
4-9 Before task commences Medium – M Moderate / >3 Days Injury Moderate 3 3 6 9 12 15
10-16 Before task commences High – H Major / Permanent Disability Injury Major 4 4 8 12 16 20
20-25 Immediate Very High - VH Catastrophic / Fatality Catastrophic 5 5 10 15 20 25
Working group Designation Unlikely May Happen Likely Very Likely Certain or Imminent

Fill in & enclosed herewith WI HSE 001B and 001C


Note: *Mandatory

Verified by: Approved by:


Project Manager: Client
Signature: ________________Date Name: _________________Signature: _______________Date: / /

Project Manager Consultant Approval:


Signature: ________________Date: Name: _________________Signature: _______________Date: / /
Safety Officer:
Signature: ________________Date: - DISTRIBUTION: Original to: Site HSE File Copy to: HSE Department
RISK / IMPACT ASSESSMENT CONTROL SHEET

1 Mobilization of R 1: Defective 1: Rollover 4 3 2 3 12 6 1: Only certified/trained 1: No earthworks 4 2 1 1 6 1 EPC Respo


manpower and inadequate /Overturning of operator and Driver to machinery and/or contrat nsible
equipment’s, equipment. vehicles cause operate the vehicle. equipment will be HSEM Super
workers 2: Improper property Required 3 years minimum allowed outside of the PCES visor
Movements in selection of damage and experience similar demarcated construction MP and
around site area equipment sever injuries environment and area or development Work
3: Incompetent 2: Failure of equipment. footprint. crew
Operator vehicles/ 2: Third Party Inspection 2: Refuel of vehicle /
4: Heavy equipment (TPI) certificate for equipment shall be done
equipment causes property equipment, operator as per with precaution like
Movement damage and project requirement. grounding, drip tray etc.
5: Bad weather sever injuries. 3: All vehicles and and to be away from
Condition 3: equipment’s shall be plant.
6: Slip, Trip and Head-to-head inspected, and colour 3: Construction
fall, injury. collision/Rollov coded on arrival to site and earthwork activities will
7: Injury from er/hit to the followed by daily inspection be closely monitored by
falling materials. other vehicle by operator. the Environmental
8: Injury from cause severe 4: Roll over protection shall Officer.
sharp ends. personal be available in excavator 4: Vehicle/equipment
9: Improper injuries and /loader vehicles. with oil leak, abnormal
Access/Egress assets 5: Trained Flagman shall be sound or exhaust shall
routes. damages available with all mobile be send to repair at
10)Accident due to 4: Collision equipment with whistle and designated area or
collision, hit by while reversing flags to provide alert signal service prior to using
plant & heavy to operator. them at site.
Machineries. equipment 6: Speed limit shall be 5: Regular dust
11: Contact with 5: Noise, dust implemented and followed suppression shall be
structures and personal at site. carried out at sit and
/overhead power health concern 7: Vehicles/equipment’s stockpile shall be kept
lines. and shall have valid insurance, minimum or covered.
environmental license and applicable 6: Work to be supervised
pollution third-party certificate and by area HSE in-charge.
6: Dust/storm maintenance record.
7: Strain. 8: Ensure the good ground
8: Fatigue level condition before
9: Property vehicle accessing to the
damage site/work location.
10: Personal 9: Reverse alarm, warning
Injuries. light and mirror view shall
11: be intact and functional.
Environmental 10: Avoid harsh braking,
Pollution. sudden manoeuvres and
turns that may cause load
imbalance and subsequent
loss of control over the
vehicle.
11: Ensure proper
RISK / IMPACT ASSESSMENT CONTROL SHEET

restraining while
transporting equipment.
12: Traffic and movement
of vehicle’s to be controlled
by Banks man to avoid
accidents.
13: Follow the overhead
structures marked with
warning signs and road
warnings.

Driving in graded 1: Whole body 3 3 2 3 9 6 1: Be within safe speed 1: All personnel shall be 3 1 2 1 3 2
road / dust vibration limits. 2: Periodic rest acclimatized to local
2: Muscular breaks. weather which shall be
disorders. ensured during daily tool
box talk.
3: Stretch-outs and walk
2: Welfare amenities
around during every rest
(rest room, cool shade
break.
area, cool drinking
water, hand wash etc.)
4: Ensure proper vehicle shall be easily
condition through periodic accessible to everyone
inspections and Face cover to be
maintenance. provided to workers to
avoid dust when working
in outdoor. Work to be
5: Ensure safe Tire hold when there is sand
condition storm or vicinity affected
within100m.
6: Be familiar with the route 4: Workplace shall be
/ road conditions. Drive with secured prior to and
dipped headlights on after adverse weather;
RISK / IMPACT ASSESSMENT CONTROL SHEET

work to be resume after


clearance from HSE if
7: Obey all traffic rules,
any adverse weather.
signs and markings

8: Ensure driver and all


passengers wear seat
belts.

9: Always follow defensive


driving technique

10: Use only competent &


qualified personnel to drive
the vehicle.

11: Maintain proper


parking area do not allow
random parking.

12: Drive or operate only in


the designated area

R Exposure of 1: Adverse 3 2 2 3 6 6 1: Any dehydration 3 1 2 1 3 2 EPC


extreme work weather- hot, symptoms (heavy sweat, contract
environment windy, rain, nauseate.) shall be ,
cold reported and oral hydration HSEMP
2: Lack of rest solution to be provided. ,
area 2: Working hours as per CESMP
3: Exhaustion local regulation shall be
-dehydration / ensured and breaks shall
sleep be provided at least every 5
deprivation hours.
3: Access and adequate
drinking water to be
provided on site.
4: Summer work-rest cycle.
1: Wrong body 1: Sprains, 4 4 N N 16 N 1: Correct body positioning. 4 2 N N 8 N. A
2 Site Work (Manual positioning. strains, A A A Provide proper PPE for the A A
Handling of 2: Sharp edges. muscular right job. Maintain good
Materials) 3: Overreaching. injuries housekeeping, remove all
3: Body cut that will cause tripping, N. A
3: Sprains, bumping and slipping
strains, hazards
RISK / IMPACT ASSESSMENT CONTROL SHEET

muscular 2: Use proper lifting device


injuries for good grip and ensure
Fractures. materials are properly
secured.
3: Ensure correct safety
equipment is being used
when lifting and moving the
equipment/materials.
Ensure correct manual
handling procedures are
abided by plan all heavy
lifting activities to allow
maximum 25 kg load shall
be manually handled by 2
or more persons.
4: Ensure manual handling
training.
5: Close monitoring by area
HSE in-charge.
First aid to be provided on
site in case to deal any
injury
3 Working with tools R 1: Tools in bad 1: Injuries, nip 3 3 N N 9 NA 1: Keep tools in a NA 2 1 N N 2 NA EPC
condition and cuts A A serviceable condition and A A contract
2: Untraining for use the correct tool for the ,
tool usage work being done HSEMP
3: Home-made 2: Only trained personnel ,
hand tools must use tools CESMP
3: Never use a chisel with a
mushroom head. Never
use tools for other
purposes than designed for
4: Wear proper PPE.
5: Ensure the job specific
training to employees.
6: Inspection to be done on
regular basis.

7: Tool must not be placed


in walkways to prevent the
trip and fall hazard.
RISK / IMPACT ASSESSMENT CONTROL SHEET

4 Loading/Unloading R 1: Improper 1: Collision 4 3 3 2 12 6 1: All Personnel shall 1: Toolbox meeting shall 4 1 3 1 4 3


of Electrical Manoeuvring. with another undergo Project specific be conducted prior to start
Equipment’s 2: Over speeding. vehicle/ HSE Induction prior to of works.
3: Mechanical equipment. deployment. 2: Provide proper
failure, hydraulic 2: Injury/ 2: Work permit shall be supervision.
leakage. fatality to obtained prior to 3: Ensure Emergency
4: Uneven Road workers. deployment response procedure is
/ground 3: Rollover/ 3: Approved and third-party understood by all.
conditions. topple of certified equipment shall be 4: Follow strict access
5: Nearby workers vehicle/ deployed to site. control procedure. No
6: Lack of safety equipment. 4: Provide safety access to any outsider
signs. Electrocution. signboards. into the construction area
7: Poor visibility 4: Property 5: Trained and competent without the permission of
due to dust/ fog. damage banksman to control the the EPC HSE
8: Incompetent traffic. Certified riggers to Department. Report in
Persons be deployed for rigging of case of spill happen on
Overhead material site.
6: Follows speed limits. 5: Ensure adequate
7: Uneven roads/ holes to housekeeping in
be levelled. workplace area.
8: All vehicles/ equipment
in graded roads to switch
on headlights.
9: Daily drivers/ operators’
checklist to be filled in prior
to start of activity and
inform immediately the
10: Permit receiver if any
defects observed. Use all
mandatory PPEs. Use dust
mask.
11: Dust control by water
sprinkling water.
12: Competent rigger shall
carry out rigging activity.
13: Follow crane lifting
permit system.
14; Equipment must be
position in level.
15: Use out-rigger pads.
16: Use two tag line to
balance the load.
17: Standard signal to be
used for communication.
18: Don’t lift in high wind
speed of 32kph.
19: Use approved/ certified
RISK / IMPACT ASSESSMENT CONTROL SHEET

lift tools and tackles. HSE


area in-charge to supervise
the job safety
20: Safe distance over the
power line to be ensured.
RISK / IMPACT ASSESSMENT CONTROL SHEET

5 Transportation of R Collapse and falling Traffic 3 4 2 3 12 6 1:Warning hazard lights 1: All vehicles, plant and 2 2 2 1 4 2 EPC
Electrical of the electrical accidents and signs will be installed equipment are kept in contract,
Equipment's & equipment from the Personnel on any extended parts of good working order and HSEMP,
Materials. truck Injury Property the electrical equipment or serviced regularly in line CESMP
Damage materials to be carried. with manufacturer’s
specifications. Leaking
2: Traffic Rules and equipment must be
Regulations shall be repaired immediately or
rigorously followed during removed from the site.
the transportation process.
2: All maintenance of
3: Electrical equipment equipment and vehicles
shall be secured properly shall be performed in the
by support lashing and workshop or other
locking system. suitable designated area.

4: All loose accessories 3: Take measures to


like tools, chains, belts and ensure that the surface of
wood lumber shall be the designated area is not
secured during travelling. contaminated as a result
of hydrocarbon leaks from
5: While loaded trucks are any machinery or
on stop/standby status, vehicles.
rear tires shall be ensured
by wooden blocks. 4: Road and yard dust
shall be minimized
6: All hauling personnel through proper planning
and truck drivers must of access and exit routes
have a proper PPE while for heavy transport
inside the job site vehicles and by using
dust suppression
methods – such as
regular light watering

Collision with Traffic 3 4 1 2 12 2 1: All drivers shall use the 4 4 N N 16 N


another vehicle or accidents seatbelt while driving. A A
existing facilities Personnel Clear traffic signs shall be A
Injury Property provided at the work
Damage
RISK / IMPACT ASSESSMENT CONTROL SHEET

Working at
6 1: Working at 1: Slip, trip and 8 6 N N N. 1: 4All scaffolds must have 4 4 N N 16 N EPC Resp
6 Height Height by using fall from A A base
8 plate. A A contract, onsibl
Scaffold Platforms height. A 48 2: Platform shall be fully A HSEMP, e
2: Fall hazard. 2: Injury / boarded & secured. CESMP Super
3: Collapse of fatality by fall 3: The area around shall visor
scaffolding from height. be barricaded, and hazard and
Falling object 3: Injury from warning signs are placed. Work
4: Unsafe erection falling objects. 4: No one to be permitted
crew
and dismantle of 4: Injury from to work beneath
scaffold sharp ends. scaffoldings.
5: Collapse of 5: Ensure physical fitness
scaffold. of operatives and
Damage to competency of workmen
property. for the task.
6: Ensure use of full body
safety harness and
secured to a rigid point.
7: Do not overload working
platform.
8: No storage of material
on platform unless it is
defined.
9: Tools to be secured
against falling while
working.
10: Provision of edge
protection at leading
edges.
11: Do not carry things on
hand while ascending
/descending scaffolding.
12: Once work activity was
finished, scaffolding to be
dismantled & removed.
13: Care must be taken
while working near to other
services.
14: No over reach / leaning
allowed.
RISK / IMPACT ASSESSMENT CONTROL SHEET

1: 1The lifting weight shall 1: All vehicles, plant and


Transformer and Lifting equipment Accidents be strictly verified before equipment are kept in 2 2 2 1 4 2 EPC
7 R 4 4 3 3 16 9
Battery installation and personnel Personnel lifting. good working order and Contract
without audit Injury Property 2: All the sling and sling serviced regularly in HSEMP
Damage have passed the bunded area in line with CESMP
inspection. manufacturer’s
3: Lifting equipment must specifications. Leaking
be operated by licensed equipment must be
personnel. repaired immediately or
In the process of hoisting, removed from the site.
sufficient safe distance 2: All maintenance of
must be kept between the equipment and vehicles
hoisting equipment and the shall be performed in the
electrical equipment. workshop or other suitable
designated area.
Demarcate an area in
which equipment and
vehicles may be stored.
The location of this area
shall be approved.

Battery Container R Chemical leakage Personal injury 2 4 2 4 8 8 1: Conduct the toolbox Maintain daily 2 1 1 1 2 1 Chemical
installation from battery due to meeting and discuss the housekeeping leakage
accidental fall RA with all workforce recyclable/nonrecyclable from
before starting the job. waste stored separately battery
2: The whole process was due to
monitor. accidental
fall
RISK / IMPACT ASSESSMENT CONTROL SHEET

8 Emergency R Emergency at Personnel 3 3 3 2 9 6 1: In case of emergency, 1: The location of the 3 1 3 1 3 3 EPC


Preparedness workplace injury Fatality supervision shall report hazardous material contract,
Damage to the event to HSE and storage shall be within HSEMP,
Property immediate superior and the demarcated CESMP
Impact to follow EPC & TRSDC construction camp area
marine Emergency Protocol. or other suitable
Environment 2: Medical team shall be designated area.
reported those require 2: All materials classified
medical treatment. as hazardous will be
3: Emergency stored in a locked
preparedness materials storage area/container
shall be readily available and access will be
at site i.e., controlled.
Communication radio, first 3: The temporary storage
aid kit, rescue rope, fire area for spent hazardous
alarm etc. materials will be
4: Emergency team to enclosed by bund walls,
react in case of under cover (roof) and
emergency happen. located on an
impermeable surface.
9 Covid – 19 R Unhygienic Ill health 2 3 1 2 6 2 Awareness shall be made 2 1 1 1 2 1 EPC
pandemic disease condition Spread of to workers on hygiene and contract,
outbreaks disease proper PPE use and HSEMP,
Fatality disposal. CESMP

Inadequate social 1.Ill health 4 3 1 2 12 2 1: Avoid mass event and


distancing 2. Spread of Gathering
disease 2: PPE compliance shall
3. Fatality be ensured (mask and
gloves etc.)
3: Frequency of
transportation of worker
shall be increased to
maintained social
distancing 4: TBT shall be
conducted separate for
each crew-based o task.
RISK / IMPACT ASSESSMENT CONTROL SHEET

Non-routine 1.Ill health 2 4 1 2 8 2 1: Follow any local rule on 2 1 1 1 2 1


workers and new 2. Spread of travel restrictions/travel
joined disease bans as instructed by the
3. Fatality authorities / Ministry of
Health and Prevention
2: On return from these
travels, quarantine as
specified by ministry shall
be applied.
3: Awareness shall be
given to employees during
site HSE induction training
and onsite training

*Mandatory
*R-routine/NR-non routine

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