Binary Control OLC System

Space for stamping (Review and validation status):
Project Name:
LEPCL 660 MW CFPP, Karachi
Owner’s Name:
LUCKY ELECTRIC POWER COMPANY LIMITED
Owner’s Engineer:
FICHTNER GMBH & CO KG
EPC Contractor:
SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION., LTD.
EPC Contractor’s Engineer:

POWERCHINA HEBEI ELECTRIC POWER DESIGN & RESEARCH
INSTITUTE CO., LTD.
2019-11-01 EN Approved
Revision history
Rev. Date Created by Checked by Approved by Description
Lng. Status
A 05/09/2018 LX.ZHANG SI.LI YX.HAO First Issue

B 25/10/2019 M.WANG MQ.XIA K.CHEN Update
Rev. Released
Description of the latest revision

B
Type
TC
6505 1BCD410606
Dept. Document No.
Cross checked by
Department Name Date
Participant
GE Power
Customer’s Document Code: L E P C L - 1 0 - Z Z Z - M D B - 3 0 0 0 4 3 - P 0 1 - B

Scale Other Document Code (if any)
A4
Responsible dept. Created by Checked by Approved by Format
M.WANG MQ.XIA K.CHEN A4
Originator Document Type Project Document Code
TC QML/10/S/---------/ES/007
Document title, Subtitle Document Status
Released
Steam Turbine - Binary Control Originator Document Code
1BCD410606
Systems (OLC) - System Rev. Date Lang. Sheet
Description B 25/10/2019 41 1/20
汽轮机-开环控制系统描述
© GENERAL ELECTRIC Company and /or its Affiliates, 2019. All rights reserved.
Please consider the environment before printing this document
Contents目录 Page 页码
1 GENERAL概述 3
2 TURBINE PROTECTION汽轮机保护 7
3 TESTING OF SAFETY DEVICES安全设备试验 13
4 TESTING OF VALVES阀门试验 16
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Rev. Released
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Type
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Originator Identification number Rev. Date Lang Sheet

GE Power 1BCD410606 B 25/10/2019 41 Page 2 of 20
1. GENERAL 概述
1.1 Structure of the description 描述的结构
The structure throughout the following description remains the same for all the functional groups
(=FG).
下面的描述对所有的功能组都一样
System chapter 系统章节

X.X.X paragraph 段落
X .1 Process 过程
Reference to the corresponding P&I diagram and/or description is given
参考相应的系统图和/或系统说明
X .1.1 General 概述
Brief description of process 过程的简单描述
Lng. Status
X .2 Drive Control 驱动控制

List of Manual commands and interlocks to switch the relevant drives ON and OFF.
Rev. Released
ON和OFF的手动指令和联锁
B
X .3 Function group control 功能组控制

Type
TC
X .3.1 Operation 操作
List of Manual commands and external commands to switch the functional group ON and
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OFF.
功能组ON和OFF的手动指令和外部指令。
X .3.2 On program ON程序

Sequence commands given by the functional group to start the relevant equipment.
由功能组给出的顺控命令去启动相关设备。
Process criteria and feedback signals are listed. e

控制条件和反馈信号列表。 f
e
kdjfkdjfkdjkfjdkjfk r
X .3.3 Operating automatic 自动控制
Automatic commands to the relevant equipment of the functional group due to the status,
changes and disturbances in the process after the ON-program has been finished.
功能组相关设备的自动指令取决于ON程序完成后的状态。
X .3.4 Off-program OFF程序

Sequence commands given by the functional group to shut down the relevant equipment.

Process criteria and feedback signals are listed.
由功能组给出顺控命令去关闭相关设备，并给出控制条件和反馈信号。
X .4 Analogue control 模拟量控制

Analogue control circuits in the system are mentioned. 系统中的模拟量控制回路。
X .5 Testing 试验
Required or possible tests of the components or measuring devices are mentioned.
测量元件或设备所要求的试验。
X .6 Turbine protection 汽轮机保护

Connections to the turbine protection system are listed.
列出了汽轮机保护系统的接口。
X .7 Signalization 信号处理
X .7.1 Alarms 报警
Alarms are released to attract the operator's attention that

Lng. Status
报警是为了引起运行人员的注意。
- a dangerous situation for the plant has occurred such as pre alarms before turbine trip
Rev. Released
e.g. "bearing metal temperature > MAX1"

危险情况如“轴承金属温度> MAX1”跳机前的报警。
B
Type
TC
- Operation of the turboset is not economical e.g. "Pressure LP-exhaust > MAX1"
如“低压缸排汽压力> MAX1”汽轮机非经济运行。
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- some pieces of equipment require service e.g. "Differential pressure across lube oil
filters > MAX1"
设备需要维护，如“润滑油过滤器前后差压> MAX1”
To solve the problem which caused the alarm, normally the action of the operator and / or
maintenance staff is necessary.
引起报警的这些问题需要运行和维护人员去解决。
In this paragraph all alarms which seem to be necessary for the supervision of a safe
turboset operation in connection with the appropriate function group are listed. There may
be further alarms according to the appropriate PID or list of measurements. Alarms due to
disturbances of I & C software or hardware are not mentioned.
在本章节列出了机组安全运行监测所必须的所有报警。根据系统图或测量清单，可能会有更
多的报警。不包括I&C软件和硬件报警。
X .7.2 Releases 允许

Necessary or required releases are listed. 列出了允许条件。
X .7.3 Analogue indications 模拟量指示
Relevant analogue values according to PID (for indication or on VDU display).
根据系统图相关的模拟量值（用于指示或在 VDU 上显示）。
X .7.4 Status indication 状态指示
1.2 Definitions 定义
When a process variable reaches the upper limit of the allowed operating range it will be defined as
"MAX 1" to "MAX n" and "MIN 1" to "MIN n" if the lower limit value is reached.
当过程变量达到上限值定义为"MAX 1" to "MAX n" ，达到下限值定义为"MIN 1" to "MIN n"。
Alarms values which cause a protective action are normally defined as "MAX" and "MIN". They are
normally shown in FG turbine protection.
引起保护动作的报警值被定义为"MAX"和"MIN"。它们一般出现在汽轮机保护的功能组中。
All ON, OFF, DISTURBANCE, MAN, AUTO indications are listed.

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列出了所有的ON，OFF，扰动，手动，自动指示。
HMI = Human Machine Interface 人机接口

Rev. Released
ALC Alternative criterion 条件

B
ALS Alternative step 步骤

Type
TC
Within sequencer an alternative step will be executed if alternative criteria are fulfilled.
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在顺控中，如果条件满足，就执行可选步骤。
Dept. Document No.
1.3 General guidelines总的指导方针
As a rule, the following guidelines apply to the described FG-controls:

作为规定，下列各项运用到功能组控制中：
a) Preselectors with preselecting facilities are provided in the control room to switch over from the
drives in operation to those on standby.
提供带预选功能的预选器，从启动操作切换到备用操作。
b) This description contains the requirements for turbine operation from the central controlroom.
The turbine will be operated via GE Operator Station only, if not noted otherwise (e.g. trip push
buttons). The same applies for signalization and indication.
TSI measurements will be indicated via main DCS.
本描述包含了从中央控制室对汽轮机操作的要求。只能通过GE操作员站对汽轮机进行操作，除非
有其它要求（如跳闸按钮）。以上要求同样适用于信号处理和显示。TSI测量由在DCS显示。

c) Steam turbine control is designed for remote control. This is GE´s standard design. As total
information about the process is only available in the control room, local control panels should be
avoided for safety and availability reasons. The different function groups have to be
started/stopped by operator manually based on operation instruction or by turbine sequencer for
automatic start-up.
The manual turning gear operation is controlled locally.
汽轮机控制设计为远程控制。这是GE的标准设计。由于过程控制的所有信息只在控制室显示。出于
安全和实用性考虑，就不采用现场控制盘。操作员根据运行指令手动启动/停止不同的功能组，或
由顺控器进行自启动。
d) The functional description gives a general overview of the function of the open loop control. For
detailed information about numbering of signals, program steps, subordinated interlocks etc. see
appropriate logic diagrams .
功能描述对开环控制作了简要的说明。信号数量，程序步骤，联锁等详细信息请参考相应的逻辑
图。
e) The turbine auxiliaries are controlled via function groups which are part of DCS（not in GE’s
Lng. Status
scope of supply）.
汽轮机辅助系统控制由DCS实现。
Rev. Released
B
Type
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2. TURBINE PROTECTION汽轮机保护
2.1 Process 过程
Corresponding documents: 相关文件

− Process & Instrumentation Diagram 系统图
1BCD010246 (LEPCL-10-MAX-MFB-300001-P01)
− Measurment list 测点清单 1BCD410376 (LEPCL-10-ZZZ-MEC-300033-P01)
− Steam Turbine- governing and Safety System-System Description
汽轮机调节保安系统说明1BCD410602 (LEPCL-10-MAX-MDB-300003-P01)
- Steam Turbine - Standard Setting List
汽轮机-标准整定值清单 1BCD410456 ( LEPCL-10-MAY-MEC-300001-P01)

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2.1.1 General 概述
Rev. Released
Principles:原理
B
Task of turbine protection is to protect steam turbine from excessive operation.

Type
TC
汽轮机保护的任务是为了保护汽轮机，避免非正常运行。
The turbine protection system has a triple channelled design.

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汽轮机保护系统根据三通道原则设计。
The three channels are activated via trip criteria, and they control the appropriate trip solenoid
valves MAX43AA111/112/113.
跳闸条件满足，三通道跳闸电磁阀MAX43AA111/112/113就会动作。
These solenoid valves MAX43AA111/112/113 are normally energized and will be deenergized in
this case.
正常时电磁阀MAX43AA111/112/113带电，跳闸时失电。
If 2 out of 3 solenoid valves MAX43AA111/112/113 are deenergized the turbine will trip and all
turbine stop and control valves will be closed.
如果电磁阀MAX43AA111/112/113失电，汽轮机将跳闸，所有主汽门和调门关闭。
Turbine trip can also be activated from the desk via a special push button, (not via VDU) or via a
local push buttonat the steam turbine.

可以通过操作台上的发电机保护专用按钮或汽轮机就地按钮使汽机跳闸。
Turbine trips will be stored. To take the steam turbine into operation after a trip, the electronic
turbine protection system has to be reset first. This is done by energizing the solenoid valves
MAX43AA111/112/113 again by manual command (HMI) from the main control room.
跳闸后如需重新启动，汽轮机保护系统需要重新复位。这需要从主控室（HMI）给出手动命令让电磁
阀MAX43AA111/112/113带电。
The trip criteria are shown in protection diagram 1BCD410327(LEPCL-10-MAY-MDA-300003-P01)

保护条件见图1BCD410327 (LEPCL-10-MAY-MDA-300003-P01)。
2.1.2 Structure of the electronic turbine protection system 保护系统结构
The Mark VIe protection system is configured with independent Non_SIL protection system
and SIL protection system for tripping reliability. Protection without SIL requirement implement in
Non-SIL controller, Protection with SIL requirement implement in SIL controller, both controllers can
Lng. Status
trigger turbine trip.

为了跳闸的可靠性，Mark Vie控制器配有独立的Non_SIL保护系统以及SIL保护系统。没有SIL要求的
Rev. Released
保护逻辑在Non-SIL控制器中运行，有SIL要求的保护逻辑在SIL控制器中运行，两组控制器均可以触
发机组跳机。
B
Type
Non-SIL controller uses for main protection module, negative polar power of trip interposing relay
TC
could be cut off by it; SIL controller uses for backup protection, could cut off positive polar power of
trip interposing relay; thus, each of controller has turbine trip function.
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Non-SIL控制器对应主保护模块，通过主保护模块可以切断跳闸中间继电器负极电源；SIL控制器对应
后备保护模块，通过后备保护模块可以切断跳闸中间继电器正极电源；从而实现任何一组控制器跳闸
均可实现汽轮机跳机。
All measurements are used for control, protection, alarming and indication purposes as indicated on
the PIDs (C = control, Z = protection, A = alarm, I = indication). Speed is measured via 6 speed
probes used for control, protection, indication and alarming.
所有用于控制、保护、报警和指示的测点都在系统图上显示（C = 控制，Z = 保护，A =报警，I = 指
示）。通过6个速度探头测量汽轮机转速，用于控制、保护、报警和指示。

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Principle diagram turbine protection

汽轮机保护原理图
2.2 Drive control驱动控制

Trip solenoid valves 跳闸电磁阀MAX43AA111/112/113

Man. Commands (HMI): - TURBINE TRIP, special push button in the desk (no VDU) and local
at the turbine (with mechanical interlock)
- RESET of Turbine Trip
手动命令 - 汽机跳闸，操作台和就地专用按钮（带机械闭锁）
- 汽机跳闸复位
Ext. commands: - None
外部命令 - 无
Release RESET: - SAFETY SYSTEM RESET (included the signals: “turbine main
measurement not failure” and control loops of control valves are
not disturbed)
- FG Lube oil system STATUS ON
允许：安全系统复位（包括汽机主要测量没有故障，且控制阀的控制回路
没有扰动）。
- 润滑油功能组系统状态ON
Protection TRIP from turbine protection system acc. to diagram turbine

Lng. Status
protection 1BCD410327 (LEPCL-10-MAY-MDA-300003-P01).

保护从汽轮机保护系统来的跳闸，参见保护系统图1BCD410327
Rev. Released
(LEPCL-10-MAY-MDA-300003-P01)
B
2.3 Function group control 功能组控制

Type
TC
None 无
Analogue control 模拟量控制

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2.4
Dept. Document No.
None 无
2.5 Testing 试验
Testing of turbine protection system will be done acc. to the program described in chapter 3 and
includes trip solenoid valves, electronic overspeed protection and lube oil pumps.
Speed, vacuum, lube oil pressure and other measurements acc. to the protection diagram
1BCD410327 (LEPCL-10-MAY-MDA-300003-P01) are measured via three channels. Each channel
is compared with the others. Deviation of a single channel is alarmed. By this these measurements
are checked continuously.
Parameters, input/output devices of each of the three electronic trip channels can be simulated and
tested via a service device.
汽机保护系统试验根据第3节描述的程序完成，包括跳闸电磁阀和润滑油泵。转速，真空，润滑油压
和其它测点根据保护原理图1BCD410327 (LEPCL-10-MAY-MDA-300003-P01) 通过三通道测量。每
个通道和其它通道比较，偏差报警。
每个跳闸通道的参数，输入/ 输出装置可以进行模拟试验。

2.6 Turbine protection 汽轮机保护
Not applicable无
2.7 Signalization 信号处理
2.7.1 Alarms报警
There are alarms for 报警内容
- all trip criteria 所有跳闸
- failures of measuring devices 测点故障
- all criteria acc. to the following table下表所列内容
Criterion 条件 Status状态 KKS of measuring device
- Level lube oil tank油箱油位 < MIN1, > MAX1 MAV02CL101/2/3

- Temperature HP exhaust高排温度 > MAX1 MAA10CT131/32/33

Lng. Status
- Temperature ventilation protection > MAX1 MAC10/20CT110

Rev. Released
LP1/2 鼓风温度保护
- LP-exhaust pressure (vacuum) > MAX1 MAC10/20CP131/32/33
B
低排压力(真空)
Type
TC
- LP-exhaust temperature 低排温度 > MAX1 MAC10/20CT131

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- Bearing metal temperature > MAX1 MAD11/21/31/41CT101/2

轴承金属温度 MKD11/21/51CT101/2
- Thrust bearing metal temperature > MAX1 MAD21CT103/4/5/6
推力轴承金属温度
- Shaft vibration轴振 > MAX1 MAD10/20/30/40CY121/122
MKD10/20/50CY121/122
- Thrust position轴位移 > MAX1, < MIN1 MAD20CY111/112/113
- Diff. Expansion LPT低缸胀差 > MAX1, < MIN1 MAC20CY111/112
- Diff. Expansion IPT中缸胀差 > MAX1, < MIN1 MAB10CY111/112
- Diff. Expansion HPT高缸胀差 > MAX1, < MIN1 MAA10CY111/112
- Pressure safety system保安油压 < MIN MAX44CP101/2/3
- Differential pressure seal oil / H2 > LOW MKW49CP101/2/3

油氢差压
- Cooling gas temperature氢气温度 > HIGH MKA13CT111/12/13/21/22/23
- Destillate outlet temperature > HIGH MKF30CT101/2/3

定子冷却水温度
- Water flow stator WDG < MIN MKF30CF101/2/3
定子冷却水流量
- Water conductiuity 电导率 > HIGH MKF40CQ101/2/3
2.7.2 Releases允许
None无
2.7.3 Analogue indications 模拟量显示

According to PID根据PID
2.7.4 Status indication 状态显示

OPEN/CLOSE position of all turbine stop valves.
所有主汽阀的开/关状态
Analogue position of all turbine control valves.
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所有调阀的模拟量阀位
Rev. Released
B
Type
TC
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3. TESTING OF SAFETY DEVICES 安全设备试验
3.1 Process过程
− Process & Instrumentation Diagram 系统图
1BCD010246 (LEPCL-10-MAX-MFB-300001-P01)
− Measurement list测点清单 1BCD410376 (LEPCL-10-ZZZ-MEC-300033-P01)
3.1.1 General概述
Function of all turbine trip solenoid valves MAX43AA111/112/113, primary protection and backup
protection devices have to be checked during load operation as well as the starting of the
emergency lube oil pump MAV21AP031 and the auxiliary lube oil pump MAV21AP021/2.
在带负荷运行过程中，所有跳闸电磁阀，主保护和后备保护装置以及紧急润滑油泵MAV21AP031和辅
Lng. Status
助润滑油泵MAV21AP021/2的启动都要进行试验检查。
Rev. Released
Overspeed protection will be tested via the trip solenoid valves MAX43AA111/112/113 by
simulating overspeed at the appropriate speed transducers MAD20CS101/2/3.
B
超速保护试验通过模拟转速信号MAD20CS101/2/3超速跳电磁阀MAX43AA111/112/113来进行试
Type
TC
验。
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Primary/backup protection of channel 1 is tested via simulating a trip in both sides of trip solenoid
Dept. Document No.
1 MAX43AA111. trip solenoid 1 de-energizes to trip if either its non-SIL trip relay 1 or its SIL trip
relay 1 de-energizes.
channel 2 and 3 is tested in the same way via the appropriate solenoid valves.
主/备保护通道1的检测是通过分别在跳闸电磁阀两端模拟一个跳闸信号来完成的。Non-SIL与SIL侧
任何继电器跳闸均会使跳闸电磁阀 MAX43AA111掉电跳闸。通过相应的电磁阀检测通道2和通道3。
Starting of the auxiliary lube oil pump MAV21AP021 and the emergency lube oil pump
MAV21AP031 is tested by simulating of lube oil pressure MAV40CP103/4/5 < 60% res. < 40%.
辅助润滑油泵和紧急润滑油泵的启动通过模拟润滑油压力< 60%和< 40%来进行。
These tests are remote tests via a sequence program in the function group (FG) Safety Device
Test, resp. Lube Oil Test.
这些试验都是通过功能组的顺控程序进行的远程试验，安全装置试验以和润滑油试验一样。
After each successful test "test successful" will be announced.

试验成功后发出“试验成功”信号
In addition to the remote tests following test can be done locally:

Starting of the second control oil pump motor MAX11AP001/002 can be checked locally by
means of valve MAX11AA501.
Vacuum protection can be tested locally by means of the appropriate shut off valves.
下面试验可以就地完成：
通过就地试验阀MAX11AA501可以检测第二台液压泵的启动。
真空保护试验通过相应的关断阀就地进行。
3.1.2 Preselectable remote tests 可预选的远程试验
The following tests can be preselected from the control room and are done by means of the
function group via sequencers: 下列试验可以在控制室进行预选并由功能组顺控方式完成。
a) Electronic overspeed protection 电子超速保护
− electronic overspeed trip via trip solenoid valve通过电磁阀 MAX43AA111动作的电超速

Lng. Status
− electronic overspeed trip via trip solenoid valve通过电磁阀 MAX43AA112动作的电超速

− electronic overspeed trip via trip solenoid valve通过电磁阀MAX43AA113动作的电超速
b) primary/backup protection 主/备保护
Rev. Released
c) Auxiliary lube oil pump MAV21AP021/2 辅助润滑油泵

B
d) Emergency lube oil pump MAV21AP031 紧急润滑油泵

Type
TC

None无
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Dept. Document No.
3.3 Functional group control功能组控制

3.3.1 Safety device test保安设备试验
3.3.2 Operation操作
Man. commands (HMI): - Test ON
- Test OFF
手动命令(人机接口): - 试验ON
- 试验OFF
Ext. commands: - OFF, if safety system TRIP or if the COMMAND ON signal
for FG Safety Device Test is longer than 60s (impulse) or if
FG Safety Device Test END，
外部命令 - OFF , 如果安全系统跳闸或安全装置试验FG命令ON超过60秒
（脉冲）或安全设备试验FG结束
Release ON: - Safety Test selected;
允许ON: - 安全试验已选择；

3.3.3 Test programs试验程序
Only one test sequence should be possible at the same time and starting of a second sequencer
has to be interlocked.
The tests will be started by means of an ON command from the control room after selecting the test
via HMI according to 3.1.2.
Successful test of overspeed trip and protection channels will be indicated by position sequence
valve MAX44AA701 NOT IN OPERATING POSITION (MAX44CG001). TEST SUCCESSFUL is
indicated if the sequence valve is again in “OPERATING POSITION” (MAX44CG001)
If the time limits for a test are exceeded an alarm will be given.
在同一时间只能进行一个试验，第二个试验将被闭锁。根据3.1.2选择试验，从控制室给出ON命令开
始试验。
超速跳闸以及保护通道试验通过顺序阀离开“操作位”，试验成功后顺序阀返回“操作位”。如果试
验超时，将会报警。
Lng. Status
3.4 Analogue control模拟量控制

N/A不适用
Rev. Released
3.5 Testing试验
N/A不适用
B
Type
TC
3.6 Turbine protection汽轮机保护

None无
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3.7 Signalization信号处理
3.7.1 Alarms报警
FG disturbed (Test was started, but not successfully finished)

功能组故障（试验开始但没有成功结束）
None无
3.7.3 Analogue indications模拟量显示

According to PID
根据PID
3.7.4 Status indication状态显示

Operating elements/indicators for操作设备显示
FG: ON/OFF/ DISTURBED 开/关/故障

4. TESTING OF VALVES阀门试验
4.1 Process过程
− Process & Instrumentation Diagram 系统图 1BCD010246
(LEPCL-10-MAX-MFB-300001-P01)
− Measurement list 测点清单 1BCD410376 (LEPCL-10-ZZZ-MEC-300033-P01)
4.1.1 General概述
Function of all turbine valves has to be checked during operation.

运行期间汽轮机所有的阀门功能都要检查。
The test of each of the following turbine valves can be done by means of a sequence program.
The tests are normally started from the control room.

Lng. Status
下列每一个汽机阀门的试验都是通过一个顺控程序完成的。试验从控制室发出。
4.1.2 Remote valve tests远程阀门试验

Rev. Released
The following tests can be carried out from the control room: 下列试验由控制室进行
B
Type
a) Main stop and control valves MAA11AA101/171 (full stroke) (left)

TC
左侧高压主汽阀和调阀（全行程）
6505 1BCD410606
b) Main stop and control valves MAA12AA101/171 (full stroke) (right)

Dept. Document No.
右侧高压主汽阀和调阀（全行程）
c) Combined intercept valves MAB11AA101/171 (full stroke) (left)

左侧中压主汽阀和调阀（全行程）
d) Combined intercept valves MAB12AA101/171 (full stroke) (right)

右侧高压主汽阀和调阀（全行程）
e) HP-Exhaust Check valve and extraction check valves

高排逆止阀和抽汽逆止阀
f) Tightness test of turbine stop valves (This test can only be carried out if:- FG Turning Gear is
switched ON and Turbine speed < 25rpm)
汽轮机主汽阀严密性试验 (试验只能在盘车投入和转速 < 25rpm时进行)
After each successful test “Valve test successful" will be announced.

每一个试验成功后，发出“试验成功”信号。

During the tightness test all stop valves will be closed. If all stop valves are closed, the speed
setpoint will be raised manually up to 10% via the turbine controller. By this the control valves will
open and the tightness of the stop valves can be checked.
The turbine speed should not exceed 5% (150 rpm). To switch off the Tightness Test the turbine
has to be tripped or the FG Valve Test has to be switched off manually.
进行严密性试验，主汽门关闭。通过控制器将转速设定到10%，汽机转速不应超过5% (150 rpm)，
可以检查主汽门的严密性。汽轮机跳闸将使严密性试验切到OFF或手动将阀门试验FG切到OFF。

Solenoid valves MAA11/12AA101A/B, MAB11/12AA101A/B电磁阀
These solenoid valves have 2 solenoids A and B, which are impulse controlled.
电磁阀有两组线圈A和B
Man. commands (HMI): - None
手动命令：无
Commands: - ON/OFF via function group control

Lng. Status
命令通过功能组控制的ON/OFF
Release: - None
Rev. Released
允许无
B
Protection: - None
Type
TC
保护无
Solenoid valves MAA11/12AA101, MAB11/12AA101电磁阀

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手动命令：无
Commands: - ON via function group control

命令通过功能组控制的ON
Release: - None
允许无
Protection: - None
保护无
4.3 Function group control (for each valve acc. 4.1.2)控制功能组

Man. commands (HMI): - Test ON
- Test OFF
手动命令：试验ON
试验OFF

Ext. commands: - OFF, if TURBINE PROTECTION NOT TRIP 2oo3 or if FG Valve
Test is longer active than 200s (impulse) after the COMMAND ON
or if FG Valve Test STATUS ON or if Valve Control Loop
DISTURBED
外部命令： OFF，汽轮机保护3取2单元没有跳闸或阀门试验FG命令ON后超过
200秒或阀门试验FG状态ON或阀门控制回路扰动。
Release ON: - No valve test is running
允许 ON 无正在进行的阀门试验
4.3.2 Test programs试验程序

The function of all main and intercept control valves as well as main and intercept stop valves have
to be checked periodically.
One control valve and one stop valve are tested during full stroke test. The boiler load has to be
decreased to < 60% for this test.

Lng. Status
The complete test sequence is automated and can be carried out from control room.
First the preselected control valve will be closed. At completely closed control valve the
Rev. Released
corresponding stop valve will be closed. After reaching the closed position of the stop valve the
stop valve will be opened again followed by opening of the control valve. Successful test will be
B
indicated.
Type
TC
所有主汽阀和调阀都要周期性的试验。调阀和相关主汽阀一起进行全行程试验，试验时锅炉负荷要
提前降到60% 以下。试验在控制室启动，试验程序是自动的。首先预选的调阀关闭，当调阀完全关
6505 1BCD410606
Dept. Document No.
闭后相关的主汽阀关闭。主汽阀关闭后调阀打开然后主汽阀打开。试验完成。

Lng. Status
The test cycles are to be:试验周期

− full stroke test 全行程试验 monthly 每月
Rev. Released
After a certain successful operation time of the valves there is the possibility to increase the test
cycle time.
B
一个成功的试验后试验的间隔时间会加长。
Type
TC
The increased test cycle times have to be released by GE：

试验间隔时间加长为：
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− full stroke test 全行程试验 every three month每两个月
N/A不适用
4.5 Testing试验
N/A不适用

None无
4.7 Signalization信号分析
4.7.1 Alarms报警
Function Group disturbed (test was started, but not successfully finished).
功能组故障（试验已开始但没有成功）
None无

4.7.3 Analogue indications模拟量指示
According to PID根据系统图
4.7.4 Status indication状态指示

Operating elements/indicators for操作设备显示
FG: ON / OFF / DISTURBED 开/关/故障
Lng. Status
Rev. Released
B
Type
TC
6505 1BCD410606
Dept. Document No.

Space for stamping (Review and validation status):
Project Name:
LEPCL 660 MW CFPP, Karachi
Owner’s Name:
LUCKY ELECTRIC POWER COMPANY LIMITED
Owner’s Engineer:
FICHTNER GMBH & CO KG
EPC Contractor:
SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION., LTD.
EPC Contractor’s Engineer:

POWERCHINA HEBEI ELECTRIC POWER DESIGN & RESEARCH
INSTITUTE CO., LTD.
Revision history
Rev. Date Created by Checked by Approved by Description
Lng. Status
A 05/09/2018 LX.ZHANG SI.LI YX.HAO First Issue

B 25/10/2019 M.WANG MQ.XIA K.CHEN Update
Rev. Released
Description of the latest revision

B
Type
TC
6505 1BCD410607
Dept. Document No.
Cross checked by
Department Name Date
Participant
GE Power
Customer’s Document Code: L E P C L - 1 0 - Z Z Z - M D B - 3 0 0 0 4 2 - P 0 1 - B

Scale Other Document Code (if any)
A4
Responsible dept. Created by Checked by Approved by Format
M.WANG MQ.XIA K.CHEN A4
Originator Document Type Project Document Code
TC QML/10/S/---------/ES/006
Document title, Subtitle Document Status
Released
Steam Turbine - Binary Control Originator Document Code
1BCD410607
Systems (DCS-OLC) - System Rev. Date Lang. Sheet
Description B 25/10/2019 41 1/43
汽轮机-辅助系统控制逻辑描述
Contents目录 Page 页码
1 INTRODUCTION 概述 3
2 LUBRICATING OIL SYSTEM润滑油系统 8
3 HYDRAULIC SYSTEM液压油系统 15
4 TURNING GEAR盘车 19
5 WATER INJECTION VALVE LP-TURBINES低压缸喷水 24
6 GLAND STEAM SUPPLY轴封系统 26
7 VACUUM BREAKING SYSTEM真空破坏 32

Lng. Status
8 FIRE PROTECTION火灾保护 34
9 TURBINE DRAINS汽轮机疏水 36
Rev. Released
10 HP EXHAUST CHECK VALVES高排逆止阀 39

B
Type
TC
11 POWER ASSISTED EXTRACTION CHECK VALVES气动逆止阀 41

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1 INTRODUCTION概述
1.1 Structure of the description

The structure throughout the following description remains the same for all the functional groups
(=FG).
下面的描述对所有的功能组都一样
system chapter 系统章节

X.X.X paragraph 段落
X .1 Process 过程
Reference to the corresponding P & I diagram and/or description is given
参考相应的系统图和/或描述
X .1.1 General 概述
Brief description of process 过程的简单描述

Lng. Status
X .2 Drive Control 驱动控制

Rev. Released
List of Manual commands and interlocks to switch the relevant drives ON and OFF.
ON和OFF的手动指令和联锁
B
Type
TC
X .3 Function group control 功能组控制

X .3.1 Operation 操作
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List of Manual commands and external commands to switch the functional group ON and
OFF.
功能组ON和OFF的手动指令和外部指令。
X .3.2 On program ON程序

Sequence of commands given by the functional group to start the relevant equipment.
由功能组给出的顺控命令去启动相关设备。
Process criteria and feedback signals are listed.

控制条件和反馈信号列表。
X .3.3 Operating automatic 自动控制

Automatic commands to the relevant equipment of the functional group due to the status,
changes and disturbances in the process after the ON-program has been finished.
功能组相关设备的自动指令取决于ON程序完成后的状态。
X .3.4 Off-program OFF程序

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Sequence of commands given by the functional group to shut down the relevant
equipment. Process criteria and feedback signals are listed.
由功能组给出顺控命令去关闭相关设备，并给出控制条件和反馈信号。
X .4 Analogue control 模拟量控制

Analogue control circuits in the system are mentioned. 系统中的模拟量控制回路。
X .5 Testing 试验
Required or possible tests of the components or measuring devices are mentioned.
测量元件或设备所要求的试验。
X .6 Turbine protection 汽轮机保护

Connections to the turbine protection system are listed.
列出了汽轮机保护系统的接口。
X .7 Signalization 信号处理
X .7.1 Alarms 报警
Lng. Status
Alarms are released to attract the operator's attention that

报警是为了引起运行人员的注意。
Rev. Released
- a dangerous situation for the plant has occurred such as pre alarms before turbine trip
e.g. "bearing metal temperature > MAX1"
B
Type
危险情况如“轴承金属温度> MAX1”跳机前的报警。
TC
- Operation of the turboset is not economical e.g. "Pressure LP-exhaust > MAX1"
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如“低压缸排汽压力> MAX1”汽轮机非经济运行。
- some pieces of equipment require service e.g. "Differential pressure across lube oil
filters > MAX1"
设备需要维护，如“润滑油过滤器前后差压> MAX1”
To solve the problem which caused the alarm, normally the action of the operator and / or
maintenance staff is necessary.
引起报警的这些问题需要运行和维护人员去解决。
In this paragraph all alarms which seem to be necessary for the supervision of a safe
turboset operation in connection with the appropriate function group are listed. There may
be further alarms according to the appropriate PID or list of measurements. Alarms due to
disturbances of I & C software or hardware are not mentioned.
在本章节列出了机组安全运行监测所必须的所有报警。根据系统图或测量清单，可能会有更
多的报警。不包括I&C软件和硬件报警。

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X .7.2 Releases 允许
Necessary or required releases are listed. 列出了必须的允许条件。
X .7.3 Analogue indications 模拟量指示
Relevant analogue values according to PID (for indication or on VDU display).
根据系统图相关的模拟量值（用于指示或在 VDU 上显示）。
X .7.4 Status indication 状态指示
1.2 Definitions定义
When a process variable reaches the upper limit of the allowed operating range it will be defined as
"MAX 1" ... to ... "MAX n" and "MIN 1" ... to ... "MIN n" if the lower limit value is reached.
当过程变量达到上限值定义为"MAX 1" ... to ... "MAX n" ，达到下限值定义为"MIN 1" ... to ... "MIN n"
。
Alarms values which cause a protective action are normally defined as "MAX" and "MIN". They are
normally shown in FG turbine protection.
引起保护动作的报警值被定义为"MAX"和"MIN"。它们一般出现在汽轮机保护的功能组中。
Lng. Status
All ON, OFF, DISTURBANCE, MAN, AUTO .... indications are listed.
列出了所有的ON，OFF，扰动，手动，自动指示。
Rev. Released
HMI = Human Machine Interface 人机接口

B
Type
ALC Alternative criterion 可选条件

TC
ALS Alternative step 可选步骤

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Within sequencer an alternative step will be executed if alternative criteria are fulfilled.
在顺控中，如果条件满足，就执行可选步骤。
1.3 General guidelines总的指导方针
As a rule the following guidelines apply to the described FG-controls:

作为规定，下列各项运用到功能组控制中：
a) Preselectors with preselecting facilities are provided in the control room to switch over from the
drives in operation to those on standby.
提供带预选功能的预选器，从启动操作切换到备用操作。
b) This description contains the requirements for turbine operation from the central controlroom.
The turbine will be operated via GE Operator Station only, if not noted otherwise (e.g. trip push
buttons). The same applies for signalization and indication.
TSI measurements will be indicated via main DCS.
本描述包含了从中央控制室对汽轮机操作的要求。只能通过GE操作员站对汽轮机进行操作，除非
GE Power 1BCD410607 B 25/10/2019 41 5/43
有其它要求（如跳闸按钮）。同样适用于信号处理和指示。TSI测量由DCS显示。
c) Steam turbine control is designed for remote control. This is GE’s standard design. As total
information about the process is only available in the control room, local control panels should be
avoided for safety and availability reasons. The different function groups have to be
started/stopped by operator manually based on operation instruction or by turbine sequencer for
automatic start-up.
The manual turning gear operation is controlled locally.
汽轮机控制设计为远程控制。由于过程控制的所有信息只在控制室显示。出于安全和实用性考虑，
就不采用现场控制盘。操作员根据运行指令手动启动/停止不同的功能组，或由顺控器进行自启
动。手动盘车在就地实现。
d) The functional description gives a general overview of the function of the open loop control. For
detailed information about numbering of signals, program steps, subordinated interlocks etc. see
appropriate logic diagrams (PFUP’s).
功能描述对开环控制作了简要的说明。信号数量，程序步骤，联锁等详细信息请参考相应的逻辑图
（PFUP）。
Lng. Status
1.4 Alarms报警
The purpose of alarms is to draw the attention of the operators to:
Rev. Released
报警是为了提醒操作员注意:
B
− Development of dangerous operation conditions.

Type
TC
These alarms are mainly prealarms before protection actions f.e. “Metal temp. bearing > HIGH”.
These alarms will be indicated with priority status “P1”.
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Dept. Document No.
An immediately action of the operator is required to avoid trip action.

趋势的发展将会产生危险的报警，报警将在保护动作之前。例如“轴承金属温度高”。这类报警
级别为“P1”。运行员应立即作出响应以避免跳机。
− Uneconomic operation, f.e. “LP turbine exhaust pressure > HIGH”. These alarms will be
indicated with priority status “P2”. The operator have to check the operating conditions.
不经济运行报警，例如“低排压力高”。这类报警级别为“P2”，运行员要检查机组运行状况。
− Necessary maintenance work, f.e. “Differential pressure at lube oil filter > HIGH”. These alarms
will be indicated with prirority status “P3”. The operator have to initiate the necessary work
actions. Also “post-trip” alarms will be indicated with priority status “P3”.
需检修维护的报警，例如“润滑油滤网差压高”。这类报警级别为“P3”。运行员要根据报警指示
进行检修维护。设备跳闸的报警级别也是“P3”。
In the description all necessary alarms for supervision of operation are listed. Not mentioned are
alarms generated in the hardware of the control system.
说明书中列出了所有必须的报警，这些报警不包括控制系统硬件报警。
GE Power 1BCD410607 B 25/10/2019 41 6/43
An exception are only few alarms which are required by process conditions, f.e. “Current emergency
lube oil pump > HIGH”.
另外一小部分报警在设备运行过程中产生如“紧急润滑油泵电流大”。
Alarms are given as single alarms if they can not be grouped to common alarms depending on the
general control principle.
根据控制原理不能分到公共报警组的应单独报警。
Alarms at exceeding an upper limit are defined as “MAX1” to “MAXn” where as alarms at reaching a
lower limit are defined as “MIN1” to “MINn”.
报警高限被定义为“MAX1”到“MAXn”，报警低限被定义为“MIN1”到“MINn”
Lng. Status
Rev. Released
B
Type
TC
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2 LUBRICATING OIL SYSTEM润滑油系统
2.1 Process过程
Corresponding documents:相关文件
− Process & Instrumentation Diagram 系统图1BCD010245 (LEPCL-10-MAV-MFB-300001-P01)
− Measurement list 测点清单1BCD410376 (LEPCL-10-ZZZ-MEC-300033-P01)
- Standard Setting List 标准整定值清单 1BCD410456 (LEPCL-10-MAY-MEC-300001-P01)
− Description of steam turbine systems Lube oil system
汽轮机润滑油系统说明1BCD410605 (LEPCL-10-MAV-MDB-300004-P01)
2.1.1 General概述
The lube oil is supplied by a turbine-driven main oil pump MAV21AP011, one AC driven
auxiliary lube oil pump MAV21AP021 and one DC driven emergency lube oil pump
MAV21AP031.
润滑油系统配置有一台汽轮机驱动的主润滑油泵MAV21AP011，一台交流辅助油泵MAV21AP021
和一台直流紧急润滑油泵MAV21AP031。
Lng. Status
Lube oil cooler MAV22 is supplied to cool lube oil.

润滑油冷却器MAV22用来冷却润滑油。
Rev. Released
The lube oil is fed via double filter MAV23AT001 to the bearings. At loss of supply (pressure
transmitter MAV40CP103/4/5) the turbine is tripped. Lube oil exhaust vapour extractors
B
generate in lube oil tank a small pressure below atmosphere (200 mm WC), which provides a
Type
TC
good degasification of returned lube oil.

润滑油通过滤网给轴承供油。当润滑油压力（压力传感器MAV40CP103/4/5）丧失，汽轮机将跳
6505 1BCD410607
闸。润滑油箱排烟风机使润滑油箱保持微负压，这样有利于油烟与润滑油回油的分离。
Dept. Document No.
The lube oil tank is equipped with a tank heating. This tank heating is controlled by the
temperature in the tank (MAV02CT302).
润滑油箱配有润滑油箱加热器，加热器根据油箱温度(MAV02CT302)控制。
2.2 Drive control设备操作
Auxiliary oil pump MAV21AP021辅助油泵

Man. commands (HMI): - ON
- OFF
手动命令：启
停
External commands: - ON, OFF from the function group (FG)

外部命令：来自于控制功能组的启、停命令
Release ON: - None

允许ON：无
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Releases OFF: - Operating automatic OFF or turbine speed >90%
允许OFF：自动停或汽轮机转速大于90%
Protection OFF: - None

保护OFF：无
Emergency oil pump MAV21AP031紧急润滑油泵
Man. commands (HMI): - ON

- OFF
手动命令：启
停

Release ON: - None

允许ON：无
Lng. Status
Releases OFF: - Operating automatic OFF or turbine speed >90% or lube oil
pressure >90%
Rev. Released
允许 OFF：自动 OFF 或转速>90%或润滑油压力>90%
Protection OFF: - None

B
Type
保护OFF: 无
TC
Safety: - The control devices for the different pumps have to be strictly
separated. AC-supply for the auxiliary and jacking oil pump
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motor with high availability: The busbar has to be fed from at

least two sources, independent of each other and with
automatic switch over. The full voltage of the power supply has
to be re-established after 2 seconds at least. As this busbar has
to ensure the cooling down period of the turboset in case of a
disturbance an emergency diesel as back up is strongly
recommended.
- DC-supply for emergency oil pump motor (without interruption:
the capability of the battery should be sufficiently for supply of
the DC emergency oil pump for 1 hour + time needed for start
of emergency power supply set to ensure cooling of the
turboset). The operational readiness of the battery set has to
be supervised.
安全：不同泵的控制设备必须严格分开。辅助油泵和顶轴油泵的交
流电源必须有高可靠性，两条独立的母线，能自动切换。电

GE Power 1BCD410607 B 25/10/2019 41 9/43
压必须在两秒内建立。紧急柴油发电机应作为后备电源。
紧急油泵采用直流供电（不间断电源一小时）。
Oil vapor exhauster MAV02AN001/002 排烟风机
Man. commands (HMI): - ON/ OFF

手动命令：启/ 停

Release ON: - None

允许ON：无
Protection: - None
保护：无
Tank heating unit MAV02AH001A-001H 油箱加热器

Man. commands : - ON/OFF

Lng. Status
手动命令：启/停
External commands: - ON/OFF from operating automatic

Rev. Released
外部命令：自动启/停
Releases ON: - Level MAV02CL101-3 > MIN 1

B
Type
TC
允许ON：油箱油位大于MIN 1
Protection OFF: - Level MAV02CL101-3 < MIN 2

6505 1BCD410607
- Temperature MAV02CT302 > MAX 2

Dept. Document No.
保护OFF：油箱油位小于MIN 2
油温大于MAX 2
2.3 Function group control功能组控制

External commands: - None

外部命令：无
2.3.2 ON-program ON程序

Release: - Level in lube oil tank MAV02CL101-3 > MIN1 and
- Temperature in lube oil tank MAV02CT302 > MIN2 and
- Emergency lube oil pump DC power ok.
允许：润滑油箱油位> MIN1且润滑油箱油温> MIN2且紧急润滑油泵
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直流电源正常
Commands: - Switch ON of preselected oil vapor exhauster AV02AN001/2

- Switch ON of auxiliary lube oil pump MAV21AP021
- Switch ON of operating automatic of auxiliary
lube oil pump and emergency lube oil pump , memory relay
of emergency lube oil pump and jacking oil pumps
命令：启动预选排烟风机
启动辅助油泵
辅助润滑油泵、紧急润滑油泵置自动，紧急润滑油泵记忆继电
器置位，启动顶轴油泵
Feedback: - Function group ON and

- All operating automatics set and
- Lube oil pressure > 60% and
- DC supply for emergency lube oil pump OK
反馈：功能组ON且所有设备自动运行且润滑油压> 60%且紧急润滑油
泵直流电源OK
Lng. Status
2.3.3 Operating automatic自动运行
The operation automatics are switched ON/OFF by function group control and include following
Rev. Released
functions:
B
自动启停如下：
Type
TC
Operating automatic auxiliary lube oil pump辅助润滑油泵自动
− Switch OFF of auxiliary lube oil pump MAV21AP021 at turbine speed > 2900 RPM.
6505 1BCD410607
Dept. Document No.
汽轮机转速大于2900 RPM自动停辅助油泵。
− Switch ON of auxiliary lube oil pump MAV21AP021 at turbine speed < 2900 RPM or lube oil
pressure MAV40CP103/4/5 < 60% resp. 40%.
转速< 90%或润滑油压小于 60 %或 40 %时辅助油泵启动。
Operating automatic emergency lube oil pump紧急润滑油泵自动
− Switch ON of emergency lube oil pump MAV21AP031 at lube oil pressure MAV40CP103/4/5 <
40% undelayed or lube oil pressure MAV40CP103/4/5 < 60% with 10s delay.
润滑油压力低于40%不延时或润滑油压力低于60%延时10秒。
− The automatic switching ON of the emergency lube oil pump via lube oil pressure < 40% must
work even if the function group is deenergized, i.e. a separate automatic operating system
(memory relay in DC starter cubicle) is required.
即使功能组无效，作为一个独立的自动操作系统。润滑油压小于40%时紧急润滑油泵必须启动。
Operating automatic oil vapor exhauster润滑油油箱排烟风机自动
− The preselected oil vapor exhauster MAV02AN001/2 starts at switch ON of function group.
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预选风机功能组自启动。
Operating automatic tank heating
The operating automatic switched ON the tank heating elements MAV02AH001A-H at temperature
lube oil tank MAV02CT302 is < 30°C. At tank temperature > 40°C the heating elements are witched
OFF.
润滑油箱油温小于30°C自动启，大于40°C自动停。
2.3.4 OFF-program OFF程序

Release: - Turbine speed MAD20CS101/2/3 at standstill and
- Average rotor temperature HP/IP < 150°C or Fire protection
pushbutton activated
允许：汽轮机零转速且高中压转子温度小于150°C或火灾报警
Commands: - Switch OFF of operation automatics

- Switch OFF of auxiliary lube oil pump MAV21AP021
- Switch OFF of emergency lube oil pump MAV21AP031
- Switch OFF of oil vapor exhausters MAV02AN001/2 when all

Lng. Status
pumps are OFF and lube oil pressure is < 40%

命令：自动停开始
停辅助油泵
Rev. Released
停紧急油泵
B
所有油泵停且润滑油泵压力小于40%停排烟风机
Type
TC
Feedback: - Lube oil pressure MAV40CP103/4/5 below 40% and oil vapor
exhausters MAV02AN001/2 are OFF and function group OFF
6505 1BCD410607
Dept. Document No.
反馈：润滑油压力降到40%以下、排烟风机全停、功能组OFF
2.4 Analogue control 模拟量控制
The temperature control valves MAV22DT001/002 control the oil temperature to the bearings.
机械式温控阀MAV22DT001/002控制油温。
2.5 Testing 试验
The starting of the lube oil pumps can be tested via FG testing of safety devices. The pumps which
have been started during this test have to be switched off manually.
润滑油泵启动试验可以通过安全设备试验功能组进行试验。油泵启动后需要手动停。
The turbine trip is initiated in case of level in the lube oil tank MAV02CL101-3 < MIN 1 or the lube
oil pressure supervision MAV40CP103/4/5 < 60%.
润滑油箱油位低于MIN1或润滑油压小于60%跳汽轮机。
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2.7.1 Alarms 报警
见表1。
表1：
Criterion Status KKS of measuring Classif.
device
−Lube oil temperature after filter, < MIN1 MAV40CT602 P2
at lube oil pressure > 20% (15s MAV40CP103/4/5
delayed) 润滑油压大于 20% 延时 15
秒，润滑油滤网后温度
−Lube oil temperature downstream > MAX1 MAV40CT602 P1
filter
润滑油滤网后温度
−Lube oil tank temperature润滑油油 < MIN2 MAV02CT302 P3
箱温度
−Lube oil tank temperature润滑油油 > MAX2 MAV02CT302 P1
箱温度
−Lube oil level in tank 润滑油箱油位 < MIN1/ > MAX1 MAV02CL101-3 P2
−Differential pressure across lube oil > MAX1 MAV23CP001 P3

Lng. Status
filter
润滑油滤网差压
−Emergency lube oil pump motor Overcurrent 过电流 MAV21AP031 P1
Rev. Released
紧急润滑油泵马达
−DC voltage supply to emergency oil Disturbed 故障 MAV21AP031 P1
B
pump motor紧急润滑油泵直流电源
Type
TC
−Operating automatic (OA) of lube oil OA or memory relay of MAV21AP021 P1

pumps or memory relay NOT SET at lube oil pumps NOT MAV21AP031
turbine speed > 3 rpm 汽轮机转速> 3 SET汽轮机转速> 3 rpm
6505 1BCD410607
MAD20CS101/2/3
Dept. Document No.
rpm时润滑油泵未自启或存储式继电时润滑油泵未自启或存
器未合储式继电器未合
−Auxiliary oil pump 辅助润滑油泵 IN OPERATION 运行 MAV21AP021 P2
−Oil vapor exhauster OFF at turbine NOT ON > 3rpm MAV02AN001/002 P2
speed MAD20CS101/2/3
汽轮机转动时润滑油排烟风机未运行
−Oil cleaning unit 润滑油清洗装置 Disturbed 故障 MAV90CE303 P3
2.7.2 Releases 允许
None 无
2.7.3 Analogue indications 模拟量指示
− Lube oil pressure downstream of filter MAV40CP103/4/5

过滤器出口压力MAV40CP103/4/5
− Lube oil temperature downstream of filter MAV40CT602

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过滤器出口温度MAV40CT602
− Level lube oil tank MAV02CL101-3

润滑油箱油位MAV02CL101-3
− Temperature lube oil tank MAV02CT302

润滑油箱温度MAV02CT302
2.7.4 Status indication 状态指示

Operating elements/indications for 操作指示
FG: ON / OFF / MAN / DISTURBED
功能组：
Drives/pumps/etc: ON / OFF / DISTURBED
设备/泵/等
Preselection: Unit 1 or 2 ON / OFF

预选
Lng. Status
Oil purification: ON / OFF

润滑油净化
Oil tank heating: ON / OFF, operating automatic ON / OFF

Rev. Released
润滑油箱加热器： ON / OFF , 自动ON / OFF

B
Type
TC
6505 1BCD410607
Dept. Document No.

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3 HYDRAULIC SYSTEM 液压油系统
3.1 Process 过程
− Process & Instrumentation Diagram 系统图1BCD010246 (LEPCL-10-MAX-MFB-300001-P01)
The supply of the hydraulic control and protection systems of the turbo group is by two pressure
controlled axial piston pumps MAX11AP001/2 driven by AC motors. One pump unit is usually in
operation, the other one in stand-by mode. The pressure in the hydraulic system is 4,0 MPa.
液压系统由两台 100 % 交流泵经过双过滤器供给汽机控制和保护系统供液压油。两台液压油泵一
台运行一台备用。液压系统工作压力为 4.0MPa.
3.2 Drive control 驱动控制

Lng. Status
Common release for all manual commands.通常情况所有手动操作允许
Hydraulic pump motors MAX11AP011/012 液压油泵

Rev. Released
Man. commands (HMI): - ON /OFF

B
Type
TC
External commands: - ON, OFF via preselection

- OFF from OFF-Program of function group
6505 1BCD410607
Dept. Document No.
外部命令：预选泵启/停
OFF程序功能组停
Release: - None
允许：无
Protection OFF: - Activation of the fire protection push buttons stop both pumps
immediately. The activation must act directly on the drive control
level.
保护停：火灾保护动作立即停止两台泵。该动作直接在驱动控制层起作用
3.3 Function group control 功能组控制
3.3.1 Operation 操作
Man. commands (HMI): - ON/ OFF/MANUAL

- Preselection for pump MAX11AP011/012
手动命令：启/停/手动
预选泵
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Releases ON: - Level in hydraulic oil tank MAX05CL101 > MIN1
- Temperature in hydraulic oil tank MAX05CT301 > MIN2
允许启：液压油箱油位大于MIN1且液压油箱油温大于MIN2
External commands: - None

外部命令：无
3.3.2 ON- program ON 程序
Release: - Level in hydraulic oil tank MAX05CL101 > MIN1 and

- Temperature in hydraulic oil tank MAX05CT301 > MIN2
允许：液压油箱油位大于MIN1且液压油箱油温大于MIN2
Commands: - Start of preselected hydraulic pump MAX11AP001/2

命令：启动预选泵
Feedback: - Function group ON and

- Hydraulic pressure MAX11CP131 > 90%
反馈：功能组ON且液压油压大于90%
Lng. Status
3.3.3 Operating automatic自动
In case of an electrical failure of the pump in operation, the standby pump is started via preselection
Rev. Released
module.
主油泵跳闸联启备用泵。
B
Type
TC
The operation automatic is switched ON/OFF by function group control and executes following
functions:
自动启停条件如下：
6505 1BCD410607
Dept. Document No.
Operation automatic hydraulic pumps 液压油泵自动
The preselected hydraulic pump MAX11AP011/2 starts immediately at switch ON of function group.
启动功能组ON ，预选泵将立即启动。
The stand-by pump is startet additionally to operation pump if the hydraulic pressure drops below
90%. This automatic function is delayed by 12s to ensure the start of the preselected hydraulic
pump. At operational test the surplus pump has to by switched OFF manually.
如果液压油压低于90%备用泵延时12秒启动。试验中启动的多余的泵需要手动停。
3.3.4 OFF-program OFF 程序
Release: - None
允许：无
Commands: - Switch OFF hydraulic pumps MAX11AP011/2

命令：停液压油泵
Feedback: - Hydraulic pumps MAX11AP011/2 OFF and

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- Hydraulic pressure MAX11CP131 < 90% and function group OFF
反馈：液压油泵全停、液压油压低于90%、功能组停
3.4 Analogue control
The pressure of the hydraulic system is limited by the constant pressure valve。恒压阀将系统压力限
定在一个恒定值。
3.5 Testing试验
The limit value of the hydraulic pressure supervision and the start-up of the standby pump are tested
locally by a hand-operated test valve MAX11AA501.
液压系统压力限值和备用泵的启动试验都可以由试验阀 MAX11AA501 在就地进行试验。

The turbine is tripped, if the pressure in the central safety system MAX44CP101/2/3 (2 of 3) < MIN1.
Lng. Status
如果安全系统压力 MAX44CP101/2/3<MIN1，汽机跳闸。
Rev. Released
3.7.1 Alarms 报警
B
Type
TC
KKS of measuring device Classif.

Criterion条件 Status状态
设备代码级别
−Pressure < 90% and at least one < LOW MAX11CP131 P1
6505 1BCD410607
Dept. Document No.
pump in operation in service 运行中 MAX11AP011/2

至少一台泵运行压力小于90%
−Both pumps more than 1 min and in service运行中 MAX11AP011/2 P2
pressure > 90% > LOW MAX11CP131
大于两台泵运行压力大于90%
−Differential pressure filter > HIGH MAX13CP001 P3
滤网差压
−Fire protection pushbutton act. and Pumps NOT MAX11AP011/2 P1
hydraulic pumps in operation OFF
液压泵运行时火灾报警发生泵跳闸
None无

Hydraulic fluid pressure MAX11CP131
液压油压力MAX11CP131
Hydraulic oil tank level MAX05CL101

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液压油箱液位
Hydraulic oil tank temperature MAX05CT301
液压油箱温度
3.7.4 Status indication

Operating elements/indicators for操作指示
FG功能组: ON / OFF / DISTURBED / MAN
Preselection of pumps预选泵: ON / OFF / DISTURBED
Pumps泵: ON / OFF / DISTURBED
Lng. Status
Rev. Released
B
Type
TC
6505 1BCD410607
Dept. Document No.

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4 TURNING GEAR 盘车
4.1 Process 过程

The turning gear MAK80, mounted on the thrust bearing, mainly consists of the frequency operated
turning gear motor MAK80AE011, the gear and the engaging solenoid valve MAK80AA115.
盘车MAK80安装在推力轴承上，主要包括马达MAK80AE011，齿轮和啮合电磁阀MAK80AA115。
During turning gear operation the engaging solenoid is engaged to the gear wheel, mounted on the
main shaft.
在汽轮机盘车运行时，盘车电磁阀带电使盘车齿轮和大轴上的齿轮啮合。
Lng. Status
The turning gear will be engaged and started during run down at approx. 4rpm by means of the
function group control. The turning gear can also be started from standstill condition.
Rev. Released
停机转速降到4 rpm时，盘车将啮合并启动。盘车也可以从汽轮机停转状态启动。
B
In case of a failure of the turning gear motor the rotor can be turned manually via hand crank after
Type
TC
removing a protection cap at the turning gear shaft.

盘车故障时，可以通过手柄手动盘车，此时盘车的保护罩必须打开。
6505 1BCD410607
Dept. Document No.
The shaft in the high loaded bearings are lifted up by the jacking oil pumps MAV50AP001/2.
重负载轴承上的大轴将通过顶轴油泵被顶起。
Frequency operated turning gear motor MAK80AE011盘车电机变频控制

手动命令：无
Auto. Commands: - ON/OFF

自动命令：启/停
Release ON: - Maintenance switch NOT ACTIVATED (MAK80CG021)

启允许：开关未闭合
Protection OFF: - Maintenance switch ACTIVATED (MAK80CG021) and protection

caps (MAK80CG005/6) NOT CLOSED or
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auxiliary lube oil pump MAV21AP021 NOT ON or
jacking oil pumps MAV50AP001/2 NOT ON or
lube oil pressure MAV40CP103/4/5 < 40% or
axial shaft position MAD20CY111/112/113 INADMISSIBLE
- Pressure difference sealing oil / H2 < MIN
保护停：盘车启动开关闭合盘车保护罩未合
或辅助润滑油泵未运行
或顶轴油泵未运行
或润滑油压力低于40%
或轴向位移不许可
或密封油氢差压低
Engaging solenoid MAK80AA115 啮合电磁阀
Man. Commands (HMI): - None manual operation from HMI

手动命令：无通过HMI手动操作的命令
Lng. Status
Auto. commands: - ON, OFF from ON/OFF program

自动命令： ON/OFF程序
Rev. Released
Release ON: - Turbine speed MAD20CS101/2/3 < 4 RPM and

- Speed measurement NOT DIST
B
Type
ON允许汽轮机转速小于4RPM且转速信号质量号
TC
Protection OFF: - Turbine speed MAD20CS101/2/3 > 25 RPM or

6505 1BCD410607
Dept. Document No.
lube oil pressure MAV40CP103/4/5 < 20%

保护OFF：汽轮机转速大于25RPM或润滑油压小于20%
Jacking oil pumps MAV50AP001/2 顶轴油泵

Man. commands (HMI): - ON/OFF
Auto. commands: - ON, OFF via preselection module

自动命令：根据预选启停
Release ON: - Lube oil pressure MAV40CP103/4/5 > 20%

启允许：润滑油压力大于20%
Release OFF: - Turbine speed MAD20CS104/5/6 STANDSTILL or

Turbine speed MAD20CS104/5/6 > 90%
停允许：汽轮机零转速或汽轮机转速大于90%

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4.3 Function group control控制功能组
Function group control is done by means of steps.

If speed decreases 4 rpm the program will be started again by the operating automatic in order to
adapt the program to the requirements of the steam turbine.
功能组控制由分步方式完成。
为了满足汽轮机的要求，如果转速低于4rpm ，则通过自动操作重新启动程序。
4.3.1 Operation 操作
Man. commands (HMI): - ON/ OFF/ MANUAL (STOP)

手动命令： ON/ OFF/中停
External commands : - ON/OFF from Turbine sequencer or

OFF from fire protection system
外部命令：机组顺控来ON/OFF命令或火灾报警来OFF
4.3.2 ON-program ON程序

Lng. Status
Release: - Operating automatic / memory relay of auxiliary lube oil pump /

emergency lube oil pump and jacking oil pump SET
Rev. Released
- Pressure difference sealing oil / H2 > MIN

允许：辅助油泵、紧急润滑油泵、顶轴油泵自动
B
Type
密封油氢差压底
TC
Commands: - Switch ON of preselected jacking oil pump

6505 1BCD410607
Dept. Document No.
- Switch ON of operating automatics for jacking oil pump and

turning gear
- Switch ON frequency converter turning gear
- Start engaging operation
命令：启动预选顶轴油泵
顶轴油泵及盘车投自动
启盘车变频器
盘车电磁阀啮合
Feedback: - Function group ON

反馈：功能组ON
4.3.3 Operating automatic自动操作
In case of electrical disturbance of the preselected jacking oil pump the stand-by pump is started
via preselector module.
如果预选的顶轴油泵电器故障备用泵将自动启动。
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The operating automatic is switched ON/OFF by function group and initiates following actions:
- Switch ON jacking oil pumps at turbine speed < 90%
- Switch OFF jacking oil pumps at turbine speed > 90%
- Restart of function group at turbine speed < 4 RPM
设备自启动条件如下：
转速小于90%顶轴油泵启动；
转速大于90%顶轴油泵停；
转速小于4 RPM功能组再次启动；
4.3.4 OFF-program OFF程序

Release: - None
允许：无
Lng. Status
Commands: - Switch OFF engaging solenoid valve MAK80AA115

- Reset engaging operation
Rev. Released
- Stop frequency converter turning gear motor

- Disengage turning gear by reverse turn direction
B
Type
- Switch OFF jacking oil pumps and operating automatic

TC
命令：啮合电磁阀OFF
啮合齿轮复位
6505 1BCD410607
Dept. Document No.
停盘车变频器
盘车脱扣
停顶轴油泵并切手动
Feedback: - Function group OFF

反馈：功能组OFF
The speed of turning gear motor is controlled by frequency converter with integrated speed
control.
盘车转速通过变频器控制。
4.5 Testing 试验
N/A不适用

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None无
If the turbine speed > 30 rpm (MAD20CS101-6) and the turning gear is still engaged
(MAK80CG021) the start up sequence of the turbine is interrupted by a STOP-command to the
electronic turbine controller.
如果汽轮机转速> 30 rpm且盘车仍处于啮合，汽轮机顺控将被STOP命令中断。
4.7.1 Alarms报警

设备代码级别
−Jacking oil pumps and Turbine speed >3 NOT ON MAV50AP001/2 P1
RPM and 2700 RPM汽轮机转速在3 RPM到 > LOW 3 RPH MAD20CS101-6
2700 RPM之间顶轴油泵运行
−Turbine speed and HP/IP average rotor < LOW 3 RPM MAD20CS101-6 P1
temperature汽轮机转速和高中压转子温度 > 150 °C MAA/MAB10CT605A/B/C
−Position turning gear ENGAGED TG MAK80CG021 P2
盘车啮合 ENGAGED
Lng. Status
−Both jacking oil pumps in operation IN MAV50AP001/2 P3

两台顶轴油泵均运行 OPERATION
−Protection cap turning gear NOT CLOSED MAK80CG005/6 P3
Rev. Released
盘车保护罩
−Turning gear PROTECTION MAK80AE011 P3
B
盘车 OFF
Type
TC
−Frequency converter turning gear DIST MAK80AE011 P3

盘车变频器
Releases 允许
6505 1BCD410607
4.7.2
Dept. Document No.
None无
Current turning gear motor.盘车电流
Operating elements/indicators for 操作状态指示

FG: ON / OFF / STOP / DISTURBED
Turning gear: ENGAGED / DISENGAGED
盘车：啮合/脱扣
Motors: ON / OFF / DISTURBED
马达
JOP MOTOR: ON / OFF / PRESELECTION
顶轴油泵

GE Power 1BCD410607 B 25/10/2019 41 23/43
5 WATER INJECTION VALVE LP-TURBINES 低压缸喷水阀
5.1 Process 过程
− Process & Instrumentation Diagram 系统图1BCD010243 (LEPCL-10-MAL-MFB-300001-P01)
Condensate is injected via valves MAC80AA001/2 for cooling of the LP exhaust casings at low load
mode.
低负荷时凝结水通过喷水阀喷到低压缸给低压缸减温。
5.2 Drive control
Common release for all Manual commands对所有手动命令允许

Injection valve MAC80AA001 喷水阀 MAC80AA001

Lng. Status

手动命令：无
Rev. Released
External commands: - OPEN, if the LP exhaust temperature (MAC10CT631)is higher than

85 ℃，or the windage protection temperature(MAC10CT610A/B/C)
B
Type
is higher than 160℃

TC
- CLOSE, if the LP exhaust temperature(MAC10CT631) is lower

than 75 ℃,and the windage protection
6505 1BCD410607
Dept. Document No.
temperature(MAC10CT610A/B/C) is lower than 150 ℃, otherwise,

LP blade upstream pressure(MAC10CP121) is lower than rated
pressure and the speed is lower than 1500 rpm
外部命令：开：汽轮机排汽温度大于85℃或低压缸鼓风保护温度大于160℃。
关：汽轮机低压缸排汽温度小于75℃且鼓风保护测点温度小于
150℃；或者低压缸级前压力小于10%额定压力并且汽轮机转速
小于1500rpm
Injection valve MAC80AA002 喷水阀MAC80AA002

手动命令：无
External commands: - OPEN, if the LP exhaust temperature (MAC20CT631)is higher than

85 ℃，or the windage protection temperature(MAC20CT610A/B/C)
is higher than 160℃
- CLOSE, if the LP exhaust temperature (MAC20CT631) is lower
than 75 ℃,and the windage protection
GE Power 1BCD410607 B 25/10/2019 41 24/43
temperature(MAC20CT610A/B/C) is lower than 150 ℃, otherwise,
LP blade upstream pressure(MAC20CP121) is lower than rated
pressure and the speed is lower than 1500 rpm
外部命令：开：汽轮机排汽温度大于85℃或低压缸鼓风保护温度大于160℃。
关：汽轮机低压缸排汽温度小于75℃且鼓风保护测点温度小于
150℃；或者低压缸级前压力小于10%额定压力并且汽轮机转速
小于1500rpm
None无
None无
5.5 Testing试验
None无
5.6 Protection保护
Lng. Status
None无
5.7 Signalization
Rev. Released
5.7.1 Alarms
B
Type

TC
设备代码级别
−LP exhaust steam temperature MAC10CT631 P3
6505 1BCD410607
> MAX1 MAC20CT631

Dept. Document No.
低排蒸汽温度
None无
5.7.3 Analogue indication模拟量指示

None无

None无

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6 GLAND STEAM SUPPLY轴封系统
6.1 Process过程

6.1.1 General概述
The task of the gland steam system can be summarized as follows. It has to prevent:
− That air is sucked into those turbine parts, which are under vacuum.
− That steam from the turbine glands is blown into the machine hall.
轴封系统功能可以总结如下。它可以防止：
− 抽真空情况空气被吸入汽轮机内部，以及在真空状态下运行的设备吸入空气。
− 蒸汽从轴封漏出来
Gland steam is supplied from cold reheat in start-up preparation, and supplied from auxiliary steam
Lng. Status
system during normal operation.

机组启动时轴封蒸汽由冷再提供，正常运行时由辅助蒸汽系统提供。
Rev. Released
Components to be controlled are

- Gland steam shut-off valves LBW12/13AA001
B
- Drain valves in the supply lines LBC90AA410/LBG91AA410

Type
TC
- 2 exhaust ventilators MAW30AN001/2 for leakage steam condenser MAW30AC001

- Control valves MAW10AA111/MAW15AA111/MAW15AA112
6505 1BCD410607
Dept. Document No.
被控部件如下：
- 轴封蒸汽关断阀LBW12/13AA001
- 轴封供汽管道疏水阀LBC90AA410/LBG90AA410
- 轴封排汽风机MAW30AN001/2
- 控制阀MAW10AA111/MAW15AA111/MAW15AA112
Common release for all Manual commands 对所有手动命令允许
Shut-off valve 关断阀LBW12AA001
Man. commands (HMI): - OPEN/ CLOSE

手动命令：开/关
Ext. commands: OPEN, CLOSE from the function group control

外部命令：来自功能组的开关命令
Release OPEN: - 500°C >Cold reheat steam temperature > 250°C (LBC90CT601)

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- 10MPa>Cold reheat steam pressure > 1,0 MPa (LBC90CP101)
- Superheating CRH steam supply > 20 K
- Temp. difference rotor average temp. – CRH steam < 230 K
开允许：冷再蒸汽温度大于300°C小于500°C
冷再压力大于1.0MPa小于10MPa
冷再过热度大于20 K
转子与冷再蒸汽温差小于230 K
Protection CLOSE: - Cold reheat steam temperature < 200°C (LBC90CT601)

- Superheating CRH steam supply < 10 K
- Temp. difference rotor average temp. – CRH steam >240 K
保护关：冷再温度小于200°C
冷再过热度小于10 K
转子与冷再蒸汽温差大于240 K
Shut-off valve 关断阀LBW13AA001

手动命令：开/关
Ext. commands: OPEN, CLOSE from the function group control

Lng. Status
Release OPEN: - >400°C auxiliary steam temperature > 250°C (LBG90CT601)
Rev. Released
- Auxiliary steam pressure > 1.0 Mpa (LBG90CP101)

- Superheating auxiliary steam > 20 K
B
- Temp. difference rotor average temp. –auxiliary steam < 230 K

Type
TC
开允许：辅助蒸汽温度大于250°C小于400°C
辅助蒸汽压力大于0.6Mpa 小于4 Mpa
6505 1BCD410607
辅助蒸汽过热度大于20 K
Dept. Document No.
转子与辅助蒸汽温差小于230 K
Protection CLOSE: - auxiliary steam temperature < 290°C (LBC90CT601)

- Superheating auxiliary steam supply < 10 K
- Temp. difference rotor average temp. –auxiliary steam >240 K
保护关：辅助蒸汽温度小于200°C
辅助蒸汽过热度小于10 K
转子与辅助蒸汽温差大于240 K
Drain valve疏水阀 LBC90AA410 /LBG90AA410

手动命令: 开/关
Ext. commands: - OPEN, CLOSE from the function group control

Exhaust ventilators MAW30AN001/002轴封排气风机

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手动命令: 开/关
Ext. commands: - ON, OFF from the function group control via preselection
外部命令：来自功能组的开关命令作用于预选风机
Man. commands (HMI): - ON/OFF/Manual

- Preselction of gland steam exhaust ventilator MAW30AN001/2
手动命令： - ON/OFF/手动
- 排汽风机预选
Ext. commands: - ON, OFF from Turbine sequencer

外部命令：来自汽轮机顺控的ON/OFF命令
6.3.2 ON-program
Release: - FG Condensate supply ON

Lng. Status
允许：轴封凝汽器功能组ON
Commands: - Switch ON of preselected gland steam exhaust ventilator
MAW30AN001/2
Rev. Released
- Switch ON of operating automatic for shut-off valves and drain

B
valves in cold reheat and auxiliary steam supply

Type
TC
命令：启动预选排汽风机
开关断阀、疏水阀
6505 1BCD410607
Feedback: - FG gland steam system ON

Dept. Document No.
反馈：轴封系统ON
6.3.3 Operating automatic自动操作
Shut-off valve关断阀LBW12AA001
− OPEN command, gland steam Function group command open

开命令：轴封功能组
− CLOSE command, gland steam Function group command open and shut-off valve
LBW12AA001 is OPEN.
关命令：轴封功能开关断阀命令且关断阀LBW12AA001开
Shut-off valve关断阀LBW13AA001
− OPEN command, gland steam Function group command open and LBW12AA001 not release
open and auxiliary drain valve open 5s and turbine speed <MIN4
开命令：轴封功能组命令且LBW12AA001无开允许，且辅助蒸汽疏水阀开5秒，且汽轮机转速小
于MIN4
− CLOSE command, gland steam Function group command on and shut-off valve LBW13AA001

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is OPEN.
关命令：轴封功能开关断阀命令且关断阀LBW13AA001开
Drain valve疏水阀 LBC90AA410
− OPEN command, superheating reheat steam < 15K and gland steam Function group command
on and shut-off valve LBW12AA001 is open.
开命令：再热蒸汽过热度小于15K且轴封功能组命令ON，且关断阀LBW12AA001开
− CLOSE command, gland steam Function group command on and superheating reheat steam >
15K, or gland steam Function group command on and shut-off valve LBW12AA001 is closed, or
gland steam Function group command off
关命令：轴封系统功能组命令ON且再热器过热度大于15K，或轴封系统功能组命令ON且关断阀
LBW12AA001关，或轴封系统功能组命令OFF
Drain valve疏水阀 LBG90AA410
− OPEN command, auxiliary steam temperature not ready and shut-off valve LBW13AA001 open
Lng. Status
and superheating auxiliary steam < 15K

开命令：辅助蒸汽截止阀LBW13AA001开且辅助蒸汽温度不合格且辅助蒸汽过热度小于15K.
− CLOSE command, gland steam Function group command on and auxiliary steam temperature
Rev. Released
not ready, or gland steam Function group command on and superheating auxiliary steam < 15K,
B
or gland steam Function group command off

Type
TC
关命令：轴封功能组ON且辅助蒸汽温度合格，或轴封功能组ON辅助蒸汽过热度小于15K，轴封
功能组OFF命令
6505 1BCD410607
Dept. Document No.
Gland steam exhaust ventilator MAW30AN001/2轴封排气风机
− In case of an electrical disturbance of the preselected gland steam exhaust ventilator

MAW30AN001/2 the stand-by unit is switched ON via preselection module.
如果预选排气风机电源故障预选风机将切换为备用风机。
6.3.4 OFF-program OFF 程序

Release: - None
允许：无
Commands: - Switch OFF of gland steam exhaust ventilators MAW30AN001/2
-CLOSE command to shut-off valvesLBW12AA001 and LBW13AA001
-CLOSE command to drain valves LBC90AA110 and LBG90AA410
-Analog gland steam controller are switched to manual together
closing command to gland steam control valves
命令：关轴封排气风机MAW30AN001/2
关关断阀LBW12AA001 LBW13AA001
开疏水阀LBC90AA410/ LBG90AA410
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轴封模拟量控制阀切手动并关闭
Feedback: - FG gland steam system OFF

反馈：轴封蒸汽系统功能组OFF
− Gland steam pressure: 轴封蒸汽压力

Electro-pneumatic control via admission valve MAW10AA111 and exhaust valve MAW15AA112
气动进汽调节阀MAW10AA111和排汽调节阀MAW15AA112
− Gland steam temperature: 轴封蒸汽温度

Electro-pneumatic control via injection valve MAW15AA111气动喷水阀MAW15AA111
− Level in leakage steam condenser: 轴封凝汽器液位

Directly acting controller MAW30AA110 控制器直接控制
6.5 Testing试验
None无
Lng. Status
None无
Rev. Released
B
6.7.1 Alarms报警
Type
TC
Criterion条件 Status状态 KKS of measuring device Classif.

6505 1BCD410607
设备代码级别
Dept. Document No.
−Temperature after cooler < MIN and < LOW MAW15CT601/2 P2

Function group ON ON
轴封系统投运冷却器后温度低
−Gland steam pressure < MIN and < LOW MAW15CP101/2 P1
Function group ON ON
轴封系统投运轴封压力低
−Gland steam shut off valve and turbine speed NOT LBW12/13AA001 P2
lower than 3rpm:(gland steam to stationary CLOSED MAD20CS101/2/3
shaft) Standstill
轴封关断阀未关汽轮机转速小于3rpm。
−Cold reheat superheating < MIN and < 10 K LBC90CP101 P3
cold reheat steam pressure > MIN > 200 kPa
LBC90CT601
冷再蒸汽过热度低且冷再压力高
−Cold reheat steam temp. < MIN and < 290°C LBC90CT601 P3
cold reheat steam pressure > MIN > 200 kPa LBC90CP101
冷再温度低且冷再压力高

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−Temp. difference average rotor-temp. < 240 K LBC90CP101 P3
cold reheat steam < MIN and cold reheat > 200 kPa
pressure > MIN
冷再和转子平均温差小，冷再压力高
−Aux. steam superheating < MIN and aux. < 10 K LBG90CP101 P3
Steam pressure > MIN > 200 kPa
辅助蒸汽过热度低，压力高
−Aux. steam temp. < MIN and aux. Steam < 290°C LBG90CT601 P3
pressure > MIN > 200 kPa LBG90CP101
辅助蒸汽温度低，压力高
−Temp. difference average rotor-temp. aux. steam < < 230 K LBG90CP101 P3
MIN and aux. steam pressure > MIN > 200 kPa
转子平均温度和辅助蒸汽温度差小于MIN且辅助
蒸汽压力大于MIN
None无
6.7.3 Analogue indication模拟量指示

Lng. Status
According to PID 根据系统图

Rev. Released
Operating elements/indications for操作状态显示

FG: ON / OFF / HAND / DISTURBED
B
Preselection off ventilators: ON / OFF / DISTURBED

Type
TC
预选排气风机
Ventilators: 排气风机 ON / OFF / DISTURBED
6505 1BCD410607
Dept. Document No.
Valves: 阀 OPEN / CLOSED / DISTURBED

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7 VACUUM BREAKING SYSTEM真空破坏系统
7.1 Process过程
7.1.1 General概述
Valves MAC10/20AA021 have the following functions:
真空破坏阀有以下功能：
Full breaking of the vacuum 全真空破坏
- Manually after shutdown at speed less than 2700 RPM
汽轮机打闸转速低于2700RPM手动破坏真空
- Activation of fire protection push buttons (Safety order ON)
防火按钮按下
Partial breaking of the vacuum 部分真空破坏

Lng. Status
- Automatically after shutdown and turbine speed >10% and < 50%
汽轮机打闸且转速大于10%且小于50%
Rev. Released
Partial vacuum breaking will only be activated (during commissioning) if any vibration level during
coast down is > MAX.
B
部分真空破坏仅在调试期间汽轮机振动超限跳闸时使用。
Type
TC
7.2 Drive control 驱动控制
Vacuum breaking valve 真空破坏阀MAC10/20AA021

6505 1BCD410607
Dept. Document No.
Man. commands (HMI): - OPEN/ CLOSE/STOP

手动命令
Ext. commands: - OPEN / CLOSE / STOP by operating automatic系统自动
外部命令
Release允许: - None
Protection OPEN: - Fire protection activated
- Pushbutton in control room
保护开：火灾保护
控制室按钮
7.3 Function group control 功能组
N/A不适用
Partial breaking of vacuum by OPEN / STOP / CLOSE commands from operating automatic.
半真空破坏命令来自于自动操作

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7.5 Testing 实验
None无
None无

7.7.1 Alarms 报警

设备代码级别
−Vacuum NOT CLOSED MAC10/20AA021 P2
breakers
真空破坏阀
Lng. Status
Rev. Released
B
Type
TC
6505 1BCD410607
Dept. Document No.

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8 FIRE PROTECTION火灾保护
8.1 Process过程
8.1.1 General概述
For fire protection a signal from plant fire protection system has to be sent to turbine control ystems.
For fire protection initiation there are in minimum 2 fire protection pushbuttons required. Operation
of these push buttons influences FG lube oil system and FG hydraulic supply as well as FG turning
gear, FG vacuum breaker and turbine protection. One of these push buttons has to be installed in
the control room, the other one close to the steam turbine at emergency exit. The push buttons
must have a mechanical locking device. The pushbuttons are not in GE scope of supply.
控制系统火灾保护信号来自于电厂火灾报警系统。火灾保护系统至少需要两个火灾保护按钮。火灾保
护信号要发给润滑油功能组、液压油功能组、盘车功能组、真空破坏阀和汽轮机保护系统。两个防火
Lng. Status
按钮一个安装在控制室，一个安装在汽轮机最近的紧急出口。按钮必须有自锁装置。火灾按钮不在通
用电气供货范围内。
Rev. Released

N/A不适用
B

Type
TC
The operation of one of the fire protection push buttons has the following consequences:
任何一个火灾按钮按下都会有以下动作：
6505 1BCD410607
Dept. Document No.
− Fire alarm火灾报警
− Turbine Trip汽轮机跳闸
− Hydraulic pump motors MAX11AP011/012 are switched OFF液压油泵跳闸
− Release for switching off the FG lube oil system允许跳润滑油功能组
− FG turning gear is switched OFF跳盘车
− Open command to vacuum breaker valve开真空破坏阀
N/A不适用
8.5 Testing实验
N/A不适用
The turbine trip is initiated in case of activation of one of the fire protection push buttons.
火灾报警按钮按下汽轮机跳闸
8.7.1 Alarms报警
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Hydraulic pump motors MAX11AP011/012 NOT OFF (with delay of 10 sec) if fire protection push
button is activated.火灾报警按钮按下10秒后液压油泵未跳闸将有报警。
Lng. Status
Rev. Released
B
Type
TC
6505 1BCD410607
Dept. Document No.

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9 TURBINE DRAINS汽轮机疏水
9.1 Process过程
− Process Function Plans 控制逻辑图1BC410446
The FG "Turbine drains" controls the turbine related drains.

汽轮机疏水功能组控制汽轮机相关疏水。
The drain valves remove the condensate which is collected at low points of pipes during start-up or
in isolated pipes during operation.
疏水阀在汽轮机启动时疏走管道下部凝结积水。在汽轮机正常运行时疏走被隔离的管道底部的凝结积
水。
Lng. Status
The condensate is drained to steam turbine flash tank. The drains are distinguished in start-up
drains and start-up and disturbance drains.
Rev. Released
凝结水疏到到疏水扩容器。疏水系统分为启动疏水和启动带故障疏水。
B

Type
TC
9.2.1 Start-up drains启动疏水

6505 1BCD410607
Dept. Document No.
MAL10AA411/ MAL20AA411/ MAL40AA411/ MAL40AA413/ MAL50AA411/LBC11AA410/

LBC12AA410
Man. commands (HMI): - OPEN/CLOSE for each drive
手动命令： - 阀门单独开/关
Aut. commands: - OPEN/CLOSE via FG

自动命令： - 功能组OPEN/CLOSE命令
Release Close: - Turbine power > 15% (turbine power > 15%)
允许关： - 中压缸进汽压力大于15%（汽轮机负荷大于15%）
Protection: - None
保护： - 无
9.2.2 Start up and disturbance drains启动带故障疏水
In general start up and disturbance drains have to be opened if a shut off valve or control valve in
the appropriate extraction is being closed or in case of high water level in the appropriate preheater!
一般来讲，如果相应的抽汽管道上的关断阀或控制阀关闭，或相应的加热器水位高的情况下，启动带

GE Power 1BCD410607 B 25/10/2019 41 36/43
故障疏水阀打开。
LBQ10AA410/LBQ20AA410/LBQ30AA410/LBQ30AA420/LBS40AA410/LBS40AA420/LBS50AA410/
LBS60AA410/LBS70AA410
Push buttons(HMI): - CLOSE / OPEN

按钮：
Aut. commands: - OPEN/CLOSE via FG

自动命令：功能组OPEN/CLOSE
Release Close: - Turbine power > 15% (Turbine power > 15%)
关允许：中压缸进汽压力大于15%（汽轮机负荷大于15%）
Protection: - None
保护：无
9.3 Functional group control功能组控制

Lng. Status
手动命令：
Rev. Released
Ext. commands: - ON, OFF from Turbine sequencer

B
外部命令：来自汽轮机顺控的ON/OFF命令
Type
TC
9.3.2 Operating automatic自动

The operating automatic is switched ON / OFF by the function group and initiates the following
6505 1BCD410607
Dept. Document No.
actions:
自动命令来自于功能组或以下条件:
Start-up drains 启动疏水阀MAL10AA411/ MAL20AA411/ MAL40AA411/ MAL40AA413/

MAL50AA411
OPEN-command: Turbine power < 15%
开命令: 中压缸进汽压力小于15%
CLOSE-command: Turbine power > 15%

关命令: 中压缸进汽压力大于15%
Start-up and disturbance drains:启动带故障疏水

OPEN-command: Turbine power < 15 % or
开命令 if level in the related preheater > MAX2
中压缸进汽压力< 15%或相应的加热器水位> MAX2
CLOSE-command: Turbine power > 15 % and

关命令 level in the related preheater < MAX1

GE Power 1BCD410607 B 25/10/2019 41 37/43
中压缸进汽压力> 15%或相应的加热器水位< MAX1
N/A不适用
9.5 Testing试验
N/A不适用
N/A不适用
9.7.1 Alarms报警

设备代码级别
Lng. Status
−Corresponding alarms at OPEN command > MAX1 P2

(level preheater) for disturbance drain valve
加热器水位高开故障疏水疏水
Rev. Released
−FG NOT ON at pressure upstream IP NOT ON MAL10EA110 P1

blading > 15%
B
Type
中缸进汽压力大于15%功能组未投入
TC
−Temperature upstream drain valve and < MIN P1

corresponding drain valve OPEN
6505 1BCD410607
Dept. Document No.
疏水阀开且疏水阀前温度低
None无

Temperature upstream of each drain valve.
疏水阀前温度

Operating elements/indicators for运行状态指示
FG: ON / OFF / MAN / DISTURBED
Valves: OPEN / CLOSED / DISTURBED

GE Power 1BCD410607 B 25/10/2019 41 38/43
10 HP EXHAUST CHECK VALVES高排逆止阀
10.1 Process过程
10.1.1 General概述
The power assisted HP exhaust line check valves protects steam turbine against back flow of
steam during bypass operation.
Free swinging check valves with solenoid controlled actuators are provided.
The check valve has limit switches at the actuator for OPEN and CLOSED position.
The check valve is controlled via a solenoid valve, installed at the actuator, which has to work
according to the closed loop principle (normally energised).
That means that the actuator is in the OPEN position if the solenoid valve is energized.
高排逆止阀用来防止在旁路投入运行时高排蒸汽回流。逆止阀执行机构有“开”“关”限位。逆止阀
Lng. Status
根据闭环原则由电磁阀控制（正常带电）。也就是说电磁阀带电，执行机构处于开位。
A test logic is provided (OLC in Turbine control system) which permits in-service testing of the
Rev. Released
power-assisted check valve. The disappearance of the feed back signals “power assisted check
valve open” indicates that the test was successful
B
Type
逆止阀试验逻辑（试验逻辑在DEH）可以对逆止阀进行在线试验。试验开始，当“逆止阀开”信号消
TC
失表明试验成功。
6505 1BCD410607
Dept. Document No.
Solenoid valves to check valve电磁阀 LBC11/12AA160

手动命令无
Ext. commands: solenoid valve is deenergized (OFF) 电磁阀失电
外部命令 If:
-TURBINE PROTECTION TRIP 2o3 or Command ON from FG
Test Check Valve
如果:汽轮机保护跳闸或逆止阀试验功能组命令 ON
solenoid valve is energized (ON) 电磁阀带电
If:
TURBINE PROTECTION NOT TRIP 2o3 and Command NOT ON

from FG Test Check Valve
如果:汽轮机保护没有跳闸或逆止阀试验功能组命令没有

GE Power 1BCD410607 B 25/10/2019 41 39/43
N/A不适用

N/A不适用
10.5 Testing试验
Testing of the check valves is done via FG Valve Test.
逆止阀试验是通过阀门试验功能组来完成的

None无
10.7.1 Alarms报警
None无
None无
Lng. Status

According to PID根据系统图
Rev. Released

Operating elements/indicators for运行状态指示
B
Type
TC
Drive: OPEN / CLOSED / DISTURBED

驱动：开/关/故障
6505 1BCD410607
Dept. Document No.

GE Power 1BCD410607 B 25/10/2019 41 40/43
11 POWER ASSISTED EXTRACTION CHECK VALVES气动抽汽逆止阀
11.1 Process过程
11.1.1 General概述
The power assisted extraction check valves protect steam turbine against back flow of steam from
heaters and steam systems.
Free swinging check valves with electro-pneumatic actuators have to be provided.
The check valves have limit switches at the actuators for OPEN and CLOSED position.
The check valves are controlled via solenoid valves, installed at each actuator, which have to work
according to the closed loop principle.
That means that the actuators are in the OPEN position if the solenoid valves are energized.
抽汽逆止阀保护汽轮机防止汽水倒流。带电-气转换执行机构的逆止阀。逆止阀执行机构有“开”
Lng. Status
“关”限位。逆止阀根据闭环原则由电磁阀控制（正常带电）。也就是说电磁阀带电，执行机构处
于开位。
Rev. Released
11.2 Drive control

B
Solenoid valve to check valve LBS70AA160 电磁阀

Type
TC
Push buttons: None

按钮无
Ext. commands: solenoid valve deenergized if:电磁阀失电
6505 1BCD410607
Dept. Document No.
外部命令 - Close command to check valves ACTIVE (turbine trip or grid

disturbance) 逆止阀关命令起作用(汽机跳闸或电网扰动)
- Level in preheater Extr. 7 > MAX2 7#低加水位> MAX2
solenoid valve energized if:电磁阀带电
- Close command to check valves NOT ACTIVE 逆止阀关命令不起作
用
- Level in preheater Extr. 7 < MAX1 7#低加水位< MAX1

Push buttons: None
按钮无
Ext. commands: solenoid valve deenergized if:电磁阀失电
外部命令 - Close command to check valves ACTIVE (turbine trip or grid
solenoid valve energized if:电磁阀带电
用

GE Power 1BCD410607 B 25/10/2019 41 41/43
Push buttons: None
按钮无
Ext. commands: solenoid valve deenergized 电磁阀失电
外部命令 If 如果:
- Close command to check valves ACTIVE (turbine trip or grid
solenoid valve energized 电磁阀带电
If 如果:
用
Solenoid valves to check valves LBS40AA160/170 电磁阀

Push buttons: None
按钮无
Ext. commands: solenoid valves deenergized 电磁阀失电
- Level in feed water tank > MAX2 除氧器水位> MAX2

Lng. Status
solenoid valves energized 电磁阀带电

If 如果:
Rev. Released
用
B
Type
Solenoid valves to check valves LBQ30AA160/170 电磁阀

TC
Push buttons: None

按钮无
solenoid valves deenergized 电磁阀失电
6505 1BCD410607
Ext. commands:
Dept. Document No.
- Level in preheater Extr. 3 > MAX2 3#高加水位> MAX2
solenoid valves energized 电磁阀带电
If 如果:
用
- Level in preheater Extr. 3 < MAX1 3#高加水位< MAX1
Solenoid valve to check valve LBQ20AA160 电磁阀

Push buttons: None
按钮无
If 如果:
GE Power 1BCD410607 B 25/10/2019 41 42/43
用
Solenoid valve to check valve LBQ10AA160 电磁阀

Push buttons: None
按钮无
If 如果:
用

N/A不适用
Lng. Status

N/A不适用
Rev. Released
11.5 Testing试验
B
Testing of the check valves is done via FG Testing of valves.

Type
TC
逆止阀试验是通过阀门试验功能组来完成的。

6505 1BCD410607
Dept. Document No.
N/A不适用
11.7.1 Alarms报警
None无
None无
None无
For each power assisted check valve: OPEN / CLOSED
每个逆止阀开/关位

GE Power 1BCD410607 B 25/10/2019 41 43/43

Binary Control OLC System

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Binary Control OLC System

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Space for stamping (Review and validation status):

SEPCOIII ELECTRIC POWER CONSTRUCTION CORPORATION., LTD.

EPC Contractor’s Engineer:

A 05/09/2018 LX.ZHANG SI.LI YX.HAO First Issue

Description of the latest revision

Customer’s Document Code: L E P C L - 1 0 - Z Z Z - M D B - 3 0 0 0 4 3 - P 0 1 - B

3 TESTING OF SAFETY DEVICES安全设备试验 13

Originator Identification number Rev. Date Lang Sheet

1.1 Structure of the description 描述的结构

System chapter 系统章节

X .2 Drive Control 驱动控制

X .3 Function group control 功能组控制

X .3.2 On program ON程序

Process criteria and feedback signals are listed. e

X .3.4 Off-program OFF程序

Originator Identification number Rev. Date Lang Sheet

X .4 Analogue control 模拟量控制

X .6 Turbine protection 汽轮机保护

Alarms are released to attract the operator's attention that

e.g. "bearing metal temperature > MAX1"

Originator Identification number Rev. Date Lang Sheet

All ON, OFF, DISTURBANCE, MAN, AUTO indications are listed.

HMI = Human Machine Interface 人机接口

ALC Alternative criterion 条件

ALS Alternative step 步骤

1.3 General guidelines总的指导方针

As a rule, the following guidelines apply to the described FG-controls:

Originator Identification number Rev. Date Lang Sheet

Originator Identification number Rev. Date Lang Sheet

Corresponding documents: 相关文件

- Steam Turbine - Standard Setting List

汽轮机-标准整定值清单 1BCD410456 ( LEPCL-10-MAY-MEC-300001-P01)

Task of turbine protection is to protect steam turbine from excessive operation.

The turbine protection system has a triple channelled design.

Originator Identification number Rev. Date Lang Sheet

The trip criteria are shown in protection diagram 1BCD410327(LEPCL-10-MAY-MDA-300003-P01)

2.1.2 Structure of the electronic turbine protection system 保护系统结构

trigger turbine trip.

Originator Identification number Rev. Date Lang Sheet

Principle diagram turbine protection

2.2 Drive control驱动控制

Originator Identification number Rev. Date Lang Sheet

Protection TRIP from turbine protection system acc. to diagram turbine

protection 1BCD410327 (LEPCL-10-MAY-MDA-300003-P01).

2.3 Function group control 功能组控制

Analogue control 模拟量控制

Originator Identification number Rev. Date Lang Sheet

2.7 Signalization 信号处理

Criterion 条件 Status状态 KKS of measuring device

- Level lube oil tank油箱油位 < MIN1, > MAX1 MAV02CL101/2/3

- Temperature HP exhaust高排温度 > MAX1 MAA10CT131/32/33

- Temperature ventilation protection > MAX1 MAC10/20CT110

- LP-exhaust temperature 低排温度 > MAX1 MAC10/20CT131

- Bearing metal temperature > MAX1 MAD11/21/31/41CT101/2

- Differential pressure seal oil / H2 > LOW MKW49CP101/2/3

Originator Identification number Rev. Date Lang Sheet

2.7.3 Analogue indications 模拟量显示

2.7.4 Status indication 状态显示

Originator Identification number Rev. Date Lang Sheet

After each successful test "test successful" will be announced.

Originator Identification number Rev. Date Lang Sheet

In addition to the remote tests following test can be done locally: