UNQ-00-E-A - EP60-EQ-001-en-A-Erection ITPL - HV Switchyard Package

`
Project: UNIQUE MEGHNAGHAT 588.31 MW CCPP,

at Sonargaon, Narayanganj, Bangladesh.
Owner:
UNIQUE MEGHNAGHAT POWER LIMITED.
Owner’s Engineer:
TRACTEBEL ENGINEERING PVT. LTD.
Contractor:
GE GLOBAL PARTS AND PRODUCTS GmbH
GENERAL ELECTRIC GLOBAL SERVICE GmbH
Revision History
Rev. RevisionDate Created by Checked by Approved by Brief Description
A 2022-11-16 Jiang Hongda Yu Lingmin Ji Jinguo 1nd Submission 提交
Description current Revision

Rev.A
Cross checked
Department Name Date Signature
Replaces Derived From Project Document Code
UNQ/00/E/A----EP60/EQ/001
Responsible Created by Checked by Approved by Format
Jiang Hongda Yu Lingmin Ji Jinguo DIN A4
Dept. QC
Originator Document Type Document Status

Quality Draft
NEPC
Document Title Identification number
UNQ/00/E/A----EP60/EQ/001
HV Switch-yard Package Rev. Date Lang. Sheet
Installation ITPL A
2022-11-16 en 1/18
Non-Public
© COPYRIGHT 2022 General Electric Company
All rights reserved. The information herein is Proprietary and Technically Exclusive content that is solely owned by General Electric Company
and/or its affiliates. Thus, it is being provided with the explicit expectation of restricted and privileged use. All recipients of this information
shall be deemed to have agreed not to make duplications, reproductions of any nature by any means, modifications, disclosures, or use any
portion of this material; except as preis expressly authorized in writing by the General Electric Company, and/or its legitimate affiliates.
TABLE OF CONTENTS:
SAFETY SYMBOLS ............................................................................................................................................ 2
GENERAL ........................................................................................................................................................... 3
CHECKS BEFORE ERECTION ...........................................................................................................................3
CHECKS AFTER ERECTION ..............................................................................................................................4
FINAL INSPECTION ..........................................................................................................................................16
INSTALLATION COMPLETION ........................................................................................................................ 17
ATTACHMENT ..................................................................................................................................................18
SAFETY SYMBOLS
The user must understand the following symbols used within this document:
CAUTION
Caution indicates a potentially hazardous situation that if not avoided,

may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
Note
Note indicates an important instruction or the best practices
It may also be used to alert against mechanical damage to the equipment
The inspection and test plan does not release the subcontractor / manufacturer from his obligation to take all steps necessary to
ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
GE Document Code Rev. Date Lang. Sheet
UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 2/18

System Name 1) Performed by B = GE or GE’s representative unit 3) Inspection Type H = Hold point
2) Acceptance by L = Erection Company / Installer M = Witness point
HV Switch yard Package U = Material/Hardware/Equipment Supplier Y = Internal test
K = Customer or his representative 4) Q-Record Q = Q record copy to K
Inspection and Test Plan S = Official acceptance authority Handling R = Internal Record
Step Description Procedure Record Q Activities Remarks Step Completed

No.
1) 2 3 4 Date / Signature
1.00 GENERAL
1.01 Each person's signature / initials in this Document must be Partner Procedure to be Name- / Signature register L B Y R
confirmed with the personal Q-stamp. Followed
Q-Management to maintain name / signature register.
1.02 Ensure that the EHS Requirements, Notification periods, Partner Procedure to be - L - - -
handling of the inspection and test documentation is being Followed
followed
1.03 Ensure that procedures for the correct handling and storage - - L - - -
of the equipment is being followed
1.04 Ensure Civil Work Completion before placing the equipment. Partner Procedure to be Date / Signature in this ITPL L - - -
Followed
2.00 CHECKS BEFORE ERECTION

Before starting erection, make sure that manufacturer safety
2.01 - - L B - -
instructions are available and fully understood.
UNQ/00/E/A----- - L B - -
Before starting erection, make sure that manufacturer
2.02
erection instructions are available and fully understood EP60/EI/001
Verify that the fixation of the support structure on the

2.03 - - L B - -
foundation is carried out according to layout drawings.
HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet
ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 3/18


No.
Note: Manufacturer specific recommendations must be observed during positioning and erection.
3.00 CHECKS AFTER ERECTION

UNQ/00/E/A----- GAS/00/E/A----- L B Y Q
EP60/EI/001 EP60/TQ/060
SWITCHYARD:
UNQ/90/E/A-----
- Check civil work / foundations are in accordance with
EP60/GA/101
drawing.
UNQ/00/E/A-----
- Check structure position & orientation.
EP60/EA/012
- Check structure level & alignment.
UNQ/00/E/A-----
3.01 - Check that bolts are torqued to the required value.
EP60/EA/019
- Visual check of connection to the indoor earthing &
UNQ/00/E/A-----
verify the earthing resistance..
EP60/EA/030
- Check labelling.
UNQ/00/E/A-----
- Check quality & welding.
EP60/EA/015
And relevant manufacture

instructions /drawings


No.
STRUCTURE ERECTION: UNQ/00/E/A----- GAS/00/E/A----- L B Y Q

- Ensure foundation clearance available from civil EP60/EI/001 EP60/TQ/060
group for structure assembly. UNQ/00/E/A-----
- Check for assembly and orientation of structure as EP60/EA/012
per approved drawing. UNQ/00/E/A-----

EP60/EA/019
- Check that all joints have been properly made with
UNQ/00/E/A-----
proper size of bolts and nuts, cover plates and filler
EP60/EA/030 to 38
washer.
3.02 And relevant manufacture
- Verify all bolts and nuts have been properly tightened
as per required torque.
- Check that step bolts have been fixed and tighten

properly.
- Check for the alignment of the equipment structure.
- Check for any bending / sagging of beams /

columns.


No.
CIRCUIT BREAKERS: UNQ/00/E/A----- GAS/00/E/A----- L B Y Q

EP60/EI/001 EP60/TQ/060
- Before erection check for any damage and ensure
that SF6 gas is available in all poles as per And relevant manufacture
instruction manual.
- Ensure that breaker is erected with proper handling
equipment, preferably with mobile crane with
appropriate boom. Check slings.
- Ensure erection has been done as per approved

drawing and manual.
- Check for individual pole and CB alignment with

3.03
respect to drive.
- Check for the tightness of pole base bolt with

structure
- Check erection of air receiver.
- Ensure proper flushing of air pipe before filling air in

to air tank.
- Check for the air leakage at pipe joints, valves,

gauge, density monitor, pole to pipe connection
- Check for the filling of SF6 gas as per defined

pressure / temperature curve.


No.
- Check for gas leakage at pipejoints, valves, gauge,

density monitor, pole to pipe connection.
- Check for the checknut tightness of tie rod. ( if

applicable )
- Ensure erection switch cubicle.
- Drain valve in the switch cubical should be properly

closed to avoid leakages.
- Check for nut bolt tightness of cable and pipe

clamps.
- Check for cable termination, ferrules and cable tags

are provided as per cable schedule.
- Lubricate all the moving parts of the CB.
- Refer erection manual of the supplier to erect the CB

correctly.


No.
DISCONNECTOR/EARTH SWITCHES: L B Y Q
- Check mechanical setup of both open & close GAS/00/E/A-----
position of isolator as per manufacturer’s EP60/TQ/060

UNQ/00/E/A-----
specification. EP60/EI/001
- Check operation of mechanism electrically proving And relevant manufacture
both open & close positions as per manufacturer’s instructions /drawings
instructions.
- Check position feedback in each case.
- Check operation of earth switch with disconnector

3.04 open (if applicable).
- Measure joint resistance of closed isolator, Phase A,

B, C.
- Measure joint resistance of closed earth switch,

Phase A, B, C.
- Measure earth continuity of earth switch connection
- Check remote operation of isolator (if mimic control

system available).
- Check the polarity of DC and phase sequence of AC

sources


No.
VOLTAGE TRANSFORMER / CAPACITOR VOLTAGE L B Y Q

TRANSFORMER: GAS/00/E/A-----
UNQ/00/E/A----- EP60/TQ/060
- Ensure no damage and oil leakage before erection.
EP60/EI/001
- Check that name plate is matching single line drawing
reference.
- Check that equipment is erected correctly in
accordance with drawing take note for polarity.
- Check that level & alignment are correct.
- Check that porcelain insulators are secured & not

damaged.
3.05
- Check that voltage transformer base is earthed.
- Check correct rating & function of links & fuses.
- Check that secondary signal is connected (if not it

should be open with one terminal earthed see
connection diagram).
- Check oil level up to define level mark.
- Ensure removal of shorting wire between primary

terminal and tank. (for CVT only)
- Check HF bushing terminal earthed properly (if not

used for PLCC)


No.
CURRENT TRANSFORMER: L B Y Q
- Check that name plate is matching single line drawing UNQ/00/E/A----- GAS/00/E/A-----
reference. EP60/TQ/060
EP60/EI/001
- Ensure no damage and oil leakage before erection. And relevant manufacture
- Check that equipment is erected correctly in instructions /drawings
accordance with drawing, take note for the polarity.
- Check that level & alignment are correct.
- Check that porcelain insulators are secured & not

damaged.
3.06 - Check for oil marks, oil level/leakage, damage or any
other defect of primary and secondary terminals and
CT
- Check that current transformer base is earthed.
- Check correct rating & function of links & fuses.
- Check that secondary signal is connected to a closed

circuit (if not, terminals need to be short circuited &
earthed see connection diagram).
- Check oil level up to define level mark.


No.
SURGE ARRESTOR: L B Y Q
UNQ/00/E/A-----
- Check all fixing bolts for tightness. GAS/00/E/A-----
EP60/EI/001
EP60/TQ/060
- Check that the vent ports are clear.
- Check that assembly has been done correctly & instructions /drawings
record serial number of each part.
3.07 - Check that the bushing surfaces are clean & free of
damage.
- Check that leakage current indicators / impulse

counters are erected correctly (if applicable).
- Check earthing connection


No.
CONDUCTOR / TUBE: L B Y Q
UNQ/00/E/A-----
- Check that the installation is in accordance with EP60/EI/001 GAS/00/E/A-----
drawing. EP60/TQ/060
- Check that insulators are assembled correctly & are instructions /drawings
not damaged.
- Check that insulators locking pins are installed

correctly.
- Check that conductors are the correct size.
- Check visually that conductors have no defects

(twists, etc…).
3.08
- Check that conductors are correctly clamped / bolted
/ welded.
- Check that bolts are torqued to the required values.
- Check clearances between conductors are correct.
- Check clearances between conductors & structures

are correct.
- Check that conductor sag has been set to the

manufacture tolerances & is correct.
- Check after putting the switchyard in service that

each connection is not over heating (infrared heat


No.
measurement)
Note : strike off whichever is not applicable .
STRINGING OF MAIN BUS BARS L B Y Q

- Ensure use of correct size of disc insulator and GAS/00/E/A-----
UNQ/00/E/A-----
conductor. EP60/TQ/060
EP60/EI/001
- Check the sag or tension of the bus.
- Check clamping of conductor, tightness of clamp, instructions /drawings
orientation and looping without loss of tension.
- Check for the tightness of carona clamp. (if

3.09
applicable)
- Check for proper spacing and tightness of line

spacers.( if applicable )
- Check the earth/ground clearance.
- Check claming of conductor, tightness of clamp,

orientation and looping without loss of tension.
WAVE TRAP UNQ/00/E/A----- L B Y Q

3.10 GAS/00/E/A-----
- Ensure no damage before erection EP60/EI/001
EP60/TQ/060


No.
- Ensure lifting of WT using lifting lugs only And relevant manufacture
- Check for the tightness of equipment base bolts with instructions /drawings
structure
- Check provision of earthing and tightness of earth

connection
- Check for the clearence between live part to earth

and ground
- Check overall allignment of WT
- Refer erection manual of the supplier for more details

of field activity
PLCC UNQ/00/E/A----- L B Y Q
GAS/00/E/A-----
- Ensure no damage before erection EP60/EI/001
EP60/TQ/060
- Ensure lifting of PLCC using lifting lugs only And relevant manufacture
- Check for the tightness of equipment base bolts with
3.11
structure
- Check provision of earthing and tightness of earth

connection
- Check the cable tags and ferrules are provided as per


No.
cable schedule.
- Refer erection manual of the supplier for more

details of field activity
CUBICLES, PANELS & LOCAL BOXES ETC., L B Y Q

GAS/00/E/143b---
- Ensure no damage before erection
002/TQ/015
- Verify that the installed panels or compartments are
assembled according to detail drawings.
- Check and verify that the ground bus links are

UNQ/00/E/A-----
installed between the panels or compartments
EP60/EI/001
according to detail drawings and earthing layout
3.12 - Where applicable, check the tightness of bolts and
nuts on the main bus bar links. Make 100 % check by
using a torque wrench and applicable torque limits
according to manufacturer instructions.
- Where applicable, verify that all terminals are tight

and solid on CT / VT circuits for power protection
and measurement.
- Check and verify that all interconnection wirings are

installed and terminated according to manufacturer


No.
instructions and drawings.
- Check and verify the marking and labeling with

correct numbers according to KKS or plant coding
system.
- Check and verify that all transport protections and

supports are removed properly and disposed of.
- Make sure that loose supplied material such as

breakers(if applicable), instruments, etc… are
installed and connected according to assembly and
layout drawings and wiring diagrams.
- Refer erection manual of the supplier for more

details of field activity
4.00 FINAL INSPECTION

As per manufacturer specification, make sure that all required
L B - -
inspections are performed and that results are recorded on
4.01 - -
relevant test sheets.


No.
Make sure that labeling is performed with correct numbers

4.02 - - L B - -
according to KKS or plant coding system.
4.03 Make sure that safety signs are fitted where required. - - L B - -
Before handing over the system, make sure that area are clear
4.04 - - L B - -
and clean (tools, debris, etc…)
5.00 INSTALLATION COMPLETION

The Sub-Contractors Quality Manager confirms that:
- All steps of the inspection and test plan are completed and
marked with date and initials (including Q-Stamp)
- All test certificates indicated in the ITPL and other
supportive documents are available, completed and signed L B - R
5.01 - -
___________________________________________________
Name (Print), Date, Signature

`
ATTACHMENT
GE Document Code Rev. Date Lang. Sheet
UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 18/18

UNQ-00-E-A - EP60-EQ-001-en-A-Erection ITPL - HV Switchyard Package

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Project: UNIQUE MEGHNAGHAT 588.31 MW CCPP,

Description current Revision

Replaces Derived From Project Document Code

Originator Document Type Document Status

Caution indicates a potentially hazardous situation that if not avoided,

GE Document Code Rev. Date Lang. Sheet

UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 2/18

Step Description Procedure Record Q Activities Remarks Step Completed

2.00 CHECKS BEFORE ERECTION

Verify that the fixation of the support structure on the

HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet

ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 3/18

Step Description Procedure Record Q Activities Remarks Step Completed

3.00 CHECKS AFTER ERECTION

And relevant manufacture

HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet

ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 4/18

Step Description Procedure Record Q Activities Remarks Step Completed

STRUCTURE ERECTION: UNQ/00/E/A----- GAS/00/E/A----- L B Y Q

- Check for assembly and orientation of structure as EP60/EA/012

per approved drawing. UNQ/00/E/A-----

- Check that step bolts have been fixed and tighten

- Check for the alignment of the equipment structure.

- Check for any bending / sagging of beams /

HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet

ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 5/18

Step Description Procedure Record Q Activities Remarks Step Completed

CIRCUIT BREAKERS: UNQ/00/E/A----- GAS/00/E/A----- L B Y Q

- Ensure erection has been done as per approved

- Check for individual pole and CB alignment with

- Check for the tightness of pole base bolt with

- Check erection of air receiver.

- Ensure proper flushing of air pipe before filling air in

- Check for the air leakage at pipe joints, valves,

- Check for the filling of SF6 gas as per defined

HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet

ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 6/18

Step Description Procedure Record Q Activities Remarks Step Completed

- Check for gas leakage at pipejoints, valves, gauge,

- Check for the checknut tightness of tie rod. ( if

- Ensure erection switch cubicle.

- Drain valve in the switch cubical should be properly

- Check for nut bolt tightness of cable and pipe

- Check for cable termination, ferrules and cable tags

- Lubricate all the moving parts of the CB.

- Refer erection manual of the supplier to erect the CB

HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet

ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 7/18

Step Description Procedure Record Q Activities Remarks Step Completed

position of isolator as per manufacturer’s EP60/TQ/060

- Check position feedback in each case.

- Check operation of earth switch with disconnector

- Measure joint resistance of closed isolator, Phase A,

- Measure joint resistance of closed earth switch,

- Measure earth continuity of earth switch connection

- Check remote operation of isolator (if mimic control

- Check the polarity of DC and phase sequence of AC

HV Switch-yard Package Installation GE Document Code Rev. Date Lang. Sheet

ITPL UNQ/00/E/A-----EP60/EQ/001 A 2022-11-16 en 8/18

Step Description Procedure Record Q Activities Remarks Step Completed

VOLTAGE TRANSFORMER / CAPACITOR VOLTAGE L B Y Q

- Check that level & alignment are correct.