Professional Documents
Culture Documents
Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT Contractor Project No : 5887
Project Document Number: T-4.234.569 Project Rev.: A Page 1 of 16
SUPPLIER/VENDOR DOCUMENTATION
Purchase Order Number: 2MH127
No Comments. ACCEPTED.
X Code 1
Work May Proceed.
Unit(s): ASU
PCWBS: Z
QATAR SHELL GTL PROJECT (PEARL)
C2 AIR SEPARATION UNITS CONSTRUCTION
Document Title:
TABLE OF CONTENT
1. INTRODUCTION.................................................................................................................................................. 5
1.1 GENERAL........................................................................................................................................................ 5
1.2 SCOPE............................................................................................................................................................. 5
1.3 PURPOSE........................................................................................................................................................ 5
2. HSSE................................................................................................................................................................... 5
3. REFERENCES..................................................................................................................................................... 6
4. DEFINITIONS...................................................................................................................................................... 6
5. RESPONSIBILITIES............................................................................................................................................ 6
5.1 SITE MANAGER............................................................................................................................................... 6
5.2 CIVIL WORKS MANAGER............................................................................................................................... 6
5.3 SITE ENGINEER.............................................................................................................................................. 6
5.4 WORK SUPERVISOR...................................................................................................................................... 7
5.5 QA-QC ENGINEER / INSPECTOR.......................................................................................................................... 7
6. MATERIAL........................................................................................................................................................... 7
6.1 MEMBRANE..................................................................................................................................................... 7
6.2 ADHESIVES AND CLEANERS........................................................................................................................ 7
6.3 FLASHING AND RUSS.................................................................................................................................... 8
6.4 FASTENERS – PLATES AND MEMBRANE TERMINATIONS........................................................................8
7. METHOD OF EXECUTION.................................................................................................................................. 8
7.1 GENERAL............................................................................................................................................................. 8
7.8 QUALITY ASSURANCE........................................................................................................................................ 9
8 ATTACHMENTS.................................................................................................................................................. 9
JOB SAFETY ANALYSIS............................................................................................................................................ 9
1. INTRODUCTION
1.1GENERAL
This document describes the methods installing Carlisle's Sure-Seal EPDM Loose Laid
Protected Roofing System as outlined below that will be carried out as part of ASU Construction
Works of Qatar Shell GTL Plant (Pearl) in Ras Laffan Industrial City (RLIC) in Qatar.
Apply the EPDM. 60’’ thick non-reinforced loose laid Roofing System in conjunction with 50mm
thick Esscofoam RF35 thermal insulation boards on top of AERCEL lightweight concrete
screed over the new concrete deck
1.2SCOPE
The scope of this Method Statement covers installation of roofing system
within ASU- C2 area.
1.3PURPOSE
The purpose of this document is to define the procedure for above works.
Set correct and safe practices for the scope of works through the general and specific
procedures contained herein.
2. HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan
Industrial City and International standards, codes, LINDE ENGINEERING AG and QSGTL
and/or its PMC requirements and instructions.
In addition all employees and GAMA subcontractor employees on site will have through GAMA
Qatar Site Safety Induction, LINDE ENGINEERING AG Safety induction and QSGTL Safety
Induction for site safety, health, environmental and security prior to work activities.
At a minimum a generic Risk Assessment will have been prepared by the RAT ranking the
hazards associated with project works and control measures to be taken to mitigate the
hazards to an acceptable level.
Each work scope or task will have a completed and approved JSA identifying the potential
hazards and control measures that will be implemented to protect people and environment.
The JSA (RA) will be used by Supervisor as the basis of conducting his daily Pre-Task meeting
and his weekly TBT.
In addition to the above, employees conducting survey works will wear required PPE and
highly visible vest where traffic or other hazards may exist. For additional safety requirements
for a particular or specific task please refer to the JSA prepared for that task.
3. REFERENCES
DEP 34.17.00.32 -Gen : Tech. Specification for Building-General Practice
DEP 34.17.10.30 : Technical Specification for Blast resiliant &
resistant Control Buildings / Field Auxiliary Rooms
T-4.219.610 : Waste Management Plan
T-4.219.612 : Environmental Spills
T-4.234.582 : Procedure for building works
T-4.234.582 : Project Quality Plan
RFC Drawings releated with the building works & Manufacturers Data’s.
4. DEFINITIONS
Company : QSGTL or its PMC
Contractor : LINDE ENGINEERING AG
Sub Contractor : GAMA QATAR
Contract : QSGTL Pearl Plant – C2 ASU Project
QCP : Quality Control Procedure
ITP : Inspection and Test Plan
QA/QC : Quality Assurance / Quality Control
MSDS : Material Safety Data Sheet
RAT : Risk Assessment Team
JSA : Job Safety Analysis
TBT : Tool Box Talk
RA : Risk Assessment
5. RESPONSIBILITIES
5.1SITE MANAGER
The site manager will provide inputs to the project execution plan to ensure that strategies &
philosophy are properly addressed.
5.2CIVIL WORKS MANAGER
The Civil Works Manager is responsible for the overall management of the project construction
team to ensure that safe and effective operations are conducted and properly documented.
5.3SITE ENGINEER
He will be overall responsible for safe execution of the whole job including:
5.4WORK SUPERVISOR
He will be responsible for safe execution of the following activities:
Conduct TSTI with the concerned work force prior to start the work.
Ensure that relevant work permits for the job are obtained prior to start the work.
Conduct daily toolbox talks for the entire work force prior to start day work.
Assigning a competent work crew for specific activities, details of activities and task information will
be given to the work crew.
Organizing tools and equipment needed to the work site.
Inspection and supervision of work.
Ensure all Contractor and Company safety regulations are followed as applicable
5.5QA-QC Engineer / Inspector
He will be responsible for:
Assurance of approved methods and materials are being used and conformance of the
specifications.
Stage inspections and surveillance in accordance with ITP and assurance of quality of work as per
specification and erection procedures.
Incoming material inspection and review of test certificates.
6. MATERIAL
All components of the specified roofing system shall be products of Carlisle SynTec Incorporated or
accepted by Carlisle SynTec Incorporated as compatible.
Unless otherwise approved by the LINDE or / PMC and accepted by the membrane manufacturer, all
products (including fasteners, fastening plates and edgings) must be manufactured and supplied by the
roofing system manufacturer and covered by the warranty.
6.1MEMBRANE
Furnish Sure-Seal (black) .060” (1.52mm) thick non-reinforced EPDM (Ethylene, Propylene, Diene
Tar-polymer) in the largest sheet possible. The membrane shall conform to the minimum physical
properties of ASTM D4637.
All products shall be furnished by Carlisle and specifically formulated for the intended purpose.
The 6 inch wide RUSS shall be utilized horizontally or vertically (in conjunction with Seam
Fastening Plates) below the EPDM membrane for additional membrane securement.
A. Sure-Seal HP Concrete Spikes and plates for the mechanical fixation of the Russ.
B. Sure-Seal Termination Bar: a 1 inch wide and .098 inch thick extruded aluminum bar pre-
punched 6 inches on center; incorporates a sealant ledge to support Lap Sealant and provide
increased stability for membrane terminations.
7. METHOD OF EXECUTION
7.1 GENERAL
Comply with the manufacturer's published instructions for the installation of the roofing system
including proper substrate preparation, job site considerations and weather restrictions.
A. Fold the top sheet back and clean the dry splice area (minimum 100mm wide) of both
membrane sheets by scrubbing with clean natural fiber rags saturated with Splice Cleaner.
B. Apply EP-95 Splicing Cement and Sure Seal In-Seam Sealant in accordance with the
manufacturer's specifications and roll the top sheet onto the mating surface.
C. Roll the splice with a 2 inch wide steel roller and wait at least 2 hours before applying Lap
Sealant to the splice edge following the manufacturer's requirements.
D. Field splices without In-Seam Sealant must be overlaid with uncured flashing.
E. At the end of the day, apply Lap Sealant along all membrane splices and feather with tool
provided by the membrane manufacturer.
7.4 FLASHING
A. Wall and curb flashing shall be cured EPDM membrane. Continue the deck membrane as
wall flashing where practicable.
B. In-Seam Sealant is required on all vertical splices between adjoining sections of cured
membrane.
C. Follow manufacturer's typical flashing procedures for all wall, curb, and penetration flashing
including metal edging/coping and roof drain applications.
7.5 BALLAST
1. Loose Lay the Essco foam RF35 Extruded polystyrene 50mm thick on top of the membrane.
2. Loose lay precast concrete pavers (100x400x50mm) on top of the Geo-textile 140gr/s.qm at the
non-accessible roofs.
7.7 CLEAN UP
Perform daily clean up to collect all wrappings, empty containers, paper, and other debris from the
project site. Upon completion, all debris must be disposed of in a legally acceptable manner.
8 ATTACHMENTS
Approval required for hazardous work detailed in the Linde Work Permit Procedure.
Changing conditions and emergency procedures: -
Stop work. Switch off equipment. Supervisor directs personnel to nearest and safest muster point considering wind direction. Supervisor counts all employees. Missing
employees are reported to Linde HSSE Dept. When all clear is given, check with Linde HSSE before returning to work.
2. Chemical hazards. 2.2. Approved respirators shall be 2.2.1.1 Prior to entry of any
2 1 worn to prevent inhalation of chemical substances into
chemical vapors, where the site MSDS must be
necessary. available and submitted to
Gama Environmental
Ensure not to breathe the Engineering Department
2.2. vapors while applying
C 3 MED A 3 LOW
2 chemical cleaning solvent in
the surface.
JOB SAFETY ANALYSIS / RISK ASSESSMENT SCOPE : METHOD STATEMENT FOR
Q A T A R FOR T-4.234.569 WATER PROOFING (BUILDING)
2. Eye injury 2.3.1 When using cleaning up 2.3.1.1 Provision of Eye Wash
3 chemicals, chemical station in the area.
resistant PPE such as face
shield, face mask, helmet,
B 3 LOW B 2 LOW
aprons, clothing, gloves and
boots shall be worn to
protect against contact and
exposure.
JOB SAFETY ANALYSIS / RISK ASSESSMENT SCOPE : METHOD STATEMENT FOR
FOR T-4.234.569 WATER PROOFING (BUILDING)
Q A T A R
Residual
Initial Risk
Risk
HAZARDS / POTENTIAL RIS MAIN ADDITIONAL
ITEM ACTIVITY
CONSEQUENCES K CONTROLS CONTROLS RISK
P C P C
RAN RANK
K
3 Dipping in a flux 3. Dropped hazard. 3.1. Ensure chain sling are 3.1.1.1 JSAs should be
solution. 1 1 properly attached to pipe implemented during daily
before dipping into tank. 3.1.1.2 TSTI.
Supervisor shall ensure that Ensure to check presence
3.1. sequence of activities to be of chain deformation,
2 carried out for the work as cracked or cut links.
per Work Method Statement
Post warning sign in the work
area.
ME 3.1. Before using a chain sling
C 3 B 2 LOW
D 3 personnel should be familiar
with the proper sling hitches
3.1. and their corresponding
4 working load limits.
Before lifting , check each
branch of the chain is free
from twists, knots or kinks
which cause stresses that
3.1. may result in failure of the
5 chain.
3. Flux solution splash (Eye 3.2. Approved PPE including face 3.2.1.1 The area shall be isolated
2 injury). 1 shield by employees working by proper covers, in order
is close proximity of pre- to control the solution
treatment section. splash.
ME
C 4 Competent personnel. B 2 LOW
D
3.2. MSDS communicated.
2
3.2.
3
JOB SAFETY ANALYSIS / RISK ASSESSMENT SCOPE : METHOD STATEMENT FOR
FOR T- T-4.234.569 WATER PROOFING (BUILDING)
Q A T A R
Initial Risk Residual Risk
HAZARDS / POTENTIAL RIS MAIN ADDITIONAL
ITEM ACTIVITY RISK
CONSEQUENCES P C K CONTROLS CONTROLS P C
RANK
RANK
4 On site 4.1 Breathing problem due to 4.1.1 Warning signs shall be 4.1.1.1 Prior to entry of any
application of toxic atmosphere. placed in the area to alert the chemical substances into
Masterkure 181 employees in the vicinity the site MSDS must be
concerning the applying. available and submitted to
4.1.2 Respirators shall be worn to Gama Environmental
prevent inhalation of chemical Engineering Department
C 3 MED B 3 LOW
vapors, where necessary. 4.1.1.2 Ensure a copy of MSDS for
4.1.3 Provisions for mechanical hazardous substances, in a
ventilation readily understandable form,
4.1.4 Respirators shall be worn to shall keep at the job site at
prevent inhalation of chemical all times for workers
vapors, where necessary. reference and use.
4.2 Poor housekeeping. 4.2.1 Ensure hazardous materials 4.2.1.1 Walkway and access to be
are properly identified with clear.
signs for different types of 4.2.1.2 Paint materials should store
4.2.2 chemical. only in protected and
Ensure that area is properly designated area.
barricaded and secured during
C 3 MED 4.2.3 operation. B 2 LOW
Disposal of emptied material
cans shall be properly
4.2.4 disposed according to waste
segregation plan and MSDS.
Avoid spilling/polluting any
materials into the environment
4.3 Skin irritation to affected 4.3.1 Ensure employee wear the 4.3.1.1 Prior to entry of any
open body parts. approved coverall & safety chemical substances into
gloves. Ensure to have Third the site MSDS must be
party inspection. available and submitted to
4.3.2 Ensure a copy of MSDS for Gama Environmental
C 3 MED B 2 LOW
hazardous substances, in a Engineering Department
readily understandable form,
shall keep at the job site at all
times for workers reference
and use.
JOB SAFETY ANALYSIS / RISK ASSESSMENT SCOPE : METHOD STATEMENT FOR
Q A T A R FOR T- T-4.234.569 WATER PROOFING (BUILDING)