Amman Strategic Reserve Terminal for Petroleum Products

OMJ DOCUMENT ILF COMMENT SHEET

OMJ-IPR-SRT-QA-
No. No. SRT-OMJ-DCS-5789-A
6502
Rev. B Date 02.02.2020
Status ☒ A: Approved (APP)
☐ B: Approved as noted (AAN)
☐ D: For Information (INF)

Abed
Digitally signed by Abed

0 28/10/2021 Approved ABD

DN: cn=Abed, o=ANC, ou=ANC,
email=Abd.anc37@gmail.com,
c=JO
Date: 2021.10.30 12:37:34 +02'00'
SIA AAP APH
Issue for Review
B 18/01/2020 ABD ABD AMS MA

Rev. Date Issue Purpose / Description Prepared Checked Approved Accepted

Client

JORDAN OIL TERMINALS COMPANY

Owner´s Engineer Document Title

Process Pipes Inspection Test Plan for Piping Prefabrication and

erection-3 Additional Spheres
Contractor Contractor´s Doc. No. Official Document Number Rev.
(for internal use) (for official use) Code

OMJ-IPR-SRT-QA-6541 0
Employer: EPCC Contractor: Consultant:

Project Title: Amman Strategic Reserve Terminal for

Petroleum Products (ASTPP)
PROCESS PIPES. Inspection Test Plan for Piping
Document Title:
Prefabrication and erection.

Document Number: OMJ-ITP-SRT-QA-6541

Page: 2 of 5
Revision Code: 0

TABLE OF CONTENTS

1. Inspection and Test Plan

2. Explanation
 Process Pipes Inspection Test Plan for Piping Prefabrication and erection-3 Additional Spheres ITP Nº : OMJ-ITP-SRT-QA-6541
Rev.: 0

Date : 30/10/2021

Purchase Order No. :

Project Title: Amman Strategic Reserve for Petroleum Products Section 2

OWNER: JOTC CONSULTANT: ILF CONTRACTOR: OMJ SUBCONTRACTOR: ANC

Item No. EXTENT Acceptance Criteria QC Procedure Ref ANC QC document ANC OHL INDUSTRIAL-MID (OMJ) (TPI) THIRD PARTY INSPECTION JOTC / ILF REMARKS

INSPECTION TYPE SING & DATE INSPECTION TYPE SING & DATE INSPECTION TYPE SING & DATE INSPECTION SING & DATE
TYPE

A. Documents Review
H

Fabrication shop shall be ready prior to commencing RFI shall be raised to contractor QA/QC &
A.1 Fabrication Shop Qualification & Approval 100% Approved RFI H H
any activities HSE in order to check fabrication facilities

H
A.2 Approved Drawings 100% Latest P&ID and ISO revision as per drawing register Drawing Register Approved Drawing H H

H
Welding procedure to be approved prior to start any
A.3 Approval of WPS/PQR & WPQ 100% ASME B31.3 ASME IX WPS & PQR H H H
welding code

H
A.4 Welder Qualification & Control 100% As per the specification requirements ASME IX WPQR H H H

H
A.5 NDT Procedures 100% As per the specification requirements ASME V & ASME B31.3 Procedures H H H

H
A.6 NDT Personnel Certificates 100% As per the specification requirements ASME V & ASME B31.3 Certificates H H

R
A.7 Machines & Equipments Calibration 100% AS Per Specification Requirements As per P403-41-SP-CON-MEC-06 Certificates H H

H
A.8 Hydrostatic Testing Procedure 100% AS Per Specification Requirements As per P403-41-SP-CON-MEC-06 Procedures H H

W
A.9 Line Flushing OR Internal Cleanliness 100% AS Per Specification Requirements As per P403-41-SP-CON-MEC-06 Procedures H W

W
As Per OMJ-SPC-SRT-PI-0202
A.10 Painting & Coating Procedure 100% AS Per Specification Requirements Procedures H H
As Per OMJ-MAN-SRT-QA-1958

W
A.11 Bolt Tightening Procedure, If required 100% AS Per Specification Requirements As per P403-41-SP-CON-MEC-06 Procedures R/H RH

B. Material Receiving
W
• Verify material certificates/batch
Receive Inspection of Material (Line pipes, fittings, valves, fit
B.1 100% certificate OMJ-MAN-SRT-QA-1959 Reports (MRIR) H/C W
loose items,etc.)
•Check material quality

B.2 Support Material Receipt Inspection & MTC VerificationMTC shall be

100%
Available for all received material and shall be comply with specification requirement
Material Certificates H/C H

B.3 Painting Material Receipt Inspection & MTC VerificationMTC shall be

100%
Available for all received material and shall be comply with specification requirement
Material Certificates H/C H

C. Piping Fabrication ( This Section Cover Also All Tracing Fabrication & Erection Activities Where Needed)
S/R
C.1 Mark Transfer For Piping 100% AS Per Specification Requirements As per P403-41-SP-CON-MEC-06 W W

S/R
Isometric Drawing
C.2 Cutting/ Beveling Edge Preparation & Fit-Up 100% As per ASME B31.3 Reports H W
As Per OMJ-MAN-SRT-QA-1955

W
ASME B31.3 AS per NDT Requirement
C.3 Visual Examination 100% ASME B31.3 Reports H W
Document

H
ASME B31.3 AS per NDT Requirement
C.4 NDT (RT,MPT,LPT) Variable As Per Specification Reports H H H
Document

W
C.5 Repair Of Welds 100% NDT Reports & Acceptable Weld Pipe Repair welding Procedure Reports H W

H
C.6 Pressure test (When Required) 100% AS Per Specification Requirements As per P403-41-SP-CON-MEC-06 Reports H H

W
C.7 Blasted surface meets profile requirement 100% • Surface profile measurements. OMJ-MAN-SRT-QA-1958 OMJ-SPC-SRT-PI-0202 H W

W
C.8 Primer/ Intermediate coat 100% • Check DFT OMJ-MAN-SRT-QA-1958 OMJ-SPC-SRT-PI-0202 H W
 Process Pipes Inspection Test Plan for Piping Prefabrication and erection-3 Additional Spheres ITP Nº : OMJ-ITP-SRT-QA-6541
Rev.: 0

Date : 30/10/2021

Purchase Order No. :

Project Title: Amman Strategic Reserve for Petroleum Products Section 2

OWNER: JOTC CONSULTANT: ILF CONTRACTOR: OMJ SUBCONTRACTOR: ANC

Item No. EXTENT Acceptance Criteria QC Procedure Ref ANC QC document ANC OHL INDUSTRIAL-MID (OMJ) (TPI) THIRD PARTY INSPECTION JOTC / ILF REMARKS

INSPECTION TYPE SING & DATE INSPECTION TYPE SING & DATE INSPECTION TYPE SING & DATE INSPECTION SING & DATE
TYPE

D. Piping Erection

D.1 Release of Pipe Rack, Sleepers, etc. 100% • Release Note Reports H H R

Isometric Drawing & WPS

D.2 End Preparation, Fit-Up & Welding 100% AS Per Specification Requirements & WPS Reports H W W
As Per OMJ-MAN-SRT-QA-1955

D.3 Visual Examination 100% ASME B31.3 ASME B31.3 Reports H W W

ASME B31.3 AS per NDT Requirement AS Per Specification

D.4 NDT (RT,MPT,LPT) Variable Reports H W H W
Document Requirements

D.5 Weld Summary 100% Release For Hydrostatic Test Reports H R R

Latest Revision Of Isometric

D.6 Punish List Of Installed Piping 100% AS Per Specification Requirements Test Package H H W
Drawing

Latest Revision Of Isometric Drawing &

D.7 Hydro Testing 100% AS Per Specification Requirements Line List HT & MS, OMJ-MAN-SRT-QA- Test Package H H H
1962

D.8 Internal Cleanliness and/or Flushing 100% AS Per Specification Requirements As Per Specification Reports H H W

Latest Revision Of Isometric

D.9 Reinstatement 100% • Visual Inspection Test Package H H W
Drawing

As per P403-41-SP-CON-MEC-06. OMJ-

D.10 Flange Joint Inspection AT Equipment Nozzles 100% Bolt Tightening, Torquing as per specification. Bolt Tightening Report H H W
MAN-SRT-QA-1961

D.11 Final coat application + Touch-up Paint 100% • Check DFT OMJ-MAN-SRT-QA-1958 OMJ-SPC-SRT-PI-0202 H W W

D.12 Mechanical Completion Dossier 100% Dossier H W W

QC document: C: Certificate V: Visual R: Test report S: Surveillance H: Hold W: Witness

ANC OHL INDUSTRIAL-MID TPI OWNER REPRESENTATIVE

NAME AND DATE NAME AND DATE NAME AND DATE N

DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS

“H” – HOLD: A point beyond which work shall be inspected by Contractor’s inspection resources and the Employer or its designated TPI. Wor k shall not
proceed without formal approval by the Employer or its designated TPI. Achievement of “H” points shall be notified to the Emp loyer.

“W” – WITNESS: A point beyond which work shall be inspected by Contractor’s inspection resources and work may proceed without formal documen ted
approval by the Employer or its designated TPI. Achievement of “W” points shall be notified to the Employer.

“R” – REVIEW: The documents of the inspection performed shall be submitted to the Employer or its designated TPI for review. Works may proc eed at
Contractor’s own risk.

“C” – CERTIFICATION: Specific and appropriate certification documentation is to be included in the document package.

“A-100%” – 100% INSPECTION: 100% inspection of all items or works.

“A-X%” – RANDOM INSPECTION X%: Random Inspection which overall percentage of inspection and testing. Indicated percentage value of inspection shall be
increased based on observed failure rates and as requested by the Employer.
Project Title:
Amman Strategic Reserve Terminal for Petroleum Products (ASTPP)
DRN Number: SRT-OMJ-DCS-4789 Revision Code: B Page: 1 of 1
DRN Title: Process Pipes Inspection Test Plan for Piping Prefabrication and
erection-3 Additional Spheres Contract No: 4/W/2013

Employer: Consultant: EPCC Contractor:

Document No. Rev. Rev. Date Document Title

Process Pipes Inspection Test Plan for Piping

OMJ-IPR-SRT-QA-6541 B 18/01/2020
Prefabrication and erection-3 Additional Spheres

CHANGES TO DOCUMENT:

N/A

Reason For Changes: N/A

other documents affected:

Submitted by: Abed Al Rahman Al Omary Date: 14/01/2020

Approved (Yes/No)

Approved by: Date