Professional Documents
Culture Documents
of the
NORTH FIELD EAST PROJECT
COMPANY Contract No.: LTC/C/NFE/3945/18 CONTRACTOR Project No.: 3945_18
TAG No. : NA
RETURNED
TABLE OF CONTENTS
01 Scope ……………………………………………………………………………………… 03
04 Attachments………..…..………………………………………………………………….. 08
05 References .................
Reference Document Number : Reference Document Name
................................................ : Installation Procedure and specification for HRSG
................................................ : Material receiving inspection at construction Site
................................................ : Method Statement for Installation of HRSG
............................................... : Inspection and test Plan references related works
(Grouting, Steel Structure, Rotary, Static, Piping etc..)
Information contained in this document is subject to use and disclosure restrictions under the Agreement
Date: 08-Nov-2022 ITP FOR INSTALLATION OF HEAT NFE1-GAC-QM-ITP-00019
1. SCOPE
This procedure is applicable for Onshore LNG Facilities of the NORTH FIELD EAST PROJECT Site Scope of
Inspection.
This procedure provides the Inspection and Test Plan (ITP) for site scope of Erection of Boiler Works which
specifies inspection steps, acceptance criteria, Inspection Test Report (ITR) and frequency of intervention points
by GAC, CTJV and COMPANY representatives, etc.
Pre-Inspection Meeting (PIM) shall be held prior to commencement of first field inspection in order to mutually
understand scope of inspection step by involved parties.
H - Hold Points, the activity is mandatory and shall be witnessed by the representative. Subcontractor shall hold
production and the inspection until test is performed in the presence of the representative. RFI should be provide.
W - Witness Point, the activity is to be carried out and witnessed by the representative. Subcontractor may
proceed with the inspection and test as scheduled without the presence of the representative. RFI should be
provide.
(W) - Spot Witness, the activity is to be carried out and the representative may decide Random, Spot Witness
and/or review of inspection record considering Subcontractor's experience and QA / QC performance. RFI
should be provide.
S - Surveillance including review of inspection and test certificate, the activity is to be carried out and periodically
surveyed or spot-witnessed by the representative.
R - Review, inspection & test records are to be reviewed. RFI should be provide.
Information contained in this document is subject to use and disclosure restrictions under the Agreement
Add Reference document Add Document number and
number for each activity particular Paragraph number
for each activity
Page 4 of 22
ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019
NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC
Page 5 of 22
ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019
NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC
Vendor Installation
Bolt Tightening of Stack
8.2 Manual & Approved As per Approved Drawings Each Unit FM-QSD-155 H W S
Joints
Procedures
9.0 INSTALLATION OF EXPANSION JOINTS
As per Approved
Check Installation of
9.1 Drawings & Vendor Check Orientation / Position Each Unit FM-QSD-134 H W S
Expansion Joints.
Installation Manual
Vendor Installation
Bolt Tightening of
9.2 Manual & Approved As per Approved Drawings Each Unit FM-QSD-155 H W S
Expansion Joints.
Procedures
10.0 INSTALLATION OF STEAM DRUM Refer to ITP for Installation of Static Equipment (NFE1-GAC-QM-ITP-00010, MEC-ITP-001)
11.0 INSTALLATION OF SILENCER Refer to ITP for Installation of Static Equipment (NFE1-GAC-QM-ITP-00010, MEC-ITP-001)
12.0 INSTALLATION OF SEAL AIR FAN Refer to ITP for Installation of Rotating Equipment (NFE1-GAC-QM-ITP-00011, MEC-ITP-001)
Page 6 of 22
ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019
NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC
As per Vendor
21.1 Smoke Test for HRSG As per Approved Drawings Each Unit FM-QSD-149 H W S
Installation Manual
Title of Contents
Separate ITR should be issued for different activities instead of General ITR. -
FM-QSD-134 - Equipment Installation Inspection Checklist.
Page 8 of 22
MATERIAL RECEIVING INSPECTION CHECKLIST Form No: FM-QSD-132 Rev A
TAG NO RFI NO
CWA DATE
INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
1 Verified the Equipment as per AFC Drawings & Packing List
External surface finishes are intact and there are no visible damage,
2
deflection and rust.
Manholes and nozzles are closed securely against weather
3
condition.
4 Name plate location was checked and readable.
5 Loose parts are secured and packing list & spare part list are
reviewed.
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 9 of 22
EQUIPMENT FOUNDATION INSPECTION CHECKLIST Form No: FM-QSD-133 Rev A
TAG NO RFI NO
CWA DATE
INSPECTION RESULTS
No. Items to be Checked
ACC N/A Remarks
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 10 of 22
EQUIPMENT INSTALLAION INSPECTION CHECKLIST Form No: FM-QSD-134 Rev A
TAG NO RFI NO
CWA DATE
ACCEPTABLE
NO ITEMS TO BE CHECKED
. ACC N/A REMARKS
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 11 of 22
VERTICAL EQUIPMENT ALIGNMENT INSPECTION REPORT Form No: FM-QSD-153 Rev A
TAG NO RFI NO
CWA DATE
Unit: mm
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 12 of 22
HRSG ALIGNMENT REPORT Form No: FM-QSD-137 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION
NAME
SIGNATURE
DATE
Page 13 of 22
BOLT TIGHTENING INSPECTION CHECKLIST Form No: FM-QSD-155 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION
1.2 Bolts/ Nuts/ Washers are as per AFC Drawings and are right size and Specifications.
1.3 Verified the Orientation of Bolts and Joints are properly tight with no loose bolts.
NAME
SIGNATURE
DATE
Page 14 of 22
STEEL STRUCTURE ALIGNMENT INSPECTION REPORT Form No: FM-QSD-164 Rev A
TAG NO RFI NO
CWA DATE
𝟏
Plumbness of Steel Structure Column D ≤ of Column Base Elevation of Steel Structure Column B ≤ 3mm of Column
𝟓𝟎𝟎
Height(H) in mm. (As per AISC 303-16 clause 7.13) Height(H). (As per AISC 303-16 clause 7.6)
Column Height (H) Plumbness (D) Design Elevation of Actual Elevation of
Column No. Deviation (B)
in mm in mm Column Base (mm) Column Base (mm)
Remarks / Comments:
SIGNATURE
DATE
Page 15 of 22
9. CHECK LIST FOR CONCRETE WORKS
CHECKLIST FOR GROUTING WORKS
Project Name.: Project No. Form No: CVL-310-A Rev.: 3
RFI NO.: DATE:
TAG/ID NO.: TAG/ID DESCRIPTION: DWG. NO
SYSTEM NO.: SUB SYSTEM NO.: SUB SYSTEM DESCRIPTION.:
The above-mentioned check items are confirmed to comply with Project Requirement (ITP) among the following parties.
Signature:
Date:
Page 16 of 22
ANCHOR BOLT TIGHTENING INSPECTION CHECKLIST Form No: FM-QSD-135 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION
INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
Care shall be taken so as not to damage the anchor bolts or
1
their threads.
2 Correct types of nuts & washers shall be installed.
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 17 of 22
EQUIPMENT ACCESS PLATFORM INSPECTION CHECKLIST Form No: FM-QSD-151 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION
INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
Check Structural beams and support bracings of all
1
Platforms were installed according to AFC drawings.
Check all Handrail elements were installed and are aligned
2
properly.
3 Verify Ladders and Safety gates Installed as per AFC drawing.
Gratings/Checkered plates/Toe Guard installed as per AFC
4
Drawing.
Verify the Tightness of all bolt connections and confirm that no
5
missing bolts and loose bolts are present.
Verify all bolt connections have proper projection and washers are
6
properly installed.
Check the Grating is Secured to the Supporting steel beams
7
by Clips.
Check top of Handrails, Ladder rungs & Cages are smooth & free
8
from sharp edges and weld spatters.
9 Repair/Modification/Field Welding activities Completed (If any)
Remarks / Comments:
SIGNATURE
DATE
Page 18 of 22
FLANGE FACE INSPECTION CHECKLIST Form No: FM-QSD-147 Rev A
TAG NO RFI NO
CWA DATE
Nozzle Details:
Verified the Surface of Flange Face Clean and free from Dirt and Rust: Accepted Rejected
Flaw Dimensions:
Length = ____________________
Width = ____________________
Depth = ____________________
Location of Flaw = ____________________
Flange Face Inspection Result:
ACCEPTED REJECTED
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 19 of 22
HRSG LINER PLATE INSTALLATION CHECKLIST Form No: FM-QSD-184 Rev A
TAG NO RFI NO
CWA DATE
INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
Verify field installation of Liner Plates in accordance with AFC
1
drawings.
2 Verify torquing in accordance with Vendor Requirements.
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 20 of 22
SMOKE TEST CHECKLIST Form No: FM-QSD-149 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION
INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
1 Verify that Bolt Tightening of all Joints are completed.
4 Check the Joints are not leaking during 10min. after blower working.
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 21 of 22
HRSG BOX-UP INSPECTION CHECKLIST Form No: FM-QSD-185 Rev A
TAG NO RFI NO
CWA DATE
INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
1 Check Internals and Internal Cleanliness of Main Stack.
Remarks / Comments:
NAME
SIGNATURE
DATE
Page 22 of 22