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Onshore LNG Facilities

of the
NORTH FIELD EAST PROJECT
COMPANY Contract No.: LTC/C/NFE/3945/18 CONTRACTOR Project No.: 3945_18

P.O. / SUBCONTRACT No. : NFE0SA005

FACILITY : QATARGAS OPERATING COMPANY LIMITED

EQUIPMENT NAME : UTILITIES

TAG No. : NA
RETURNED

VENDOR NAME : GULF ASIA CONTRACTING W.L. L 22 Nov 2022


CTJV
VPC
DOCUMENT CLASS : 2

ITP FOR INSTALLATION OF HEAT RECOVERY STEAM


DOCUMENT TITLE :
GENERATORS (HRSG)
RCV'D
PROJECT DOCUMENT No. : NFE1-GAC-QM-ITP-00019 Nov 10,2022
CTJV
VENDOR DOCUMENT No. : NFE1-GAC-PSM005-QM-ITP-00087 VPC

A 08-11-2022 ISSUED FOR INTERNAL REVIEW Arun S. S S. Senthilnathan V.G. Nair


PURPOSE/ DESCRIPTION OF PREPARED REVIEWED APPROVED
REV. DATE BY BY BY
REVISION
PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS. REVISIONS ARE DENOTED ∆ IN THE RIGHT-HAND MARGIN OF EACH PAGE.

DISCIPLINE CHECK RETURN TO VENDOR Reviewed By

A – Reviewed with No Comment ________________


Lead / Package Eng _________
Gregoire Sautet
QA Department _______________
B – Reviewed with Comments as Noted ________________
2022.11.22
09:41:26 +03'00'

Other ____________________ C – Do Not Proceed with Fabrication ________________


____________________ D – Received as Information ________________

Operation Center Document No. NFE1-GAC-QM-ITP-00019


Date: 08-Nov-2022 ITP FOR INSTALLATION OF HEAT NFE1-GAC-QM-ITP-00019

Rev A RECOVERY STEAM GENERATORS (HRSG) Page 2 of 22

TABLE OF CONTENTS

01 Scope ……………………………………………………………………………………… 03

02 Definition of Intervention Point………………………………………………………….. 03

03 Inspection Test Plan…..………………………………………………………………….. 04

04 Attachments………..…..………………………………………………………………….. 08

05 References .................
Reference Document Number : Reference Document Name
................................................ : Installation Procedure and specification for HRSG
................................................ : Material receiving inspection at construction Site
................................................ : Method Statement for Installation of HRSG
............................................... : Inspection and test Plan references related works
(Grouting, Steel Structure, Rotary, Static, Piping etc..)

(Add all related reference document details)

Information contained in this document is subject to use and disclosure restrictions under the Agreement
Date: 08-Nov-2022 ITP FOR INSTALLATION OF HEAT NFE1-GAC-QM-ITP-00019

Rev A RECOVERY STEAM GENERATORS (HRSG) Page 3 of 22

1. SCOPE

This procedure is applicable for Onshore LNG Facilities of the NORTH FIELD EAST PROJECT Site Scope of
Inspection.
This procedure provides the Inspection and Test Plan (ITP) for site scope of Erection of Boiler Works which
specifies inspection steps, acceptance criteria, Inspection Test Report (ITR) and frequency of intervention points
by GAC, CTJV and COMPANY representatives, etc.
Pre-Inspection Meeting (PIM) shall be held prior to commencement of first field inspection in order to mutually
understand scope of inspection step by involved parties.

2. Definition of Intervention Point

H - Hold Points, the activity is mandatory and shall be witnessed by the representative. Subcontractor shall hold
production and the inspection until test is performed in the presence of the representative. RFI should be provide.

W - Witness Point, the activity is to be carried out and witnessed by the representative. Subcontractor may
proceed with the inspection and test as scheduled without the presence of the representative. RFI should be
provide.

(W) - Spot Witness, the activity is to be carried out and the representative may decide Random, Spot Witness
and/or review of inspection record considering Subcontractor's experience and QA / QC performance. RFI
should be provide.

S - Surveillance including review of inspection and test certificate, the activity is to be carried out and periodically
surveyed or spot-witnessed by the representative.

R - Review, inspection & test records are to be reviewed. RFI should be provide.

3. Inspection Test Plan

Information contained in this document is subject to use and disclosure restrictions under the Agreement
Add Reference document Add Document number and
number for each activity particular Paragraph number
for each activity

ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019


NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC
1.0 DOCUMENT VERIFICATION
Approved Contractor
Verification of
1.1 Drawings & AFC Drawings Prior to start the activity Approved drawings H R R
Construction drawings
Documentation
Approved Drawings & Latest specification, codes, Method Statement &
Method Statement Specification, standards, procedure. relevant procedures
1.2 Prior to start the activity H R R
Latest revision construction approval
Procedures drawings.
2.0 MATERIAL RECEIVING INSPECTION
Verify the Materials
Packing List
Material Receiving received comply with
2.1 Drawing Each Unit FM-QSD-132 H (W) S
Inspection the arrival notice and
Approved Procedures
free of damage
3.0 EQUIPMENT FOUNDATION VERIFICATION INSPECTION
As Per Drawing &
Equipment Foundation Visual, Elevation, &
3.1 Approved Specifications Each Foundation FM-QSD-133 H (W) S
Inspection Dimensional Check
and Procedures

4.0 INSTALLATION OF MODULE MODULE NO.1 & MODULE NO.2

Check Installation and FM-QSD-134


As Per Approved AFC Drawing / Vendor
4.1 Alignment Verification of Each Unit H W S
Drawings Installation Manual
Modules FM-QSD-137
Approved
Bolt Tightening of Specifications and AFC Drawing / Vendor FM-QSD-155
4.2 Each Unit H W S
Module Joints Procedures as Per Installation Manual
Drawing &

Page 4 of 22
ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019
NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC

5.0 HRSG STEEL STRUCTURE INSTALLATION


Check Alignment of Vendor Installation
5.1 Steel Structure Manual & Approved As per Approved Drawings Each Unit FM-QSD-164 H W S
Supports. Procedures
Vendor Installation
Bolt Tightening of Steel
5.2 Manual & Approved As per Approved Drawings Each Unit FM-QSD-155 H W S
Structure Supports
Procedures
6.0 STACK INSTALLATION (MAIN STACK/ BYPASS STACK) Check Ground Assembly of Stack (Each Unit) - Add ITR for Horizontal Equipment
Alignment Inspection Report.
Installation and
Alignment verification of Vendor Installation FM-QSD-134
6.1 Stack. Manual & Approved As per Approved Drawings Each Unit H W S
(Main Stack/ Bypass Procedures FM-QSD-153 For Vertical
Stack)
Bolt Tightening of Stack
Vendor Installation
Joints
6.2 Manual & Approved As per Approved Drawings Each Unit FM-QSD-155 H W S
(Main Stack/ Bypass
Procedures
Stack)
7.0 INSTALLATION OF DIVERTER DAMPER Installation of Diverter Damber with Guillotine (including opening & Closing)

Installation and Vendor Installation FM-QSD-134


7.1 Alignment verification of Manual & Approved As per Approved Drawings Each Unit H W S
Diverter Damper. Procedures FM-QSD-137
8.0 INSTALLATION OF DUCT (INLET & TRANSITION DUCT)

Installation and Vendor Installation FM-QSD-134


8.1 Alignment verification of Manual & Approved As per Approved Drawings Each Unit H W S
Ducts. Procedures FM-QSD-137

Page 5 of 22
ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019
NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC

Vendor Installation
Bolt Tightening of Stack
8.2 Manual & Approved As per Approved Drawings Each Unit FM-QSD-155 H W S
Joints
Procedures
9.0 INSTALLATION OF EXPANSION JOINTS

As per Approved
Check Installation of
9.1 Drawings & Vendor Check Orientation / Position Each Unit FM-QSD-134 H W S
Expansion Joints.
Installation Manual

Vendor Installation
Bolt Tightening of
9.2 Manual & Approved As per Approved Drawings Each Unit FM-QSD-155 H W S
Expansion Joints.
Procedures

10.0 INSTALLATION OF STEAM DRUM Refer to ITP for Installation of Static Equipment (NFE1-GAC-QM-ITP-00010, MEC-ITP-001)

11.0 INSTALLATION OF SILENCER Refer to ITP for Installation of Static Equipment (NFE1-GAC-QM-ITP-00010, MEC-ITP-001)

12.0 INSTALLATION OF SEAL AIR FAN Refer to ITP for Installation of Rotating Equipment (NFE1-GAC-QM-ITP-00011, MEC-ITP-001)

13.0 GROUTING ACTIVITIES

Check Type of Grout


60-44-CL-SPC-00007 /
Form work and cleanliness NFE1-GAC-QM-ITP-00002
13.1 Grouting Inspection Vendor Manufacturer Each Pour/Per Day H (W) S
Ensure sucked with water for Form No: CVL-310-A
Data Sheet
24hrs

14.0 ANCHOR BOLT TIGHTENING

Check Anchor Bolt AFC Drawings &


Specified Torque Value or
14.1 Tightening of HRSG Vendor Installation Each Bolts FM-QSD-135 H (W) S
Snug Tight
Components. Manual

Page 6 of 22
ITP FOR INSTALLATION OF HEAT RECOVERY DOCUMENT NO NFE1-GAC-QM-ITP-00019
NORTH FIELD EAST PROJECT
STEAM GENERATORS (HRSG) REV. A
Inspection by
Procedure / Code & Inspection Method / Report form (ITR No.) /
No Inspection Activity Frequency of Inspection GAC CTJV CPY
Standard Acceptance Criteria Verifying Document
QC QC QC

15.0 INSTALLATION OF ACCESS PLATFORMS


Check Installation and AFC Drawing & Check Platforms, Ladders,
15.1 bolt tightening of HRSG Vendor Installation Gratings, Safety Gates & Each Platforms & Ladders FM-QSD-151 H (W) S
access platforms. Manual Handrails.
16.0 FLANGE FACE VERIFICATION

Verification of Nozzle ASME B16.5


16.1 AFC Drawings ASME B16.47 Each Nozzle Joints FM-QSD-147 H (W) S
Flange Faces.

17.0 VERIFICATION OF LINER PLATES


AFC Drawing &
Verify Liner Plates
17.1 Vendor Installation As per Approved Drawings Each Unit FM-QSD-184 H W S
installation.
Manual
18.0 WELDING ACTIVITIES Refer to ITP for Structural Steel Works (NFE1-GAC-QM-ITP-00005)
19.0 PIPING ACTIVITIES Refer to ITP for Piping Works NFE1-GAC-QM-ITP-00004
20.0 SMOKE TEST ADD INSULATION ACTIVITIES - Refer to ITP No. ......................

As per Vendor
21.1 Smoke Test for HRSG As per Approved Drawings Each Unit FM-QSD-149 H W S
Installation Manual

22.0 BOX-UP Add Bolt Tightening inspection Checklist - FM-QSD-155

AFC Drawing & Box-Up of Manholes of Main


22.1 Box-Up Inspection Vendor Installation Stack, Module, Diverter Each Unit FM-QSD-185 H H H
Manual Damper and Bypass Stack.
FM-QSD-155

Add Painting - Refer to ITP for Painting Doc. No.-------------


Page 7 of 22
Add Final Visual inspection - After completion of all construction activities - Add Check List (ITR)
4. Attachments

Title of Contents

Attachment-1 FM-QSD-132 Material Receiving Inspection Checklist

Attachment-2 FM-QSD-133 Equipment Foundation Inspection Checklist

Attachment-3 FM-QSD-134 Equipment Installation Inspection Checklist

Attachment-4 FM-QSD-153 Vertical Equipment Alignment Inspection Checklist

Attachment-5 FM-QSD-137 HRSG Alignment Report

Attachment-6 FM-QSD-155 Bolt Tightening Inspection Report

Attachment-7 FM-QSD-164 Steel Structure Alignment Report

Attachment-8 CVL-310-A Grouting Checklist

Attachment-9 FM-QSD-135 Anchor Bolt Tightening Inspection

Attachment-10 FM-QSD-151 Equipment Access Platform Inspection Checklist

Attachment-11 FM-QSD-147 Flange Face Inspection Report

Attachment-12 FM-QSD-184 Liner Plates Verification Checklist

Attachment-13 FM-QSD-149 Smoke Test Checklist

Attachment-14 FM-QSD-185 HRSG Box-Up Inspection Checklist

Correct the ITR numbers in sequence and attach accordingly

Separate ITR should be issued for different activities instead of General ITR. -
FM-QSD-134 - Equipment Installation Inspection Checklist.

ITR No. ------------- Module Installation Inspection Checklist


ITR No. ------------- Stack Installation Inspection Checklist
ITR No. ------------- Diverter Damper Installation Inspection Checklist
ITR No. ------------- Expansion Joint Installation Inspection Checklist
ITR No. ------------- Steam Drum Installation Inspection Checklist
ITR No. ------------- Silencer Installation Inspection Checklist
ITR No. ------------- Seal Air Fan Installation Inspection Checklist

Page 8 of 22
MATERIAL RECEIVING INSPECTION CHECKLIST Form No: FM-QSD-132 Rev A
TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
1 Verified the Equipment as per AFC Drawings & Packing List
External surface finishes are intact and there are no visible damage,
2
deflection and rust.
Manholes and nozzles are closed securely against weather
3
condition.
4 Name plate location was checked and readable.

5 Loose parts are secured and packing list & spare part list are
reviewed.

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 9 of 22
EQUIPMENT FOUNDATION INSPECTION CHECKLIST Form No: FM-QSD-133 Rev A

TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
ACC N/A Remarks

1.0 Verified relevant Release Note.


2.0 Verified Foundation Dimensions as per AFC drawings and Plot Plan.
3.0 For Equipment Installed on Concrete Foundations:
3.1 Proper Chipping done on the foundation surface.
3.2 Verified the Centre markings as per AFC drawings.
3.4 Elevation, Levelness and Positioning of Pad Plates are verified as per AFC Drawings.
Verified the Horizontal and Diagonal distances between Anchor Bolts and bolt
3.5
projections as per AFC Drawings.
For the Foundations with Anchor Boxes, verified the dimensions as per AFC
3.6
Drawings.
4.0 For Equipment Installed on Steel Structure Foundations:
Verified the Levelness and Elevations of Steel Structure Surface were the equipment to be
4.1
Installed.
Verified the Horizontal and Diagonal distances between Setting Plates/ Setting
4.2
Bolts and bolt projections as per AFC Drawings.
For Steel Structure foundations with Bolt Holes, Verified the dimension and Hole to Hole
4.3
distances as per AFC drawings.

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 10 of 22
EQUIPMENT INSTALLAION INSPECTION CHECKLIST Form No: FM-QSD-134 Rev A

TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

ACCEPTABLE
NO ITEMS TO BE CHECKED
. ACC N/A REMARKS

1.0 EQUIPMENT INSTALLATION


1.1 Equipment Tag Number
1.2 Name Plate of Equipment
1.3 Equipment External Condition
1.4 Orientation & Centering of Equipment
1.5 Shim Plate Tack Welding

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 11 of 22
VERTICAL EQUIPMENT ALIGNMENT INSPECTION REPORT Form No: FM-QSD-153 Rev A
TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

Dwg. /Doc. No,

* Plumb Tolerance: 1/1,000 (Max.19mm)Plumb &


Elevation Check (H: ) * Elevation Tolerance: ± 3mm
Orientation Top(A) Middle(B) Bottom(C) Elevation

90˚

Unit: mm
Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 12 of 22
HRSG ALIGNMENT REPORT Form No: FM-QSD-137 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION

HRSG Component Type:


Module Diverter Damper Inlet Duct Transition Duct

Equipment Base Elevation: Nozzle Elevation:

Design Acual Nozzle No. :


Location Deviation
Elevation Elevation
Design Elevation :
1
2 Actual Elevation :
3 Difference :
4
Remarks:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 13 of 22
BOLT TIGHTENING INSPECTION CHECKLIST Form No: FM-QSD-155 Rev A
TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION

No. Items to be Checked INSPECTION RESULTS


ACC N/A Remarks
1.0 Bolt Tightening of Structural Joints:

1.1 Verified all structural members are free from Damages.

1.2 Bolts/ Nuts/ Washers are as per AFC Drawings and are right size and Specifications.

1.3 Verified the Orientation of Bolts and Joints are properly tight with no loose bolts.

1.4 Specify the Tightening Method: Snug Tightening Torquing

1.5 If Torque applied, specify the Torque Value:

2.0 Bolt Tightening of Nozzle/ Manhole Flanges:

Nozzle/Flange No.: Size & Rating: Material:

Flange Type: Gasket Type:


Bolt/ Nut Condition: Cleaned Up Greased Up

Tightening Method: Manual Tightening Torquing Tensioning

For Flange Torquing: For Flange Tensioning:


By Torque Wrench By Torque Machine Machine Reference No.:
Tool Reference No.: Torque Percentage Torque Value Tool No.: Break Loose Pressure
1st Pass (30%) Pump Pressure:
2nd Pass (60%) Bolt Group A:
3rd Pass (100%) Bolt Group B:
Final Bolt Group C:
Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 14 of 22
STEEL STRUCTURE ALIGNMENT INSPECTION REPORT Form No: FM-QSD-164 Rev A

TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

Column Plumbness(D): Base Elevation(B):

𝟏
Plumbness of Steel Structure Column D ≤ of Column Base Elevation of Steel Structure Column B ≤ 3mm of Column
𝟓𝟎𝟎
Height(H) in mm. (As per AISC 303-16 clause 7.13) Height(H). (As per AISC 303-16 clause 7.6)
Column Height (H) Plumbness (D) Design Elevation of Actual Elevation of
Column No. Deviation (B)
in mm in mm Column Base (mm) Column Base (mm)

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC


NAME

SIGNATURE

DATE

Page 15 of 22
9. CHECK LIST FOR CONCRETE WORKS
CHECKLIST FOR GROUTING WORKS
Project Name.: Project No. Form No: CVL-310-A Rev.: 3
RFI NO.: DATE:
TAG/ID NO.: TAG/ID DESCRIPTION: DWG. NO
SYSTEM NO.: SUB SYSTEM NO.: SUB SYSTEM DESCRIPTION.:

TYPE OF GROUT: BATCH No. / DATE OF EXPIRY:


GROUTING WORKS FOR STEEL COLUMN, MACHINERY, PIPE SUPPORTS ETC: -
Sl.
Inspection Activity ACCEPTED REJECTED N/A REMARKS
No
1 Check all materials have been approved (MAR/MRIR)
Check that all steelworks and machinery has beeninspected and
2
approved / Released for grouting.
Check existing concrete surface are prepared and cleanedof all laitance,
3 oil grease and that all anchor bolt pockets
are cleaned out. Ensure for 24 hours Pre-soaking
Check that formwork & support installation is proper andrelease agent
4
applied properly.
Check that all anchor bolts are correctly installed withexposed threads
5
protected.
Check that base plates are at the correct elevation andproperly shimmed
6
Check minimum thickness of cementitious grout to be25mm.
7
Ensure the grout shall be poured from one side and ensurethat the grout
8 has flowed under all of the base with no voids. Pouring from several
sides shall not be permitted.
Ambient Temp. confirmed as per manufacturer data sheet:12° C to 32 °C
9
Check the availability of Measuring Jar to control theamount of water /
10
mix
Check that all materials are cooled and shaded from thesun.
11
Check that grout materials are to be used in accordance
12 with the manufacturer’s instruction.
Check that the Existing concrete surface must be dry or inaccordance
13 with manufacturer’s requirement (Cementitious Grout /Epoxy Grout as
applicable)
All setting out verified by the surveyor including dimension,location and
14
level.

The above-mentioned check items are confirmed to comply with Project Requirement (ITP) among the following parties.

Signed By: GAC QC CTJV Company


Name:

Signature:

Date:

Page 16 of 22
ANCHOR BOLT TIGHTENING INSPECTION CHECKLIST Form No: FM-QSD-135 Rev A

TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
Care shall be taken so as not to damage the anchor bolts or
1
their threads.
2 Correct types of nuts & washers shall be installed.

3 Double nuts shall be installed when applicable.


Prior to tightening anchor bolts to the equipment, the curing
4
period of mortar shall be checked.
If torque value is not stated on vendor’s installation & maintenance
5 instruction or on drawings, manual tightening (tightened snug with
spud wrench) shall be applied.
There shall be no gap between nut surface and equipment base or
6
washer surface. (There is no loose nut on fixed type anchor bolt.)
Equipment that are affected by heat shall be executed in
accordance with vendor’s installation & maintenance
7
instruction (anchor bolt for sliding side shall be properly
loosed).
Expansion & chemical anchor bolts shall be installed as per
8
manufacturer’s instruction.
Unless specified otherwise on design drawing, anchor bolts shall be
tightened to a snug condition. This is defined as the tightness that is
9
attained with a few impacts of an impact
wrench or the full effort of a man using an ordinary spud wrench.
After all the lock nuts of anchor bolts are firmly tightened, they are
10
tested for tightness with test hammer.
2mm clearance shall be leaved at sliding end of all horizontal
11
equipment; top nut shall be locked against bottom nut.

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 17 of 22
EQUIPMENT ACCESS PLATFORM INSPECTION CHECKLIST Form No: FM-QSD-151 Rev A

TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
Check Structural beams and support bracings of all
1
Platforms were installed according to AFC drawings.
Check all Handrail elements were installed and are aligned
2
properly.
3 Verify Ladders and Safety gates Installed as per AFC drawing.
Gratings/Checkered plates/Toe Guard installed as per AFC
4
Drawing.
Verify the Tightness of all bolt connections and confirm that no
5
missing bolts and loose bolts are present.
Verify all bolt connections have proper projection and washers are
6
properly installed.
Check the Grating is Secured to the Supporting steel beams
7
by Clips.
Check top of Handrails, Ladder rungs & Cages are smooth & free
8
from sharp edges and weld spatters.
9 Repair/Modification/Field Welding activities Completed (If any)

10 Paint Touch-Up Completed

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC


NAME

SIGNATURE

DATE

Page 18 of 22
FLANGE FACE INSPECTION CHECKLIST Form No: FM-QSD-147 Rev A

TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

Nozzle Details:

Nozzle No. Nozzle Service:

Flange Size & Rating: Flange Material Type:


Flange Face Condition:

Verified the Surface of Flange Face Clean and free from Dirt and Rust: Accepted Rejected

Flange Face Flaws (If any):


Pitting Corrosion: Vendor Imperfection

Mechanical Damage Other Imperfection

Flaw Dimensions:
Length = ____________________
Width = ____________________
Depth = ____________________
Location of Flaw = ____________________
Flange Face Inspection Result:

ACCEPTED REJECTED

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 19 of 22
HRSG LINER PLATE INSTALLATION CHECKLIST Form No: FM-QSD-184 Rev A

TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
Verify field installation of Liner Plates in accordance with AFC
1
drawings.
2 Verify torquing in accordance with Vendor Requirements.

3 Verify loosening of Nut by 90° (¼ Rotation) prior to tack welding.

4 Verify Field Tack welding of Liner Plate Bolts

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 20 of 22
SMOKE TEST CHECKLIST Form No: FM-QSD-149 Rev A

TAG NO RFI NO
TAG DESCRIPTION ITR NO
CWA DATE
SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
1 Verify that Bolt Tightening of all Joints are completed.

2 Verify that Seal Welding of Joints are completed (if applicable)

3 Verify all openings are Covered Properly.

4 Check the Joints are not leaking during 10min. after blower working.

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 21 of 22
HRSG BOX-UP INSPECTION CHECKLIST Form No: FM-QSD-185 Rev A

TAG NO RFI NO

TAG DESCRIPTION ITR NO

CWA DATE

SUBSYSTEM SUBSYSTEM DESCRIPTION

INSPECTION RESULTS
No. Items to be Checked
Acc N/A Remarks
1 Check Internals and Internal Cleanliness of Main Stack.

2 Check Internals and Internal Cleanliness of Module.

3 Check Internals and Internal Cleanliness of Bypass Stack.

4 Check Internals and Internal Cleanliness of Diverter Damper.

5 Check Internals and Internal Cleanliness of Ducts.


Verify the Flange, Gasket and Bolting Materials of all Access
6
Manways as per AFC Drawings.
7 Verify the Bolt Tightening of all Access Doors.

Remarks / Comments:

ACCEPTANCE GAC QC CTJV QC QATAR GAS QC

NAME

SIGNATURE

DATE

Page 22 of 22

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