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Company Comments Review Summary

PROJECT ID NFE1 ORIGINATOR CODE GAC


Reference Rev. Rev. Date St. Class Discipline Doc Type
NFE1-GAC- B 2023-04-04 IFR 2 QM WPS
QM-WPS-00054

Review Details:
Previous Rev. Return Code:

Document received with Transmittal IN: NFE1-T-CTJV-QG-61744


Receipt Date: 2023-04-04
The Document Review has been initiated on: 2023-04-05
Review Time Frame: 14 day(s)
Role Name Return Code Date of Comment
approver PEREZ CARASSAL B-Approved/Reviewed 2023-04-18
VICTOR (20059) with minor comments

If applicable as per Approver return code, comments are available either after this
page and/or as external attached comments below.
Number of annotation(s): 6

This page is automatically generated from PIMS and


shall be considered as official answer from COMPANY.
Onshore LNG Facilities
of the
NORTH FIELD EAST PROJECT
COMPANY Contract No.: LTC/C/NFE/3945/18 CONTRACTOR Project No.: 3945_18

P.O. / SUBCONTRACT No. : NFE0SA005

FACILITY : QATARGAS OPERATING COMPANY LIMITED

RCV'D
EQUIPMENT NAME : UTILITIES
01 Apr 2023
TAG No. : NA
CTJV
VPC
VENDOR NAME : GULF ASIA CONTRACTING W.L.L

DOCUMENT CLASS : 2

DOCUMENT TITLE : WELDING PROCEDURE SPECIFICATION FOR PIPING


(GAC-WPS-P-CS/LTC-016)
RETURNED
PROJECT DOCUMENT No. : NFE1-GAC-QM-WPS-00054
04 Apr 2023
VENDOR DOCUMENT No. : NFE1-GAC-PSM005-QM-WPS-00054 CTJV
VPC

B 29-03-2023 Issued For Review Mahesh.MP S. Senthilnathan V.G Nair


A 19-03-2023 Issued For Internal Review Mahesh.MP S. Senthilnathan V.G Nair
PURPOSE/ DESCRIPTION OF PREPARED REVIEWED
REV. DATE BY BY
APPROVED BY
REVISION
PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS. REVISIONS ARE DENOTED ∆ IN THE RIGHT-HAND MARGIN OF EACH PAGE.

DISCIPLINE CHECK RETURN TO VENDOR Reviewed By

Lead / Package Eng _________


A – Reviewed with No Comment Gregoire Sautet
________________
2023.04.04
07:53:24 +03'00'

QA Department _______________ B – Reviewed with Comments as Noted ________________

Other ____________________ C – Do Not Proceed with Fabrication ________________


____________________
D – Received as Information ________________

Operation Center Document No. NFE1-GAC-QM-WPS-00054


Doc.No.:NFE1-GAC-QM-WPS-00054_Rev.B

NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT)


TITLE :WELDING PROCEDURE SPECIFICATION: GAC-pWPS-P-CS/LTC-0016

WPS Summary
PQR Welding PQR Welding Qualified range Qualified
WPS PQR Number & PQR Material Thickness DIA Design Consumables Position Impact PWHT / Qualifed Material Welding Applicable Line Class Prequalfied or
SL No WPS No WPS Document Number Rev No. Rev No Mat. 1 Mat.2 (mm) (Inch) Code (API RP582) /Progression Test NACE (Min-mm) (Max-mm) Position New

GTAW:
ER 70S-6,
API 5L Gr.B/ASTM A Newly Qualified
106 Gr.B/A 333 Gr.6/ 1A1A,1P1A,1P1AR,1P3A,1R1B,1R1BR,1P1A Ref SDR :
GAC-pWPS-P- GAC-PQR-P-021 ASTM A333 ASTM A350 ASME GMAW:
1 TBA A 19.05 mm 14" 1G Rotated Yes No A 671 Gr. CC 60 / A 9.52 25 1G Rotated 7,1W3AY,1S1A,1W3AX,3P1A,3P3A,3R1B2,3 NFE1-CTJV-QM-
CS/LTC-0016 (To be Qualified) Gr.6 LF2 B31.3 ER 70S-6,
105/ A 234 WPB / R1B3,3S1A,9P1A, 9S1A,6R1B, 1W3AY, SDR-00109
/A350 LF2/A420 WPL6 1G3A, 1W0WG,6P1A, 1T3AZ Rev.B
SAW:F7A8 -
EH12K

LINE LIST ABBREVIATION WELD MAP

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Doc.No.:NFE1-GAC-QM-WPS-00054_Rev.B
GULF ASIA CONTRACTING COMPANY

NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT)


WELDING PROCEDURE SPECIFICATION (WPS)

Company: Qatar Gas Client: CTJV Manufacturer: Gulf Asia Contracting Company
Welding Procedure Specification No:GAC-WPS-P-CS/LTC-016 Revision No : B Date:29-Mar-2023
Supporting PQR No.(s): GAC-PQR-P-021 Revision No : 0 Date:13-Mar-2023
Welding Process(es) :GTAW(Root Tack) + GMAW (STT) + SAW Type: GTAW:Manual , GMAW(STT) & SAW: Machine
Codes & Standards Applicable : ASME Sec.IX 2019/ ASME B 31.3 2018
Project Specification :NFE1-CTJV-QM-PRC-00010, NFE1-CTJV-QM-PRC-00024
JOINTS(QW-402)
Joint Design : Groove JOINT SKETCH
Backing : GTAW & GMAW - Without Backing
SAW - With Backing
Backing Materials : Refer to Sketches in Page 5
For Groove - WELD METAL

BASE METALS(QW-403)
P.No 1 Group No. 1/2 to P.No. 1 Group No. 1/2
OR
Specification & type/grade ASTM A 106 Gr.B / A 333 Gr.6 / A 671 Gr.CC 60 / A 672 Gr C 60 /
A 105 / A 234 WPB / A420 WPL6/A350 LF2
to Specification & type/grade ASTM A 106 Gr.B / A 333 Gr.6 / A 671 Gr.CC 60 / A 672 Gr C 60 /
A 105 / A 234 WPB / A420 WPL6/A350 LF2
OR
Chemical Analysis & Mech. Properties N/A
to Chemical Analysis & Mech. Properties N/A
Thickness Range
Base Metal - Groove 9.52mm- 25mm Fillet : :N/A
Pipe Dia Range: Groove : 6" and Above Fillet : :N/A

Applicable Line Classes :

1A1A,1P1A,1P1AR,1P3A,1R1B,1R1BR,1P1A7,1W3AY,1S1A,1W3AX,3P1A,3P3A,3R1B2,3R1B3,3S1A,9P1A, 9S1A,
6R1B, 1W3AY, 1G3A, 1W0WG, 6P1A, 1T3AZ

SDR No: NFE1-CTJV-QM-SDR-00109, Rev.B


FILLER METAL(QW-404) GTAW GMAW (STT) SAW
Spec No.(SFA) A5.18 A5.18 A5.17
AWS No.(Class) ER 70S-6 ER 70S-6 F7A8 - EH12K
F-No. 6 6 6
A No. 1 1 1
Size of Filler Metals Ø 2.4 mm Ø 1.2 mm Ø 2.5 mm
Weldmetal Thickness Range Max 25% (Pipe Dia)
Groove Permanent Root Tack 3.3 mm Max 21.7 mm Max
Fillet N/A N/A N/A
Electrode Flux(Class) None None F7A8
Flux Trade Name None None UV 418 TT
Consumable Insert None None None
Consumable Manufacturer ESAB Bohler Welding Bohler Welding
Brand & Designation OK Tigrod 12.61 ECOspark 420 Union S 3 Si / UV 418 TT
Others (FLUX Type) None None Neutral
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Doc.No.:NFE1-GAC-QM-WPS-00054_Rev.B

GULF ASIA CONTRACTING COMPANY

NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT)


WELDING PROCEDURE SPECIFICATION (WPS)
GAC-WPS-P-CS/LTC-016 Rev. B
POSITIONS(QW- 405) POSTWELD HEAT TREATMENT(QW- 407)
Position(s) of Groove: 1G Rotated GMAW & SAW Temparature Range : None
ALL(GTAW-Permanent Root Tack) Soaking Time : None
Welding Progression: UP HILL (GTAW) Rate of Heating(max) : None
Position(s) of Fillet : N/A Rate of Cooling : None
Others : N/A :
PREHEAT (QW-406) GAS(QW- 408)
Preheat Temp : T ≤ 25.4 mm 10°C Minimum(Ambient) Percent Composition
Gas(es) (Mixture) Flow Rate
Interpass Temp. : 315°C Maximum Shielding (GTAW) Argon 99.997 % 12-16 Ltr/Min
Preheat Maintenance: No Shielding (GMAW) CO2 99.95% 18-21 Ltr/Min
Method of Preheating: No Trailing None None None
Others : N/A Backing None None None
ELECTRICAL CHARACTERISTICS(QW - 409)
Travel
Filler Metal Current Volt
Weld Speed Maximum Heat
Process Range
Layer(s) Brand Type Amp . Range input (KJ/mm)
Class Dia (mm) (V)
Name Polarity Range (mm/Sec)
Tack Weld
(Root) GTAW ESAB ER70S-6 2.4 DCEN 88-91.9 9.8-10.4 1.12-1.2 0.861

Root GMAW BOHLER ER70S-6 1.2 DCEP 268 19.2 1.90 2.719
Hot SAW BOHLER F7A8-EH12K 2.5 DCEP 304 28 8.684 0.980
Fill SAW BOHLER F7A8-EH12K 2.5 DCEP 300-379 29-32.9 6.50-7.845 1.918

Cap SAW BOHLER F7A8-EH12K 2.5 DCEP 310-330 28-29.2 6.5-6.912 1.483

Current AC or DC : DC Polarity : EN(GTAW) EP( GMAW & SAW)


Amps(Range) : See table Volts(Range) : See table
Tungsten eletrode size and type : Ø2.4mm , SFA 5.12 , EWTh-2
Others : N/A

TECHNIQUE(QW - 410)
String or Weave Bead : String & Weaving
Orfice or Gas Cup Size : 06mm to 14mm
Initial and Interpass Cleaning(Brushing,Grinding,etc.) : Brushing and Grinding
Method of Back Gouging : Grinding When access permits
Oscillation : GMAW : 2mm to 6mm
Contact Tube to Work Distance : GMAW - 10mm to 20mm / SAW 15mm to 25mm
Electrode/Wire Speed : 100 Inches/Min for GMAW (STT) & 100-140 Inches/Min for SAW
Mode of Metal Transfer for GMAW : Short Circuiting (SC) - STT (Surface Tension Transfer)
Multiple or Single Pass(perside) : Multiple
Multiple or Single Electrodes : Single
Travel Speed Range : See Table
Peening : None
HF Unit : Yes (GTAW Only)
Others : STT Machine - LINCOLN Invertec STT

Prepared By GAC Reviewed By GAC Approved By CTJV QATAR GAS


Name Mahesh.MP S.Senthilnathan Thiraviam(Justin)
Position Welding Engineer QA/QC Manager
Welding engineer
Justin Digitally signed by
Justin Thiraviam
Sign
Thiraviam Date: 2023.04.02
09:05:44 +03'00'

Date 29-Mar-2023 29-Mar-2023 02 April 2023


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