Nfe1-Gac-Qm-Wps-00037 - 0001 - 0-C (Gac-Wps-S-006)

Onshore LNG Facilities
of the
NORTH FIELD EAST PROJECT
COMPANY Contract No.: LTC/C/NFE/3945/18 CONTRACTOR Project No.: 3945_18
P.O. / SUBCONTRACT No. : NFE0SA005 RETURNED
24 Nov 2022
FACILITY : QATARGAS OPERATING COMPANY LIMITED CTJV
VPC
EQUIPMENT NAME : UTILITIES
TAG No. : NA
VENDOR NAME : GULF ASIA CONTRACTING W.L. L
DOCUMENT CLASS : 2
WELDING PROCEDURE SPECIFICATION FOR

DOCUMENT TITLE :
STRUCTURAL STEEL (GAC-WPS-S-006)
RCV'D
PROJECT DOCUMENT No. : NFE1-GAC-QM-WPS-00037 Nov 20,2022
CTJV
VPC
VENDOR DOCUMENT No. : NFE1-GAC-PSM005-QM-WPS-00037
0 16-11-2022 Approved for Construction Mahesh.MP S. Senthilnathan V.G Nair

B 06-11-2022 Issued for Review Mahesh.MP S. Senthilnathan V.G Nair
A 21-09-2022 Issued for Internal Review Mahesh.MP S. Senthilnathan Subramanian
PURPOSE/ DESCRIPTION OF PREPARED REVIEWED
REV. DATE BY BY
APPROVED BY
REVISION
PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS. REVISIONS ARE DENOTED ∆ IN THE RIGHT-HAND MARGIN OF EACH PAGE.
DISCIPLINE CHECK RETURN TO VENDOR Reviewed By

Gregoire Sautet
Lead / Package Eng _________
A – Reviewed with No Comment ________________
2022.11.24
11:15:15 +03'00'
QA Department _______________ B – Reviewed with Comments as Noted ________________
Other ____________________ C – Do Not Proceed with Fabrication ________________

____________________
D – Received as Information ________________
Digitally signed by
Justin Justin Thiraviam
Thiraviam Date: 2022.11.22

06:57:21 +03'00'
Operation Center Document No. NFE1-GAC-QM-WPS-00037

Date: 16-Nov-2022 WELDING PROCEDURE SPECIFICATION FOR NFE1-GAC-QM-WPS-00037
STRUCTURAL STEEL (GAC-WPS-S-006)
Rev: 0 Page 2 of 39
CONTENTS
Sl No. Description Page No.
1 WPS..................................................................................................................... 03 of 39
2 Attachments …………………………………………………………………………… 06 of 39
Doc.No.:NFE1-GAC-QM-WPS-00037_Rev.0
GULF ASIA CONTRACTING COMPANY
NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT)

WELDING PROCEDURE SPECIFICATION (WPS)
Company: Qatar Gas Client: CTJV Manufacturer: Gulf Asia Contracting Company
Welding Procedure Specification No: GAC-WPS-S-006 Revision No : 0 Date: 16-Nov-2022
Supporting PQR No.(s): P-CS(36-275)-SM-A-1/ P-CS(36-275)-SM-A-2/ P-CS(36-275)-SM-A3
Welding Process(es) : SMAW Type: Manual
Codes & Standards Applicable : AWS D1.1/D1.1M: 2020
Project Specification : 60-43-ST-SPC-00001, NFE1-CTJV-QM-PRC-00024
JOINT JOINT SKETCH

Joint Design : CJP & FILLET
Backing : Yes
Back weld :Yes for CJP & Fillets Refer to Sketches in Page
Backing Materials :Base Metal& Weld Metal
Joint Designation : Complete joint penetration (CJP)
& Fillet welds
BASE METALS POSTWELD HEAT TREATMENT
Group No : - Temperature :N/A
Type or Grade :ASTM A36 Holding Time :N/A
to BSEN 10025 S275 JR Rate of Heating :N/A
Thickness Range :3.0 mm - 40 mm Rate of Cooling :N/A
Pipe Diameter Range :N/A ELECTRICAL CHARECTERISTICS
FILLER METAL Current (AC/DC) :DC
F No :4 Polarity(Electrode) :RP(SMAW)
AWS Specification No :5.1 Amperes :See below table
AWS Classification No :E 7018-1 H4R Electrode(size & type) :Ø 2.4,3.2 & 4.0 mm
Size Electrodes / Filler :2.5 /3.2 /4.0 mm Volts (Range) :as below table
Consumables Insert :N/A
Brand Electrodes :ESAB(OK55) GAS
Others :N/A Shielding Gas (es) :N/A
POSITION Percent Composition :N/A
Position of Groove :Flat,Horizontal,Vertical & Overhead Mixture :N/A
Welding Progression :Uphill Flowrate :N/A
Fillet :Flat,Horizontal,Vertical & Overhead TECHNIQUE
String or weave Bead :String & Weave
Bead width(max) :< 3x electrode dia
Initial and Interpass Cleaning
PRE-HEAT (brushing,grinding, etc) :Brushing & Grinding
Preheat Temperature Min : 3mm to 38mm - 100C min Method of Back Gouging :N/A
: 38mm to 40mm - 65ºC Oscillation :N/A
Interpass temperature Max :Min N/A , Max 248ºC Multiple or Single Pass (per side) :Multiple
Others :N/A Multiple or Single Electrodes :Single
Travel Speed (Range) :as below table
Peening :N/A
HF Unit :N/A
PARAMETER TABLE
Filler Metal Current Volt
Weld
Process Range
Layer(s) Type Amp . Travel Speed Range
Brand Class Dia(mm) (V)
Polarity Range (mm/sec)
Root&Hot SMAW ESAB E 7018-1 H4R 2.5/3.2 DCRP 67-94 20-26 0.83-1.34
Fill SMAW ESAB E 7018-1 H4R 2.5/3.2/4.0 DCRP 105-125 20-24 1.005-2.71
Cap SMAW ESAB E 7018-1 H4R 2.5/3.2 DCRP 64-125 21-24 1.04-2.11
Back Weld SMAW ESAB E 7018-1 H4R 2.5 DCRP 84-116 21-23 1.17-2.15
Prepared By GAC Reviewed By GAC Approved By CTJV QATAR GAS

Name Mahesh.MP S.Senthilnathan Justin
Position Welding Engineer QA/QC Manager Welding engineer
Sign Justin Digitally signed by
Justin Thiraviam
Date 16-Nov-2022 16-Nov-2022 Thiraviam Date: 2022.11.22

06:57:01 +03'00'
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Nfe1-Gac-Qm-Wps-00037 - 0001 - 0-C (Gac-Wps-S-006)

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Onshore LNG Facilities

P.O. / SUBCONTRACT No. : NFE0SA005 RETURNED

EQUIPMENT NAME : UTILITIES

VENDOR NAME : GULF ASIA CONTRACTING W.L. L

WELDING PROCEDURE SPECIFICATION FOR

0 16-11-2022 Approved for Construction Mahesh.MP S. Senthilnathan V.G Nair

DISCIPLINE CHECK RETURN TO VENDOR Reviewed By

QA Department _ B – Reviewed with Comments as Noted __

Other ____ C – Do Not Proceed with Fabrication

Thiraviam Date: 2022.11.22

Operation Center Document No. NFE1-GAC-QM-WPS-00037

Sl No. Description Page No.

GULF ASIA CONTRACTING COMPANY

NORTH FIELD EAST PROJECT (NFE EPC1 PROJECT)

JOINT JOINT SKETCH

Prepared By GAC Reviewed By GAC Approved By CTJV QATAR GAS

Date 16-Nov-2022 16-Nov-2022 Thiraviam Date: 2022.11.22

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