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Qatargas Operating Company Limited

NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS DATASHEETS

COMPANY Document ID Document Class:


245-20-PI-DTS-00002 Internal
CONTRACTOR Document ID
201212-0000-SP-1300-04502

D1BM APPLICABILITY
RGE Comp. Hub 6S
Comp. Hub 7S
Comp. Hub 8S
Comp. Hub 4S
RL Comp. Hub 1S
QG2 Comp. Hub 4N
Comp. Hub 6N

CONTRACTOR APPROVAL DETAILS

Cktan MuhammadFaiz
DzharifAqilah Sabri Swapnil Kulkarni 2021.10.2 AbdulRahman
2021.10.29 09:56:27 2021.10.29 9 11:51:30 2021.10.29 17:54:12
+08'00' 10:35:28 +08'00'
+08'00' +08'00'

B 29-OCT-2021 Issued for Design DAS SDK / MA NANH


A 23-SEP-2021 Issued for Review DAS SDK / MA NANH
Date
Rev STATUS Written By Checked By Approved By
DD-MMM-YYYY
RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.

REV. No. SECTION PAGE NO. DESCRIPTION OF CHANGES

Document title changed as per COMPANY comment on


B Cover Page 1
RP8S Piping Specialty Item List (270-20-PI-LIS-00003).

B 2.2 7 SP definition is updated as per COMPANY comments.

B 3.1 7 Descriptions changed as per COMPANY comments.

Datasheets updated as per COMPANY comments and IFD


B Appendix A 9
PID.

HOLD LIST

HOLD NO. DESCRIPTION STATUS STATUS

FACILITY DESIGN NOTES DESCRIPTION


NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

Contents
1 INTRODUCTION ........................................................................................................................... 5
2 DEFINITIONS AND ACRONYMS ................................................................................................. 6
2.1 Definitions ............................................................................................................................ 6
2.2 Acronyms ............................................................................................................................. 6
3 SCOPE AND PURPOSE OF DOCUMENT ................................................................................... 7
3.1 General ................................................................................................................................ 7
4 ITEMS LIST ................................................................................................................................... 7
5 REFERENCES .............................................................................................................................. 8
APPENDIX A ........................................................................................................................................... 9

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 3 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

Figures & Tables

Figures
Figure 1-1: North Field Context ............................................................................................................... 5

Tables
Table 4-1 : Basket Strainers Items List ................................................................................................... 7
Table 4-2 : Chemical Injection Quills Items List ...................................................................................... 8

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 4 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

1 INTRODUCTION
The reservoir pressure in Qatar’s North Field has been declining due to continuous production since
the early 1990s. The North Field is the world’s largest natural gas field and accounts for nearly all of the
state of Qatar’s gas production. The principal objective of the NFPS project is to sustain plateau from
existing QG South Operation – RL Dry Gas, RGE Wet gas and existing QG North Operation – QG1 &
QG2, production areas by implementing an integrated and optimum investment program consisting of
subsurface development, pressure drop reduction steps and compression. Refer to Figure below for a
schematic of North Field.

Figure 1-1: North Field Context

NFPS project comprises of 3 main investment programs:


1) Investment #1: Drilling and Associated Facilities
• QG North : QG1 (WHP10N and WHP11N) and QG2 (WHP12N and WHP13N)
• QG South : RGE (WHP12S, WHP13S, WHP14S)
• RL, RGE, QG2 Spare Slots Project
2) Investment #2: Trunk line Looping and Intra-field pipeline looping
• QG North: QG1 32” Looping
• QG South: RL 32” Looping and RGE PL 610 38” Looping
3) Investment #3: Compression
• QG North: QG1 Compression (CP1N) and QG2 Compression (CP4N and CP6N)
• QG South: RL Compression (CP1S) and RGE Compression (CP6S, CP7S, CP4S and CP8S)

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 5 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

Drilling and Looping Investments #1 and #2 are in execution phase and are being executed by I1P1
EPC, EPCO and EPCL projects with the exception of WHP13N, which will be part of NFPS
Compression project execution. The NFPS Compression Project involves the installation of large
offshore compression facilities at multiple locations. The compression facilities will be installed after the
completion of the Drilling and Looping Projects.
Qatargas Operating Company Limited is leading the development of the North Field Production
Sustainability (NFPS) Project. The principal objective of the NFPS project is to economically sustain
plateau from existing QG South (RGE, RL) and QG North (QG1 & QG2) production assets by
implementing an integrated and optimum investment program consisting of subsurface developments,
pressure drop reduction steps and offshore compression facilities installation.
CONTRACTOR is awarded to perform FEED for NFPS Compression Project – RGE, RL and QG2
Facilities.

2 DEFINITIONS AND ACRONYMS

2.1 Definitions
The following definitions used in the present PROJECT procedure are:
PROJECT NFPS Compression Project FEED
COMPANY Qatargas Operating Company limited
CONTRACTOR Middle East Projects International (Technip MEPI)
EPC CONTRACTOR CONTRACTOR engaged by COMPANY to execute EPC contract activities
or/and services
SUBCONTRACTOR A party who is providing subcontracted services specified and ordered by
CONTRACTOR or EPC CONTRACTOR
THIRD PARTY Third Party appointed by CONTRACTOR
VENDOR (SUPPLIER) A party who is responsible to manufacture and supply equipment and/or
services
SUB-VENDOR A party who is responsible to manufacture and supply equipment and/or
(SUB-SUPPLIER) services under responsibility of main VENDOR
SHALL The word “Shall” is to be understood as a mandatory requirement.
SHOULD The word “Should” is to be understood as strongly recommended.
MAY The word “May” is to be understood as an action to be undertaken at
CONTRACTOR / COMPANY ‘s discretion and upon evaluation of a review of
the circumstances of the issue in question.

2.2 Acronyms
The following acronyms are used in this document.
AMB Ambient Temperature
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 6 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

ATM Atmospheric Pressure


EPC Engineering Procurement and Construction
FEED Front End Engineering Design
IOC India Operating Center
KLOC Kuala Lumpur Operating Center
NDE Non-Destructive Examination
NFPS North Field Production Sustainability
P&ID Piping & Instrument Diagram
QG Qatargas Company Limited
QRC Quick Release Coupling
RF Raised Face
RGE RasGas Wet Gas Asset
RL Ras Laffan
RTJ Ring Joint Flange
SP Piping Specialty Item
SS316L Stainless Steel 316L
25Cr SDSS 25Chromium Super Duplex Stainless Steel

3 SCOPE AND PURPOSE OF DOCUMENT

3.1 General
The scope and purpose of this document is to develop datasheets for all SP items on RP10S of
RGE 610 Complex for NFPS Compression FEED Brownfield scope.

4 ITEMS LIST

Table 4-1 : Basket Strainers Items List

SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE

1 245-SP-79-01 245 2" 2500 1 Page 10 of 12

2 245-SP-79-02 245 2" 2500 1 Page 10 of 12

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 7 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

Table 4-2 : Chemical Injection Quills Items List

SYSTEM DATASHEET
NO. SP NUMBER SIZE RATING QUANTITY
NUMBER REFERENCE

1 245-SP-79-03 245 2" x 3/4” 1500 1 Page 11 of 12

2 245-SP-79-04 245 2" x 3/4” 1500 1 Page 11 of 12

5 REFERENCES

DOCUMENT NO. DOCUMENT TITLE


[1] 200-20-PI-SPC-00018 Specification for Speciality Items
[2] 245-20-PI-LIS-00005 RP10S Piping Specialty Item List
[3] 200-20-CE-SPC-00001 Painting Specification
[4] 200-20-PI-SPC-00019 Specification for Positive Material Identification (PMI)
[5] 200-20-PI-SPC-00006 Specification for Manual Valves

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 8 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
NFPS Compression Project FEED

RP10S PIPING SPECIALTY ITEMS


DATASHEETS

COMPANY Document ID CONTRACTOR Document ID Revision Originator


245-20-PI-DTS-00002 201212-0000-SP-1300-04502 B KLOC

APPENDIX A
RP10S SP Items Datasheets

THIS DOCUMENT IS PROPERTY OF QATARGAS. THIS DRAWING OR MATERIAL DESCRIBED THEREON MAY NOT BE
COPIED OR DISCLOSED IN ANY FORM OR MEDIUM TO THIRD PARTIES, OR USED FOR OTHER THAN THE PURPOSE Page 9 of 12
FOR WHICH IT HAS BEEN PROVIDED, IN WHOLE OR IN PART IN ANY MANNER EXCEPT AS EXPRESSLY PERMITTED
BY QATARGAS.
BASKET STRAINER
DATASHEET Doc. No. 245-20-PI-DTS-00002
Page No. 10 of 12 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
2 SP Number 245-SP-79-01 245-SP-79-02
3 System Number 245
4 Size (in) 2
5 Piping Material Class G11A
6 Rating 2500#
7 Corrosion Allowance 0 mm
8 NACE Compliance No
9 Line Number CH245790003-2"(G11A)N
10 P&ID Number 245-79-PR-PID-00001
11 Quantity 1 1
12 PROCESS DATA
13 Service Mono-ethylene Glycol Chemical
14 Fluid Phase Liquid
15 Line Design Pressure (barg) 294.0
16 Line Design Temperature (°C) 85.0 / -29.0
17 Operating Pressure (barg) 146.5
18 Operating Temperature (°C) 8.3 - 45.0
19 Flow Rate (Max.) 3
(m / h) 1.6
20 Fluid Viscosity (cP) 8.0 - 25.0
21 Density at Normal Operating Temperature 3
(kg/m ) 1120.0
22 Max. Allowable Pressure Drop
23 - Clean Condition (bar) 0.05 max (Note 8)
24 - 50% clogged condition (bar) 1.5 max (Note 1)
25 - Strainer Element Can Withstand (bar) Vendor to Advise (Note 1)
26 DESIGN
27 Design Code ASME B31.3
28 Design Standard Manufacturer Standard
29 Type Basket Type
30 End Connections ASME B16.5 CL 2500 RTJ
31 Face to Face Dimension (mm) Vendor to Advise (Note 1)
32 Installation Horizontal
33 Pipe
34 - Size (in) 2
35 - Wall Thickness S-160 / 8.74 mm
36 Body Flanges ASME B16.5 CL 2500 RTJ
37 Cover Flange Blind Flange, ASME B16.5 CL 2500 RTJ
38 Drain Size & End Connection (in) 3/4", ASME B16.5 CL 2500 RTJ (Note 6)
39 Wire Mesh
40 - Mesh Screen 40 Mesh SWG 32 Woven Wire Cloth (Note 14)
41 - Wire Diameter Vendor to Advise (Note 1)
42 - Mesh Opening Vendor to Advise (Note 1)
43 - % Opening 200 (Note 1)
44 - Perforated Plates 9mm Square Holes, 12mm Pitch, 3mm Thickness
45 - Mesh Removal From Top
46 MATERIALS
47 Body ASTM A351 Gr. CF8M
48 Body Flange ASTM A182 Gr.F316/316L
49 Cover/ Blind Flange ASTM A182 Gr.F316/316L
50 Internals (Including Mesh Screen & Perforated Plate) AISI 316/316L
51 Pipe (Drain Connection) ASTM A312 Gr.TP316/316L
52 Weldneck Flange (Drain Connection) ASTM A182 Gr.F316/316L
53 Bolting ASTM F468 UNS N06625/ ASTM F467 UNS N06625
54 Gasket Ring joint Gasket, Oval Type R, ASME B16.20, AISI 316L, RTJ Faces as per ASME B16.5, 2500 Lbs
55 ADDITIONAL/ OTHER REQUIREMENTS
56 Material Certification BS EN 10204 Type 3.1
57 Hydrotest Pressure (barg) 441.0 (Note 11)
58 Positive Material Identification (PMI) As per 200-20-PI-SPC-00019 (Specification for Positive Material Identification (PMI)
59 NDE Requirements NDE shall be performed in accordance with relevant material standards and as follows:
60 a. Visual inspection 100% as per MSS SP-55.
61 b. Where visual examination indicates areas of potential concern, DPI shall be applied in accordance with
62 ASME Sec. V, Article 6.
63 c. 100% Radiographic examination of all buttweld and pressure containing welds.
64 d. 100% DPI examination on all fillet welds.
65 e. All NDE shall be performed after final heat treatment has been performed. All surface NDE shall be
66 performed after final machining.
67 Marking (Note 10) MSS SP-25
68 Lifting Lug Weight 23kg and above
69 External Coating As per 200-20-CE-SPC-00001 (Painting Specification)
70 Color Code Aluminium (Paint System Code D)
71 Manufacturer / Model no. Vendor to Advise (Note 1)
NOTES
1 Vendor to confirm and provide the input.
2 Strainer shall be suitable for offshore marine, salt laden atmosphere.
3 Weld repair on casting/ forgings is not permitted.
4 All weld procedure (WPS & PQR) shall be submitted by the vendor for review and approval prior to fabrication.
5 Flange face finish for body, cover and drain connection flanges shall have a roughness of 1.6 µm Ra.
6 Drain shall be provided with 3/4” flange connection (to be connected to 3/4” drain flanged valve by others).
7 Filtration assembly shall be cylindrical shape.
8 Corresponds to pump rated flow. Less pressure drop than this value is preferrable.
9 Strainer tag number, nominal size, body material, rating and flow direction shall be clearly shown in strainer body.
10 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and attached/ affixed
using appropriately sized stainless steel wire.
11 Hydrotest shall comply with the requirements of ASME B16.34 and held for a duration of 60 mins.
12 Vendor shall submit all calculations for review prior to fabrication. Calculations shall include burst and collapsible pressure.
13 The orientation of the welded seam on the basket strainer should be towards the inlet port.
14 The mesh size shall be checked and discussed in EPC stage, to derive at the optimum size.
15 Strainers shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).
CHEMICAL INJECTION QUILL
DATASHEET Doc. No. 245-20-PI-DTS-00002
Page No. 11 of 12 Rev. No. B
NO DESCRIPTION SPECIFICATION VENDOR OFFERED
1 GENERAL
2 SP Number 245-SP-79-03 245-SP-79-04
3 System Number 245
4 Valve Size (in) 2 x 3/4
5 Piping Material Class F25A
6 Corrosion Allowance 0 mm
7 NACE Compliance Yes (Note 7)
8 Line Number NG245005-24"(F25A)2(85) NG245003-24"(F25A)2(85)
9 P&ID Number 245-23-PR-PID-00004
10 Header Size/ Thickness (in/mm) 24" / 52.37 mm (S-140)
11 Branch Size/ Thickness (in/mm) 2" / 5.54 mm (S-80S)
12 Quantity 1 1
13 PROCESS DATA
14 Service Sour Gas Flare
15 Injected Fluid Mono-Ethylene Glycol Chemical
16 Fluid (Type/ Phase) Two Phases (Liquid/ Gas)
17 Injecting Line Flow Rate (L/h) 800.0
18 Injecting Line Design Pressure (barg) 234.0
19 Header Pipe:
20 a) Line Design Pressure (barg)234.0
21 b) Line Design Temperature (°C)94.0 / -29.0
22 c) Operating Pressure (barg)33.0 - 63.0
23 d) Operating Temperature (°C)85.0
3
24 e) Flow Rate (m /h) 13015.6
25 f) Fluid Velocity (m/s)18.0
26 g) Fluid Density (kg/m3) 48.9
27 h) Suspended Particles No
28 DESIGN
Injection valve with integral check valve, dual isolation ball valve and a bleed ball valve construction c/w probe (quill) and
29 Valve Type
plug on bleed (Note 4)
30 Injection Location Middle Section of Pipe
31 Branch Component Sweepolet + Flange
32 Rating 1500#
33 Standard Manufacturer's Standard (ASME B16.34)
34 Valve Bore 10 MM (Vendor to Advise)
35 Floating or Trunnion Mounted Ball Floating Ball
36 Operation Lever Operated
37 Locking Arrangement No
38 Installation Position 12 o'clock
39 End Connection: Mounting Flange 2" ASME B16.5, Class 1500 RTJ
40 : Vent 1/2" NPTF with Plug
41 : Injection Inlet 2" ASME B16.5, Class 1500 RTJ
42 Flanges Facing Finish or Grooves Facing Finish 1.6 µm Ra
43 End to End Dimensions (mm) Vendor to Advise
44 Quill Length 'L' (mm) 451.5
45 Quill Diameter (in) 3/4 (Vendor to Advise)
46 Quill Schedule (Note 2) Vendor to Advise
47 Diameter 'A' (mm) 49.22
48 Diameter 'D' (mm) 610.0
49 Length 'B' (mm) 146.5
50 Fire Safe Yes
51 MATERIALS
52 Body / Closure ASTM B564 UNS N06625
53 Ball UNS N06625
54 Check Valve (Ball / Piston) ASTM B564 UNS N06625
55 Stem UNS N07718
56 Seat Spring/Seat Washer -
57 Seat Holder UNS N06625
58 Bolting ASTM F468 UNS N06625/ ASTM F467 UNS N06625
59 Seat/ Seat Insert PEEK
60 Static and Dynamic Seals Primary FKM Type GLT/ Secondary Graphite
61 Firesafe Graphite Back-up Seals Yes
62 Check Valve (Ball/ Piston) Trim UNS N06625
63 Quill UNS N06625
64 Bleed Plug ASTM B564 UNS N06625
65 DELIVERY REQUIREMENTS
66 Non Destructive Tests Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
67 Pressure Test Certificates Yes (382.95 barg as per 200-20-PI-SPC-00006 (Specification for Manual Valves))
68 Material Certificates Yes (As per BS EN 10204 Type 3.1)
69 Fire Safe Certificate Yes (As per 200-20-PI-SPC-00006 (Specification for Manual Valves))
70 Marking (Note 6) Yes (As per MSS SP-25)
71 External Coating Yes (As per 200-20-CE-SPC-00001 (Painting Specification))
72 Colour Code Yes (Beige RAL 1019 (Paint System Code I))
NOTES
1 Vendor to confirm materials recommended are suitable for the design conditions and fluids.
2 Vendor to submit the wake frequency calculation according to ASME PTC 19.3 TW latest edition to prove that the quill can withstand the design conditions. The calculated wake frequency shall not
exceed 80% natural frequency. The quill schedule to be determined by vendor based on this calculation.
3 Chemical injection quills shall be in accordance to 200-20-PI-SPC-00018 (Specification for Speciality Items).
4 Isolation ball valve, bleed ball valve and check valve shall comply to 200-20-PI-SPC-00006 (Specification for Manual Valves) requirements.
5 Type of check valve shall be manufacturer's standard and suitable for the design conditions and service. Flow direction to be marked on valve body.
6 Items shall be supplied with stainless steel tags with a minimum size of eight (8) centimetres (cm) long and two (2) cm wide with the tag number applied by stamping, dye or engraved and attached/
affixed using appropriately sized stainless steel wire.
7 All materials shall comply with requirements of 200-20-CE-SPC-00003 (Material Requirements for Sour Service).
8 For "A", "B", "D" and "L" dimensions see Figure A.
9 The flow direction shall be marked on the valve body.
FIGURE A
CHEMICAL INJECTION QUILL DRAWINGS (FOR LIQUID) Doc. No. 245-20-PI-DTS-00002
Page No. 12 of 12 Rev. No. B

Header size 6" and above

NOTES
1 The length of quill including all other dimension shall be in accordance to datasheets.
2 The preferred angle is 45°. When required due to space limitations, the angle may be reduced to minimum 15°.
3 It is preferred that the tip of the quill is located in the center line of the header.
4 Injection quill shall be adequately supported, considering the fatigue loading on branch connections.
5 Tag no. and flow direction for quill shall be marked on the valve.

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