..

QATAR ARMED FORCES

BAHADIR QATAR EMIRI CORPS OF ENGINEERING
CONSTRUCTION
WING· 5

Client: QATAR ARMED FORCES- QATAR EMIRI CORPS OF

Contractor: BAHADIR CONSTRUCTION
1
ENGINEERS
Project: C-108-01 Consultant:
DSS Ref. No.: TAB-BAH-0003-DSS-GN-00323
DOCUMENT SU BMITTAL SHEET Date: 28-Jan-20

To: Qatar Emiri Corps of Engineers Type of Documents: Method Statement

Attn: Major Gen. (Eng) Essa Ali AI-Kubaisi Purpose of Issue: For Approval

DOCUMENT DETAIL NUMBER

S.NO. OF COPY
DOCUMENT NUMBER REV TITLE I DESCRIPTION ISSUED FOR ENCLOSED
Method Statement for Installation of
TAB-BAH-0003-MS-HVAC-00126 00 Chilled Water Pumps, Fittings, Valves & For Approval 1
Accessories
***Nothing Follows***

__ RECEIVED
- 2 8 JAN ZDZO
QECE-WING5
DUKHAN AIR BASE

The above listed documents are received and checked against the docu sheet and are found to be
complete

Document Receival

.. . .... : •• .. Date

Senior Engineer
Project Coordinator

D Approved ~ Approved with Comments D Revise & Resubmit D Rejected

i
-~~~t') ~1)
r
i

~ -~~c. No.: TAB-BAH-DC-F03 T Rev. No.: 00 Rev. Date: 17-June-2019 l Page 1 of 1

 BAHADIR QATAR ARMED FORCES
QATAR EMIRI CORPS OF ENGINEERING
CONSTRUCTION
WING-S

Contract No. C-1 08-01

METHOD STATEMENT

DOCUMENT TITLE:
METHOD STATEMENT FOR INSTALLATION OF CHILLED WATER PUMPS, FITTINGS, VALVES &
ACCESSORIES

MS Ref. No.: TAB-BAH-0003-MS-HVAC-00126 Rev. No: 00

PREPARED BY: REVIEWED BY: APPROVED BY:

Project QAJQC
Position: f&A / oc_ C.h 1<:J HSE Manager MEP Manager
Manager Manager
Project Director

Stuart Levent Jonathan

Name: 'l<· ttl . SoroC Tannahill
Erkan Firat
Kececiler Wallace
Emre Bakkal

Date: <;t. ~ o II~ <'2.0 2rl·2o 26-1- ww '1~. ~. 1..0-uo ~ 1 ' (f)')
Signature:
~
\/ _.,,ll ~ ·

00 08.01.2020 FOR APPROVAL

Doc. No: TAB-BAH-QUA-F04 Rev No: 00 Rev. Date: 09-Feb-2019 Page 1 of 14

 BAHADIR
CONSTRUCTION

Table of Contents

1.0 SCOPE AND PURPOSE ..........•......................................•.......................•...............................3

2.0 REFERENCES DOCUMENTS ...............................................................................................3
3.0 DEFINITIONS AND ABBREVIATIONS ...................................................................................3
4.0 RESOURCES ..........................................................................................................................4
4.1 EQUIPMENT & MACHINERY ..............................................................................................4
4.2 MANPOWER .......................................................................................................................4
4.3 MATERIALS ........................................................................................................................4
5.0 ORGANIZATION CHART ........................................................................................................5
6.0 RESPONSIBILITIES ..............................................................................................................5
6.1 PROJECT MANAGER .........................................................................................................5
6.2 SENIOR ENGINEER ..... ........ ...............................................................................................5
6.3 QA-QC ENGINEER ............................................................................................................. 5
6.4 SITE ENGINEER I SITE SUPERVISOR .............................................................................. 5
6.5 SAFETY ENGINEER I OFFICER .........................................................................................6
7.0 PROCEDURE ........................................................................................................................6
7.1 EXECUTION SEQUENCE ...................................................................................................6
7.2 SHOP DRAWINGS PREPARATION AND COORDINATION .............................................. 6
7. 3 PRE-INSTALLATION CHECKS .......... ............................................................................... 6
7.4 PERMITS .............................................................................................................................7
7.51NSPECTION OF MATERIAL DELIVERIES ........................................................................ ?
7.61NSTALLATION OF CHILLED WATER PUMPS ................................................................. 8
7.6.1. GENERAL .................•..............................................................................................8
7.6.2. HANDLING and STORAGE .....................................................................................8
7.6.3. INSTALLATION OF CHILLED WATER PUMPS ......................................................8
8.0 QUALITY ASSURANCE ......................................................................................................11
9.0 HSE .....................................................................................................................................12
9.1 PPE REQUIREMENTS ...................................................................................................... 12
9.2 SAFETY ACCESSORIES .................................................................................................. 12
9.31NFORMATION TO PERSONNEL ..................................................................................... 12
9.4 EMERGENCY PROCEDURE ............................................................................................ 13
9.5 ENVIRONMENTAL ISSUES .............................................................................................. 14
9.6 HAZARD IDENTIFICATION AND TASK ANALYSIS (HITA) ............................................. 14
10.0 APPENDIX ...........................................................................................................................14
10.1 RISK ASSESSMENT ....................................................................................................... 14

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 BAHADIR
CONSTRUCTION

1.0 SCOPE AND PURPOSE

The purpose of this method statement is to describe the sequential approach involved in Chilled Water

System Pumps installation & testing in accordance with the contract requirements. This method statement

shall ensure that the Chilled Water pumps installation & testing is executed safely. This method statement

aims to ensure that quality assurance and quality control activities are adopted by Contractor in a

systematic manner accordance with project requirements.

The Contractor reserves the right to adapt the methods of execution as contained in this document from

time to time, according to specific site conditions, in agreement with the Engineer.

The Scope of Works includes the installation & testing of Chilled Water system piping work with all

accessories on C-108-01 project.

The Contractor will be executing all the above ground CHW pipework inside the Chiller yards. It will also be

executing underground CHW pipework between the chiller yard to buildings.

2.0REFERENCES DOCUMENTS

a) Qatar Construction Specifications 2014

b) Project Specifications
c) Approved Shop Drawings

d) Approved Material Submittals

e) Project HSE Plan

f) Inspection and test plan

g) Manufacturer Recommended Installation Instructions

3.0 DEFINITIONS AND ABBREVIATIONS

Abbreviation Definition

QECE Qatar Emiri Corps of Engineer

H&S Health and Safety
HSP Health and Safety Plan
OHSAS Occupational Health and Safety Advisory Service
PHSP Preliminary Health and Safety Plan
PPE Personal Protective Equipment
BAH Bahadir Construction
MS Method Statement
ITP Inspection and test plan
QCDD Qatar Civil Defense Department

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 BAHADIR
CONSTRUCTION

4.0 RESOURCES

4.1 EQUIPMENT & MACHINERY

• MechanicallnstallerToolbox
• Aluminum ladder/scaffolding
• Pipe cutting machine
• Grinding, Threading Machine
• Welding Machine and Hand tools (Hammer, screwdriver, spanner set, etc.)

4.2 MANPOWER

Sl Cate2orv Puroose

1 Project Manager To plan, co-ordinate, and lead the works

Sr. Mechanical All works I activities supervision, and

2
Engineer technical support

3 Mechanical Site On site physical installation supervision

4 QA/QC Engineer Ensure the quality of works executed on site

Supervisor I
5 Work arrangement and supervision
Foreman
6 Safety officer Safety and health matter

7 Skilled worker Skill works

8 Helper To help the workers

All the above will individually be responsible for a safe and healthy
operational environment consideration of all the workers in their team
related to the execution of their duties and any other personnel.
NOTE: Refer to (section 6) for further responsibilities of key personnel

4.3 MATERIALS
"Chilled Water Pumps" (Sizes/Type are as per approved material submittal)
"Chilled Water Pumps hangers and supports" (Sizes/Type as per approved shop drawings}

NOTE: All materials shall be confirmed as per approved material submittals, as per the approved
model type, size, rating, color ... etc.

The Engineers and foreman on site shall ensure that all necessary equipment is available as well as fit
and safe prior to commencement of work.

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 BAHADIR
CONSTRUCTION

5.0 ORGANIZATION CHART

.------------------"""'
:1_ _ _Project
_ _ _ _ _ _Manager :
_________ 2

r----------------
: QA/QC Dept. l:~----...( ..,.______.f---- HSE- D~~;.---:
! _______________ J L---------------•

,______________¢{f'______________ _
: Project Engineer I Supervisor :
I
I
Il ______________ _ r_____________ I
I
JI

----- --~ ---- ---~

: Work Force
I
I
I I
I_ - - - - - - - - - - - - -----I
6.0 RESPONSIBILITIES

6.1 PROJECT MANAGER

The Project Manager Leads and Directs the team for overall development of the Project.
Also, he provides single point of contact in dealing with Employer resolving Contractual, Commercial and
Technical issues during the progress of the project.

6.2 SENIOR ENGINEER

It is the Senior Engineer responsibility to ensure that Quality Management System requirements are fulfilled
and strictly implemented. Moreover, to ensure that the works are carried out in accordance with this method
statement.

6.3 QA-QC ENGINEER

It is the QA/QC Engineer responsibility to ensure that all plant & equipment being calibrated. Ensure that all
Inspections and Tests are carried out as per Project Requirements, Shop drawings, Approved method
statement and Inspection Test Plan and that all are properly recorded. Also responsible for maintaining all
Quality Documents and Records relevant to verification throughout the project cycle. Prior to commencement
of works toolbox talk/training shall be carried out for site team and deployed labors.

6.4 SITE ENGINEER I SITE SUPERVISOR

It is the Site Engineer I Site Supervisor's duty to organize the work force in a safe manner and to ensure that
safety and protective equipment are being properly utilized. He also ensures that the method statement
procedure is strictly followed and observes any hold-points noted on the ITP and notify the Engineer for
inspection.

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 BAHADIR
CONSTRUCTION

6.5 SAFETY ENGINEER I OFFICER

• Enforce the implementation of the HSE Management System in the project and support the relevant
construction Supervisors on all HSE matters;
• Ensure that relevant HSE information and training is provided to all personnel working in the assigned
area;
• Collaborate with Supervisors in assessing training needs for personnel in the assigned area;
• Attend all relevant meetings.
• Reports HSE findings to the relevant construction personnel as well as the HSE MANAGER, and follow up
the status of implementation of the identified preventive and corrective actions; Carry out any other
assigned HSE activity

7.0PROCEDURE

7.1 EXECUTION SEQUENCE

The sequence of construction works are as follows;

• Shop drawing preparation & coordination

• Obtaining necessary permits
• Inspection of material deliveries
• Installation of Chilled Water Pipe, Fittings, Valves and Accessories

7.2 SHOP DRAWINGS PREPARATION AND COORDINATION

Submittal of shop drawings will be done after all necessary coordination is incorporated. Approved
shop drawings will be provided to site engineer for execution. Working with sketches, part plans of
drawings or any other drawings will not be permitted. Approved shop drawings will be available in
working place during full execution period.

• A close coordination with the Main Contractor's (Electrical I Mechanical I Civil I Architectural
I Structural) engineers shall take place at all the stages of the work, as early from Shop
Drawing preparation, coordination, installation, and system test.
• All the system shop drawings must be reviewed and verified by each discipline engineers to
verify all the requirement are covered.

7. 3 PRE-INSTALI..ATION CHECKS
• Ensure that all safety requirements are in place in accordance with project safety plan .
• Ensure that the latest revision of the approved shop drawing and coordination drawing is
used.
• All materials will be ordered after approval of the drawings and technical submittals.
• All material will be transported to the site by the supplier and care shall be taken by the store
keeper to ensure that all the materials are not damaged during transit.
• Special care shall be taken by the storekeeper to protect the chilled water pumps and
Accessories from physical damage.

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 BAHADIR
CONSTRUCTION

• On receipt of the material at site, QA/QC Engineer/Site Engineer shall inspect the material
internally and inspection shall be offered to the Engineer for approval in MIR (Material
Inspection Request) form. Any non-conforming materials must be labeled by storekeeper
and returned to quarantine area in accordance with procedure. An internal NCR will be
issued.
• Ensure all the material used, have passed receiving inspection in accordance with QA
procedures and are not damaged or defective.
• Ensure that all installers and helpers are aware of the correct materials handling and
installation procedures to ensure best quality of workmanship.
• Training shall be provided by site engineers/supervisors as and when required.
• All Chilled Water Pumps and Accessories shall be cleaned before installation.
• Main contractor to ensure that prior to installation of Chilled Water Pumps and Accessories,
all building surfaces to which Chilled Water Pumps and Accessories are being installed must
be completed to acceptable tolerance and are in a suitably clean and dry condition.
• Access Ladders and scaffoldings during construction will be used at site as per the safety
plan.
• Prior to start the work, HVAC engineers/supervisors from the execution team shall ensure
that the latest approved construction drawings are available at site.
• Installation of Chilled Water Pumps, Fittings, Valves and Accessories shall be coordinated
with architectural, structural, and MEP works. Any deviation shall be intimated to the
engineer for approval prior to start of the work.
• Supervisor shall ensure equipment and correct tools are available for installation and to
achieve compliance with the contract requirements.

7.4 PERMITS
General Cold work permit shall be obtained before executing any critical hazardous work.
Hot Work Permits shall be obtained from concern department before any grinding and
cutting works start up.

7.5 INSPECTION OF MATERIAL DELIVERIES

Site Engineer and QA/QC Engineer shall;

• Check the quantities and types with purchase order

• Check quality of delivered material
• Prepare a report and mention if there are incomplete or damaged items and keep such material
separately to invite responsible person from supplier.
• Invite Engineer for inspection before execution.

NOTE: All materials shall confirm to the approved material submittals, and the
Engineer comments on the same (if any), as per the approved model, type, size,
rating ... etc.

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 BAHADIR
CONSTRUCTION

7.61NSTALLATION OF CHILLED WATER PUMPS

7.6.1. GENERAL

• Check all material delivered to site is inspected properly by QA/QC Engineer and check if it is stored
properly as per manufacturer's recommendations.
• Material Inspection Request shall be raised for the inspection of materials received at site to be
submitted to the Engineer for approval.
• Work shall be carried out by the site staff under strict supervision and guidance of the concerned
Supervisors I Foremen I Engineers.
• Inspection request shall be prepared by QAIQC Engineer and will be submitted to the Engineer for
their inspection and approval by coordinating with other contractors and arrange inspection for the
finished work.

7.6.2. HANDLING and STORAGE

• On receipt of the materials at site necessary precautions shall be taken for unloading, shifting and
storage, as follows:
• Material shall be stored in a covered I dry space at all the time to avoid being damaged.
• All materials received at site shall be inspected and ensured that the materials are as per approved
material submittal.
• Any discrepancies, damage etc., found will be notified and reported for further action.
• Material found not suitable for site use will be removed from site immediately.

7.6.3. INSTALLATION OF CHILLED WATER PUMPS

• If the site is ready for installation, the setting out activity based on the approved shop drawing will be
carried out.

• Keep the Inertia Base Frame on plain, even surface on a poly sheet making sure that the
reinforcement bars are on lower side.
• Locate the anchor bolts in the bolting template provided with the base frame if provided.
• After anchor bolt have been located check to ensure they match equipment bolting pattern. Then
pour the concrete and let it cure.
• After concrete has cured lift up the base high enough to place the mount block. Do not lift the entire
weight of the base on one bracket.
• Install Vibration isolators as per approved material submittal.

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 BAHADIR
CONSTRUCTION

• The isolators can now be adjusted in sequence by turning the levelling bolts to compress spring I raise
base till base just comes free from shims I blocks. The shims I blocks may be removed.
• Shift the chilled water pumps to the place of installation in safe manner as per approved shop
drawing. Use hand trolley/ fork lift/ crane as applicable I required as per site conditions.
• Use the suitable lifting equipment i.e. small crane or chain block to place the chilled water pumps at
the inertia base.
• Comply with pump manufacturers written installation and alignment instructions.
• Install pumps in locations indicated and arrange to provide access for periodic maintenance, including
removal of motors impeller, couplings and accessories.
• Set base-mounted pumps on concrete equipment bases as indicated on the approved shop drawings.
Disconnect couplings halves before setting. Do not reconnect couplings until alignment operations
have been completed.
• Install suction and discharge pipe sizes equal to or greater than the diameter of the water pump
connections.
• Install valves of types and at locations indicated that are the same size as the piping connecting chilled
water pump, bypasses, test headers and other piping systems .
•
• Install pressure gauges on chilled water pump suction and discharge in such way to be easily readable
and completely isolated from vibration as per approved shop drawing.
• Support pumps and piping separately so that weight of piping system does not rest on pumps.
• Install piping accessories, hangers & supports, anchors, valve meters, gauges and equipment support
as indicated for complete installation and approved shop drawing.
• Install electrical devices furnished by equipment manufacturers and as per approved shop drawings.
• Verify that electrical wiring is installed according to manufacturer's recommendation and installation
requirements.
• Align pump and driver shafts after complete unit has been levelled on foundation and after grout has
set and foundation bolts have been tightened.
• Adjust alignment of pump and driver shafts for parallel.
• Parallel alignment may be checked by placing a straight edge across the two hubs measuring the
maximum offset at various points around the periphery of the hubs.
• Do not rotate shafts.
• Reposition equipment until offset is as small as possible.

~·1·'1-r..u,u.zJ
-i]jp
• Forms of misalignment

1. Angular- shafts with concentric axes but not parallel.

2. Parallel- shafts with axes parallel but not concentric

• Checking the pump and motor alignment by using dial indicator or laser instruments and correcting
the axial and radial misalignment.
• The allowable misalignment at Radial max 0.04 mm and angular maximum 0.1 mm.
• Connect suction and discharge side of the piping system to chilled water pumps.
• After completion of all the piping connections, piping shall be checked for alignment or any
unsatisfactory condition.

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 BAHADIR
CONSTRUCTION

Ft (m>) -
111 (m>)
TP (TYP)
. PRESSURE GAUGE {IYP)
SlR.(l\1>) ...
lfV(TIP)--.-'----=-==

~~7 ~~(d;i
• After alignment is correct, tighten foundation bolts evenly but not too firmly. Fill base plate
completely with non-shrink, non-metallic grout with metal blocks and shims or wedges in place. After
grout has hardened, fully tighten foundation bolts. Check alignment and take corrective measures
required.
• Calibrated pressure gauge shall be installed.
• All electrical connection shall be as per project requirement.
• Manufacturer recommendation details for Handling & Storage, Installation & Testing.
• Pre-Functional Checks & Testing.

1. Visual inspection of pumps and motors from any damage during the
installation or transits.

2. Motor and pump bearing lubrication Check

Opening the bearing cover and checking the

lubrication pump at drive and non-drive end,
if necessary, re-lubricating the bearings with
new grease.

3. Checking the foundation bolts.

Checking the foundation and piping connection

bolt torque as per the recommendable.

Checking the inertia base spring isolators

working, adjusting the rubber bellow tie rod
axial movement at suction and discharge
piping.

4. Strainer Cleanliness.

Opening the strainer cover and checking the

condition and cleanness of the strainer mesh
and re-fixing after cleaning the same.

5. Alignment of pump & motor.

Checking the pump and motor alignment and

correcting the axial and radial misalignment.

Checking the condition of suction, discharge and NRV valve.

Checking the operating condition of the

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 BAHADIR
CONSTRUCTION

suction and discharge valve, if necessary,

rectifying the same.

6. Checking the visual leakage inspection.

Opening the suction and discharge valve and

checking the leakage at suction, discharge
piping, pump drain plug, pressure gauge port
and mechanical seal if found any leakage
rectify the same before start up.

7. Checking the direction of rotation.

Starting the motor and checking the direction

of rotation and it shall be as per the Pump
rotation, the pump rotation is marked on the
pump casing.

Operating the motor two hours in no load

and recording the current, vibration and
bearing temperature.

8. Coupler hood connection.

Pump and motor shaft will be connected

through coupler hood, bolts shall be
tightened as per coupling manufacturer
recommendabletorque.

Assembled the coupling guard on the base

plate, if possible, rotate the pump shaft by
hand to identify the rubbing noise.
• After completing the installation of Chilled Water Pumps, removed construction debris and leave the
site in a clean and tidy manner.
• Attach and fix the identification labels, safety and warning signs of approved material and correct
lettering at their locations as per approved shop drawings.
• The installation of Chilled Water Pump to be offered for Engineer's approval.

8.0 QUALITY ASSURANCE

The Quality Engineer is responsible to review, implement, and amend this site procedure.
QA/QC Engineer/Inspector shall ensure that the check sheets are completed by Project
Engineer /Site Engineer in accordance with the ITP requirements.

The Project Engineer I Site Engineer shall ensure that all the works shall be done in
accordance with Method statement & ITP requirements.

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 BAHADIR
CONSTRUCTION

All the correspondence and reports shall be forwarded through approved formats.
Frequent quality checks shall be conducted by QA /QC Inspector. Prior to Engineers any
inspection, discrepancies noted are to be rectified . Inspection request shall be forwarded
to the Engineer progressively for each stage of the work, upon satisfactory completion.
Compliance to Engineer's comments will be required for approval I acceptance of the
works.
~ QC Engineers shall monitor all the stages of the work covered by this
Method Statement, Project Specified Requirement, and Approved
Shop Drawings.
~ The Inspection and Test Plan (ITP), Inspection Request (IR) and Check
sheets shall be submitted to the Engineer for approval.
9.0HSE

9.1 PPE REQUIREMENTS

As a minimum the following PPE should be used by staff I Labors;
• Safety shoes.
• Safety eyeglasses .
• Hand gloves .
• High visibility vest.
• Dust mask .
• Red, Green flags
• Hard hat (Safety helmet)

Any additional PPE as required by local rules or mandatory requirement shall be used.

9.2 SAFETY ACCESSORIES

• Traffic Cones.
• Warning /barricade/barrier tape.
• Safety signs.
• Igloo water container for drinking.
• First Aid box.
• Access Ladder
• Workers rest area
• Portable toilet
• Fire extinguishers
• Sign boards of Emergency contact details/persons

9.31NFORMATION TO PERSONNEL
• Safety Induction shall be done in accordance with Main Contractor HSE
Policy prior to start work in site.
• Safety toolbox meetings to be carried out prior to work to all
participating workforce and registered attendance.
• Before job start, check for protective & safety equipment to be use are in order.

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 BAHADIR
CONSTRUCTION

• Safety personnel & designated responsible person shall ensure that all above is
carried out & any other statutory requirements are compiled before any work
takes .
• Hazard analysis.
• Personnel shall wear hand gloves, safety shoes, hard hat, ear plug & eye
protection during work.
• Use the correct tools to do the task.
• Removal of any obstructive I protruding materials.
• Measures shall be taken on dust exposure.
• Emergency evacuation plan in dealing with emergency situations
on site shall be implemented.

9.4 EMERGENCY PROCEDURE

DISCOVERY OF ACCIDENT I EMERGENCY

ACCESS THE VICTIM SITUATION

ACCESS NEED FOR FIRST AID I MEDICAL

ASSISTANCE I AMBULANCE

CALL EMERGENCY NO.

MEDICAL EMERGENCY

Signs I symptom Treatment

Confusion
Irrational behaviour
Loss of consciousness
Lack of sweating
Convulsion
Pale hot & dry skin
Call medical assistance immediately.
Place person in a shaded area.
Wet skin of the person &increase the air movement
around the person to improve evaporative cooling
Cool fluid replacement
No employee suspect of being ill from heat stress
should send home alone or left unattended unless
a roved b a h ician.

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 BAHADIR
CONSTRUCTION

9.5 ENVIRONMENTAL ISSUES

Proper disposal of debris shall be carried out according to Local Authority
approved dump site location.

9.6 HAZARD IDENTIFICATION AND TASK ANALYSIS (HITA)

Contractor shall follow the HITA and if any new activity observed HITA will
be revised as required.

10.0 APPENDIX

10.1 RISK ASSESSMENT

Doc. No: TAB-BAH-QUA-F04 Rev No: 00 Rev. Date: 09-Feb-2019 Page 14 of 14

Contractor: Contract No. C-108-01 Client:

RISK ASSESSMENT
HADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

Certain or Imminent- Absence of control measures to

5= I 2. Total structural or environmental damages or 5= prevent occupational hazard to workers, resulting
PMV/Material I I permanent disability or fatality.
Very Likely - Control measures are not effectively
1. Major- LostTime Injury (LTI) 2) Operational damages-
4= I 4= implemented; thus, likelihood of hazard occurrence is high,\ 01 to 04 1 LOW
PMV/Material
resulting to Lost Time I
1. Restricted- Restricted Work Case (RWC) injuries Likely- Control measures are in place, but the likelihood of
3= I 3=
2. Serious damages to PMV/Material/Structure hazard occurrence is minimal, and that the injury is minor I OS to 091 MEDIUM
1. Minor- Medical Treatment Case (MTC) injuries May Happen -Control measures are in place, but the
2= I 2. Damage repair need from third party for 2= possibility of hazard may occur due to third party or u
-110 to 16 \ HIGH
PMV/Materia 1/Structure act or conditions.
1. Negli gible- First Aid Case (FAC)/Minor damages Very Unlikely- Control measures are effectively
1= I 2. Damages is minor and can be repaired internal company 1= implemented, but the resulting injury or illness only l 17to 251 SERIOUS
source requires first aid.

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s): 1 of 16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
COHSTRUCT tON
ACCESSORIES

Prepared by: Abdelfattah Behiry Reviewed by: Stuart Tannahill

Date: 08/01/2020 Date of Review: Pages:lS
Title: Sr. Mechanical Engineer Title: HSE Manager
Location: C-108-01 Work Ooeration: Risk Assessment - Method Statement for Installation of Chilled Water Pumos FlttinRS, Valves & Accessories
Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
• Delivery vehicle and driver will follow the instruction of the access control officer and get the gate pass
before entering the site.
• Ensure all personnel involve go through the site Safety induction before anyactivities . I

Delivery of • Site Access and Vehicle

• Task briefing will be conducted before any activities .
1 Chilled Water reversing. 3 3 9 • Ensure vehicles reverse under supervision 2 2 4 I
Pumps • Unauthorized delivery • Banks/Flags man must be provided to monitor the movement of the vehicles.
vehicle • Ensure only qualified personnel use/operate lifting equipment's .
• All lifting will be check by qualified personnel before allowed to be use in the site .
• Prevent unauthorized personnel from entering the risk area duringthe delivery.

• Provide proper access will be provided and maintain,

Access to • Trip, Slip & Falling • Do the proper housekeeping,
workplace/Site/ hazard, improper
Storage area.
• Provide the proper walkway
access, access
• Proper LOTO safety test shall be confirmed before the commencement of all operations to ensure
2 obstruction and poor 3 3 9 the safety of the workers 1 3 3
Fall on the
housekeeping.
same level, • During the Safety Induction, sign age will be communicated to all workers regarding the access and
• Struck by all others Site safety Signage.
Trip and Slip • Falling of materials,
• Toolbox talks regarding the Access will be conducted to all workers
hazards
-- - - - • Proper monitoring and Supervision will be put in place

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s) :2 of 16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020
 '\

Contractor: Contract No. C-108-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCT ~ OM
ACCESSORIES

Residual
Initial Risk
S.no. Activity Hazard Controls Risk
L s RR L s RR
• Required PTW for Lifting,
• The TPC of the Crane, its lifting gear inspection and lstimara shall be ensured before operation .
• Personnel will be kept clear of Crane/Boom truck/Forklift while it is in operation,
• Proper barricading of the area and sign board in place to avoid unauthorized entry,
• Collision with other
• Operator sound horn I reverse buzzer to givewarning,
plant vehicles or
Loading, • Operator will inspect his equipment as per dailychecklist,
object,
Unloading of • Work in charge shall ensure that daily inspection of the lifting equipment and ensure that daily
Chilled Water • Access obstruction by work briefing is done for allworkers .
Pumps, Fittings, Materials 3 3 9 2 2 4
3 • Forklift operator shall be trained and certified and have appropriate valid driver's license and third-
Valves and • Physical injury such as party training certificate
Accessories a bruise, cut, • Flagman will be provided to control the movement of equipment's .
Materials. puncture and pinch
point.
• A qualified Rigger shall be provided to work with the cranes .

E.g. • Materials will be properly arranged before transfer to designated area for storage .
Using crane and
• Musculoskeletal
• Adequate monitoring will be put in place
disorders
forklift • STARRT Card will be properly fill by Supervisor and task will be briefto all concern workers
• PPE will be provided for all workers involved. (Hard Hat, Safety Vest, Eyes Google's, Dust mask and
Safety Shoe)
Material
Storage • Pinch points • Proper storage of the Valves and Accessories will be put in place in a designated area

4 • Entrapment 3 3 9 • All operatives will be given adequate training

2 2 4
Transfer of • Struck by • Safety brief on Hazards related will be communicated to concern workers .
Chilled Water • Only certify operators will be allowed to operate the lifting equipment -~

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s):3 of 16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

Residual
Initial Risk
S.no. Activity Hazard Controls Risk
L s RR L s RR
Pumps, Fittings,
Valves and
• The area will be barricaded, and appropriate signage's will be paste .

Accessories
• Only Authorized personnel will be allowed

from Storage • All guards of grooving machine will be properly fixed .

area to task • Only trained personnel will be allowed to work with movable equipment
location. • Familiarity training will give to all concern workers.
• Proper monitoring and supervision will be put in place
• Trained supervisor must be present during the activities .

Manual
Handling • All operatives to receive manual handling training,
• Manually transfer of
• Ensure personnel keep clear of work area with exclusion zones . I

I
the Valves can lead to
Manually • Don't place hand or any other body parts under load during the materials transfer/Installation
physical injury such as
transfer of the
a bruise, cut,
• Regular TBT will be conducted by Supervisor/Foreman in charge regarding the Manual handling
5 Pipes during 3 3 9 2 2 4
the Installation. puncture and
• Yz to 6-inch pipe will be allowed to be taken manually and with enough/adequate numbers of
workers.
Manually Musculoskeletal
transfer of the disorders.
• Mechanically means such as materials lifter will be use for 9-inch pipe during the installation and I
installation area will be barricaded.
elbow, valves
and other
• Pinch Point Struck by .
• PPE will be worn {Hard hat, Safety vest, Safety Googles, Hand Gloves and Safety Shoe)
Fittings.
• Fall Hazards

Use of power
• Grinding machine • Power Tools Training will be conducted for all workers .
Accident and
6
tools: • All the power tools shall be checked by the trained person periodically and visually checked by the
incidents from store in-charge before issue. ----- - --

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s) :4 of 16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020
 Contractor: Contract No. C-108-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUC TI ON
ACCESSORIES

Residual I

Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
handling, using
• Inspection record and colour code shall be maintained at store
defective tools.
3 3 9
• Workers must be trained on safe use of power tools
2 2 4
• Using of uninspected
• Regular TBT will be conducted on Power tools .
/defective Drilling
Machine.
• All equipment's guard will be fix properly and monitor, the handle and guard should not remove .
• Deep tray will be provided for threading machine and monitored .
• Electric shock due to
• Oil spill will be clean immediately.
the damaged power
tools cord, socket or • Designated Area where threading machine, welding machine and grooving machine were use will
be barricaded to avoid struck by.
extension cable.
• Hand injury
• Improper storage of Pipe will be discouraged .

• Improper position of • Dead switch will to be employed in power tools if required .

using the power tools. • Housekeeping will be doing regularly after the daily activities .

• Struck by • PPE will be use (Hard hat, Safety vest, Safety Googles, Hand Gloves, welding Hand Gloves, Welding
Face shield, Welding Apron and Safety Shoe)
• Trip and Slip hazards .
• Monitoring and supervision will be put in place .
• Double insulated plugs and industrial socket shall be used for Electrical tools
• Power tools guard and Handles should not be removed
• All the power tools shall be checked by the authorized and certified person periodically and visually
checked by the store in-charge before issue.
Hot Work • Reduction in oxygen • Adequate training on how to use of Fire equipment's and ABC dry chemical powder will be
Welding at level. provided and the attendance sheet will be dully sign as a proof of Training
7 3 3 9 2 2 4
height • Release hazardous • Hot work permit policy .
substances. • If working in a confined space, wearing a full body Harness shall be ensured .
I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s) :5 of 16 I
[ Document N().: TAB-BAH-OQ03-MS-HVAC-00126 I -
Rev. 00 I Date: 08/01/2020 I
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES & .
CO NSTRUCTION
ACCESSORIES

Residual
Initial Risk
S.no. Activity Hazard Controls Risk
L s RR L s RR
Confined Space • Fire: Burn, Property • Designated hot work area with signage's
Damage.
• Welding machine will be inspected by trained Technicians and certificate copy of welder will be
• Access obstruction submit to HSE Department.
• due to improper • Grinder/pipe cutter power tools will be inspected, and color coded .
cutting area. • No smoking policy
• Power tools
• Placement of fire extinguisher at strategic points
• Electrical hazards
• No storage of flammable substances close to the hot workarea
• Pinch Point Struck by .
• Human Capacity at work should not beexceeded
• Fall Hazards
• Display key emergency contact number on noticeboard
• Trip and Slip hazards
• PPE will be use (Hard hat, Safety vest, Safety Googles, welding Hand Gloves, Welding Face shield,
• Asphyxiation Welding Apron and Safety Shoe)
• Toxic Atmosphere. A
• Proper Monitoring and Supervision will be put in place
toxic atmosphere may
cause various acute
• Only trained workers will be allowed to carry out the hot work .

effects, including
• Double insulated plugs and industrial socket shall be used for Electrical tools

impairment of
• Regular housekeeping will be doing .

judgment, • Welding at height, the welding area will be covered with Fire blanket to prevent falling of the arc
flash, and DCP Fire extinguisher with one Fire watchman with stay together with the welder to
unconsciousness and
monitor the welding activities. The area of welding activity will bebarricaded.
death .
• Ensure gas testing was done and all the necessary test were conducted including the oxygen test .
• Oxygen Deficiency.
• Ensure Permit system is properly followed
• Oxygen Enrichment.
• Proper access and egress will be followed/ maintained
• Ensure personnel are trained for confined space by third party and third party certificate will be
I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s) :6 of 16 I
I Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev.OO I Date: 08/01/2020 I
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
submitted to HSE Department
• Ensure gas detector is always present
• Proper monitoring and adequate supervision will be put in place by qualified personnel in charge .
• Adequate ventilation will be provided, Exhaust Fan, for inlet and oulet will beprovided .
• All explosive or flammable materials will be removed and kept in designated area .
• Work at height Permit will be followed
• Safety training on how to use work at height equipment's (Ladders and Aluminium Scaffolding) will
be given to all workers.
Working at • Proper Inspection to be done by trained personnel before use of work at heights equipment .
Heights • Falls leading to • Full body harness will be worn any work above 1.8 meters
Injuries, • Never work on top of the step ladders .
Access
• Work platform • No materials will be allowed to store on scaffolds .
Ladder/Scaffold collapse. • All tools to be kept safely in designated boxes or areas .
8 • Overloading of work 3 3 9 • Tools and fitting materials to be transported using tag line . 2 2 4
platform with
Using of Step • Workers to be trained on work at height
materials
ladders and • Proper monitoring will be put in place
Aluminum • Improper use of
• Regular TBT will be conducted on work at height
scaffoldings for ladder
the Installation
• Suitable PPE will be use (Hard hat, Chin Strap, Safety googles, Safety vest, Hand gloves, safety shoe
and addition PPE such as Dust Mask, ear plugs, face shield Full body harness as at when required)
• The scaffold to be use will fix with "out rigger" support .
• Scaffold Tags, Green tag means is ready to be use, yellow tags means is under erection and the Red
tag mean do not use the scaffold is incomplete. The scaffold will be use by workers
I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s) :7 of 16 I
I Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev.OO - -- I Date: 08/01/2020 I
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCT ION
ACCESSORIES
I
Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
• when is inspected by trained person and tag with green tag .

• Safety Toolbox Talk and Task Briefings on the job will be conducted to all concern workers Prior to
Start the Activities
• Injuries from the • Workers cover all their body with construction uniform and eyes protection (safety googles, Hand
hand/power tools gloves, Hard hat, Safety Vest and safety Shoe)
used in the activity
• The hand/power tools used for the purpose should be maintained in proper working order and
like portable grinding inspected with color code
machine, drilling
• Safety Goggle and Dust mask will be using to avoid eyes injury and to avoid dustinhale
machine, screwdriver
9
Installation of
3 4 12 • All sharp edges tools shall be maintained away from public approach and toolboxes shall be
2 2 4
Supports. and sharp-edged maintained.
tools.
• Housekeeping and working areas will be kept clean by disposing the waste materials at the
• Hand Cut injury due designated areas .
to sharp edges of the
• Installation of the hanger rod, the area will be barricaded to avoid unauthorizedentry .
rod and support.
• Hanger threading rod will be installed manually and installer will be monitor that the threading rod
• Eyes injury from the and nut is properly tight to avoid falling object .
dust that come from
• Dead switch will to be employed in power tools if required .
drilling to the soffit
• For grinder, Drilling Machine and other power tools Handle, Guard will not be removed .
slab.
Accessories
10 installation.
• Manually transfer of
3 4 12 • Ensure personnel keep clear of work area with exclusion zones .
2 2 4
Manually
the Valves can lead to • Don't place hand or any other body parts under load

I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s):S of 16 I
[ Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 I Date: 08/01/2020 J
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

Residual
Initial Risk
S.no. Activity Hazard Controls Risk
L s RR L s RR
transfer of the physical injury such as
Pipe for the
• Manual handling Training will be given to all operatives .
a bruise, cut,
installation.
• If working in a confined space, wearing a full body Harness shall be ensured .
puncture and
Musculoskeletal
• Complete Aluminium scaffolding, work platform shall be provided for work at height during the
installation
Physical injury
disorders
such as a • Scaffolding-tag management system shall be followed
bruise, cut, • Work on the
• Double insulated plugs and industrial socket shall be used.
improper work
puncture.
platform may lead to
• Electrical materials shall be connected to trip devices .

Scissor lift will fall hazards and injury • No adding/alter with any scaffolding or work platform during the installation

be use for the • Trailing power supply • Task briefing on the job will be given to concern workers prior Start theactivities .

Installation of cables for power tools • Workers must be trained on work at height prior Start
Pipe
• Fire • Use of proper PPE and additional PPE is required such as, Safety goggles, coverall, and Safety Shoe,
Vest, Hand gloves will be strictly followed .
• Hand/Finger injury
• Failure of Scissor lift . • Cut pipe ends shall be clean, square, free from distortion, burr and dent to avoid cut and hand
injury
• Falling of Pipe .
• Scissor lift to be use will be inspected and inspection tag will pasted on it .
• Scissor lift operator will be competent and certified by the third party and the third party
certificate will be submitted to HSE Department.
• Scissor lift third party certificate, insurance certificate will be submitted to HSEDepartment .
• Operator will be filled the checklist and check the condition equipment before operating as per
daily activities.
• Flagman will be assigned to monitor the movement of the scissor lift, and the area will be
barricaded

j Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s):9 of 16 I
l Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 I Date: 08/01/2020 ]
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCT ION
ACCESSORIES

Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
• Pipe Hanger Support will be installed by using the platform of the scissor lift, the pipe will be place
on it and secure with rope to prevent falling of pipe.

• Asphyxiation
• Toxic Atmosphere. A
toxic atmosphere may • Ensure gas testing was done and all the necessary test wereconducted .
cause various acute • Ensure Permit system is properly followed
Working in
Confined Space
effects, including • Proper access and egress will be followed/ maintained

(If applicable)
impairment of • Ensure personnel are trained for confined space.

e.g. Chilled judgment, • Ensure adequate lighting and ventilation to the required areas .

11
Water Pumps unconsciousness and
3 4 12 • Ensure gas detector is always present
2 2 4
death .
and Accessories • Proper monitoring and adequate supervision will be put in place by trained personnel in charge .
installation • Oxygen Deficiency
• Proper communication shall be ensured by a hole watch with the personal in the confined space
inside the • Oxygen Enrichment
• Ventilation will be provided
above false
ceiling.
• Flammable or
• All explosive or flammable materials will be removed and kept in designated area .
Explosive
Atmospheres.
• Oxygen test will be conducted prior tostart .
• Task Briefing will be conducted prior totask
• Flowing Liquid or
• Use of proper PPE and additional PPE is required such as 3M Nose Mask, chemical Hand gloves,
Free Flowing Solids.
Safety goggles, coverall, and Safety Shoe, will be strictly followed .
• Excessive Heat

12
Installation of • Improper work
3 s 15 • Task Briefing and Safety training regarding the installation of MEP services in the shaft will be given
2 3 6
Chilled Water platform, platform to all concerned workers.

I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s):10 of 16
Loocument No.: TAB-BAH-0003-MS-HVAC-00126 I Rev.OO Date: 08/01/2020
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
Pumps, Valves collapsed. • Permit to work system will be strictly followed
and Accessories • Fall lead to injury, fall
• All necessary document/permit will be strictly followed .
Work platform . of object/materials.
Fall Hazards • Safe platform will be erected and inspected by trained personnel.

Lighting
• Improper or
• Tag line for transfer of fitting materials will be use . I
inadequate Lighting
Ventilation
System and poor
• Vertical lift winch will be used to lift during Installation of Pipe inside the shaft.

illumination.
• Adequate/proper lighting will be provided in the shaft prior start .

• Lack of adequate
• In summer period mechanical power ventilation will be installed .

ventilation. • Additional Safety measures will be provided, such as Lifeline .

• Use of proper PPE and additional PPE is required such as Body Harness, Safety goggles, coverall,
and Safety Shoe, will be strictly followed .
• Minimize the number of workers in the shaft .
• All supporting arrangements shall be provided with proper fixing .
• Horizontal and Vertical pipes shall be supported as per spacing in the Pipe and Fittings I
specifications. I
I

• Fume Inhalation
• Ventilation work area,
• illness,
• Respiratory disorder, • COSHH Training will be conducted to concern workers

13
Lubricant oil
• Headache 3 3 9 • Proper and adequate monitoring will be put in place
2 2 4
Paint
• Fire hazards • Suitable Fire prevention will be put in place and Training on how to use fire equipment will be
conducting to concern workers (ABC, Dry chemical Powder Fire extinguisher will be provided)
• Skin, Eye contact and
Ingestion • Only authorized worker will be allowed to do the task
• Oil Spill will be clean immediately .
I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s):11 of 16 I
I Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 - I Date: 08/01/2020 I
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
• Use of deep tray for threading machine and will be properly monitor.
• All COSHH Materials will be store in designated area for the purposed .
• Use of proper PPE and additional PPE is required such as 3M Nose Mask, chemical Hand gloves,
Safety goggles, coverall, and Safety Shoe, will be strictly followed.
• MSDS safety data sheets for all materials have to be checked and information should be analyzed
to make a risk assessments as required by the COSH H. And have to be implemented.

• Adequate fire prevention will be put in place .

Leakages/hydro • Task briefing will be conducted prior start .

Testing/High • Permit to Work (Hydro testing permit) will be strictly followed
pressure • All other personnel will be informed to vacate the testing area.
Testing.
• Prevent unauthorised personnel from entering the risk area .
• Water Spillage
• Ensure the testing do not go beyond the manufacturing specification of the pipe and pressure
Water filling to
the
• End cap pull out gauge.

14 Water pump for

• Water Body
3 4 12 • Area will be barricaded with adequate Signage's
2 2 4
penetration
the pressure • PPE will be use {Hard hat, Safety vest, Safety Googles, Hand Gloves and SafetyShoe)
testing. • Water Spill
• Trained workers will be allowed to perform the task
• Defective Pressure
• Calibration Certificate of the pressure Gauge will be maintained .
Pressure Gauge gauge
to monitor the
• Ensure that testing equipment's/tools and water source are ready .

pressure in the • Pressure shall be applied to the system by means of a hand pump drawing water from a water
container. The pump discharge shall be connected to the system through a globe valve or check
downstream.
valve, and recently calibrated pressure gauge of suitable range to have the test pressure read.
• Pressure testing Gauge will be calibrated and copy of calibrated certificate will be provided to

I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories I Page(s):12of16 I
I Document No.: TAB-BAH-0003-MS-HVAC-00126 Rev.OO I Date: 08/01/2020 I
 Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
COHSTRUCTJOH
ACCESSORIES

Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
Safety Department.
I

• Regular Toolbox talk on Heat stress will be conducted for all workers
• Stop work will be implemented if there is adverse weather condition .

• Heat Stress • Wear light coloured and loose-fitting clothes for summer and complying dresses for winter
Summer and
winter Weather • Heat Stroke • Take a staggered break in places where is sun shelter
I
15 Condition • Exhaustion 3 4 12 • Provide enough water to workers to prevent dehydration
2 2 4 I

during the task/ • Cold issues • Provide sun shelter for all workers
Activities.
• Collapse • In case of heat stroke ensure ice, packs are available in clinic or cool water to take down
temperature
• Dehydration
• Comply with summer working hours as dictated in labour law .
• Proper monitoring will be put in place

• Induction and training shall be provided to all workers and staffs

• Accidents and • Young workers and persons who have the tendency to take risk shall be identified and supervised
Human closely.
16 incidents due to 3 3 9 2 2 4
behavior
human errors • All violations related to the Mechanical installation, electrical installation and manipulation I short
cut, electric tools shall be treated seriously and shall be imposed with disciplinary action.
• Horse play
• Periodic breaks shall be taken to reduce stress and strain on theworkers
• Rest shelter will be providing for all workers in different task location

17
Welfare • Rest shelter • Rest shelter will be equipped with adequate ventilation (A/C) and with appropriate chairs and
Facilities • Drinking Water 3 3 9 Table for the workers to rest. 2 2 4
Toilet • Drinking water station will be provide in the task area and appropriate signage will be attached

I Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories _I Page(s):13 of 16
~ument No.: TAB-BAH-0003-MS-HVAC-00126 Rev.OO I Date: 08/01/2020
 )

Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADI METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CO NSTRUCT I ON
ACCESSORIES

Residual
Initial Risk
S. no. Activity Hazard Controls Risk
L s RR L s RR
• Water bottle will be provided for all the workers
• ORS will be given to all workers
• Portable water toilet will be provided in both site and office area .
• One worker will be assigned to clean the toilet every time and the cleaning log will be maintain

Disposal of
wastage • Wastage generated from works shall be removed and stored at designated place and to be disposed
18 Waste • Fire
2 3 6
with approved contractor. 2 2 4
segregation • Soil contamination • Hazardous waste will be segregate from other waste and disposed properly by Contractor.

Housekeeping
• All personnel must be aware of the project Emergency preparedness and responseplan .
• Everyone must know the chain of communication in the event of emergency.
• Emergency contact details shall be displayed at conspicuous area ofthe site .
Execution of • Standby person shall be provided for the emergency shut down of equipment during accidental
failure and discharges.
19 emergency • Unawareness about
3 3 9 • All emergency equipment must be available and regularly inspected.
2 2 4
response plan the plan
• All personnel must be physically fit to work on board .
• Trained first aider must be deployed on site for contingencies .
• All search party must be aware of their area of responsibility .
• Regular review of emergency res ponse and preparedness plan from the maincontractor .

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s): 14 of 16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020
 )

Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUM.PS, FITTINGS, VALVES &
CONSTRUCTION
ACCESSORIES

CLASSIFICATION OF CHART

Likelihood of Risk
Likelihood Description Rating
Unlikely Occurrence close to zero 1 Classification
May Happen Capable of taking Place 2
Likely Tend or Inclined to Occur
1-4 Attention Required- Low Risk
3
5-9 Corrective Measures Required- Medium Risk
Very Likely High Inclination of Occurrence 4 10-16 Corrective Action Required- High Risk
L___Certain Most Definitely Happen- Not " If but When" 5
- -
20-25 Elimination of Hazard - Serious Risk

Severitv of Risk
Severity Description Rating
Minor Injury First-Aid on Site 1
Minor Injury Treatment Off Site 2
Up-to-3 days Injury Limited or no work for three days 3
Major Injury Reportable 4 Severity
Death 5

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s):15of16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020
 )

Contractor: Contract No. C-1 08-01 Client:

RISK ASSESSMENT
BAHADIR METHOD STATEMENT FOR INSTALLATION OF
CHILLED WATER PUMPS, FITTINGS, VALVES &
CONSTRUCT ION
ACCESSORIES

Title: Risk Assessment: Method Statement for Installation of Chilled Water Pumps, Fittings, Valves & Accessories Page(s):16of16
Document No.: TAB-BAH-0003-MS-HVAC-00126 I Rev. 00 Date: 08/01/2020