RISK ASSESMENT FOR JET FUEL PIPING REV1 16 June 2021

Client: Contractor:
Contract No. C-108-01
RISK ASSESSMENT
METHOD STATEMENT FOR JET FUEL PIPING
DATE: LOCATION: C-108-01 ACTIVITY: JET FUEL PIPING INSTALLATION

R=RISK RATING =A x B
S= SEVERITY L = LIKELIHOOD OF OCCURRENCE
1. Severe & Fatality - Multiple LTI or Fatality Certain or Imminent - Absence of control measures to
5= 2. Total structural or environmental damages or 5= prevent occupational hazard to workers, resulting permanent
PMV/Material disability or fatality.
Very Likely - Control measures are not effectively
1. Major – Lost Time Injury (LTI) 2) Operational damages -
4= 4= implemented; thus, likelihood of hazard occurrence is high, 01 to 04 LOW
PMV/Material
resulting to Lost Time Injury.
1. Restricted - Restricted Work Case (RWC) injuries Likely - Control measures are in place but the likelihood of
3= 3=
2. Serious damages to PMV/Material/Structure hazard occurrence is minimal, and that the injury is minor 05 to 09 MEDIUM
1. Minor - Medical Treatment Case (MTC) injuries May Happen - Control measures are in place, but the
2= 2. Damage repair need from third party for 2= possibility of hazard may occur due to third party or unsafe
PMV/Material/Structure act or conditions. 10 to 16 HIGH
1. Negligible - First Aid Case (FAC)/Minor damages Very Unlikely - Control measures are effectively
1= 2. Damages is minor and can be repaired internal company 1= implemented, but the resulting injury or illness only requires 17 to 25 SERIOUS
source first aid.
Title: Risk Assessment: Method Statement for Installation of Jet Fuel Piping Page(s):1 of 15
Document No.: TAB-BAH-0003-MS-MC-00156 Rev. 01 Date:16-June-2021
Client: Contractor:
RISK ASSESSMENT
Prepared by: Tugrul Alp Delikara

Reviewed by: Stuart Tannahill
Date: 16-June-2021 Date of Review Pages: 8
Title: HSE Manager
Title: Mechanical Engineer
Work Operation: Jet-Fuel Tank

Location: C-108-01 Project Risk Assessment: Method Statement for Installation of Jet Fuel Piping
Installation
Initial
Initial Risk
Risk Risk
Rating
Serial Rating RR
Activity # Hazard RR Controls F Risk Priority
Number Probabilit
Probability Accept
yx
x Severity √ or X
Severity
Only qualified and experienced workers to be utilized on
the task.
1 Pre-Commencement of Lack of Competence 3 4 12 All newcomers or newly mobilized employees shall 3 1 3 Low Y
MAD CONST. activities undergo a project HSE induction.
Close supervision shall be maintained all time at the start
Unfit / Unsuitable of MAD activities.
Equipment PPE shall be made mandatory on site and worn by the
operatives (hard hat, goggles, safety shoes with puncture
Unauthorized Entry resistant soles, coveralls, earplugs, hand gloves, dust
mask) and any other task specific requirements i.e.
Emergencies welders apron etc.
All plant and equipment mobilized on site shall be

inspected and provided with the inspection sticker
displayed on windscreen will be used (for all operation
areas).
All equipment/ Plant mobilized on site shall have a valid
Client: Contractor:
RISK ASSESSMENT
and approved Third Party Certificate before mobilization

to site.
All plant and equipment shall be inspected and
documented on a daily basis and checklists filed in the
Safety Office.
Ensure suitable equipment is used and ensure PPE is
suitable for the task.
When equipment is reversing or moving from the job site
to another location, a trained Banks-man must be
appointed.
Ensure the work area is properly barricaded and warning
signs like only authorized personnel “are in place.
Provide First aid box for the first 25 persons on site
Provide 1 first aider for every 50 people on site.
A high level of personal awareness is required from all
employees whilst transiting around site. Where possible,
Collision with Plant personnel will adhere to designated pedestrian walkways.
and Vehicles
Slips, Trips and Falls All personnel are to maintain a high degree of vigilance
whilst moving around site.
Site/Area Access. Falling Materials
Pedestrian/Vehicle All the work areas work is required to be kept free, as far
Traffic Movement. Movement of as is reasonably practicable from Steel scrap waste and
2 pedestrian’s/ vehicles. 4 3 12 4 1 4 Low Y
Personnel debris.
Transportation. All personnel are to maintain a safe working distance
Lack of knowledge on from others working overhead.
site hazards
pedestrian Personnel are not to work under suspended loads. If
working at height all tools and equipment are to be
secured from displacement.
Vehicle. Collision.
Only approved personnel are authorized to access site.
Client: Contractor:
RISK ASSESSMENT
Speeding.
Faulty vehicle.
Serious incident
All personnel to attend the site safety induction
Involving
workers/vehicles Qualified drivers only to be allowed on site.
Fatality/injury.
Damage to vehicles or
structures.
All plant and equipment shall be inspected and recorded

on a daily basis; generators shall have drip trays located
Spillage
below. Ensure refueling is carried out in an authorized
3 3 9 area only and switch off plant before refueling begins. 3 1 3 Low Y
3 Site Preparation Slips, Trips & Falls
Housekeeping will be conducted in all work areas on a
daily basis to prevent slip, trip & fall injuries.
Obtain Permit to Work from the HSE department.
Obtain Hot work permit on weekly basis.
Access
Where possible, loading and unloading of materials
should occur at designated dispatch and receivable
Manual Handling
points
Transport, Loading & Conduct Weekly Toolbox Talk.
4 Unloading piping and 3 4 12 Conduct Daily Task briefing / Instructions prior to start 3 1 3 Low Y
Falling Materials
fittings materials on site of the work and explain the Risk Assessment to all
workers.
Collision with other
Provide clear access routes to work areas and engage
Plant and or Vehicle
minimum personnel in each work area
Secure the load by means of lashing chains/ belt with
tensioned reached.
Client: Contractor:
RISK ASSESSMENT
All still stored on the ground shall be seated on timber

board for better stability and easy handling.
Do not insert fingers under loads during offloading and
storing steel materials.
Do not jump from the lorry bed,
Operatives shall not be in the lorry bed while the trailer
is in motion.
Observe manual handling techniques. All operatives will

receive basic training in Manual Handling and Correct
Lifting Procedures.
Client to provide barriers and signs at all for the MAD
Temporary storage areas.
Vehicles shall adhere to the 30 KPH maximum Speed

Limits on site. No overtaking of other vehicles.
Banks men will be used when vehicles are reversing and
must wear high visibility jacket.
MAD Vehicle shall be parked in allocated designated

parking areas and in departure position.
Driver to wear his PPE when leaving the vehicle.
Vehicles in motion. All MAD and its sub-contractors Vehicles entering to site
Noise. shall be maintained in accordance with manufacturer's
Contact/collision with specs.
Use of other plant. Seat belts fitted and worn
Vehicles/Delivery Drivers licensed to level of vehicle.
5 Pedestrian traffic 3 4 12 3 1 3 Low Y
Trucks/ Drivers to attend client induction programmed.
Excessive speed
Container Trucks. Drivers to attend client Defensive driving program
training
Collision with All Incident shall be reported immediately to HSE
pedestrian/worker department with corrective and follow up actions
Client: Contractor:
RISK ASSESSMENT
Compliance with speed limit on and off site is enforced

by MAD Supervisor.
Pre use/daily inspection to be completed by MAD
Operator.
Loss of load Good site traffic management system in place.
/serious injury.
Trucks/Trailers are fitted with alarm to ensure that doors
are closed before the truck moves from loading/unloading
area.
Client spill response procedure in place and followed.

Application of PTW system and safety checklist.
Use of appropriate PPE.
Monitoring of temperatures /humidity before and during
work.
Always comply with the client heat stress management in
place.
Humidity.
work/job Rotation of personnel to spread exposure within
Temperature.
acceptable limits.
Lighting.
Follow the Flag system implemented, identifying levels of
Workspace.
Humidity.
Hot / Cold Working
6 4 3 12 Safety Officer to brief MAD team with regards to Heat 2 2 4 Low Y
Environment. Heat stress.
stress hazards, symptoms before job commences.
Exhaustion.
MAD to comply with the client security requirements for
Injury.
entering / exiting to and from the site.
Dehydration
Operatives are given information on Heat Stress and
Sun Stroke
Exhaustion during client HSE Induction
Operatives are instructed to take regular breaks and drink

water as per Project Heat Stress Index.
Client to Provide adequate cold-water distribution point

Client: Contractor:
RISK ASSESSMENT
on site at all times.

Provide adequate cool boxes to all operatives
Client might to provide a cooling vests or cooling helmets
to MAD employees.
Provide adequate shelter on site at all times.
Water flasks to be provided to all operatives
Monitor project “Flag” system for working conditions on

site and abide by it.
Heat stress program to be implemented when required.
In case of heat stroke call 999 immediately as it is a
serious medical emergency.
Plant in motion.
Contact/collision with
Daily pre task briefing prior to start work provided by the
other plant.
supervisor.
Pedestrian traffic
Obtain work permit for working at height
Excessive speed Only certified and trained person shall operate telehandler
Daily operator checklist shall be filled by its operator.
Collision with Ensure the telehandler is set up on a level and compacted
Use of Telehandler, pedestrian/worker surface.
Transportation of pipes Using Telehandler : Any outriggers are to be extended raising the platform or
and finished pipe spools,
7 Potential for to 4 3 12 a load at 10 height by telehandler 4 1 4 Low
headers from workshop
overturn. Operatives must be trained to know what to do if the
area to pumphouse.
Uneven, slippery, machine fails with the platform in the raised position.
Shifting materials at site.
sloping or soft ground, Ensure rescue plan that will safely recover workers from a
excavations, raised platform is properly briefed to operatives.
equipment failure, Operators must not overreach from the basket. Steps or
any other form of podium are not to be used.
untrained operative,
Do not leave keys on the machine after use.
moving
Telehandler,
contact with overhead
Client: Contractor:
RISK ASSESSMENT
obstacles ,
Falling objects ,
Adverse Weather ,
hydraulic failure,
electrocution, person
fall from height,
Adverse climate
condition - heavy
wind, rain. Emergency
rescue.
Overhead / distant
structures
Overloading
Use Only Equipment or material, which has designated

lifting points and Third party certificate.
Setting of crane Only certified operator to operate the crane.
Crane not leveled Materials with designated lifting points, which are not
Incompetent operator accompanied with the correct documentation, must not be
Leaving the cabin removed using the lifting points.
Installation of big pipes during lifting Crane shall be leveled
(6”,8”,10”) with Mobile Incompetent rigger Do not overload a crane
8 crane, Various roof steel 3 4 12 Safe setting of the crane outriggers fully extended. 3 1 3 Low Yes
Lack of maintenance
elements with Inspect the crane before use.
Telehandler Unsecured structure. Assign qualified and competent rigger to the crane
Failure of structure operation
Being under suspended Never use damaged lifting tackles, only certified
load or line of fire accessories, webbing slings shall be subject to daily visual
inspection, damaged one shall be removed from site.
Erect columns, hang it with crane, bolt it , tensioning with
wire rope and tire for, secure u bolt clamps , use at least 3
Client: Contractor:
RISK ASSESSMENT
than only release the crane from the load.

In any case an operative will be authorized by the
supervisor to pass underneath or work underneath a
suspended load. Supervisor with rigger to always select a
safe lifting routes and how to avoid suspended load above
personnel on the ground.
All operatives are responsible for their safety and the
safety of others
Supervisor to lead by example. Supervisor to discipline
all the unsafe workers.
Telehandler to always deploy/ sit on its outriggers to lift
loads to roof.
Trained and authorized welders only
Pre-plan your route when moving the torch set. Ensure the
Muscle strain and/or
route of travel is free of obstacles and slipping/tripping
sprain, skeletal injuries
hazards
to the neck and spine,
as well as other parts When not in use, acetylene tanks and oxygen tanks must
of the body, resulting be stored in a secured, upright position away from
from improper lifting flammables, sparks, or open flame, and 1910.252.
of material, and tools
9 Hot works 4 3 12 4 1 4 Low Y
Fire and explosion Store tanks indoors or in a dry shaded area. Do not store
resulting in severe in direct sunlight during very hot weather conditions.
burns, Contact with
sharp edges, particles Inspect the work are for flammable materials. Consider
in eyes, using a “Hot Works” permit program that requires a 30-
Very serious injury, minute safety watch. Ensure adequate fire extinguisher is
readily available.
including severe burns
Only use an approved striker to ignite the torch. Never
attempt to use a cigarette lighter, match, or open flame.
Client: Contractor:
RISK ASSESSMENT
Ensure all gauges, hoses, valves, and equipment are in

safe operating condition. Never attempt to use a torch set
that has damaged parts.
Never run unprotected hoses through pinch points or

sharp edges. Always protect hoses, gauges, and tanks
from damage.
Wear all welding PPE, wear Face shield while cutting,

grazing…etc., and use hood when welding.
Do not use cutting torch as multipurpose tool.
Do not remove guard or any safety device, secure

pressurized pipes that they will not come off and cause
serious injuries to operator.
During mixing of paint with drilling machine, avoid
Using defected
contact with the drill while it is still in motion.
tools/equipment, Do not use handmade improvised electrical connections.
electrocution, wrong Install fire extinguisher very close to you. All power tools
tools, using homemade must have “DEAD MAN SWITCH” Pre task briefing to
Working with Hand and tools, untrained operatives
10 Power Tools, Pulling operative, tool slipping 3 4 12 Ensure tools and equipment are inspected for damage 3 1 3 Low Y
machines, wire rope off, tools or materials prior to use & color coded.
fall on persons below, Ensure equipment is calibrated.
cramped work space, Only trained operatives shall be engaged for the task
poor illumination, Ensure task lights are provided
repetitive work, Grip the tool properly to prevent slipping off from hand
Watch out for sharp ends or objects that can cause injury
Wear full sleeve coveralls and task specific PPE.
Ensure rotation of job and adequate rest in between
Ensure proper cable management. Ensure cables are not
Client: Contractor:
RISK ASSESSMENT
touching metal
Ensure good housekeeping always and removal of
materials after each day’s work
Should provide a proper lighting during working time
specially on working night time if required under the
Injury contract.
Inadequate lighting.
Provide suitable and sufficient lighting to carry out the
Lack of Concentration tasks. Use the client lux meter to check the luminosity-
Minimum lux required is 54 in general.
In-adequate Lighting at
working Area during Slips trips and falls.
11 Night Time Work 4 3 12 Control working hours. 4 1 4 Low Y
Sleeping on the site
Adequate breaks/rest period.
Fall from height.
Implement Heat stress programmed.
Injury to worker.
Do not forget that harness with double lanyard inspected
free of defects, wear and tears burns...Etc.
Unsafe anchorage, Do as much work as possible from the ground.

unsafe or inappropriate
fall protection systems. Wear fall protection equipment, harness double lanyard,
Lack of awareness of bypass shock absorber if the height is less than 6 m, or
Working at height - use short lanyard
fall hazards in
Installation of pipes in
12 workplace. 3 5 15 ensure workers can get safely to and from where they 3 1 3 Low Y
Pump house higher than
Failure to observe work at height
2 meters.
good practice in the ensure equipment is suitable, stable and strong enough for
use of fall arrest/fall the job, maintained and checked regularly
restraint equipment, or
misuse of such provide protection from falling objects
Client: Contractor:
RISK ASSESSMENT
consider emergency evacuation and rescue procedures.

Tie lanyard on an approved anchor point only.
All personnel working at height must be trained
internally.
Competent persons shall train workers in selection,
inspection and correct use of fall arrest/fall restraint
equipment.
The working area beneath the MEWP fenced off to
safeguard any persons below from falling objects and
from the risk of collision with the MEWP
The area in which it is anticipated the MEWP will operate
cleared of all materials, debris and other obstructions
equipment.
MEWPs used on firm, level ground
Adverse weather
Stabilizers/outriggers extended prior to the raising of the
platform
When not in use, the platform is lowered and the keys
removed
Adequate supervision provided to ensure control
measures remain valid for the duration of the work
Checks made prior to use to ensure that all MEWP’s are
in a serviceable state and are accompanied by a valid test
certificate
Only necessary people.
Monitor wind speed, follow the site rules, check the crane
anemometer.
Manual handling of Trained personnel

2 4 8 2 1 2 Low Y
13 General Site waste materials Ensure proper manual handling techniques
Client: Contractor:
RISK ASSESSMENT
1. Remove all surplus/waste material or protruding

objects from work area and access as it accumulates.
2. Stack loose equipment out of work and access areas.
Dusts
3. Install physical barriers to separate people from
Slips trips and falls. objects/traffic.
Uncontrolled/ 4. Highlight objects that cannot be removed with caution
Standards/Housekeeping Poor housekeeping tape, reflector paint or similar.
regime. 5. Wearing of PPE such as helmet, glasses, boots and
Access/Egress Slips/trips and falls. vests etc.
Disease. 6. Ensure lighting is adequate.
Serious injury/ 7. Implement strict housekeeping regime.
Biological disease 8. Employ good housekeeping techniques
9. Use “CONFINED SPACE ENTRY” rules and
regulations for entering inside and exiting outside of the
Tank.
Client: Contractor:
RISK ASSESSMENT
Application of ACT PTW and safety checklist.

Calculated barricade zone and/or erect physical barriers
and warning signs to restrict access.
Ensure pipe/vessel supports are stable and adequate for
the weight of water.
Pressure Rupture of Equipment checked and certified fit for purpose including
pipework. pressure testing of hoses.
Pneumatic Testing with Loss of containment Whip checks on all hose connections.
14
Air Compressor Fatality/injury. Competency of users of equipment confirmed.
Damage to Strict adherence to specific procedures for the safe use of
plant/equipment. hydro test equipment.
Minimize the number of people in the vicinity.
Before disconnecting any Installation under pressure it
should be depressurized to zero (0) psi
Strict adherence to Hydro-test procedure.
Site notification system in regard to Hydro-tests
Client: Contractor:
RISK ASSESSMENT
CLASSIFICATION OF CHART
Likelihood of Risk
Likelihood Description Rating
Unlikely Occurrence close to zero 1 Classification
May Happen Capable of taking Place 2
Likely Tend or Inclined to Occur 3 1–4 Attention Required- Low Risk
Very Likely High Inclination of Occurrence 4 5–9 Corrective Measures Required- Medium Risk
10 – 16 Corrective Action Required- High Risk
Certain Most Definitely Happen- Not “If but When” 5 20 – 25 Elimination of Hazard - Serious Risk
Severity of Risk
Severity Description Rating Likelihood
Minor Injury First-Aid on Site 1 1 2 3 4 5
Minor Injury Treatment Off Site 2 1 1 2 3 4 5
Up-to-3 days Injury Limited or no work for three days 3 2 2 4 6 8 10
Major Injury Reportable 4 Severity 3 3 6 9 12 15
Death 5 4 4 8 12 16 20
5 5 10 15 20 25

RISK ASSESMENT FOR JET FUEL PIPING REV1 16 June 2021

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RISK ASSESMENT FOR JET FUEL PIPING REV1 16 June 2021

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Client: Contractor:

Contract No. C-108-01

DATE: LOCATION: C-108-01 ACTIVITY: JET FUEL PIPING INSTALLATION

Prepared by: Tugrul Alp Delikara

Work Operation: Jet-Fuel Tank

All plant and equipment mobilized on site shall be

and approved Third Party Certificate before mobilization

All plant and equipment shall be inspected and recorded

All still stored on the ground shall be seated on timber

Observe manual handling techniques. All operatives will

Vehicles shall adhere to the 30 KPH maximum Speed

MAD Vehicle shall be parked in allocated designated

Compliance with speed limit on and off site is enforced

Client spill response procedure in place and followed.

Operatives are instructed to take regular breaks and drink

Client to Provide adequate cold-water distribution point

on site at all times.

Monitor project “Flag” system for working conditions on

Use Only Equipment or material, which has designated

than only release the crane from the load.

Ensure all gauges, hoses, valves, and equipment are in

Never run unprotected hoses through pinch points or

Wear all welding PPE, wear Face shield while cutting,

Do not remove guard or any safety device, secure

Unsafe anchorage, Do as much work as possible from the ground.

consider emergency evacuation and rescue procedures.

Manual handling of Trained personnel

1. Remove all surplus/waste material or protruding

Application of ACT PTW and safety checklist.

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