Professional Documents
Culture Documents
Consequence
Rating (C)
Stages in Risk Assessment: - 1 2 3 4 5 Legend:
1 1 2 3 4 5 Tolerable Risk
Assess risks using guidelines below (Risk = L x C)
Attempt to reduce risk to as low a value as possible by 2 2 4 6 8 10
applying additional controls / actions - even if the initial 3 3 6 9 12 15 Tolerable with additional controls
assessment falls into the “white” zone Likelihood Rating
implemented
Re-assess risks (L)
4 4 8 12 16 20
Sign form to confirm all controls and actions shall be
implemented
5 5 10 15 20 25 Intolerable risk – seek advice
Sr.
Activity Hazards Consequences L C *RL Control Measures L C #RRL
No
1. Manual Sharp Edges 1. Minor cuts, bruises, 1. Conduct TBT before start of work
Handling Hot Surfaces abrasions and crush 2. Use Mechanical handling equipment’s
of Chemicals injuries. wherever possible.
Equipme Dropping of objects 2. Strains to wrist / 3. To employ safe manual handling techniques in activities
nt’s , Improper Posture fingers that cannot be done by mechanical equipment’s (Back
Materials Cumulative back injuries. 3. Sprains straight, lifting with the thigh muscles, Load close to
& Pipes 4. Hernia, Knee, ankle the body, avoid twisting, etc.)
(25 mm and shoulder 4. Mechanical assistance such as hoists, conveyors,
to 250 injuries trolleys and lifts, etc., shall be used wherever
mm) 5. Slip disc possible.
6. Foot Injury 5. Individual selection must be done for material handling
7. Burns depend upon the ability & capability of the selected
8. Fractures employee.
9. Long term 6. Solid base should be provided.
incapacity 7. Minimize carrying the loads by hand. Seek assistance
2 4 8 1 4 4
in case of awkward and heavy loads.
8. Use cranes, telehandler, pallet lifter and other
mechanical aids to reduce the frequency and load
during manual handling.
9. Wear protective clothing and gloves in case of sharp
edges or hot surfaces.
10. Do not carry loads above 30Kgs.
11. Promote job rotation and team handling.
12. Maintain good housekeeping at the work place.
13. Efficient and effective supervision.
14. Provide adequate light.
15. Ensure access must be clear for manual handling.
16. Limited weight should be lifted by an average person
manually (BOCW guidelines need to be followed for manual
handling).
17. Material should be stacked in a designated place
and same shall be barricaded with safety cones.
1. Ensure that employees are properly trained in
2. Use of 1. Injury to personnel the safe use of hand tools. Daily TBT before
Hand 1. Use of faulty or 2. Eye / Face risk start of work.
Tools. inappropriate tools. 3. Blows and cuts to 2. All hand tools must be inspected for its good
2. Use of poor-quality tools. condition before start of the Work
the hands or other
3. Not using personal 3. Only ever use the right tool for the job.
protection equipment. parts of the body. 4. Do not leave tools lying around on
4. Forced postures. 4. Eye injuries due to elevated structures as they may be bumped
5. Electrical Contacts. the projection of and fall.
fragments or 5. Never use tools with mushroom/damaged heads.
particles. 6. Always keep hands behind cutting edges.
5. Sprains due to very 7. Replace cracked, splintered, or broken handles.
8. When necessary, use specialist tools
abrupt movements
9. Protect sharp edges/points of the tools.
or strains 2 3 6 10. Keep tools in toolboxes/racks when not in use. 1 3 3
6. Electrical Shock / 11. Hand tools must be secured properly during
burns. work. Ensure use of tool bag.
12. Use tools with an insulating covering in work in
the vicinity of live parts
13. Use tools designed to allow wrist to stay
straight. Avoid using hand tools with your
wrist bent.
14. Periodically check the state of handles, insulating
coverings, repair, sharpening, cleaning, etc.
15. Store and/or transport tools in boxes, tool bags or
on suitable panels, where each tool has its place.
16. Proper PPE (Coverall, helmets, safety shoes,
clear glass/face shield, gloves, ear plugs,
etc.) must be used by operatives.
1. Conduct TBT before start of work
Use Of 1. Electrical 1. Minor injuries 2. Allow power tools must be double insulated,
3. Power 2. Mechanical Hazards 2. Electrical shock otherwise earthed properly.
Tools. 3. Flying particles 3. Long term incapacity 3. Operatives work on power tools must be trained
4. Exposure to hazardous 4. Death and authorized.
noise levels 5. Damage of hearing 4. Regular maintenance and check-up must be carried
5. Vibration 6. Respiratory disease out. Color coding system to be followed.
6. Eye injuries 7. HAVS (Hand-Arm 5. Trip device and dead man switch.
7. Exposure to dust Vibration Syndrome) 6. All guard and covers shall be fitted and used correctly
3 3 9 7. Ear plug / Ear muff should be worn when noise 1 3 3
exceeds more than 55dBA
8. Suitable nose masks & eye protection shall be worn
during the operation
9. Fall protection shall be done around the workplace (for
men and materials)
10. Protect sharp edges/points of the tools.
11. Ensure that power tools are in good
working condition
12. Never use tools with mushroom/damaged heads.
13. Always keep hands behind cutting edges.
14. Replace split/damaged handles.
15. Proper PPE (Coverall, helmets, safety shoes, clear
glass/face shield, gloves, ear plugs, etc.) must be
used by operatives.
16. No extension & 3-pin type board/ socket will be allowed
to use.
17. All cable joint to be connected with proper male female
sockets, avoid insulation
18. Ensure that all electrical distribution boards shall be
equipped with 30mA RCCB and MCB.
19. All electrical cable to be laid above the ground
minimum of 7'' feet's height inside the floor.
1. Electrocution 1. Injury, long 1. Check that the disk is the correct type for the intended
2. Burst of grinding wheel term incapacity or purpose
12. cutting 3. Entanglement death 2. Ensure that the guard is fixed in the correct position
of pipe 4. Eye / face injury 2. Electrical short circuit 3. Check that the disk is approved for the intended speed
from flying particles and shock 4. Wear face or eye protection
5. Material sharp edge 3. Lungs and 5. Only use machines with industrial type
6. Use of defective hearing problem electrical connection plugs
power tools 6. Check the housing of the machine, do not use
7. Unauthorized cable joints 2 2 4 machines with broken housing 1 2 2
8. Dust & excessive noise 7. Keep loose cloth and body hair away from the machine
8. Clean the working area to provide a safe stand
and working place
9. Remove people in the vicinity
10. Regularly inspect and check the electrical installations on
site to avoid earth leakage
11. Provide necessary PPE (ear plug, hand gloves, mask,
goggles etc.) based on activity.
13. Pressure 1.High -pressure leak of water 1. electrical short 2 2 4 1.ensure permit obtained for pressure testing 1 2 2
testing &flooding Explosion circuit 2.all pressure tests must be conducted with due regards
2.failure of testing pump 2.burn injury for the safety of life and property.
3.electric shock with motor 3.hearing problem 3.area must be barricaded with caution signage.
4.electrocution 4.entanglement 4. check all high points have a tape or vent to facilitates
5.unintended release of stored removal of air during filling and that this area all closed.
energy 5.blank plug or seal any open ends and close all the
valves at the limits of the test section of the pressure
testing.
6.risk assessment must brief to all the operatives.