Super Hornet F-18 Al Jaber Air Base, Kuwait

Contract #: MATOC W912ER18D0004

TASK ORDER W912ER-21-F-0131

SUPER HORNET F-18 PKG 3

AL JABER AIR BASE, KUWAIT

Testing and Commissioning of Dedicated Outside

Air System (DOAS) & Air Handling Unit (AHU)

Prepared for: Al-Ghanim Combained Group Company W.L.L.

P.O. Box 20019 Safat, Kuwait
Tel: +(965) 24330080

Prepared by: ARABI COMPANY W.L.L

PO Box:4090, Safat 13041, Kuwait
Tel: +965-24727152 Ext 101

Rev 00 18 Sep 2022 Approval Eng. Melvin Mathew Eng. Alaa Al Jaberi Eng. Amro El Gazzar
Prepared By Reviewed By Approved By
Revision Date Purpose
(ARABI) (AGCO) (AICI)
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

INDEX OF DOCUMENTS

Part 1: Introduction……………………………………………………………….

1.1 Background Information……………………………………………….

1.2 Project Description………………………………………………………

Part 2: Testing and Commissioning of Dedicated Outside Air System Unit…..

2.1 Dedicated Outside Air System Unit……………………………………

2.1.1 Inspection Test Plan…………………………………………………

2.1.2 System Performance Test……………………………………………

Part 3: Testing and Commissioning of Air Handling Unit.................................

3.1 Air Handling Unit…………………….................................................…

3.1.1 Inspection Test Plan…………………………………………………

3.1.2 System Performance Test……………………………………………

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

SIGNATURE SHEET

Prepared by:

X
Melvin Mathew - Arabi
QC Engineer

Reviewed by:

X
Eng. Alaa Al Jaberi-AGCO
Alt QC Manager

Approved by:

X
Eng. Amro El Gazzar-AICI
QC Manager

I certify that this submittal is accurate, is in strict conformance with all contact requirements and has
been thoroughly coordinated and cross checked against all other applicable disciplines to prevent the
omission of vital information, that all conflicts have been resolved, and that repetition has been
avoided. It is complete and in sufficient detail to allow ready determination of compliance with
contract requirements by the Contracting Officer.

Name of CQC System Manager:

Signature of CQC System Manager:
Date:
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

PART 1. INTRODUCTION
1.1 Background Information
This submittal is intended to explain the Testing and Commissioning of Dedicated Outside
Air System and Air Handling Unit under section 01 33 00.

1.2 Project Specification

The work includes construction of a new General Purpose Warehouse, related

site improvements, and incidental related work. The work is located at the Ahmed Al Jaber
Air Base, Kuwait

PART 2. TESTING AND COMMISSIONING OF DEDICATED

OUTSIDE AIR SYSTEM (DOAS)
2.1 DOAS:
Description: Dedicated Outside Air System (DOAS)
Manufacturer: SKM
Country of Origin: Saudi Arabia
Indoor Unit Model No: MAH-0204M
Outdoor Unit Model No: AUMR240M
Location: Indoor – G112
Outdoor – Mechanical Yard
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

2.1.1 INSPECTION AND TEST PLAN

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Project Contract No: W912ER-21-F-0131 Doc No: SH-EM-ITP-004

Description : Installation & Testing of Inspection and Test Plan

Rev: 00 Date :
DOAS Unit

Scope of Responsibilities
Activity Procedure/Acceptance
Inspection/Test Points Recording Standards Sub-Contractor Comments
No Criteria/Documents Contractor Client (USACE)
(Arabi) (AGCO)
1. GENERAL/BEFORE EXECUTION
1.1 Readiness of All Drawing Project Specification Transmittal No. H R R

Dedicated Outside Air System

1.2 Project Specification Transmittal No. H R R
Unit

Conduct a preconstruction
1.3 Project Specification Minutes of Meeting H R W
quality control meeting.

2. MATERIAL RECEIVING
Storage/Inspection of
2.1 Transmittal No. Delivery Notes I S S
Materials

As per Approved MS
Inspection of DOAS Unit as per
2.2 Transmittal No: 23 81 00- MIR/Visual H I I
Delivery Note
1.1

3. DURING EXECUTION

Marking of unit location & As per Approved Shop Visual

3.1 I S S
Neoprene Pad Drawing
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

DOAS Indoor and As per Approved Shop

3.2 I S S
Outdoor Unit Installation Drawing

As per Approved Shop

3.3 Control Panel Installation I S S
Drawing

Indoor and Outdoor Unit As per Approved Material

3.4 I S S
Installation Inspection Submittal/Shop Drawing

As per Approved Material

3.5 Cable Installation Inspection H S R
Submittal/Shop Drawing

Copper Pipe Connection with As per Approved Material

3.6 H S R
Insulation. Submittal/Shop Drawing

Condensate Drain Pipe with As per Approved Material

3.7 H S R
Union and Insulation Submittal/Shop Drawing

Inspection of unit prior to

3.8 H S R
commissioning
Factory Acceptance Test (FAT)
3.9 Visual Inspection & Dimension Check List H S R
Checking System
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

3.10 Site Acceptance Test (SAT) Check List H S R

Final verification & Acceptance

3.11 - I H H
of System

3.12 Final Quality Dossier - I H H

4 DOCUMENTATION

4.1 Final Documentation

Ensure the surveillance reports

4.1.1 and non-conformance reports - Project Specification I R R
has been closed out.

Verify completeness of all duty

signed quality verification
4.1.2 - Project Specification R R R
documents (QVDs), inclusive of
all related reports.
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Ensure that all quality records

generated during the
construction stage shall be
4.1.3 - Project Specification R R R
firmly maintained and
organized.(Hard Copies as well
Soft Copies)

Legend: I(Inspection); S(Surveillance); W(Witness Point); H(Hold Point); R(Review)

Hold Point: Indicates an inspection or test which is considered vital to the quality, integrity and safe functioning of the material or services and which only can be achieved at
this point. It is an Inspection/Test activity on the ITP that requires the presence of Contractor Representative. The Production/Erection process cannot proceed beyond this
point until it has been cleared by the Contractor Representative.
Witness Point: Indicates an Inspection/Test activity on the ITP that requires a request for the presence of Contractor Representative.
Review: Review of a document to verify accuracy, completeness and legibility.
Inspection Point: Physical Inspection or check of an activity.
Surveillance: An Activity subject to surveillance monitoring. This typically involves monitoring an activity on a random basis-but the frequency may increase if necessary.

Description Subcontractor(AGCO/ARABI) Contractor(AICI) Client(USACE)

Name

Signature

Date
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

2.1.2 SYSTEM PERFORMANCE TEST

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Tag Description: HVAC System – Warehouse Facility, Super Hornet.

System Description: Dedicated Outside Air System Units (DOAS)
(Make: SKM; Model: MAH-0204M & AUMR240M)
Checklist for DOAS Indoor Unit
Contract
Discipline: HVAC System W912ER19C0018
No.
Document ID: SH-ARB-HVAC-03 Area: Room G112
MEP Contractor: AGCO/ARABI
Client: U.S Army Corps Engineers
Date:
Compliance Status
S.No Check Point Remarks
Yes No N/A
INSTALLATION VERIFICATION
1 Visual Damage
2 Curb / Vibration Isolation installed correctly

3 Ductwork Completed
4 Power circuit installed satisfactory

5 Overload protection satisfactory

6 Drain line & Trap installed correctly

7 Packing & Hold down bolts removed

8 Control Complete
9 Correct Filters Installed

STARTUP
DESCRIPTION DESIGN DATA VERIFICATION
9 FAN SECTION:
10 Fan Pulley Dia. / Bore
11 Belt Size / Number

12 Motor KW / HP
13 Voltage

14 Amps
15 Fan Rotation

16 Motor RPM
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

17 Operating without vibration

CONTROLS:
18 Fan Control sequence verified
19 Calibrate Thermostat or Room Sensor

20 Calibrate duct temp. sensors

REMARK:

FUNCTIONAL PERFORMANCE TEST (FTP)

DESCRIPTION DESIGN DATA VERIFICATION
21 Coil Inlet Temperature DB / WB
22 Coil Outlet Temperature DB / WB

23 Fan RPM
24 Unit Voltage

25 Unit Amps

26 Supply CFM from Balance report by others

27 Return Air Static Pressure (Verify) by others

28 Supply Air Static Pressure (Verify) by others

29 Verify automatic operation of temperature control

30 Verify room thermostat or sensor calibration

REMARK:

Date Prepared By Reviewed By Conducted By Witnessed By Approved By

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Tag Description: HVAC System – Warehouse Facility, Super Hornet.

System Description: Dedicated Outside Air System Units (DOAS)
(Make: SKM; Model: MAH-0204M & AUMR240M)
Checklist for DOAS Outdoor Unit
Contract
Discipline: HVAC System W912ER19C0018
No.
Document ID: SH-ARB-HVAC-04 Area: Mechanical Yard
MEP Contractor: AGCO/ARABI
Client: U.S Army Corps Engineers
Date:
Compliance Status
S.No Check Point Remarks
Yes No N/A
INSTALLATION VERIFICATION
1 Visual Damage
2 Vibration Pad installed correctly

3 Power circuit installed satisfactory

4 Packing & Hold down bolts removed

5 Control Wires Complete

6 Correct Sight Glass Installed

7 Correct Filter Drier Installed

8 Correct refrigerant pipes installed

STARTUP
DESCRIPTION DESIGN DATA VERIFICATION
9 Condenser Fan Motor KW / HP

10 Voltage

11 Amps
12 Fan Rotation

13 Crank Case Heater Operational

14 Operating without vibration

15 Calibrate Thermostat or Room Sensor

REMARK:
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

FUNCTIONAL PERFORMANCE TEST (FTP)

DESCRIPTION DESIGN DATA VERIFICATION
16 Fan and Compressor Running
17 Unit Amps

18 Compressor current drawn (Amps)

19 Operating Head Pressure

20 Operating Suction Pressure

21 Condenser air temp. on coil

22 Condenser air temp. off coil

23 Suction Line Surface Temp.

24 Liquid Line Surface Temp.

25 Verify automatic operation of temperature control

26 Verify room thermostat or sensor calibration

REMARK:

Date Prepared By Reviewed By Conducted By Witnessed By Approved By

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

PART 3. TESTING AND COMMISSIONING OF AIR HANDLING UNIT

3.1 AHU:
Description: Air Handling Unit (AHU)
Manufacturer: SKM
Country of Origin: Saudi Arabia
Indoor Unit Model No: MAH-0303M
Outdoor Unit Model No: AUMR110M
Location: Indoor – G116
Outdoor –

Mechanical Yard
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

3.1.1 INSPECTION AND TEST PLAN

Project Contract No: W912ER-21-F-0131 Doc No: SH-EM-ITP-005

Description : Installation & Testing of Inspection and Test Plan

Rev: 00 Date :
AHU Unit

Scope of Responsibilities
Activity Procedure/Acceptance
Inspection/Test Points Recording Standards Sub-Contractor Comments
No Criteria/Documents Contractor Client (USACE)
(Arabi) (AGCO)
1. GENERAL/BEFORE EXECUTION
1.1 Readiness of All Drawing Project Specification Transmittal No. H R R

1.2 Air Handling Unit Project Specification Transmittal No. H R R

Conduct a preconstruction
1.3 Project Specification Minutes of Meeting H R W
quality control meeting.

2. MATERIAL RECEIVING
Storage/Inspection of
2.1 Transmittal No. Delivery Notes I S S
Materials

As per Approved MS
Inspection of AHU Unit as per
2.2 Transmittal No: 23 81 00- MIR/Visual H I I
Delivery Note
1.1

3. DURING EXECUTION

Marking of unit location & As per Approved Shop Visual

3.1 I S S
Neoprene Pad Drawing
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

AHU Indoor and Outdoor Unit As per Approved Shop

3.2 I S S
Installation Drawing

As per Approved Shop

3.3 Control Panel Installation I S S
Drawing

Indoor and Outdoor Unit As per Approved Material

3.4 Installation Inspection I S S
Submittal/Shop Drawing

As per Approved Material

3.5 Cable Installation Inspection H S R
Submittal/Shop Drawing

Copper Pipe Connection with As per Approved Material

3.6 H S R
Insulation. Submittal/Shop Drawing

Condensate Drain Pipe with As per Approved Material

3.7 H S R
Union and Insulation Submittal/Shop Drawing

Inspection of unit prior to

3.8 H S R
commissioning
Factory Acceptance Test (FAT)
3.9 Visual Inspection & Dimension Check List H S R
Checking System
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

3.10 Site Acceptance Test (SAT) Check List H S R

Final verification & Acceptance

3.11 - I H H
of System

3.12 Final Quality Dossier - I H H

4 DOCUMENTATION

4.1 Final Documentation

Ensure the surveillance reports

4.1.1 and non-conformance reports - Project Specification I R R
has been closed out.

Verify completeness of all duty

signed quality verification
4.1.2 - Project Specification R R R
documents (QVDs), inclusive of
all related reports.
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Ensure that all quality records

generated during the
construction stage shall be
4.1.3 - Project Specification R R R
firmly maintained and
organized.(Hard Copies as well
Soft Copies)

Legend: I(Inspection); S(Surveillance); W(Witness Point); H(Hold Point); R(Review)

Hold Point: Indicates an inspection or test which is considered vital to the quality, integrity and safe functioning of the material or services and which only can be achieved at
this point. It is an Inspection/Test activity on the ITP that requires the presence of Contractor Representative. The Production/Erection process cannot proceed beyond this
point until it has been cleared by the Contractor Representative.
Witness Point: Indicates an Inspection/Test activity on the ITP that requires a request for the presence of Contractor Representative.
Review: Review of a document to verify accuracy, completeness and legibility.
Inspection Point: Physical Inspection or check of an activity.
Surveillance: An Activity subject to surveillance monitoring. This typically involves monitoring an activity on a random basis-but the frequency may increase if necessary.

Description Subcontractor(AGCO/ARABI) Contractor(AICI) Client(USACE)

Name

Signature

Date
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

3.1.2 SYSTEM PERFORMANCE TEST

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Tag Description: HVAC System – Warehouse Facility, Super Hornet.

System Description: Air Handling Units (AHU)
Make: SKM; Model: MAH-0303M & AUMR110M)
Checklist for Air Handling Unit (Indoor)
Contract
Discipline: HVAC System W912ER19C0018
No.
Document ID: SH-ARB-HVAC-05 Area: Room G116
MEP Contractor: AGCO/ARABI
Client: U.S Army Corps Engineers
Date:
Compliance Status
S.No Check Point Remarks
Yes No N/A
INSTALLATION VERIFICATION
1 Visual Damage
2 Curb / Vibration Isolation installed correctly

3 Ductwork Completed
4 Power circuit installed satisfactory

5 Overload protection satisfactory

6 Drain line & Trap installed correctly

7 Packing & Hold down bolts removed

8 Control Complete
9 Correct Filters Installed

STARTUP
DESCRIPTION DESIGN DATA VERIFICATION
9 FAN SECTION:
10 Fan Pulley Dia. / Bore
11 Belt Size / Number

12 Motor KW / HP
13 Voltage

14 Amps
15 Fan Rotation

16 Motor RPM
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

17 Operating without vibration

CONTROLS:
18 Fan Control sequence verified
19 Calibrate Thermostat or Room Sensor

20 Calibrate duct temp. sensors

REMARK:

FUNCTIONAL PERFORMANCE TEST (FTP)

DESCRIPTION DESIGN DATA VERIFICATION
21 Coil Inlet Temperature DB / WB
22 Coil Outlet Temperature DB / WB

23 Fan RPM
24 Unit Voltage

25 Unit Amps

26 Supply CFM from Balance report by others

27 Return Air Static Pressure (Verify) by others

28 Supply Air Static Pressure (Verify) by others

29 Verify automatic operation of temperature control

30 Verify room thermostat or sensor calibration

REMARK:

Date Prepared By Reviewed By Conducted By Witnessed By Approved By

 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

Tag Description: HVAC System – Warehouse Facility, Super Hornet.

System Description: Air Handling Unit (AHU)
Make: SKM; Model: MAH-0303M &AUMR110M)
Checklist for Air Cooled Condensing Unit (Outdoor)
Contract
Discipline: HVAC System W912ER19C0018
No.
Document ID: SH-ARB-HVAC-06 Area: Mechanical Yard
MEP Contractor: AGCO/ARABI
Client: U.S Army Corps Engineers
Date:
Compliance Status
S.No Check Point Remarks
Yes No N/A
INSTALLATION VERIFICATION
1 Visual Damage
2 Vibration Pad installed correctly

3 Power circuit installed satisfactory

4 Packing & Hold down bolts removed

5 Control Wires Complete

6 Correct Sight Glass Installed

7 Correct Filter Drier Installed

8 Correct refrigerant pipes installed

STARTUP
DESCRIPTION DESIGN DATA VERIFICATION
9 Condenser Fan Motor KW / HP

10 Voltage

11 Amps
12 Fan Rotation

13 Crank Case Heater Operational

14 Operating without vibration

15 Calibrate Thermostat or Room Sensor

REMARK:
 Super Hornet F-18 Al Jaber Air Base, Kuwait
Contract #: MATOC W912ER18D0004
TASK ORDER W912ER-21-F-0131

FUNCTIONAL PERFORMANCE TEST (FTP)

DESCRIPTION DESIGN DATA VERIFICATION
16 Fan and Compressor Running
17 Unit Amps

18 Compressor current drawn (Amps)

19 Operating Head Pressure

20 Operating Suction Pressure

21 Condenser air temp. on coil

22 Condenser air temp. off coil

23 Suction Line Surface Temp.

24 Liquid Line Surface Temp.

25 Verify automatic operation of temperature control

26 Verify room thermostat or sensor calibration

REMARK:

Date Prepared By Reviewed By Conducted By Witnessed By Approved By