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Wheatstone Project

Dewatering
Sutitleubtitl
& Drying Contract 783830
Baker Hughes

Trunkline Dewatering, Drying and Inerting


Procedure

2 17-Sep-2015 Issued for Use NT VN SF

1A 08-Sep-2015 Re-issued for review NT VN SF

1 11-Aug-2015 Issued for Use NT VN SF

0A 07-Aug-2015 Re-issued for Review NT VN SF

0 06-May-2015 Issued for Use PF NT SF

B 21-Apr-2015 Re-issued for Review PF NT SF

A 17-Mar-2015 Issued for Review NT VN SF


REV DATE DESCRIPTION ORIG CHK APPR

IP Security Company Confidential Total number of Pages (including Cover sheet): 211
Contractor
For Contract No Contractor Document No Rev.
Contractor
Documents C783830 C-0141-13-PCD-066 2

COMPANY Project Area Discipline Type Originator Package Sequence-Sht Revision


DOCUMENT
CONTROL NO. WS2 3329 PPL PCD BHA 000 00004-000 2
TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

CONTENT

1.0 INTRODUCTION ........................................................................................... 6


1.1 Project Overview ........................................................................................... 6
2.0 GENERAL ..................................................................................................... 7
2.1 Description .................................................................................................... 7
2.2 Purpose of Document ................................................................................... 7
2.3 Scope of work ............................................................................................... 8
2.4 Definitions ..................................................................................................... 8
2.5 Abbreviations ................................................................................................ 8
3.0 REFERENCES ............................................................................................ 10
3.1 General ....................................................................................................... 10
3.2 CONTRACTOR Documents ........................................................................ 10
3.3 COMPANY Documents ............................................................................... 11
3.4 Drawings ..................................................................................................... 11
3.5 Codes and Standards ................................................................................. 11
4.0 PROJECT COMMUNICATIONS ................................................................. 12
4.1 Resources ................................................................................................... 13
4.1.1 Personnel .................................................................................................... 13
4.1.2 Equipment ................................................................................................... 13
4.2 Chemicals ................................................................................................... 16
4.3 Mobilisation ................................................................................................. 16
4.4 Site Installation ............................................................................................ 17
5.0 ROLES AND RESPONSIBILITIES ............................................................. 18
5.1 Project Manager .......................................................................................... 18
5.2 Lead Engineer (Site Manager) .................................................................... 18
5.3 Project Engineers ........................................................................................ 19
5.4 HSE Representative .................................................................................... 19
5.5 Supervisors ................................................................................................. 20
5.6 Operators & Mechanical Technicians .......................................................... 20
6.0 HEALTH, SAFETY AND ENVIRONMENT.................................................. 21
6.1 General ....................................................................................................... 21
6.2 Emergencies ............................................................................................... 22
6.3 Risk Management ....................................................................................... 22
7.0 QUALITY ASSURANCE ............................................................................. 23
7.1 Records and Documentation ....................................................................... 23
7.2 Management of Change .............................................................................. 23
8.0 EXECUTION SUMMARY ............................................................................ 24
8.1 Bulk Dewatering .......................................................................................... 24
8.2 Drying .......................................................................................................... 26

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8.3 Inerting ........................................................................................................ 26


9.0 TRUNKLINE DESIGN DATA ...................................................................... 27
10.0 FUNCTIONAL REQUIREMENTS AND ACCEPTANCE CRITERIA ........... 28
10.1 Dewatering Operations ............................................................................... 28
10.2 Drying & Inerting Operations ....................................................................... 29
10.3 Pig Train ...................................................................................................... 30
10.4 Pig Tracking ................................................................................................ 30
10.5 Diesel Fuel .................................................................................................. 31
10.6 Subsea Valve Operation and Discharge Monitoring .................................... 31
11.0 PREPARATORY WORK............................................................................. 33
11.1 Onshore ...................................................................................................... 33
11.2 Offshore ...................................................................................................... 33
12.0 DEWATERING AND DRYING PROCEDURE ............................................ 34
12.1 Procedure Process and Definition ............................................................... 34
12.2 Dewatering Preparation .............................................................................. 35
12.3 Dewatering Operation ................................................................................. 38
12.4 Drying Operation ......................................................................................... 96
12.5 Nitrogen Purging and Packing................................................................... 104
13.0 SAFETY AUDIT CHECKLIST........................................................................ 113
13.1 Safety Audit Checklist 1 – Dewatering ...................................................... 113
13.2 Safety Audit Checklist 2 – Drying .............................................................. 114
13.3 Safety Audit Checklist 3 – Nitrogen Purging and Packing ......................... 115
14.0 QA/QC FIELD PAPERWORK................................................................... 116
14.1 QA/QC Field Paperwork Checklist (dewatering) ....................................... 116
14.2 QA/QC Field Paperwork Checklist (Drying) .............................................. 117
14.3 QA/QC Field Paperwork Checklist (N2 Purging and Packing) .................. 118
15.0 VALVE STATUS CHECKLIST.................................................................. 119
15.1 VSCL -001 – Pre Dewatering Water Injection VSCL (Onshore) ................ 119
15.2 VSCL-002 – Pre Dewatering Water Injection VSCL (Offshore) ................. 128
15.3 VSCL -003 – Dewatering Air Injection VSCL (Onshore) ........................... 130
15.4 VSCL-004 – Dewatering Air Injection VSCL (Offshore) ............................ 139
15.5 VSCL -005 – As Left VSCL (Onshore) ...................................................... 141
15.6 VSCL-006 – As Left VSCL (Offshore) ....................................................... 150
16.0 CONTINGENCY PROCEDURES .............................................................. 152
16.1 Emergency Situations at WP..................................................................... 152
16.2 Equipment Breakdown .............................................................................. 152
16.3 Slug Injection Emergency Shutdown ......................................................... 152
16.4 Fuel Distribution System Emergency Shutdown ....................................... 152
16.5 Dewatering and Conditioning Emergency Shutdown ................................ 153
16.6 Depressurisation/Emergency Shutdown ................................................... 153
16.7 Stuck Pig Contingency .............................................................................. 153

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16.8 Contaminated / Wet Air Entering Pipeline ................................................. 154


APPENDIX A - ITP................................................................................................. 155
Dewatering ITP ...................................................................................................... 156
Drying ITP .............................................................................................................. 160
N2 Purging and Packing ITP .................................................................................. 162
APPENDIX B: DRAWINGS ................................................................................... 164
APPENDIX C: OPERATIONAL PAPERWORK .................................................... 165
APPENDIX D: MSDS ............................................................................................. 166
APPENDIX E: CALCULATIONS ........................................................................... 167
Dewatering ............................................................................................................. 168
Venting 171
Drying 173
Nitrogen Purging and Packing ................................................................................ 173
APPENDIX F PIG LOADING SOP......................................................................... 174
APPENDIX G PIG RETIEVAL SOP ....................................................................... 178

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HOLD SUMMARY

SI. Page No. Description


No.

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COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


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1.0 INTRODUCTION

1.1 Project Overview

The Wheatstone development comprises the Wheatstone and Iago offshore gas fields.
Production from these fields will be from subsea wells and manifolds, transported through
insulated Production Flowlines to the Wheatstone Platform (WP), where the gas and
condensate will be dehydrated and dewatered before being transported to the onshore
Wheatstone Liquefied Natural Gas Plant (WLNGP) via a 44″ Trunkline. The WLNGP is
located at Ashburton, south of Onslow, on Western Australia’s Pilbarga coast.

Figure 1.1: Wheatstone Field Layout

Chevron Australia Pty. Ltd. (COMPANY) has awarded Baker Hughes Australia Pty. Ltd.
(CONTRACTOR) to perform Dewatering, Drying and Inerting operations on the Trunkline
and Infield Flowlines

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COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
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2.0 GENERAL

2.1 Description

On successful completion of hydrotest operations, the 44” Trunkline shall be bulk de-watered,
conditioned and prepared for the introduction of hydrocarbons. The 44” Trunkline shall be
dewatered utilising a specifically designed pig train shown below.
Trunkline Dewatering Pig Train

Compressed Dry Air (5000 Linear Slugs: 150m3 of filtered, Treated


meters @ 4 – 6 Barg) Potable Water Filtered, Treated Seawater
Compressed Dry air

5 4 3 2 1

The pig train shall be designed to bulk dewater and remove residual water to a level
sufficient to commence drying operations. The internal surface of the 44” trunkline
shall be desalinated by pushing treated fresh water slugs through the 44” trunkline.
The pigs will be loaded and launched one at a time into the 44” pig launcher at the
onshore site in Onslow and propelled with dry air to the Wheatstone Platform.
On completion of the dewatering operation, air at -60 °C dew point will be blown through
the 44” trunkline until three consecutive readings of -40 °C or better have been taken. At
this point the blowing will cease and a 24 hour soak test will commence. On completion
of the 24 hour soak test, readings of the dew point will be taken to confirm the dryness
of the pipeline. The acceptance criteria of the Trunkline is -40 °C dew point or better.
Once the 44” trunkline has been dried to an acceptable level nitrogen will be injection
into the trunkline at 97% nitrogen 3% air until an nitrogen reading of 97% has been
achieved offshore. At this point the 44” trunkline will be isolated and packed with
nitrogen to 0.5barg.

2.2 Purpose of Document

The purpose of this document is to provide all personnel with a clear understanding of the
work scope individual steps, precautions and sign offs to ensure work is completed in a safe,
efficient and timely manner. Furthermore, it is designed to be an all-inclusive source of
information regarding the activities associated with the 44” Trunkline dewatering, drying and
purging activities.
This document contains the procedures to be followed for dewatering, drying and Nitrogen
purging operations as well as CONTRACTOR equipment diagrams and other relevant
information pertaining to the COMPANY - Wheatstone 44” trunkline dewatering, drying and
inerting at the Wheatstone site in Onslow.

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2.3 Scope of work

This document is also the procedure to be used to execute the Dewatering, Drying and
Inerting operations of the offshore Wheatstone Trunkline from the Onslow site to the
Wheatstone platform.

2.4 Definitions

Definition Description

COMPANY Chevron Australia Pty. Ltd.


CONTRACTOR Baker Hughes Australia Pty. Ltd.

Work Means all the work, supplies and services to be performed


by CONTRACTOR in accordance with the Contract.

2.5 Abbreviations

Abbreviations Definition

CONTRACTOR Baker Hughes Process and Pipeline Services


COMPANY Chevron
CP Chemical Pump
CS Carbon Steel
C/W Complete With
DB Double Block Valve
DNV Det Norske Veritas
DP Diaphragm Pump
DPR Daily Progress Report
d/s Down Stream
EM Electromagnetic
ETA Estimated Time of Arrival
FAT Factory Acceptance Trials
FP Fill Pump
GS Generator
HAZID Hazard Identification
HAZOP Hazard Operability
HRA Hazard Risk Assessment
HSE Health, Safety and Environment

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Abbreviations Definition

ID Inside Diameter
ITP Inspection and Test Plan
IIF Incident and Injury Free
JHA Job Hazard Assessment
km Kilometre
KP Kilometre Point
LAT Lowest Astronomical Tide
LNG Liquefied Natural Gas
MEM Membrane
MOC Management of Change
MOV Motor Operated Valve
OD Outside Diameter
PDS Project Document Schedule
PHA Preliminary Hazard Analysis
PIC Person in Charge
PPE Personal Protective Equipment
PPS Process and Pipeline Services
PTW Permit to Work
QA Quality Assurance
QC Quality control
QHSE Quality, Health Safety and Environment
ROV Remote Operated Vehicle
SIMOPS Simultaneous Operations
SOP Safe Operating Procedure
SSIV Subsea Safety Valve
u/s Up Stream
WA Western Australia
WLNGP Wheatstone Liquefied Natural Gas Plant
WP Wheatstone Platform
XV Actuated control valve

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3.0 REFERENCES

3.1 General
The latest revision of the listed COMPANY or CONTRACTOR documents shall be used in
conjunction with this procedure.
The agreed revisions of the listed codes and standards shall be used for the execution of the
Work.

3.2 CONTRACTOR Documents

Document Number Document Title

WS2-3000-QAC-PLN-BHA-000-00001-000 Project Quality Management Plan


WS2-3000-HES-PLN-BHA-000-00004-000 Emergency Response Plan
Onshore Dewatering Spread
WS2-3000-SAL-PLN-BHA-000-00001-000
Mobilisation/Demob Plan
WS2-3000-HES-PLN-BHA-000-00001-000 HES Management Plan (over-arching)
WS2-3000-HES-PLN-BHA-000-00002-000 HES Management Plan (Onshore)
WS2-3000-HES-PLN-BHA-000-00023-000 HES Management Plan (Platform)
WS2-3329-CNS-PCD-BHA-000-00001-000 Trunkline Pig Tracking Procedure
Onshore Dewatering HAZID Report
WS2-3000-HES-RPT-BHA-000-00002-000
(Trunkline)
Trunkline Dewatering Equipment Pre-
WS2-3000-PPL-PCD-BHA-000-00020-000
mobilisation Inspection & Function Test
Trunkline Onshore Dewatering Spread
WS2-3000-PPL-PCD-BHA-000-00021-000
Equipment Installation & Function Test
WS2-3008-CIV-PLT-BHA-000-00001-000 Onshore Dewatering Spread
WS2-3000-CNS-PCD-BHA-000-00001-000 Site Installation and Construction Procedure

WS2-3000-HES-PLN-BHA-000-00007-000 IIF Implementation Plan

WS2-3000-HES-PLN-BHA-000-00005-000 Environmental Plan

WS2-3000-PPL-RPT-BHA-000-00005-000 44” Pig Design Report

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3.3 COMPANY Documents

Document Number Document Title

Flowline and Trunkline Pre-commissioning


WS2-3008-PPL-SGY-CVX-000-00001-000
Strategy

WS0-0000-HES-RPT-CVX-000-00017-000 Environmental Basis of Design

WS2-3308-HES-PLN-CTC-000-00007-000 Environmental Management Plan

Dewatering, Drying, and Nitrogen Purging


WS2-3329-PPL-SPC-ITS-000-00002-000
Specification (CS)

Installation Environmental Plan – Trunkline


WS2-3329-HES-PLN-CVX-000-00001-000
FCGT & Dewatering and Drying

3.4 Drawings

Document Number Document Title

WS2-1250-PRO-PID-DME-000-00124-000
Export Trunkline Pig Launcher
Rev 5

WS2-3001-PRO-PID-ITS-000-00007-001 Wheatstone Phase 4 Execute Trunkline

Piping & Instrumentation Diagram Inlet Pig


WS1-1100-PRO-PID-BEC-000-00101-000
Receiver

C-0141013-DWR-008 Valving Overview Diagram (Onshore)

C-0141013-DWR-009 Valving Overview Diagram (Offshore)

C-0141013-DWR-010 Onshore Overview

3.5 Codes and Standards

Document Number Document Title

Submarine Pipeline Systems (Amended


DNV-OS-F101
2010)

Quality Management Systems -


ISO 9001
Requirements (January 2008)

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4.0 PROJECT COMMUNICATIONS

During execution of the Work, all worksite internal/external communications will be done as
per the requirements of Figure 4.1.

At the pre-commissioning site, CONTRACTOR personnel will verbally communicate face to


face or through the use of VHF radio to coordinate operations. Where necessary,
CONTRACTOR personnel may additionally use hand signals for operations such as lifting.
Communication between the CONTRACTOR personnel at the onshore pre-commissioning
site and CONTRACTOR personnel on the offshore platform will be via TETRA radios or
mobile phone for verbal communication and via the internet for exchange of documentation
e.g. valve status check lists, confirmation to commence.

As shown in below, CONTRACTOR Lead Engineers or his delegate will handle all external
communications with COMPANY Representative at WLNGP.

COMPANY COMPANY
Representative Representative

Project Manager

Lead Engineer / Site


Manager
HSE Site
Representative
Project Engineer

Project Engineer Project Engineer

Supervisor Supervisor
Day Shift Night Shift Supervisor
Supervisor
X2 X2

Operator Operator
X2 X2
Operator Mechanical Tech Mechanical Tech Operator
X8 X2 X2 X8

Offshore Platform Onshore Worksite

Figure 4.1: Communications Diagram

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4.1 Resources

4.1.1 Personnel

Table 4-2 outlines CONTRACTOR manning requirements for the 44" Trunkline dewatering
and drying operations.

Table 4-2: CONTRACTOR Required Manning

WLNGP WP
Designation
Days Nights Days Nights Total

Site Manager 1 - - - 1

Engineer [1] 1 1 1 - 3

Supervisor 2 2 1 1 6

Operator 8 8 2 2 20

Mechanical Technician 2 2 - - 4

HES Specialist 1 1 - - 1

Total 15 14 4 3 35
Note:
1. Engineers will be trained to cover the Site Manager role for the night shifts and on the WP.

4.1.2 Equipment

Table 4-3 outlines CONTRACTOR’s major equipment required at WLNG to execute the
Work and is in compliance with COMPANY requirements outlined in the Dewatering, Drying
and Nitrogen Purging Specification (CS), WS2-3329-PPL-SPC-ITS- 000-00002-000.

For further information and details on the proposed equipment, refer to the Onshore
Dewatering Spread Mobilisation/Demob Plan, WS2-3000-SAL-PLN-BHA-000-00001-000.

When creating the proposed equipment list in table 4-3 and table 4-4 we have incorporated
contingency equipment on critical equipment. Service items and running spares for this
equipment will be captured in the Load out list.

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Table 4-3: 44" Trunkline Dewatering and Drying Equipment at WLNG


Dimension
Item Description Specification (L x W x H) Weight Qty.
No. (kg)
Diesel Fill Pump (30 barg) 500 m3/hr 5.2 x (m)
2.2 x 2.3 8,700 2
1.
Duplex Filters Skid 500 m3/hr @ 2.9 x 2.4 x 1.8 2,250 1
2.
50Microns
Water Flow meter 700 m3/hr - - 2
3.

Control Cabin c/w 6.1 x 2.4 x 2.4 4,000 1


4.
dewatering instrumentation

5. Generator 35 kVA 1.6 x 0.9 x 1.2 1,000 2

6. Water Distribution Manifold Set - - 1


and Pipework

7. Lighting Towers - 2.2 x 2.1 x 1.4 - 8

8. 20’ Stores Container - 6.1 x 2.4 x 2.4 4,000 4

9. 20’ Half Height 6.1 x 2.4 x 2.4 3,500 2

10. Automated Chemical Injection 1.1 x 0.8 x 0.8 100 2


Spread

11. Primary Compressors 1,350 scfm 6.1 x 2.5 x 2.6 11,000 16

12. N2 Membrane Units 24 barg


2000 scfm 3.0 x 2.4 x 2.6 15,000 4

13. Air Distribution Manifold Set - - 1

14. Condensate Distribution Set - - 1


Manifold
Set
15. Diesel Distribution Manifold 1

16. Diesel Fuel Tanks c/w Diesel 100 m³ 3.5 x 14.4 x 4.2 20,000 2
Transfer Pump

17. Air Drier 5,000 scfm 6.1 x 2.4 x 2.4 16,000 5

18. Condensate Capture Tank 100 m³ 2.9 x 16.9 x 3.8 17,790 1

19. Gas Flow meter 30,000 cfm - - 3


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Dimension
Item Description Specification (L x W x H) Weight Qty.
No. (kg)
(m)
20. Potable Water Tanks 790 m3 13.0 x 13.0 x 6.1 - 2
21. Water Storage Tank 20m3 5.18 x 2.4 x 2.38 4500 1
22. Silencer 20,000 cfm TBC TBC 1
23. 40′ Office 12.0 x 2.5 x 3.0 8,000 1
24. 40′ Messing 12.0 x 2.5 x 3.0 8,000 1

25. Ablution Huts TBC TBC 1

26. Pig Loading Tray 4.42 x 1.12 x 0.84 0.703 1


27. Digital pressure gauge - - - 6
28. Pressure chart recorder - - 2
29. Differential pressure gauge - - - 2
30. Dew point probe c/w readout - - - 2
31. Oxygen meter c/w readout - - - 2

32. Pig Tracking equipment – EM, - - - 2


Acoustic & Magnetic (each)
Table 4-4 outlines CONTRACTOR’s equipment and instrumentation required at WP to
execute the Work.

Table 4-4: 44" Trunkline Dewatering and Drying Equipment at WP

Dimension
Item Description Specification (L x W x H) Weight Qty.
No. (kg)
(m)
Control cabin c/w WP Based 6.1 x 2.4 x 2.4 4,000 1
1.
dewatering instrumentation
Pig removal equipment c/w - - - 1
2.
with tray
3. Digital pressure gauge - - - 2

4. Pressure chart recorder (or - - - 2


JobMaster

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Dimension
Item Description Specification (L x W x H) Weight Qty.
No. (kg)
(m)
5. Non-intrusive ultrasonic flow - - - 2
meter
6. Dew point probe c/w readout - - - 2
7. Oxygen probe c/w readout - - - 2
8. Ultrasonic Flowmeter 30 m3/min - - 2
9. Silencer 20,000 cfm TBC TBC 1
10. Pig Loading Tray 4.42 x 1.12 x 0.84 0.703 1

4.2 Chemicals

CONTRACTOR will treat all potable water used for desalination purposes with a combined
biocide and oxygen scavenger. The treatment regime shall provide protection for a period of
18 months.
The chemicals will be injected using an automated chemical injection pump into the fill pump
discharge line during the potable water pumping operation. The automated chemical
injection pump will take an electrical signal from the fill pumps flowmeter which will alter the
chemical injection pump rate, which in turn will alter the chemical injected into the discharge
line. This will ensure the chemicals are injected into the trunkline at the correct concentration.
All chemicals shall have gone through the ChemAlert system and the chemical proposed will
go through a Chemical Hazard Assessment and Risk Management. The following is
summary of the treatment chemicals proposed shows the approximate required volume.

Table 4-5: 44" Trunkline Dewatering and Drying Approximate Chemical Requirements

Unit Champion O3670R


Activity
(500 ppm)

44-inch Trunkline Dewatering (Chemical volumes L 300


includes 20% contingency)

Total L 300

4.3 Mobilisation

Prior to mobilising the equipment to site it shall first be rigged up at the CONTRACTOR’s
facility in Perth. The function test will cover the suitability and functionality of the proposed
equipment, this detail is covered in the Trunkline Dewatering Equipment Pre-mobilisation
Inspection & Function Test, WS2-3000-PPL-PCD-BHA-000-00020-000. Upon COMPANY

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acceptance of the function test the CONTRACTOR will quarantine the equipment until
mobilisation to WLNGP and the Wheatstone Platform

CONTRACTOR’s mobilisation of equipment and personnel is covered under the Onshore


Dewatering Spread Mobilisation/Demob Plan WS2-3000-SAL-PLN-BHA-000-00001-000.

4.4 Site Installation

Prior to the commencement of the dewatering operations, the CONTRACTOR will have a
fully functional temporary site complete with offices, messing facilities and toilets. The site
preparation is covered under the Site Installation and Construction Procedure WS2-3000-
CNS-PCD-BHA-000-00001-000

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5.0 ROLES AND RESPONSIBILITIES

5.1 Project Manager

The Project Manager based in in Welshpool, WA is responsible for all operational and fiscal
aspects of the Project and is empowered to make Project related decisions on behalf of
CONTRACTOR.
Other responsibilities include:
 Overall responsibility for all contract administration and project management;
 Ensuring all health, safety, quality and environmental systems are implemented and
adhered to;
 Report to COMPANY as per Contract requirements;
 Coordinate all personnel movements to and from site;
 Coordinate all equipment movements to and from;
 Act as Emergency director in the event of any incidents;
 Maintaining adequate control of sub-contractors/suppliers, including establishment of
an appropriate audit/surveillance plan (if applicable);
 Acting as the nominated contact for COMPANY documentation and all other
correspondence relating to the project;
 Endorse and encourage IIF commitment and values to all CONTRACTOR personnel
involved with the scope of work;
 Attending all meetings scheduled to discuss contractual or other matters pertaining to
the scope of work; and

5.2 Lead Engineer (Site Manager)

 Report to the Project Manager;


 Is responsible for all CONTRACTOR site activities;
 Manages all Baker Hughes activities at site;
 Coordinate all personnel movements to and from site;
 Coordinate all equipment movements to and from;
 Primary client interface during the operational stage;
 Permit to work approver;
 Act as team leader In the event of any incidents;
 Compliance with the HSE requirements specified in the project documents;

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 Compliance with Work sites specific requirements set by other Contractors, such as
crane operators, diesel deliveries etc.;
 Make sure the Work meets the requirements of this document.
 Actively contribute to the IIF culture within the teams

5.3 Project Engineers

 Reports to the Site Manager;


 Assists with the preparation of the project plans, schedules and technical documents
during the engineering phase;
 Prepare project daily, weekly and monthly reports;
 Direct control of operational activities to ensure effective project completion in
accordance with the approved procedures;
 Ensuring operational quality, safety and environmental systems are implemented and
adhered to;
 Conducts that toolbox talks are carried out and recorded in the correct manner;
 Oversees all the various locations operating requirements are met, i.e. work permit
systems;
 Work to all operational directives; and
 Compiling full records of operations are generated, maintained and compiled for
submission to the COMPANY.
 Actively contribute to the IIF culture within their teams

5.4 HSE Representative

 Reports to the Site Manager;


 Demonstrate personal commitment to IIF and communicate this frequently to workers;
 Observe and positively reinforce safe work behaviours;
 Monitor/inspect/audit CONTRACTOR operations for compliance with project
requirements;
 Facilitate and provide input to CONTRACTOR HSE meetings;
 Facilitate site inductions;
 Promptly and accurately report incidents and misses;
 Assist with the incident investigation process and ensure that all remedial actions are
promptly implemented;

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 Maintain adequate stocks of safety and emergency equipment onsite;


 Periodically reviewing CONTRACTOR Site-specific HSE Plan and updating as
required;
 Undertake, and encourage others to undertake, risk assessments for their work;
 Ensure compliance with all permitting systems;
 Coordinate site training / drills;
 Monitor performance with regard to HSE objectives and report on performance;
 Maintain all required HSE documentation and records;
 Communicate incident reports and lessons learned to site personnel;

5.5 Supervisors

 Reports to the Project Engineer;


 Completion of operational activities as directed by the project engineer;
 Assist in generation of operational records in a clear and concise manner;
 Implement quality, safety and environmental systems amongst his crew members;
 Conducting toolbox talks, and recording the same; and
 Supervision of technicians and operators on site.
 Actively contribute to the IIF culture within their teams

5.6 Operators & Mechanical Technicians

 Reports to the Supervisor;


 The technician’s responsibilities include the safe and efficient operation of equipment
and assisting in the compiling of clear and concise records of operations; and
 Pro-actively contributing to the overall site safety by reporting near misses and
accidents to the site supervisor.
 Actively contribute to the IIF culture within their teams

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6.0 HEALTH, SAFETY AND ENVIRONMENT

6.1 General

Safety is the responsibility of every employee irrespective of rule and function.


CONTRACTOR employees will ensure that their workplace is safe and their assignments
are done in a safe manner with no harm to people or the environment. As a minimum all
involved personnel / parties shall make sure the following requirements are met during
execution of the Work:

 Verify that the permits are in place if required and signed/understood by all relevant
parties;
 Check equipment for damage, suitability and calibration;
 Good housekeeping and avoid unnecessary slip, trip & fall hazards;
 Personnel are competent to use equipment prior to use;
 Step back 5x5 prior to starting a task or when any changes to procedure are
encountered;
 Complete pre-job meetings, toolbox talks and Job Hazard Analysis (JHA) prior to
starting tasks;
 Shift handover talks are practiced and effective;
 Make yourself familiar with the work site prior to starting, including escape routes;
 Wear appropriate PPE;
 Familiarise the work crew with the MSDS data sheets prior to starting the task,
consider environmental impact if spilled and ensure the correct spill / firefighting and
medical aids are available and relevant to the risks on the MSDS;
 Pay attention to HSE noticeboards;
 Use Stop Work Authority to stop unsafe job;
 Incorporate the IIF culture within the workforce

For all Health, Safety and Environment (HSE) matters and references, please refer to the
CONTRACTOR documents:

 Health, Safety & Environmental Management Plan (over-arching), WS2-3000-HES-


PLN-BHA-000-00001-000;
 HES Management Plan (Platform), WS2-3000-HES-PLN-BHA-000-00023-000;
 Environmental Plan, WS2-3000-HES-PLN-BHA-000-00005-000.

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6.2 Emergencies

In the event on an emergency, refer to the CONTRACTOR Emergency Response Plan,


WS2-3000-HES-PLN-BHA-000-00004-000.

6.3 Risk Management

In order to eliminate or mitigate possible consequence(s) of the risks associated with the
CONTRACTOR SOW, the requirements of the CONTRACTOR Risk Management Plan,
WS2-3000-RSK-PLN-BHA-000-00001-000 will be implemented during execution of the
Work.

Also CONTRACTOR Onshore dewatering HAZID Report (Trunkline), WS2-3000-HES-RPT-


BHA-000-00002-000 provides a list of risk and hazards associated with the dewatering and
drying operation of the 44" Trunkline.

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7.0 QUALITY ASSURANCE

CONTRACTORs Quality Management Plan, WS2-3000-QAC-PLN-BHA-000-00001-000,


details the projects’ operational quality requirements.
In addition to this the following controls will be in place;
 QA audit on the Permit to work system;
 QA/QC Field Paperwork Checklist;
 Safety Audit Checklist;
 Competent personnel as per Training and Induction Plan (WS2-3000-HES-PLN-BHA-
000-00021-000)
 Working with approved documentation.

7.1 Records and Documentation

During the Dewatering, and Conditioning operations, documentation and logs will be
generated to verify the compilation of activities as detailed within this procedure. The
following documentation is required as a minimum and will be compiled to form the
Dewatering, Conditioning and Inerting MDR, WS2-3329-TEC-TOC-BHA-000-00002-000.

 Valve Status Check Lists (VSCLs).


 Daily Progress Reports.
 Pig Inspection Reports
 Pig Register
 Inspection and Test Plans (ITPs).
 Operation Logs / Acceptance Certificates.
 Calibration Certification.

7.2 Management of Change

Changes to the requirements of this procedure might be required as a result of changes in


work scope or other reasons but these changes (permanent or temporary, major or minor,
changes ) shall be identified, assessed, managed, communicated and documented prior to
the change being made. The objective of managing change is to prevent incidents or losses
through the identification and control of new or altered circumstances, including the control
of health and safety hazards, security issues, or environmental impacts.

Any change to the requirements of this procedure shall be conducted in accordance with the
requirements of the CONTRACTOR Management of Change process, explained in the
Project Quality Management Plan, WS2-3000-QAC-PLN-BHA-000-00001-000.

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8.0 EXECUTION SUMMARY

8.1 Bulk Dewatering

The 44" Trunkline will be handed over to CONTRACTOR, filled with filtered, chemically
treated and dyed seawater, and left in a full condition at ambient pressure.
As shown in Figure 8.1, the Trunkline shall be dewatered by propelling a five (5) pig train
from the onshore (WLNGP) permanent pig launcher to the (WP) permanent pig receiver with
compressed dry air to a dew point of -60 °C °C.

Compressed Dry Air (5000 Linear Slugs: 150m3 of filtered, Treated


meters @ 4-6 Barg) Potable Water Filtered, Treated Seawater
Compressed Dry air

5 4 3 2 1

Figure 8.1: 44" Trunkline Dewatering Pig Train

• Pig No.1, Bi-di pig c/w with magnets and acoustic transmitter
• 150 m3 of filtered, chemically treated potable water slug
• Pig No.2, Bi-di pig c/w with magnets
• 150 m3 of filtered, chemically treated potable water.
• Pig No.3, Bi-di pig c/w with magnets and acoustic transmitter
• 150 m3 of filtered, chemically treated potable water.
• Pig No.4, Bi-di pig c/w magnets
• 5,000 linear meters of compressed dry air
• Pig No.5, Bi-di pig c/w magnets and EM transmitter
• Volume of compressed dry air

Upon successful completion of the final function and leak tests and obtaining COMPANY
confirmation, the dewatering operation will commence by launching the first, second and
third pigs with 150m3 of filtered and treated potable water. The fourth pig will be launched
with 5000 linear meter slug in order to allow sufficient time for any bypass water to pool and
subsequently be swept by the fifth pig. The fifth pig will then be launched and propelled
using compressed air dried to a dew point of -60 °C.
There shall be one 5,000 linear meter dry air slugs to allow sufficient time for any bypass
water to pool and subsequently be swept by the next pig. This will assist the subsequent
drying operations by removing as much free water as possible.

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In addition to the above criteria the pig train design has also been based on allowing
sufficient spacing between pigs to allow for only one pig at a time to be travelling up through
the riser.
Throughout dewatering operation the following parameters shall be monitored, and recorded
at 30 minute intervals:
 Launch and receipt of individual pigs;
 Volume of potable water slug including pipeline length;
 Volume of compressed air slug in terms of linear meters;
 Volume of discharged seawater;
 Volume of chemicals injected and stage ppms (15 min);
 Total volume of compressed air injected;
 Estimated pig location;
 Pigging pressure;
 Dew point of air (injected and discharged during depressurisation);
 Back pressure; and
 Samples of each potable water slug during discharge will be taken by BHA and
handed over for future analysis by COMPANY (Acceptance ≤ 200mg of chloride per
kilogram of water).
Depending on the time that is taken to load the pigs the decision will be made whether the
compressors will be shut down during this time.
During the dewatering operational phase, once the pigs reach KP 208.3, the Offshore
personnel will notify onshore personnel and the compressors will be shut down. The location
will be calculated by the flowmeter reading of the water discharged from pipeline offshore.
KP 208.3 has been chosen as it is the deepest part of the pipeline, meaning the pressure in
front of the train will on decrease from this point onwards and the existing pressure behind
the train shall be sufficient enough to drive the pigs home.
Offshore personnel shall monitor the pipeline discharge flow / pressure to determine the pig
locations, speed and estimated arrival times. Sharp spikes in pressure along with positive
indication from tracking equipment shall confirm the receipt of the pigs.
Upon the receipt of the full train and confirmation that they have fully entered the offshore
receiver, the pipeline shall then be isolated and the pigs removed and inspected for wear
and tear. Any gauge plate(s) installed shall be photographed and inspected for damage.
On acceptance of the dewatering operation by COMPANY, the pipeline shall be
depressurised to ambient pressure via the dewatering discharge piping on the WP. At the
expected final pipeline pressure of a max of 19 barg, it is expected that depressurisation will
take circa 12 hours.

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8.2 Drying

Upon completion of bulk dewatering and depressurisation of the line, the compressor spread
shall be reconfigured to deliver air with a dew point of -60 °C to commence drying operation.
Dry air will be injected into the pipeline at a -60 °C dew point with the expectation that the
dew point will degrade to achieve a dryness acceptance of -40 °C dew point or better.
Throughout the Drying operation, the following parameters shall be monitored, and recorded
at 30 minute intervals:
• Volume of dry air injected;
• Dew point of injected air;
• Pipeline pressure;
• Dew Point of discharged air at WP.
Drying operations is expected to take 13 days.
Once there are three (3) consecutive readings recorded of a dew point at -40 °C or better
and on confirmation from COMPANY, the compressed air spread shall stop and the system
shut-in for a 24 hour soak test.
On completion of the 24 hour soak test, the dew point of the pipeline shall be taken from the
WP end of the pipeline. If the dew point is worse than the acceptance criteria of -40 °C the
drying process shall be repeated until the pipeline is dried to the acceptable dew point and
the soak test repeated.

8.3 Inerting

Upon completion of the drying of the trunkline, the compressor spread shall be re-engaged,
the dry air will be routed through the membranes to deliver nitrogen at a purity of 97%
nitrogen 3% air mix to purge the trunkline of air.
Throughout the purging operation, the following parameters shall be monitored, and
recorded at 30 minute intervals:
• Volume of nitrogen injected;
• Purity of injected and discharged air; and
• Pipeline pressure.
Once the acceptable purity offshore has been witnessed by COMPANY the platform valves
will then be closed and the pipeline will be pressurised to 0.5 barg with 97% nitrogen
Purging and packing operations is expected to take approximately 40 hours.

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9.0 TRUNKLINE DESIGN DATA

The design data of the 44" Trunkline are detailed in the Table 9-1.

Table 9-1: Trunkline Design Data


Parameter Data

Standard DNV-OS-F101 (2010)

Water Depth (LAT) @ WP +40.0 m

Max Water Depth (@ KP 208.3) -73.0 m

@ WLNGP +7.5 m
Elevation (LAT)
@ WP +30 m

Material of construction CS

ID Controlled 1068.4 mm

Wall Thickness 24.6 mm & 29.1mm (offshore)


28.8 mm (onshore)
33.5 mm (buckle arrestors)
58.7 mm (topsides)

Length 223.3 km

Design Pressure 152 barg

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10.0 FUNCTIONAL REQUIREMENTS AND ACCEPTANCE CRITERIA

10.1 Dewatering Operations


Table 10-1: Dewatering Functional Requirements and Acceptance Criteria

Parameter Requirement

Direction of dewatering and drying


From the WLNGP to the WP
pig train
Chemically treated potable water
Driving medium
Compressed air dried to -60 °C °C dew point
Bi-directional, with two sealing, two guide discs and
Type of pigs (carbon steel body) two gauging disks at each end (95% of ID, 6mm
thick Aluminum)
Magnets on all pigs
Pig signaling Acoustic pingers on pig 1 and 3
3007 Electromagnetic Transmitter on pig 5
ROV mounted OEL 2001RS/2401 system
Pig locating
3004 ROV Antenna and 3002 EM Receiver
Minimum pig locator battery life 30 days
Pig speed 0.5m/s
Gauge Plate Outer Diameter (95%
1015 mm
of ID)
Gauge Plate thickness 6mm
Gauge Plate Material Aluminum

Acceptance Criteria

Maximum salinity content of last ≤ 200 mg of chloride per kilogram of water (200
potable water slug ppm)

Dewatering Pig Train All pigs arrive at the pig receiver in good condition
Gauge Plates No sign of damage, dents, flat spots, nicks or
gouging.

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10.2 Drying & Inerting Operations

Table 10-2: Drying Functional Requirements and Acceptance Criteria


Parameter Requirement

Direction of Drying From the WLNGP to the WP

Driving medium Compressed air dried to -60 °C °C dew point

Dried Air Flow Rate 20,000 cfm/min

Acceptance Criteria

Dew point of -40 °C °C upon completion of a 24 hour


Pipeline dryness / moisture content
soak test.

Pipeline Dryness/moisture content Dried to a dewpoint of -40 °C oC


Final Oxygen Content <3% by volume
Trunkline Contents and pressure >97% Nitrogen at 0.5 barg

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10.3 Pig Train

The BHA representative will check pigs for any damage that may have been sustained
during transit and also perform a cross-check of pig dimensions against the pig design
drawings and the Pig Inspection Report (OPS-0320-E) that was previously completed during
initial receipt of the pigs at the suppliers premises before shipment.
The 44" Trunkline will be dewatered by using a pig train of 5 Bi-Directional (Bi-di) pigs
complete with two sealing discs, two guide discs and two gauge plates at each end (95% of
ID, 6mm thick Aluminum) and pig signalling as detailed in Table 10-1.
Table 10-3: 44" Trunkline Dewatering and Drying Pig Train Requirements

Pig Drawing Ref. Number


Pig Type Tracking
No.

1 Bi-di gauge pig Magnets & Acoustic Pinger C-0141-13-DWG-012

2 Bi-di pig Magnets C-0141-13-DWG-013

3 Bi-di pig Magnets & Acoustic Pinger C-0141-13-DWG-014

4 Bi-di pig Magnets C-0141-13-DWG-013

5 Bi-di pig Magnets & EM Pinger C-0141-13-DWG-015

During the engineering pig ability trials was carried out to verify that the pig design can
manoeuvre through the pipeline and SSIV freely. Below is the basic pig design.

Figure 10-1: 44" Trunkline Dewatering Pig (Gauging Pig – C-0141-13-DWG-012)

10.4 Pig Tracking

The front pig will be fitted with an Online 1200 series acoustic pinger along with magnets to
enable to trace the pig in the event of it getting stuck in the pipeline. The third pig will be
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fitted with an Online 1200 series acoustic pinger to assist in verifying that the pig has entered
the receiver prior to pig removal. The rear most pig will be fitted with the Online 3007
electromagnetic transmitter along with magnets. Full details of the pig tracking equipment
can be found in the 44” Pig Design Report (WS2-3000-PPL-RPT-BHA-000-00005-000).
The pingers shall be activated and tested just prior to loading into the launcher.

10.5 Diesel Fuel

All diesel fuel required to operate the equipment spread shall be supplied by CONTRACTOR.
CONTRACTOR will provide a storage capacity of 99,000 liters on site and a delivery system
required to ensure uninterrupted dewatering operations. The diesel tanks will be double
skinned tanks and they will be positioned 20 meters from any ignition sources
Once the dewatering operation has begun there will be two deliveries a day to maintain 24
hours contingency storage at all time.

10.6 Subsea Valve Operation and Discharge Monitoring

COMPANY shall confirm in writing that the subsea safety valve and all relevant topside
valves are in the correct position and locked prior to dewatering operations.
The dewatering operations will be from the permanent pig launcher at the Onslow facility to
the permanent receiver on the Wheatstone platform. Prior to dewatering operations
COMPANY will install temporary 16” pipework from the pig receiver pipework to the
produced water caisson to discharge the hydrotest water during dewatering.
The below model shot drawing below shows the discharge pipework and the valves used to
control the water flow into the caisson.

124-02 124-04

124-05

Table 10-5: 16” Temporary Pipework from the Pig Receiver to the Produced water Caisson

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During dewatering operations there will be an ultrasonic flowmeter fitted to the 16” discharge
line to enable the crew offshore to monitor the progression of the pigs and when to expect
the arrival of the pig train into the pig receiver.

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11.0 PREPARATORY WORK

During the preparation work for the dewatering operations the following work will need to be
completed before hand by COMPANY or COMPANY delegates.
 Pig inspection reports signed off;
 Completion certificate signed off;
 WP discharge pipework to the produced water caisson to be in place;
 WP closed drains to be available;
 Silencer to be positioned on the WP;
 Pig tracking equipment installed both onshore and offshore.

11.1 Onshore

As a minimum, the following will need to be removed to allow BHA to connect on to the
system for the dewatering operations to commence.
 6” pipework coming off V-1110 (N5), Injection Point
 2” Flange coming of the drain bleed valve (VA – 11870) of V-1110 (N3),
 ½” plug of the bleed valve of PT 11090 – Instrumentation Point
 2” Pipework removed from N10 (HV-11106) to provide a balance for the pig.

11.2 Offshore

As a minimum, the following will need to be removed to allow BHA to connect on to the
system for the dewatering operations to commence.
 2” check valve 124-22 off the purge connecting on 1250-KAH-0460
 Remove 4” ball valve 124-11 to closed drains
 Remove spec blind u/s of 124-11
 Fit 2” hose to connect 100-DC-1250-003-DDCX2 to 150-PL-1807-004-AACA2
 Plug on DBB 124-06 to be removed for instrumentation connection
 Plug on DBB 124-17 to be removed for instrumentation connection
 2’ Blind flange on 124 -27 low point bleed valve

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12.0 DEWATERING AND DRYING PROCEDURE

12.1 Procedure Process and Definition

The Inspection and Test Plan format (ITP) presented in this procedure summarises the different
parties involved and their responsibilities to take action(s) or their rights to have Hold, Witness,
Monitoring and Review points for the critical activities that are required to be performed during
execution of the Work.
The following sections contain several tables to detail the steps that shall be taken to perform the
dewatering and drying operations for the trunkline. The Inspection and Test Plan (ITP) presented in
Appendix A, the following acronyms are used throughout the following tables to describe
COMPANY/CONTRACTOR rights and responsibilities during execution of the Work.
A - Action Point - In any column that denotes “A”, the activity requires action by
that party.

H - Hold Point - In any column that denotes “H”, further activity is not possible
until all criteria have been met and all parties have signed.

W - Witness - In any column that denotes “W”, the activity should be witnessed
Point by that party.

M - Monitor - In any column that denotes “M”, the activity should be Monitored
Point by that party and provide feedback from an Operational Control
perspective or as a Subject Matter Expert. Due notice should be
given to ensure the party is on site. If said notice has been given
then further activity is possible even if that party is not on site or
does not sign. They can verify after the activity by
documentation review.
O - Observation - In any column that denotes “O” column indicates that the activity
Point should be Observed by that party. If said notice has been given
then further activity is possible even if that party is not on site or
does not sign. They can verify after the activity by
documentation review.
Any hold points within this document are identified by the
following symbol and will form the ITP for the Dewatering/Drying
and Conditioning operation as it is included in Appendix A.

Any stages that has this symbol within it highlights that there
Ab
ink

requires a step back 5 x 5 at this point of the procedure and for


o
Th

ut

it the work crew involved in the task to FOCUS on the task at


hand.

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12.2 Dewatering Preparation

Action

Steps Task Description BHA CVX

1. HRA reviewed and mitigations confirmed as implemented / closed out. A M

2. Raise a permit and ensure that it is signed off by the correct authority
A M
and that a copy has been placed at the work site.

3. All personnel shall have attended and actively participate in the Toolbox
A W
talk / JHA.

Confirm that BHA onshore and offshore equipment is rigged up and all
valves are tagged as per drawings:
 WS2-1250-PRO-PID-DME-000-00124-000;
 WS1-1100-PRO-PID-BEC-000-00101-000;
4. A M
 C-0141-13-DWG-011-001
 C-0141-13-DWG-011-005
Ab
ink

o
Th

ut

it

Confirm diesel and potable water levels as:


5. A M
 Diesel – Tanks Full;
 Water – 500 m3.

Confirm that all BHA temporary equipment has been function tested as
per:
 Trunkline Onshore Dewatering Spread Equipment Installation
6. H H
and Function Test WS2-3000-PPL-RPT-BHA-000-00007-000

COMPANY site representative to confirm that the trunkline is ready for


the upcoming Dewatering operations.
Complete and sign:
7. H H
 Commencement Certificate (Form PPS-OPS-0375).

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Action

Steps Task Description BHA CVX

Install correct pressure chart for recorder (check serial number) to the
pressure recorder. Charts will clearly indicate:
 Date;
 Time;
 Phase of Operation;
8.  Recorder Serial Number;
H H
 Range.
Ensure that the clock is in the operating position, with clocks wound or
battery set.

9. Carry out pre-start checks on all major equipment as per service


A M
manual.

10. Calibrate the chemical injection pump to 4 ltrs/min to correspond to A W


3
8m /min from the fill pump. (500ppm)

Calibrate the offshore ultrasonic flowmeter for the use of water with the
below information
 Outer diameter – 14”
11.  Wall thickness – 0.375” A W
 Pipe material – Titanium B862 UNS 50400 STD
 Pipe lining, material and thickness – no liner
 Pipe roughness – 0.3

CONTRACTOR shall ensure communications between onshore and


offshore are clear via email, satellite phone, phones (see section 4.0)
12. NOTE: Should communications break down at any point during the A M
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Confirm onshore valves are aligned as per:


 VSCL-001 – Pre Dewatering Water Injection VSCL (Onshore).
13. A A
for commencement of operations. WP operations to assist with
COMPANY system valves.

Confirm offshore and subsea valves are aligned as per:


 VSCL-002 – Pre Dewatering Water Injection VSCL (Offshore)
14. A A
for commencement of operations. WP operations to assist with
COMPANY system valves.

CONTRACTOR No: C-0141-13-PCD-066 Page 36 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Complete Safety Audit Checklist 1 in Section 13 of this document.

15. H H

CONTRACTOR No: C-0141-13-PCD-066 Page 37 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

12.3 Dewatering Operation

Action

Steps Task Description BHA CVX

Confirm there is no pressure inside the PLR by carrying out the


following valve operation:

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BHA CVX
1. Valve ID Description Status
Check Check A M

PLR Drain / Balance


PLR 005 OPEN
Valve
PLR 006 PLR Balance Valve OPEN

Any trapped pressure or fluids shall be discharge into the BHA break
tank.

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

PLR Drain / Balance


PLR 005 CLOSE
Valve
PLR 006 PLR Balance Valve CLOSE

Once fully closed monitor the internal PLR pressure for 15 minutes to
ensure full isolation, fill out the below table.
2. A A
Pressure BHA CVX
No. Description
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

NOTE: Should the PBU test fail and a pressure increase be


monitored, checks should be made that inline valves MOV 11005 &
MOV 11006 are fully closed. The test shall then be repeated.

CONTRACTOR No: C-0141-13-PCD-066 Page 38 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
3. A M
PLR 004 PLR Inlet Valve OPEN
PLR Drain / Balance
PLR 005 OPEN
Valve
PLR 006 PLR Balance Valve OPEN

Position a suitably sized drip tray under the PLR door to capture any
fluids that may remain inside the PLR.

4. CAUTION: Any escaping water may be chemically treated and as A M


such any personnel involved in the door opening operation should
first fully understand and act on the information contained within
the MSDS.

5. Wheatstone operations to OPEN the pig launcher door. M A

6. Load pig as per Safe Operating Procedure (SOP), Appendix F. A M

7. Secure the pig loading tray to the end of the pig launcher. A M
BHA CVX
Carry out the following valve operations:
Check Check
BHA CVX
8. Valve ID Description Status
Check Check A M

Injection Line Isolation


PLR 001 OPEN
valve

De-isolate & start up:

9.  Fluid Pump A.
A M
Begin slowly injecting potable water into the system while monitoring the
discharge into the tank in the PLR area.

Upon receiving a solid discharge into the break tank at the PLR, Shut
10. down & isolate: A M
 Fluid Pump A.

CONTRACTOR No: C-0141-13-PCD-066 Page 39 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Carry out the following valve operation:

BHA CVX
11. Valve ID Description Status
Check Check A M

Injection Line Isolation


PLR 001 CLOSE
valve

Carry out the following valve operations to allow the PLR to be topped
up via the Blagdon:

BHA CVX
Valve ID Description Status
Check Check

PLR 011 Blagdon (Fill) Inlet OPEN


12. A M
PLR 008 Blagdon (Fill) Outlet OPEN

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

PLR 007 PLR Blagdon Bypass CLOSE

Start up the Blagdon pump and begin injecting water into the PLR.
13. Continue injection until a solid, unbroken discharge can be seen from IV A M
014.

Once the PLR is deemed free from air, shut down the Blagdon and
perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR 011 Blagdon (Fill) Inlet CLOSE


14. Blagdon (Fill) Outlet A M
PLR 008 CLOSE

IV 013 PLR Atmospheric Valve CLOSE

IV 014 PLR Atmospheric Valve CLOSE

PLR Testing Spread


PLR 017 OPEN
Isolation

CONTRACTOR No: C-0141-13-PCD-066 Page 40 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

NOTE. In the unlikely event of a leak during pressurisation or hold,


shutdown the test pump and OPEN PLR 015 to bleed all the
pressure. Once the leak is repaired repeat the below steps.

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In preparation for pig launch, a leak teat must be performed on the PLR
door to 30 BarG by:
1. Ensure the test area is barriered off and only essential
personnel are present;
15. NOTE: Under no circumstances shall personnel shall enter the A W
PLR door vicinity until successful completion of the 5 minute hold.
2. Start up the air driven test pump and in a slow and controlled
manner raise the pressure to 30 BarG;
3. Upon reaching 30 BarG isolate and shutdown the test pump;
4. Perform a 5 minute hold in which NO personnel shall enter the
PLR door vicinity;
5. Upon a successful 5 minute hold essential personnel may
visually inspect the PLR and door for leaks. Should a leak be
found, the test will be depressuried via PLR 015, leak repaired
and steps repeated.
6. Upon a successful PLR leak test, depressurise via PLR 015.

In preparation for Pig #1 launch, perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR Testing Spread


16. PLR 017 CLOSE A M
Isolation
PLR Drain / Balance
PLR 005 CLOSE
Valve

PLR 006 PLR Balance Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 41 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Due to the difference in the launcher and receiver elevations, the BHA
onshore system must first be charged to 1 BarG higher than the pipeline
prior to the operation of the inline valve to ensure the pig does not move
backwards out of the PLR throat.
Confirm the pipeline pressure downstream of MOV 11006 via PT 11001:

BHA CVX
Check Check
17. A A
Pipeline Pressure: BarG

Confirm the pressure BHA shall charge their equipment to prior to


opening the inline valve MOV 11006 (+ 1 BarG):

BHA CVX
Check Check

BHA System Charge Pr: BarG

BHA system will now be charged to the agreed pressure as stipulated in


12.3.23. To achieve this:
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De-isolate & start up:


 Fluid Pump A.
18. Begin slowly injecting potable water into the system while monitoring the A M
system pressure.
Dead head the Fluid Pump against the CLOSED PLR 001. Slowly crack
PLR 001 until the charge pressure has been reached.
Upon reaching the charge pressure (as seen above), isolate and
shutdown:
 Fluid Pump A.
Should the final BHA system pressure be greater than the charge
pressure, depressurise to the required pressure via PLR 003.

Reset all flowmeters to zero and ensure all relevant chart recorders are
would and new charts installed with the relevant info:
 Date;
19.  Time; A M
 Phase of Operation;
 Recorder Serial Number;
 Range.

CONTRACTOR No: C-0141-13-PCD-066 Page 42 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Inform all relevant parties that BHA Onshore are ready to Launch Pig #1
and await approval to start.
Perform a communication check between Onshore and Offshore,
20. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
21. M A
MOV Inline Valve OPEN
11005
MOV Inline Valve OPEN
11006

De-isolate & start up:


 Fluid Pump A;
 Chem Pump A.
Begin injecting chemically treated water behind Pig #1 at the below
rates:

BHA CVX
Check Check

Fluid Pump A flowrate: 8 m³/min

Chem Pump A flowrate: 4 litres/min


22. A M
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The flowrate can be controlled by operating PLR 001.


Ensure the below readings are taken every 15 minutes:
 Total Volume of water injected (m³);
 Total Volume of chemical injected (litres);
 Current ppm of injected water;
 Average flowrate and pig speed;
 Pig location.
 Visually monitor level on chemical tank

CONTRACTOR No: C-0141-13-PCD-066 Page 43 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Confirm the pig launch, by utilising the acoustic and magnetic pig
tracking equipment.
23. A M
Injection shall continue behind Pig #1 until 150 m³ has been injected, as
confirmed by both onshore and offshore flowmeters.

24. Confirm with COMPANY that 150 m³ has been injected behind Pig #1.
H H
On approval from COMPANY, isolate and shutdown:
 Fluid Pump A;
 Chem Pump A.

To Isolate the PLR from the pipeline, Wheatstone operations to perform


the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
25. M A
MOV Inline Valve CLOSE
11005
MOV Inline Valve CLOSE
11006

To isolate the PLR from the BHA spread perform the below valve
operation:

26. Valve ID Description Status


BHA CVX A M
Check Check

PLR 001 Inline Valve CLOSE

To depressurise the PLR perform the below valve operation:


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27. A M
BHA CVX
Valve ID Description Status
Check Check

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 44 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

In preparation to drain the PLR perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
28. PLR 005 PLR Drain Valve OPEN A M

PLR 010 Blagdon (Drain) Inlet OPEN

PLR 009 Blagdon (Drain) Outlet OPEN

29. Start up the Blagdon pump and begin sucking the contents of the PLR
A M
out and into the PLR break Tank (approx. PLR volume of 13.7 m³).

Once the Blagdon has sucked the entire volume of the PLR out,
shutdown the pump and perform the below valve operations:

BHA CVX
Valve ID Description Status
30. Check Check A M
PLR 010 Blagdon (Drain) Inlet CLOSE

PLR 009 Blagdon (Drain) Outlet CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 45 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

PLR 004 PLR Inlet Valve CLOSE


PLR Drain / Balance
PLR 005 CLOSE
Valve
PLR 006 PLR Balance Valve CLOSE

IV 013 PLR Atmospheric Valve CLOSE

Once fully closed monitor the internal PLR pressure for 15 minutes to
31. A A
ensure full isolation, fill out the below table.

Pressure BHA CVX


No. Description
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

NOTE: Should the PBU test fail and a pressure increase be


monitored, checks should be made that inline valves MOV 11005 &
MOV 11006 are fully closed. The test shall then be repeated.

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

BHA CVX
Valve ID Description Status
Check Check

PLR 004 PLR Inlet Valve OPEN


32. PLR Drain / Balance A M
PLR 005 OPEN
Valve
PLR 006 PLR Balance Valve OPEN

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 46 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Position a suitably sized drip tray under the PLR door to capture any
chemically treated water that may remain inside the PLR.
33. CAUTION: Any escaping water will be chemically treated and as A M
such any personnel involved in the door opening operation should
first fully understand and act on the information contained within
the MSDS.

34. Wheatstone operations to OPEN the pig launcher door.


M A

35. Load pig as per Safe Operating Procedure (SOP), Appendix F.


A M

36. Wheatstone operations to CLOSE and LOCK the pig launcher door. M A

Carry out the following valve operations to allow the PLR to be topped
up via the Blagdon:

BHA CVX
Valve ID Description Status
37. Check Check A M
PLR 011 Blagdon (Fill) Inlet OPEN

PLR 008 Blagdon (Fill) Outlet OPEN

38. Start up the Blagdon pump and begin filling the PLR. Continue injection
A M
until the solid, unbroken discharge can be seen from IV 014.

Once the PLR is deemed full and free from air, shut down the Blagdon
and perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

39. PLR 011 Blagdon (Fill) Inlet CLOSE A M


PLR 008 Blagdon (Fill) Outlet CLOSE

IV 013 PLR Atmospheric Valve CLOSE

IV 014 PLR Atmospheric Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 47 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

In preparation for the PLR door test perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

40. PLR Testing Spread A M


PLR 017 OPEN
Isolation

PLR 007 PLR Vent Valve CLOSE

PLR 003 PLR Vent Valve CLOSE

NOTE. In the unlikely event of a leak during pressurisation or hold,


shutdown the test pump and OPEN PLR 015 to bleed all the
pressure. Once the leak is repaired repeat the below steps.
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In preparation for pig launch, a leak teat must be performed on the PLR
door to 30 BarG by:
1. Ensure the test area is barriered off and only essential
personnel are present;
41. NOTE: Under no circumstances shall personnel shall enter the A W
PLR door vicinity until successful completion of the 5 minute hold.
2. Start up the air driven test pump and in a slow and controlled
manner raise the pressure to 30 BarG;
3. Upon reaching 30 BarG isolate and shutdown the test pump;
4. Perform a 5 minute hold in which NO personnel shall enter the
PLR door vicinity;
5. Upon a successful 5 minute hold essential personnel may
visually inspect the PLR and door for leaks. Should a leak be
found, the test will be depressuried via PLR 015, leak repaired
and steps repeated.
6. Upon a successful PLR leak test, depressurise via PLR 015.

In preparation for Pig #2 launch, perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

42. PLR Testing Spread


PLR 017 CLOSE A M
Isolation
PLR Drain / Balance
PLR 005 CLOSE
Valve

PLR 006 PLR Balance Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 48 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Due to the difference in the launcher and receiver elevations, the


onshore system must first be charged to 1 BarG higher than the pipeline
prior to the operation of the inline valve to ensure the pig does not move
out of the PLR throat.
Confirm the pipeline pressure downstream of MOV 11006 via PT 11001:

BHA CVX
Check Check
43. A A
Pipeline Pressure: BarG

Confirm the pressure BHA shall charge their equipment to prior to


opening the inline valve MOV 11006 (+ 1 BarG):

BHA CVX
Check Check

BHA System Charge Pr: BarG

BHA system will now be charged to the agreed pressure as stipulated in


12.3.54. To achieve this:
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De-isolate & start up:


 Fluid Pump A.
44. Begin slowly injecting potable water into the system while monitoring the A M
system pressure.
Dead head the Fluid Pump against the CLOSED PLR 001. Slowly crack
PLR 001 until the charge pressure has been reached.
Upon reaching the charge pressure (as seen above), isolate and
shutdown:
 Fluid Pump A.
Should the final BHA system pressure be greater than the charge
pressure, depressurise to the required pressure via PLR 003.

Reset all flowmeters to zero and ensure all relevant chart recorders are
wound and new charts installed with the relevant info:
 Date;
45.  Time; A M
 Phase of Operation;
 Recorder Serial Number;
 Range.

CONTRACTOR No: C-0141-13-PCD-066 Page 49 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Inform all relevant parties that BHA Onshore are ready to Launch Pig #2
and await approval to start.
Perform a communication check between Onshore and Offshore,
46. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
47. M A
MOV Inline Valve OPEN
11005
MOV Inline Valve OPEN
11006

De-isolate & start up:


 Fluid Pump A;
 Chem Pump A.
Begin injecting chemically treated water behind Pig #2 at the below
rates:

BHA CVX
Check Check

Fluid Pump A flowrate: 8 m³/min

Chem Pump A flowrate: 4 litres/min


48. A M
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The flowrate can be controlled by operating PLR 001.


Ensure the below readings are taken every 15 minutes:
 Total Volume of water injected (m³);
 Total Volume of chemical injected (litres);
 Current ppm of injected water;
 Average flowrate and pig speed;
 Pig location.
 Visually monitor level on chemical tank

CONTRACTOR No: C-0141-13-PCD-066 Page 50 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Confirm the pig launch, by utilising the magnetic pig tracking equipment.
49. Injection shall continue behind Pig #2 until 150 m³ has been injected, as A M
confirmed by both onshore and offshore flowmeters.

Confirm with COMPANY that 150 m³ has been injected behind Pig #2.
50. H H
On approval from COMPANY, isolate and shutdown:
 Fluid Pump A;
 Chem Pump A.

To Isolate the PLR from the pipeline, Wheatstone operations to perform


the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
51. M A
MOV Inline Valve CLOSE
11005
MOV Inline Valve CLOSE
11006

To isolate the PLR from the BHA spread perform the below valve
operation:

52. BHA CVX A M


Valve ID Description Status
Check Check

PLR 001 Inline Valve CLOSE

To depressurise the PLR perform the below valve operation:


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53. BHA CVX A M


Valve ID Description Status
Check Check

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

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COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

In preparation to drain the PLR perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
54. PLR 005 PLR Drain Valve OPEN A M

PLR 010 Blagdon (Drain) Inlet OPEN

PLR 009 Blagdon (Drain) Outlet OPEN

55. Start up the Blagdon pump and begin sucking the contents of the PLR
A M
out and into the PLR break Tank (approx. PLR volume of 13.7 m³).

Once the Blagdon has sucked the entire volume of the PLR out,
shutdown the pump and perform the below valve operations:

BHA CVX
Valve ID Description Status
56. Check Check A M

PLR 010 Blagdon (Drain) Inlet CLOSE

PLR 009 Blagdon (Drain) Outlet CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 52 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

PLR 004 PLR Inlet Valve CLOSE


PLR Drain / Balance
PLR 005 CLOSE
Valve
PLR 006 PLR Balance Valve CLOSE

IV 013 PLR Atmospheric Valve CLOSE

IV 014 PLR Atmospheric Valve CLOSE


57. Once fully closed monitor the internal PLR pressure for 15 minutes to A A
ensure full isolation, fill out the below table.

Pressure BHA CVX


No. Description
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

NOTE: Should the PBU test fail and a pressure increase be


monitored, checks should be made that inline valves MOV 11005 &
MOV 11006 are fully closed. The test shall then be repeated.

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
58. A M
PLR 004 PLR Inlet Valve OPEN
PLR Drain / Balance
PLR 005 OPEN
Valve
PLR 006 PLR Balance Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 53 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Position a suitably sized drip tray under the PLR door to capture any
chemically treated water that may remain inside the PLR.
59. CAUTION: Any escaping water will be chemically treated and as A M
such any personnel involved in the door opening operation should
first fully understand and act on the information contained within
the MSDS.

60. Wheatstone operations to OPEN the pig launcher door.


M A

61. Load pig as per Safe Operating Procedure (SOP), Appendix F. A M

62. Wheatstone operations to CLOSE and LOCK the pig launcher door. M A

Carry out the following valve operations to allow the PLR to be topped
up via the Blagdon:

BHA CVX
Valve ID Description Status
Check Check

63. PLR 011 Blagdon (Fill) Inlet OPEN A M

PLR 008 Blagdon (Fill) Outlet OPEN

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

64. Start up the Blagdon pump and begin filling the PLR. Continue injection
until the solid, unbroken discharge can be seen from IV 014. A M

Once the PLR is deemed full and free from air, shut down the Blagdon
and perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR 011 Blagdon (Fill) Inlet CLOSE


65. Blagdon (Fill) Outlet A M
PLR 008 CLOSE

IV 013 PLR Atmospheric Valve CLOSE

IV 014 PLR Atmospheric Valve CLOSE

PLR Testing Spread


PLR 017 OPEN
Isolation

CONTRACTOR No: C-0141-13-PCD-066 Page 54 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

NOTE. In the unlikely event of a leak during pressurisation or hold,


shutdown the test pump and OPEN PLR 015 to bleed all the
pressure. Once the leak is repaired repeat the below steps.

Ab
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it

In preparation for pig launch, a leak teat must be performed on the PLR
door to 30 BarG by:
1. Ensure the test area is barriered off and only essential
personnel are present;
66. NOTE: Under no circumstances shall personnel shall enter the A W
PLR door vicinity until successful completion of the 5 minute hold.
2. Start up the air driven test pump and in a slow and controlled
manner raise the pressure to 30 BarG;
3. Upon reaching 30 Ba rG isolate and shutdown the test pump;
4. Perform a 5 minute hold in which NO personnel shall enter the
PLR door vicinity;
5. Upon a successful 5 minute hold essential personnel may
visually inspect the PLR and door for leaks. Should a leak be
found, the test will be depressuried via PLR 015, leak repaired
and steps repeated.
6. Upon a successful PLR leak test, depressurise via PLR 015.

In preparation for Pig #3 launch, perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

67. PLR Testing Spread


PLR 017 CLOSE A M
Isolation
PLR Drain / Balance
PLR 005 CLOSE
Valve

PLR 006 PLR Balance Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 55 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Due to the difference in the launcher and receiver elevations, the


onshore system must first be charged to 1 BarG higher than the pipeline
prior to the operation of the inline valve to ensure the pig does not move
out of the PLR throat.
Confirm the pipeline pressure downstream of MOV 11006 via PT 11001:

BHA CVX
Check Check
68. A A
Pipeline Pressure: BarG

Confirm the pressure BHA shall charge their equipment to prior to


opening the inline valve MOV 11006 (+ 1 BarG):

BHA CVX
Check Check

BHA System Charge Pr: BarG

BHA system will now be charged to the agreed pressure as stipulated in


12.3.86. To achieve this:
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De-isolate & start up:


 Fluid Pump A.
69. Begin slowly injecting potable water into the system while monitoring the A M
system pressure.
Dead head the Fluid Pump against the CLOSED PLR 001. Slowly crack
PLR 001 until the charge pressure has been reached.
Upon reaching the charge pressure (as seen above), isolate and
shutdown:
 Fluid Pump A.
Should the final BHA system pressure be greater than the charge
pressure, depressurise to the required pressure via PLR 003.

Reset all flowmeters to zero and ensure all relevant chart recorders are
wound and new charts installed with the relevant info:
 Date;
70.  Time; A M
 Phase of Operation;
 Recorder Serial Number;
 Range.

CONTRACTOR No: C-0141-13-PCD-066 Page 56 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Inform all relevant parties that BHA Onshore are ready to Launch Pig #3
and await approval to start.
Perform a communication check between Onshore and Offshore,
71. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
72. M A
MOV Inline Valve OPEN
11005
MOV Inline Valve OPEN
11006

De-isolate & start up:


 Fluid Pump A;
 Chem Pump A.
Begin injecting chemically treated water behind Pig #3 at the below
rates:

BHA CVX
Check Check

Fluid Pump A flowrate: 8 m³/min

Chem Pump A flowrate: 4 litres/min


73. A M
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The flowrate can be controlled by operating PLR 001.


Ensure the below readings are taken every 15 minutes:
 Total Volume of water injected (m³);
 Total Volume of chemical injected (litres);
 Current ppm of injected water;
 Average flowrate and pig speed;
 Pig location.
 Visually monitor level on chemical tank

CONTRACTOR No: C-0141-13-PCD-066 Page 57 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Confirm the pig launch, by utilising the acoustic and magnetic pig
tracking equipment.
74. A M
Injection shall continue behind Pig #3 until 150 m³ has been injected, as
confirmed by both onshore and offshore flowmeters.

Confirm with COMPANY that 150 m³ has been injected behind Pig #3.
75. H H
On approval from COMPANY, isolate and shutdown:
 Fluid Pump A;
 Chem Pump A.

To Isolate the PLR from the pipeline, Wheatstone operations to perform


the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
76. M A
MOV Inline Valve CLOSE
11005
MOV Inline Valve OPEN
11006

To isolate the PLR from the BHA spread perform the below valve
operation:

77. Valve ID Description Status


BHA CVX A M
Check Check

PLR 001 Inline Valve CLOSE

To depressurise the PLR perform the below valve operation:


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78. A M
BHA CVX
Valve ID Description Status
Check Check

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 58 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

In preparation to drain the PLR perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
79. PLR 005 PLR Drain Valve OPEN A M

PLR 010 Blagdon (Drain) Inlet OPEN

PLR 009 Blagdon (Drain) Outlet OPEN

80. Start up the Blagdon pump and begin sucking the contents of the PLR
A M
out and into the PLR break Tank (approx. PLR volume of 13.7 m³).

Once the Blagdon has sucked the entire volume of the PLR out,
shutdown the pump and perform the below valve operations:

BHA CVX
81. Valve ID Description Status
Check Check A M

PLR 010 Blagdon (Drain) Inlet CLOSE

PLR 009 Blagdon (Drain) Outlet CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 59 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

PLR 004 PLR Inlet Valve CLOSE


PLR Drain / Balance
PLR 005 CLOSE
Valve
PLR 006 PLR Balance Valve CLOSE

IV 013 PLR Atmospheric Valve CLOSE

82. IV 014 PLR Atmospheric Valve CLOSE A A

Once fully closed monitor the internal PLR pressure for 15 minutes to
ensure full isolation, fill out the below table.

Pressure BHA CVX


No. Description
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
83. A M
PLR 004 PLR Inlet Valve OPEN
PLR Drain / Balance
PLR 005 OPEN
Valve
PLR 006 PLR Balance Valve OPEN

Position a suitably sized drip tray under the PLR door to capture any
chemically treated water that may remain inside the PLR.
84. CAUTION: Any escaping water will be chemically treated and as A M
such any personnel involved in the door opening operation should
first fully understand and act on the information contained within
the MSDS.

CONTRACTOR No: C-0141-13-PCD-066 Page 60 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

85. Wheatstone operations to OPEN the pig launcher door.


M A

86. Load pig as per Safe Operating Procedure (SOP), Appendix F.


A M

87. Wheatstone operations to CLOSE and LOCK the pig launcher door. M A

88. Inform all relevant parties that the water injection SOW has been
A M
completed and that preparations shall begin to inject compressed air.

Orientate / confirm Onshore valves are as per:


89. A A
 VSCL-003 – Dewatering Air Injection VSCL (Onshore)
Orientate / confirm Offshore valves are as per:
90. A A
 VSCL-004 – Dewatering Air Injection VSCL (Offshore)

Disconnect the Blagdon pump and associated hoses from the PLR area
ensuring drip trays are present under connections as they are broken to
capture any trapped fluids.
Rig-up PLR area as per:
91.  C-0141-13-DWG-011 (Sheet 2 of 4) - PLR Area Air Injection A M

CAUTION: Any escaping water will be chemically treated and as


such any personnel involved in the door opening operation should
first fully understand and act on the information contained within
the MSDS.

Start-up Diesel Tank A’s internal pumps - to charge the fuel pipework;

92. A M
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Complete the compressor prestart checks on Units A - S.

93. A M
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94. Start-up compressors A – S and allow them to warm to operating


A M
temperatures.

CONTRACTOR No: C-0141-13-PCD-066 Page 61 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

One at a time bring the compressors online while closely monitoring the
discharge flow rate on the flow meter upstream of the silencer and the
discharging dew point from sample point IV 004.
The order the compressors shall be brought online shall follow:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet OPEN

AV 005 Compressor B Outlet OPEN

AV 008 Compressor C Outlet OPEN

AV 011 Compressor D Outlet OPEN

AV 014 Compressor E Outlet OPEN

AV 017 Compressor F Outlet OPEN

AV 020 Compressor G Outlet OPEN

AV 023 Compressor H Outlet OPEN


95. A M
AV 026 Compressor I Outlet OPEN

AV 029 Compressor J Outlet OPEN

AV 034 Compressor K Outlet OPEN

AV 037 Compressor L Outlet OPEN

AV 040 Compressor M Outlet OPEN

AV 043 Compressor N Outlet OPEN

AV 046 Compressor O Outlet OPEN

AV 049 Compressor P Outlet OPEN

AV 052 Compressor Q Outlet OPEN

The above order promotes the highest efficiency from the compression
spread.
NOTE: To isolate and shutdown units the order should be reversed
i.e. starting with Unit S and ending with Unit A.

Once all the compressors are operational, manipulate valve AV 100 to


96. create 20 BarG pressure inside the compressor discharge rail, this A M
pressure promotes compressor efficiency.

CONTRACTOR No: C-0141-13-PCD-066 Page 62 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Closely monitor the dew point from IV 004 until -60°C has been
reached.
97. H H

On obtaining -60°C dew point, isolate and shutdown the following


compressors in the following order:

BHA CVX
Valve ID Description Status
Check Check

AV 052 Compressor Q Outlet CLOSE

AV 049 Compressor P Outlet CLOSE


98. A M
AV 046 Compressor O Outlet CLOSE

AV 043 Compressor N Outlet CLOSE

AV 040 Compressor M Outlet CLOSE

AV 037 Compressor L Outlet CLOSE

AV 034 Compressor K Outlet CLOSE

In preparation for the PLR door test, isolate BUT retain operational
status on the following compressors in the following order:

BHA CVX
Valve ID Description Status
Check Check

AV 029 Compressor J Outlet CLOSE

AV 026 Compressor I Outlet CLOSE

AV 023 Compressor H Outlet CLOSE


99. A M
AV 020 Compressor G Outlet CLOSE

AV 017 Compressor F Outlet CLOSE

AV 014 Compressor E Outlet CLOSE

AV 011 Compressor D Outlet CLOSE

AV 008 Compressor C Outlet CLOSE

AV 005 Compressor B Outlet CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 63 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

In preparation to test the PLR door, open up the jumper line over the
system NRV to allow the PLR to be depressurised via the main silencer
in case of an emergency, to achieve this:

BHA CVX
Valve ID Description Status
Check Check
100. A M
PLR 003 PLR Vent OPEN

PLR 018 PLR Vent OPEN

PLR 019 PLR Vent OPEN

PLR 010 PLR Vent OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 64 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

NOTE: The following step shall use Comp A to perform a PLR door
test to 24 BarG. This will be achieved by SLOWLY cracking PLR
001 just enough to allow air through and no more.
In the event of a leak anywhere in the system during this phase:
 CLOSE AV 002 & OPEN AV 127.

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1. Ensure the test area is barriered off and only essential


personnel are present;
NOTE: Under no circumstances shall personnel shall enter the
PLR door vicinity until successful completion of the 5 minute hold.
2. SLOWLY crack OPEN PLR 001;

BHA CVX
Valve ID Description Status
Check Check

CRACK
PLR 001 Injection Line Choke
OPEN
101. 3. Allow the pressure to build / equalise to 24 BarG downstream of A M
PLR 001;
4. Upon achieving 24 BarG complete a 5 minute hold period, in
which time no personnel shall enter the PLR door vicinity under
any circumstances;
5. After a successful 5 minute hold period, authorised personnel
may enter the PLR area to visually / audibly inspect the PLR
door for signs of leaking. Should a leak be found CLOSE AV
002 and OPEN AV 127 to depressurise the PLR. Once at
ambient repairs can be made and this step shall be repeated
from the beginning;
6. Perform a “soapy bubble” leak test on the PLR door;
7. On confirmation that the PLR door is leak free:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet CLOSE

PLR 005 PLR Drain Valve CLOSE

PLR 006 PLR Balance Line Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 65 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Due to the difference in the launcher and receiver elevations, the


onshore PLR must first be charged to 1 BarG higher than the pipeline
prior to the operation of the inline valve to ensure the pig does not move
out of the PLR throat.
Confirm the pipeline pressure downstream of MOV 11006 via PT 11001:

BHA CVX
Check Check
102. A A
Pipeline Pressure: BarG

Confirm the pressure BHA shall charge the PLR to prior to opening the
inline valve MOV 11006 (+ 1 BarG):

BHA CVX
Check Check

PLR Charge Pr: BarG

Depressurise the PLR to the agreed charge pressure seen above


(12.3.124) by:

BHA CVX
Valve ID Description Status
Check Check

AV 127 Silencer Isolation OPEN

Once the PLR is at the desired pressure:

103. BHA CVX A M


Valve ID Description Status
Check Check

AV 127 Silencer Isolation CLOSE

PLR 003 PLR Vent CLOSE

PLR 018 PLR Vent CLOSE

PLR 019 PLR Vent CLOSE

PLR 020 PLR Vent CLOSE

Reset all flowmeters to zero and ensure all relevant chart recorders are
wound and new charts installed with the relevant info:
 Date;
104.  Time; A M
 Phase of Operation;
 Recorder Serial Number;
 Range.

CONTRACTOR No: C-0141-13-PCD-066 Page 66 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Inform all relevant parties that BHA Onshore are ready to Launch Pig #4
and await approval to start.
Perform a communication check between Onshore and Offshore,
105. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
106. M A
MOV Inline Valve OPEN
11005
MOV Inline Valve OPEN
11006

Bring back online Compressors A – J by performing the below valve


operations:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet OPEN

AV 005 Compressor B Outlet OPEN

AV 008 Compressor C Outlet OPEN

AV 011 Compressor D Outlet OPEN


107. A M
AV 014 Compressor E Outlet OPEN

AV 017 Compressor F Outlet OPEN

AV 020 Compressor G Outlet OPEN

AV 023 Compressor H Outlet OPEN

AV 026 Compressor I Outlet OPEN

AV 029 Compressor J Outlet OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 67 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Perform the below valve operation to launch and begin driving Pig #4
into the pipeline:

108. BHA CVX A M


Valve ID Description Status
Check Check

PLR 001 Injection Line Choke OPEN

109. Confirm the pig launch, by utilising the magnetic pig tracking equipment. A M

BHA offshore to closely monitor the discharge rate and regulate the
discharge via choke valve 124-04 to 26.9 m³ / min (this rate equates to
0.5 m/sec pig train speed).
The below table details the relation between discharge rate and pig train
speed:

Pig Speed (m / sec) Discharge Rate (m³ / min)

0.25 13.4 m³ / min

0.30 16.1 m³ / min

0.35 18.8 m³ / min

0.40 21.5 m³ / min

0.45 24.2 m³ / min

0.50 26.9 m³ / min


110. 0.55 29.6 m³ / min A M

0.60 32.3 m³ / min

0.65 35.0 m³ / min

0.70 37.7 m³ / min

0.75 40.3 m³ / min

Due to the expected limited backpressure seen onshore at this stage a


pig speed of 0.5 m / sec (26.9 m³ / min) will be easily achievable. In the
unlikely event this speed is not achieved; BHA offshore should inform
BHA onshore and additional compressors will be brought online.
Injection shall continue behind Pig #4 until the train has travelled 5000
linear metres into the pipeline which equates to 4,482.5 m³ being
ejected in front of the train.
BHA Offshore should monitor and record discharge rate and total
volume discharged in 15 minute intervals and relay all information back
to BHA onshore.

CONTRACTOR No: C-0141-13-PCD-066 Page 68 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

BHA onshore shall continue injection behind the train until informed by
offshore that the pigs have travelled 5000 linear m.
The below table details how many compressors should be online based
on back pressure seen:

**Number of
Pressure Seen
*scfm Required Compressors
Onshore
Required

7 BarG 7,610 10

8 BarG 8,560 11

9 BarG 9,510 12

10 BarG 10,460 13
111. 11 BarG 11,410 14 A M

12 BarG 12,359 16

13 BarG 13,309 17

14 BarG 14,259 18

15 BarG 15,209 19

16 BarG 16,159 19 (0.47 m / sec)

* Based on 0.5 m / sec.


** Based on an average compressor size of 1150 scfm and 30% loss
through the dryers and associated pipework. Actual compressor size
and loss may differ onsite, in which case, the Lead Engineer can
recalculate based on the scfm’s given above to ascertain the no. of
compressors required.

Once the train has travelled 5000 linear m (4482.5 m³ ejected) BHA
offshore shall perform the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
112. A M
124-04 Discharge Line Choke CLOSE

And inform BHA onshore to cease injection.

CONTRACTOR No: C-0141-13-PCD-066 Page 69 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon confirmation from offshore that the train has reached its
destination, Wheatstone operations to perform the below valve
operations:

BHA CVX
Valve ID Description Status
113. Check Check M A
MOV
Inline Valve CLOSE
11006
MOV
Inline Valve CLOSE
11005

Isolate and shutdown all operational Compressors by performing the


below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 029 Compressor J Outlet CLOSE

AV 026 Compressor I Outlet CLOSE

AV 023 Compressor H Outlet CLOSE

114. AV 020 Compressor G Outlet CLOSE A M

AV 017 Compressor F Outlet CLOSE

AV 014 Compressor E Outlet CLOSE

AV 011 Compressor D Outlet CLOSE

AV 008 Compressor C Outlet CLOSE

AV 005 Compressor B Outlet CLOSE

AV 002 Compressor A Outlet CLOSE

115. Shut down Diesel Tank A’s internal pump. A M

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TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Depressurise the air spread by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 101 Bypass Line Isolation OPEN


116. A M
AV 127 Silencer Isolation OPEN
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Depressurise the PLR by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR 003 PLR Vent OPEN

PLR 018 PLR Vent OPEN


117. A M
PLR 019 PLR Vent OPEN

PLR 020 PLR Vent OPEN


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Once the system is deemed pressure free, perform the below


operations on the PLR to fully confirm:

BHA CVX
Valve ID Description Status
Check Check

118. IV 013 PLR Atmospheric Valve OPEN A M

IV 014 PLR Atmospheric Valve OPEN

PLR 005 PLR Drain Valve OPEN

PLR 006 PLR Balance Line Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 71 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

PLR 004 PLR Inlet Valve CLOSE

IV 013 PLR Atmospheric Valve CLOSE

IV 013 PLR Atmospheric Valve CLOSE

Once fully closed monitor the internal PLR pressure for 15 minutes to
ensure full isolation, fill out the below table.
119. A A
Pressure BHA CVX
No. Description
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

NOTE: Should the PBU test fail and a pressure increase be


monitored, checks should be made that inline valves MOV 11005 &
MOV 11006 are fully closed. The test shall then be repeated.

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

BHA CVX
Valve ID Description Status
Check Check
120. A M
PLR 004 PLR Inlet Valve OPEN

IV 013 PLR Atmospheric Valve OPEN

IV 014 PLR Atmospheric Valve OPEN

121. Wheatstone operations to OPEN the pig launcher door.


M A

122. Load pig as per Safe Operating Procedure (SOP), Appendix F. A M

+ Wheatstone operations to CLOSE and LOCK the pig launcher door. M A

123. In preparation for the PLR door test, Start up Compressor A and allow it
A M
to warm to operating temperatures.

CONTRACTOR No: C-0141-13-PCD-066 Page 72 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Perform the below valve operations to make the BHA onshore system
ready for PLR testing:

BHA CVX
Valve ID Description Status
Check Check

124. AV 101 Bypass Line Isolation CLOSE A M


AV 127 Silencer Isolation CLOSE

IV 013 PLR Atmospheric Valve CLOSE

IV 014 PLR Atmospheric Valve CLOSE

Perform the below valve operation to begin injecting air into BHA
onshore’s closed system:

125. BHA CVX A M


Valve ID Description Status
Check Check

AV 002 Compressor A Outlet OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 73 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

NOTE: The following step shall use Comp A to perform a PLR door
test to 24 BarG. This will be achieved by SLOWLY cracking PLR
001 just enough to allow air through and no more.
In the event of a leak anywhere in the system during this phase:
 CLOSE AV 002 & OPEN AV 127.

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1. Ensure the test area is barriered off and only essential


personnel are present;
NOTE: Under no circumstances shall personnel shall enter the
PLR door vicinity until successful completion of the 5 minute hold.
2. SLOWLY crack OPEN PLR 001;

BHA CVX
Valve ID Description Status
Check Check

CRACK
PLR 001 Injection Line Choke
OPEN
126. 3. Allow the pressure to build / equalise to 24 BarG downstream of A M
PLR 001;
4. Upon achieving 24 BarG complete a 5 minute hold period, in
which time no personnel shall enter the PLR door vicinity under
any circumstances;
5. After a successful 5 minute hold period, authorised personnel
may enter the PLR area to visually / audibly inspect the PLR
door for signs of leaking. Should a leak be found CLOSE AV
002 and OPEN AV 127 to depressurise the PLR. Once at
ambient repairs can be made and this step shall be repeated
from the beginning;
6. Perform a “soapy bubble” leak test on the PLR door;
7. On confirmation that the PLR door is leak free:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet CLOSE

PLR 005 PLR Drain Valve CLOSE

PLR 006 PLR Balance Line Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 74 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Due to the difference in the launcher and receiver elevations, the


onshore PLR must first be charged to 1 BarG higher than the pipeline
prior to the operation of the inline valve to ensure the pig does not move
out of the PLR throat.
Confirm the pipeline pressure downstream of MOV 11006 via PT 11001:

BHA CVX
Check Check
127. A A
Pipeline Pressure: BarG

Confirm the pressure BHA shall charge the PLR to prior to opening the
inline valve MOV 11006 (+ 1 BarG):

BHA CVX
Check Check

PLR Charge Pr: BarG

Depressurise the PLR to the agreed charge pressure seen above


(12.3.156) by:

BHA CVX
Valve ID Description Status
Check Check

AV 127 Silencer Isolation OPEN

Once the PLR is at the desired pressure:

BHA CVX
Valve ID Description Status
Check Check
128. A M
AV 127 Silencer Isolation CLOSE

PLR 001 Injection Line Choke CLOSE

PLR 003 PLR Vent CLOSE

PLR 018 PLR Vent CLOSE

PLR 019 PLR Vent CLOSE

PLR 020 PLR Vent CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 75 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Reset all flowmeters to zero and ensure all relevant chart recorders are
wound and new charts installed with the relevant info:
 Date;
129.  Time; A M
 Phase of Operation;
 Recorder Serial Number;
 Range.

Start-up Diesel Tank A’s internal pumps - to charge the fuel pipework;

130. A M
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Complete the compressor prestart checks on Units A - K.

131. A M
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132. Start up Compressors A – K and allow them to warm upto operating


A W
temperatures.

Inform all relevant parties that BHA Onshore are ready to Launch Pig #5
and await approval to start.
Perform a communication check between Onshore and Offshore,
133. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
134. M A
MOV Inline Valve OPEN
11005
MOV Inline Valve OPEN
11006

CONTRACTOR No: C-0141-13-PCD-066 Page 76 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Bring back online Compressors A – K by performing the below valve


operations:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet OPEN

AV 005 Compressor B Outlet OPEN

AV 008 Compressor C Outlet OPEN

AV 011 Compressor D Outlet OPEN


135. AV 014 Compressor E Outlet OPEN A M

AV 017 Compressor F Outlet OPEN

AV 020 Compressor G Outlet OPEN

AV 023 Compressor H Outlet OPEN

AV 026 Compressor I Outlet OPEN

AV 029 Compressor J Outlet OPEN

NOTE: It is calculated that 10 compressors will be required at this


stage.

Once all the compressors are operational, manipulate valve AV 100 to


136. create 20 BarG pressure inside the compressor discharge rail, this A M
pressure promotes compressor efficiency.

Perform the below valve operation to launch and begin driving Pig #5
into the pipeline:

137. BHA CVX A M


Valve ID Description Status
Check Check

PLR 001 Injection Line Choke OPEN

138. Confirm the pig launch, by utilising the electromagnetic & magnetic pig
A M
tracking equipment.

CONTRACTOR No: C-0141-13-PCD-066 Page 77 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

BHA offshore to closely monitor the discharge rate and regulate the
discharge via choke valve 124-04 to 26.9 m³ / min (this rate equates to
0.5 m/sec pig train speed).
The below table details the relation between discharge rate and pig train
speed:

Pig Speed (m / sec) Discharge Rate (m³ / min)

0.25 13.4 m³ / min

0.30 16.1 m³ / min

0.35 18.8 m³ / min

0.40 21.5 m³ / min

0.45 24.2 m³ / min

0.50 26.9 m³ / min

0.55 29.6 m³ / min

0.60 32.3 m³ / min

139. 0.65 35.0 m³ / min A M


0.70 37.7 m³ / min

0.75 40.3 m³ / min

Due to the expected limited backpressure seen onshore at this stage a


pig speed of 0.5 m / sec (26.9 m³ / min) will be easily achievable. In the
unlikely event this speed is not achieved; BHA offshore should inform
BHA onshore and additional compressors will be brought online.
It is expected that at its lowest point the train will slow to *0.42 m / sec
with all 19 compressors running.
Injection shall continue behind Pig #5 until the Pig #1 has reached KP
210 equates to 185,269 m³ being ejected in front of the train.
KP 210 has been selected as from this point onwards the pressure
required to drive the train sharply drops until the pigs has been
received. The volume of air behind the train is more than sufficient to
drive the train home.
BHA Offshore should monitor and record discharge rate and total
volume discharged in 15 minute intervals and relay all information back
to BHA onshore.
* Based on an average compressor size of 1150 scfm and 30% loss
through the dryers and associated pipework.

CONTRACTOR No: C-0141-13-PCD-066 Page 78 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

BHA onshore shall continue injection behind the train until informed by
offshore that Pig #1 has reached KP 210.
The below table details how many compressors should be online based
on back pressure seen:

**Number of
Pressure Seen
*scfm Required Compressors
Onshore
Required

8 BarG 8,560 10

9 BarG 9,510 11

10 BarG 10,460 12

11 BarG 11,410 13

12 BarG 12,359 14

13 BarG 13,309 15

14 BarG 14,259 16

15 BarG 15,209 17
140. A M
16 BarG 16,159 19 (0.47 m / sec)

17 BarG 17,108 19 (0.44 m / sec)

18 BarG 18,058 19 (0.42 m / sec)

19 BarG 19,008 19 (0.40 m / sec)

20 BarG 19,958 19 (0.38 m / sec)

21 BarG 20,908 19 (0.36 m / sec)

22 BarG 21,858 19 (0.34 m / sec)

23 BarG 22,807 19 (0.33 m / sec)

24 BarG 23,757 19 (0.32 m / sec)

* Based on 0.5 m / sec.


** Based on an average compressor size of 1150 scfm and 30% loss
through the dryers and associated pipework. Actual compressor size
and loss may differ onsite, in which case, the Lead Engineer can
recalculate based on the scfm’s given above to ascertain the no. of
compressors required.

141. Once Pig #1 has reached KP 210 (185,269 m³ ejected) BHA offshore
A M
shall inform onshore and request injection to cease.

CONTRACTOR No: C-0141-13-PCD-066 Page 79 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon confirmation from offshore that Pig #1 has reached KP 210


Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
142. M A
MOV Inline Valve CLOSE
11006
MOV Inline Valve CLOSE
11005

CONTRACTOR No: C-0141-13-PCD-066 Page 80 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Isolate and shutdown all operational Compressors by performing the


below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 052 Compressor Q Outlet CLOSE

AV 049 Compressor P Outlet CLOSE

AV 046 Compressor O Outlet CLOSE

AV 043 Compressor N Outlet CLOSE

AV 040 Compressor M Outlet CLOSE

AV 037 Compressor L Outlet CLOSE

AV 034 Compressor K Outlet CLOSE


143. A M
AV 029 Compressor J Outlet CLOSE

AV 026 Compressor I Outlet CLOSE

AV 023 Compressor H Outlet CLOSE

AV 020 Compressor G Outlet CLOSE

AV 017 Compressor F Outlet CLOSE

AV 014 Compressor E Outlet CLOSE

AV 011 Compressor D Outlet CLOSE

AV 008 Compressor C Outlet CLOSE

AV 005 Compressor B Outlet CLOSE

AV 002 Compressor A Outlet CLOSE

144. Shut down Diesel Tanks A’s internal pump. A M

CONTRACTOR No: C-0141-13-PCD-066 Page 81 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Depressurise the air spread by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 101 Bypass Line Isolation OPEN


145. A M
AV 127 Silencer Isolation OPEN
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Depressurise the PLR by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR 003 PLR Vent OPEN

PLR 018 PLR Vent OPEN


146. A M
PLR 019 PLR Vent OPEN

PLR 020 PLR Vent OPEN


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Once the system is deemed pressure free, perform the below


operations on the PLR to fully confirm:

BHA CVX
Valve ID Description Status
Check Check

IV 013 PLR Atmospheric Valve OPEN

147. IV 014 PLR Atmospheric Valve OPEN A M

PLR 005 PLR Drain Valve OPEN

PLR 006 PLR Balance Line Valve OPEN


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CONTRACTOR No: C-0141-13-PCD-066 Page 82 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Offshore Personnel shall continue to monitor the discharge and control


the pig speed by operating 124-04. The below table shows the total
volume discharged in the run vs. Pig #1’s distance to the receiver:

Pig #1’s Distance Volume Discharged Time remaining @ 0.5


from PLR (m) in this run m / sec

10,000 186,382.8 m³ 5 hours 33 minutes

5,000 195,348 m³ 2 hours 46 minutes

2,000 194,880 m³ 1 hour 6 minutes

1,000 190,348 m³ 33 minutes

500 194,763 m³ 17 minutes

250 195,348 m³ 8 minutes

148. 125 195,285.5 m³ 4 minutes


A M
100 195,348 m³ 3 minutes

75 195,198 m³ Expect receipt

50 195,348 m³ Expect receipt

25 195,223 m³ Expect receipt

10 195,198 m³ Expect receipt

5 195,348 m³ Expect receipt

As Pig #1 climbs the riser the pressure in front of the train will begin to
drop, 124-04 should progressively choked in to maintain a slow pig
speed and ensure safety.
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149. Confirm the receipt of Pig #1 by utilising the acoustic and magnetic pig
A W
detection equipment.

CONTRACTOR No: C-0141-13-PCD-066 Page 83 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

On confirmation that Pig #1 has been received, 3 water sample shall be


taken via sampling point 124-18.
NOTE: Allow the fluid to discharge for a short time before taking a
samples to enable a true reading.
The water samples shall be sealed and marked up:
150. A M
 Slug #1 Sample #1;
 Slug #1 Sample #2;
 Slug #1 Sample #3.
Once marked up the samples should be stored until the completion of
the dewatering activities.

151. Confirm the receipt of Pig #2 by utilising the magnetic pig detection
A M
equipment.

On confirmation that Pig #2 has been received, 3 water sample shall be


taken via sampling point 124-18.
NOTE: Allow the fluid to discharge for a short time before taking a
samples to enable a true reading.
The water samples shall be sealed and marked up:
152. A M
 Slug #2 Sample #1;
 Slug #2 Sample #2;
 Slug #2 Sample #3.
Once marked up the samples should be stored until the completion of
the dewatering activities.

153. Confirm the receipt of Pig #3 by utilising the acoustic & magnetic pig
A M
detection equipment.

On confirmation that Pig #3 has been received, perform the below valve
operations to cease dewatering and isolate the PLR:

BHA CVX
Valve ID Description Status
Check Check

154. 124-04 WP Choke Valve CLOSE A A

XV
WP PLR Isolation Valve CLOSE
046032
XV
WP PLR Isolation Valve CLOSE
046031

CONTRACTOR No: C-0141-13-PCD-066 Page 84 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

On confirmation that Pig #3 has been received, 3 water sample shall be


taken via sampling point 124-18.
NOTE: Allow the fluid to discharge for a short time before taking a
samples to enable a true reading.
The water samples shall be sealed and marked up:
155. A M
 Slug #3 Sample #1;
 Slug #3 Sample #2;
 Slug #3 Sample #3.
Once marked up the samples should be stored until the completion of
the dewatering activities.

Drain the PLR by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

124-19 WP PLR Drain Valve OPEN

124-10 WP PLR Drain Valve OPEN


156. A M
Once the PLR is fully drained perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

124-19 WP PLR Drain Valve CLOSE

124-10 WP PLR Drain Valve CLOSE

CONTRACTOR No: C-0141-13-PCD-066 Page 85 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

124-04 WP Choke Valve CLOSE

Once fully closed monitor the internal PLR pressure for 15 minutes to
ensure full isolation, fill out the below table.

Pressure BHA CVX


157. No. Description A A
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

NOTE: Should the PBU fail and a pressure increase seen over the
course of the test, Inline valves XV 046031 & XV 46031 should be
checked they are fully closed. The test should be repeated.

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

158. BHA CVX A M


Valve ID Description Status
Check Check

124-04 WP Choke Valve OPEN

159. Wheatstone operations to OPEN the PLR door. M A

Retieve pigs 1, 2 and 3 as per Safe Operating Procedure (SOP),


160. Appendix G and complete A M
 Used Pig Inspection Report – PPS-OPS-0322-E.

161. Remove the pig retrieval tool from the PLR. A M

162. Wheatstone operations to CLOSE and LOCK the PLR door. M A

CONTRACTOR No: C-0141-13-PCD-066 Page 86 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

NOTE: The following step shall use the N2 Quad to perform a PLR
door test to 24 BarG. This will be achieved by attaching a 24 Bar
regulated quad to 124-18 and opening 124-18.
In the event of a leak anywhere in the system during this phase:
 OPEN 124-04 & CLOSE 124-18.

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1. Ensure the test area is barriered off and only essential


personnel are present;
NOTE: Under no circumstances shall personnel shall enter the
PLR door vicinity until successful completion of the 5 minute hold.
2. SLOWLY crack OPEN 124-18;

BHA CVX
Valve ID Description Status
Check Check

CRACK
124-18 WP Sample/ Purge Point
OPEN
163. A M
3. Allow the pressure to build to 24 BarG inside the PLR;
4. Upon achieving 24 BarG complete a 5 minute hold period, in
which time no personnel shall enter the PLR door vicinity under
any circumstances;

BHA CVX
Valve ID Description Status
Check Check

124-18 WP Sample/ Purge Point CLOSE

5. After a successful 5 minute hold period, authorised personnel


may enter the PLR area to visually / audibly inspect the PLR
door for signs of leaking. Should a leak be found OPEN 124-04
to depressurise the PLR. Once at ambient repairs can be made
and this step shall be repeated from the beginning;
6. Perform a “soapy bubble” leak test on the PLR door;
7. On confirmation that the PLR door is leak free:

BHA CVX
Valve ID Description Status
Check Check

124-04 WP PLR Choke Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 87 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

In preparation for continuing the dewatering run and receiving Pig #4 &
#5, perform the below valve operation:

164. Valve ID Description Status


BHA CVX A M
Check Check

124-04 WP Choke Valve CLOSE

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
165. M A
XV
WP PLR Isolation Valve OPEN
046032
XV
WP PLR Isolation Valve OPEN
046031

CONTRACTOR No: C-0141-13-PCD-066 Page 88 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

BHA offshore to operate 124-04 and begin bringing in Pig #4,

BHA CVX
Valve ID Description Status
Check Check

124-04 WP Choke Valve OPEN

The below table details the relation between discharge rate and pig train
speed:

Pig Speed (m / sec) Discharge Rate (m³ / min)

0.25 13.4 m³ / min

0.30 16.1 m³ / min

0.35 18.8 m³ / min

0.40 21.5 m³ / min

0.45 24.2 m³ / min


166. A M
0.50 26.9 m³ / min

0.55 29.6 m³ / min

0.60 32.3 m³ / min

0.65 35.0 m³ / min

0.70 37.7 m³ / min

0.75 40.3 m³ / min


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NOTE: Once Pig #4 is received 124-04 must be immediately closed


as the remainder of the pipeline content will be pressurised air and
will be routed through a silencer.
th
At 0.5 m / sec (26.9 m³ / min) discharge rate the 4 pig will be received
in 5 minutes.

CONTRACTOR No: C-0141-13-PCD-066 Page 89 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Once Pig #4 has been received, as indicated by air being discharged


out of 124-04, perform the below valve operation:

BHA CVX
Valve ID Description Status
167. Check Check A M

124-04 WP Choke Valve CLOSE

124-05 WP Ball Valve CLOSE

Open silencer valves:

BHA CVX
Valve ID Description Status
Check Check
168. A M
WP 001 Silencer Isolation Valve OPEN

WP 002 Silencer Isolation Valve OPEN

NOTE: A restricted area should be put up around the silencer.

Recalibrate the 2no. Ultrasonic Flowmeters for the use of air.with the
below line details
 Outer diameter – 14”
 Wall thickness – 0.375”
169. A M
 Pipe material – Titanium B862 UNS 50400 STD
 Pipe lining, material and thickness – no liner
 Pipe roughness – 0.03

CONTRACTOR No: C-0141-13-PCD-066 Page 90 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Once the silencer has been opened, perform the below valve operations
to restart the dewatering train and bring home Pig #5:

BHA CVX
Valve ID Description Status
Check Check

124-05 WP Ball Valve OPEN


CRACK
124-04 WP Choke Valve
OPEN

To ensure a Pig speed of 0.5 m / sec, regulate 124-04 to a discharge


rate seen in the below table depending on your line pressure:

Pipeline Discharge Rate Discharge Rate


Pressure (m³ / min) (scfm)

4 BarG 54.1 1,912


5 BarG 81.0 2,862
6 BarG 107.9 3,812
7 BarG 134.8 4,761
170. A M
8 BarG 161.7 5,711
9 BarG 188.6 6,661
10 BarG 215.5 7,611
11 BarG 242.4 8,561
12 BarG 269.3 9,510
13 BarG 296.2 10,460
14 BarG 323.1 11,410

15 BarG 350.0 12,360


16 BarG 376.9 13,310
17 BarG 403.8 14,260
18 BarG 430.7 15,209
19 BarG 457.6 16,159

20 BarG 484.5 17,109

171. Confirm the receipt of Pig #5 by utilising the electromagnetic and


A W
magnetic pig signalling tools.

CONTRACTOR No: C-0141-13-PCD-066 Page 91 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Continue venting the pipeline pressure through the silencer until the
172. system is at ambient. Valve 124-04 can be opened to allow a maximum A W
of 30,000 scfm through the silencer.

Once the Pipeline is at ambient pressure, perform the below valve


operations:

BHA CVX
Valve ID Description Status
Check Check

173. 124-04 WP Choke Valve CLOSE A A

XV
WP PLR Isolation Valve CLOSE
046032
XV
WP PLR Isolation Valve CLOSE
046031

To ensure the PLR is fully isolated from the pipeline, a PBU test
(Pressure Build Up) will be performed prior to the door being opened.

BHA CVX
Valve ID Description Status
Check Check

124-04 WP Choke Valve CLOSE

Once fully closed monitor the internal PLR pressure for 15 minutes to
ensure full isolation, fill out the below table.

Pressure BHA CVX


174. No. Description A A
(BarG) Check Check

1 Test start

2 5 minute

3 10 minute

4 15 minute

NOTE: Should the PBU fail and a pressure increase seen over the
course of the test, Inline valves XV 046031 & XV 46031 should be
checked they are fully closed. The test should be repeated.

Upon successfully completing a 15 minute PBU test with no signs of


pressure increase, perform the below valve operation:

175. BHA CVX A M


Valve ID Description Status
Check Check

124-04 WP Choke Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 92 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

176. Wheatstone operations to OPEN the PLR door. M A

Retieve pigs 4 and 5 as per Safe Operating Procedure (SOP),


177. Appendix G and complete A M
 Used Pig Inspection Report – PPS-OPS-0322-E.

178. Wheatstone operations to CLOSE and LOCK the PLR door. M A

CONTRACTOR No: C-0141-13-PCD-066 Page 93 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

NOTE: The following step shall use the N2 Quad to perform a PLR
door test to 24 BarG. This will be achieved by attaching a 24 Bar
regulated quad to 124-18 and opening 124-18.
In the event of a leak anywhere in the system during this phase:
 OPEN 124-04 & CLOSE 124-18.

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1. Ensure the test area is barriered off and only essential


personnel are present;
NOTE: Under no circumstances shall personnel shall enter the
PLR door vicinity until successful completion of the 5 minute hold.
2. SLOWLY crack OPEN 124-18;

BHA CVX
Valve ID Description Status
Check Check

CRACK
124-18 WP Sample/ Purge Point
OPEN
179. 3. Allow the pressure to build to 24 BarG inside the PLR; A W
4. Upon achieving 24 BarG complete a 5 minute hold period, in
which time no personnel shall enter the PLR door vicinity under
any circumstances;

BHA CVX
Valve ID Description Status
Check Check

124-18 WP Sample/ Purge Point CLOSE

5. After a successful 5 minute hold period, authorised personnel


may enter the PLR area to visually / audibly inspect the PLR
door for signs of leaking. Should a leak be found OPEN 124-04
to depressurise the PLR. Once at ambient repairs can be made
and this step shall be repeated from the beginning;
6. Perform a “soapy bubble” leak test on the PLR door;
7. On confirmation that the PLR door is leak free:

BHA CVX
Valve ID Description Status
Check Check

124-04 WP PLR Choke Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 94 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Once the Dewatering operation has been completed the necessary


paperwork can be signed off.
 Acceptance Certificate Form PPS-OPS-0376;
 Daily Operations Report Forms PPS-OPS-0030B;
 Pipeline Fill Report Form PPS-OPS-0310;
 Chemical Injection Record Form PPS-OPS-0311;
180.  Dewatering Report OPS-0340-E; H H
 Gauge Plate Acceptance Cert OPS-0323;
 Pig Register OPS-0321-E;
 Complete QA/QC checklist.

CONTRACTOR No: C-0141-13-PCD-066 Page 95 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

12.4 Drying Operation


Action

Steps Task Description BHA CVX

1. HRA reviewed and mitigations confirmed as implemented / closed out. A M

2. Where necessary raise a permit and ensure that it is signed off by the
A M
correct authority and that a copy has been placed at the work site.

3. All personnel shall have attended the Toolbox talk / JHA. A W

COMPANY site representative to confirm that the trunkline is ready for


Drying Operations, complete and sign:

4.  Commencement Certificate (Form PPS-OPS-0375).


H H

5. Raise a permit and signed off by the correct authority and that a copy
A W
has been placed at the work site.

Orientate the onshore valves as per:


6. A A
 VSCL-003 – Pre Air Drying VSCL (Onshore).

Orientate the offshore valves as per:


7. A A
 VSCL-004 – Pre Air Drying VSCL (Offshore).

Install correct pressure chart for recorder (check serial number) to the
pressure recorder. Charts will clearly indicate:
 Date;
 Time;
 Phase of Operation;
8.  Recorder Serial Number;
H H
 Range.
Ensure that the clock is in the operating position, with clocks wound or
battery set.

Carry out pre-start checks on all major equipment as per service manual
9. A M
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CONTRACTOR No: C-0141-13-PCD-066 Page 96 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Complete Safety Audit Checklist 2 in Section 13 of this document.


10. H H

CONTRACTOR shall ensure communications between onshore and


offshore are clear via email, satellite phone, phones (see section 4.0)
11. NOTE: Should communications break down at any point during the A W
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

12. Start Diesel Tank A’s internal pump and allow the fuel header to charge. A M

Complete the compressor prestart checks on Units A – S.

13. A M
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14. Start-up compressors A – S and allow them to warm to operating


A M
temperatures.

15. Bring the dryers online in accordance with SOP. A M

CONTRACTOR No: C-0141-13-PCD-066 Page 97 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

One at a time bring the compressors online while closely monitoring the
discharge flow rate on the flow meter upstream of the silencer and the
discharging dew point from sample point IV 004.
The order the compressors shall be brought online shall follow:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet OPEN

AV 005 Compressor B Outlet OPEN

AV 008 Compressor C Outlet OPEN

AV 011 Compressor D Outlet OPEN

AV 014 Compressor E Outlet OPEN

AV 017 Compressor F Outlet OPEN

AV 020 Compressor G Outlet OPEN

AV 023 Compressor H Outlet OPEN


16. A M
AV 026 Compressor I Outlet OPEN

AV 029 Compressor J Outlet OPEN

AV 034 Compressor K Outlet OPEN

AV 037 Compressor L Outlet OPEN

AV 040 Compressor M Outlet OPEN

AV 043 Compressor N Outlet OPEN

AV 046 Compressor O Outlet OPEN

AV 049 Compressor P Outlet OPEN

AV 052 Compressor Q Outlet OPEN

The above order promotes the highest efficiency from the compression
spread.
NOTE: To isolate and shutdown units the order should be reversed
i.e. starting with Unit S and ending with Unit A.

Once all the compressors are operational, manipulate valve AV 100 to


17. create 20 BarG pressure inside the compressor discharge rail, this A M
pressure promotes compressor efficiency.

CONTRACTOR No: C-0141-13-PCD-066 Page 98 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Closely monitor the dew point from IV 004 until -60°C has been
reached.
18. H H

Inform all relevant parties that BHA Onshore are ready to air dry the
pipeline and await approval to start.
Perform a communication check between Onshore and Offshore,
19. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Perform the below valve operations to begin injecting super dry air into
the pipeline:

BHA CVX
Valve ID Description Status
20. Check Check A M

AV 127 Silencer Isolation CLOSE

PLR 001 PLR Choke Valve OPEN

Complete:
21.  Air Drying Log – OPS-350E. A M
Logging readings on a 15-minute basis.

Air Drying shall be deemed a success upon WP taking 3 consecutive


dew point sample being ≤ -40°C.
Air-drying is expected to take 12 days based on an input dew point of -
60°C and a flow rate of 20,000 scfm.
Samples shall be taken from:
22.  124-18; A M
 124-17.
NOTE: When sampling, care should be taken not to saturate the
dew point meter.

CONTRACTOR No: C-0141-13-PCD-066 Page 99 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon successfully taking 3 consecutive samples at -40°C, perform the


below valve operations to isolate the pipeline discharge:

BHA CVX
Valve ID Description Status
23. Check Check A M

124-04 WP Choke Valve CLOSE

124-05 WP Ball Valve CLOSE

Pressurise the pipeline to 0.5 BarG.


24. NOTE. Based on an input of 20,000 scfm a minute this should take A M
approximately 9 hours to complete.

CONTRACTOR No: C-0141-13-PCD-066 Page 100 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon reaching 0.5 BarG, Isolate and shutdown the compressors by


performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 052 Compressor Q Outlet CLOSE

AV 049 Compressor P Outlet CLOSE

AV 046 Compressor O Outlet CLOSE

AV 043 Compressor N Outlet CLOSE

AV 040 Compressor M Outlet CLOSE

AV 037 Compressor L Outlet CLOSE

AV 034 Compressor K Outlet CLOSE


25. A M
AV 029 Compressor J Outlet CLOSE

AV 026 Compressor I Outlet CLOSE

AV 023 Compressor H Outlet CLOSE

AV 020 Compressor G Outlet CLOSE

AV 017 Compressor F Outlet CLOSE

AV 014 Compressor E Outlet CLOSE

AV 011 Compressor D Outlet CLOSE

AV 008 Compressor C Outlet CLOSE

AV 005 Compressor B Outlet CLOSE

AV 002 Compressor A Outlet CLOSE

26. Shut down Diesel Tanks A’s internal pump. A M

CONTRACTOR No: C-0141-13-PCD-066 Page 101 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
27. M A
MOV Inline Valve CLOSE
11006
MOV Inline Valve CLOSE
11005

Depressurise the air spread by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 101 Bypass Line Isolation OPEN


28. A M
AV 127 Silencer Isolation OPEN
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Depressurise the PLR by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR 003 PLR Vent OPEN

PLR 018 PLR Vent OPEN


29. A M
PLR 019 PLR Vent OPEN

PLR 020 PLR Vent OPEN


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30. Once the onshore system is fully depressurised, begin a 24-hour soak
A M
test.

CONTRACTOR No: C-0141-13-PCD-066 Page 102 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon completing a 24 hour hold / soak test, dew point readings shall be
taken from 124-18.
The acceptance criteria for the soak test is a dew point reading of ≤ -
31. 40°C. H H

32. In the event the soak test was unsuccessful, repeat steps 5 – 31 until a
A M
soak test wields dew point of -40°C.

Upon a successful soak test, depressurise the pipeline to ambient by


performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

124-04 WP Choke Valve OPEN

124-05 WP Ball Valve OPEN


33. A W
Once fully depressurised, perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

124-04 WP Choke Valve CLOSE

124-05 WP Ball Valve CLOSE

Once the Drying operation has been completed, the necessary


paperwork can be signed off.
 Acceptance Certificate Form PPS-OPS-0376;
 Daily Operations Report Forms PPS-OPS-0030B;
34.  Air Drying Log OPS-350E;
H H
 Air drying Acceptance Cert OPS-351-E;
 QA/QC Checklist.

CONTRACTOR No: C-0141-13-PCD-066 Page 103 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

12.5 Nitrogen Purging and Packing


Action

Steps Task Description BHA CVX

1. HRA reviewed and mitigations confirmed as implemented / closed out. A M

2. Where necessary raise a permit and ensure that it is signed off by the
A M
correct authority and that a copy has been placed at the work site.

3. All personnel shall have attended the Toolbox talk / JHA. A W

COMPANY site representative to confirm that the trunkline is ready for


Drying Operations, complete and sign:

4.  Commencement Certificate (Form PPS-OPS-0375).


H H

5. Raise a permit and signed off by the correct authority and that a copy
A W
has been placed at the work site.

Install correct pressure chart for recorder (check serial number) to the
pressure recorder. Charts will clearly indicate:
 Date;
 Time;
 Phase of Operation;
6.  Recorder Serial Number;
H H
 Range.
Ensure that the clock is in the operating position, with clocks wound or
battery set.

Carry out pre-start checks on all major equipment as per service manual
7. A M
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Complete Safety Audit Checklist 2 in Section 13 of this document.


8. H H

CONTRACTOR No: C-0141-13-PCD-066 Page 104 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

CONTRACTOR shall ensure communications between onshore and


offshore are clear via email, satellite phone, phones (see section 4.0)
9. NOTE: Should communications break down at any point during the A W
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

Perform the below valve operations to make the system ready:

BHA CVX
Valve ID Description Status
Check Check

PLR 003 PLR Vent CLOSE

PLR 018 PLR Vent CLOSE


10. A W
PLR 019 PLR Vent CLOSE

PLR 020 PLR Vent CLOSE

PLR 001 PLR Choke Valve CLOSE

AV 101 Bypass Line Isolation CLOSE

11. Start Diesel Tank A’s internal pump and allow the fuel header to charge. A M

CONTRACTOR No: C-0141-13-PCD-066 Page 105 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Perform the below valve operations to allow the production of N2:

BHA CVX
Valve ID Description Status
Check Check

AV 126 Air Spread Isolation CLOSE

NV 001 Membrane Unit A Inlet OPEN

NV 003 Membrane Unit A Outlet OPEN

NV 004 Membrane Unit B Inlet OPEN

NV 006 Membrane Unit B Outlet OPEN

12. NV 007 Membrane Unit C Inlet OPEN


A W
NV 009 Membrane Unit C Outlet OPEN

NV 010 Membrane Unit D Inlet OPEN

NV 012 Membrane Unit D Outlet OPEN

NV 013 Membrane Unit E Inlet OPEN

NV 015 Membrane Unit E Outlet OPEN

NV 016 N2 system Isolation OPEN

IV 005 N2 System Gauge OPEN

AV 127 Silencer Isolation OPEN

Complete the compressor prestart checks on Units A – S.

13. A M
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14. Start-up compressors A – S and allow them to warm to operating


A M
temperatures.

15. Bring the dryers online in accordance with the manafactures SOP. A M

CONTRACTOR No: C-0141-13-PCD-066 Page 106 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

One at a time bring the compressors online while closely monitoring the
discharge flow rate on the flow meter upstream of the silencer.
The order the compressors shall be brought online shall follow:

BHA CVX
Valve ID Description Status
Check Check

AV 002 Compressor A Outlet OPEN

AV 005 Compressor B Outlet OPEN

AV 008 Compressor C Outlet OPEN

AV 011 Compressor D Outlet OPEN

AV 014 Compressor E Outlet OPEN

AV 017 Compressor F Outlet OPEN

AV 020 Compressor G Outlet OPEN

AV 023 Compressor H Outlet OPEN


16. A M
AV 026 Compressor I Outlet OPEN

AV 029 Compressor J Outlet OPEN

AV 034 Compressor K Outlet OPEN

AV 037 Compressor L Outlet OPEN

AV 040 Compressor M Outlet OPEN

AV 043 Compressor N Outlet OPEN

AV 046 Compressor O Outlet OPEN

AV 049 Compressor P Outlet OPEN

AV 052 Compressor Q Outlet OPEN

The above order promotes the highest efficiency from the compression
spread.
NOTE: To isolate and shutdown units the order should be reversed
i.e. starting with Unit S and ending with Unit A.

Once all the compressors are operational, manipulate valve AV 100 to


17. create 20 BarG pressure inside the compressor discharge rail, this A M
pressure promotes compressor efficiency.

CONTRACTOR No: C-0141-13-PCD-066 Page 107 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Closely monitor the discharge flow rate and N2 content being produced
until the below criteria are met:
 5400 scfm;
18.  97% Nitrogen. H H

Inform all relevant parties that BHA Onshore are ready to N2 Purge and
Pack the pipeline and await approval to start.
Perform a communication check between Onshore and Offshore,
19. ensuring back up communications are available. A M
NOTE: Should communications break down at any point during the
operations, injection shall cease and the pipeline will be isolated at
both ends until communications are regained.

BHA offshore to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
20. A M
124-04 WP Choke Valve OPEN

124-05 WP Ball Valve OPEN

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
21. M A
MOV Inline Valve OPEN
11006
MOV Inline Valve OPEN
11005

Perform the below valve operations to begin injecting super dry air into
the pipeline:

BHA CVX
Valve ID Description Status
22. Check Check A M

AV 127 Silencer Isolation CLOSE

PLR 001 PLR Choke Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 108 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Complete:
23.  Pipeline N2 Inerting/Displacement Report OPS-0365-E. A M
Logging readings on a 15-minute basis.

Inject 1.2 x line volumes (240,231 m³) of 97% pure N2.


24. NOTE. At an injection rate of 5400 scfm this operation will take A M
36hours

Offshore personnel to monitor the air content with an O2 meter via:


 124-18.
N2 inerting shall continue until 97% N2 has been achieved and
25. recorded at WP. A M
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Once 97% purity has been recorded at WP. Wheatstone operations to


perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
26. M A
XV
WP PLR Isolation Valve CLOSE
046032
XV
WP PLR Isolation Valve CLOSE
046031

Continue to inject N2 into the pipeline until a pressure of 0.5 BarG can
has been reached as confirm by offshore personnel.
27. A M
NOTE: Based on an injection rate of 5400 scfm, this operation will
take 23 hours.

CONTRACTOR No: C-0141-13-PCD-066 Page 109 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Upon successfully pressurising the pipeline to 0.5 BarG with 97% pure
N2, Isolate and shutdown the compressors by performing the below
valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 052 Compressor Q Outlet CLOSE

AV 049 Compressor P Outlet CLOSE

AV 046 Compressor O Outlet CLOSE

AV 043 Compressor N Outlet CLOSE

AV 040 Compressor M Outlet CLOSE

AV 037 Compressor L Outlet CLOSE

AV 034 Compressor K Outlet CLOSE


28. A M
AV 029 Compressor J Outlet CLOSE

AV 026 Compressor I Outlet CLOSE

AV 023 Compressor H Outlet CLOSE

AV 020 Compressor G Outlet CLOSE

AV 017 Compressor F Outlet CLOSE

AV 014 Compressor E Outlet CLOSE

AV 011 Compressor D Outlet CLOSE

AV 008 Compressor C Outlet CLOSE

AV 005 Compressor B Outlet CLOSE

AV 002 Compressor A Outlet CLOSE

29. Shut down Diesel Tanks A’s internal pump. A M

CONTRACTOR No: C-0141-13-PCD-066 Page 110 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Wheatstone operations to perform the below valve operations:

BHA CVX
Valve ID Description Status
Check Check
30. M A
MOV Inline Valve CLOSE
11006
MOV Inline Valve CLOSE
11005

Depressurise the air spread by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

AV 101 Bypass Line Isolation OPEN


31. A M
AV 127 Silencer Isolation OPEN
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Depressurise the PLR by performing the below valve operations:

BHA CVX
Valve ID Description Status
Check Check

PLR 003 PLR Vent OPEN

PLR 018 PLR Vent OPEN


32. A M
PLR 019 PLR Vent OPEN

PLR 020 PLR Vent OPEN


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Once the BHA system is fully depressurised, orientate onshore system


33. valves as per: A A
 VSCL-005 As Left VSCL (Onshore).

Orientate offshore system valves as per:


34. A A
 VSCL-006 As Left VSCL (Offshore).

CONTRACTOR No: C-0141-13-PCD-066 Page 111 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Action

Steps Task Description BHA CVX

Once the Drying operation has been completed, the necessary


paperwork can be signed off:
 Acceptance Certificate Form PPS-OPS-0376;
 Daily Operations Report Forms PPS-OPS-0030B;
 Pipeline N2 Inerting/Displacement Report OPS-0365-E
35.  Pipeline N2 Inerting/Displacement Acceptance Certificate OPS- H H
0366-E
 QA/QC Checklist.

On full completion of the Dewatering, Drying, N2 Inerting & Packing


SOW’s, demobilise the site as per:
 Site Installation and Construction Procedure (WS2-3000-CNS-
36. PCD-BHA-000-00001-000) A M
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37. On completion of the SOW’s Wheatstone operations personnel will


M A
reinstate all permanent connections.

CONTRACTOR No: C-0141-13-PCD-066 Page 112 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

13.0 SAFETY AUDIT CHECKLIST

13.1 Safety Audit Checklist 1 – Dewatering

Before making any request for permission to start operations, BH representative shall carry
out a safety audit, the relevant details of which shall be recorded on the following safety
audit checklist.
The BH representative shall be responsible for the maintenance of the conditions verified in
the safety audit checklist.

Description Yes No
BH personnel aware of all identified safety hazards.
Mitigations identified during the HAZID implemented.
Toolbox talk meeting held and risk assessment job site review completed.
Mitigations identified during the risk assessment job site review implemented.
Flexible hoses suitably pressure rated, secured and test certificates available on
site and checked.
Are all temporary fittings suitably pressure rated and whip checks installed in all
the hose joints?
Are all instrument used on the job are suitably rated, certified and checked?
Are barriers erected and relevant warning signs and flagging posted around the
agreed working area?
Personnel operating equipment identified and briefed on the operational
parameters.
Chemical/oil spill kits and temporary drip tray are available and accessible.
Safety showers and eye wash in place and functional.
Emergency muster points identified and notified.
If there is any change to procedure, is the relevant Management of Change form
completed and signed.
Appropriate Valve Status Checklist completed and signed.
All personnel has personal Oxygen meters

Name Signature Date

BHA

CVX

CONTRACTOR No: C-0141-13-PCD-066 Page 113 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

13.2 Safety Audit Checklist 2 – Drying

Before making any request for permission to start operations, BH representative shall carry
out a safety audit, the relevant details of which shall be recorded on the following safety
audit checklist.
The BH representative shall be responsible for the maintenance of the conditions verified in
the safety audit checklist.

Description Yes No
BH personnel aware of all identified safety hazards.
Mitigations identified during the HAZID implemented.
Toolbox talk meeting held and risk assessment job site review completed.
Mitigations identified during the risk assessment job site review implemented.
Flexible hoses suitably pressure rated, secured and test certificates available on
site and checked.
Are all temporary fittings suitably pressure rated and whip checks installed in all
the hose joints?
Are all instrument used on the job are suitably rated, certified and checked?
Are barriers erected and relevant warning signs and flagging posted around the
agreed working area?
Personnel operating equipment identified and briefed on the operational
parameters.
Chemical/oil spill kits and temporary drip tray are available and accessible.
Safety showers and eye wash in place and functional.
Emergency muster points identified and notified.
If there is any change to procedure, is the relevant Management of Change form
completed and signed.
Appropriate Valve Status Checklist completed and signed.
All personnel has personal Oxygen meters

Name Signature Date

BHA

CVX

CONTRACTOR No: C-0141-13-PCD-066 Page 114 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

13.3 Safety Audit Checklist 3 – Nitrogen Purging and Packing

Before making any request for permission to start operations, BH representative shall carry
out a safety audit, the relevant details of which shall be recorded on the following safety
audit checklist.
The BH representative shall be responsible for the maintenance of the conditions verified in
the safety audit checklist.

Description Yes No
BH personnel aware of all identified safety hazards.
Mitigations identified during the HAZID implemented.
Toolbox talk meeting held and risk assessment job site review completed.
Mitigations identified during the risk assessment job site review implemented.
Flexible hoses suitably pressure rated, secured and test certificates available on
site and checked.
Are all temporary fittings suitably pressure rated and whip checks installed in all
the hose joints?
Are all instrument used on the job are suitably rated, certified and checked?
Are barriers erected and relevant warning signs and flagging posted around the
agreed working area?
Personnel operating equipment identified and briefed on the operational
parameters.
Chemical/oil spill kits and temporary drip tray are available and accessible.
Safety showers and eye wash in place and functional.
Emergency muster points identified and notified.
If there is any change to procedure, is the relevant Management of Change form
completed and signed.
Appropriate Valve Status Checklist completed and signed.
All personnel has personal Oxygen meters

Name Signature Date

BHA

CVX

CONTRACTOR No: C-0141-13-PCD-066 Page 115 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

14.0 QA/QC FIELD PAPERWORK

14.1 QA/QC Field Paperwork Checklist (dewatering)

PRE-SIGN OFF CHECKLIST Circle


Answer
Are units consistent and correct (i.e. pipe ID’s & WT)? Yes/No
Are pipeline details accurate (i.e. lengths, diameters volumes, stroke/vol, pressures etc.)? Yes/No
Does acceptance data correlate to flooding reports? Yes/No
Is each page of the pigging/flooding report consistent throughout (date, dimensions, Yes/No
times, pressures and instrumentation used)?
Are calibration certs valid and within calibration? Yes/No
Are instrument details correctly recorded on test acceptance cert? Yes/No
Are pig registers accurate and reflect pig reports? Yes/No
Are pigging reports correctly initialled and signed off? Yes/No
Are chart recorder graphs correctly marked up with location, project, workscope, Yes/No
instruments details, date time on/off, BH & client signatures?
Is sign off section clear as to which party signs where? Yes/No
Are irrelevant sections within the ITP “red penned” with a single line signed and dated and Yes/No
replaced with any relevant info?
Are all reports requiring signature by all parties signed off prior to paperwork leaving site? Yes/No

Name Signature Date

BHA

CVX

CONTRACTOR No: C-0141-13-PCD-066 Page 116 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

14.2 QA/QC Field Paperwork Checklist (Drying)

PRE-SIGN OFF CHECKLIST Circle Answer


Are units consistent and correct (i.e. pipe ID’s & WT)? Yes/No
Are pipeline details accurate (i.e. lengths, diameters volumes, stroke/vol, pressures Yes/No
etc.)?
Does acceptance data correlate to flooding reports? Yes/No
Is each page of the pigging/flooding report consistent throughout (date, dimensions, Yes/No
times, pressures and instrumentation used)?
Are calibration certs valid and within calibration? Yes/No
Are instrument details correctly recorded on test acceptance cert? Yes/No
Are pig registers accurate and reflect pig reports? Yes/No
Are pigging reports correctly initialled and signed off? Yes/No
Are chart recorder graphs correctly marked up with location, project, workscope, Yes/No
instruments details, date time on/off, BH & client signatures?
Is sign off section clear as to which party signs where? Yes/No
Are irrelevant sections within the ITP “red penned” with a single line signed and dated Yes/No
and replaced with any relevant info?
Are all reports requiring signature by all parties signed off prior to paperwork leaving site? Yes/No

Name Signature Date

BHA

CVX

CONTRACTOR No: C-0141-13-PCD-066 Page 117 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

14.3 QA/QC Field Paperwork Checklist (N2 Purging and Packing)

PRE-SIGN OFF CHECKLIST Circle Answer


Are units consistent and correct (i.e. pipe ID’s & WT)? Yes/No
Are pipeline details accurate (i.e. lengths, diameters volumes, stroke/vol, pressures Yes/No
etc.)?
Does acceptance data correlate to flooding reports? Yes/No
Is each page of the pigging/flooding report consistent throughout (date, dimensions, Yes/No
times, pressures and instrumentation used)?
Are calibration certs valid and within calibration? Yes/No
Are instrument details correctly recorded on test acceptance cert? Yes/No
Are pig registers accurate and reflect pig reports? Yes/No
Are pigging reports correctly initialled and signed off? Yes/No
Are chart recorder graphs correctly marked up with location, project, workscope, Yes/No
instruments details, date time on/off, BH & client signatures?
Is sign off section clear as to which party signs where? Yes/No
Are irrelevant sections within the ITP “red penned” with a single line signed and dated Yes/No
and replaced with any relevant info?
Are all reports requiring signature by all parties signed off prior to paperwork leaving Yes/No
site?

Name Signature Date

BHA

CVX

CONTRACTOR No: C-0141-13-PCD-066 Page 118 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

15.0 VALVE STATUS CHECKLIST

15.1 VSCL -001 – Pre Dewatering Water Injection VSCL (Onshore)

There is no requirement for COMPANY to sign to verify valve position where there are
shaded boxes

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

Air Spread System Valves (C-0141-13-DWG-011 - Sheet 1)


AV 001 Compressor Outlet Common Rail Drain CLOSED
(Start)
Compressor Outlet A Ball Valve CLOSED
AV 002
AV 003 Compressor Outlet A NRV INLINE
AV 004 Compressor Outlet A Ball Valve CLOSED
AV 005 Compressor Outlet B Ball Valve CLOSED
AV 006 Compressor Outlet B NRV INLINE
AV 007 Compressor Outlet B Ball Valve CLOSED
AV 008 Compressor Outlet C Ball Valve CLOSED
AV 009 Compressor Outlet C NRV INLINE
AV 010 Compressor Outlet C Ball Valve CLOSED
AV 011 Compressor Outlet D Ball Valve CLOSED
AV 012 Compressor Outlet D NRV INLINE
AV 013 Compressor Outlet D Ball Valve CLOSED
AV 014 Compressor Outlet E Ball Valve CLOSED
AV 015 Compressor Outlet E NRV INLINE
AV 016 Compressor Outlet E Ball Valve CLOSED
AV 017 Compressor Outlet F Ball Valve CLOSED
AV 018 Compressor Outlet F NRV INLINE
AV 019 Compressor Outlet F Ball Valve CLOSED
AV 020 Compressor Outlet G Ball Valve CLOSED
AV 021 Compressor Outlet G NRV INLINE
AV 022 Compressor Outlet G Ball Valve CLOSED
AV 023 Compressor Outlet H Ball Valve CLOSED
AV 024 Compressor Outlet H NRV INLINE
AV 025 Compressor Outlet H Ball Valve CLOSED
AV 026 Compressor Outlet I Ball Valve CLOSED
AV 027 Compressor Outlet I NRV INLINE
AV 028 Compressor Outlet I Ball Valve CLOSED
AV 029 Compressor Outlet J Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 119 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

AV 030 Compressor Outlet J NRV INLINE


AV 031 Compressor Outlet J Ball Valve CLOSED
AV 032 Compressor Outlet Common Rail Drain CLOSED
(Mid)
AV 033 Compressor Output Common Rail Isolation CLOSED
AV 034 Compressor Outlet K Ball Valve CLOSED
AV 035 Compressor Outlet K NRV INLINE
AV 036 Compressor Outlet K Ball Valve CLOSED
AV 037 Compressor Outlet L Ball Valve CLOSED
AV 038 Compressor Outlet L NRV INLINE
AV 039 Compressor Outlet L Ball Valve CLOSED
AV 040 Compressor Outlet M Ball Valve CLOSED
AV 041 Compressor Outlet M NRV INLINE
AV 042 Compressor Outlet M Ball Valve CLOSED
AV 043 Compressor Outlet N Ball Valve CLOSED
AV 044 Compressor Outlet N NRV INLINE
AV 045 Compressor Outlet N Ball Valve CLOSED
AV 046 Compressor Outlet O Ball Valve CLOSED
AV 047 Compressor Outlet O NRV INLINE
AV 048 Compressor Outlet O Ball Valve CLOSED
AV 049 Compressor Outlet P Ball Valve CLOSED
AV 050 Compressor Outlet P NRV INLINE
AV 051 Compressor Outlet P Ball Valve CLOSED
AV 052 Compressor Outlet Q Ball Valve CLOSED
AV 053 Compressor Outlet Q NRV INLINE
AV 054 Compressor Outlet Q Ball Valve CLOSED
AV 055 Not in use N/A
AV 056 Not in use N/A
AV 057 Discharge header drain valve CLOSED
AV 058 Not in use N/A
AV 059 Not in use N/A
AV 060 Spare CLOSED
AV 061 Compressor Outlet Common Rail Drain CLOSED
(End)
AV 062 - 99 Reserved for additional Compressors N/A
AV 100 Compressor Output Common Rail Isolation CLOSED
AV 101 Bypass Line Isolation CLOSED
AV 101A Bypass Line NRV INLINE

CONTRACTOR No: C-0141-13-PCD-066 Page 120 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

AV 102 ADU Inlet Common Rail Rail Drain (Start) CLOSED


AV 103 ADU A Inlet Ball Valve CLOSED
(ABCD)
AV 104 ADU A Outlet NRV INLINE
(ABCD)
AV 105 ADU A Outlet Ball Valve CLOSED
(ABCD)
AV 106 ADU Outlet Common Rail Drain (Start) CLOSED
AV 107 ADU B Inlet Ball Valve CLOSED
(ABCD)
AV 108 ADU B Outlet NRV INLINE
(ABCD)
AV 109 ADU B Outlet Ball Valve CLOSED
(ABCD)
AV 110 ADU C Inlet Ball Valve CLOSED
(ABCD)
AV 111 ADU C Outlet NRV INLINE
(ABCD)
AV 112 ADU C Outlet Ball Valve CLOSED
(ABCD)
AV 113 ADU D Inlet Ball Valve CLOSED
(ABCD)
AV 114 ADU D Outlet NRV INLINE
(ABCD)
AV 115 ADU D Outlet Ball Valve CLOSED
(ABCD)
AV 116 ADU E Inlet Ball Valve CLOSED
(ABCD)
AV 117 ADU E Outlet NRV INLINE
(ABCD)
AV 118 ADU E Outlet Ball Valve CLOSED
(ABCD)
AV 119 ADU F Inlet Ball Valve CLOSED
(ABCD)
AV 120 ADU F Outlet NRV INLINE
(ABCD)
AV 121 ADU F Outlet Ball Valve CLOSED
(ABCD)
AV 122 ADU Inlet Common Rail Drain (End) CLOSED
AV 123 ADU Outlet Common Rail Drain (Mid) CLOSED
AV 124 ADU Outlet Common Rail Drain (End) CLOSED
AV 125 ADU Outlet Common Rail NRV INLINE
AV 126 ADU Outlet Common Rail Ball Valve CLOSED
AV 127 Silencer Isolation CLOSED
AV 128 Spare ADU Outlet Ball Valve CLOSED
AV 129 Spare ADU Inlet Ball Valve CLOSED
Nitrogen System Valves (C-0141-13-DWG-011 - Sheet 1)
NV 001 NPU A Inlet Ball Valve CLOSED
NV 002 NPU A Outlet NRV INLINE
NV 003 NPU A Outlet Ball Valve CLOSED
NV 004 NPU B Inlet Ball Valve CLOSED
NV 005 NPU B Outlet NRV INLINE
NV 006 NPU B Outlet Ball Valve CLOSED
NV 007 NPU C Inlet Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 121 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

NV 008 NPU C Outlet NRV INLINE


NV 009 NPU C Outlet Ball Valve CLOSED
NV 010 NPU D Inlet Ball Valve CLOSED
NV 011 NPU D Outlet NRV INLINE
NV 012 NPU D Outlet Ball Valve CLOSED
NV 013 NPU E Inlet Ball Valve CLOSED
NV 014 NPU E Outlet NRV INLINE
NV 015 NPU E Outlet Ball Valve CLOSED
NV 016 NPU Outlet Common Rail Isolation CLOSED
Water Injection System Valves (C-0141-13-DWG-011 - Sheet 1)
WIV 001 Tank Outlet Ball Valve OPEN
WIV 002 Filter Inlet Gate Valve OPEN
WIV 003 Filter Outlet Gate Valve OPEN
WIV 004 Filter Inlet Gate Valve OPEN
WIV 005 Filter Outlet Gate Valve OPEN
WIV 006 Filter Inlet Gate Valve OPEN
WIV 007 Filter Outlet Gate Valve OPEN
WIV 008 Fluid Pump A Inlet Ball Valve OPEN
WIV 009 Fluid Pump B Inlet Ball Valve OPEN
WIV 010 Fluid Pump Outlet Common Rail Drain CLOSED
(Start)
WIV 011 Fluid Pump Outlet Common Rail Drain CLOSED
(End)
WIV 012 Water Injection System NRV INLINE
WIV 013 Water Injection System Isolation OPEN
WIV 014 Water Injection System Return Line CLOSED
Isolation
WIV 015 Water Injection System Return Line NRV INLINE
WIV 016 Air Spread Isolation CLOSED
Chemical Injection System Valves (C-0141-13-DWG-011 – Sheet 1)
CIV 001 Chem Pump A Outlet Isolation OPEN
CIV 002 Chem Pump B Outlet Isolation OPEN
CIV 003 Chem Injection System Bleed CLOSED
CIV 004 Chem Injection System Isolation OPEN
CIV 005 Chem Injection System PRV Isolation OPEN
CIV 006 Chem Injection System NRV INLINE
Onshore PLR Control Valves (C-0141-13-DWG-011 – Sheet 2)
PLR 001 PLR Injection Line Choke Valve CLOSED
PLR 002 PLR Injection Line NRV INLINE

CONTRACTOR No: C-0141-13-PCD-066 Page 122 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

PLR 003 PLR Bleed Point CLOSED


PLR 004 PLR Inlet Valve CLOSED
PLR 005 PLR Bleed / Balance Valve (Infront of Pig) CLOSED
PLR 006 PLR Bleed / Balance Valve (Behind Pig) CLOSED
PLR 007 PLR Blagdon Bypass OPEN
PLR 008 PLR Blagdon Outlet Valve (Filling) CLOSED
PLR 009 PLR Blagdon Outlet Valve (Draining) CLOSED
PLR 010 PLR Blagdon Inlet Valve (Draining) CLOSED
PLR 011 PLR Blagdon Inlet Valve (Filling) CLOSED
PLR 012 PLR Tank Inlet / Outlet Valve OPEN
PLR 013 PLR Test Pump PRV Isolation CLOSED
PLR 014 PLR Test Pump Block CLOSED
PLR 015 PLR Test Pump Bleed CLOSED
PLR 016 PLR Test Pump Block CLOSED
PLR 017 PLR Test Pump Isolation CLOSED
Full System Instrumentation Valves (C-0141-13-DWG-011 – Sheet 1-4)
IV 001 Compr Outlet Common Rail Gauge Valve CLOSED
IV 002 Comp Outlet Common Rail Sample Point CLOSED
IV 003 ADU Outlet Common Rail Gauge Valve CLOSED
IV 004 ADU Outlet Common Rail Sample Point CLOSED
IV 005 NPU Outlet Common Rail Gauge Valve CLOSED
IV 006 NPU Outlet Common Rail Sample Point CLOSED
IV 007 Water Injection System Gauge Valve OPEN
IV 008 Water Injection System Sample Point CLOSED
IV 009 PLR Area Sample Point CLOSED
IV 010 PLR Area Recorder Valve OPEN
IV 011 PLR Area Gauge Valve OPEN
IV 012 PLR Gauge Valve OPEN
IV 013 PLR Atmospheric Valve CLOSED
IV 014 PLR Atmospheric Valve CLOSED
IV 015 PLR Test Pump Gauge Valve CLOSED
IV 016 PLR Test Pump Recorder Valve CLOSED
IV 017 Condensate System Gauge Valve CLOSED
IV 018 Condensate System Gauge Valve CLOSED
IV 019 Condensate System Gauge Valve CLOSED
IV 020 Diesel System Gauge Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 123 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

IV 021 Diesel System Gauge Valve CLOSED


Condensate System Valves (C-0141-13-DWG-011 – Sheet 3)
CON 001 Comp Condesnate Common Rail High CLOSED
Point
CON 002 Comp Condesnate Common Rail Drain CLOSED
(Start)
CON 003 Compressor A Condensate Valve CLOSED
CON 004 Compressor B Condensate Valve CLOSED
CON 005 Comp Condensate Common Rail Isoaltion CLOSED
CON 006 Compressor C Condensate Valve CLOSED
CON 007 Compressor D Condensate Valve CLOSED
CON 008 Compressor E Condensate Valve CLOSED
CON 009 Compressor F Condensate Valve CLOSED
CON 010 Comp Condensate Common Rail Isoaltion CLOSED
CON 011 Compressor G Condensate Valve CLOSED
CON 012 Compressor H Condensate Valve CLOSED
CON 013 Compressor I Condensate Valve CLOSED
CON 014 Compressor J Condensate Valve CLOSED
CON 015 Compressor K Condensate Valve CLOSED
CON 016 Comp Condesnate Common Rail Drain CLOSED
(Mid)
CON 017 Comp Condensate Common Rail Isoaltion CLOSED
CON 018 Compressor L Condensate Valve CLOSED
CON 019 Compressor M Condensate Valve CLOSED
CON 020 Compressor N Condensate Valve CLOSED
CON 021 Compressor O Condensate Valve CLOSED
CON 022 Comp Condensate Common Rail Isoaltion CLOSED
CON 023 Compressor P Condensate Valve CLOSED
CON 024 Compressor Q Condensate Valve CLOSED
CON 025 Not in use N/A
CON 026 Not in use N/A
CON 027 Comp Condesnate Common Rail Drain CLOSED
(End)
CON 028 Comp Condensate Common Rail Isoaltion CLOSED
CON 029 Condensate Tank Inlet NRV INLINE
CON 030 Condensate Tank Inlet Ball Valve CLOSED
CON 031 Condensate Tank Outlet (Offloading) Valve CLOSED
CON 032 ADU Condensate Common Rail Drain CLOSED
(Start)
CON 033 ADU A Stage 1 Condensate Valve CLOSED
CON 034 ADU A Stage 2 Condensate Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 124 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

CON 035 ADU B Stage 1 Condensate Valve CLOSED


CON 036 ADU B Stage 2 Condensate Valve CLOSED
CON 037 ADU Condesnate Common Rail Isolation CLOSED
CON 038 ADU C Stage 1 Condensate Valve CLOSED
CON 039 ADU C Stage 2 Condensate Valve CLOSED
CON 040 ADU D Stage 1 Condensate Valve CLOSED
CON 041 ADU D Stage 2 Condensate Valve CLOSED
CON 042 ADU Condesnate Common Rail Isolation CLOSED
CON 043 ADU E Stage 1 Condensate Valve CLOSED
CON 044 ADU E Stage 2 Condensate Valve CLOSED
CON 045 ADU F Stage 1 Condensate Valve CLOSED
CON 046 ADU F Stage 2 Condensate Valve CLOSED
CON 047 ADU Condesnate Common Rail Drain CLOSED
(End)
CON 048 ADU Condesnate Common Rail High Point CLOSED
CON 049 NPU A Condensate Valve CLOSED
CON 050 NPU B Condensate Valve CLOSED
CON 051 NPU C Condensate Valve CLOSED
CON 052 NPU D Condensate Valve CLOSED
CON 053 NPU E Condensate Valve CLOSED
Diesel System Valves (C-0141-13-DWG-011 – Sheet 4)
DI 001 Diesel Tank A Outlet Valve CLOSED
DI 001A Diesel Tank A Outlet Valve CLOSED
DI 002 Diesel Rail Inlet Valve Isolation CLOSED
DI 003 Diesel Rail Drain (Start) CLOSED
DI 004 Not in use N/A
DI 005 Not in use N/A
DI 006 Compressor Q Diesel Valve CLOSED
DI 007 Compressor P Diesel Valve CLOSED
DI 008 Diesel Rail Isolation CLOSED
DI 009 Compressor O Diesel Valve CLOSED
DI 010 Compressor N Diesel Valve CLOSED
DI 011 Compressor M Diesel Valve CLOSED
DI 012 Compressor L Diesel Valve CLOSED
DI 013 Diesel Rail Isolation CLOSED
DI 014 Diesel Rail Drain (Mid) CLOSED
DI 015 Compressor K Diesel Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 125 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

DI 016 Compressor J Diesel Valve CLOSED


DI 017 Compressor I Diesel Valve CLOSED
DI 018 Compressor H Diesel Valve CLOSED
DI 019 Compressor G Diesel Valve CLOSED
DI 020 Diesel Rail Isolation CLOSED
DI 021 Compressor F Diesel Valve CLOSED
DI 022 Compressor E Diesel Valve CLOSED
DI 023 Compressor D Diesel Valve CLOSED
DI 024 Compressor C Diesel Valve CLOSED
DI 025 Diesel Rail Isolation CLOSED
DI 026 Compressor B Diesel Valve CLOSED
DI 027 Compressor A Diesel Valve CLOSED
DI 028 Genset A Diesel Valve CLOSED
DI 029 Genset B Diesel Valve CLOSED
DI 030 Diesel Rail Drain (End) CLOSED
DI 031 Diesel Rail High Point CLOSED
DI 032 Genset C Diesel Valve CLOSED
DI 033 Genset D Diesel Valve CLOSED
DI 034 High Point Bleed CLOSED
Client System Valves (WS1-1100-PRO-PID-BEC-000-00101-000)
HV-11016 Pig launcher Door CLOSED
HV-11012 2” PLR Valve to Atmospheric Vent [N4] CLOSED
HV-11011 2” PLR Drain Line Valve [N3] OPEN
VA-112601 2” PLR Drain Line Valve [N3] OPEN
VA-11870 2” PLR Drain Line Valve [N3] OPEN
VA-11343-2 2” PLR Drain Line Valve [N3] CLOSED
VA-11295 ¾” PT 11090 Valve [P1] OPEN
VA-11291 ¾” PT 11090 Bleed (BHA Instrument tie in) OPEN
[P1]
VA-11328 ¾” PT 11090 Valve [P1] OPEN
HV-11013 6” PLR Valve (BHA Injection Point) [N5] REMOVED
VA-113366 8” PLR Valve [N11] CLOSED
MOV-11027 16” PLR Valve to Feed Gas [N6] CLOSED
VA-111540-1 2” PLR Valve to PSV 11000 [N7] OPEN
VA-112604 ¾” PLR PSV Bleed [N7] CLOSED
PSV-11000 PLR Pressure Safety Valve [N7] INSTALLED
VA-11331-1 2” PSV Outlet Valve [N7] OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 126 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description Required BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000

HV-11008 2” PLR Bleed Valve [N2] CLOSED


VA-11283-2 2” PLR Valve [N8] CLOSED
VA-11715 ¾” PT 11048 Valve [P2] OPEN
VA-118713 ¾” PT 11048 Bleed Valve [P2] CLOSED
VA-11716 ¾” PT 11048 Valve [P2] OPEN
HV-11106 2” PLR Valve (BHA Balance Line Point) REMOVED
[N10]
MOV-11006 44” Inline PLR Isolation Valve CLOSED
VA-11464-2 44” Inline PLR Bypass to Flare CLOSED
MOV-11005 44” PLR Isolation Valve CLOSED
VA-112606 1” Feed Gas Line Bleed CLOSED
MOV-11004 44” Feed Gas Line Isolation CLOSED
VA-112596 PDT 11094 Isolation Valve CLOSED
XV-11003 44” Inline Actuated Valve OPEN
VA-112599 PDT 11094 Isolation Valve CLOSED
VA-113276-1 44” Inline Valve OPEN
VA-11284-1 XV-11003 Bypass Line Isolation Valve CLOSED
n/a XV 11003 Bypass Line Spec Blind CLOSED
VA-11294 6” Isolation Valve to Start Up Fuel Gas CLOSED
VA 11475 PT 11001 Isolation Valve OPEN
VA 11472 PT 11001 Beed Valve CLOSED
VA 11474 PT 11001 Isolation Valve OPEN
MOV 11056 44” Beach Valve OPEN

Signed on behalf of BHA by: Position:

Position
Signed on behalf of CVX by: :

CONTRACTOR No: C-0141-13-PCD-066 Page 127 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

15.2 VSCL-002 – Pre Dewatering Water Injection VSCL (Offshore)

There is no requirement for COMPANY to sign to verify valve position where there are
shaded boxes

Position Checked By
Valve ID Description
Required BHA CVX

Drawings: C-0141-13-DWG-009/WS2-1250-PRO-PID-DME-000-00124-000

BHA Valves
WP 001 Silencer primary isolation valve CLOSED
WP 002 Silencer Secondary isolation valve CLOSED
WP 003 BHA Gauge Isolation OPEN
Client System Valves
SSIV 746001 44” Subsea safety valve OPEN
TTV 1 44” Isolation Valve from Subsea Inline T OPEN
SDV 046041 44” Inline SDV OPEN
XV 046033 28” Actuated Valve from Trains 1 & 2 CLOSED
DB-50CUA PG 046003 DB Isolation valve OPEN
XV 046032 44” Inline MOV CLOSED
124-20 2” isolation valve to closed drains CLOSED
124-25 2” Bleed valve CLOSED
124-24 2” Isolation Valve to Flare CLOSED
XV 046031 44” Inline MOV OPEN
124-16 4” Valve on Balance Line [N5] CLOSED
124-19 4” PLR Drain Line Isolation [N4A] CLOSED
124-12 2” PLR Drain Line Bleed CLOSED
124-10 4” PLR Drain Line Isolation [N4B] CLOSED
124-17 2” PLR DBB [K2] CLOSED
124-18 2” Purge / Sample Point [N6] CLOSED
124-22 Check valve on purge connection REMOVE
124-14 2” PSV Bypass Valve CLOSED
PSV 046004 PSV INSTALLED
124-13 2” PSV Outlet Valve OPEN
124-09 4” Valve to Atmospheric Vent CLOSED
124-05 16” Production Ball Valve OPEN
124-04 16” Discharge Line Choke Valve OPEN
124-01 2” Production Isolation CLOSED
124-03 2” Valve to Flare CLOSED
124-02 16” Production Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 128 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description
Required BHA CVX

Drawings: C-0141-13-DWG-009/WS2-1250-PRO-PID-DME-000-00124-000

124-06 2” PLR DBB (BHA Gauge Point) OPEN

Signed on behalf of BHA by: Position:

Signed on behalf of CVX by: Position:

CONTRACTOR No: C-0141-13-PCD-066 Page 129 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

15.3 VSCL -003 – Dewatering Air Injection VSCL (Onshore)

There is no requirement for COMPANY to sign to verify valve position where there are
shaded boxes
Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


Air Spread System Valves (C-0141-13-DWG-011 – Sheet 1)
AV 001 Compressor Outlet Common Rail Drain (Start) CLOSED
AV 002 Compressor Outlet A Ball Valve CLOSED
AV 003 Compressor Outlet A NRV INLINE
AV 004 Compressor Outlet A Ball Valve OPEN
AV 005 Compressor Outlet B Ball Valve CLOSED
AV 006 Compressor Outlet B NRV INLINE
AV 007 Compressor Outlet B Ball Valve OPEN
AV 008 Compressor Outlet C Ball Valve CLOSED
AV 009 Compressor Outlet C NRV INLINE
AV 010 Compressor Outlet C Ball Valve OPEN
AV 011 Compressor Outlet D Ball Valve CLOSED
AV 012 Compressor Outlet D NRV INLINE
AV 013 Compressor Outlet D Ball Valve OPEN
AV 014 Compressor Outlet E Ball Valve CLOSED
AV 015 Compressor Outlet E NRV INLINE
AV 016 Compressor Outlet E Ball Valve OPEN
AV 017 Compressor Outlet F Ball Valve CLOSED
AV 018 Compressor Outlet F NRV INLINE
AV 019 Compressor Outlet F Ball Valve OPEN
AV 020 Compressor Outlet G Ball Valve CLOSED
AV 021 Compressor Outlet G NRV INLINE
AV 022 Compressor Outlet G Ball Valve OPEN
AV 023 Compressor Outlet H Ball Valve CLOSED
AV 024 Compressor Outlet H NRV INLINE
AV 025 Compressor Outlet H Ball Valve OPEN
AV 026 Compressor Outlet I Ball Valve CLOSED
AV 027 Compressor Outlet I NRV INLINE
AV 028 Compressor Outlet I Ball Valve OPEN
AV 029 Compressor Outlet J Ball Valve CLOSED
AV 030 Compressor Outlet J NRV INLINE

CONTRACTOR No: C-0141-13-PCD-066 Page 130 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


AV 031 Compressor Outlet J Ball Valve OPEN
AV 032 Compressor Outlet Common Rail Drain (Mid) CLOSED
AV 033 Compressor Output Common Rail Isolation OPEN
AV 034 Compressor Outlet K Ball Valve CLOSED
AV 035 Compressor Outlet K NRV INLINE
AV 036 Compressor Outlet K Ball Valve OPEN
AV 037 Compressor Outlet L Ball Valve CLOSED
AV 038 Compressor Outlet L NRV INLINE
AV 039 Compressor Outlet L Ball Valve OPEN
AV 040 Compressor Outlet M Ball Valve CLOSED
AV 041 Compressor Outlet M NRV INLINE
AV 042 Compressor Outlet M Ball Valve OPEN
AV 043 Compressor Outlet N Ball Valve CLOSED
AV 044 Compressor Outlet N NRV INLINE
AV 045 Compressor Outlet N Ball Valve OPEN
AV 046 Compressor Outlet O Ball Valve CLOSED
AV 047 Compressor Outlet O NRV INLINE
AV 048 Compressor Outlet O Ball Valve OPEN
AV 049 Compressor Outlet P Ball Valve CLOSED
AV 050 Compressor Outlet P NRV INLINE
AV 051 Compressor Outlet P Ball Valve OPEN
AV 052 Compressor Outlet Q Ball Valve CLOSED
AV 053 Compressor Outlet Q NRV INLINE
AV 054 Compressor Outlet Q Ball Valve OPEN
AV 055 Not in use N/A
AV 056 Not in use N/A
AV 057 Discharge header drain valve OPEN
AV 058 Not in use N/A
AV 059 Not in use N/A
AV 060 High Point Bleed Valve CLOSED
AV 061 Compressor Outlet Common Rail Drain (End) CLOSED
AV 062 – 99 Reserved for additional Compressors N/A
AV 100 Compressor Output Common Rail Isolation OPEN
AV 101 Bypass Line Isolation CLOSED
AV 101A Bypass Line NRV INLINE

CONTRACTOR No: C-0141-13-PCD-066 Page 131 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


AV 102 ADU Inlet Common Rail Rail Drain (Start) CLOSED
AV 103 (ABCD) ADU A Inlet Ball Valve OPEN
AV 104 (ABCD) ADU A Outlet NRV INLINE
AV 105 (ABCD) ADU A Outlet Ball Valve OPEN
AV 106 ADU Outlet Common Rail Drain (Start) CLOSED
AV 107 (ABCD) ADU B Inlet Ball Valve OPEN
AV 108 (ABCD) ADU B Outlet NRV INLINE
AV 109 (ABCD) ADU B Outlet Ball Valve OPEN
AV 110 (ABCD) ADU C Inlet Ball Valve OPEN
AV 111 (ABCD) ADU C Outlet NRV INLINE
AV 112 (ABCD) ADU C Outlet Ball Valve OPEN
AV 113 (ABCD) ADU D Inlet Ball Valve OPEN
AV 114 (ABCD) ADU D Outlet NRV INLINE
AV 115 (ABCD) ADU D Outlet Ball Valve OPEN
AV 116 (ABCD) ADU E Inlet Ball Valve OPEN
AV 117 (ABCD) ADU E Outlet NRV INLINE
AV 118 (ABCD) ADU E Outlet Ball Valve CLOSED
AV 119 (ABCD) ADU F Inlet Ball Valve OPEN
AV 120 (ABCD) ADU F Outlet NRV INLINE
AV 121 (ABCD) ADU F Outlet Ball Valve OPEN
AV 122 ADU Inlet Common Rail Rail Drain (End) CLOSED
AV 123 ADU Outlet Common Rail Drain (Mid) CLOSED
AV 124 ADU Outlet Common Rail Drain (End) CLOSED
AV 125 ADU Outlet Common Rail NRV INLINE
AV 126 ADU Outlet Common Rail Ball Valve OPEN
AV 127 Silencer Isolation OPEN
AV 128 Spare ADU Outlet Ball Valve CLOSED
AV 129 Spare ADU Inlet Ball Valve CLOSED
Nitrogen System Valves (C-0141-13-DWG-011 – Sheet 1)
NV 001 NPU A Inlet Ball Valve CLOSED
NV 002 NPU A Outlet NRV INLINE
NV 003 NPU A Outlet Ball Valve CLOSED
NV 004 NPU B Inlet Ball Valve CLOSED
NV 005 NPU B Outlet NRV INLINE
NV 006 NPU B Outlet Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 132 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


NV 007 NPU C Inlet Ball Valve CLOSED
NV 008 NPU C Outlet NRV INLINE
NV 009 NPU C Outlet Ball Valve CLOSED
NV 010 NPU D Inlet Ball Valve CLOSED
NV 011 NPU D Outlet NRV INLINE
NV 012 NPU D Outlet Ball Valve CLOSED
NV 013 NPU E Inlet Ball Valve CLOSED
NV 014 NPU E Outlet NRV INLINE
NV 015 NPU E Outlet Ball Valve CLOSED
NV 016 NPU Outlet Common Rail Isolation CLOSED
Water Injection System Valves (C-0141-13-DWG-011 – Sheet 1)
WIV 001 Tank Outlet Ball Valve CLOSED
WIV 002 Filter Inlet Gate Valve CLOSED
WIV 003 Filter Outlet Gate Valve CLOSED
WIV 004 Filter Inlet Gate Valve CLOSED
WIV 005 Filter Outlet Gate Valve CLOSED
WIV 006 Filter Inlet Gate Valve CLOSED
WIV 007 Filter Outlet Gate Valve CLOSED
WIV 008 Fluid Pump A Inlet Ball Valve CLOSED
WIV 009 Fluid Pump B Inlet Ball Valve CLOSED
WIV 010 Fluid Pump Outlet Common Rail Drain (Start) CLOSED
WIV 011 Fluid Pump Outlet Common Rail Drain (End) CLOSED
WIV 012 Water Injection System NRV INLINE
WIV 013 Water Injection System Isolation CLOSED
WIV 014 Water Injection System Return Line Isolation CLOSED
WIV 015 Water Injection System Return Line NRV INLINE
WIV 016 Air Spread Isolation OPEN
Chemical Injection System Valves (C-0141-13-DWG-011 – Sheet 1)
CIV 001 Chem Pump A Outlet Isolation CLOSED
CIV 002 Chem Pump B Outlet Isolation CLOSED
CIV 003 Chem Injection System Bleed CLOSED
CIV 004 Chem Injection System Isolation CLOSED
CIV 005 Chem Injection System PRV Isolation CLOSED
CIV 006 Chem Injection System NRV INLINE
Onshore PLR Control Valves (C-0141-13-DWG-011 – Sheet 2)

CONTRACTOR No: C-0141-13-PCD-066 Page 133 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


PLR 001 PLR Injection Line Choke Valve CLOSED
PLR 002 PLR Injection Line NRV INLINE
PLR 003 PLR Bleed Point CLOSED
PLR 004 PLR Inlet Valve OPEN
PLR 005 PLR Bleed / Balance Valve (Infront of Pig) OPEN
PLR 006 PLR Bleed / Balance Valve (Behind Pig) OPEN
PLR 018 PLR Vent CLOSED
PLR 019 PLR Vent CLOSED
PLR 020 PLR Vent CLOSED
Full System Instrumentation Valves (C-0141-13-DWG-011 – Sheet 1-4)
IV 001 Compr Outlet Common Rail Gauge Valve OPEN
IV 002 Comp Outlet Common Rail Sample Point CLOSED
IV 003 ADU Outlet Common Rail Gauge Valve OPEN
IV 004 ADU Outlet Common Rail Sample Point CLOSED
IV 005 NPU Outlet Common Rail Gauge Valve CLOSED
IV 006 NPU Outlet Common Rail Sample Point CLOSED
IV 007 Water Injection System Gauge Valve CLOSED
IV 008 Water Injection System Sample Point CLOSED
IV 009 PLR Area Sample Point CLOSED
IV 010 PLR Area Recorder Valve OPEN
IV 011 PLR Area Gauge Valve OPEN
IV 012 PLR Gauge Valve OPEN
IV 013 PLR Atmospheric Valve CLOSED
IV 014 PLR Atmospheric Valve CLOSED
IV 017 Condensate System Gauge Valve OPEN
IV 018 Condensate System Gauge Valve OPEN
IV 019 Condensate System Gauge Valve OPEN
IV 020 Diesel System Gauge Valve OPEN
IV 021 Diesel System Gauge Valve OPEN
Condensate System Valves (C-0141-13-DWG-011 - Sheet 3)
CON 001 Comp Condesnate Common Rail High Point CLOSED
CON 002 Comp Condesnate Common Rail Drain (Start) CLOSED
CON 003 Compressor A Condensate Valve OPEN
CON 004 Compressor B Condensate Valve OPEN
CON 005 Comp Condensate Common Rail Isoaltion OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 134 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


CON 006 Compressor C Condensate Valve OPEN
CON 007 Compressor D Condensate Valve OPEN
CON 008 Compressor E Condensate Valve OPEN
CON 009 Compressor F Condensate Valve OPEN
CON 010 Comp Condensate Common Rail Isoaltion OPEN
CON 011 Compressor G Condensate Valve OPEN
CON 012 Compressor H Condensate Valve OPEN
CON 013 Compressor I Condensate Valve OPEN
CON 014 Compressor J Condensate Valve OPEN
CON 015 Compressor K Condensate Valve OPEN
CON 016 Comp Condesnate Common Rail Drain (Mid) CLOSED
CON 017 Comp Condensate Common Rail Isoaltion OPEN
CON 018 Compressor L Condensate Valve OPEN
CON 019 Compressor M Condensate Valve OPEN
CON 020 Compressor N Condensate Valve OPEN
CON 021 Compressor O Condensate Valve OPEN
CON 022 Comp Condensate Common Rail Isoaltion OPEN
CON 023 Compressor P Condensate Valve OPEN
CON 024 Compressor Q Condensate Valve OPEN
CON 025 Spare CLOSED
CON 026 Spare CLOSED
CON 027 Comp Condesnate Common Rail Drain (End) CLOSED
CON 028 Comp Condensate Common Rail Isoaltion OPEN
CON 029 Condensate Tank Inlet NRV INLINE
CON 030 Condensate Tank Inlet Ball Valve OPEN
CON 031 Condensate Tank Outlet (Offloading) Valve CLOSED
CON 032 ADU Condensate Common Rail Drain (Start) CLOSED
CON 033 ADU A Stage 1 Condensate Valve OPEN
CON 034 ADU A Stage 2 Condensate Valve OPEN
CON 035 ADU B Stage 1 Condensate Valve OPEN
CON 036 ADU B Stage 2 Condensate Valve OPEN
CON 037 ADU Condesnate Common Rail Isolation OPEN
CON 038 ADU C Stage 1 Condensate Valve OPEN
CON 039 ADU C Stage 2 Condensate Valve OPEN
CON 040 ADU D Stage 1 Condensate Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 135 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


CON 041 ADU D Stage 2 Condensate Valve OPEN
CON 042 ADU Condesnate Common Rail Isolation OPEN
CON 043 ADU E Stage 1 Condensate Valve OPEN
CON 044 ADU E Stage 2 Condensate Valve OPEN
CON 045 ADU F Stage 1 Condensate Valve OPEN
CON 046 ADU F Stage 2 Condensate Valve OPEN
CON 047 ADU Condesnate Common Rail Drain (End) CLOSED
CON 048 ADU Condesnate Common Rail High Point CLOSED
CON 049 NPU A Condesate Line Isolation Valve OPEN
CON 050 NPU B Condesate Line Isolation Valve OPEN
CON 051 NPU C Condesate Line Isolation Valve OPEN
CON 052 NPU D Condesate Line Isolation Valve OPEN
CON 053 NPU E Condesate Line Isolation Valve OPEN
Diesel System Valves (C-0141-13-DWG-011 - Sheet 4)
DI 001 Diesel Tank A Outlet Valve OPEN
DI 002 Diesel Rail Inlet Valve Isolation OPEN
DI 003 Diesel Rail Drain (Start) CLOSED
DI 004 Spare CLOSED
DI 005 Spare CLOSED
DI 006 Compressor Q Diesel Valve OPEN
DI 007 Compressor P Diesel Valve OPEN
DI 008 Diesel Rail Isolation OPEN
DI 009 Compressor O Diesel Valve OPEN
DI 010 Compressor N Diesel Valve OPEN
DI 011 Compressor M Diesel Valve OPEN
DI 012 Compressor L Diesel Valve OPEN
DI 013 Diesel Rail Isolation OPEN
DI 014 Diesel Rail Drain (Mid) CLOSED
DI 015 Compressor K Diesel Valve OPEN
DI 016 Compressor J Diesel Valve OPEN
DI 017 Compressor I Diesel Valve OPEN
DI 018 Compressor H Diesel Valve OPEN
DI 019 Compressor G Diesel Valve OPEN
DI 020 Diesel Rail Isolation OPEN
DI 021 Compressor F Diesel Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 136 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


DI 022 Compressor E Diesel Valve OPEN
DI 023 Compressor D Diesel Valve OPEN
DI 024 Compressor C Diesel Valve OPEN
DI 025 Diesel Rail Isolation OPEN
DI 026 Compressor B Diesel Valve OPEN
DI 027 Compressor A Diesel Valve OPEN
DI 028 Genset A Diesel Valve OPEN
DI 029 Genset B Diesel Valve OPEN
DI 030 Diesel Rail Drain (End) CLOSED
DI 031 Diesel Rail High Point CLOSED
DI 032 Genset C Diesel Valve OPEN
DI 033 Genset D Diesel Valve OPEN
Client System Valves (WS1-1100-PRO-PID-BEC-000-00101-000)
HV-11016 Pig launcher Door CLOSED
HV-11012 2” PLR Valve to Atmospheric Vent [N4] CLOSED
HV-11011 2” PLR Drain Line Valve [N3] OPEN
VA-112601 2” PLR Drain Line Valve [N3] OPEN
VA-11870 2” PLR Drain Line Valve [N3] OPEN
VA-11343-2 2” PLR Drain Line Valve [N3] CLOSED
VA-11295 ¾” PT 11090 Valve [P1] OPEN
VA-11291 ¾” PT 11090 Bleed (BHA Instrument tie in) OPEN
[P1]
VA-11328 ¾” PT 11090 Valve [P1] OPEN
HV-11013 6” PLR Valve (BHA Injection Point) [N5] REMOVED
VA-113366 8” PLR Valve [N11] CLOSED
MOV-11027 16” PLR Valve to Feed Gas [N6] CLOSED
VA-111540-1 2” PLR Valve to PSV 11000 [N7] OPEN
VA-112604 ¾” PLR PSV Bleed [N7] CLOSED
PSV-11000 PLR Pressure Safety Valve [N7] INSTALLED
VA-11331-1 2” PSV Outlet Valve [N7] OPEN
HV-11008 2” PLR Bleed Valve [N2] CLOSED
VA-11283-2 2” PLR Valve [N8] CLOSED
VA-11715 ¾” PT 11048 Valve [P2] OPEN
VA-118713 ¾” PT 11048 Bleed Valve [P2] CLOSED
VA-11716 ¾” PT 11048 Valve [P2] OPEN
HV-11106 2” PLR Valve (BHA Balance Line Point) [N10] REMOVED

CONTRACTOR No: C-0141-13-PCD-066 Page 137 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


MOV-11006 44” Inline PLR Isolation Valve CLOSED
VA-11464-2 44” Inline PLR Bypass to Flare CLOSED
MOV-11005 44” PLR Isolation Valve CLOSED
VA-112606 1” Feed Gas Line Bleed CLOSED
MOV-11004 44” Feed Gas Line Isolation CLOSED
VA-112596 PDT 11094 Isolation Valve CLOSED
XV-11003 44” Inline Actuated Valve OPEN
VA-112599 PDT 11094 Isolation Valve CLOSED
VA-113276-1 44” Inline Valve OPEN
VA-11284-1 XV-11003 Bypass Line Isolation Valve CLOSED
n/a XV 11003 Bypass Line Spec Blind CLOSED
VA-11294 6” Isolation Valve to Start Up Fuel Gas CLOSED
VA 11475 PT 11001 Isolation Valve OPEN
VA 11472 PT 11001 Beed Valve CLOSED
VA 11474 PT 11001 Isolation Valve OPEN
MOV 11056 44” Beach Valve OPEN

Signed on behalf of BHA by: Position:

Signed on behalf of CVX by: Position:

CONTRACTOR No: C-0141-13-PCD-066 Page 138 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

15.4 VSCL-004 – Dewatering Air Injection VSCL (Offshore)

There is no requirement for COMPANY to sign to verify valve position where there are
shaded boxes

Position Checked By
Valve ID Description
Required BHA CVX

Drawings: C-0141-13-DWG-009/WS2-1250-PRO-PID-DME-000-00124-000

BHA Valves
WP 001 Silencer primary isolation valve CLOSED
WP 002 Silencer Secondary isolation valve CLOSED
WP 003 BHA Gauge Isolation OPEN
Client System Valves
SSIV 746001 44” Subsea safety valve OPEN
TTV 1 44” Isolation Valve from Subsea Inline T OPEN
SDV 046041 44” Inline SDV OPEN
XV 046033 28” Actuated Valve from Trains 1 & 2 CLOSED
DB-50CUA PG 046003 DB Isolation valve OPEN
XV 046032 44” Inline MOV CLOSED
124-20 2” isolation valve to closed drains CLOSED
124-25 2” Bleed valve CLOSED
124-24 2” Isolation Valve to Flare CLOSED
XV 046031 44” Inline MOV OPEN
124-16 4” Valve on Balance Line [N5] CLOSED
124-19 4” PLR Drain Line Isolation [N4A] CLOSED
124-12 2” PLR Drain Line Bleed CLOSED
124-10 4” PLR Drain Line Isolation [N4B] CLOSED
124-17 2” PLR DBB [K2] CLOSED
124-18 2” Purge / Sample Point [N6] CLOSED
124-22 Check valve on purge connection REMOVE
124-14 2” PSV Bypass Valve CLOSED
PSV 046004 PSV INSTALLED
124-13 2” PSV Outlet Valve OPEN
124-09 4” Valve to Atmospheric Vent CLOSED
124-05 16” Production Ball Valve OPEN
124-04 16” Discharge Line Choke Valve OPEN
124-01 2” Production Isolation CLOSED
124-03 2” Valve to Flare CLOSED
124-02 16” Production Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 139 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description
Required BHA CVX

Drawings: C-0141-13-DWG-009/WS2-1250-PRO-PID-DME-000-00124-000

124-06 2” PLR DBB (BHA Gauge Point) OPEN

Signed on behalf of BHA by: Position:

Signed on behalf of CVX by: Position:

CONTRACTOR No: C-0141-13-PCD-066 Page 140 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

15.5 VSCL -005 – As Left VSCL (Onshore)

There is no requirement for COMPANY to sign to verify valve position where there are
shaded boxes
Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


Air Spread System Valves (C-0141-13-DWG-011 - Sheet 1)
AV 001 Compressor Outlet Common Rail Drain (Start) CLOSED
AV 002 Compressor Outlet A Ball Valve CLOSED
AV 003 Compressor Outlet A NRV INLINE
AV 004 Compressor Outlet A Ball Valve OPEN
AV 005 Compressor Outlet B Ball Valve CLOSED
AV 006 Compressor Outlet B NRV INLINE
AV 007 Compressor Outlet B Ball Valve OPEN
AV 008 Compressor Outlet C Ball Valve CLOSED
AV 009 Compressor Outlet C NRV INLINE
AV 010 Compressor Outlet C Ball Valve OPEN
AV 011 Compressor Outlet D Ball Valve CLOSED
AV 012 Compressor Outlet D NRV INLINE
AV 013 Compressor Outlet D Ball Valve OPEN
AV 014 Compressor Outlet E Ball Valve CLOSED
AV 015 Compressor Outlet E NRV INLINE
AV 016 Compressor Outlet E Ball Valve OPEN
AV 017 Compressor Outlet F Ball Valve CLOSED
AV 018 Compressor Outlet F NRV INLINE
AV 019 Compressor Outlet F Ball Valve OPEN
AV 020 Compressor Outlet G Ball Valve CLOSED
AV 021 Compressor Outlet G NRV INLINE
AV 022 Compressor Outlet G Ball Valve OPEN
AV 023 Compressor Outlet H Ball Valve CLOSED
AV 024 Compressor Outlet H NRV INLINE
AV 025 Compressor Outlet H Ball Valve OPEN
AV 026 Compressor Outlet I Ball Valve CLOSED
AV 027 Compressor Outlet I NRV INLINE
AV 028 Compressor Outlet I Ball Valve OPEN

CONTRACTOR No: C-0141-13-PCD-066 Page 141 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


AV 029 Compressor Outlet J Ball Valve CLOSED
AV 030 Compressor Outlet J NRV INLINE
AV 031 Compressor Outlet J Ball Valve OPEN
AV 032 Compressor Outlet Common Rail Drain (Mid) CLOSED
AV 033 Compressor Output Common Rail Isolation OPEN
AV 034 Compressor Outlet K Ball Valve CLOSED
AV 035 Compressor Outlet K NRV INLINE
AV 036 Compressor Outlet K Ball Valve OPEN
AV 037 Compressor Outlet L Ball Valve CLOSED
AV 038 Compressor Outlet L NRV INLINE
AV 039 Compressor Outlet L Ball Valve OPEN
AV 040 Compressor Outlet M Ball Valve CLOSED
AV 041 Compressor Outlet M NRV INLINE
AV 042 Compressor Outlet M Ball Valve OPEN
AV 043 Compressor Outlet N Ball Valve CLOSED
AV 044 Compressor Outlet N NRV INLINE
AV 045 Compressor Outlet N Ball Valve OPEN
AV 046 Compressor Outlet O Ball Valve CLOSED
AV 047 Compressor Outlet O NRV INLINE
AV 048 Compressor Outlet O Ball Valve OPEN
AV 049 Compressor Outlet P Ball Valve CLOSED
AV 050 Compressor Outlet P NRV INLINE
AV 051 Compressor Outlet P Ball Valve OPEN
AV 052 Compressor Outlet Q Ball Valve CLOSED
AV 053 Compressor Outlet Q NRV INLINE
AV 054 Compressor Outlet Q Ball Valve OPEN
AV 055 Compressor Outlet R Ball Valve CLOSED
AV 056 Compressor Outlet R NRV INLINE
AV 057 Discharge header drain valve CLOSED
AV 058 Compressor Outlet S Ball Valve CLOSED
AV 059 Compressor Outlet S NRV INLINE
AV 060 High Point Bleed Valve CLOSED
AV 061 Compressor Outlet Common Rail Drain (End) CLOSED
AV 062 - 99 Reserved for additional Compressors N/A
AV 100 Compressor Output Common Rail Isolation CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 142 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


AV 101 Bypass Line Isolation CLOSED
AV 102 ADU Inlet Common Rail Rail Drain (Start) CLOSED
AV 103 (ABCD) ADU A Inlet Ball Valve CLOSED
AV 104 (ABCD) ADU A Outlet NRV CLOSED
AV 105 (ABCD) ADU A Outlet Ball Valve INLINE
AV 106 ADU Outlet Common Rail Drain (Start) CLOSED
AV 107 (ABCD) ADU B Inlet Ball Valve CLOSED
AV 108 (ABCD) ADU B Outlet NRV CLOSED
AV 109 (ABCD) ADU B Outlet Ball Valve INLINE
AV 110 (ABCD) ADU C Inlet Ball Valve CLOSED
AV 111 (ABCD) ADU C Outlet NRV CLOSED
AV 112 (ABCD) ADU C Outlet Ball Valve INLINE
AV 113 (ABCD) ADU D Inlet Ball Valve CLOSED
AV 114 (ABCD) ADU D Outlet NRV CLOSED
AV 115 (ABCD) ADU D Outlet Ball Valve INLINE
AV 116 (ABCD) ADU E Inlet Ball Valve CLOSED
AV 117 (ABCD) ADU E Outlet NRV CLOSED
AV 118 (ABCD) ADU E Outlet Ball Valve INLINE
AV 119 ADU Inlet Common Rail Rail Drain (End) CLOSED
AV 120 (ABCD) ADU F Inlet Ball Valve CLOSED
AV 121 (ABCD) ADU F Outlet NRV CLOSED
AV 122 (ABCD) ADU F Outlet Ball Valve INLINE
AV 123 ADU Outlet Common Rail Drain (Mid) CLOSED
AV 124 ADU Outlet Common Rail Drain (End) CLOSED
AV 125 ADU Outlet Common Rail NRV CLOSED
AV 126 ADU Outlet Common Rail Ball Valve INLINE
AV 127 Silencer Isolation CLOSED
Nitrogen System Valves (C-0141-13-DWG-011 - Sheet 1)
NV 001 NPU A Inlet Ball Valve CLOSED
NV 002 NPU A Outlet NRV INLINE
NV 003 NPU A Outlet Ball Valve CLOSED
NV 004 NPU B Inlet Ball Valve CLOSED
NV 005 NPU B Outlet NRV INLINE
NV 006 NPU B Outlet Ball Valve CLOSED
NV 007 NPU C Inlet Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 143 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


NV 008 NPU C Outlet NRV INLINE
NV 009 NPU C Outlet Ball Valve CLOSED
NV 010 NPU A Inlet Ball Valve CLOSED
NV 011 NPU A Outlet NRV INLINE
NV 012 NPU A Outlet Ball Valve CLOSED
NV 013 NPU Outlet Common Rail Isolation CLOSED
Water Injection System Valves (C-0141-13-DWG-011 - Sheet 1)
WIV 001 Tank Outlet Ball Valve CLOSED
WIV 002 Filter Inlet Gate Valve CLOSED
WIV 003 Filter Outlet Gate Valve CLOSED
WIV 004 Filter Inlet Gate Valve CLOSED
WIV 005 Filter Outlet Gate Valve CLOSED
WIV 006 Filter Inlet Gate Valve CLOSED
WIV 007 Filter Outlet Gate Valve CLOSED
WIV 008 Fluid Pump A Inlet Ball Valve CLOSED
WIV 009 Fluid Pump B Inlet Ball Valve CLOSED
WIV 010 Fluid Pump Outlet Common Rail Drain (Start) CLOSED
WIV 011 Fluid Pump Outlet Common Rail Drain (End) CLOSED
WIV 012 Water Injection System NRV INLINE
WIV 013 Water Injection System Isolation CLOSED
WIV 014 Water Injection System Return Line Isolation CLOSED
WIV 015 Water Injection System Return Line NRV INLINE
WIV 016 Air Spread Isolation CLOSED
Chemical Injection System Valves (C-0141-13-DWG-011 - Sheet 1)
CIV 001 Chem Pump A Outlet Isolation CLOSED
CIV 002 Chem Pump B Outlet Isolation CLOSED
CIV 003 Chem Injection System Bleed CLOSED
CIV 004 Chem Injection System Isolation CLOSED
CIV 005 Chem Injection System PRV Isolation CLOSED
CIV 006 Chem Injection System NRV INLINE
Onshore PLR Area Valves (C-0141-13-DWG-011 - Sheet 2)
PLR 001 PLR Injection Line Choke Valve CLOSED
PLR 002 PLR Injection Line NRV INLINE
PLR 003 PLR Bleed Point CLOSED
PLR 004 PLR Inlet Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 144 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


PLR 005 PLR Bleed / Balance Valve (Infront of Pig) CLOSED
PLR 006 PLR Bleed / Balance Valve (Behind Pig) CLOSED
PLR 018 PLR Vent CLOSED
PLR 019 PLR Vent CLOSED
PLR 020 PLR Vent CLOSED
Full System Instrumentation Valves (C-0141-13-DWG-011 - Sheet 1-4)
IV 001 Compr Outlet Common Rail Gauge Valve CLOSED
IV 002 Comp Outlet Common Rail Sample Point CLOSED
IV 003 ADU Outlet Common Rail Gauge Valve CLOSED
IV 004 ADU Outlet Common Rail Sample Point CLOSED
IV 005 NPU Outlet Common Rail Gauge Valve CLOSED
IV 006 NPU Outlet Common Rail Sample Point CLOSED
IV 007 Water Injection System Gauge Valve CLOSED
IV 008 Water Injection System Sample Point CLOSED
IV 009 PLR Area Sample Point CLOSED
IV 010 PLR Area Recorder Valve CLOSED
IV 011 PLR Area Gauge Valve CLOSED
IV 012 PLR Gauge Valve CLOSED
IV 013 PLR Atmospheric Valve CLOSED
IV 014 PLR Atmospheric Valve CLOSED
IV 017 Condensate System Gauge Valve CLOSED
IV 018 Condensate System Gauge Valve CLOSED
IV 019 Condensate System Gauge Valve CLOSED
IV 020 Diesel System Gauge Valve CLOSED
IV 021 Diesel System Gauge Valve CLOSED
Condensate System Valves (C-0141-13-DWG-011 - Sheet 3)
CON 001 Comp Condesnate Common Rail High Point CLOSED
CON 002 Comp Condesnate Common Rail Drain (Start) CLOSED
CON 003 Compressor A Condensate Valve CLOSED
CON 004 Compressor B Condensate Valve CLOSED
CON 005 Comp Condensate Common Rail Isoaltion CLOSED
CON 006 Compressor C Condensate Valve CLOSED
CON 007 Compressor D Condensate Valve CLOSED
CON 008 Compressor E Condensate Valve CLOSED
CON 009 Compressor F Condensate Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 145 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


CON 010 Comp Condensate Common Rail Isoaltion CLOSED
CON 011 Compressor G Condensate Valve CLOSED
CON 012 Compressor H Condensate Valve CLOSED
CON 013 Compressor I Condensate Valve CLOSED
CON 014 Compressor J Condensate Valve CLOSED
CON 015 Compressor K Condensate Valve CLOSED
CON 016 Comp Condesnate Common Rail Drain (Mid) CLOSED
CON 017 Comp Condensate Common Rail Isoaltion CLOSED
CON 018 Compressor L Condensate Valve CLOSED
CON 019 Compressor M Condensate Valve CLOSED
CON 020 Compressor N Condensate Valve CLOSED
CON 021 Compressor O Condensate Valve CLOSED
CON 022 Comp Condensate Common Rail Isoaltion CLOSED
CON 023 Compressor P Condensate Valve CLOSED
CON 024 Compressor Q Condensate Valve CLOSED
CON 025 Compressor R Condensate Valve CLOSED
CON 026 Compressor S Condensate Valve CLOSED
CON 027 Comp Condesnate Common Rail Drain (End) CLOSED
CON 028 Comp Condensate Common Rail Isoaltion CLOSED
CON 029 Condensate Tank Inlet NRV INLINE
CON 030 Condensate Tank Inlet Ball Valve CLOSED
CON 031 Condensate Tank Outlet (Offloading) Valve CLOSED
CON 032 ADU Condensate Common Rail Drain (Start) CLOSED
CON 033 ADU A Stage 1 Condensate Valve CLOSED
CON 034 ADU A Stage 2 Condensate Valve CLOSED
CON 035 ADU B Stage 1 Condensate Valve CLOSED
CON 036 ADU B Stage 2 Condensate Valve CLOSED
CON 037 ADU Condesnate Common Rail Isolation CLOSED
CON 038 ADU C Stage 1 Condensate Valve CLOSED
CON 039 ADU C Stage 2 Condensate Valve CLOSED
CON 040 ADU D Stage 1 Condensate Valve CLOSED
CON 041 ADU D Stage 2 Condensate Valve CLOSED
CON 042 ADU Condesnate Common Rail Isolation CLOSED
CON 043 ADU E Stage 1 Condensate Valve CLOSED
CON 044 ADU E Stage 2 Condensate Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 146 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


CON 045 ADU F Stage 1 Condensate Valve CLOSED
CON 046 ADU F Stage 2 Condensate Valve CLOSED
CON 047 ADU Condesnate Common Rail Drain (End) CLOSED
CON 048 ADU Condesnate Common Rail High Point CLOSED
CON 049 NPU A Condesate Line Isolation Valve CLOSED
CON 050 NPU B Condesate Line Isolation Valve CLOSED
CON 051 NPU C Condesate Line Isolation Valve CLOSED
CON 052 NPU D Condesate Line Isolation Valve CLOSED
CON 053 NPU E Condesate Line Isolation Valve CLOSED
Diesel System Valves (C-0141-13-DWG-011 - Sheet 4)
DI 001 Diesel Tank A Outlet Valve CLOSED
DI 002 Diesel Rail Inlet Valve Isolation CLOSED
DI 003 Diesel Rail Drain (Start) CLOSED
DI 004 Compressor S Diesel Valve CLOSED
DI 005 Compressor R Diesel Valve CLOSED
DI 006 Compressor Q Diesel Valve CLOSED
DI 007 Compressor P Diesel Valve CLOSED
DI 008 Diesel Rail Isolation CLOSED
DI 009 Compressor O Diesel Valve CLOSED
DI 010 Compressor N Diesel Valve CLOSED
DI 011 Compressor M Diesel Valve CLOSED
DI 012 Compressor L Diesel Valve CLOSED
DI 013 Diesel Rail Isolation CLOSED
DI 014 Diesel Rail Drain (Mid) CLOSED
DI 015 Compressor K Diesel Valve CLOSED
DI 016 Compressor J Diesel Valve CLOSED
DI 017 Compressor I Diesel Valve CLOSED
DI 018 Compressor H Diesel Valve CLOSED
DI 019 Compressor G Diesel Valve CLOSED
DI 020 Diesel Rail Isolation CLOSED
DI 021 Compressor F Diesel Valve CLOSED
DI 022 Compressor E Diesel Valve CLOSED
DI 023 Compressor D Diesel Valve CLOSED
DI 024 Compressor C Diesel Valve CLOSED
DI 025 Diesel Rail Isolation CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 147 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


DI 026 Compressor B Diesel Valve CLOSED
DI 027 Compressor A Diesel Valve CLOSED
DI 028 Genset A Diesel Valve CLOSED
DI 029 Genset B Diesel Valve CLOSED
DI 030 Diesel Rail Drain (End) CLOSED
DI 031 Diesel Rail High Point CLOSED
DI 032 Genset C Diesel Valve CLOSED
DI 033 Genset D Diesel Valve CLOSED
Client System Valves (WS1-1100-PRO-PID-BEC-000-00101-000)
HV-11016 Pig launcher Door CLOSED
HV-11012 2” PLR Valve to Atmospheric Vent [N4] CLOSED
HV-11011 2” PLR Drain Line Valve [N3] CLOSED
VA-112601 2” PLR Drain Line Valve [N3] CLOSED
VA-11870 2” PLR Drain Line Valve [N3] CLOSED
VA-11343-2 2” PLR Drain Line Valve [N3] CLOSED
VA-11295 ¾” PT 11090 Valve [P1] OPEN
VA-11291 ¾” PT 11090 Bleed (BHA Instrument tie in) CLOSED
[P1]
VA-11328 ¾” PT 11090 Valve [P1] OPEN
HV-11013 6” PLR Valve (BHA Injection Point) [N5] REPLACED
VA-113366 8” PLR Valve [N11] CLOSED
MOV-11027 16” PLR Valve to Feed Gas [N6] CLOSED
VA-111540-1 2” PLR Valve to PSV 11000 [N7] OPEN
VA-112604 ¾” PLR PSV Bleed [N7] CLOSED
PSV-11000 PLR Pressure Safety Valve [N7] INSTALLED
VA-11331-1 2” PSV Outlet Valve [N7] OPEN
HV-11008 2” PLR Bleed Valve [N2] CLOSED
VA-11283-2 2” PLR Valve [N8] CLOSED
VA-11715 ¾” PT 11048 Valve [P2] OPEN
VA-118713 ¾” PT 11048 Bleed Valve [P2] CLOSED
VA-11716 ¾” PT 11048 Valve [P2] OPEN
HV-11106 2” PLR Valve (BHA Balance Line Point) [N10] REPLACED
MOV-11006 44” Inline PLR Isolation Valve CLOSED
VA-11464-2 44” Inline PLR Bypass to Flare CLOSED
MOV-11005 44” PLR Isolation Valve CLOSED
VA-112606 1” Feed Gas Line Bleed CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 148 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Checked By
Position
Valve ID Description Required
BHA CVX

Drawing: C-0141-13-DWG-011 / WS1-1100-PRO-PID-BEC-000-00101-000


MOV-11004 44” Feed Gas Line Isolation CLOSED
VA-112596 PDT 11094 Isolation Valve CLOSED
XV-11003 44” Inline Actuated Valve OPEN
VA-112599 PDT 11094 Isolation Valve CLOSED
VA-113276-1 44” Inline Valve OPEN
VA-11284-1 XV-11003 Bypass Line Isolation Valve CLOSED
n/a XV 11003 Bypass Line Spec Blind CLOSED
VA-11294 6” Isolation Valve to Start Up Fuel Gas CLOSED
VA 11475 PT 11001 Isolation Valve OPEN
VA 11472 PT 11001 Beed Valve CLOSED
VA 11474 PT 11001 Isolation Valve OPEN
MOV 11056 44” Beach Valve OPEN

Signed on behalf of BHA by: Position:

Signed on behalf of CVX by: Position:

CONTRACTOR No: C-0141-13-PCD-066 Page 149 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

15.6 VSCL-006 – As Left VSCL (Offshore)

There is no requirement for COMPANY to sign to verify valve position where there are
shaded boxes

Position Checked By
Valve ID Description
Required BHA CVX

Drawings: C-0141-13-DWG-009/WS2-1250-PRO-PID-DME-000-00124-000

BHA Valves
WP 001 Silencer primary isolation valve CLOSED
WP 002 Silencer Secondary isolation valve CLOSED
WP 003 BHA Gauge Isolation CLOSED
Client System Valves
SSIV 746001 44” Subsea safety valve OPEN
TTV 1 44” Isolation Valve from Subsea Inline T OPEN
SDV 046041 44” Inline SDV OPEN
XV 046033 28” Actuated Valve from Trains 1 & 2 CLOSED
DB-50CUA PG 046003 DB Isolation valve OPEN
XV 046032 44” Inline MOV CLOSED
124-20 2” isolation valve to closed drains CLOSED
124-25 2” Bleed valve CLOSED
124-24 2” Isolation Valve to Flare CLOSED
XV 046031 44” Inline MOV CLOSED
124-16 4” Valve on Balance Line [N5] CLOSED
124-19 4” PLR Drain Line Isolation [N4A] CLOSED
124-12 2” PLR Drain Line Bleed CLOSED
124-10 4” PLR Drain Line Isolation [N4B] CLOSED
124-17 2” PLR DBB [K2] CLOSED
124-18 2” Purge / Sample Point [N6] CLOSED
124-22 Check valve on purge connection REPLACE
124-14 2” PSV Bypass Valve CLOSED
PSV 046004 PSV INSTALLED
124-13 2” PSV Outlet Valve OPEN
124-09 4” Valve to Atmospheric Vent CLOSED
124-05 16” Production Ball Valve CLOSED
124-04 16” Discharge Line Choke Valve CLOSED
124-01 2” Production Isolation CLOSED
124-03 2” Valve to Flare CLOSED
124-02 16” Production Ball Valve CLOSED

CONTRACTOR No: C-0141-13-PCD-066 Page 150 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Position Checked By
Valve ID Description
Required BHA CVX

Drawings: C-0141-13-DWG-009/WS2-1250-PRO-PID-DME-000-00124-000

124-06 2” PLR DBB (BHA Gauge Point) CLOSED

Signed on behalf of BHA by: Position:

Signed on behalf of CVX by: Position:

CONTRACTOR No: C-0141-13-PCD-066 Page 151 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

16.0 CONTINGENCY PROCEDURES

16.1 Emergency Situations at WP

In the event of an emergency on the WP refer to the Emergency Response Plan, WS2-3000-
HES-PLN-BHA-000-00004-000 for relevant actions to be taken regarding the type of
emergency.

16.2 Equipment Breakdown

CONTRACTORs site induction and shift toolbox talks will provide the required steps to be
followed in the event of an emergency e.g. a hose / pipework failure, fire or any loss of
containment.
There will be sufficient contingency equipment to allow the repair of any faulty equipment
without impacting the performance of the spread.
There will be sufficient spares onsite to address any running repairs to the major equipment;
There will be mechanics on days and nights carrying out any running repair and preventative
maintenance during the operational phase of the project.

16.3 Slug Injection Emergency Shutdown

In the event of emergency during slug injection operations, the activities detailed below
should be initiated to make the system / equipment safe.

 Close the suction and discharge valves on the liquid fill pumps.
 Isolate the bulk liquid transfer system upstream of the failure, if required.
 Close isolation valves on the pig launcher.
 Activate the stop on the compressors supplying the compressed air to the liquid
transfer pump.
 Depressurise the compressed air system / hose supplying the liquid transfer
pumps.
 Close of air supply to the fuel pumps by shutting valve at the end of the air rail.
 If practical inform WP and client reps of any shutdown.

16.4 Fuel Distribution System Emergency Shutdown

In the event of emergency affecting the fuel distribution system, the activities detailed below
should be initiated to make the system / equipment safe.
 Close the discharge valves on the fuel transfer pumps.
 Close of air supply to the fuel pumps by shutting valve at the end of the air rail.
 Close the storage tank outlet valves.
 Contain and clean up any release

CONTRACTOR No: C-0141-13-PCD-066 Page 152 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

16.5 Dewatering and Conditioning Emergency Shutdown

In the event of emergency during dewatering and conditioning operations, the activities
detailed below should be initiated to make the system / equipment safe.

 Close the 6” globe valve (BH006) on the launcher.


 Activate the emergency stop on the air compressors.
 Isolate the air compression spread upstream of the failure, if required.
 Depressurise the air compression system by opening silencer valve (BH035).
 Close of air supply to the fuel pumps by closing the valve at the air supply.
 If a failure occurs at the pig launcher, the beach valve will be closed to by
Operations to isolate the pipeline.
 If practical inform WP and client reps of any shutdown.

16.6 Depressurisation/Emergency Shutdown

In the event of emergency during depressurisation operations, the activities detailed below
should be initiated to make the system/equipment safe.

 The 44” MOV 11005 required to be closed to isolate the pipeline onshore.
 The 44” XV 046031 required to be closed to isolate the pipeline offshore.

16.7 Stuck Pig Contingency

Usually one of two conditions exist when a pig is stuck: fluid bypasses around the pig, or
there is a complete blockage of the flow, resulting in a jammed pig. These conditions can be
identified by the following:
 A bypassing pig will exhibit movement which does not correlate with the total
volume of propellant pumped.
 A jammed pig will cause an increase in pipeline pressure with decrease in flow
rate.
In the event of a “Stuck Pig” the equipment spread shall be shut down and the situation
assessed based on the below mentioned points.
The COMPANY and CONTRACTOR will agree to a maximum allowable pressure to try and
dislodge the pig based on the following:

 Equipment Spread rated pressure


 Maximum propellant pressure.
 Stored energy behind the pig.
 Size of the pig.
 Hose pressure rating.
 Pipeline pressure rating.
 Head pressure rating.
Any further actions will be discussed with BHA Engineer and Base Management and CVX
representatives and correct management of change protocol followed before the introduction
of further pigs or actions.
CONTRACTOR No: C-0141-13-PCD-066 Page 153 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

16.8 Contaminated / Wet Air Entering Pipeline


In the event that the dewpoint of the compressed air becomes worse than the specification
requires i.e. -60 °C °C or greater than, then the activities detailed below should be initiated
to restore the dewpoint.

 Close the launcher 6” Choke valve (BH006).


The problem will be investigated via a systematic process of Elimination until the problem
has been identified and rectified.

CONTRACTOR No: C-0141-13-PCD-066 Page 154 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX A - ITP

CONTRACTOR No: C-0141-13-PCD-066 Page 155 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Dewatering ITP

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform
Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron
specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

No Visible Leaks
3
8m /min

20,000 cfm/m
Confirm that the Section compressed air. Trunkline Onshore
equipment has 12.2 Dewatering
WLNG Compressed air
1. been function This Procedure Spread Equipment N H H
& WP step 6 dried to 60 °C
tested (Onshore Installation &
and Offshore) Page 35 dew point deg C Function Test
5400cfm/m of
Nitrogen @ 97%
purity

CONTRACTOR No: C-0141-13-PCD-066 Page 156 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform

Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron

specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section
Complete the 12.2
Commencement
2. Commencement WLNG This Procedure PPS-OPS-0375 Y H H
Step 7 Cert
Cert
Page 35

Section
Fit/Sign Chart in 12.2
3. Chart Recorder WLNG This Procedure Signed Pressure charts Y H H
and Wind-Up Step 8
Page 36
Section
12.2
4. Carry out Safety This Procedure Completed Checklist in N H H
Audit Checklist WLNG Step 15 Section 14
Page 37
Section
Confirm that 12.3
3
5. 150m has been WLNG This Procedure Fill report OPS-0310-F Y H H
Step 24
pumped
Page 44

CONTRACTOR No: C-0141-13-PCD-066 Page 157 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform

Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron

specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section
Confirm that 12.3
3
6. 150m has been WLNG This Procedure Fill report OPS-0310-F Y H H
Step 50
pumped
Page 51

Section
Confirm that 12.3
3
7. 150m has been WLNG This Procedure Fill report OPS-0310-F Y H H
Step 75
pumped
Page 58

Section
12.3
8. Verify that the air WLNG This Procedure Daily Ops Report PPS-OPS-0030B N H H
is at -60 deg C Step 97
Page 63

Section
Confirm that 5000 12.3
Dewatering
9. linear meters has WLNG This Procedure OPS-0340-G Y H H
Step 112 Report
been pumped
Page 69

CONTRACTOR No: C-0141-13-PCD-066 Page 158 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform

Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron

specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section Acceptance OPS-0376


12.3 Certificate
PPS-OPS-0030B
Step 180 Daily Operations
Page 95 Report PPS-OPS-0310

Pipeline Fill PPS-OPS-0311


Complete All
10. paperwork for the WLNG This Procedure Report OPS-0340-E Y H H
drying operations Chemical OPS-0323
Injection Record
Dewatering OPS-0321-E
Report Gauge
Plate Acceptance
Cert Pig Register OPS-0323-E

CONTRACTOR No: C-0141-13-PCD-066 Page 159 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Drying ITP

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform
Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
specification BHA Chevron
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section
Complete the 12.4
Commencement
1. Commencement WLNG This Procedure PPS-OPS-0375 Y H H
Step 4 Cert
Cert
Page 96

Section
Fit/Sign Chart in 12.4
2. Chart Recorder WLNG This Procedure Signed Pressure charts Y H H
and Wind-Up Step 8
Page 96

Section
12.4
3. Carry out Safety WLNG This Procedure Completed Checklist in N H H
Audit Checklist Step 10 Section 14
Page 97

CONTRACTOR No: C-0141-13-PCD-066 Page 160 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform

Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron

specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section
Verify that the air 12.4
4. WLNG This Procedure Step 18 Daily Ops Report PPS-OPS-0030B N H H
is at -60 °C
Page 99

Verify that the Section


Daily Ops Report PPS-OPS-0030B
pipeline is reading 12.4
5. WLNG This Procedure Drying Log OPS-0350-E Y H H
-40 dew point deg Step 22
C at 3 consecutive
samples Page 99

Verify that the Section Daily Ops Report PPS-OPS-0030B


pipeline is at - 12.4 Drying Log OPS-0350-E
6. WP This Procedure Step31 Drying Y H H
40 °C after the OPS-0351-E
soak test Acceptance Cert
Page 103
Acceptance PPS-OPS-0376
Certificate Daily
Complete All the Section Operations PPS-OPS-0030B
required 12.4 Report
7. WLNG This Procedure Step 34 OPS-350E Y H H
paperwork for Air Drying Log
Drying operations Page 103 OPS-351-E
Air drying
Acceptance Cert

CONTRACTOR No: C-0141-13-PCD-066 Page 161 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

N2 Purging and Packing ITP

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform
Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron
specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section
Complete the 12.5
Commencement
1. Commencement WLNG This Procedure PPS-OPS-0375 Y H H
Step 4 Cert
Cert
Page 104

Section
Fit/Sign Chart in 12.5
2. Chart Recorder WLNG This Procedure Signed Pressure charts Y H H
and Wind-Up Step 6
Page 104

Section
12.5
3. Carry out Safety This Procedure Completed Checklist in N H H
WLNG
Audit Checklist Step 8 Section 14
Page 104

CONTRACTOR No: C-0141-13-PCD-066 Page 162 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

Subcontractor: Baker Hughes Process & Pipeline Services Location: Onslow /WP Platform

Description: Wheatstone Trunkline Dewatering, Drying and N2 inerting

Certifying or Verifying
Controlling Document Inspection / Surveillance Activities

Acceptance Criteria
or

Include in Final
Reference or
BHA Chevron

specification
Drawing or

Paragraph

Document
Location

Report?
Ref No.

Activity

detail
Sign Activity Sign Activity

Section
Verify that the N2 12.5
4. supply is at 97% WLNG This Procedure Daily Ops Report PPS-OPS-0030B N H H
Step 18
at 5400cfm/min
Page 108

Acceptance PPS-OPS-0376
Certificate
PPS-OPS-0030B
Daily Operations
Report Pipeline OPS-350E
Complete All the Section Nitrogen Inerting-
required OPS-351-E
12.5 Displacement
5. paperwork for N2 This Procedure OPS-0365-E Y H H
WLNG Report
displacement and Step 35
packing Pipeline Nitrogen OPS-0366-E
operations Page 112
Inerting-
Displacement
Acceptance PPS-OPS-0376
Certificate

CONTRACTOR No: C-0141-13-PCD-066 Page 163 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX B: DRAWINGS

Document Number Document Title

C-0141-13-DWG-011 (SHT 1 of 5) Dewatering, Drying & N2 Inerting (Main Spread)

C-0141-13-DWG-011 (SHT 2 of 5) Dewatering, Drying & N2 Inerting (PLR)

C-0141-13-DWG-011 (SHT 3 of 5) Dewatering, Drying & N2 Inerting (Condensate System)

C-0141-13-DWG-011 (SHT 4 of 5) Dewatering, Drying & N2 Inerting (Fuel System)

C-0141-13-DWG-011 (SHT 5 of 5) Dewatering, Drying & N2 Inerting (Offshore Silencer

WS1-1100-PRO-PID-BEC-000-00101-000 LNG Plant P&ID Inlet Pig Receiver


WS2-1250-PRO-PID-DME-000-00124-000 Wheatstone Platform Export Trunkline Pig Launcher
P&ID
WS2-3001-PRO-PID-ITS-000-00007-000 Wheatstone Phase 4 Execute

CONTRACTOR No: C-0141-13-PCD-066 Page 164 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


DEWATERING AND DRYING PAD
SET TO:
31.5 BARG

PRV 2
IBC
WATER

PLR
1/2"

1/2"

1/2"
016

015

013
IV

IV
1/2" 1/2"

PLR PLR
016 014

PLR
1/2"

015
2"
TANK
20M3 PLR

PLR

PLR
012

011

009
2"

2"
SAMPLE

PLR
007
2"
POINT

PLR
003
2"

1/2"

1/2"

1/2"
PLR
017

011

010

009
PLR

PLR

1/2"

IV

IV

IV
010

008
BLAGDON

2"

2"
8" 3" CORI 8"
PUMP FLOW C-0141-13-DWG-011-001
PLR PLR
002 001

3" CORI

PLR AREA FLUID INJECTION (PIGS 1, 2 & 3) FLOW

11328
3/4"

VA

1/2"

012
IV
3/4" 1/2" 1/2"
IBC
11004
MOV
44"

VA IV IV EMPTY
11291 013 014

PLR
004

11295
8"

3/4"

VA
PLR
006
2"
1"

11464-2
VA
2"
VA N11 P1
112606 N10
44" 44" 44" 44"
TO OFFSHORE
MOV MOV MOV MOV N3
11056 11003 11005 11006
112599

112596
3/4"

3/4"
VA

VA

11011
HV
4"
2" 2" 2"
11284-1

11293-1

11343-2
VA

VA
3"

3"

PLR VA VA

VA
4"
005 11870 112601

TO DRAINS

DEWATERING AND DRYING PAD


TEMPORARY JUMPER FOR PLR DEPRESSURISATION

PLR

PLR
018

019
2"

2"
SAMPLE
POINT

PLR

PLR
003

020
2"

2"
1/2"

1/2"

1/2"
PLR
015

011

010

009
1/2"

IV

IV

IV
8" 3" CORI 8"
FLOW C-0141-13-DWG-011-001
PLR PLR
002 001

3" CORI

PLR AREA AIR INJECTION (PIGS 4 & 5) 11328


FLOW
3/4"

VA

1/2"

012
IV
3/4" 1/2" 1/2"
IBC
11004
MOV
44"

VA IV IV EMPTY
11291 013 014
PLR
004

11295
8"

3/4"

VA
PLR
006
2"

1"
11464-2
VA
2"

VA N11 P1
112606 N10
44" 44" 44" 44"
TO OFFSHORE
MOV MOV MOV MOV N3
11056 11003 11005 11006
112599

112596
3/4"

3/4"
VA

VA

11011
HV
4"

2" 2" 2"


11284-1

11293-1

11343-2
VA

VA
3"

3"

PLR VA VA
VA
4"

005 11870 112601

TO DRAINS
DEWATERING AND DRYING PAD
6"

6" #300 Hose


WIV
015 (For Fluid Function Test Only)

TANK TANK TANK TANK TANK TANK TANK


77M3 77M3 77M3 77M3 77M3 77M3 77M3

1/2"
6" 6"

6"

COMP COMP COMP COMP COMP COMP COMP COMP COMP 10" 10"
UNIT Q UNIT O UNIT M UNIT K UNIT I UNIT G UNIT E UNIT C UNIT A WIV WIV
FLUID PUMP

WIV
008
UNIT A

6"
002 003
6" 10" 10" 1/2"

WIV WIV WIV WIV


6" #300 6" #300 004 005
001 010

052

046

040

034

026

020

014

008

002
AV

AV

AV

AV

AV

AV

AV

AV

AV
FLOW FLOW

WIV
009
2"

2"

2"

2"

2"

2"

2"

2"

2"

6"
10" 10" LOW POINT

1/2"
WIV WIV
006 007 6" 6"

SAMPLE FILTER 6"


053

047

041

035

027

021

015

009

003
AV

AV

AV

AV

AV

AV

AV

AV

AV
2"

2"

2"

2"

2"

2"

2"

2"

2"
POINT 10" #300
LOW POINT
2" NPT D&T 50 MICRON

1/2"
060

054

048

042

036

032

028

022

016

010

004
AV

AV

AV

AV

AV

AV

AV

AV

AV

AV

AV
1/2"

1/2"
002

001

2"

2"

2"

2"

2"

2"

2"

2"

2"

2"
IV

IV

6" 6" FLUID PUMP


UNIT B
AV AV ISO
1/2"

1/2"
061

001
AV

AV
045

039

031

025

019

013

007
AV

AV

AV

AV

AV

AV

AV
057

051
AV

AV

100 033

2"

2"

2"

2"

2"

2"

2"
TANK
2"

2"

LOW POINT LOW POINT

044

038

030

024

018

012

006
050

AV

AV

AV

AV

AV

AV

AV
AV

2"

2"

2"

2"

2"

2"

2"
2"

043

037

029

023

017

011

005
049

AV

AV

AV

AV

AV

AV

AV
AV

CHEM CHEM
2"

2"

2"

2"

2"

2"

2"
2"

PUMP A PUMP B

1/2"

1/2"
CIV

CIV
001

002
SET TO:
COMP COMP COMP COMP COMP COMP COMP COMP 31.5 BARG
PRV 1 1/2"
UNIT P UNIT N UNIT L UNIT J UNIT H UNIT F UNIT D UNIT B
CIV
003

1/2"

1/2"
CIV

CIV
005

004
1/2" 1/2"

LOW POINT LOW POINT CIV WIV


1/2" 6K
FLOW 006 011

1/2"
106

123
AV
1/2"

AV

LOW POINT
6" 6"

AV AV
105

109

112

115

118

121

129
AV

AV

AV

AV

AV

AV

AV
101A
6"

6"

6"

6"

6"

6"

6"
101

001

004

007

010

013
NV

NV

NV

NV

NV
6"

6"

6"

6"

6"
104

108

111

114

117

120
AV

AV

AV

AV

AV

AV
6"

6"

6"

6"

6"

6"

1/2"

007
IV
4" 4" 6" 6" 6"
6"

6"

6"

6"

6"

6"
1/2"
SAMPLE
POINT
IV
008
SILENCER
ADU ADU ADU ADU ADU ADU
UNIT A UNIT B UNIT C UNIT D UNIT E UNIT F

BURST DISC
NPU NPU NPU NPU NPU
6"

6"

6"

6"

6"

6"
6"

6"
UNIT A UNIT B UNIT C UNIT D UNIT E
BURST
DISC

1/2"

003
IV
2" NPT D&T
103

107

110

113

116

119

128
AV

AV

AV

AV

AV

AV

AV
6"

6"

6"

6"

6"

6"

6"
1/2"

3" CORI
FLOW
LOW POINT
AV
124
3" 3" 4" 4" 4" 1/2"
1/2"

1/2"
102

122
AV

AV
SAMPLE
POINT 6"
LOW POINT LOW POINT IV
004 WIV
014

WIV
125

012
SAMPLE

002

005

008

011

014

AV
NV

NV

NV

NV

NV

6"

6"
6"

6"

6"

6"

6"
POINT

WIV
127
126

013
AV

AV
003

006

009

012

015
NV

NV

NV

NV

NV

6"

6"
6"
6"

6"

6"

6"

6"
1/2"

1/2"
006

005
IV

IV
6" 6"

NV
NV WIV
016
013 016

8" INJECTION LINE


C-0141-13-DWG-011-002
VALVE
OFFLOADING
2" 2" 2"

TANK
65M3
CON CON CON
031 030 029

CONDENSATE
2"

028
CON
1/2" 1/2"
1/2"
CON IV
CON 027 017

LOW POINT
032

1/2"

CON
033 1/2"
6" 6"
CON

UNIT A
026

ADU
1/2" 1/2"

CON CON
034 025

1/2"
UNIT Q

CON
COMP

024

1/2"

UNIT P
CON
COMP 023
1/2"
2"

022
CON

CON
035
6" 6" 1/2"
UNIT O

UNIT B
CON

ADU
COMP

021
1/2"
1/2"
CON
CON
UNIT N

036
020
COMP

1/2"
UNIT M

CON
COMP

019

2"

037
CON
1/2"
UNIT L

CON
1/2"
COMP

018
CON
2"

017
CON

038
6" 6"
1/2" 1/2"

UNIT C
ADU
UNIT K

CON CON
1/2"
LOW POINT
COMP

016 015

CON 1/2"
039
UNIT J

CON
COMP

014
1/2" 1/2"
UNIT I

CON CON
040
COMP

013
6" 6"
1/2"
UNIT D
ADU
UNIT H

CON
COMP

1/2" 012
1/2"
CON
041
CON
UNIT G

011
COMP

2"

1/2"
010
CON

CON
043 1/2"
6" 6"
UNIT F

CON
COMP

009
UNIT E
ADU

1/2" 1/2"
UNIT E

CON
DEWATERING AND DRYING PAD

CON
COMP

044 008
2"

042
CON

1/2"
UNIT D

1/2" CON
COMP

007
CON
1/2"
045
6" 6"
UNIT C

CON
COMP

006
UNIT F
ADU
2"

005
CON

1/2"

CON 1/2"
046
UNIT B

CON
COMP

004

1/2"
UNIT A

1/2" CON
COMP

003
CON
1/2" 1/2"
049
UNIT A
NPU

1/2" CON IV
LOW POINT

002 018
CON
050 2"
1/2"
CON
001
UNIT B

CON
NPU

051
1/2"

CON
052
1/2"
UNIT C
NPU

CON
053

1/2" 1/2"
UNIT D
NPU

CON IV
LOW POINT

047 019

2"

CON
048
UNIT E
NPU
DEWATERING AND DRYING PAD

1. DIESEL TANKS CONTAIN INTERNAL PUMPS AND BLEEDS.


2. IN THE EVENT OF A LEAK IN A SECTION, THE SECTION SHALL BE
ISOLATED AND BYPASSED BY CONNECTING A HOSE FROM A LOW POINT
COMP COMP COMP COMP COMP COMP COMP COMP COMP

GENSET

GENSET
DRAIN/COMPRESSOR FEED TO ANOTHER LOW POINT/COMPRESSOR
UNIT Q UNIT O UNIT M UNIT K UNIT I UNIT G UNIT E UNIT C UNIT A FEED. THE FUEL IN DAY TANK ON THE COMPRESSOR WILL LAST A

UNIT C

UNIT D
MINIMUM OF 5 HOURS.

FUEL NOZZLE TO SIC


SPREAD

031
DI
2"
004

006

009

011

015

017

019

022

024

027

032

033

034
1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"
020

021
DI

DI

DI

DI

DI

DI

DI

DI

DI

DI

DI

DI

DI
IV

IV
2" 2" 2" 2" 2"

DI DI DI DI DI
1/2"

1/2"

1/2"
003

014

030
005

007

010

012

016

018

021

023

026

028

029
DI

DI

DI
1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"

1/2"
002 008 013 020 025
DI

DI

DI

DI

DI

DI

DI

DI

DI

DI

DI
LOW POINT LOW POINT

DIESEL
TANK
110M3

GENSET

GENSET
UNIT B

UNIT A
COMP COMP COMP COMP COMP COMP COMP COMP
UNIT P UNIT N UNIT L UNIT J UNIT H UNIT F UNIT D UNIT B
001A
001
1/2"

1/2"
DI

DI
Wheatstone Platform

16" 16"
16" WS2-1250-PRO-PID-DME-000-00124-000
400-PL-1807-017-BBCA2
124 ULTRASONIC 124
04 05
FLOWMETER

16"

SILENCER
14" PRODUCED WATER CAISSON 16" 6" 6" 6"

WP WP
001 002
1 2 3 4 5 6 7 8 9 10 11 12

V-1110 NOTES:
1. FOR GENERAL NOTES, SYMBOLS AND PIPING
INLET PIG RECEIVER DETAILS, SEE DOCUMENT NUMBERS
Diameter (ID): 1068 mm WS1-0000-PRO-LGN-BEC-000-00102-000 THRU
Length (T/T): 13716 mm WS1-0000-PRO-LGN-BEC-000-00105-000.
Design Press.: 149.00 barg/
A Design Temp.: 65.0 C/-7.0 C 2. PI-11080 TO BE READABLE FROM GLOBE VALVE, A
Insulation Purpose: N VA-11337.
Insulation Thickness (mm): 3. PROVIDE A CLEAR AREA 7.5m FROM PIG
Material: CS RECEIVER END FOR PIG EXTRACTION AND
Trim: 0HC-11092-9CS16-N FEED GAS TO V-1111A/B VEHICLE ACCESS.
1100-0HC-11073-9CS18-N
2333 WS1-1100-00102
TWO PHASE FLOW 4. PROVIDE 6mm WEEP HOLE.

113AC
113AX
O NO POCKETS
ZL
5. PIG RECEIVER BARREL CLOSURE AND VALVES
11026 HAVE MANUAL KEYED INTERLOCK SYSTEM.
C
6. PIGGABLE TYPE VALVE REQUIRED.

7. DELETED.

ZSC ZSO NOTE 12 8. MONOBLOCK INSULATING JOINT.


9CS18 9CS16 NOTE 2
11026 11026 M MOV
+ PI 9. BENDS IN PIPELINE UPSTREAM OF PIG RECEIVER
11026 V-1110 SHALL BE A MINIMUM OF 5 PIPE DIAMETERS.
B P
11080 B
NOTE 5 400-0HC-11086-9CS16-N 10. PI-11090A AND PI-11048 TO BE VISIBLE FROM PIG
TWO PHASE FLOW RECEIVER HATCH.

MIN

MIN
FL 25 VA-114569 NNF
9CS16 9CS16 VA-11334 20 11. MOV-11004 AND MOV-11027 TO HAVE INCHING
VA-114570 NOTE 5
15SA01 NOTE 5 NOTE 5 15SA01 20 CAPABILITY.
150-0FL-11034-1SA08-N
Bechtel Oil, Gas and Chemicals, Inc. 2013. All rights reserved. This document contains information that is confidential and proprietary to Bechtel Oil, Gas and Chemicals, Inc.

VA-114571 25

50-0HC-11091-9CS16-N
HV HV 150-0HC-11807-15SA01-N 12. VALVE TO BE PROVIDED WITH BUILT-IN OPEN/CLOSE
+
+ HV VA-11494 CALC
11162 + 11029 SWITCH.
11028 VA-11335 20 NOTE 2

NNF
VA-11337-2 13. DELETED.
50-0HC-11877-15SA01-N 2337
FL 14. MAKE FUEL GAS CONNECTION ON TOP OF LINE.
25 VA-112605 VA-11336-2 25
113AC WS1-1900-00109
VA-112603 15. MOV SHALL BE PROVIDED WITH LOCAL/REMOTE/OFF
113AX SELECTOR SWITCH AND LOCAL OPEN/CLOSE PUSH
25 VA-11872 25 BUTTON.
VA-11873
50-0HC-11087-9CS16-N
16. PROVIDE ADEQUATE DISTANCE BETWEEN VALVES
C NNF VA-113363 MOV-11005 AND MOV-11006 TO ACCOMMODATE PIG. C
VA-113370 20 20 17. THE PURPOSE FOR THIS COMPRESSED AIR
9CS16 15SA01 15SA01 1SA08 CONNECTION IS TO PROVIDE PIG LAUNCHING
F 20 VA-113364 CAPABILITY.
FI FT FE
+
18. ANCHOR FLANGE/BLOCK.
11129 11129 11129
20 VA-113419
19. LOCAL FLOW INDICATOR FT-11129 TO BE READABLE
F FROM MOV-11027.
VA-113374 20 20 SP-11063
FI
20. LENGTH OF PIPE FROM RELIEF VALVE TO HEADER
11129A VA-113369
MOV FIRE 1200-0FL-19900-1CA12-N MUST 3.5M MINIMUM.
SET@147.80 barg

CL300
+

NOTE 11,15 11004 NOTE 19 40 D 50 21. SUPERVISOR PASSWORD REQUIRED FOR


PSV VENT TO ATM
O/C OPERATION OF MOV-11056.
+
@ SAFE LOCATION

150-0HC-11088-9CS16-N
HS FP

50-0VT-11001-1CS11-N
11000
BECHTEL CONFIDENTIAL - Bechtel Security Level 2

FL 100x50 LO

M
11004 2335 100-0FL-11035-1CA12-N
D FL NOTE 20 CL1500 D

NOTE 4
VA-11331-1
H ZSO WS1-1900-00109 VA-112604
PI 20 XV-11003 CANNOT BE OPENED IF
O 11004
11001 ZL 50x40 20 VA-11871 I THERE IS HIGH-HIGH PRESSURE
L DIFFERENTIAL ACROSS XV-11003
CRITICAL 11004 VA-112606 FP VA-111540-1
PALL PAHH CRITICAL C ZSC LO 11-16
25
11001 11001 11004 1CS11
25 VA-11629 ZI ZT
11027 11027 H 9CS16

50-0HC-11089-9CS16-N
ZA ZI ZT PI VA-11340-2 ESD
I MASTER EMERGENCY SHUTDOWN
11003 11004 11004 11090 25 VA-11709 CLOSES XV-11003
ZSC L

VA-113368
I O 25
ZL O 11027
50-0HC-11453-9CS16-N ZL VA-112602
NOTE 10

VA-11288-2
11003
F

50-0HC-11808-9CS16-N
C NNF 11027 C V-1111A HIGH-HIGH LEVEL (2oo3

NOTE 19
PI ESDF

200-0HC-11820-9CS16-N
VOTING) OR V-1111B HIGH-HIGH

50-0HC-11005-9CS16-N
TI ZSO PT I
IA 11048 LEVEL (2oo3 VOTING) OR LOW-LOW
H 11089 XY 11027 11090 NOTE 10
O L +
25 VA-113381 FEED GAS PRESSURE (2oo3 VOTING)
E 11003 E
20-0HC-11497-9CS16-N

ZAC ZL PT ESD YI O/C INITIATES ESDF AND CLOSES


25 PI
11056 11056 11001 O/C ESDF 11007 113AC HS XV-11003, 1XV-11103, 1XV-11102,
C HS I O O FL VA-113367 11090A

M
YI ZL ZL 11027 2XV-11103, 2XV-11102, AND 1XV-61103
113AX
S

VA-11716
11003 20 VA-11287 NOTE 5
F 11-16 11032 11005 11006 VA-11328

VA-11713
C C 20
O/C DE VA-112620 NOTE 11,15 MOV HV HV

VA-11464-2
HS TT NOTE 5 + +
20 +

VA-113366
20 25 11027 11013 11012 NOTE 5
11056 11089 YIS

9CS18 9CS16
VA-11474 HV 25 VA-11285
+
11007 NOTE 5 VA-11291 9CS16
NOTE 15,21 11106
20 9CS18

VA-11715
SKIN 20 VA-11283-2 20 VA-11295
MOV ZSO ZSC THERMO-
+
VA-11042 NOTE 12
11056 11056 11056 COUPLE ZSC ZSO ZSO ZSC NOTE 12 ZSO ZSC 20
VA-11475

XV YIS MOV N8 N7 N6 N11 N5 P1 N4


M 20 9CS16 TE SP-11043 11003 11003 +
11005 11005 M +
11006 11006 M 9CS16
11003 11032 11005 NOTE 17 MW
FEED GAS FROM FIELDS 9, 11089 9CS18
10 AND 23 NOTE 18 9CS18
NOTE 9,14
VA-113276-1
NOTE 6 FC NOTE 6
SP-11002 N10 P2 N9
V-1110 NOTE
3,10
2579 B/L N1
FREE DRAINING NOTE 5, 6 NOTE 16 NOTE 5, 6
9CS18
15SA01 9CS18

BARRED TEE
MIN

MIN

MIN
150x100

FL NOTE 8 FL FL HV
F 1100-0HC-11093-9CS18-N BEACH SP-11044 SP-11001 MOV
N2 N3
11016
F
MIN

VALVE +
NOTE 5 1% NOTE 5
20 20 11006 SLOP
9CS16 9CS18

9CS18 9CS18 E 9CS18 NOTE 5


VA-11284-1

NOTE 6
9CS16

T
CSC

UG AG
VA-11294

VA-112596
20-0HC-11498-9CS16-N

20-0HC-11499-9CS16-N

SP-11021 9CS16 9CS16


001 113AX VA-112599
VA-112597 15SA01 HV 50 VA-11706 VA-112601
20 20 HV
CSC

+
FI 11008 50 + 50
MIN

VA-112619 11011
11039
VA-11752 25 VA-112595 VA-112600 50 VA-11870
20 20 HOLD #1
25 VA-112594 VA-112598 H
F PDT VA-11673-2 VA-11343-2
CSC

FT VA-11293-1 11094
11039 100-0OW-11054-9CS16-N
c

NNF
50-0BW-11094-9CS16-N 4383
H
VA-11057 20 20 VA-11058 I PDI NNF BW
20 20
G VA-11126 11-16 11094 WS1-1900-00109 G
VA-11341
PDAHH 180-0OW-11005-12PD01-N
VA-11132 20 20 VA-11338 SLOPE
START-UP FUEL GAS 11094
TO E-2202 CSC HOLD RESP REL.
100-0HC-11026-9CS16-N 80-0HC-11157-15SA01-N HOLD DESCRIPTION REL'D
NO ENGR DATE
WS1-2200-00104 4650
TWO PHASE FLOW CALC
NNF VA-11282 25 CURB AND DRAINS
SNR 20-May-
112AC
112AB

113AX
112AA

1
FE VA-112607 CONFIGURATION 2013
+ OILY WATER TO Q-2921
11039 25
VA-11631 246 WS1-2900-00106

ALL EQUIPMENT, VALVES AND INSTRUMENT NUMBERS


ON THIS DRAWING ARE PREFIXED WITH THE TRAIN
NUMBER 0, UNLESS SPECIFIED OTHERWISE.

H
CLIENT BECHTEL
REV. NO. REV. NO. DATE REVISION
BY/
CHK
PE
EGS
PROC MECH
ENGR ENGR
C.S.
EGS
PD&P.
EGS MET
LNG
TECH LIC
APE/ CLIENT BECHTEL
PEM CLIENT REV. NO. REV. NO. DATE REVISION
BY/
CHK
PE
EGS
PROC MECH
ENGR ENGR
C.S.
EGS
PD&P.
EGS MET
LNG
TECH LIC
APE/
PEM CLIENT WHEATSTONE PROJECT TRAIN 0 H
MBP/ MDW/ MBP/ MT/ LNG PLANT BECHTEL DRAWING NO. REV.
NA 00A 07 Jan 2010 ISSUED FOR REVIEW SC
SRP - - - - - - -
FWV
- 0 00D 14 Apr 2011 ISSUED FOR FEED SC
SRP SP MP YP PRW RLC - -
FWV
-
25657-300-M6-0T11-00001 000
MBP/ MT/ DS/ MT/ Chevron
PIPING & INSTRUMENTATION DIAGRAM SCALE: NTS
A 00B 31 Mar 2010 ISSUED FOR CLIENT REVIEW SC
SRP JBC GBD YP RMB - - -
FWV
- 1 00E 15 May 2012 ISSUED FOR DESIGN MBP
SNR SP SF YP PRW DM RAZ -
FWV
-
BECHTEL INLET PIG RECEIVER CLIENT DOCUMENT NO. REV. 2
OG&C Australia
B 00C 19 Aug 2010 ISSUED FOR HAZOP
MBP/
SC
SRP TP GBD YP SJL - - -
MT/
FWV
- 2 000 11 Mar 2013 ISSUED FOR CONSTRUCTION
DS/
MBP
SNR IF SF YP SC SG RAZ -
BS/
CC
DA Pty. Ltd. V-1110 WS1-1100-PRO-PID-BEC-000-00101-000
CVX_ENG_A1_BDR.REF
2 3 4 5 6 7 8 9 10 11 A.C.N. 086 197 757
CAD DATE: 3/13/2013 1:03:09 PM BORDER: CVX_WSLNGPID_EPC.SYM
Chevron

Chevron Australia Pty Ltd


WHEATSTONE PROJECT
TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX C: OPERATIONAL PAPERWORK

Document Number Document Title

PPS/OPS/0030B Daily Operations Report

PPS/OPS/0030F Shift Handover

PPS/OPS/0322 Used Pig Report

PPS/OPS/0321 Pig Register

PPS/OPS/0340 Pipeline Dewatering Report

PPS/OPS/0310 Pipeline Fill Report

PPS/OPS/0365 Pipeline Nitrogen Inerting/Displacement Report

PPS/OPS/0366 Pipeline Nitrogen Inerting/Displacement


Acceptance Certificate

PPS/OPS/0323 Gauge Plate Acceptance Certificate

PPS/OPS/0375 Commencement Certificate

PPS/OPS/0350 Pipeline Air Drying Log

PPS/OPS/0351 Pipeline Air Drying Acceptance Certificate

PPS/OPS/0376 Acceptance Certificate

WS2-3000-ADM-FRM-BHA-000-00001- Daily Progress Report


000

PPS/OPS/0311 Pipeline Chemical Injection Record

CONTRACTOR No: C-0141-13-PCD-066 Page 165 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


Daily Operations Report #1

Project Information
Client Baker Hughes Job No.
Project Client Contract No.
Location Client Work Order No.

Date Time Comments

Name Job Title Signature Date


Baker Hughes Rep.
Client Rep. #1
Client Rep. #2

Distribution: Original On Site Job File Report 1 Document No.: PPS / OPS / 0030B
Copy #1 Baker Hughes Office Revision No.: G
Copy #2 Client Revision Date: September 2012
© Baker Hughes Incorporated. All Rights Reserved.
Shift Handover #1

Project Information
Client Baker Hughes Job No.
Project Client Contract No.
Location Client Work Order No.

Work
Work Completed (Out Going Shift):

Work in Progress:

Work Planned (In Coming Shift) Issues to be Resolved (In Coming Shift)

System Status

Barriers erected & warning signs posted? Location:

Equipment Status Materials Status

Permits Management of Change


Permit Number Expiry Time Expiry Date Management of Change issues during the shift?
Issue Control Ref. No.:
Issue Control Ref. No.:
Issue Control Ref. No.:

Baker Hughes Rep. Name Job Title Signature Time and Date
Out Going Supervisor
In Coming Supervisor

Distribution: Original On Site Job File Shift Handover 1 Document No.: PPS / OPS / 0030F
Copy #1 Baker Hughes Office Revision Number: G
Revision Date: September 2012
© Baker Hughes Incorporated. All Rights Reserved.
Used Pig Report

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Pipeline Name: Location:
Operation:

Pipeline Information Pig Details


Length: km Pig Number: of
Outside Diameter: mm Pig Type:
Max. Wall Thickness: mm Pig Manufacturer:
Min. Internal Diameter: mm Pig Length: m
Section #: By-pass Ports? ☐ No.: Size: mm

Minimum Bend Radius: Launcher Location:


Pipe Internal Material: Receiver Location:
Internal Coating: Launch Date & Time:
Drive Medium: Receiving Date & Time:

Photo(s) Before Pig Run Photo(s) After Pig Run

Click icon to insert Pig Photo, if available. Click icon to insert Pig Photo, if available.
Resize photo over text as needed, to Resize photo over text as needed, to
maintain spacing. maintain spacing.

Description Description
before run: after run:

Comments

BHI Representative: Client Representative: System Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0322
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: August 2012
Pig Register

MetricUnit 1
Project Information
Client: 0 Baker Hughes Job No.: 0
Pipeline Owner: 0 Client Work Order No.: 0
Project Name: 0 Client Contract No.: 0
Project Location: 0 Start Date: 0-Jan-1900
Operation: 0 Completion Date: 0-Jan-1900

Project Information
Length: 0.00 km Section No.: of
Outside Diameter: 0.00 mm Launcher Location: 0
Max. Wall Thickness: 0.00 mm Receiver Location: 0
Min. Internal Diameter: mm Pipeline Volume: m3
Min. Bend Radius: Target Pig Speed: m/sec
3
Volume/Unit Length: m /m Pipe Internal Material:
Drive Medium: Internal Coating:

Average
Pig # Pig Type Launched Received Run Time(a) Pig Remarks
Speed(a)
Date Time Date Time (hrs) (m/sec)

(a) Note - The default calculation for Run Time & Avg. Pig Speed can be replaced with a more representative value or formula by the user, if needed.
BHI Rep.: Client Representative: System Owner:
Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 2 Document No.: PPS / OPS / 0321
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: July 2012
Pipeline Dewatering Report

MetricUnit 1
Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Project Location: Pipeline Volume: - m3
Target Pig Speed: m/sec Liquid Displacement Rate: #DIV/0! m3/hr
Length: km Volume/Unit Length: #DIV/0! m3/m
Internal Diameter: mm Start Date:
Section #: of Completion Date:
FALSE TRUE
Base Pig Location and Avg. Pig Speed estimates on: Gas Injected Liquid Removed

Total Liquid Total Average


Air/Gas
Date Time Pressure Air/Gas Removal Liquid Pig Location Pig Comments
Flowrate
Volume Flowrate Removed Speed
(dd-Mon-yyyy) (24:00) (barg) (m3/hr) (m3) (m3/hr) (m3) (km) (m/sec)
0.0 0.00 0.00 0.00 0.00

Note:Above values are estimated based on a constant flowrate. Replace with actual readings or most accurate information, if available.
BHI Rep.: Client Representative: System Owner:
Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 7 Document No.: PPS / OPS / 0340
Copy #1 Baker Hughes Office Revision No.: G
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: November 2013

SpaceMarker
Pipeline Fill Report

MetricUnit 1
Project Information
Client: BP Pipeline Baker Hughes Job No.: C-0134-11-USA
Pipeline Owner: BP Client Work Order No.: BP-1234-2011
Project Name: Olympus Client Contract No.: BP-3456-2134-CON
Project Location: GOM Pipeline Volume: 1,562.15 m3
Target Pig Speed: 0.61 m/sec Target Fill Rate: 401.43 m3/hr
Length: 8.54 km Volume/Unit Length: 0.183 m3/m
Internal Diameter: 482.60 mm Start Date: 5-Jun-2012
Section #: 1 of Completion Date: 5-Jun-2012

Average
Total Volume Stage Pig
Date Time Pressure Total Pig Speed(a)
Filled Volume Location(a)
Flowrate Comments
3
(dd-Mon-yyyy) (24:00) (barg) (m3) (m3) (m /hr) (km) (m/sec)
5-Jun-2012 16:45 200.0 Start Start Start Start
5-Jun-2012 17:45 201.0 201.0 201.0 201.00 1.10 0.31
5-Jun-2012 18:45 202.0 410.0 209.0 205.00 2.24 0.31
5-Jun-2012 19:45 203.0 615.0 205.0 205.00 3.36 0.31
5-Jun-2012 20:45 204.0 790.0 175.0 197.50 4.32 0.30
5-Jun-2012 21:45 205.0 1,004.0 214.0 200.80 5.49 0.30
5-Jun-2012 22:45 206.0 1,211.0 207.0 201.83 6.62 0.31
5-Jun-2012 23:45 207.0 1,399.0 188.0 199.86 7.65 0.30
6-Jun-2012 00:45 208.0 1,563.0 164.0 195.38 8.54 0.30

(a) Note - The default calculation for pig location and speed (based on fill volume), can be replaced with a more representative value or formula by the user, if needed.
BHI Rep: Jim Smith Client Representative: Bill Jones System Owner: Tony Mann
Signature: Signature: Signature:
Date: 5-Jun-2012 Date: 5-Jun-2012 Date: 5-Jun-2012

Distribution: Original On Site Job File Page 1 of 2 Document No.: PPS / OPS / 0310
Copy #1 Baker Hughes Office 1 Revision No.: F
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: October 2014
Pipeline Nitrogen Inerting/Displacement
Report

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Location: Pipeline Volume: gal
Length: mi Volume/Unit Length: gal/ft
Internal Diameter: in Start Date & Time:
Section #: Completion Date & Time:

Pig # Pig Type Launch Date & Time Receive Date & Time Remarks

Cumulative Injection Point


Pipeline Nitrogen Pig Pig
Date Time Nitrogen Remarks
Pressure Flowrate Pressure Temp. Location Speed
Volume
(Mon-dd-yyyy) (24:00) psig scfm scf psig °F mi ft/sec

BHI Representative: Client Representative: System Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0365
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: August 2012
Pipeline Nitrogen Inerting/Displacement
Acceptance Certificate

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Location: Start Date & Time:
Service Description: Completion Date & Time:

Baker Hughes certifies that the described pipeline was inerted, purged and/or displaced with nitrogen to the
parameters represented within this document.

Pipeline Information Acceptance Criteria & Results


Length: km Acceptance Specification: Achieved ☐

Outside Diameter: mm Final Oxygen Content %:


Wall Thickness: mm Final LEL %:
Internal Diameter: mm Final Nitrogen %:
Pipeline Volume: m3 Final Pipeline Pressure: barg

Volume/Unit Length: m3/m Total Nitrogen Volume: sm3

Section #: From: Date & Time Accepted:


To: Conclusions:

Instrumentation
Calibration Calibration
Description Range Serial # Unit # Manufacturer
Date Certificate

Comments

BHI Representative: Client Representative: Pipeline Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0366
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: August 2012
Gauge Plate Acceptance Certificate

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Pipeline Name: Launch Site:
Section #: Receiving Site:
Location: Start Date & Time:
Operation: Completion Date & Time:

Baker Hughes certifies that the described gauge pig was run through the pipeline as detailed within this
document.

Pipeline Information Gauge Plate Details


Length: km Manufacturer:
Outside Diameter: mm Gauge Plate Material:
Max. Wall Thickness: mm Gauge Plate Diameter (%ID): mm
Min. Internal Diameter: mm Gauge Plate Chamfer (º):
Pig Type: Gauge Plate Thickness: mm
Pig Supplier: Slotted Plate? ☐ No. of Slots:

Photo(s) Before Gauge Pig Run Photo(s) After Gauge Pig Run

Click icon to insert Pig Photo, if available. Click icon to insert Pig Photo, if available.
Resize photo over text as needed, to Resize photo over text as needed, to
maintain spacing. maintain spacing.

Description Description
before run: after run:

Comments

BHI Representative: Client Representative: System Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0323
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Date: August 2012
Commencement Certificate

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Pipeline Name: Launch Site:
Location: Receiving Site:
Service Description: Start Date:

Completion Date:

Baker Hughes certifies that the above described service can proceed on the described pipeline in
accordance with the procedures, relevant CVI’s, and parameters represented within this document. All
related activities required for commencement will be completed to the applicable standard.

Pipeline Information Acceptance Criteria & Results


Length: km Min. Internal Diameter: mm
Nominal Diameter: mm Min. Bend Radius:
Wall Thickness: mm Section # (if applicable):

Procedures

Confirmation of Verbal Instructions (CVI)

Other Standards, Instructions or Applicable Documentation

Comments

BHI Representative: Client Representative: Pipeline Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0375
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Date: August 2012
Pipeline Air Drying Log

Project Information
Client: Length: km Baker Hughes Job No.:
Pipeline Owner: Internal Diameter: mm Client Work Order No.:
Project Name: Section #: Client Contract No.:
Project Location: Pipeline Volume: m3 Start Date:
Operation: Volume/Unit Length = m3/m Completion Date:

Pipeline Total Air


Pig Launched

Compressors
Pig Received

Date Time

Online (No.)
Flow Total Air Travel Pig Dew
Pig Pig Pressure Temp. Rate Volume Time Speed Point Remarks
(Mon-dd-yyyy) (24:00) # Type
barg °C sm3/hr sm3/hr hr m/sec °C

☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐
☐ ☐

Name Job Title Signature Date


Baker Hughes Representative:
Client Representative:
Pipeline Owner:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0350
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: August 2012
Pipeline Air Drying Acceptance Certificate

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Project Location: Test Start Date & Time:
Pipeline Volume: gal Completion Date & Time:

Baker Hughes certify that the described pipeline was Air Dried as described within this certificate.

Pipeline Information Acceptance Criteria & Results


Length: mi Dew Point Target: °F
Nominal Diameter: in Dew Point Achieved: °F
Wall Thickness: in Date Accepted:
Internal Diameter: in Time Accepted: hr
Section #: From: Soak Test? ☐ Results:
To: Conclusions:

Instrumentation
Calibration Calibration
Description Range Serial # Unit # Manufacturer
Date Certificate
Pressure Recorder
Pressure Gauge
Temp. Recorder - Ambient
Dew Point Meter

Comments

BHI Representative: Client Representative: System Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0351
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Revision Date: August 2012
Acceptance Certificate

Project Information
Client: Baker Hughes Job No.:
Pipeline Owner: Client Work Order No.:
Project Name: Client Contract No.:
Pipeline Name: Launch Site:
Location: Receiving Site:
Service Description: Start Date:

Completion Date:

Baker Hughes certifies that the described service to the pipeline was completed in accordance with the
parameters represented within this document.

Pipeline Information Acceptance Criteria & Results


Length: km Specification
(if applicable):
Nominal Diameter: mm
Wall Thickness: mm Specification Achieved:
Internal Diameter: mm Date Accepted:
Section # (if applicable): Time Accepted:

Instrumentation
Calibration Calibration
Description Range Serial # Unit # Manufacturer
Date Certificate

Comments

BHI Representative: Client Representative: Pipeline Owner:


Signature: Signature: Signature:
Date: Date: Date:

Distribution: Original On Site Job File Page 1 of 1 Document No.: PPS / OPS / 0376
Copy #1 Baker Hughes Office Revision No.: E
Copy #2 Client © Baker Hughes Incorporated. All Rights Reserved. Date: August 2012
TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX D: MSDS

CONTRACTOR No: C-0141-13-PCD-066 Page 166 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


REVISION DATE 05/04/2013

MATERIAL SAFETY DATA SHEET


Hydrosure O-3670R

1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING

PRODUCT NO. O3670R (AU)


APPLICATION HYDROTEST CHEMICAL
SUPPLIER Champion Technologies
Unit 1
5 Brodie-Hall Drive
Bentley WA 6102
Western Australia
Tel No.: +61 (08) 9472 9400
Fax No.: +61 (08) 9472 9422
AFTER HOURS: +61 (08) 9472 6402
EMERGENCY TELEPHONE DIAL 000 Police or Fire Brigade
PROPER SHIPPING NAME CORROSIVE LIQUID, ACIDIC, ORGANIC, n.o.s. (contains quaternary ammonium chloride)

2 HAZARDS IDENTIFICATION

RISK PHRASES
R31 Contact with acids liberates toxic gas.
R34 Causes burns.
R50 Very toxic to aquatic organisms.
STATEMENT OF HAZARDOUS NATURE
HAZARDOUS SUBSTANCE (According to criteria of NOHSC). DANGEROUS GOODS (According to ADG Code).
DG CLASS
Class 8: Corrosive substances.
PACKING GROUP II
UN NO. 3265
HAZCHEM CODE 2X

3 COMPOSITION/INFORMATION ON INGREDIENTS

Name EC No. CAS-No. Content % Classification (67/548)

Quaternary ammonium chloride 270-325-2 68424-85-1 10-30% Xn;R22. C;R34. N;R50.

AMMONIUM BISULPHITE 233-469-7 10192-30-0 10-30% Xi;R36. R31.

DIPROPYLENE GLYCOL MONOMETHYL ETHER 252-104-2 34590-94-8 1-10% -


(DPM)
ETHANEDIOL 203-473-3 107-21-1 < 1% Xn;R22

The Full Text for all R-Phrases is Displayed in Section 16

4 FIRST-AID MEASURES

INHALATION
Move the exposed person to fresh air at once. If respiratory problems, artificial respiration/oxygen. Get medical attention.
INGESTION
NEVER MAKE AN UNCONSCIOUS PERSON VOMIT OR DRINK FLUIDS! Immediately rinse mouth and drink plenty of water (200-300
ml). DO NOT induce vomiting. Get medical attention immediately. If vomiting occurs, keep head low so that stomach content doesn't get
into the lungs. Generates toxic gas in contact with acid.
SKIN CONTACT
Rinse the skin immediately with lots of water. Continue to rinse for at least 15 minutes. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention immediately. Chemical burns must be treated by a physician.

1/ 5
REVISION DATE 05/04/2013

Hydrosure O-3670R
EYE CONTACT
Remove victim immediately from source of exposure. Make sure to remove any contact lenses from the eyes before rinsing. Promptly
wash eyes with plenty of water while lifting the eye lids. Continue to rinse for at least 15 minutes and get medical attention. To hospital or
eye specialist.

5 FIRE-FIGHTING MEASURES

EXTINGUISHING MEDIA
Water spray. Carbon dioxide (CO2). Dry chemicals, sand, dolomite etc.
SPECIAL FIRE FIGHTING PROCEDURES
Avoid water in straight hose stream; will scatter and spread fire. Cool containers exposed to flames with water until well after the fire is out.
Avoid breathing fire vapours. Keep run-off water out of sewers and water sources. Dike for water control.
UNUSUAL FIRE & EXPLOSION HAZARDS
May develop highly toxic or corrosive fumes if heated.
SPECIFIC HAZARDS
Fire or high temperatures create: Oxides of: Carbon. Nitrogen. Sulphur.
PROTECTIVE MEASURES IN FIRE
Wear full protective clothing. Use air-supplied respirator during fire fighting.
HAZCHEM CODE 2X

6 ACCIDENTAL RELEASE MEASURES

PERSONAL PRECAUTIONS
Wear protective clothing as described in Section 8 of this safety data sheet. Avoid inhalation of vapours and contact with skin and eyes.
ENVIRONMENTAL PRECAUTIONS
Do not discharge into drains, water courses or onto the ground.
SPILL CLEAN UP METHODS
Stop leak if possible without risk. DO NOT touch spilled material! Absorb in vermiculite, dry sand or earth and place into containers. Flush
area with plenty of water. Do not let washing down water contaminate ponds or waterways. Containers with collected spillage must be
properly labelled with correct contents and hazard symbol.

7 HANDLING AND STORAGE

USAGE PRECAUTIONS
Avoid spilling, skin and eye contact. Ventilate well, avoid breathing vapours. Use approved respirator if air contamination is above
accepted level. Observe good chemical hygiene practices. Keep away from heat, sparks and open flame. Eye wash facilities and
emergency shower must be available when handling this product.
STORAGE PRECAUTIONS
Store in tightly closed original container in a dry, cool and well-ventilated place. Store separated from: Acids. Alkalis. Oxidising material.

8 EXPOSURE CONTROLS/PERSONAL PROTECTION

Name STD TWA - 8 Hrs STEL - 15 Min Notes

DIPROPYLENE GLYCOL MONOMETHYL ETHER NOHSC 100 ppm 606 mg/m3 150 ppm 909 mg/m3 Sk
(DPM)
ETHANEDIOL NOHSC 20 ppm 10 mg/m3 40 ppm 104 mg/m3 Sk

NOHSC = The National Occupational Health and Safety Commission.


Sk = Absorption through the skin may be a significant source of exposure.
PROTECTIVE EQUIPMENT

PROCESS CONDITIONS
Provide eyewash, quick drench.
ENGINEERING MEASURES
Provide adequate general and local exhaust ventilation.
RESPIRATORY EQUIPMENT
In case of inadequate ventilation use suitable respirator.

2/ 5
REVISION DATE 05/04/2013

Hydrosure O-3670R
HAND PROTECTION
Use protective gloves made of: Rubber, neoprene or PVC. The most suitable glove must be chosen in consultation with the gloves
supplier, who can inform about the breakthrough time of the glove material. Be aware that the liquid may penetrate the gloves. Frequent
change is advisable.
EYE PROTECTION
Use approved safety goggles or face shield.
OTHER PROTECTION
Wear appropriate clothing to prevent any possibility of skin contact.
HYGIENE MEASURES
DO NOT SMOKE IN WORK AREA! Wash hands at the end of each work shift and before eating, smoking and using the toilet. Wash
promptly if skin becomes wet or contaminated. Promptly remove any clothing that becomes contaminated. When using do not eat, drink
or smoke.

9 PHYSICAL AND CHEMICAL PROPERTIES

APPEARANCE Liquid
COLOUR Colourless to pale yellow liquid
ODOUR Slight odour.
SOLUBILITY Soluble in water.
BOILING POINT (°C) >100°C
RELATIVE DENSITY 1.045 - 1.075 @ 20 °c
VAPOUR DENSITY (air=1) 0.9584
VAPOUR PRESSURE 17.3 mmHg 20°C
pH-VALUE, CONC. SOLUTION 4.0-6.0
VISCOSITY 16 cps 20°C
FLASH POINT (°C) 95
REFRACTIVE INDEX 39-41

10 STABILITY AND REACTIVITY

STABILITY
Stable under normal temperature conditions.
CONDITIONS TO AVOID
Avoid heat, flames and other sources of ignition.
HAZARDOUS POLYMERISATION
Will not polymerise.
MATERIALS TO AVOID
Strong acids. Strong oxidising substances.
HAZARDOUS DECOMPOSITION PRODUCTS
Oxides of: Carbon. Nitrogen. Sulphur.

11 TOXICOLOGICAL INFORMATION

INHALATION
Gas or vapour may irritate respiratory system.
INGESTION
Causes burns. May cause chemical burns in mouth and throat. Generates toxic gas in contact with acid.
SKIN CONTACT
Causes burns.
EYE CONTACT
Causes burns. Risk of serious damage to eyes.

12 ECOLOGICAL INFORMATION

ECOTOXICITY
The product contains a substance which is very toxic to aquatic organisms.
MOBILITY
The product is soluble in water.
BIOACCUMULATION
No data available on bioaccumulation.

3/ 5
REVISION DATE 05/04/2013

Hydrosure O-3670R
13 DISPOSAL CONSIDERATIONS

GENERAL INFORMATION
Empty containers should be taken for local recycling, recovery or waste disposal
DISPOSAL METHODS
Recover and reclaim or recycle, if practical. Dispose of waste and residues in accordance with local authority requirements.

14 TRANSPORT INFORMATION

CORROSIVE

PROPER SHIPPING NAME CORROSIVE LIQUID, ACIDIC, ORGANIC, n.o.s. (contains quaternary ammonium chloride)
UN NO. 3265
ADG CLASS NO. 8
DG CLASS Class 8: Corrosive substances.
PACKING GROUP II
HAZCHEM CODE 2X
UN NO. SEA 3265
IMDG CLASS 8
IMDG PACK GR. II
EMS F-A S-B
UN NO. AIR 3265
ICAO CLASS 8
AIR PACK GR. II

15 REGULATORY INFORMATION

LABELLING

Corrosive Dangerous for the


environment
CONTAINS Quaternary ammonium chloride

RISK PHRASES
R31 Contact with acids liberates toxic gas.
R34 Causes burns.
R50 Very toxic to aquatic organisms.
SAFETY PHRASES
S24/25 Avoid contact with skin and eyes.
S26 In case of contact with eyes, rinse immediately with plenty of water and seek
medical advice.
S36/37/39 Wear suitable protective clothing, gloves and eye/face protection.
S45 In case of accident or if you feel unwell, seek medical advice immediately
(show label where possible).
S57 Use appropriate containment to avoid environmental contamination.
S60 This material and its container must be disposed of as hazardous waste.
S61 Avoid release to the environment. Refer to special instructions/safety data
sheets.

NATIONAL REGULATIONS AND REFERENCES


National Code of Practice for the Preparation of Material Safety Data Sheets. Approved Criteria for Classifying Hazardous Substances.

4/ 5
REVISION DATE 05/04/2013

Hydrosure O-3670R
16 OTHER INFORMATION

REVISION COMMENTS
General revision.
ISSUED BY
LL
REVISION DATE 05/04/2013
REV. NO./REPL. SDS 5
GENERATED
RISK PHRASES IN FULL
R34 Causes burns.
R31 Contact with acids liberates toxic gas.
R22 Harmful if swallowed.
R36 Irritating to eyes.
R50 Very toxic to aquatic organisms.

DISCLAIMER
The information provided in this SDS is correct to the best of our knowledge, information and belief at the date of its publication. The information given is
designed only as a guidance for safe handling, use, processing, storage, transportation, disposal, and release and is not to be considered a warranty or
quality specification. The information relates only to the specific material designated and may not be valid for such material used in combination with any
other materials or in any process unless specified in the text.
5/ 5
TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX E: CALCULATIONS

CONTRACTOR No: C-0141-13-PCD-066 Page 167 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

The Dewatering, Desalination and conditioning calculations were simulated using


CONTRACTORs software. The screen shots below show the software, the results obtained,
and the parameters used.

Dewatering

This calculation was calculated using CONTRACTOR’s software (Pipethru)


Dewatering Parameters

Dewatering Calculation
Elevation

Distance

CONTRACTOR No: C-0141-13-PCD-066 Page 168 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING PROCEDURE

CONTRACTOR No: C-0141-13-PCD-066 Page 169 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

The desalination acceptance criteria for the Trunkline is ≤ 200mg of Chloride per kilogram
of water, this is found in the Dewatering, Drying and Nitrogen Purging Specification (WS2-
3329-PPL-SPC-ITS-000-00002-000).

To achieve the dewatering and conditioning acceptance criteria, the slug volumes and
configuration of the pig train have been calculated to be as follows:
 3 x 150 m3 Potable Water desalination slugs
The following parameters that were used to complete the desalination and conditioning
calculations:

-
Chloride Content of Fresh Water Slugs 20 ppm * (Total Salt / 1.8066 = Cl )
Flood / Fill water Salinity 3.5 %
Total Volume of Water Film 0.05 mm

Desalinations Parameters (Pipeswab)

CONTRACTOR No: C-0141-13-PCD-066 Page 170 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Desalination Results

Venting

One the dewatering operation has been completed the Trunkline will then be vented down to
assist with the drying operations. Using the Baker Hughes software it has been calculated
approximately the venting duration before drying operation can proceed. Below shows the
results;
Venting Durations

CONTRACTOR No: C-0141-13-PCD-066 Page 171 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

CONTRACTOR No: C-0141-13-PCD-066 Page 172 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Drying
Using the Baker Hughes software, we have calculated approximately the drying duration
assuming stable conditions.
Drying Results

Nitrogen Purging and Packing

The table below indicates the simulated time required to purge and pack the pipeline with
nitrogen gas. CONTRACTOR will run four nitrogen membrane units which will provide a
maximum injection rate of 13594 m3/hr (5400 scfm).

Required Nitrogen and Duration


3
Trunkline free volume 200076.8 m
3
Nitrogen Required to Purge the Trunkline (1.2 x vol) 240092.2 m
3
Maximum N2 Gas Injection Rate 9175.87 m /hr (5400 cfm)
Time required to Purge the Trunkline 36 hours
3
Required volume to pressurise the Trunkline to 0.5 barg 100038.4m
Time required to pressurise the Trunkline to 0.5Barg 23 hours

CONTRACTOR No: C-0141-13-PCD-066 Page 173 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX F PIG LOADING SOP

CONTRACTOR No: C-0141-13-PCD-066 Page 174 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Pig Lading

1. Ensure the PLR door is in the fully OPEN position;


2. Position the Pig loading tray in front of the PLR opening;

3. Adjust the Pig loading tools height so that the tray marries up to the PLR opening;
4. Lock the Pig loading tools wheels and secure the tool to the PLR with ratchet straps;
5. Select the required pig for the upcoming operation as per the below table:
Pig Pig Type Tracking Drawing Ref.
No. Number
1 Bi-di gauge pig Magnets & Acoustic C-0141-13-DWG-012
Pinger
2 Bi-di pig Magnets C-0141-13-DWG-013
3 Bi-di gauge pig Magnets & Acoustic C-0141-13-DWG-014
Pinger
4 Bi-di pig Magnets C-0141-13-DWG-013
5 Bi-di pig Magnets & EM Pinger C-0141-13-DWG-015

6. Should the Pig require an Online tracking device (i.e. Pigs 1, 3 & 5) ensure the device is
installed and fully operational. Sign Required Check off box in procedure C-0141-13-
PCD-066;
7. Site Crane to lift the required Pig onto the Loading tray ensuring the pig is in the correct
orientation with the large pulling eye at the front and pinger (if included) at the rear;

8. Complete the Pig Loading Register OPS-0321-E (Appendix C);


9. Prepare the hydraulic ram system and engage the push rod onto the bumper nose of
the pig;
10. Push the pig to the full extent of the rams reach, driving the pig into the PLR.
11. Retract the ram, remove the extension and add an additional extension. Re-engage
the hydraulic ram and push the pig to the full extents of the rams reach.

CONTRACTOR No: C-0141-13-PCD-066 Page 175 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Repeat this step until the Pig has been push 6790mm into the PLR and the front half
of the pig is fully engaged into the minor barrel of the PLR.

12. Once the Pig is in the Correct Position in the PLR, carry out dimensional checks with
the COMPANY representative as a witness, ensuring photographic records of the
pigs final position are taken.
13. Complete the Pig Loading Register;
14. On completion of the loading of Pig no. 5, ensure all paperwork and permits are
signed off and checked as per the QA/QC checklist on the next page.

CONTRACTOR No: C-0141-13-PCD-066 Page 176 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

44” Pig Loading Field Paperwork QA/QC Checklist

Circle
PRE-SIGN OFF CHECKLIST
Answer
Are units consistent and correct (pipe ID’s & WT) Yes/No/n/a
Are pipeline details accurate (ie. lengths, diameters volumes, stroke/vol,
Yes/No/n/a
pressures etc.)
Does acceptance data correlate to pressurisation/flooding hold period Yes/No/n/a
and depressurisation reports?
Is each page of the pigging/flooding/pressurisation and hold period report
consistent throughout (date, dimensions, times, pressures and Yes/No/n/a
instrumentation used).

Are calibration certs valid and within calibration? Yes/No/n/a

Are instrument details correctly recorded on test acceptance cert? Yes/No/n/a

Are pig registers accurate and reflect pig reports? Yes/No/n/a

Are pigging reports correctly initialled and signed off? Yes/No/n/a

Are chart recorder graphs correctly marked up with location, project,


workscope, instruments details, date time on/off, BHPPS & client Yes/No/n/a
signatures?

Is sign off section clear as to which party signs where? Yes/No/n/a

Are any corrections made to paperwork using whiteout initialled and Yes/No/n/a
dated by BHPPS Supv/Eng?
Are irrelevant sections within the ITP “red penned” with a single line Yes/No/n/a
signed and dated and replaced with any relevant info?

Is calibration of equipment verified prior to use and after use Yes/No/n/a

Are all reports requiring signature by all parties signed off prior to Yes/No/n/a
paperwork leaving site?

1. PLR Component number……………………………. Yes/No/n/a

Signature: _____________________ BHPPS Representative

Signature: _____________________ CVX Representative

Date: _____________________

CONTRACTOR No: C-0141-13-PCD-066 Page 177 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

APPENDIX G PIG RETIEVAL SOP

CONTRACTOR No: C-0141-13-PCD-066 Page 178 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

Pig Retrieval

1. Ensure the PLR door is in the fully OPEN position;


2. Pull back the locking mechanism
3. Fix the centralising legs to the first retrieval rod and attach the tug wire hook to the rods
magnetic end;
4. Begin feeding in the retrieval rod;

5. Continue feeding in the retrieval rod and adding extensions until the Pig has been
reached;

6. Once at the pig, the retrieval rod can be rotated to allow the hook to match up to the pigs
pulling eye. Once matched up, push the hook onto the eye and complete the connection;

7. Once the hook is fully engaged, pull sharply on the rod to break the magnetic connection
between the rod and hook, begin pulling out the rod and breaking the connections as
available;

CONTRACTOR No: C-0141-13-PCD-066 Page 179 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

8. Once the rod is fully removed, position the tray in front of the PLR and begin operating the
chain block to bring the chain taught.

9. Slowly operate the chain block to begin pulling out the pig;

10. Pull the pig onto the tray, release the tension in the chain block and remove the hook;

11. Photograph the Pig and measure all the components for signs of excessive wear and
damage. Complete Gauge Plate Acceptance Cert OPS-0323 & Pig Register OPS-0321-
E;

CONTRACTOR No: C-0141-13-PCD-066 Page 180 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000


TRUNKLINE DEWATERING,DRYING AND INERTING
PROCEDURE

44” Pig Loading Field Paperwork QA/QC Checklist

PRE-SIGN OFF CHECKLIST Circle Answer

Are units consistent and correct (pipe ID’s & WT) Yes/No/n/a
Are pipeline details accurate (ie. lengths, diameters volumes, stroke/vol,
Yes/No/n/a
pressures etc.)
Does acceptance data correlate to pressurisation/flooding hold period and Yes/No/n/a
depressurisation reports?
Is each page of the pigging/flooding/pressurisation and hold period report
Yes/No/n/a
consistent throughout (date, dimensions, times, pressures and instrumentation
used).

Are calibration certs valid and within calibration? Yes/No/n/a

Are instrument details correctly recorded on test acceptance cert? Yes/No/n/a

Are pig registers accurate and reflect pig reports? Yes/No/n/a

Are pigging reports correctly initialled and signed off? Yes/No/n/a

Are chart recorder graphs correctly marked up with location, project, Yes/No/n/a
workscope, instruments details, date time on/off, BHPPS & client signatures?

Is sign off section clear as to which party signs where? Yes/No/n/a

Are any corrections made to paperwork using whiteout initialled and dated by Yes/No/n/a
BHPPS Supv/Eng?
Are irrelevant sections within the ITP “red penned” with a single line signed and Yes/No/n/a
dated and replaced with any relevant info?

Is calibration of equipment verified prior to use and after use Yes/No/n/a

Are all reports requiring signature by all parties signed off prior to paperwork Yes/No/n/a
leaving site?

1. PLR Component number……………………………. Yes/No/n/a

Signature: _____________________ BHPPS Representative

Signature: _____________________ CVX Representative

Date: _____________________

CONTRACTOR No: C-0141-13-PCD-066 Page 181 of 181 REV 2

COMPANY No: WS2-3000- PPL-PCD-BHA-000-00004-000

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