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Document Number BA1129

DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
PETRONAS RAPID PROJECT WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

DESIGN CALCULATION OF PIT FOR FLOW METER FIA-


8028 ON CW LINE

OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:

Document Class: X

A 04-Nov-2015 ISSUED FOR REVIEW D.P. P.S. S.P. V.A./K.H.

DESIGN
Rev. DATE ISSUED DOCUMENT STATUS PREPARED CHECKED APPROVED AUTHORIZED
STAGE

Sections changed in last revision are identified by a vertical line in the right margin
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO. 
8028 ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

REVISION HISTORY
REV. DESCRIPTION AND/OR REVISED SHEETS
A First Issue
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO. 
8028 ON CW LINE
214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

CONTENT
1.0 DESIGN CRITERIA: 5
1.1 Purpose 5
1.2 Design Code, Specification and Reference 5
1.3 Design Philosophy 5
1.4 Measuring System 6
1.5 Material and Basic Strength 6
1.6 Factor of safety 6
1.7 Concrete Cover to Reinforcement 6
2.0 LOADING DATA: 6
2.1 Type of Loads: 6
3.0 PIT LAYOUT & SECTIONS
3.1 PIT Dimensions 7
4.0 CHECK FOR BEARING PRESSURE, BOUYANCY & SLIDING
4.1 Check for Buoyancy 8
4.2 Check for Bearing Pressure 10
4.3 Stability against Sliding 11
4.4 Stability against Overturning 11
5.0 DESIGN OF RC. PIT LONG WALL 12
5.1 Analysis Results of STAAD -PRO 13
5.2 Reinforcement calculation 26
5.3 Check for Shear 27
5.4 Check for crackwidth 29
6.0 DESIGN OF RC. PIT SHORT WALL 45
6.1 Analysis Results of STAAD -PRO 46
6.2 Reinforcement calculation 59
6.3 Check for Shear 60
6.4 Check for crackwidth 62
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO. 
8028 ON CW LINE
214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
7.0 DESIGN OF COMPRESSION RING: BEAMS WB-1 & WB-2 78
7.1 Analysis Results of STAAD -PRO 79
7.2 Reinforcement calculation 85
7.3 Check for Shear 86
7.4 Check for crackwidth 87
8.0 DESIGN OF BASE SLAB 89
8.1 Analysis Results of STAAD -PRO 90
8.2 Reinforcement calculation 97
8.3 Check for Shear 98
8.4 Check for crackwidth 99
9.0 DESIGN OF TOP SLAB 107
9.1 Analysis Results 108
9.2 Reinforcement Calculation 111
9.3 Check for shear 112
10.0 DESIGN OF STEEL PLATFORM
10.1 Geometry 113
10.2 Loads applied 114
10.3 STAAD.Pro Analysis & Design results 114
ANNEXURE-1 : STAAD INPUT OUTPUT FILES
ANNEXURE-2 : CIVIL INFORMATION FOR PIT FIA-8028
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO. 
8028 ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

1.0 DESIGN CRITERIA:


1.1 Purpose
This document covers the design calculation of "PIT FOR FLOW METER FIA-8028 ON CW LINE" for
Unit 2100 SCC RAPID Project in Pengerang, Mukim of Pengerang, Kotta Tinggi District, Johor, Malaysia.

1.2 Design Code, Specification and Reference


a) Applicable Codes & Standards
MS EN 1992-1 : 2010 with Malaysian National Annex , Design of concrete Structure Part-1
BS EN 1992 - 3 : 2006 - Design of Concrete Structures Part 3 : Liquid Retaining and
Containment Structures
b) Reference Documents
RAPID-FE1-TPX-CVS-DES-0001-0002 Project Specification - “Minimum Requirements
for Structural Design and Engineering “- Supplement to PTS 34.00.01.30 Dated Nov. 2010.
RAPID-FE1-TPX-CVS-DES-0001-0004 Project Specification - “Reinforced Concrete
foundation & structure “- Supplement to PTS 34.19.20.31 Dated Nov. 2009.

1.3 Design Philosophy


Large circular openings of approx. 2.3m diameter for cooling water lines are required in the walls
of this pit. Due to the severe discontinuity in the wall at these openings, a peripheral beam
(WB1 & WB2) has been proposed at the top of the openings, such that this forms a compression
ring under outside earth pressure.

The bottom raft has been provided adequate projection beyond face of wall to satisfy
factor of safety against buoyancy (after backfilling).

A finite element model has been prepared for analysis of this pit. Moments & stresses
have been extracted from this model, for the worst combination of all loads and then
used for strength check as well as check for crack width.
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO. 
8028 ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

1.4 Measuring System


Measuring System is in SI units.

1.5 Material and Basic Strength


2
a) Compressive strength of concrete, FC = 35 N/mm
b) Unit weight of concrete CO = 25 kN/m3
c) Reinforcing steel yield strength Fyk = 500 N/mm2
3
d) Unit weight of soil, Γ = 19.2 kN/m
e) Submerged unit weight of soil, Γ' = 9.6 kN/m3
f) Elevation of GWT = + 108200
g) Coefficient Of Active Earth Pressure, Ka = 0.27
h) Unit weight of water, Γw = 10 kN/m3
i-a) Allowable Bearing Capacity for SLS = 800 kN/m2
i-b) Allowable Bearing Capacity for Load comb 1 = 1300 kN/m2
i-c) Allowable Bearing Capacity for Load comb 2 = 980 kN/m2
j) Friction coefficient between soil and concrete, μ = 0.5
k) Coefficient of earth pressure at rest, K0 = 0.8

1.6 Factor of safety


a) Factor of safety for over turning = 1.5
b) Factor of safety for Uplift (buoyancy) = 1.34
c) Factor of safety for sliding = 1.5
1.7 Concrete Cover to Reinforcement
a) For raft, slabs and walls = 50 mm
b) For pedestal = 50 mm

2.0 LOADING DATA:


2.1 Type of Loads:
a) Gravity loads: Self weight , Soil weight, Ground water weight, Live load on slabs
b) Lateral loads: Pressure due to soil, ground water & surcharge on walls of the pit
c) Uplift load: Uplift pressure on raft considering ground water at HPP
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028
WP NO. 
ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

3 PIT LAYOUT & SECTIONS


3.1 PIT DIMENSIONS

a) Ground water table below HPP = 0 mm


b) Inner Size of Pit = 7700 L x 3900 B X 5900 D
c) Thickness of pit wall at bottom = 600 mm
d) Thickness of pit wall at top = 400 mm
e) Raft projection beyond Vertical Wall = 1000 mm
f) Size of raft = 10900 x 7100 mm
g) Thickness of Raft, D = 600 mm
h) Top of concrete above HPP = 300 mm
i) Bottom of concrete below HPP = 5650 mm
j) Height of pit wall below HPP = 5650 mm
k) Pedestal length = -N.A.- mm
l) Pedestal width = -N.A.- mm
m) Pedestal depth = -N.A.- mm
n) Quantity of pedestals = -N.A.- Nos.

RENDERED VIEW OF FEM MODEL


Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON
WP NO. 
CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

4.0 CHECK FOR BEARING PRESSURE & BUOYANCY


4.1 CHECK FOR BUOYANCY (AFTER BACKFILLING)
HPP @ LEVEL: 108.2 M WALL LIFT THK (m) HT.(m)
GROUND WATER @ LEVEL : 108.2 M LONG BOTTOM 0.6 4.1
INVERT LEVEL OF PIT: 102.55 M LONG TOP 0.4 1.85
TOP LEVEL OF PIT: 108.5 M SHORT BOTTOM 0.4 4.1
LENGTH OF PIT : 7.7 M SHORT TOP 0.4 1.85
WIDTH OF PIT : 3.9 M WIDTH OF RAFT : 7.1 M
THICKNESS OF RAFT : 0.6 M LENGTH OF RAFT : 10.5 M
TOE ALONG LENGTH : 1M AREA OF RAFT : 74.55 M2
TOE ALONG WIDTH : 1M DEPTH OF PIT : 5.95 M

CALCULATION OF DOWNWARD LOAD

SR. L B H DENSITY VOL. LOAD


DESCRIPTION Nos.
NO. (m) (m) (m) kN/m3 m3 kN
SELF-WEIGHT OF CONCRETE:
LONG WALL
1 BOTTOM LIFT 8.1 0.6 4.1 2 25 39.85 996.30

LONG WALL TOP


2 8.1 0.4 1.85 2 25 11.99 299.70
LIFT
CUT-OUT IN LONG
3 4.153 0.6 4 -25 9.97 -249.16
WALL. Area =
SHORT WALL
4 4.5 0.4 4.1 2 25 14.76 369.00
BOTTOM LIFT
SHORT WALL TOP
5 LIFT 4.3 0.4 1.85 2 25 6.36 159.10
WALL BEAM
6 PROJECTION 24.8 0.3 0.6 1 25 4.46 111.60

7 TOP SLAB 7.7 3.9 0.2 1 25 6.01 150.15


9 RAFT 10.5 7.1 0.6 1 25 44.73 1118.25
SELF-WEIGHT OF SOIL & GROUND WATER:
SOIL ON TOE:
10
Area 31.2 5.65 1 19.6 176.28 3455.09
SUB-TOTAL (A) = 6410.03 kN
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON
WP NO. 
CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

CALCULATION OF UPLIFT FORCE ON RAFT

TOP LEVEL OF RAFT : 102.55 M ….( = INVERT LEVEL OF PIT)


THICKNESS OF RAFT : 0.6 M
BOTTOM LEVEL OF RAFT : 101.95 M ….(TOP LEVEL OF RAFT - RAFT THICKNESS)
GROUND WATER LEVEL : 108.20 M
WATER HEAD AT RAFT BOTTOM : 6.25 M….(GWT LEVEL - RAFT BOTTOM LEVEL)
UPLIFT PRESSURE ON RAFT: 62.5 kN/m2…(WATER HEAD x DENSITY OF WATER)
LENGTH OF RAFT : 10.5 M
WIDTH OF RAFT : 7.1 M
AREA OF RAFT : 74.55 M2
UPLIFT FORCE ON RAFT : 4659.38 kN…(UPLIFT PRESSURE x AREA OF RAFT)

CHECK FOR F.O.S. AGAINST UPLIFT:

DOWNWARD LOAD: 6410.0 kN…[REFER SUB-TOTAL (A)]


UPLIFT FORCE : 4659.4 kN
F.O.S. : 1.376 > 1.34, HENCE SAFE
Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON
WP NO. 
CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

4.2 CHECK FOR BEARING PRESSURE

Allowable B.P. for SLS 800.0 kN/m2


Actual B.P. for SLS 106.767 kN/m2 (L/C 701 )
HENCE SAFE
Base Pressure
kN/ m2
<= 95.3
96
96.7
97.4
98.1
98.9
99.6
100
101
102
102
103
104
105
105
106
>= 107

Y X
Z

Allowable B.P. for L/C 1 1300.0 kN/m2


Actual B.P. for L/C 1 144.794 kN/m2 (L/C 101 )
HENCE SAFE
Base Pressure
kN/ m2
<= 129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
>= 145

Y X
Z
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON
WP NO. 
CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

Allowable B.P. for L/C 2 980.0 kN/m2


Actual B.P. for L/C 2 108.083 kN/m2 (L/C 301 )
HENCE SAFE
Base Pressure
kN/ m2
<= 96.8
97.5
98.2
98.9
99.6
100
101
102
102
103
104
105
105
106
107
107
>= 108

Y X
Z

4.3 CHECK FOR SLIDING

This pit behaves like a box section since it is constrained by soil from all 4 sides.
Due to presence of soil on all 4 sides, pit is not subjected to unbalanced
forces from any one side and therefore it is not susceptible to sliding.

4.4 CHECK FOR OVERTURNING

This pit behaves like a box section since it is constrained by soil from all 4 sides.
Due to presence of soil on all 4 sides, pit is not subjected to unbalanced
forces from any one side and therefore it is not susceptible to overturning.
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

7.0 DESIGN OF COMPRESSION RING: BEAMS WB-1 & WB-2

REFER RESULTS FOR GROUP: WALL_BEAMS

Sign convention for interpretation of results :


Local X axis of plates is Horizontal & Local Y axis of plates is Vertical.
Hence, moment MX corresponds to Horizontal steel & moment MY corresponds to Vertical steel

Local Z axis of plates is towards inside of pit.


Hence, +ve moment indicates tension on inside face & -ve moment indicates tension on outside face.
Document Number BA1129
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RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

7.1 Analysis Results of STAAD-Pro


7.1.1 STAAD.Pro RESULT SUMMARY: For strength check : ( L/C 501 TO 641)

Shear (N/mm2) Membrane (N/mm2) Bending Moment (kNm/m)


Plate L/C
SQX SQY SX SY SXY Mx My Mxy
Max Qx 1021 501 0.415 0.050 -0.318 -0.180 0.028 -303.178 -4.370 13.406
Min Qx 1020 501 -0.415 0.047 -0.318 -0.179 -0.027 -304.301 -4.054 -12.742
Max Qy 1017 501 -0.207 0.052 -0.351 0.064 0.053 -122.056 31.833 4.724
Min Qy 1001 501 0.261 -0.048 -0.366 -0.164 -0.058 -291.739 -14.199 -3.364
Max Sx 1089 636 -0.028 0.007 -0.208 -0.026 0.002 113.698 -4.218 -2.903
Min Sx 1008 518 -0.009 -0.020 -0.581 -0.178 0.159 203.988 44.865 -45.036
Max Sy 1017 554 -0.155 0.040 -0.256 0.074 0.033 -93.293 23.365 5.254
Min Sy 1050 518 -0.020 -0.021 -0.423 -0.226 0.059 173.602 85.844 -33.721
Max Sxy 1008 518 -0.009 -0.020 -0.581 -0.178 0.159 203.988 44.865 -45.036
Min Sxy 1047 518 0.007 -0.020 -0.574 -0.177 -0.158 200.569 44.222 43.412
Max Mx 1012 501 0.012 -0.014 -0.577 -0.171 -0.153 205.485 42.811 43.151
Min Mx 1059 501 0.313 -0.012 -0.316 -0.116 -0.087 -307.142 -9.061 -14.544
Max My 1010 501 0.014 -0.017 -0.382 -0.190 -0.018 166.597 98.084 10.895
Min My 1040 501 -0.260 -0.047 -0.366 -0.162 0.059 -289.741 -14.234 3.318
Max Mxy 1047 501 0.007 -0.020 -0.574 -0.177 -0.158 200.569 44.222 43.412
Min Mxy 1008 518 -0.009 -0.020 -0.581 -0.178 0.159 203.988 44.865 -45.036

Design moments (in kN-m) for strength check:

Location Plate L/C Main Moment Corresp. Mxy Total Moment


Vertical Inside 1010 501 98.084 10.895 108.98
Vertical Outside 1040 501 14.234 3.318 17.55
Horizontal Inside 1012 501 205.485 43.151 248.64
Horizontal Outside 1059 501 307.142 14.544 321.69

Design shear force for strength check:

Absolute max. stress (SQX & SQY) = 0.415 N/mm2 per meter
Thickness of plate = 900 mm
Shear force = stress x thickness = 373.5 kN per meter
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
STAAD.Pro STRESS CONTOURS

SQX (local)
N/ mm2
<= -0.415
-0.363
-0.311
-0.260
-0.208
-0.156
-0.104
-0.052
0
0.052
0.104
0.156
0.207
0.259
0.311
0.363
>= 0.415

L/C: 501 Refer For: Max & Min SQX

SQY (local)
N/ mm2
<= -0.048
-0.042
-0.035
-0.029
-0.023
-0.017
-0.011
-0.004
0.002
0.008
0.015
0.021
0.027
0.033
0.040
0.046
>= 0.052

L/C: 501 Refer For: Max & Min SQY


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

MX (local)
kNm/ m
<= -307
-275
-243
-211
-179
-147
-115
-82.9
-50.8
-18.8
13.2
45.3
77.3
109
141
173
>= 205

L/C: 501 Refer For: Max & Min MX

MY (local)
kNm/ m
<= -14.2
-7.21
-0.194
6.83
13.8
20.9
27.9
34.9
41.9
48.9
56
63
70
77
84
91.1
>= 98.1

L/C: 501 Refer For: Max & Min MY


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

7.1.2 STAAD.Pro RESULT SUMMARY: For crack width check: ( L/C 901 TO 1013 )

Shear (N/mm2) Membrane (N/mm2) Bending Moment (kNm/m)


Plate L/C
SQX SQY SX SY SXY Mx My Mxy
Max Qx 1021 902 0.309 0.035 -0.239 -0.129 0.022 -230.418 -3.456 9.363
Min Qx 1020 902 -0.308 0.034 -0.239 -0.127 -0.022 -230.508 -3.232 -9.150
Max Qy 1017 902 -0.155 0.040 -0.256 0.074 0.033 -93.293 23.365 5.254
Min Qy 1001 902 0.195 -0.040 -0.271 -0.114 -0.044 -220.450 -10.758 -3.622
Max Sx 1089 901 -0.028 0.007 -0.208 -0.025 0.002 113.644 -4.290 -2.875
Min Sx 1008 979 -0.012 -0.015 -0.448 -0.127 0.113 157.573 34.162 -34.916
Max Sy 1017 979 -0.155 0.040 -0.256 0.074 0.033 -93.293 23.365 5.254
Min Sy 1050 910 -0.015 -0.015 -0.317 -0.162 0.043 130.200 64.056 -25.314
Max Sxy 1008 910 -0.008 -0.015 -0.435 -0.130 0.116 152.914 33.493 -33.796
Min Sxy 1047 910 0.007 -0.015 -0.431 -0.130 -0.116 150.613 33.064 32.697
Max Mx 1012 902 0.014 -0.010 -0.445 -0.123 -0.109 158.070 32.683 33.591
Min Mx 1059 902 0.241 -0.012 -0.239 -0.078 -0.065 -232.290 -6.462 -11.918
Max My 1049 902 -0.011 -0.011 -0.290 -0.125 0.013 125.368 74.100 -8.571
Min My 1040 902 -0.195 -0.039 -0.271 -0.113 0.044 -219.473 -10.779 3.608
Max Mxy 1047 902 0.011 -0.014 -0.445 -0.126 -0.112 155.868 33.854 34.085
Min Mxy 1008 902 -0.012 -0.015 -0.448 -0.127 0.113 157.573 34.162 -34.916

Moments (in kN-m) for crack width check:

Location Plate L/C Main Moment Corresp. Mxy Total Moment


Horizontal Inside 1012 902 158.07 33.591 191.7
Horizontal Outside 1059 902 232.29 11.918 244.2
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
STAAD.Pro STRESS CONTOURS

MX (local)
kNm/ m
<= -232
-208
-183
-159
-135
-110
-85.9
-61.5
-37.1
-12.7
11.7
36.1
60.5
84.9
109
134
>= 158

L/C: 902 Refer For: Max & Min MX

MY (local)
kNm/ m
<= -10.8
-5.47
-0.169
5.14
10.4
15.7
21.1
26.4
31.7
37
42.3
47.6
52.9
58.2
63.5
68.8
>= 74.1

L/C: 902 Refer For: Max & Min MY


Document Number BA1129
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PROJECT PACKAGE ORIGINATOR DISCIP. UNIT SERIAL REV
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RAPID P0005 TYO CVS CAL 2100 3502 A Date :  04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

7.2 Reinforcement Calculation For beams WB‐1 & WB‐2

Cover = 50 mm
fck (cylindrical) = 35 N/mm2
fctm = 3.2 N/mm2

= lesser of z calc. & z max
Check K < 0.168 to avoid 
fy = 500 N/mm2

Ast (design) & Ast (min)
= 0.26 x fctm x bt x d/fy
= (d/2)(1+sqrt(1‐3.53K)

= M/(0.87 x fyd x z)
= M/(fck x b x d^2)

ductile failure

= Higher of 
= 0.95 x d
Design  Ast  Ast  Ast  Ast 
LEVEL  Width  Depth R/f d  z calc. z max z used Ast 
LOCATION Tension face Moment k Check (design) (min) (reqd) (prov)
(EL) (mm)  (mm) provided (mm) (mm) (mm) (mm) check
(kN‐m) (mm2) (mm2) (mm2) (mm2)

Check for Main Steel of beam
108.5 Vertical Inside 600 900 108.98 8 T 12 844 0.0073 OK 838.5 801.8 801.8 312 843 843 904 OK
108.5 Vertical Outside 600 900 17.55 8 T 12 844 0.0012 OK 843.1 801.8 801.8 50 843 843 904 OK
WALL BEAM
108.5 Horiz. Inside 600 900 248.64 6 T 25 837.5 0.0169 OK 824.8 795.6 795.6 718 836 836 2944 OK
108.5 Horiz. Outside 600 900 321.69 6 T 25 837.5 0.0218 OK 821.0 795.6 795.6 929 836 929 2944 OK
Document Number
BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000-3750

7.3 Check for Shear For beams WB‐1 & WB‐2

Material parameters :
Charac. concrete compr. strength fck = 35 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Charac. Reinf. yield strength fyk = 500 MPa

Cross section properties :
Depth of section h = 900 mm
Width of section b = 600 mm
Concrete cover c = 50 mm

Diameter of reinforcement m = 25 mm
Numbers of reinforcement n = 6 nos

Area of reinforcement for one face,                Ast = 2945.243 mm2


Effective depth of section d = 837.500 mm

Design Shear force :
V= 373.5 kN for Quasi Persistent / Transient….. (V = VSLS x γc)

Check for Shear as per cl. 6.2 of BS EN 1992-1-1 2004

Percentage Steel % Pt = 2945.2


600 x 837.5

= 0.00586 <= 0.02

Use 0.00586 for further calculations

k = 1+( 200 / 837.5) ^ 1/2


= 1.48868 <= 2

Use 1.48868 for further calculations

for Quasi Persistent / Transient, V = 373.500 kN


VRd,c = { [ 0.18 / γc x k (100 x Pt x fck ) 1 /3 ] bw x d } /1000
=
((((0.18/1.5) x1.48868 x (100 x 0.00586 x 35 ) ^ (1/3)) x 600 x 837.5 ) / 1000

= 245.72 kN

Vmax > VRd,c Shear reinforcement required

Required capacity of shear reinforcement, VRd,s = V - VRd,c = 127.780 Kn


As per Cl. 6.2.3,Eq. (6.8), VRd,s = Asw x Z x fywd x cot 
S

Provide 4 Legged 12 dia strps @ 200 c/c

Area of shear reinforcement = Asv = 452.16 mm2…… (= no. of legs x 0.785 x dia^2 )
Z = 0.9 x d = 753.75 mm
fywd = 435 MPa
cot  1
Spacing provided = S = 200 mm
Provided VRd,s = 741.27 kN > Reqd. VRd,s, Hence Safe
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

7.4 Check for Crack Width


7.4.1 FOR INSIDE FACE OF BEAM WB1 & WB2
Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa  (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa  (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)

Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm =  200000.000 MPa
Modular factor e = 5.882 (EN 1992‐1‐1:2004 sect.7.3.4)

b
Fcc
x
neutral axis
h
d z = d ‐ x/3

Fs
hc,eff

Ast Ac,eff

Cross section properties :
Depth of section h = 900 mm
Width of section b = 600 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 540000.000 mm2

Diameter of reinforcement for tension m = 25 mm
Numbers of reinforcement for tension n = 6 nos
Reinforcement provided in no. of layers 1 layers
Diameter of ties  t = 12 mm
Area of reinforcement Ast = 2945.243 mm2
Effective depth of section d = 825.500 mm
Reinforcement spacing ctc ss = 90.200 mm

Calculating minumum reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)

As,min = 2246.400 mm2 (EN 1992‐1‐1:2004 eq.7.1)

Ast < As,min ‐‐> change reinforcement configuration so Ast > As,min  OK
Area reinforcement used for calculation As =  2945.243 mm2

Internal Forces (from STAAD) :
Maximum bending moment  Mmax = 191.700 kNm (SLS load combination)
Maximum axial tension Tmax = 0.000 kN

Calculating Depth of Neutral Axis (x) :

Taking moment about the neutral axis 

Hence  x = 191.366 mm

Lever arm z = 761.711 mm

Calculating Stress in reinforcement :

Maximum tension in reinforcement Fst = 251.670 kN

Maximum stress in tension reinforcement s = 85.450 MPa

Maximum Permissible Crack width wmax = 0.200 mm (MS EN 1992‐1‐1:2010 Table NA4)

Check reinforcement spacing from table 7.3N EN 1192‐1‐1:2004) :

From the table above for : s = 85.450 MPa


wmax = wk = 0.200 mm
Maximum reinforcement bar spacing smax = 200 mm
Check with actual reinforcement spacing ss 

Reinforcement spacing used  s = 90.200 mm


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

7.4 Check for Crack Width (cont'd)


7.4.2 FOR OUTSIDE FACE OF BEAM WB1 & WB2
Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa  (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa  (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)

Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm =  200000.000 MPa
Modular factor e = 5.882 (EN 1992‐1‐1:2004 sect.7.3.4)

b
Fcc
x
neutral axis
h
d z = d ‐ x/3

Fs
hc,eff

Ast Ac,eff

Cross section properties :
Depth of section h = 900 mm
Width of section b = 600 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 540000.000 mm2

Diameter of reinforcement for tension m = 25 mm
Numbers of reinforcement for tension n = 6 nos
Reinforcement provided in no. of layers 1 layers
Diameter of ties  t = 12 mm
Area of reinforcement Ast = 2945.243 mm2
Effective depth of section d = 825.500 mm
Reinforcement spacing ctc ss = 90.200 mm

Calculating minumum reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)

As,min = 2246.400 mm2 (EN 1992‐1‐1:2004 eq.7.1)

Ast < As,min ‐‐> change reinforcement configuration so Ast > As,min  OK
Area reinforcement used for calculation As =  2945.243 mm2

Internal Forces (from STAAD) :
Maximum bending moment  Mmax = 244.200 kNm (SLS load combination)
Maximum axial tension Tmax = 0.000 kN

Calculating Depth of Neutral Axis (x) :

Taking moment about the neutral axis 

Hence  x = 191.366 mm

Lever arm z = 761.711 mm

Calculating Stress in reinforcement :

Maximum tension in reinforcement Fst = 320.594 kN

Maximum stress in tension reinforcement s = 108.851 MPa

Maximum Permissible Crack width wmax = 0.200 mm (MS EN 1992‐1‐1:2010 Table NA4)

Check reinforcement spacing from table 7.3N EN 1192‐1‐1:2004) :

From the table above for : s = 108.851 MPa


wmax = wk = 0.200 mm
Maximum reinforcement bar spacing smax = 200 mm
Check with actual reinforcement spacing ss 

Reinforcement spacing used  s = 90.200 mm


Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

8.0 DESIGN OF BASE SLAB

REFER RESULTS FOR GROUP: RAFT

Sign convention for interpretation of results :


Local X axis of plates is parallel to Longer direction & Local Y axis of plates is Shorter direction.
Hence, moment MX corresponds to Longer direction steel & MY corresponds to Shorter direction steel

Local Z axis of plates is pointed upwards.


Hence, +ve moment indicates tension on top face & -ve moment indicates tension on bottom face.
Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

8.1 Analysis Results of STAAD-Pro


8.1.1 STAAD.Pro RESULT SUMMARY: For strength check : ( L/C 501 TO 641)

Shear (N/mm2) Membrane (N/mm2) Bending Moment (kNm/m)


Plate L/C
SQX SQY SX SY SXY Mx My Mxy
Max Qx 205 501 0.218 0.004 0.000 0.000 0.000 -22.364 17.555 4.894
Min Qx 221 501 -0.200 0.002 0.000 0.000 0.000 -13.263 22.229 -5.159
Max Qy 113 518 0.008 0.324 0.000 0.000 0.000 -1.521 -42.411 0.559
Min Qy 288 518 0.008 -0.322 0.000 0.000 0.000 -1.042 -41.019 -0.563
Max Sx 400 501 -0.005 -0.006 0.000 0.000 0.000 1.870 2.137 -1.208
Min Sx 400 501 -0.005 -0.006 0.000 0.000 0.000 1.870 2.137 -1.208
Max Sy 400 501 -0.005 -0.006 0.000 0.000 0.000 1.870 2.137 -1.208
Min Sy 400 501 -0.005 -0.006 0.000 0.000 0.000 1.870 2.137 -1.208
Max Sxy 400 501 -0.005 -0.006 0.000 0.000 0.000 1.870 2.137 -1.208
Min Sxy 400 501 -0.005 -0.006 0.000 0.000 0.000 1.870 2.137 -1.208
Max Mx 209 518 0.026 -0.026 0.000 0.000 0.000 44.711 80.917 3.116
Min Mx 205 501 0.218 0.004 0.000 0.000 0.000 -22.364 17.555 4.894
Max My 213 518 0.000 -0.035 0.000 0.000 0.000 38.212 96.201 -0.232
Min My 113 518 0.008 0.324 0.000 0.000 0.000 -1.521 -42.411 0.559
Max Mxy 281 518 0.004 -0.122 0.000 0.000 0.000 -1.298 -0.951 26.149
Min Mxy 106 518 0.003 0.123 0.000 0.000 0.000 -1.431 -1.622 -26.085

Design moments (in kN-m) for strength check:

Location Plate L/C Main Moment Corresp. Mxy Total Moment


Short Top 213 518 96.201 0.232 96.43
Short Bottom 113 518 42.411 0.559 42.97
Long Top 209 518 44.711 3.116 47.83
Long Bottom 205 501 22.364 4.894 27.26

Design shear force for strength check:

Absolute max. stress (SQX & SQY) = 0.324 N/mm2 per meter
Thickness of plate = 600 mm
Shear force = stress x thickness = 194.4 kN per meter
Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

STAAD.Pro STRESS CONTOURS

SQX (local)
N/ mm2
<= -0.200
-0.174
-0.148
-0.122
-0.096
-0.069
-0.043
-0.017
0.009
0.035
0.061
0.087
0.114
0.140
0.166
0.192
>= 0.218

Y X
Z

L/C: 501 Refer For: Max & Min SQX

SQY (local)
N/ mm2
<= -0.322
-0.282
-0.241
-0.201
-0.161
-0.120
-0.080
-0.039
0.001
0.041
0.082
0.122
0.163
0.203
0.243
0.284
>= 0.324

Y X
Z

L/C: 518 Refer For: Max & Min SQY


Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

MX (local)
kNm/ m
<= -22.4
-18.2
-14
-9.79
-5.6
-1.4
2.79
6.98
11.2
15.4
19.6
23.8
27.9
32.1
36.3
40.5
>= 44.7

Y X
Z

L/C: 518 Refer For: Max & Min MX

MY (local)
kNm/ m
<= -42.4
-33.7
-25.1
-16.4
-7.76
0.905
9.57
18.2
26.9
35.6
44.2
52.9
61.5
70.2
78.9
87.5
>= 96.2

Y X
Z

L/C: 518 Refer For: Max & Min MY


Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

8.1.2 STAAD.Pro RESULT SUMMARY [ cont'd ]: For crack width check: ( L/C 901 TO 1013 )

Shear (N/mm2) Membrane (N/mm2) Bending Moment (kNm/m)


Plate L/C
SQX SQY SX SY SXY Mx My Mxy
Max Qx 205 901 0.161 0.003 0.000 0.000 0.000 -16.058 13.278 3.653
Min Qx 221 901 -0.148 0.002 0.000 0.000 0.000 -9.319 16.756 -3.851
Max Qy 113 910 0.006 0.240 0.000 0.000 0.000 -0.902 -31.076 0.401
Min Qy 288 910 0.006 -0.238 0.000 0.000 0.000 -0.560 -30.037 -0.405
Max Sx 400 901 -0.004 -0.005 0.000 0.000 0.000 1.465 1.666 -0.935
Min Sx 400 901 -0.004 -0.005 0.000 0.000 0.000 1.465 1.666 -0.935
Max Sy 400 901 -0.004 -0.005 0.000 0.000 0.000 1.465 1.666 -0.935
Min Sy 400 901 -0.004 -0.005 0.000 0.000 0.000 1.465 1.666 -0.935
Max Sxy 400 901 -0.004 -0.005 0.000 0.000 0.000 1.465 1.666 -0.935
Min Sxy 400 901 -0.004 -0.005 0.000 0.000 0.000 1.465 1.666 -0.935
Max Mx 209 979 0.019 -0.019 0.000 0.000 0.000 33.787 61.382 2.328
Min Mx 205 901 0.161 0.003 0.000 0.000 0.000 -16.058 13.278 3.653
Max My 213 979 0.000 -0.026 0.000 0.000 0.000 28.884 72.629 -0.170
Min My 113 910 0.006 0.240 0.000 0.000 0.000 -0.902 -31.076 0.401
Max Mxy 281 979 -0.001 -0.091 0.000 0.000 0.000 0.428 0.994 19.937
Min Mxy 296 979 -0.001 -0.044 0.000 0.000 0.000 -1.565 3.176 -19.899

Moments (in kN-m) for crack width check:

Location Plate L/C Main Moment Corresp. Mxy Total Moment


Short Top 213 979 72.629 0.17 72.8
Short Bottom 113 910 31.076 0.401 31.5
Long Top 209 979 33.787 2.328 36.1
Long Bottom 205 901 16.058 3.653 19.7
Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
STAAD.Pro STRESS CONTOURS

MX (local)
kNm/ m
<= -16.1
-12.9
-9.83
-6.71
-3.6
-0.481
2.63
5.75
8.86
12
15.1
18.2
21.3
24.4
27.6
30.7
>= 33.8

Y X
Z

L/C: 979 Refer For: Max MX

MX (local)
kNm/ m
<= -16.1
-12.9
-9.83
-6.71
-3.6
-0.481
2.63
5.75
8.86
12
15.1
18.2
21.3
24.4
27.6
30.7
>= 33.8

Y X
Z

L/C: 901 Refer For: Min MX


Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

MY (local)
kNm/ m
<= -31.1
-24.6
-18.1
-11.6
-5.15
1.33
7.81
14.3
20.8
27.3
33.7
40.2
46.7
53.2
59.7
66.1
>= 72.6

Y X
Z

L/C: 979 Refer For: Max MY

MY (local)
kNm/ m
<= -31.1
-24.6
-18.1
-11.6
-5.15
1.33
7.81
14.3
20.8
27.3
33.7
40.2
46.7
53.2
59.7
66.1
>= 72.6

Y X
Z

L/C: 910 Refer For: Min MY


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIP. DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date :  04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

8.2 Reinforcement Calculation For Base slab


Cover = 50 mm
fck (cylindrical) = 35 N/mm2
fctm = 3.2 N/mm2

= lesser of z calc. & z max
Check K < 0.168 to avoid 
fy = 500 N/mm2

Ast (design) & Ast (min)
= 0.26 x fctm x bt x d/fy
= (d/2)(1+sqrt(1‐3.53K)

= M/(0.87 x fyd x z)
= M/(fck x b x d^2)

ductile failure

= Higher of 
= 0.95 x d
Design  Ast  Ast  Ast  Ast 
Width  Thk. R/f d  z calc. z max z used Ast 
LOCATION LEVEL (EL) Tension face Moment k Check (design) (min) (reqd) (prov)
(mm)  (mm) provided (mm) (mm) (mm) (mm) check
(kN‐m) (mm2) (mm2) (mm2) (mm2)
Check for Short span Steel in Base Slab
@ top 102.55 TOP 1000 600 96.43 16 @ 150 542 0.0094 OK 537.5 514.9 514.9 431 902 902 1340 OK
@ bottom 102.55 BOTTOM 1000 600 42.97 16 @ 150 542 0.0042 OK 540.0 514.9 514.9 192 902 902 1340 OK
Check for Long span Steel in Base Slab
@ top 102.55 TOP 1000 600 47.83 16 @ 150 542 0.0047 OK 539.8 514.9 514.9 214 902 902 1340 OK
@ bottom 102.55 BOTTOM 1000 600 27.26 16 @ 150 542 0.0027 OK 540.7 514.9 514.9 122 902 902 1340 OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIP. DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date :  04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

8.3 Check for shear


Design Shear force :

For Base slab


V= 194.4 kN for Quasi Persistent / Transient

Check for Shear as per cl. 6.2 of BS EN 1992-1-1 2004

Percentage Steel % Pt = 1339.7


1000 x 542

= 0.00247 <= 0.02

Use 0.00247 for further calculations

k = 1+( 200 / 542) ^ 1/2


= 1.60746 <= 2
k used = 1.60746
Use 1.60746 for further calculations

for Quasi Persistent / Transient, V = 194.400 kN


VRd,c = { [ 0.18 / γc x k (100 x Pt x fck ) 1 /3 ] bw x d } /1000
= ((((0.18/1.5) x1.60746 x (100 x 0.00247 x 35 ) ^ (1/3)) x 1000 x 542 ) / 1000

= 214.57 kN

V < VRdc therefore, No shear reinforcement required


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

8.4 Crack width Check


8.4.1 FOR TOP STEEL IN BASE SLAB ALONG SHORTER DIRECTION

Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa  (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa  (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)

Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm =  200000.000 MPa
Modular factor e = 5.882

b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff

Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2

Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm

Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)

As,min for top & bottom face : As,min = 2496.000 mm2 (EN 1992‐1‐1:2004 eq.7.1)

Actual area of reinforcement for both face 2*Ast = 2680.826 mm2


2*Ast < As,min ‐‐> change reinforcement configuration so 2*Ast > As,min  OK
Area of reinforcement used for calculation As = 1340.413 mm2

Internal Forces :
Maximum bending moment  Mmax = 72.800 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m

Calculating Depth of Neutral Axis (x) :

Taking moment about the neutral axis 

Hence  x = 84.901 mm

Minimum neutral axis  xmin = 50.000 mm (lesser of 500mm or 0.2h ; EN 1992‐3 sect.7.3.1)


For watertightnesss Class 2 & 3, if xmin > x ‐‐> change (h) so xmin < x OK

Lever arm z = 513.700 mm

Calculating Stress in reinforcement (s) :

Maximum stress in reinforcement s = 105.726 MPa

Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

Actual Crack width calculation(wk) :

Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)

‐ mean strain difference in tension reinforcement and compressive concrete

(EN 1992‐1‐1:2004 eq.7.9)

Effective height of concrete in tension
hc,eff = 145.000 mm

Effective area of concrete in tension surrounding reinforcement Ac,eff = 145000.000 mm2

Effective reinforcement ratio  p,eff = 0.009

Modular factor e = 5.882


Maximum permissible crack width wk1 = 0.173 mm
Factor depending on the duration of the load kt = 0.600 (short term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
0.400 (long term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
k3 = 3.400 (EN 1992‐1‐1:2004 sect.7.3.4)
k4 = 0.425 (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the bonding properties k1 = 0.800 (high bonding) (EN 1992‐1‐1:2004 sect.7.3.4)
1.600 (plain bars) (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the strain distribution k2 = 0.500 (bending) (EN 1992‐1‐1:2004 sect.7.3.4)
1.000 (pure tension) (EN 1992‐1‐1:2004 sect.7.3.4)
Hence :
(sm ‐ cm) = 0.0003
sR,max = 464.238 mm
Crack width wk = 0.147 mm OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

8.4 Crack width Check (cont'd)


8.4..2 FOR BOTTOM STEEL IN BASE SLAB ALONG SHORTER DIRECTION

Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa  (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa  (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)

Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm =  200000.000 MPa
Modular factor e = 5.882

b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff

Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2

Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm

Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)

As,min for top & bottom face : As,min = 2496.000 mm2 (EN 1992‐1‐1:2004 eq.7.1)

Actual area of reinforcement for both face 2*Ast = 2680.826 mm2


2*Ast < As,min ‐‐> change reinforcement configuration so 2*Ast > As,min  OK
Area of reinforcement used for calculation As = 1340.413 mm2

Internal Forces :
Maximum bending moment  Mmax = 31.500 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m

Calculating Depth of Neutral Axis (x) :

Taking moment about the neutral axis 

Hence  x = 84.901 mm

Minimum neutral axis  xmin = 50.000 mm (lesser of 500mm or 0.2h ; EN 1992‐3 sect.7.3.1)


For watertightnesss Class 2 & 3, if xmin > x ‐‐> change (h) so xmin < x OK

Lever arm z = 513.700 mm

Calculating Stress in reinforcement (s) :

Maximum stress in reinforcement s = 45.747 MPa

Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

Actual Crack width calculation(wk) :

Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)

‐ mean strain difference in tension reinforcement and compressive concrete

(EN 1992‐1‐1:2004 eq.7.9)

Effective height of concrete in tension
hc,eff = 145.000 mm

Effective area of concrete in tension surrounding reinforcement Ac,eff = 145000.000 mm2

Effective reinforcement ratio  p,eff = 0.009

Modular factor e = 5.882


Maximum permissible crack width wk1 = 0.173 mm
Factor depending on the duration of the load kt = 0.600 (short term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
0.400 (long term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
k3 = 3.400 (EN 1992‐1‐1:2004 sect.7.3.4)
k4 = 0.425 (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the bonding properties k1 = 0.800 (high bonding) (EN 1992‐1‐1:2004 sect.7.3.4)
1.600 (plain bars) (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the strain distribution k2 = 0.500 (bending) (EN 1992‐1‐1:2004 sect.7.3.4)
1.000 (pure tension) (EN 1992‐1‐1:2004 sect.7.3.4)
Hence :
(sm ‐ cm) = 0.0001
sR,max = 464.238 mm
Crack width wk = 0.064 mm OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

8.4. Crack width Check (cont'd)


8.4.3 FOR TOP STEEL IN BASE SLAB ALONG LONGER DIRECTION

Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa  (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa  (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)

Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm =  200000.000 MPa
Modular factor e = 5.882

b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff

Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2

Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm

Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)

As,min for top & bottom face : As,min = 2496.000 mm2 (EN 1992‐1‐1:2004 eq.7.1)

Actual area of reinforcement for both face 2*Ast = 2680.826 mm2


2*Ast < As,min ‐‐> change reinforcement configuration so 2*Ast > As,min  OK
Area of reinforcement used for calculation As = 1340.413 mm2

Internal Forces :
Maximum bending moment  Mmax = 36.100 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m

Calculating Depth of Neutral Axis (x) :

Taking moment about the neutral axis 

Hence  x = 84.901 mm

Minimum neutral axis  xmin = 50.000 mm (lesser of 500mm or 0.2h ; EN 1992‐3 sect.7.3.1)


For watertightnesss Class 2 & 3, if xmin > x ‐‐> change (h) so xmin < x OK

Lever arm z = 513.700 mm

Calculating Stress in reinforcement (s) :

Maximum stress in reinforcement s = 52.428 MPa

Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

Actual Crack width calculation(wk) :

Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)

‐ mean strain difference in tension reinforcement and compressive concrete

(EN 1992‐1‐1:2004 eq.7.9)

Effective height of concrete in tension
hc,eff = 145.000 mm

Effective area of concrete in tension surrounding reinforcement Ac,eff = 145000.000 mm2

Effective reinforcement ratio  p,eff = 0.009

Modular factor e = 5.882


Maximum permissible crack width wk1 = 0.173 mm
Factor depending on the duration of the load kt = 0.600 (short term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
0.400 (long term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
k3 = 3.400 (EN 1992‐1‐1:2004 sect.7.3.4)
k4 = 0.425 (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the bonding properties k1 = 0.800 (high bonding) (EN 1992‐1‐1:2004 sect.7.3.4)
1.600 (plain bars) (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the strain distribution k2 = 0.500 (bending) (EN 1992‐1‐1:2004 sect.7.3.4)
1.000 (pure tension) (EN 1992‐1‐1:2004 sect.7.3.4)
Hence :
(sm ‐ cm) = 0.0002
sR,max = 464.238 mm
Crack width wk = 0.073 mm OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

8.4. Crack width Check (cont'd)


8.4.4 FOR BOTTOM STEEL IN BASE SLAB ALONG LONGER DIRECTION

Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa  (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa  (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa  (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)

Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm =  200000.000 MPa
Modular factor e = 5.882

b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff

Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2

Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm

Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)

As,min for top & bottom face : As,min = 2496.000 mm2 (EN 1992‐1‐1:2004 eq.7.1)

Actual area of reinforcement for both face 2*Ast = 2680.826 mm2


2*Ast < As,min ‐‐> change reinforcement configuration so 2*Ast > As,min  OK
Area of reinforcement used for calculation As = 1340.413 mm2

Internal Forces :
Maximum bending moment  Mmax = 19.700 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m

Calculating Depth of Neutral Axis (x) :

Taking moment about the neutral axis 

Hence  x = 84.901 mm

Minimum neutral axis  xmin = 50.000 mm (lesser of 500mm or 0.2h ; EN 1992‐3 sect.7.3.1)


For watertightnesss Class 2 & 3, if xmin > x ‐‐> change (h) so xmin < x OK

Lever arm z = 513.700 mm

Calculating Stress in reinforcement (s) :

Maximum stress in reinforcement s = 28.610 MPa

Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

Actual Crack width calculation(wk) :

Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)

‐ mean strain difference in tension reinforcement and compressive concrete

(EN 1992‐1‐1:2004 eq.7.9)

Effective height of concrete in tension
hc,eff = 145.000 mm

Effective area of concrete in tension surrounding reinforcement Ac,eff = 145000.000 mm2

Effective reinforcement ratio  p,eff = 0.009

Modular factor e = 5.882


Maximum permissible crack width wk1 = 0.173 mm
Factor depending on the duration of the load kt = 0.600 (short term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
0.400 (long term loading) (EN 1992‐1‐1:2004 sect.7.3.4)
k3 = 3.400 (EN 1992‐1‐1:2004 sect.7.3.4)
k4 = 0.425 (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the bonding properties k1 = 0.800 (high bonding) (EN 1992‐1‐1:2004 sect.7.3.4)
1.600 (plain bars) (EN 1992‐1‐1:2004 sect.7.3.4)
coefficient of the strain distribution k2 = 0.500 (bending) (EN 1992‐1‐1:2004 sect.7.3.4)
1.000 (pure tension) (EN 1992‐1‐1:2004 sect.7.3.4)
Hence :
(sm ‐ cm) = 0.0001
sR,max = 464.238 mm
Crack width wk = 0.040 mm OK
Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

9.0 DESIGN OF TOP SLAB

REFER RESULTS FOR GROUP: TOP_SLAB

Sign convention for interpretation of results :


Local X axis of plates is parallel to Longer direction & Local Y axis of plates is Shorter direction.
Hence, moment MX corresponds to Longer direction steel & MY corresponds to Shorter direction steel

Local Z axis of plates is pointed upwards.


Hence, +ve moment indicates tension on top face & -ve moment indicates tension on bottom face.
Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

9.1 Analysis Results of STAAD-Pro


9.1.1 STAAD.Pro RESULT SUMMARY: For strength check : ( L/C 501 TO 641)

Shear (N/mm2) Membrane (N/mm2) Bending Moment (kNm/m)


Plate L/C
SQX SQY SX SY SXY Mx My Mxy
Max Qx 2073 501 0.114 -0.009 -0.178 -0.062 0.010 9.413 1.555 0.234
Min Qx 2111 501 -0.151 0.027 -0.267 -0.062 0.066 10.038 1.739 1.039
Max Qy 2011 501 0.018 0.214 -0.084 -0.616 0.079 3.342 24.229 -0.328
Min Qy 2173 501 0.003 -0.174 -0.037 -0.371 -0.002 4.773 22.387 0.118
Max Sx 2047 554 0.011 0.035 0.047 -0.267 -0.022 0.436 0.918 0.227
Min Sx 2111 501 -0.151 0.027 -0.267 -0.062 0.066 10.038 1.739 1.039
Max Sy 2001 501 0.017 0.010 0.043 0.087 0.005 0.726 1.405 -0.110
Min Sy 2011 501 0.018 0.214 -0.084 -0.616 0.079 3.342 24.229 -0.328
Max Sxy 2045 501 -0.039 0.057 0.014 -0.188 0.099 -1.960 -1.470 0.251
Min Sxy 2163 518 -0.015 -0.052 -0.036 -0.109 -0.079 0.284 3.074 -2.025
Max Mx 2054 501 -0.150 -0.027 -0.266 -0.058 -0.061 10.111 1.766 -1.039
Min Mx 2105 501 0.007 -0.015 -0.026 -0.261 -0.020 -3.281 -7.912 -0.629
Max My 2010 501 -0.014 0.197 -0.065 -0.550 -0.033 4.403 24.462 0.061
Min My 2083 501 -0.002 0.009 -0.004 -0.305 0.012 -3.009 -9.731 0.145
Max Mxy 2132 501 -0.013 -0.028 -0.083 -0.092 0.079 -0.465 0.398 2.855
Min Mxy 2038 501 -0.012 0.028 -0.085 -0.092 -0.076 -0.435 0.391 -2.860

Design moments (in kN-m) for strength check:

Location Plate L/C Main Moment Corresp. Mxy Total Moment


Short Top 2010 501 24.462 0.061 24.5
Short Bottom 2083 501 9.731 0.145 9.9
Long Top 2054 501 10.111 1.039 11.2
Long Bottom 2105 501 3.281 0.629 3.9

Design shear force for strength check:

Absolute max. stress (SQX & SQY) = 0.214 N/mm2 per meter
Thickness of plate = 200 mm
Shear force = stress x thickness = 42.8 kN per meter
Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

STAAD.Pro STRESS CONTOURS

SQX (local)
N/ mm2
<= -0.151
-0.134
-0.118
-0.101
-0.085
-0.068
-0.052
-0.035
-0.018
-0.002
0.015
0.031
0.048
0.064
0.081
0.097
>= 0.114

L/C: 501 Refer For: Max & Min SQX

SQY (local)
N/ mm2
<= -0.174
-0.150
-0.126
-0.101
-0.077
-0.053
-0.029
-0.004
0.020
0.044
0.069
0.093
0.117
0.141
0.166
0.190
>= 0.214

L/C: 501 Refer For: Max & Min SQY


Document Number BA1129

PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

MX (local)
kNm/ m
<= -3.28
-2.44
-1.61
-0.77
0.067
0.904
1.74
2.58
3.41
4.25
5.09
5.93
6.76
7.6
8.44
9.27
>= 10.1

L/C: 501 Refer For: Max & Min MX

MY (local)
kNm/ m
<= -9.73
-7.59
-5.46
-3.32
-1.18
0.954
3.09
5.23
7.37
9.5
11.6
13.8
15.9
18.1
20.2
22.3
>= 24.5

L/C: 501 Refer For: Max & Min MY


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIP. DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date :  04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

9.2 Reinforcement Calculation For Top slab

Cover = 50 mm
fck (cylindrical) = 35 N/mm2
fctm = 3.2 N/mm2

= lesser of z calc. & z max
Check K < 0.168 to avoid 
fy = 500 N/mm2

Ast (design) & Ast (min)
= 0.26 x fctm x bt x d/fy
= (d/2)(1+sqrt(1‐3.53K)

= M/(0.87 x fyd x z)
= M/(fck x b x d^2)

ductile failure

= Higher of 
= 0.95 x d
Design  Ast  Ast  Ast  Ast 
Tension  Width  Thk. R/f d  z calc. z max z used Ast 
LOCATION LEVEL (EL) Moment k Check (design) (min) (reqd) (prov)
face (mm)  (mm) provided (mm) (mm) (mm) (mm) check
(kN‐m) (mm2) (mm2) (mm2) (mm2)
Check for Main Steel along short span
@ top 108.5 Top 1000 200 24.523 10 @ 150 145 0.0333 OK 140.6 137.8 137.8 409 241 409 523 OK
@ bottom 108.5 Bottom 1000 200 9.876 10 @ 150 145 0.0134 OK 143.3 137.8 137.8 165 241 241 523 OK
Check for Distribution Steel along long span
@ top 108.5 Top 1000 200 11.15 10 @ 200 145 0.0152 OK 143.0 137.8 137.8 186 241 241 393 OK
@ bottom 108.5 Bottom 1000 200 3.91 10 @ 200 145 0.0053 OK 144.3 137.8 137.8 65 241 241 393 OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIP. DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date :  04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO. 
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750

9.3 Check for Shear


Design Shear force :

V= 42.8 kN for Quasi Persistent / Transient = (stress x depth x width ) /1000

Check for Shear as per cl. 6.2 of BS EN 1992-1-1 2004

Percentage Steel % Pt = 523.3


1000 x 145

= 0.00361 <= 0.02

Use 0.00361 for further calculations

k = 1+( 200 / 145) ^ 1/2


= 2.17444 <= 2
k used = 2
Use 2 for further calculations

for Quasi Persistent / Transient, V = 42.800 kN


VRd,c = { [ 0.18 / γc x k (100 x Pt x fck ) 1 /3 ] bw x d } /1000
= ((((0.18/1.5) x2 x (100 x 0.00361 x 35 ) ^ (1/3)) x 1000 x 145 ) / 1000

= 81.05 kN

V < VRdc therefore, No shear reinforcement required


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

10.0 DESIGN OF PLATFORM

10.1 GEOMETRY OF PLATFORM

RENDERED VIEW: SECTION THRU PIT DIMENSIONS OF PLATOFRM


Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV

RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15


DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW
WP NO. 
LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)

10.2 LOADS APPLIED ON PLATFORM AT TOS EL 105.625

DEAD LOAD: LIVE LOAD:


Load due to Grating: Live Load at 5 kN/m2 :
0.441 kN/m2 x 0.85m / 2 = 0.187 kN/m 5 kN/m2 x 0.85m / 2 = 2.125 kN/m

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