Professional Documents
Culture Documents
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
PETRONAS RAPID PROJECT WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:
Document Class: X
DESIGN
Rev. DATE ISSUED DOCUMENT STATUS PREPARED CHECKED APPROVED AUTHORIZED
STAGE
Sections changed in last revision are identified by a vertical line in the right margin
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO.
8028 ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
REVISION HISTORY
REV. DESCRIPTION AND/OR REVISED SHEETS
A First Issue
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO.
8028 ON CW LINE
214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
CONTENT
1.0 DESIGN CRITERIA: 5
1.1 Purpose 5
1.2 Design Code, Specification and Reference 5
1.3 Design Philosophy 5
1.4 Measuring System 6
1.5 Material and Basic Strength 6
1.6 Factor of safety 6
1.7 Concrete Cover to Reinforcement 6
2.0 LOADING DATA: 6
2.1 Type of Loads: 6
3.0 PIT LAYOUT & SECTIONS
3.1 PIT Dimensions 7
4.0 CHECK FOR BEARING PRESSURE, BOUYANCY & SLIDING
4.1 Check for Buoyancy 8
4.2 Check for Bearing Pressure 10
4.3 Stability against Sliding 11
4.4 Stability against Overturning 11
5.0 DESIGN OF RC. PIT LONG WALL 12
5.1 Analysis Results of STAAD -PRO 13
5.2 Reinforcement calculation 26
5.3 Check for Shear 27
5.4 Check for crackwidth 29
6.0 DESIGN OF RC. PIT SHORT WALL 45
6.1 Analysis Results of STAAD -PRO 46
6.2 Reinforcement calculation 59
6.3 Check for Shear 60
6.4 Check for crackwidth 62
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO.
8028 ON CW LINE
214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
7.0 DESIGN OF COMPRESSION RING: BEAMS WB-1 & WB-2 78
7.1 Analysis Results of STAAD -PRO 79
7.2 Reinforcement calculation 85
7.3 Check for Shear 86
7.4 Check for crackwidth 87
8.0 DESIGN OF BASE SLAB 89
8.1 Analysis Results of STAAD -PRO 90
8.2 Reinforcement calculation 97
8.3 Check for Shear 98
8.4 Check for crackwidth 99
9.0 DESIGN OF TOP SLAB 107
9.1 Analysis Results 108
9.2 Reinforcement Calculation 111
9.3 Check for shear 112
10.0 DESIGN OF STEEL PLATFORM
10.1 Geometry 113
10.2 Loads applied 114
10.3 STAAD.Pro Analysis & Design results 114
ANNEXURE-1 : STAAD INPUT OUTPUT FILES
ANNEXURE-2 : CIVIL INFORMATION FOR PIT FIA-8028
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO.
8028 ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
The bottom raft has been provided adequate projection beyond face of wall to satisfy
factor of safety against buoyancy (after backfilling).
A finite element model has been prepared for analysis of this pit. Moments & stresses
have been extracted from this model, for the worst combination of all loads and then
used for strength check as well as check for crack width.
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-
WP NO.
8028 ON CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
Y X
Z
Y X
Z
Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE UNIT SERIAL REV
TYPE
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON
WP NO.
CW LINE 214000‐3750
(Package No. 5 – EPCC of Steam Cracker Complex)
Y X
Z
This pit behaves like a box section since it is constrained by soil from all 4 sides.
Due to presence of soil on all 4 sides, pit is not subjected to unbalanced
forces from any one side and therefore it is not susceptible to sliding.
This pit behaves like a box section since it is constrained by soil from all 4 sides.
Due to presence of soil on all 4 sides, pit is not subjected to unbalanced
forces from any one side and therefore it is not susceptible to overturning.
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
Absolute max. stress (SQX & SQY) = 0.415 N/mm2 per meter
Thickness of plate = 900 mm
Shear force = stress x thickness = 373.5 kN per meter
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
SQX (local)
N/ mm2
<= -0.415
-0.363
-0.311
-0.260
-0.208
-0.156
-0.104
-0.052
0
0.052
0.104
0.156
0.207
0.259
0.311
0.363
>= 0.415
SQY (local)
N/ mm2
<= -0.048
-0.042
-0.035
-0.029
-0.023
-0.017
-0.011
-0.004
0.002
0.008
0.015
0.021
0.027
0.033
0.040
0.046
>= 0.052
MX (local)
kNm/ m
<= -307
-275
-243
-211
-179
-147
-115
-82.9
-50.8
-18.8
13.2
45.3
77.3
109
141
173
>= 205
MY (local)
kNm/ m
<= -14.2
-7.21
-0.194
6.83
13.8
20.9
27.9
34.9
41.9
48.9
56
63
70
77
84
91.1
>= 98.1
7.1.2 STAAD.Pro RESULT SUMMARY: For crack width check: ( L/C 901 TO 1013 )
MX (local)
kNm/ m
<= -232
-208
-183
-159
-135
-110
-85.9
-61.5
-37.1
-12.7
11.7
36.1
60.5
84.9
109
134
>= 158
MY (local)
kNm/ m
<= -10.8
-5.47
-0.169
5.14
10.4
15.7
21.1
26.4
31.7
37
42.3
47.6
52.9
58.2
63.5
68.8
>= 74.1
Cover = 50 mm
fck (cylindrical) = 35 N/mm2
fctm = 3.2 N/mm2
= lesser of z calc. & z max
Check K < 0.168 to avoid
fy = 500 N/mm2
Ast (design) & Ast (min)
= 0.26 x fctm x bt x d/fy
= (d/2)(1+sqrt(1‐3.53K)
= M/(0.87 x fyd x z)
= M/(fck x b x d^2)
ductile failure
= Higher of
= 0.95 x d
Design Ast Ast Ast Ast
LEVEL Width Depth R/f d z calc. z max z used Ast
LOCATION Tension face Moment k Check (design) (min) (reqd) (prov)
(EL) (mm) (mm) provided (mm) (mm) (mm) (mm) check
(kN‐m) (mm2) (mm2) (mm2) (mm2)
Check for Main Steel of beam
108.5 Vertical Inside 600 900 108.98 8 T 12 844 0.0073 OK 838.5 801.8 801.8 312 843 843 904 OK
108.5 Vertical Outside 600 900 17.55 8 T 12 844 0.0012 OK 843.1 801.8 801.8 50 843 843 904 OK
WALL BEAM
108.5 Horiz. Inside 600 900 248.64 6 T 25 837.5 0.0169 OK 824.8 795.6 795.6 718 836 836 2944 OK
108.5 Horiz. Outside 600 900 321.69 6 T 25 837.5 0.0218 OK 821.0 795.6 795.6 929 836 929 2944 OK
Document Number
BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000-3750
Material parameters :
Charac. concrete compr. strength fck = 35 MPa (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Charac. Reinf. yield strength fyk = 500 MPa
Cross section properties :
Depth of section h = 900 mm
Width of section b = 600 mm
Concrete cover c = 50 mm
Diameter of reinforcement m = 25 mm
Numbers of reinforcement n = 6 nos
Design Shear force :
V= 373.5 kN for Quasi Persistent / Transient….. (V = VSLS x γc)
= 245.72 kN
Area of shear reinforcement = Asv = 452.16 mm2…… (= no. of legs x 0.785 x dia^2 )
Z = 0.9 x d = 753.75 mm
fywd = 435 MPa
cot 1
Spacing provided = S = 200 mm
Provided VRd,s = 741.27 kN > Reqd. VRd,s, Hence Safe
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm = 200000.000 MPa
Modular factor e = 5.882 (EN 1992‐1‐1:2004 sect.7.3.4)
b
Fcc
x
neutral axis
h
d z = d ‐ x/3
Fs
hc,eff
Ast Ac,eff
Cross section properties :
Depth of section h = 900 mm
Width of section b = 600 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 540000.000 mm2
Diameter of reinforcement for tension m = 25 mm
Numbers of reinforcement for tension n = 6 nos
Reinforcement provided in no. of layers 1 layers
Diameter of ties t = 12 mm
Area of reinforcement Ast = 2945.243 mm2
Effective depth of section d = 825.500 mm
Reinforcement spacing ctc ss = 90.200 mm
Calculating minumum reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)
Ast < As,min ‐‐> change reinforcement configuration so Ast > As,min OK
Area reinforcement used for calculation As = 2945.243 mm2
Internal Forces (from STAAD) :
Maximum bending moment Mmax = 191.700 kNm (SLS load combination)
Maximum axial tension Tmax = 0.000 kN
Calculating Depth of Neutral Axis (x) :
Taking moment about the neutral axis
Calculating Stress in reinforcement :
Check reinforcement spacing from table 7.3N EN 1192‐1‐1:2004) :
Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm = 200000.000 MPa
Modular factor e = 5.882 (EN 1992‐1‐1:2004 sect.7.3.4)
b
Fcc
x
neutral axis
h
d z = d ‐ x/3
Fs
hc,eff
Ast Ac,eff
Cross section properties :
Depth of section h = 900 mm
Width of section b = 600 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 540000.000 mm2
Diameter of reinforcement for tension m = 25 mm
Numbers of reinforcement for tension n = 6 nos
Reinforcement provided in no. of layers 1 layers
Diameter of ties t = 12 mm
Area of reinforcement Ast = 2945.243 mm2
Effective depth of section d = 825.500 mm
Reinforcement spacing ctc ss = 90.200 mm
Calculating minumum reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)
Ast < As,min ‐‐> change reinforcement configuration so Ast > As,min OK
Area reinforcement used for calculation As = 2945.243 mm2
Internal Forces (from STAAD) :
Maximum bending moment Mmax = 244.200 kNm (SLS load combination)
Maximum axial tension Tmax = 0.000 kN
Calculating Depth of Neutral Axis (x) :
Taking moment about the neutral axis
Calculating Stress in reinforcement :
Check reinforcement spacing from table 7.3N EN 1192‐1‐1:2004) :
Absolute max. stress (SQX & SQY) = 0.324 N/mm2 per meter
Thickness of plate = 600 mm
Shear force = stress x thickness = 194.4 kN per meter
Document Number BA1129
SQX (local)
N/ mm2
<= -0.200
-0.174
-0.148
-0.122
-0.096
-0.069
-0.043
-0.017
0.009
0.035
0.061
0.087
0.114
0.140
0.166
0.192
>= 0.218
Y X
Z
SQY (local)
N/ mm2
<= -0.322
-0.282
-0.241
-0.201
-0.161
-0.120
-0.080
-0.039
0.001
0.041
0.082
0.122
0.163
0.203
0.243
0.284
>= 0.324
Y X
Z
MX (local)
kNm/ m
<= -22.4
-18.2
-14
-9.79
-5.6
-1.4
2.79
6.98
11.2
15.4
19.6
23.8
27.9
32.1
36.3
40.5
>= 44.7
Y X
Z
MY (local)
kNm/ m
<= -42.4
-33.7
-25.1
-16.4
-7.76
0.905
9.57
18.2
26.9
35.6
44.2
52.9
61.5
70.2
78.9
87.5
>= 96.2
Y X
Z
8.1.2 STAAD.Pro RESULT SUMMARY [ cont'd ]: For crack width check: ( L/C 901 TO 1013 )
MX (local)
kNm/ m
<= -16.1
-12.9
-9.83
-6.71
-3.6
-0.481
2.63
5.75
8.86
12
15.1
18.2
21.3
24.4
27.6
30.7
>= 33.8
Y X
Z
MX (local)
kNm/ m
<= -16.1
-12.9
-9.83
-6.71
-3.6
-0.481
2.63
5.75
8.86
12
15.1
18.2
21.3
24.4
27.6
30.7
>= 33.8
Y X
Z
MY (local)
kNm/ m
<= -31.1
-24.6
-18.1
-11.6
-5.15
1.33
7.81
14.3
20.8
27.3
33.7
40.2
46.7
53.2
59.7
66.1
>= 72.6
Y X
Z
MY (local)
kNm/ m
<= -31.1
-24.6
-18.1
-11.6
-5.15
1.33
7.81
14.3
20.8
27.3
33.7
40.2
46.7
53.2
59.7
66.1
>= 72.6
Y X
Z
= lesser of z calc. & z max
Check K < 0.168 to avoid
fy = 500 N/mm2
Ast (design) & Ast (min)
= 0.26 x fctm x bt x d/fy
= (d/2)(1+sqrt(1‐3.53K)
= M/(0.87 x fyd x z)
= M/(fck x b x d^2)
ductile failure
= Higher of
= 0.95 x d
Design Ast Ast Ast Ast
Width Thk. R/f d z calc. z max z used Ast
LOCATION LEVEL (EL) Tension face Moment k Check (design) (min) (reqd) (prov)
(mm) (mm) provided (mm) (mm) (mm) (mm) check
(kN‐m) (mm2) (mm2) (mm2) (mm2)
Check for Short span Steel in Base Slab
@ top 102.55 TOP 1000 600 96.43 16 @ 150 542 0.0094 OK 537.5 514.9 514.9 431 902 902 1340 OK
@ bottom 102.55 BOTTOM 1000 600 42.97 16 @ 150 542 0.0042 OK 540.0 514.9 514.9 192 902 902 1340 OK
Check for Long span Steel in Base Slab
@ top 102.55 TOP 1000 600 47.83 16 @ 150 542 0.0047 OK 539.8 514.9 514.9 214 902 902 1340 OK
@ bottom 102.55 BOTTOM 1000 600 27.26 16 @ 150 542 0.0027 OK 540.7 514.9 514.9 122 902 902 1340 OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIP. DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
= 214.57 kN
Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)
Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm = 200000.000 MPa
Modular factor e = 5.882
b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff
Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2
Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm
Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)
Internal Forces :
Maximum bending moment Mmax = 72.800 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m
Calculating Depth of Neutral Axis (x) :
Taking moment about the neutral axis
Calculating Stress in reinforcement (s) :
Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
Actual Crack width calculation(wk) :
Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)
‐ mean strain difference in tension reinforcement and compressive concrete
(EN 1992‐1‐1:2004 eq.7.9)
Effective height of concrete in tension
hc,eff = 145.000 mm
Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)
Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm = 200000.000 MPa
Modular factor e = 5.882
b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff
Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2
Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm
Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)
Internal Forces :
Maximum bending moment Mmax = 31.500 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m
Calculating Depth of Neutral Axis (x) :
Taking moment about the neutral axis
Calculating Stress in reinforcement (s) :
Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
Actual Crack width calculation(wk) :
Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)
‐ mean strain difference in tension reinforcement and compressive concrete
(EN 1992‐1‐1:2004 eq.7.9)
Effective height of concrete in tension
hc,eff = 145.000 mm
Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)
Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm = 200000.000 MPa
Modular factor e = 5.882
b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff
Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2
Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm
Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)
Internal Forces :
Maximum bending moment Mmax = 36.100 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m
Calculating Depth of Neutral Axis (x) :
Taking moment about the neutral axis
Calculating Stress in reinforcement (s) :
Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
Actual Crack width calculation(wk) :
Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)
‐ mean strain difference in tension reinforcement and compressive concrete
(EN 1992‐1‐1:2004 eq.7.9)
Effective height of concrete in tension
hc,eff = 145.000 mm
Concrete parameter :
Characteristic concrete compressive strength fck = 35.000 MPa (for concrete Grade C35/45, EN 1992‐1‐1:2004 table 3.1)
Mean concrete tensile strength fctm = 3.200 MPa (EN 1992‐1‐1:2004 table 3.1)
Modulus elasticity of concrete Ecm = 34000.000 MPa (EN 1992‐1‐1:2004 table 3.1)
Partial factor for concrete c = 1.000 (EN 1992‐1‐1:2004 table 3.1)
Reinforcement Bar parameter :
Characteristic reinforcement yield strength fyk = 500.000 MPa
Modulus elasticity of reinforcement Esm = 200000.000 MPa
Modular factor e = 5.882
b = 1000mm
F
x
neutral axis
h d z = d ‐ x/3
hc,eff
Fs
Ac,eff
Cross section properties :
Depth of section h = 600 mm
Width of section (taken per 1m width) b = 1000 mm
Concrete cover c = 50 mm
Gross area of concrete Ac = 600000 mm2
Diameter of reinforcement m = 16 mm
Numbers of reinforcement n = 6.667 nos
Area of reinforcement for one face Ast = 1340.413 mm2
Effective depth of section d = 542.000 mm
Reinforcement spacing ss = 150 mm
Calculating min. reinforcement Area for crack & shrinkage (As,min) :
Stress distribution coefficient kc = 1.000 (considered pure tension; EN 1992‐1‐1:2004 sect.7.3.2)
Coefficient of thermal and shrinkage k = 0.650 (max(h,b) ≤ 300 ‐‐> k = 1 ; EN 1992‐1‐1:2004 sect.7.3.2)
(max(h,b) > 800 ‐‐> k = 0.65 ; EN 1992‐1‐1:2004 sect.7.3.2)
Mean value of concrete tensile strength fct,eff = 3.200 MPa (fct,eff = fctm ; EN 1992‐1‐1:2004 sect.7.3.2)
Internal Forces :
Maximum bending moment Mmax = 19.700 kNm (SLS load combination)
Hydrostatic pressure (height of water) hd = 6.250 m
Calculating Depth of Neutral Axis (x) :
Taking moment about the neutral axis
Calculating Stress in reinforcement (s) :
Calculating permissible crack width (wk1) :
Ratio of hydrostatic pressure to wall thickness hd/h = 10.417 (hd/h ≤ 5 ‐‐> wk1 = 0.2mm ; EN 1992‐3 sect.7.3.1)
(hd/h ≥ 35 ‐‐> wk1 = 0.05mm ; EN 1992‐3 sect.7.3.1)
Permissible Crack width wk1 = 0.173 mm
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIPLINE DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04-Nov-15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA-8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
Actual Crack width calculation(wk) :
Crack width (EN 1992‐1‐1:2004 eq.7.8)
Where :
‐ Spacing of crack (EN 1992‐1‐1:2004 eq.7.11)
‐ mean strain difference in tension reinforcement and compressive concrete
(EN 1992‐1‐1:2004 eq.7.9)
Effective height of concrete in tension
hc,eff = 145.000 mm
Absolute max. stress (SQX & SQY) = 0.214 N/mm2 per meter
Thickness of plate = 200 mm
Shear force = stress x thickness = 42.8 kN per meter
Document Number BA1129
SQX (local)
N/ mm2
<= -0.151
-0.134
-0.118
-0.101
-0.085
-0.068
-0.052
-0.035
-0.018
-0.002
0.015
0.031
0.048
0.064
0.081
0.097
>= 0.114
SQY (local)
N/ mm2
<= -0.174
-0.150
-0.126
-0.101
-0.077
-0.053
-0.029
-0.004
0.020
0.044
0.069
0.093
0.117
0.141
0.166
0.190
>= 0.214
MX (local)
kNm/ m
<= -3.28
-2.44
-1.61
-0.77
0.067
0.904
1.74
2.58
3.41
4.25
5.09
5.93
6.76
7.6
8.44
9.27
>= 10.1
MY (local)
kNm/ m
<= -9.73
-7.59
-5.46
-3.32
-1.18
0.954
3.09
5.23
7.37
9.5
11.6
13.8
15.9
18.1
20.2
22.3
>= 24.5
Cover = 50 mm
fck (cylindrical) = 35 N/mm2
fctm = 3.2 N/mm2
= lesser of z calc. & z max
Check K < 0.168 to avoid
fy = 500 N/mm2
Ast (design) & Ast (min)
= 0.26 x fctm x bt x d/fy
= (d/2)(1+sqrt(1‐3.53K)
= M/(0.87 x fyd x z)
= M/(fck x b x d^2)
ductile failure
= Higher of
= 0.95 x d
Design Ast Ast Ast Ast
Tension Width Thk. R/f d z calc. z max z used Ast
LOCATION LEVEL (EL) Moment k Check (design) (min) (reqd) (prov)
face (mm) (mm) provided (mm) (mm) (mm) (mm) check
(kN‐m) (mm2) (mm2) (mm2) (mm2)
Check for Main Steel along short span
@ top 108.5 Top 1000 200 24.523 10 @ 150 145 0.0333 OK 140.6 137.8 137.8 409 241 409 523 OK
@ bottom 108.5 Bottom 1000 200 9.876 10 @ 150 145 0.0134 OK 143.3 137.8 137.8 165 241 241 523 OK
Check for Distribution Steel along long span
@ top 108.5 Top 1000 200 11.15 10 @ 200 145 0.0152 OK 143.0 137.8 137.8 186 241 241 393 OK
@ bottom 108.5 Bottom 1000 200 3.91 10 @ 200 145 0.0053 OK 144.3 137.8 137.8 65 241 241 393 OK
Document Number BA1129
PROJECT PACKAGE ORIGINATOR DISCIP. DOC. TYPE UNIT SERIAL REV
RAPID P0005 TYO CVS CAL 2100 3502 A Date : 04‐Nov‐15
DESIGN CALCULATION OF PIT FOR FLOW METER FIA‐8028 ON CW LINE WP NO.
(Package No. 5 – EPCC of Steam Cracker Complex) 214000‐3750
= 81.05 kN