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Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

Cover Sheet TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 1 of 9

TECHNICAL SPECIFICATION
Page Description Revision
1 Cover Sheet
2 Vessel Design Data Sheet
3 Nozzle Sheet
4 External Nozzle Loads
5 PRINCIPLE SKETCH
6 DETAIL
7 Applicable Codes & Standards
8 General Requirements
9 Inspection Data, Class: 4
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

00 IFI Issued for Inquiry 7/19/2022 AM 7/19/2022 AR 7/19/2022 AR


Rev. Status Description Date Prepared Date Checked Date Approved AC
Category Code: 4

Customer Document ID:

Shown on PID:
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

Vessel Design Data Sheet TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 2 of 9
Line Process Requirements I IDX Process Requirements II IDX Rev.
2 Quantity Operat. / Stand-by 1 0 Nominal Volume m³
3 Position (Horiz/Vertical) Vertical Shell Diameter, Outside mm
4 Process Fluid NH3-Liquid, Water, Oil Shell Diameter, Inside mm 800
5 Height (TL-TL) of Shell mm 2800
6 Physical Condition L, G Width mm
7 Class of Hazard toxic, non lethal Max.Fill.Lev.In Oper.Cond. %/mm
8 Density Solid/Bulk kg/m³ Material Process Side S.S.
9 Density Liquid kg/m³ 1) Surface Treatment/Coating
10 Density Vapour/Gas kg/m³ 3.6 (Process Side)
11 pH-Value Insulation Type Heat insulation
12 H2-Partial Press. In/Out bara Internals Demisters, Dip pipe
13 Max Operating Temp. °C
14 Max Operating Pressure barg Heating / Cooling Device
15 Operating Pressure bara 1
16 Operating Temperature °C 150
17 Design Pressure barg 1 -1 2)
18 Design Temperature °C 280 -33 2)
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

19 MDMT °C -33
20 Abbreviations for Physical Condition: (S)olid, (L)iquid, (G)as, (V)apour, (IDX) Index for Remarks
21 Mechanical Requirements IDX MATERIAL
22 Design Code ASME VIII, Division 1 Part Materials Remarks
23 with "U" Stamp. Shell SS 304L / SS 321
24 Corros. Allow., for Calc. mm 0 Heads SS 304L / SS 321 10)
25 Joint Efficiency 0.85 Shell Flange SS 304L / SS321 9)
26 Seismic Loads See PES-EQS-01 (AD1) Supports CS 6)
27 Wind Loads See PES-EQS-01 (AD1) Clips SS 304L / SS 321
28 Inspection by Client, TKIS Nozzle Pipes SA 312 TP304L / TP321
29 Test Pressure barg Acc. to Code 3) Nozzle Flange SA 182 F304L / TP321
30 Heat Treatment Internals Welded SS 304L / SS 321
31 Non-Destructive Test Acc. to Code, IDS, PES-EQS-06 Internals Removable SS 304L / SS 321
32 Painting PES-CEN-01 (Y1) 4) Bolts / Nuts Inside SA 193 Gr.B8 / SA 194 Gr.8
33 Pickling and Passivation PES-EQS-05 Bolts / Nuts Outside SA 193 Gr.B8 / SA 194 Gr.8
34 Insulation mm 50 8) Gaskets Inside
35 Weight, delivery kg 1400 5) Gaskets Outside Spiral wound 7)
36 Weight, with proc. fluid kg 3080 5) Gaskets Shell Flange
37 Weight, water-filled kg 3080 5) Davit
38 Footring
39 Lifting Lugs / Trunnions SS 304L / SS 321 6)
40 Anchor Bolts
41 Demister SS 304L / SS 321
42 Ladders/Platforms
43
44 Remarks :
45 1) 625 - 1000kg/m³.
2) Jacket design conditions (Steam) - Design pressure: 5.0/-1.0 barg
@ design temp.: 180°C, as per ASME VIII Div.1, Appendix 9.
3) MATP to be calculated and indicated on the drawing.
4) Only CS-parts.
5) Vendor to give/confirm during the bid.
6) CS with a pad of SS 304L / SS 321.
7) SS Spiral wound, graphite filled with SS with inner and outer rings.
8) @ Steam jacket.
9) Forged plate is also accpetable provided that ultrasonic examination must
be performed in accordance with (AD6).
10) Heads from single piece.
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

Nozzle Sheet TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 3 of 9
Nozzle Designation NPS Class Standard Flange Flange Pipe Dimensions Remarks Rev.
Symbol in ANSI Type Facing mm
N01 Inlet - LDAN Plant 3 150 B16.5 WN RF
N02 Inlet - NA Plant 3 150 B16.5 WN RF
N03 Vapour Outlet 4 150 B16.5 WN RF
N04 Drain 1 150 B16.5 WN RF
N05A/B Steam Inlet 1 1/2 150 B16.5 WN RF 2 off
N06 Condensate Outlet 1 150 B16.5 WN RF
I01A/B LIT 3 150 B16.5 WN RF 2 off
I02 TI 2 150 B16.5 WN RF
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

Remark:
1) Above flange rating to be checked / confirmed against the external nozzle loads by the vendor during the bid.
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

External Nozzle Loads TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 4 of 9
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

Sr. Nozzle Symbol NPS [in] Load Case Forces Moments Remarks IDX Rev.
No. FR FC FL MT MC ML Stress No. / Node /
[kN] [kN] [kN] [kNm] [kNm] [kNm] Rev.

1 N01 3 SUS
OPE
OCC
SNL 3 2 2 1 1 1
2 N02 3 SUS
OPE
OCC
SNL 3 2 2 1 1 1
3 N03 4 SUS
OPE
OCC
SNL 4 3 3 2 1 1

*) Reference point of all loads in the table above is the junction between nozzle and shell
Nozzle loads = Thermal expansion, pressure weight and wind
SUS = Loads due to weight + Pressure (W+P)
OPE = Loads due to weight + Pressure + Thermal expansion (W+P+T)
OCC = Loads due to weight + Pressure + Thermal expansion + Wind or Earthquake (W+P+T+WIN or U)
SNL = Standard Nozzle Loads acc. to PES-EQS-01 (AD1)

Remark:
Loads indicated above are the result of pipe stress calculation and have to be observed for design. For nozzles not listed here as well as in case no nozzle loads are
given, standards loads as per ES-AD1 paragraph 2.10 shall be considered. Nozzle loads indicated here are preliminary and will be revised during detail engineering.
Vendor shall incorporate the revised loads without any extra cost, if thicknesses are not changing.
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

PRINCIPLE SKETCH TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 5 of 9
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

DETAIL TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 6 of 9
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

Applicable Codes & Standards TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 7 of 9
1 Info Type Description Issue Date Rev.
2 Global Codes & Standards
3 API650 Welded Tanks Latest
4 ASME B31.1 Pressure Piping
5 TEMA Standards Class R (for the severe requirements of petroleum processing) Latest Edition
6 API STD 662,Table 2 Plate Heat Exchangers for General Refinery Services 2nd, 2002
7 ASME Section VIII, Division 1 Rules for Construction of Pressure Vessels 2021
8 Manufacturer Standard
9 ANSI/ASME B16.5 Pipe Flanges and Flanged Fittings 2013
10
11 Company Standards: tkIS Project Engineering Specifications
12 PES-EQS-01 Pressure Vessels according to ASME 00
13 PES-EQS-02 Supports for Pressure Vessels 00
14 PES-AD1-SH Shipping Requirements for Heavy and Oversized Equipment 00
15 PES-EQS-05 (AD5) Surface Treatment of Aust. and Duplex Stainless Steel after Welding 00
16 PES-EQS-06 (AD6) Non-destructive Testing 00
17 PES-EQS-11 (AE1) Heat Exchangers (Shell & Tube) 00
18 PES-EQS-12 (AE2) Plate Heat Exchangers 00
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

19 PES-CEN-01 Painting 00
20 PES-CEN-02 Insulation 00
21 PES-EQS-15 Preservation for Static Equipment 00
22
23 General
24 Documentation Summary of Engineering and Final Documents according negotiation protocol 00
25
26 Classification Group and Leakage Class
27 Vessel Group 4
28 Heat Exchanger Shell Side Group 4 Tube Side Group 4 Leakage Class
29
30 Fatigue Loading
31 Fatigue Loading Design No. of Loading Cycles From barg To barg
32 Fatigue Loading Design No. of Loading Cycles From barg To barg
33
34 Remarks :
35 Line 14: For CS patrs only.
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

General Requirements TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 8 of 9
1 Info Description Rev.
2 General
3 Stress analysis shall be performed by the manufacturer in accordance with design specifications
4 Specified wall thicknesses are minimum values and shall be increased if required by stress calculation
5 Nozzle necks shall be least DN 50/ 2". They shall be reduced to the required nominal flange size if necessary.
6 Bolts, nuts and gaskets for joints with tapped holes have to be supplied by the vessel manufacturer.
7
8 1.1
9 Consider Relevant Module for CE-Marking
10 Consider Classification Group according to PED
11 Consider Fluid Group Shellside / Tubeside /
12
13 Supplies Shall Include the following Items
14 Base ring template
15 Davits for manholes
16 Additional 10% of bolts and nuts, as spare
17 Additional (3) sets gaskets for flanges with cover and blindflanges
18 Platforms and ladders plus bolts and nuts, as spare
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

19 Supports for insulation


20 2 separate earthing connections to be provided 180 degree apart resp. 1 per saddle, if not otherwise specified
21 Spare parts for 2 years to be quoted separately
22 All internals
23 Test flange
24 Lifting lugs on channels and bonnets
25 Lifting trunnions and tailing lug for erection
26 Supports for fireproofing insulation acc. to UN 2004 - 02
27 Clips and pads for ladders and platforms
28 Lifting lugs for erection and tailing lug
29 Vessel shall be shipped to the site purged with N2.
30 Standard Top Davit A= mm, Maximum lifting capacity = kg
31 Steel Transportation Saddles
32 For applicable standards see page ' Index of Applicable Codes and Standards'
33 Shot blast inside and outside
34 Clips and pads for pipe supports
35 Pickling and passivation for St.St.
36 PTFE sliding plate for sliding saddle as per UN 2004-01
37
38 Additional Requirements for Heat Exchangers
39 Tubes to be welded into tube sheet and tested according to UN V416 - 02 , Leakage class
40 Jackscrews and jack bosses according to UN 2100 - 03
41 Tube holes in baffles and support plates to be max. 0.4 mm over outer diameter of tubes
42 Holes' diameter in tube sheet according to standard fit
43 Removable Tube-bundle
44 Tubes to be expanded after welding
45 Tubes to be fixed by expansion
46 Expansion with grooves in tube sheet holes
47 Tube bundle to be equipped with 2 slide rails
48 Tube bundle to be equipped with sealing strips
49 For stacked heat exchangers an experimental assembly and pressure test shall be performed
50 Protection device for expansion bellows
51 Pulling Lugs for tube bundle
52
53 Remarks :
54 Line 22: including the Demister.
Plant Client Code Doc ID Code Project No.

LDAN Feed MCC MCC LDAN PDE-EQS-3120-EC-00005 KXEO-01589

Inspection Data, Class: 4 TON 3321D016


Ammonia Flash Vessel Item

Rev. 00 Page 9 of 9
The tests indicated are min. requirements. They have to be performed in addition to the tests specified in the codes and standards.
In case of discrepancies between the inspection data sheet (IDS) and the workshop documents approved by
thyssenkrupp Industrial Solutions, the latter shall apply. The manufacturer shall be responsible that the required tests are performed
and that the inspector is invited in due time to witness the tests. The manufacturer shall try to perform as many individual tests as
possible on the same day, provided that the fabrication process permits such a procedure.

Inspection by IDX Rev


Line Manuf. tk IS
1 MATERIAL TEST AT SEMI FINISHED PRODUCTS
2 In accordance with design code △ ☓
3 EXAMINATION OF WELD EDGES
4 In accordance with design code △ ☓
5 WELDING
6 Welding and testing schedule on form UF V360-21 (2001-12) Part 1 or approved schedule of manufacturer ✧ ☓
7 Welding Procedure Specification (WPS) and Procedure Qualification Record (PQR) in acc. with to applic. design code ✧ ☓
8 HEAT TREATMENT (if required)
9 Visual and dimensional check before PWHT ✧ ■
10 MP of temporary welds before PWHT ✧ ☐
11 Heat treatment plan and record ✧ ☓
© 2022 thyssenkrupp Industrial Solution AG - BU Uhde

12 NONDESTRUCTIVE TESTS prior to pressure test (after final heat treatment)


13 RT, UT, MT, PT in accordance with design code △ ☓
14 PT: 100 % weld ring gasket, first and top layer of fillet seam and closing seams △ ☐
15 NONDESTRUCTIVE TESTS after pressure test
16 Only required if specified in design code or other referenced standard / specifications - -
17 FINAL INSPECTION
18 Visual check, inside and outside ✧ ■
19 Dimensional check; report and / or "as built" drawing with required and actual main dimensions △ ■
20 Completeness check ✧ ■
21 Record of production test plates △ ☓
22 Leakage test nozzle reinforcements / lining △ ☐
23 Material certificate compare with marking / picture of marking △ ✧
24 Pickling, passivation, blasting- if required, check of performance ✧ ☐
25 Drying, cleanliness, inside and outside ✧ ☐
26 Painting / corrosion protection, if required ✧ ☐
27 Data of nameplate correspondence with drawing ✧ ☐
28 Documentation, submit at final inspection ✧ ✧
29 Pressure test (■ for test on shell sides of heat exchangers, otherwise ☐) △ ☐/■
30 ■ - Holding Point, Fabrication stop until inspection has been performed or written release note is given
☐ - Advise of inspection, Fabrication may be continued if inspector is not present after invitation issued in due time
△ - Examination with test report
☓ - Review of test report
✧ - Test respectively execution // for IDS Class 4: Spot Check

LS = Longitudinal seam MT = Magnetic particle examination DDS = Design Data Sheet


CS = Circumferential seam PT = Liquid penetrant examination t = Wall thickness
NCS = Shell-nozzle seam UT = Ultrasonic examination DN = Nominal pipe size (NPS)
AS = Attachment seam RT = Radiographic examination HAZ = Heat affected zone
TS = T-Joints DK = Leakage class acc. to UN V416-02 part 1

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