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TANK CALCULATIONS

BID STEEL 40 TON

PROJECT ENGINEER

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DESIGN ENGINEER

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Date: 07-26-2022 Rev.: 0

Standard Compliant Errors


Standard Compliant Errors
Roof
Actual roof thickness is less than the calculated thickness of 7.2285
Actual roof thickness is less than the calculated thickness of 7.2332 per Appendix V
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Comments
Comments
Shell
Joint efficiency for all shell courses = 100%. X-rays are required. Quantity of x-rays
shall be per 8.1.2.
Roof
Roof is single lap welded
Wind
Per 5.2.1 (k)(1)(a), wind loads are based on ASCE 7-05.
Seismic
Tank is self-anchored. If the tank is resting on concrete, uniform support of the
shell shall be provided by using fiberboard or some other method specified in E.7.1.
Tank is stable against sliding.
Anchor Bolt and Anchor Chair
Tank is not anchored
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Design Data
Tank Diameter .......................................... 9,580 mm (Inside)

Tank Height ............................................ 4,750 mm

High Liquid Level ...................................... 4,200 mm


Normal Liquid Level .................................... 4,200 mm
Low Liquid Level ....................................... 400 mm
Total Capacity ......................................... 302,740 litres
Working Capacity ....................................... 273,908 litres

Design Standard......................................... API-650 13th Edition, Annex M,


V, E
Design Metal Temperature ............................... 25 °C
Operating Temperature .................................. 100 °C

Design Temperature ..................................... 100 °C


Roof Live Load ......................................... 1.00 kPa
Roof Design Snow Load .................................. 1.00 kPa

Additional Roof Loads ................................... 0.00 kPa


Wind:
Velocity per ASCE 7-05 Figure 6-1 . . . . . . . . . . . 160 kph
Importance Factor .................................. 1.00
Exposure ........................................... C
Seismic:
Site Class ......................................... D
Importance Factor .................................. 1.00
Use Group .......................................... I
Ss Value ........................................... 20.00 %

S1 Value ........................................... 5.00 %

Vertical Acceleration .............................. 0.00 g

Transitional Period (TL) ........................... 12


Specific Gravity ....................................... 1.0000

Page 1 of 31
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Internal Pressure (Design).............................. Atmospheric

(Operating).............................. Atmospheric
Combination Factor.............................. 0.40

External Pressure (Design).............................. 0.50 kPa


(Operating).............................. Atmospheric
Combination Factor.............................. 0.40

Corrosion Allowance:
Bottom ............................................. 0.0000 mm
Shell Courses 1 - 1 ................................ 0.0000 mm
Courses 2 - 2 ................................ 0.0000 mm
Roof ............................................... 0.0000 mm
Compression Ring ................................... 0.0000 mm

Page 2 of 31
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Summary
Total Weight of Tank: 83,078 kg
Total Operating Weight: 385,541 kg
Total Testing Weight: 385,541 kg

Bottom

Flat Bottom:
12.0000 mm (A36) PL (weight: 7,221 kg)
Outside projection = 150.0000 mm
Shell

Shell Course 01: 8.0000 mm (A36) PL x 2480.0000 mm wide (weight: 4,687 kg)
Shell Course 02: 6.0000 mm (A36) PL x 2269.6000 mm wide (weight: 3,217 kg)

Self-Supporting Cone Roof

6.0000 mm (A36) PL (weight: 3,499 kg)


Roof Slope: 3.0000 in 12 ø: 14.0362° Roof Rise: 1.1975 m
Roof is single lap welded

Compression Ring

L 100 x100 x 10 per Detail b (A36)


Weight: 454 kg
100 mm Vertical leg of rim angle is lap welded to the outside of the shell with
the horizontal leg turned out
Rim Angle is attached 0.3750 mm above the top of shell

Page 3 of 31
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Bottom Design

Flat Bottom
Material Grade: A36
Thickness (tb): 12.0000 mm
Corrosion Allowance (CA): 0.0000 mm
Minimum required outside projection per 5.4.2 = 50.0000 mm
Actual outside projection (p) = 150.0000 mm

Minimum thickness per 5.4.1 = 6.0000 mm

Check bottom for vacuum per V.9.1


Tank diameter (D) = 9580.0000 mm
Vacuum (Pv) = 0.5000 kPa
Bottom thickness (t) = 12.0000 mm

Reduction factor per M.3.8 due to temperature


__0.8700_-_0.9200__ * (100.0000 - 94.0000) = 0.9146
Per Table M-1, M = 0.9200 + 150.0000 - 94.0000

Yield strength (Fyb) = 250000.0000 kPa


Bottom yield strength (Fy) = FybM = 250000.0000 * 0.9146 = 228660.7143 kPa

Allowable stress (S) = 0.6600 Fy = 0.6600 * 228660.7143 = 150916.0714 kPa


Joint efficiency (E) = 0.7000

Pressure due to weight (Pw) = 0.0770t = 0.0770 * 12.0000 = 0.9245 kPa

Per ASME Section VIII:


Transposed shell thickness (ts) = 6.0000 mm
Transposed required shell thickness (td) = 2.7432 mm
C = 0.3300 * td/ts = 0.3300 * 2.7432/6.0000 = 0.1509
but C not less than 0.2000, therefore C = 0.2000
Calculated pressure (Pc) = (t / D)²(SE/C) =
(12.0000/9580.0000)²(150916.0714 * 0.7000/0.2000) = 0.8288 kPa

Total pressure (Pt) = Pw + Pc = 0.9245 + 0.8288 = 1.7533 kPa

Page 4 of 31
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Shell Design
Per 5.6.3.2
td = 4.9_(H_-_0.3)D_G + CA where
Sd Diameter (D) = 9.5800 m
Specific Gravity (G) = 1.0000
tt = 4.9_(H_-_0.3)D
St

Shell Course 01
Material Grade: A36 Shell Height: 2.4800 m

Product Design Stress per Table 5-2 (Sd): 160.0000 MPa

__0.8800_-_0.9100__
Per Table M-1, M = 0.9100 + 150.0000 - 94.0000 * (100.0000 - 94.0000) = 0.9068

Product Design Stress per M.3.2 (Sd): (2/3)Fy M =


(2/3)(250.0000)(0.9068) = 151.1310 MPa

Lesser of Product Design Stress (Sd) = 151.1310 MPa


H = 4.2000 m

Corrosion Allowance (CA): 0.0000 mm


Hydrostatic Test Stress per Table 5-2 (St) = 171.0000 MPa
(4.9)(4.2000_-_0.3)(9.5800)(1.0000)
td = 151.1310 + 0.0000 = 1.2114 mm

tt = (4.9)(4.2000_-_0.3)(9.5800)
171.0000 = 1.0706 mm

(Per 5.6.1.1 - min. t = 6.0000 mm)


Actual t = 8.0000 mm

Shell thickness used for Seismic Calculations = 1.8314 mm


Shell ratio per E.6.2.2.3 (r) = 1.8314/1.2114 = 1.5118

Page 5 of 31
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Shell Course 02
Material Grade: A36 Shell Height: 2.2696 m

Product Design Stress per Table 5-2 (Sd): 160.0000 MPa

__0.8800_-_0.9100__
Per Table M-1, M = 0.9100 + 150.0000 - 94.0000 * (100.0000 - 94.0000) = 0.9068

Product Design Stress per M.3.2 (Sd): (2/3)Fy M =


(2/3)(250.0000)(0.9068) = 151.1310 MPa

Lesser of Product Design Stress (Sd) = 151.1310 MPa


H = 1.7200 m

Corrosion Allowance (CA): 0.0000 mm


Hydrostatic Test Stress per Table 5-2 (St) = 171.0000 MPa

(4.9)(1.7200_-_0.3)(9.5800)(1.0000)
td = 151.1310 + 0.0000 = 0.4411 mm

tt = (4.9)(1.7200_-_0.3)(9.5800)
171.0000 = 0.3898 mm

(Per 5.6.1.1 - min. t = 5.0000 mm)


Actual t = 6.0000 mm

Calculate shell thickness required for seismic per E.6.2.2.3


Shell ratio per E.6.2.2.3 (r) = 1.5118
Minimum shell thickness required = (td - CA)r + CA =
(0.4411 - 0.0000)(1.5118) + 0.0000 = 0.6668 mm

Page 6 of 31
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Self-Supporting Cone Roof per API-650


Material Grade: A36 Roof Slope: 3.0000 in 12
Roof Thickness (tr): 6.0000 mm ø: 14.0362°
Roof Rise: 1.1975 m
Corrosion Allowance (CA): 0.0000 mm
Tank Diameter (D): 9.5800 m Live Load (Lv): 1.0000 kPa
Snow Load (Sb): 1.0000 kPa
Dead Load (DL): 0.4620 kPa
Roof is single lap welded Ext. Pressure (Pe): 0.5000 kPa

Per 5.2.2(e)(1), B = DL + (Lv or Sb) + 0.40Pe =


0.4620 + 1.0000 + (0.40)(0.5000) = 1.6620 kPa
Per 5.2.2(e)(2), B = DL + 0.4(Lv or Sb) + Pe =
0.4620 + (0.4)(1.0000) + 0.5000 = 1.3620 kPa

Use greater of (1) or (2), B = 1.6620 kPa

Minimum thickness per 5.10.5.1 =5.0000 mm

Per :
Modulus of Elasticity at 93° (M1): 199000 MPa
Modulus of Elasticity at 100° (Table ) (M2): 198509 MPa
M = M1/M2 = 199000/198509 = 1.0025

Per 5.10.5.1:

tr = 2x1000D
sinø { __B__
1000E } + CA =

(2)(1000)(9.5800)
sin(14.0362) { (1,000.0000)(198509)
_1.6620_
} + 0.0000 = 7.2285 mm
For Unbalanced Snow Load: Su = 1.5 Sb = 1.5 * 1.0000 = 1.5000 kPa

Per 5.2.2(e)(1), U = DL + Su + 0.40Pe =


0.4620 + 1.5000 + (0.40)(0.5000) = 2.1620 kPa
Per 5.2.2(e)(2), U = DL + 0.4(Su) + Pe =
0.4620 + (0.4)(1.5000) + 0.5000 = 1.5620 kPa

Use greater of (1) or (2), U = 2.1620 kPa

Page 7 of 31
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Per 5.10.5.1:

tr = 2x1000D
sinø { __ U
1.33x1000E
__
} + CA =

(2)(1000)(9.5800)
sin(14.0362) { (1.33)(1,000.0000)(198509)
_ 2.1620 _
} + 0.0000 = 7.1488 mm
Per 5.10.5.2:
p = Greater of B or U = 2.1620 kPa

For Shell, Fy = 226.6964 MPa


For Roof, Fy = 226.6964 MPa
For Compression Ring, Fy = 226.6964 MPa
Least Fy = 226.6964 MPa
Fa = 0.6Fy = 0.6 * 226.6964 = 136.0179 MPa

____(1000)pD²______ _____(1000)(2.1620)(9.5800)²______ = 729.3916 mm²


Ar = 8Fa tanø = 8 * 136.0179 * tan(14.0362)

Actual roof thickness is less than the calculated thickness of 7.2285

Page 8 of 31
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Compression Ring
L 100 x100 x 10 per Detail b

100 mm Vertical leg of rim angle is lap welded to the outside of the
shell with the horizontal leg turned out
Rim Angle is attached 0.3750 mm above the top of shell
Material: A36

API-650_Figure_F-2
Rc = 4790.0000 mm

Roof Angle (ø) = 14.0362°


R2 = Rc/(sin ø) = 4790.0000/(sin 14.0362) = 19749.6759 mm

th = 6.0000 mm

wh = 0.3 (R2th) = 0.3 (19749.6759 * 6.0000) = 103.2706 mm


not to exceed 300.0000 mm
therefore wh = 103.2706 mm
Available area from roof (Ar) = thwh = 6.0000 * 103.2706 = 619.6238 mm²

tc = 6.0000 mm
wc = 0.6 (Rctc) = 0.6 (4790.0000 * 6.0000) = 101.7173 mm

Distance from top of angle to top of shell (b) = 0.3750 mm


Available area from shell (As) = (wc - b)tc = (101.7173 - 0.3750) * 6.0000 = 608.0535 mm

Yield strength (Fy) = 250.0000 MPa

Reduction factor per M.3.7 due to temperature


__0.8800_-_0.9100__
Per Table M-1, M1 = 0.9100 + 150.0000 - 94.0000 * (100.0000 - 94.0000)= 0.9068

Yield strength at temperature (Fy) = M1Fy = 0.9068 * 250.0000 = 226.6964 MPa

ta = 10.0000 mm
Horizontal projection of angle (a1) = 90.0000 mm
Maximum horizontal projection = ta * 250/ (Fy)= 10.0000 * 250/ (226.6964)
= 166.0419 mm
therefore a1 = 90.0000 mm
Vertical projection of angle (a2) = 100.0000 mm
Maximum vertical projection = wc = 101.7173 mm
therefore a2 = 100.0000 mm
Available area from compression ring (Ac) = (a1 + a2)ta =
(90.0000 + 100.0000)10.0000 = 1900.0000 mm²

Page 9 of 31
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Total available area (At) = Ar + As + Ac = 619.6238 + 608.0535 + 1900.0000 = 3127.6774 mm²

Page 10 of 31
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External Pressure per Appendix V


Design external pressure loading (Pr) per V.7 = greater of
DL + (Lr or S) + FpePe = 0.46 + (1.00 or 1.00) + (0.40)(0.5000) =
1.6620 kPa or
DL + 0.4(Lr or S) + Pe = 0.46 + 0.4(1.00 or 1.00) + 0.5000 =
1.3620 kPa
= 1.6620 kPa
Shell thickness (ts1) = 6.0000 mm
Tank diameter (D) = 9.5800 m
Roof modulus of elasticity (E) = 198509 MPa

Allowable tensile stress for shell (fs) = 151.1310 MPa


Allowable tensile stress for roof per Table 5-2 (fr) = 160.0000 MPa

__0.8800_-_0.9100__
Per Table M-1, M1 = 0.9100 + 150.0000 - 94.0000 * (100.0000 - 94.0000)= 0.9068

Roof yield strength (Fy) = 250.0000 MPa


Allowable tensile stress per M.3.2 (fr): (2/3)Fy M =
(2/3)(250.0000)(0.9068) = 151.1310 MPa
whichever is less. Therefore, fr = 151.1310 MPa

Allowable tensile stress for compression ring per Table 5-2 (fc) = 160.0000 MPa

__0.8800_-_0.9100__
Per Table M-1, M1 = 0.9100 + 150.0000 - 94.0000 * (100.0000 - 94.0000)= 0.9068

Compression ring yield strength (Fy) = 250.0000 MPa


Allowable tensile stress per M.3.2 (fc): (2/3)Fy M =
(2/3)(250.0000)(0.9068) = 151.1310 MPa
whichever is less. Therefore, fc = 151.1310 MPa

Allowable tensile stress (f) = smaller of fs, fr, or fc = 151.1310 MPa

Roof thickness (tc) = 6.0000 mm


Roof angle (ø) = 14.0362°

__83D___ ___Pr___
Per V.7.2.1, tcone = sin ø 1.7200E =

(83)(9.5800) _____1.6620_____
sin 14.0362 (1.720)(198509) = 7.2332 mm

Actual roof thickness is less than the calculated thickness of 7.2332 per
Appendix V

Page 11 of 31
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__125PrD²___ __(125)(1.6620)(9.5800)²__
Per V.7.2.2, Areqd = 1 f tan ø = (1)(151.1310)(tan 14.0362) = 504.6365 mm²

__Dtc___ (9.5800)(6.0000)
Per V.7.2.3, Xcone = 13.40 sin ø = 13.40 sin 14.0362 = 206.2887 mm

Per V.7.2.4, Xshell = 13.40 Dts1 = 13.40 (9.5800)(6.0000) = 101.5929 mm


Distance from top of angle to top of shell (b) = 0.3750 mm
Available shell (Xshell) = Xshell - b = 101.5929 - 0.3750 = 101.2179 mm

Compression ring cross sectional area (Astiff) = 1900.0000 mm²

Per V.7.2.5, total area of top stiffener = Astiff + ts1Xshell + tconeXcone =


(1900.0000) + (6.0000)(101.2179) + (6.0000)(206.2887) = 3745.0393 mm²

Page 12 of 31
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Wind Calculations
Wind Velocity per ASCE 7-05 Figure 6-1 = 160 kph
Tank diameter (D) = 9.5800 m
Thinnest shell course thickness (t) = 6.0000 mm

Exposure C
Importance factor (I) = 1.00
Per M.6:
Modulus of Elasticity at 93.0000° (M1): 199000 MPa
Modulus of Elasticity at 100.0000° (Table M-2) (M2): 198509 MPa
M = M2/M1 = 198509/ 199000= 0.9975

Per 5.2.1 (k)(1)(a), wind loads are based on ASCE 7-05.

For Shell:
Centroid of shell Cs = 2.3750 m
z = Cs but not less than 4.57 m
z = 4.5700 m from bottom of tank
Per ASCE7, zg = 274.30 m
= 9.50
Kz = 2.01(4.57/274.30)^(2/9.50) = 0.849

Kd = 0.95
Kzt = 1.00

h/D = 4.75/9.58 = 0.50

Per 5.2.1(k)(1)(a), V = (160)(1000/3600)( 1.0000)= 44.44 m/s

qz = 0.61300KzKztKdV²/1000 =
(0.61300)(0.849)(1.00)(0.95)(44.44)²/1000 = 0.98 kPa

Cf = 0.50
G = 0.85
Pw = qzGCf = (0.98)(0.85)(0.5000) = 0.4150 kPa
but not less than 0.4800 kPa
= 0.4800 kPa

Page 13 of 31
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For Roof:
Top of roof Cs = 5.95 m
z = Cs but not less than 4.57 m
z = 5.95 m from bottom of tank
Per ASCE7, zg = 274.30 m
= 9.50
Kz = 2.01(5.95/274.30)^(2/9.50) = 0.897

Kd = 0.85
Kzt = 1.00
V = 44.44 m/s

qz = 0.61300KzKztKdV²/1000 =
(0.61300)(0.897)(1.00)(0.85)(44.44)²/1000 = 0.9235 kPa

GCp = 0.90
Uw = qzGCp = (0.9235)(0.90) = 0.8311 kPa

Pwr = qzGCf = (0.9235)(0.85)(0.5000) = 0.3925 kPa


but not less than 0.4800 kPa
= 0.48 kPa

V = 160.00 kph

Per 5.9.6.1: Pwv = 1.48(V/190)² = 1.48(160.00/190)² = 1.05 kPa


Pwd = Pwv + 0.24 = 1.29 kPa

H1 = 9.47t[ (t/D)³](1.72/Pwd) =
(9.47)(6.0000)[ 6.0000 / 9.5800)³](1.72/1.29) = 37.4717 m

Per 5.9.6.2: tuniform = t = 6.0000 mm

For each shell course, Wtr = W tuniform 5


tactual
(Shell courses are numbered from bottom to top)
Shell Course W (m) Tactual (mm) Wtr (m)

2 2.2696 6.0000 2.2696


1 2.4800 8.0000 1.2081

Total Transposed Width: 3.4777

Page 14 of 31
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Overturning moment:
Total vertical height (H) = 4.7500 m

Overturning Moment (Mw) = (PwDH²/2 + Uw D³/8)(1000) =


= [(0.4800)(9.5800)(4.7500)²/2 + (0.8311)( )(9.5800)³/8](1000) = 338832.4378 N-m

Overturning moment:
Total shell vertical height (H) = 4.7500 m

Overturning Moment (Mws) = (PwDH²/2)(1000)


= [(0.4800)(9.5800)(4.7500)²/2](1000) = 51875.7000 N-m

Tank does not contain internal pressure. Therefore, MPi = 0


Check for tank stability without anchors per 5.11.2
Weight of shell (DLS) = 670592.8389 N
MDL = DLS * D/2 = 670592.8389 * 9.5800 / 2 = 3212139.6983 N-m
Weight of roof (DLR) = 73566.3277 N
MDLR = DLR * D/2 = 73566.3277 * 9.5800 / 2 = 352382.7098 N-m

Bottom thickness used (tb-CA) = 12.0000 - 0.0000 but shall not exceed
bottom shell course corroded thickness of 8.0000 mm = 8.0000 mm
Bottom material yield strength (Fby) = 250.0000 MPa
G = lesser of 0.70 or product specific gravity = 0.7000

wL = 59.0000tb (FbyH) =
(59.0000)(8.0000) (250.0000 * 4.2000) = 15294.5480 N/m

not to exceed 70.400HD = 70.400 * 4.2000 * 9.5800 = 2832.6144 N/m


therefore, wL = 2832.6144 N/m

MF = wL( )D²/2 = (2832.6144)( )(9.5800)²/2 = 408355.4478 N-m

For tank to be stable: 0.6Mw + Mpi < MDL/1.5 + MDLR


and Mw + 0.40Mpi < (MDL + MF)/2 + MDLR
0.6Mw + Mpi = (0.6)(338832.4378) + (0.0000) = 203299.4627 N-m
MDL/1.5 + MDLR = 3212139.6983/1.5 + 352382.7098 = 2493809.1753 N-m

Mw + 0.40Mpi = 338832.4378 + (0.40)(0.0000) = 338832.4378 N-m


(MDL + MF)/2 + MDLR = (3212139.6983 + 408355.4478)/2 + 352382.7098
= 2162630.2828 N-m

For tank to be stable: Mws + 0.40Mpi < MDL/1.5 + MDLR

Mws + 0.40Mpi = (51875.7000) + (0.40)(0.0000) = 51875.7000 N-m


MDL/1.5 + MDLR = 3212139.6983/1.5 + 352382.7098 = 2493809.1753 N-m

Page 15 of 31
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Check for Sliding (tank empty):
Sliding Force (Vw) = 0.6(PwDH)(1000) =
0.6((0.4800)(9.5800)(4.7500))(1000) = 13105.4400 N

Resistance to Sliding (Vs) = 0.4(Ws + Wr + Wf - 0.6(Uw)(1000)( )(D)²/4) =


0.4(670592.8389 + 73566.3277 + 70839.5415 - 0.6(0.8311)(1000)( )(9.5800)²/4]
= 311621.6926 N

Check for Sliding (tank empty):


Sliding Force (Vw) = [(PwDH + PwrAr)(1000)] =
[((0.4800)(9.5800)(4.7500) +
(0.48)(5.74))(1000)] = 24,595.69 N

Resistance to Sliding (Vs) = 0.4(Ws + Wr + Wf) =


0.4(670592.8389 + 73566.3277 + 70839.5415) = 325,999.48 N

Page 16 of 31
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Shell Vacuum Calculations

External pressure (Pe) = 0.5000 kPa


Wind velocity (V) = 160 kph
Tank diameter (D) = 9.5800 m
Top shell course thickness (tsmin) = 6.0000 mm
Total transposed width (HTS) = 3.4777 m
Modulus of Elasticity (E) = 198509 MPa

For shell course 1, yield strength = 250.0000 MPa, M factor = 0.9068


F y = (250.0000)(0.9068) = 226.6964 MPa
Per V.3.1, W = 1.48(V/190)² = (1.48)(160.0000/190)²
= 1.0495 kPa
For condition 1, Ps = W + 0.40Pe = 1.0495 + (0.40)(0.5000) = 1.2495 kPa
Design external pressure (Ps) = Greater of Pe or Ps (Condition 1)
therefore, Ps = 1.2495 kPa

Per V.8.1.1

( __D__
tsmin )
0.75
[( HDTS )( FEy )0.5 ] =
( 9.5800
6.0000 )
0.75
[( 3.4777
9.5800 )(
226.6964
198509 )0.5] = 0.0174 > 0.00680

Per V.8.1, for condition 1


= (Pe + 0.70)/0.95 = (0.5000 + 0.70)/0.95 = 1.26

Page 17 of 31
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Per V.8.1.2, for condition 1 where = 1.26


____________1.0E___________ =
15203( HTS
D )(
__D__
tsmin
2.5
)
____________(1.0)(198509)___________

15203 ( (1.26)(3.4777)
9.5800 )( 9.5800
6.0000 )2.5
= 8.8395 kPa > Ps

Per V.8.1.2, for condition 2 where = 3.00


____________1.0E___________ =
15203( HTS
D )(
__D__
tsmin
2.5
)
____________(1.0)(198509)___________

15203 ( (3.00)(3.4777)
9.5800 )( 9.5800
6.0000 )2.5
= 3.7219 kPa > Pe

Per V.8.1.3, for condition 1

47.070 ( HTSPs)0.4 D 0.6


=
0.4
(E)
0.4 0.6
47.070 [ (1.26)(3.4777)(1.2495) ] [ 9.5800 ]
[ 198509 ] 0.4

= 2.7432 mm < tsmin

Per V.8.1.3, for condition 2

47.070 ( HTSPe)0.4 D 0.6


=
0.4
(E)
0.4 0.6
47.070 [ (3.0000)(3.4777)(0.5000) ] [ 9.5800 ]
[ 198509 ] 0.4

= 2.6879 mm < tsmin

Page 18 of 31
(NAME AND ADDRESS) Customer:
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Date: 07-26-2022 Rev.: 0
Per V.8.2.2.1

N² =
( 445.00D³
tsminHTS² ) =
( 445.00(9.5800)³
(6.0000)(3.4777)² )= 73.4277

N not less than 2 nor greater than 10. Therefore, N = 8.0000

End Stiffener Requirements:

Per V.8.2.3.1
H = 4.7500 m
Vl = 250PsH/1 = 250(1.2495)(4.7500)/1 = 1483.8158 N/m

Per V.8.2.3.2
37.5VlD³ (37.5)(1483.8158)(9.5800)³ = 3.9119 cm4
Ireqd = E(N²-1) = 198509(8²-1)

Per V.8.2.3.3.1

Areqd = 0.5VlD = (0.5)(1483.8158)(9.5800) = 47.0286 mm²


f 151.1310

Page 19 of 31
(NAME AND ADDRESS) Customer:
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Date: 07-26-2022 Rev.: 0

Top End Stiffener


From V.8.2.3.2, Ireqd = 3.9119 cm4
Calculate properties of Stiffener:

b(mm) d(mm) A(mm²) Y(mm) AY(mm³) e(mm) e²A(mm4) Is(mm4)

Stiffener Ring:
10.0000 100.0000 1000.0000 50.0000 50000.0000 29.0117 841678.9620 833333.3333
90.0000 10.0000 900.0000 5.0000 4500.0000 -15.9883 230063.0516 7500.0000
Shell:
######## 6.0000 609.5571 -3.0000 -1828.6714 -23.9883 350762.5600 1828.6714
-------- ---------- ---------- -----------
52671.3286
2509.5571 e²A + Is = 2265166.5783 mm4

= 226.5167 cm4

c = AY/A = 52671.3286/2509.5571 = 20.9883 mm


(e = Y - c)

Roof (per V.8.2.3, cannot be used to calculate Iact):


tr = 6.0000 mm Xroof = 206.2887 mm
Aroof = trXroof = (6.0000)(206.2887) = 1237.7321 mm²
For total area, Astiff = 2509.5571 + 1237.7321 = 3747.2893 mm²

From V.8.2.3.3.1, Areqd = 47.0286 mm²

For the shell: ts = 6.0000 mm Xshell = 101.5929 mm


For the roof: tr = 6.0000 mm Xroof = 206.2887 mm

Per V.8.2.3.3.2:
Astiff = Areqd - tsXshell - trXroof =
47.0286 - (6.0000)(101.5929) - (6.0000)(206.2887) = -1800.2607 mm²

Astiff(actual) = 1900.0000 mm²

Page 20 of 31
(NAME AND ADDRESS) Customer:
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Date: 07-26-2022 Rev.: 0

Bottom End Stiffener


From V.8.2.3.2, Ireqd = 3.9119 cm4

Bottom extending inside tank per V.3.1 (Xbtm) = 16tb = (16)(12.0000) = 192.0000 mm
Chime = bottom outside projection + shell thickness = 150.0000 + 8.0000 = 158.0000 mm

Calculate properties of Stiffener:

b(mm) d(mm) A(mm²) Y(mm) AY(mm³) e(mm) e²A(mm4) Is(mm4)

Bottom chime:
12.0000 158.0000 1896.0000 71.0000 134616.0000 92.1646 16105227.8023 3944312.0000
Bottom (Xbtm):
12.0000 192.0000 2304.0000 -104.0000 -239616.0000 -82.8354 15809354.5607 7077888.0000
Shell:
######## 8.0000 938.4746 -4.0000 -3753.8985 17.1646 276497.5399 5005.1980
-------- ---------- ---------- -----------
-108753.8985
5138.4746 e²A + Is = 43218285.1009 mm4

= 4321.8285 cm4

c = AY/A = -108753.8985/5138.4746 = -21.1646 mm


(e = Y - c)

For total area, Astiff = 5138.4746 mm²

From V.8.2.3.3.1, Areqd = 47.0286 mm²

For the shell: tsn = 8.0000 mm Xshell = 117.3093 mm


For the bottom: tbtm = 12.0000 mm Xbmt = 192.0000 mm

Per V.8.2.3.3.2:
Astiff = Areqd - tsnXshell -tbtmXbtm =
47.0286 - (8.0000)(117.3093) - (12.0000)(192.0000) = -3195.4460 mm²

Astiff(actual) = 1896.0000 mm²

Page 21 of 31
(NAME AND ADDRESS) Customer:
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Date: 07-26-2022 Rev.: 0

Weights

New (N) Corroded (N)

Product: 2967157.3593 2967157.3593

Total Shell Plates: 77535.5535 77535.5535

Total Bottom Plates: 70839.5415 70839.5415

Total Roof Plates: 34326.3277 34326.3277

Total Live Load: 72081.0160 72081.0160

Total Snow Load: 72081.0160 72081.0160

Total Additional Dead Load: 0.0000 0.0000

Shell Insulation: 0.0000 0.0000

Roof Insulation: 0.0000 0.0000

Total Rafters: 0.0000 0.0000

Total Roof and Framing: 34326.3277 34326.3277

Total Shell Appurtenances: 588600.0000 588600.0000

Total Roof Appurtenances: 39240.0000 39240.0000

Total Roof Appurtenances acting on Shell 39240.0000 39240.0000

Live Load acting on Shell: 72081.0160 72081.0160

Snow Load acting on Shell: 72081.0160 72081.0160

Total of Roof acting on Shell: 34326.3277 34326.3277

Total of Roof Structural acting on Shell: 0.0000 0.0000

Total Compression Ring and Shell Stiffener 4457.2854 4457.2854

Page 22 of 31
(NAME AND ADDRESS) Customer:
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Date: 07-26-2022 Rev.: 0

Seismic Calculations

If the tank is resting on concrete, uniform support of the shell shall be


provided by using fiberboard or some other method specified in E.7.1.
Tank diameter (D): 9.5800 m
Product Height (H): 4.2000 m
Specific Gravity (G): 1.0000

Tank is self-anchored. If the tank is resting on concrete, uniform support of the


shell shall be provided by using fiberboard or some other method specified in E.7.1.

Mapped spectral response acceleration (Ss): 0.2000 g


Mapped spectral response acceleration (S1): 0.0500 g
Mapped spectral response acceleration (S0) = 0.4Ss = (0.4)(0.2000) = 0.0800 g
Mapped spectral response acceleration (SP) = 0.8S1 = (0.8)(0.0500) = 0.0400 g

Site Class per E.4.4 : D


Seismic Use Group per E.3.1 : I

From Table E-1, Fa = 1.6000


From Table E-2, Fv = 2.4000
From Table E-5, I = 1.0000
From Table E-4, Rwi = 3.5000
From Table E-4, Rwc = 2.0000

Scaling factor per E.2, Q = 2/3

SDS = QFaSs = (2/3)(1.6000)(0.2000) = 0.2133


SD1 = QFvS1 = (2/3)(2.4000)(0.0500) = 0.0800
Per E.6.1.3, Av = 0.7 x Purchaser specified vertical acceleration
Vertical earthquake acceleration coefficient (Av): 0.0000 g

E.4.5.2 Convective (Sloshing) Period

E.4.5.2-c:
Ks = ______0.578_______ = __________0.578___________ = 0.6014

tanh (
3.68H
D ) (
tanh
(3.68)(4.2000)
9.5800 )
Per E4.5.2-a: Tc = 1.8Ks D = (1.8)(0.6014) 9.5800 = 3.3506

E.4.6.1 Spectral Acceleration Coefficients

Impulsive spectral acceleration parameter:


Per E.4.6.1-1:
__I__
Ai = SDS
( Rwi ) = 0.2133 ( __1.00__
3.5000 ) = 0.0610

Page 23 of 31
(NAME AND ADDRESS) Customer:
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However, per E.4.6.1-2, Ai 0.0070


Therefore, Ai = 0.0610

Convective spectral acceleration parameter:

TL = 12.0000
K = 1.5

Tc TL , Per E.4.6.1-4

Ac = KSD1 ( __1__
Tc )( Rwc )
__I__
= (1.5)(0.0800)( __1__
3.3506 )( __1.00__
2.0000 )= 0.0179

However, Ac Ai
Therefore, Ac = 0.0179

Per E.6.1.1

D/H = 9.5800/4.2000 = 2.2810

Weights:
Ws = 670593 N
Wf = 70840 N
Wr = Roof weight + 10% of snow = 80774 N
WP = 2967157 N

D/H 1.333
Per E.6.1.1-1, tanh(0.866D/H) tanh(0.866_*_2.2810)
Wi = WP = 0.866 * 2.2810 (2967157) = 1445407 N
0.866D/H

Per E.6.1.1-3, Wc = 0.230D/H tanh(3.67H/D)WP =


(0.230)(2.2810)[tanh(3.67/2.2810)](2967157) = 1436781 N

Per E.6.1-2, Vi = Ai(Ws + Wr + Wf + Wi) =


(0.0610)(670593 + 80774 + 70840 + 1445407) = 138216 N
Per E.6.1-3, Vc = AcWc = (0.0179)(1436781) = 25728 N
Per E.6.1-1, V = (Vi² + Vc²) = [(138216)² + (25728)²] = 140591 N

Per E.6.1.2.1

D/H 1.333

Per E.6.1.2.1-1, Xi = 0.375H = (0.375)(4.2000) = 1.5750 m

Page 24 of 31
(NAME AND ADDRESS) Customer:
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Date: 07-26-2022 Rev.: 0

Per E.6.1.2.1-3,
Xc =
[ 1.0 - __cosh(3.67H/D)_-_1__
3.67H/D sinh(3.67H/D) ]H =

[1.0 - (3.67/2.2810)sinh(3.67/2.2810)
____cosh(3.67/2.2810)_-_1____
](4.2000) = 2.4601 m
Per E.6.1.2.2

D/H 1.333
Per E.6.1.2.2-1,
Xis = 0.375 [ 1.0 + 1.333 ( __(0.866D/H)__
tanh(0.866D/H) - 1.0
)] H =
0.375 [1.0 + 1.333 (___(0.866_*_2.2810)___
tanh(0.866 * 2.2810) - 1.0 )] (4.2000) =

3.7854 m

Per E.6.1.2.2-3,
Xcs =
[ 1.0 - _cosh(3.67H/D)_-1.937
3.67H/D sinh(3.67H/D) ] H =

[1.0 - (3.67/2.2810)sinh(3.67/2.2810)
__cosh(3.67/2.2810)_-_1.937_
](4.2000) = 3.4797 m
Per E.6.1.5

Per E.6.1.5-1, Mrw = {[Ai(WiXi + WsXs + WrXr)]² + [Ac(WcXc)]²} =


{[0.0610(1445407*1.5750 + 670593*2.1638 + 80774*5.1492)]² +
[0.0179(1436781*2.4601)]²} = 260363 N-m

Per E.6.1.5-2, Ms = {[Ai(WiXis + WsXs + WrXr)]² + [Ac(WcXcs)]²} =


{[0.0610(1445407*3.7854 + 670593*2.1638 + 80774*5.1492)]² +
[0.0179(1436781*3.4797)]²} = 456159 N-m

Self-anchored tank (new condition)

Per E.6.2.1.1.1

Ws = 670593 N
wrs = 2683.8517 N/m
ta = 1.8314 mm
ts = 1.8314 mm
Ge = G(1.0 - 0.4Av) = 1.0000(1.0 - (0.4)(0.0000)) = 1.0000
Per E.6.2.1.1.1-2, wt = Ws/( D) + wrs = 670593/( 9.5800) + 2683.8517
= 24965.3058 N/m

Page 25 of 31
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Per E.6.2.1.1-1a,
wa = 99.0ta (FyHGe) =
(99.0)(1.8314) [(250.0000)(4.2000)(1.0000)] = 5874.9378 N/m
201.10HDGe = (201.10)(4.2000)(9.5800)(1.0000) = 8091.4596 N/m
therefore, wa = 5874.9378 N/m

Per E.6.2.1.1.1-1, J = ___________Mrw___________


D²[wt(1.0 - 0.4Av) + wa] =

_____________________260363______________________
(9.5800)²[24965.3058(1.0 - (0.4)(0.0000)) + 5874.9378] = 0.092
Shell compression per E.6.2.2.1-1a where J <= 0.785

c = [wt1(1 + 0.4Av) + 1.273Mrw/D²]/(1000ts) =


[24965.3058(1 + (0.4)(0.0000)) + (1.273)(260363)/(9.5800)²]/(1000 * 1.8314) =
15.6041 MPa

Allowable Compression Stresses in Shell per E.6.2.2.3

For new condition:


GHD²/t² = (1.0000)(4.2000)(9.5800)²/(1.8314)² = 115

For GHD²/t² 44
Per E.6.2.2.3-1a, Fc = 83ts/D = (83)(1.8314)/9.5800 = 16 MPa

Freeboard requirements per E.7.2

Tc 4
Per E.7.2-2, Af = KSD1I/Tc = (1.5)(0.0800)(1.0000)/3.3506 = 0.0358

Wave Height Per E.7.2-1: s = 0.42DAf = (0.42)(9.5800)(0.0358) = 0.1441 m


Per Table E-7, minimum freeboard = 0.7 s = (0.7)(0.1441) = 0.1009 m

Estimated Tank Uplift per E.7.3.1-1a


tb = 12.0000 mm CA = 0.0000 mm
yu = (12.10)FyL²/(tb - CA) =
(12.10)(250)(0.2434)²/(12.0000 - 0.0000) = 14.9401 mm

Page 26 of 31
(NAME AND ADDRESS) Customer:
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Tank resistance to sliding per E.7.6


Per E.7.6-1, Vs = 0.4000(Ws + Wr + Wf + Wp)(1.0 - 0.4Av) =
0.4000(670593 + 80774 + 70840 + 2967157)(1.0 - 0.4 * 0.0000) = 1515746 N
V = 140591 N

Local shear transfer per E.7.7


Vmax = 2V/( D) = 2 * 140591/( * 9.5800 * 1000) = 9.3427 kN
Yield Strength (Fy) = 226.6964 MPa

Minimum weld size = (Vmax/(0.80Fy))/0.707 =


(9.3427/(0.80 * 226.6964))/0.707 = 0.0729 mm

Tank is stable against sliding.

Page 27 of 31
(NAME AND ADDRESS) Customer:
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Hoop Stress per E.6.1.4


G = 1.000
D = 9.5800 m
H = 4.2000 m
Ai = 0.0610
Ac = 0.0179
Av = 0.0000
D/H = 2.2810

Shell Course 01
Y = 4.2000 m

D/H 1.33

2
Per E.6.1.4-1a, Ni = 8.48AiGDH
[ Y
( ) ]tanh(0.866D/H) =
H - 0.5
Y
H

(8.48)(0.0610)(1.000)(9.5800)(4.2000)[ 4.2000 - 0.5 ( 4.2000 )]


2
4.2000 4.2000

tanh(0.866 * 9.5800 / 4.2000) = 10.0059 N/mm

1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =

(1.85)(0.0179)(1.0000)(9.5800)²cosh[3.68(4.2000_-_4.2000)/9.5800]
cosh[(3.68)(4.2000/9.5800)]

= 1.1651 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(9.5800)((4.2000)-0.3)(1.000) = 183.0738 N/mm

Shell thickness (t) = 8.0000 mm

Per E.6.1.4-5, T = [Nh + {Ni² + Nc²]/t =


[183.0738 + {(10.0059)² + (1.1651)²}]/8.0000 = 24.1434 MPa

Page 28 of 31
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Allowable stress per E.6.2.4


Lesser of:
1.33SE = (1.33)(151.1310)(1.0000) = 201.0042 MPa
or
0.90FyE = (0.90)(226.6964)(1.0000) = 204.0268 MPa
Therefore, Allowable stress = 201.0042 MPa

Minimum required thickness = ( T * t)/Sa =


(24.1434 * 8.0000)/201.0042 = 0.9609 mm

Page 29 of 31
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Shell Course 02
Y = 1.7200 m

D/H 1.33

2
Per E.6.1.4-1a, Ni = 8.48AiGDH
[ Y
( ) ]tanh(0.866D/H) =
H - 0.5
Y
H

(8.48)(0.0610)(1.000)(9.5800)(4.2000)[ 4.2000 - 0.5 ( 4.2000 )]


2
1.7200 1.7200

tanh(0.866 * 9.5800 / 4.2000) = 6.5172 N/mm

1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =

(1.85)(0.0179)(1.0000)(9.5800)²cosh[3.68(4.2000_-_1.7200)/9.5800]
cosh[(3.68)(4.2000/9.5800)]

= 1.7351 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(9.5800)((1.7200)-0.3)(1.000) = 66.6576 N/mm

Shell thickness (t) = 6.0000 mm

Per E.6.1.4-5, T = [Nh + {Ni² + Nc²]/t =


[66.6576 + {(6.5172)² + (1.7351)²}]/6.0000 = 12.2336 MPa

Allowable stress per E.6.2.4


Lesser of:
1.33SE = (1.33)(151.1310)(1.0000) = 201.0042 MPa
or
0.90FyE = (0.90)(226.6964)(1.0000) = 204.0268 MPa
Therefore, Allowable stress = 201.0042 MPa

Minimum required thickness = ( T * t)/Sa =


(12.2336 * 6.0000)/201.0042 = 0.3652 mm

Page 30 of 31
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Foundation Loads

Dead Load = 24,726 N/m


Dead Load + Live Load = 27,121 N/m
Dead Load + Snow Load = 27,121 N/m
Wind Load + Dead Load = 25,445 N/m

(Wind Foundation Moment = 51,876 N-m)


(Wind Horizontal Force = 21,842 N)

Seismic Load + Dead Load (ringwall foundation) = 28,577 N/m


Seismic Load + Dead Load (slab foundation) = 31,293 N/m
(Note: For Seismic the dead load has a portion of the vertical acceleration
added to it and includes a portion of the snow load)
(Seismic Overturning Moment (ringwall) (Mrw) = 260,363 N-m)
(Seismic Overturning Moment (slab) (Ms) = 456,159 N-m)

(Seismic Horizontal Force = 140,591 N)

Product Load + Bottom = 42,147 Pa

Total Weight of Tank: 814,999 N


Total Operating Weight: 3,782,156 N
Total Testing Weight: 3,782,156 N

Page 31 of 31

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