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MiMOut v2023.5.0.1192 1 of 27
Table of Contents
- 3D Geometry Plots
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3. S1+S2+S3<4S (SUS) Case 1 [Max. 31%] ................................ 24
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Stress Summary
STRESS SUMMARY - PASSED
-----------------------
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Load Case Report
1. SUSTAINED [P]
2. OPERATING [P+Fope] (Fatigue Performed)
3. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
4. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
5. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
6. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
7. PROGRAM GENERATED -- FORCE ONLY [P] (Fatigue Performed)
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Text Reports
Model Notes
Model Notes
Input Echo:
Parent Geometry
Parent Outside Diam. : 3216.000 mm.
Thickness : 18.000 mm.
Shell Weld Length : 12.000 mm.
Shell SCF/FSRF : 1.350
Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1016422.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 262.0 MPa
Yield Strength (Hot) : 246.2 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1188E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)
Nozzle Geometry
Nozzle Reinforced OD : 516.400 mm.
Reinforced Thickness : 65.000 mm.
Reinforced Length : 50.000 mm.
Transition Length : 55.000 mm.
Neck OD : 406.400 mm.
Neck Thickness : 10.000 mm.
Neck Length : 98.000 mm.
Nozzle Weld Length : 12.000 mm.
Nozzle SCF/FSRF : 1.350
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 1550.000 mm.
Distance from Bottom : 6650.000 mm.
Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1016222.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 233.1 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1188E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)
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Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
OPER: 22400.0 22400.0 16800.0 26900.0 17900.0 23300.0
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
OPER: 22400.0 22400.0 -16800.0 21310.4 26900.0 -18752.8
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Job Title
Paulin Research Group
FE/Pipe Version 15.0
Released Jan. 2021
Jobname:
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Solution Data
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:38pm SEP 12,2023
Solution Data
Case # FX FY FZ
1 9157171. -7008. 0.
2 9179571. 15392. -16800.
3 0. 1717256. 0.
4 5. 0. 0.
5 0. 0. 4.
6 0. 0. 0.
7 9157171. -7008. 0.
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Region Data
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:39pm SEP 12,2023
Branch Transition
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Material Name = SA-765II Carbon steel Forgings
Material ID ............. 1016222
Cold Allowable ........... 138. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 138. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 102. MPa
Case 2
Nominal Stress (M/Z) ... 69. MPa
Pressure Stress (Pd/2t) .. 102. MPa
Case 3
Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.000
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Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.000
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Stress Results - Notes
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:39pm SEP 12,2023
- Use local tensor values for averaged and not averaged stresses.
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Compressive Stress Summary
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:39pm SEP 12,2023
Nomenclature:
-------------
Min Stress - Compressive Membrane and Bending Stress
Pts in Region - No. of nodes in the model region
>5% Compression - 5% of pts above Compressive Limit
>50% Compression - 50% of pts above Compressive Limit
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Stress Results [Max. 67%]
All Stress Results [Max. 67%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable
Header Next to Nozzle Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 117.4 246.2 47.667
Header Next to Nozzle Weld [Bending] (Case 1) Qb < SPS 20.9 508.2 4.119
Header Next to Nozzle Weld [In] (Case 1) Pl+Pb+Q < SPS 112.6 508.2 22.164
Header Next to Nozzle Weld [Out] (Case 1) Pl+Pb+Q < SPS 125.3 508.2 24.660
Header Next to Nozzle Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 168.6 551.6 30.575
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q < SPS 182.3 508.2 35.875
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q < SPS 287.8 508.2 56.622
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 246.1 580.0 42.439
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 388.5 580.0 66.982
Header away from Junction [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 101.8 246.2 41.359
Header away from Junction [Bending] (Case 1) Qb < SPS 38.2 508.2 7.513
Header away from Junction [In] (Case 1) Pl+Pb+Q < SPS 117.8 508.2 23.183
Header away from Junction [Out] (Case 1) Pl+Pb+Q < SPS 101.1 508.2 19.887
Header away from Junction [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 169.0 551.6 30.647
Header away from Junction [In] (Case 2) Pl+Pb+Q < SPS 151.1 508.2 29.729
Header away from Junction [Out] (Case 2) Pl+Pb+Q < SPS 188.6 508.2 37.118
Header away from Junction [In] (Case 2) Pl+Pb+Q+F < 2Sa 151.1 580.0 26.051
Header away from Junction [Out] (Case 2) Pl+Pb+Q+F < 2Sa 188.6 580.0 32.526
Branch Next to Header Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 69.5 233.1 29.813
Branch Next to Header Weld [Bending] (Case 1) Qb < SPS 31.2 481.3 6.487
Branch Next to Header Weld [In] (Case 1) Pl+Pb+Q < SPS 98.4 481.3 20.444
Branch Next to Header Weld [Out] (Case 1) Pl+Pb+Q < SPS 50.8 481.3 10.545
Branch Next to Header Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 76.0 551.6 13.785
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q < SPS 105.1 481.3 21.835
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q < SPS 56.9 481.3 11.824
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 141.9 849.6 16.698
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 76.8 849.6 9.042
Branch Transition [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 68.6 233.1 29.416
Branch Transition [Bending] (Case 1) Qb < SPS 60.7 481.3 12.604
Branch Transition [In] (Case 1) Pl+Pb+Q < SPS 80.0 481.3 16.615
Branch Transition [Out] (Case 1) Pl+Pb+Q < SPS 111.7 481.3 23.217
Branch Transition [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 101.5 551.6 18.398
Branch Transition [In] (Case 2) Pl+Pb+Q < SPS 102.3 481.3 21.265
Branch Transition [Out] (Case 2) Pl+Pb+Q < SPS 132.5 481.3 27.520
Branch Transition [In] (Case 2) Pl+Pb+Q+F < 2Sa 102.3 849.6 12.046
Branch Transition [Out] (Case 2) Pl+Pb+Q+F < 2Sa 132.5 849.6 15.589
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Primary Stresses [Max. 48%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable
Header Next to Nozzle Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 117.4 246.2 47.667
Header Next to Nozzle Weld [Bending] (Case 1) Qb < SPS 20.9 508.2 4.119
Header Next to Nozzle Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 168.6 551.6 30.575
Header away from Junction [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 101.8 246.2 41.359
Header away from Junction [Bending] (Case 1) Qb < SPS 38.2 508.2 7.513
Header away from Junction [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 169.0 551.6 30.647
Branch Next to Header Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 69.5 233.1 29.813
Branch Next to Header Weld [Bending] (Case 1) Qb < SPS 31.2 481.3 6.487
Branch Next to Header Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 76.0 551.6 13.785
Branch Transition [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 68.6 233.1 29.416
Branch Transition [Bending] (Case 1) Qb < SPS 60.7 481.3 12.604
Branch Transition [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 101.5 551.6 18.398
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Secondary Stresses [Max. 57%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable
Header Next to Nozzle Weld [In] (Case 1) Pl+Pb+Q < SPS 112.6 508.2 22.164
Header Next to Nozzle Weld [Out] (Case 1) Pl+Pb+Q < SPS 125.3 508.2 24.660
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q < SPS 182.3 508.2 35.875
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q < SPS 287.8 508.2 56.622
Header away from Junction [In] (Case 1) Pl+Pb+Q < SPS 117.8 508.2 23.183
Header away from Junction [Out] (Case 1) Pl+Pb+Q < SPS 101.1 508.2 19.887
Header away from Junction [In] (Case 2) Pl+Pb+Q < SPS 151.1 508.2 29.729
Header away from Junction [Out] (Case 2) Pl+Pb+Q < SPS 188.6 508.2 37.118
Branch Next to Header Weld [In] (Case 1) Pl+Pb+Q < SPS 98.4 481.3 20.444
Branch Next to Header Weld [Out] (Case 1) Pl+Pb+Q < SPS 50.8 481.3 10.545
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q < SPS 105.1 481.3 21.835
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q < SPS 56.9 481.3 11.824
Branch Transition [In] (Case 1) Pl+Pb+Q < SPS 80.0 481.3 16.615
Branch Transition [Out] (Case 1) Pl+Pb+Q < SPS 111.7 481.3 23.217
Branch Transition [In] (Case 2) Pl+Pb+Q < SPS 102.3 481.3 21.265
Branch Transition [Out] (Case 2) Pl+Pb+Q < SPS 132.5 481.3 27.520
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Peak Stresses [Max. 67%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 246.1 580.0 42.439
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 388.5 580.0 66.982
Header away from Junction [In] (Case 2) Pl+Pb+Q+F < 2Sa 151.1 580.0 26.051
Header away from Junction [Out] (Case 2) Pl+Pb+Q+F < 2Sa 188.6 580.0 32.526
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 141.9 849.6 16.698
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 76.8 849.6 9.042
Branch Transition [In] (Case 2) Pl+Pb+Q+F < 2Sa 102.3 849.6 12.046
Branch Transition [Out] (Case 2) Pl+Pb+Q+F < 2Sa 132.5 849.6 15.589
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Fatigue Results
Stress ASME BS WRC WRC WRC
Location 5500 474 474 474
Avg 99% 95%
Failure Cycles Cycles
Header Next to Nozzle Weld (Case 2) 140,838 113,992 846,495 196,648 273,022
Header Next to Nozzle Weld (Case 2) 25,328 28,993 158,564 36,836 51,142
Header away from Junction (Case 2) 8.937E+006 200,305 1.090E+006 253,184 351,514
Header away from Junction (Case 2) 432,094 102,918 562,391 130,648 181,389
Branch Next to Header Weld (Case 2) 1.000E+011 264,096 1.389E+006 322,750 448,098
Branch Next to Header Weld (Case 2) 1.000E+011 1.663E+006 9.372E+006 2.177E+006 3.023E+006
Branch Transition (Case 2) 1.000E+011 644,331 5.611E+006 1.303E+006 1.810E+006
Branch Transition (Case 2) 1.000E+011 297,293 2.599E+006 603,707 838,171
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Allowable Loads
Direction Max. Conservative Realistic
Individual Simultaneous Simultaneous
Occurring
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Stress Intensification Factors
Direction FEA FEA FEA
Peak Primary Secondary
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3D Geometry Plots
Thickness Profile
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Primary Stresses
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3. S1+S2+S3<4S (SUS) Case 1 [Max. 31%]
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Secondary Stresses
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3. Pl+Pb+Q < SPS [In] Case 2 [Max.36%]
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Peak Stresses
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