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NozzlePRO v2023.05.

1192 Output Report


Title:

Client:

Contract:

Engineer:

Date: Tuesday, 12 September 2023 1:39 PM

Description:

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Table of Contents

1. Job: N1 16IN.nozzlepro ........................................ 1


Table of Contents ................................................... 2

(a) Elastic Analysis

- Stress Summary ....................................................... 4

- Load Case Report ..................................................... 5

- Text Reports ......................................................... 6

* Model Notes ............................................................. 6

* Job Title ............................................................... 8

* Solution Data ........................................................... 9

* Region Data ............................................................. 10

* Stress Results - Notes .................................................. 13

* Compressive Stress Summary .............................................. 14

- Stress Results [Max. 67%] ............................................ 15

* All Stress Results [Max. 67%] ........................................... 15

* Primary Stresses [Max. 48%] ............................................. 16

* Secondary Stresses [Max. 57%] ........................................... 17

* Peak Stresses [Max. 67%] ................................................ 18

- Fatigue Results ...................................................... 19

- Allowable Loads ...................................................... 20

- Stress Intensification Factors ....................................... 21

- Sustained Stress Indices ............................................. 21

- Stiffness and Flexibility Factors .................................... 21

- 3D Geometry Plots

* Thickness Profile ....................................................... 22

* Primary Stresses [Max. 48%]

1. Pl+Pb < SPL [Pb=0] Case 1 [Max. 48%] ............................... 23

2. Qb < SPS Case 1 [Max. 13%] ......................................... 23

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3. S1+S2+S3<4S (SUS) Case 1 [Max. 31%] ................................ 24

* Secondary Stresses [Max. 57%]

1. Pl+Pb+Q < SPS [In] Case 1 [Max.23%] ................................ 25

2. Pl+Pb+Q < SPS [Out] Case 1 [Max.25%] ............................... 25

3. Pl+Pb+Q < SPS [In] Case 2 [Max.36%] ................................ 26

4. Pl+Pb+Q < SPS [Out] Case 2 [Max.57%] ............................... 26

* Peak Stresses [Max. 67%]

1. Pl+Pb+Q+F < 2Sa Case 2 [Max. 42%] .................................. 27

2. Pl+Pb+Q+F < 2Sa Case 2 [Max. 67%] .................................. 27

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Stress Summary
STRESS SUMMARY - PASSED
-----------------------

Date: 12/09/2023 1:39 PM


Filename: N1 16IN.nozzlepro
Stress Units: [MPa]

ASME STRESS CHECK - PASSED


--------------------------

Highest Primary Stress - PASSED


-------------------------------
Load Case : 1
Load Case Description : SUSTAINED [P]
ASME/EN Category : Pl+Pb < SPL [Pb=0]
Stress Ratio [%] : 47.667
Stress : 117.4
Allowable Stress : 246.2

Highest Secondary Stress - PASSED


---------------------------------
Load Case : 2
Load Case Description : OPERATING [P+Fope] (Fatigue Performed)
ASME/EN Category : Pl+Pb+Q < SPS
Stress Ratio [%] : 56.622
Stress : 287.8
Allowable Stress : 508.2

Highest Range Stress - PASSED


-----------------------------
Load Case : 0
Load Case Description :
ASME/EN Category :
Stress Ratio [%] : -1.000
Stress : 0.0
Allowable Stress : 0.0

Highest Peak Stress - PASSED


----------------------------
Load Case : 2
Load Case Description : OPERATING [P+Fope] (Fatigue Performed)
ASME/EN Category : Pl+Pb+Q+F < 2Sa
Stress Ratio [%] : 66.982
Stress : 388.5
Allowable Stress : 580.0

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Load Case Report
1. SUSTAINED [P]
2. OPERATING [P+Fope] (Fatigue Performed)
3. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
4. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
5. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
6. PROGRAM GENERATED -- FORCE ONLY [F] (Fatigue Performed)
7. PROGRAM GENERATED -- FORCE ONLY [P] (Fatigue Performed)

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Text Reports
Model Notes
Model Notes

Input Echo:

Model Type : Cylindrical Shell

Parent Geometry
Parent Outside Diam. : 3216.000 mm.
Thickness : 18.000 mm.
Shell Weld Length : 12.000 mm.
Shell SCF/FSRF : 1.350

Parent Properties:
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1016422.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 262.0 MPa
Yield Strength (Hot) : 246.2 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1188E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm.(NOT USED)

Nozzle Geometry
Nozzle Reinforced OD : 516.400 mm.
Reinforced Thickness : 65.000 mm.
Reinforced Length : 50.000 mm.
Transition Length : 55.000 mm.
Neck OD : 406.400 mm.
Neck Thickness : 10.000 mm.
Neck Length : 98.000 mm.
Nozzle Weld Length : 12.000 mm.
Nozzle SCF/FSRF : 1.350
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 1550.000 mm.
Distance from Bottom : 6650.000 mm.

Nozzle Properties
Cold Allowable : 137.9 MPa
Hot Allowable : 137.9 MPa
Material DB # 1016222.
Ultimate Tensile (Amb) : 482.6 MPa
Yield Strength (Amb) : 248.2 MPa
Yield Strength (Hot) : 233.1 MPa
Elastic Modulus (Amb) : 202720.0 MPa
Poissons Ratio : 0.300
Expansion Coefficient : 0.1188E-04 mm./mm./deg.
Weight Density : 0.0000E+00 N /cu.mm. (NOT USED)

Design Operating Cycles : 7000.


Ambient Temperature (Deg.) : 21.10

Uniform thermal expansion produces no stress in this geometry.


Any thermal loads will come through operating forces and
moments applied through the nozzle.

Nozzle Inside Temperature : 65.00 deg.


Nozzle Outside Temperature : 65.00 deg.
Vessel Inside Temperature : 65.00 deg.
Vessel Outside Temperature : 65.00 deg.

Nozzle Pressure : 1.140 MPa


Vessel Pressure : 1.140 MPa

User Defined Load Input Echo for the ATTACHMENT:

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Loads are given at the Nozzle/Header Junction
Loads are defined in Local Coordinatesc

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
OPER: 22400.0 22400.0 16800.0 26900.0 17900.0 23300.0

FEA Model Loads:


These are the actual Attachment loads applied to
the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.

Forces( N ) Moments (N-m)

Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
OPER: 22400.0 22400.0 -16800.0 21310.4 26900.0 -18752.8

The "top" or "positive" end of this model is "free" in


the axial and translational directions.

Stresses ARE nodally AVERAGED.

Vessel Centerline Vector : 1.000 0.000 0.000


Nozzle Orientation Vector : 0.000 1.000 0.000

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Job Title
Paulin Research Group
FE/Pipe Version 15.0
Released Jan. 2021

Jobname:

Date/Time of Analysis: SEP 12,2023 1:38pm


Template Name: Unreinforced Fabricated Tee

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Solution Data
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:38pm SEP 12,2023

Solution Data

Maximum Solution Row Size = 870


Number of Nodes = 2820
Number of Elements = 932
Number of Solution Cases = 7

Summation of Loads per Case

Case # FX FY FZ

1 9157171. -7008. 0.
2 9179571. 15392. -16800.
3 0. 1717256. 0.
4 5. 0. 0.
5 0. 0. 4.
6 0. 0. 0.
7 9157171. -7008. 0.

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Region Data
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:39pm SEP 12,2023

Region Data 31:39:13 12 Sep 2023

Header Next to Nozzle Weld

Material Name = SA-51670 Carbon steel Plate


Material ID ............. 1016422
Cold Allowable ........... 138. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 262. MPa
Hot Allowable @ 21 deg .. 138. MPa
Hot Yield Stress ......... 246. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 102. MPa
Case 2
Nominal Stress (M/Z) ... 69. MPa
Pressure Stress (Pd/2t) .. 102. MPa
Case 3
Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.350

Branch Next to Header Weld

Material Name = SA-765II Carbon steel Forgings


Material ID ............. 1016222
Cold Allowable ........... 138. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 138. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 102. MPa
Case 2
Nominal Stress (M/Z) ... 69. MPa
Pressure Stress (Pd/2t) .. 102. MPa
Case 3
Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.350

Branch Transition

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Material Name = SA-765II Carbon steel Forgings
Material ID ............. 1016222
Cold Allowable ........... 138. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 138. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 102. MPa
Case 2
Nominal Stress (M/Z) ... 69. MPa
Pressure Stress (Pd/2t) .. 102. MPa
Case 3
Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.000

Header away from Junction

Material Name = SA-51670 Carbon steel Plate


Material ID ............. 1016422
Cold Allowable ........... 138. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 262. MPa
Hot Allowable @ 21 deg .. 138. MPa
Hot Yield Stress ......... 246. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 102. MPa
Case 2
Nominal Stress (M/Z) ... 69. MPa
Pressure Stress (Pd/2t) .. 102. MPa
Case 3
Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.000

Branch away from Junction

Material Name = SA-765II Carbon steel Forgings


Material ID ............. 1016222
Cold Allowable ........... 138. MPa
Cold Elasic Modulus ...... 203000. MPa
Cold Yield Stress ........ 248. MPa
Hot Allowable @ 21 deg .. 138. MPa
Hot Yield Stress ......... 233. MPa
Hot Elastic Modulus ...... 203000. MPa
Case 1
Pressure Stress (Pd/2t) .. 102. MPa
Case 2
Nominal Stress (M/Z) ... 69. MPa
Pressure Stress (Pd/2t) .. 102. MPa
Case 3

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Nominal Stress (M/Z) ... 138. MPa
Case 4
Nominal Stress (M/Z) ... 138. MPa
Case 5
Nominal Stress (M/Z) ... 138. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Nominal Stress (M/Z) ... 102. MPa
Smallest Thickness ....... 10.000 mm.
Stress Concentration ..... 1.000

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Stress Results - Notes
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:39pm SEP 12,2023

Stress Results - Notes

- Results in this analysis were generated using the finite


element solution method.

- Using 2019-2021 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 1.000000


Range cases use operating pressure. Primary cases
use design pressure.

- Assume free end displacements of attached pipe


(e.g. thermal loads) are secondary loads.

- Primary bending stresses at discontinuities


are treated like secondary stresses. (Pb=0)

- Use Equivalent Stress (Von Mises).

- TRIAXIAL Stress Guidelines:


S1+S2+S3 evaluation omitted from operating stress.
Include S1+S2+S3 evaluation in primary case evaluation.
Bending stress NOT included for all S1+S2+S3 calculations.

- Use local tensor values for averaged and not averaged stresses.

- Pressure axial force on nozzles computed using nozzle mean diameter.

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Compressive Stress Summary
FEPipe Version 2023.5.0.1192 Jobname: NOZZLE
Released May. 2023 1:39pm SEP 12,2023

Compressive Stress Summary (MPa) 31:39:13 12 Sep 2023

Nomenclature:
-------------
Min Stress - Compressive Membrane and Bending Stress
Pts in Region - No. of nodes in the model region
>5% Compression - 5% of pts above Compressive Limit
>50% Compression - 50% of pts above Compressive Limit

Compressive Stress Limit = -0.55 Min(Sy, kEt/R), Section


slenderness ratio (elastic buckling) not considered.
>5% >50%
Min Pts Compression
# Load Type Case Stress in Region and Bending Region
-- --------- ---- ------ ---------- ------------ ----------------
1 SUSTAINED 1 0. 312 0% 0% Header Next to Nozzle
2 OPERATING 2 -4. 312 20% 0% Header Next to Nozzle
3 EXPANSION 2 -4. 312 20% 0% Header Next to Nozzle
4 OPERATING 2 -4. 312 20% 0% Header Next to Nozzle
5 SUSTAINED 1 -1. 1416 6% 0% Header away from Junc

6 OPERATING 2 -1. 1416 11% 0% Header away from Junc


7 EXPANSION 2 -1. 1416 11% 0% Header away from Junc
8 OPERATING 2 -1. 1416 11% 0% Header away from Junc
9 SUSTAINED 1 -5. 1344 55% 17% Branch Next to Header
10 OPERATING 2 -7. 1344 59% 17% Branch Next to Header

11 EXPANSION 2 -7. 1344 59% 17% Branch Next to Header


12 OPERATING 2 -7. 1344 59% 17% Branch Next to Header
13 SUSTAINED 1 -66. 576 89% 75% Branch Transition
14 OPERATING 2 -95. 576 91% 80% Branch Transition
15 EXPANSION 2 -95. 576 91% 80% Branch Transition

16 OPERATING 2 -95. 576 91% 80% Branch Transition

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Stress Results [Max. 67%]
All Stress Results [Max. 67%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable

Header Next to Nozzle Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 117.4 246.2 47.667
Header Next to Nozzle Weld [Bending] (Case 1) Qb < SPS 20.9 508.2 4.119
Header Next to Nozzle Weld [In] (Case 1) Pl+Pb+Q < SPS 112.6 508.2 22.164
Header Next to Nozzle Weld [Out] (Case 1) Pl+Pb+Q < SPS 125.3 508.2 24.660
Header Next to Nozzle Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 168.6 551.6 30.575
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q < SPS 182.3 508.2 35.875
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q < SPS 287.8 508.2 56.622
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 246.1 580.0 42.439
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 388.5 580.0 66.982
Header away from Junction [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 101.8 246.2 41.359
Header away from Junction [Bending] (Case 1) Qb < SPS 38.2 508.2 7.513
Header away from Junction [In] (Case 1) Pl+Pb+Q < SPS 117.8 508.2 23.183
Header away from Junction [Out] (Case 1) Pl+Pb+Q < SPS 101.1 508.2 19.887
Header away from Junction [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 169.0 551.6 30.647
Header away from Junction [In] (Case 2) Pl+Pb+Q < SPS 151.1 508.2 29.729
Header away from Junction [Out] (Case 2) Pl+Pb+Q < SPS 188.6 508.2 37.118
Header away from Junction [In] (Case 2) Pl+Pb+Q+F < 2Sa 151.1 580.0 26.051
Header away from Junction [Out] (Case 2) Pl+Pb+Q+F < 2Sa 188.6 580.0 32.526
Branch Next to Header Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 69.5 233.1 29.813
Branch Next to Header Weld [Bending] (Case 1) Qb < SPS 31.2 481.3 6.487
Branch Next to Header Weld [In] (Case 1) Pl+Pb+Q < SPS 98.4 481.3 20.444
Branch Next to Header Weld [Out] (Case 1) Pl+Pb+Q < SPS 50.8 481.3 10.545
Branch Next to Header Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 76.0 551.6 13.785
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q < SPS 105.1 481.3 21.835
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q < SPS 56.9 481.3 11.824
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 141.9 849.6 16.698
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 76.8 849.6 9.042
Branch Transition [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 68.6 233.1 29.416
Branch Transition [Bending] (Case 1) Qb < SPS 60.7 481.3 12.604
Branch Transition [In] (Case 1) Pl+Pb+Q < SPS 80.0 481.3 16.615
Branch Transition [Out] (Case 1) Pl+Pb+Q < SPS 111.7 481.3 23.217
Branch Transition [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 101.5 551.6 18.398
Branch Transition [In] (Case 2) Pl+Pb+Q < SPS 102.3 481.3 21.265
Branch Transition [Out] (Case 2) Pl+Pb+Q < SPS 132.5 481.3 27.520
Branch Transition [In] (Case 2) Pl+Pb+Q+F < 2Sa 102.3 849.6 12.046
Branch Transition [Out] (Case 2) Pl+Pb+Q+F < 2Sa 132.5 849.6 15.589

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Primary Stresses [Max. 48%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable

Header Next to Nozzle Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 117.4 246.2 47.667
Header Next to Nozzle Weld [Bending] (Case 1) Qb < SPS 20.9 508.2 4.119
Header Next to Nozzle Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 168.6 551.6 30.575
Header away from Junction [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 101.8 246.2 41.359
Header away from Junction [Bending] (Case 1) Qb < SPS 38.2 508.2 7.513
Header away from Junction [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 169.0 551.6 30.647
Branch Next to Header Weld [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 69.5 233.1 29.813
Branch Next to Header Weld [Bending] (Case 1) Qb < SPS 31.2 481.3 6.487
Branch Next to Header Weld [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 76.0 551.6 13.785
Branch Transition [Mean] (Case 1) Pl+Pb < SPL [Pb=0] 68.6 233.1 29.416
Branch Transition [Bending] (Case 1) Qb < SPS 60.7 481.3 12.604
Branch Transition [Min. Principal] (Case 1) S1+S2+S3<4S (SUS) 101.5 551.6 18.398

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Secondary Stresses [Max. 57%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable

Header Next to Nozzle Weld [In] (Case 1) Pl+Pb+Q < SPS 112.6 508.2 22.164
Header Next to Nozzle Weld [Out] (Case 1) Pl+Pb+Q < SPS 125.3 508.2 24.660
Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q < SPS 182.3 508.2 35.875
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q < SPS 287.8 508.2 56.622
Header away from Junction [In] (Case 1) Pl+Pb+Q < SPS 117.8 508.2 23.183
Header away from Junction [Out] (Case 1) Pl+Pb+Q < SPS 101.1 508.2 19.887
Header away from Junction [In] (Case 2) Pl+Pb+Q < SPS 151.1 508.2 29.729
Header away from Junction [Out] (Case 2) Pl+Pb+Q < SPS 188.6 508.2 37.118
Branch Next to Header Weld [In] (Case 1) Pl+Pb+Q < SPS 98.4 481.3 20.444
Branch Next to Header Weld [Out] (Case 1) Pl+Pb+Q < SPS 50.8 481.3 10.545
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q < SPS 105.1 481.3 21.835
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q < SPS 56.9 481.3 11.824
Branch Transition [In] (Case 1) Pl+Pb+Q < SPS 80.0 481.3 16.615
Branch Transition [Out] (Case 1) Pl+Pb+Q < SPS 111.7 481.3 23.217
Branch Transition [In] (Case 2) Pl+Pb+Q < SPS 102.3 481.3 21.265
Branch Transition [Out] (Case 2) Pl+Pb+Q < SPS 132.5 481.3 27.520

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Peak Stresses [Max. 67%]
Location ASME/EN Stress Allowable %
Category [MPa] [MPa] Allowable

Header Next to Nozzle Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 246.1 580.0 42.439
Header Next to Nozzle Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 388.5 580.0 66.982
Header away from Junction [In] (Case 2) Pl+Pb+Q+F < 2Sa 151.1 580.0 26.051
Header away from Junction [Out] (Case 2) Pl+Pb+Q+F < 2Sa 188.6 580.0 32.526
Branch Next to Header Weld [In] (Case 2) Pl+Pb+Q+F < 2Sa 141.9 849.6 16.698
Branch Next to Header Weld [Out] (Case 2) Pl+Pb+Q+F < 2Sa 76.8 849.6 9.042
Branch Transition [In] (Case 2) Pl+Pb+Q+F < 2Sa 102.3 849.6 12.046
Branch Transition [Out] (Case 2) Pl+Pb+Q+F < 2Sa 132.5 849.6 15.589

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Fatigue Results
Stress ASME BS WRC WRC WRC
Location 5500 474 474 474
Avg 99% 95%
Failure Cycles Cycles

Header Next to Nozzle Weld (Case 2) 140,838 113,992 846,495 196,648 273,022
Header Next to Nozzle Weld (Case 2) 25,328 28,993 158,564 36,836 51,142
Header away from Junction (Case 2) 8.937E+006 200,305 1.090E+006 253,184 351,514
Header away from Junction (Case 2) 432,094 102,918 562,391 130,648 181,389
Branch Next to Header Weld (Case 2) 1.000E+011 264,096 1.389E+006 322,750 448,098
Branch Next to Header Weld (Case 2) 1.000E+011 1.663E+006 9.372E+006 2.177E+006 3.023E+006
Branch Transition (Case 2) 1.000E+011 644,331 5.611E+006 1.303E+006 1.810E+006
Branch Transition (Case 2) 1.000E+011 297,293 2.599E+006 603,707 838,171

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Allowable Loads
Direction Max. Conservative Realistic
Individual Simultaneous Simultaneous
Occurring

Primary Axial [N] 338198 58996 88494


Primary Inplane [N-mm] 143988364 17760909 37676574
Primary Outplane [N-mm] 60677641 7484564 15877157
Primary Torsion [N-mm] 303173296 71330677 106996015
Primary Pressure [MPa] 2 1 1

Secondary Axial [N] 295063 69662 104493


Secondary Inplane [N-mm] 125623634 20971989 44488306
Secondary Outplane [N-mm] 52938630 8837736 18747667
Secondary Torsion [N-mm] 616270112 157729703 236594569
Secondary Pressure [MPa] 4 1 1

MiMOut v2023.5.0.1192 20 of 27
Stress Intensification Factors
Direction FEA FEA FEA
Peak Primary Secondary

Inplane (ii) 2.780 2.060 4.119


Outplane (io) 6.598 4.887 9.775
Torsion (it) 0.470 0.926 0.941
Axial (ia) 12.239 9.066 18.131
Pressure (ip) 0.831 1.152 1.231

Sustained Stress Indices


Direction PRG ASME
Recommended B31J-2017

Inplane (Ii) 1.406 1.667


Outplane (Io) 1.543 2.569
Torsion (It) 0.686 0.686
Axial (Ia) 1.779 1.000
Pressure (Ip) 0.958 -

Stiffness and Flexibility Factors


Direction Stiffness k-factor
[Unitless]

Axial [N/mm] 84380.0 3.049


Inplane [mm.N/deg.] 302706896.4 7.227
Outplane [mm.N/deg.] 82190604.3 26.617
Torsion [mm.N/deg.] 0.0 0.000

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3D Geometry Plots

Thickness Profile

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Primary Stresses

1. Pl+Pb < SPL [Pb=0] Case 1 [Max. 48%]

2. Qb < SPS Case 1 [Max. 13%]

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3. S1+S2+S3<4S (SUS) Case 1 [Max. 31%]

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Secondary Stresses

1. Pl+Pb+Q < SPS [In] Case 1 [Max.23%]

2. Pl+Pb+Q < SPS [Out] Case 1 [Max.25%]

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3. Pl+Pb+Q < SPS [In] Case 2 [Max.36%]

4. Pl+Pb+Q < SPS [Out] Case 2 [Max.57%]

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Peak Stresses

1. Pl+Pb+Q+F < 2Sa Case 2 [Max. 42%]

2. Pl+Pb+Q+F < 2Sa Case 2 [Max. 67%]

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