MainAWWA05 1

TANK CALCULATIONS
(TANK DESCRIPTION AND CUSTOMER)
PROJECT ENGINEER
Sandeep Bhatia
DESIGN ENGINEER
Sandeep Bhatia
(NAME AND ADDRESS) Berg Engineering
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Standard Compliant Errors

Standard Compliant Errors
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Comments
Comments
Shell
Joint efficiency for all shell courses = 85%. X-rays are required. Quantity of x-rays
shall be per Sec. 11.5.
Roof
Roof is single lap welded
Design snow load can be reduced if local experience indicates smaller load may be used
Wind
Anchorage of the tank for wind is required
Seismic
Tank is mechanically anchored
Importance factor used is as required by the customer.
Per Table 29 freeboard is not required.
Tank is stable against sliding. No additional shear resistance is required.
Shell Nozzles
Nozzle is stress relieved per the standard.
Nozzle is too close to shell seam below the nozzle. 100% xray of seam is required for
a distance of 2700
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Design Data
Tank Diameter .......................................... 4,200 mm (Inside)
Tank Height ............................................ 15,000 mm
High Liquid Level ...................................... 15,000 mm

Normal Liquid Level .................................... 14,000 mm
Low Liquid Level ....................................... 0 mm
Total Capacity ......................................... 207,719 litres
Working Capacity ....................................... 193,865 litres
Design Standard......................................... AWWA D-100-11

Design Metal Temperature ............................... 9 °C
Operating Temperature .................................. 18 °C
Design Temperature ..................................... 52 °C
Roof Live Load ......................................... 1.20 kPa
Roof Design Snow Load .................................. 0.00 kPa
Additional Roof Loads ................................... 0.00 kPa

Wind:
Velocity . . . . . . . . . . . . . . . . . . . . . . . 162 kph
Importance Factor .................................. 1.15
Exposure ........................................... C
Seismic:
Site Class ......................................... C
Importance Factor .................................. 1.50
Use Group .......................................... I
Ss Value ........................................... 67.00 %
S1 Value ........................................... 20.00 %

Vertical Acceleration .............................. 0.07 g
Transitional Period (TL) ........................... 8

Specific Gravity ....................................... 1.0000
Page 1 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Internal Pressure (Design).............................. Atmospheric
(Operating).............................. Atmospheric
Combination Factor.............................. 0.40
External Pressure (Design).............................. Atmospheric

(Operating).............................. Atmospheric
Combination Factor.............................. 0.40
Corrosion Allowance:
Bottom ............................................. 3.1750 mm
Shell Courses 1 - 1 ................................ 0.0000 mm
Courses 2 - 2 ................................ 0.0000 mm
Courses 3 - 7 ................................ 0.0000 mm
Roof ............................................... 0.0000 mm
Compression Ring ................................... 0.0000 mm
Anchor Bolts ....................................... 0.0000 mm
Anchor Chairs ...................................... 0.0000 mm
Anchor Chairs are insulated

Shell is insulated with 200.0000 mm thick insulation (Weight - 40.0000 kg/m²)
Roof is insulated with 200.0000 mm thick insulation (Weight - 40.0000 kg/m²)
All Calculations are to be in the Corroded Condition
Page 2 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Summary
Total Weight of Insulation: 8,477 kg
Total Weight of Tank: 22,208 kg
Total Operating Weight: 229,737 kg
Total Testing Weight: 229,737 kg
Bottom
Bottom Sloped Up 1.0000 in 100:

17.0000 mm (A36) PL (weight: 1,893 kg)
Outside projection = 25.0000 mm
Shell
Shell Course 01: 10.0000 mm (A36) PL x 400.0000 mm wide (weight: 414 kg)
Shell Course 02: 6.0000 mm (A36) PL x 2100.0000 mm wide (weight: 1,305 kg)
Self-Supporting Cone Roof
8.0000 mm (A36) PL (weight: 880 kg)

Roof Slope: 0.1500 in 1 ø: 8.5308° Roof Rise: 0.3150 m
Roof is single lap welded
Compression Ring
L 60 x 60 x 5 per Detail a (out) (A36)

Weight: 60 kg
60 mm Vertical leg of rim angle is lap welded to the outside of the shell with the
horizontal leg turned out
Rim Angle is attached 0.3750 mm below the top of shell
Anchor Bolt
(12) 42 mm (A36 Galvanized) Bolts on 4.3500 m BC (Equal spaced)
Page 3 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Anchor Chairs
Quantity: 12
Material: A36
Total Anchor Chair Weight: 211 kg
130.0000 mm
160.0000 mm) 65.0000 mm
35.0000 mm
80.0000 mm 300.0000 mm
22.0000 mm
Hole size for anchor bolt = 48.0000 mm
Page 4 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Nozzles
600mmShellManhole
Flange Thickness: 15.0000 mm
Machining Allowance: 0.1875 mm
Blind Flange Material Grade: A36
Thickness: 16.0000 mm
1000mmShellManhole
900 mm API-650 Shell Manhole w/Blind 150.0000

Flange
Elevation: 914.0000 mm
Orientation: 180.0000°
Nozzle Neck: Extra Strong Pipe
Material Grade: A106-B 10.0000
Wall Thickness: 12.7000 mm
Flange Material:
A36 903.0000
5.0000
5.0000
5.0000
Nozzle is too close to shell seam below the nozzle. 100% xray of seam is
required for a distance of 2700 mm.
Flange Thickness: 20.0000 mm
Page 5 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
CHWInletNozzle1
75.0000
12" 150# WN Flanged Nozzle
Orientation: 11.6300° 6.0000
10.0000
Nozzle Neck: SCH40 Pipe
Material Grade: A106-B
Flange Material: 685.0000 ######## 336.8000

A105
4.7600
Additional 5.00 groove
weld is required between
4.7600 repad and the nozzle neck
Reinforcing Pad Material:

6.0000
A36
CHWInletNozzle2
75.0000
Orientation: 81.0000° 6.0000
10.0000
Flange Material: 685.0000 ######## 336.8000

A105
4.7600
Reinforcing Pad Material: 6.0000

A36
Page 6 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
CHWOutletNozzle1
75.0000
Orientation: 347.6700° 6.0000
10.0000
Flange Material: 685.0000 ######## 336.8000

A105
4.7600

6.0000
A36
CHWOutletNozzle2
75.0000
Orientation: 104.7000° 6.0000
10.0000
Flange Material: 685.0000 ######## 336.8000

A105
4.7600
Reinforcing Pad Material: 6.0000

A36
Page 7 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
OverFlowNozzle
75.0000
Orientation: 0.0000° 6.0000
6.0000
Flange Material: 485.0000 ######## 232.1000

A105
4.7600
4.7600
6.0000
A36
DrainNozzle

75.0000
Nozzle Neck: 120 Pipe

Material Grade: A106-B 6.0000
Flange Material:
A105 171.3000
6.0000
10.0000
6.0000
Page 8 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Sampling Nozzle1
1" 150# WN Flanged Nozzle 75.0000

Nozzle Neck: Plate

Material Grade: A36 6.0000
Flange Material:
A105 36.4000
5.0000
5.0000
5.0000
Sampling Nozzle2

75.0000
Nozzle Neck: Plate

Flange Material:
A105 36.4000
5.0000
5.0000
5.0000
Page 9 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Sampling Nozzle3
1" 150# WN Flanged Nozzle 75.0000

Nozzle Neck: Plate

Flange Material:
A105 36.4000
5.0000
5.0000
5.0000
Sampling Nozzle4

75.0000
Nozzle Neck: Plate

Flange Material:
A105 36.4000
5.0000
5.0000
5.0000
Page 10 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Level Gauging Nozzle
75.0000
Orientation: 0.0000° 6.0000
6.0000
Flange Material: 305.0000 ######## 127.3000

A105
4.7600

6.0000
A36
Page 11 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Bottom Design
Bottom Sloped Up 1.0000 in 100

Material Grade: A36
Thickness (tb): 17.0000 mm
Corrosion Allowance (CA): 3.1750 mm
Minimum required outside projection = 25.0000 mm

Actual outside projection (p) = 25.0000 mm
Minimum thickness per Section 3.10 = 6.4000 mm
Minimum thickness + corrosion allowance = 6.4000 + 3.1750 = 9.5750 mm
Page 12 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Design
Per Eq. 3-40
where
t = 4.9_hp_D_G + CA Diameter (D) = 4.2000 m
sE Specific Gravity (G) = 1.000
Joint Efficiency (E) = 0.85
Shell Course 01
(4.9)(15.0000)(4.2000)(1.0000)
Material Grade: A36 t = (103.4000)(0.8500)
Allowable Stress (s): 103.4000 MPa
Shell Height: 0.4000 m + 0.0000 = 3.5123 mm
Corrosion Allowance (CA): 0.0000 mm (Per Table 16 - min. t = 4.7600 mm)
Liquid Height (hp): 15.0000 m Actual t = 10.0000 mm
Shell Course 02
(4.9)(14.6000)(4.2000)(1.0000)
Shell Height: 2.1000 m + 0.0000 = 3.4187 mm
Shell Course 03
(4.9)(12.5000)(4.2000)(1.0000)
Shell Height: 2.5000 m + 0.0000 = 2.9270 mm
Shell Course 04
(4.9)(10.0000)(4.2000)(1.0000)
Shell Height: 2.5000 m + 0.0000 = 2.3416 mm
Page 13 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 05
(4.9)(7.5000)(4.2000)(1.0000)
Shell Height: 2.5000 m + 0.0000 = 1.7562 mm
Shell Course 06
(4.9)(5.0000)(4.2000)(1.0000)
Shell Height: 2.5000 m + 0.0000 = 1.1708 mm
Shell Course 07
(4.9)(2.5000)(4.2000)(1.0000)
Shell Height: 2.5000 m + 0.0000 = 0.5854 mm
Page 14 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Self-Supporting Cone Roof (Sec. 3.6.2)(per API-650)

Material Grade: A36 Roof Slope: 0.1500 in 1
Roof Thickness (tr): 8.0000 mm ø: 8.5308°
Roof Rise: 0.3150 m
Corrosion Allowance (CA): 0.0000 mm
Tank Diameter (D): 4.2000 m Live Load (Lv): 1.2000 kPa
Snow Load (S): 0.0000 kPa
Dead Load (DL): 1.0084 kPa
Roof is single lap welded Ext. Pressure (Pe): 0.0000 kPa
Per R.1(e)(1), T = DL + (Lv or S) + 0.4Pe =

1.0084 + 1.2000 + (0.4)(0.0000) = 2.2084 kPa
Per R.1(e)(2), T = DL + 0.4(Lv or S) + Pe =
1.0084 + (0.4)(1.2000) + 0.0000 = 1.4884 kPa
Use greater of (1) or (2), T = 2.2084 kPa
Minimum thickness per AWWA D-100 Section 3.10 =4.5500 mm
Per 5.10.5.1:
tr =
D
4.8000 sinø { T
2.2000 } + CA =
4.2000 2.2084
4.8000 sin(8.5308) { 2.2000 } + 0.0000 = 5.9098 mm
Per 5.10.5.2:
D²
Ar = 0.4320 sinø { 2.2000
T
}=
(4.2000)² 2.2084
0.4320 sin(8.5308) { 2.2000 } = 276.3187 mm²
Page 15 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Compression Ring
L 60 x 60 x 5 per Detail a (out)
60 mm Vertical leg of rim angle is lap welded to the outside of the

shell with the horizontal leg turned out
Rim Angle is attached 0.3750 mm below the top of shell
Material: A36
API-650_Figure_F-2
Rc = 2100.0000 mm
Roof Angle (ø) = 8.5308°

R2 = Rc/(sin ø) = 2100.0000/(sin 8.5308) = 14156.6239 mm
th = 8.0000 mm
wh = 0.3 (R2th) = 0.3 (14156.6239 * 8.0000) = 100.9592 mm

not to exceed 300.0000 mm
therefore wh = 100.9592 mm
Available area from roof (Ar) = thwh = 8.0000 * 100.9592 = 807.6740 mm²
tc = 6.0000 mm
wc = 0.6 (Rctc) = 0.6 (2100.0000 * 6.0000) = 67.3498 mm
Available area from shell (As) = wctc = 67.3498 * 6.0000 = 404.0990 mm²
ta = 5.0000 mm
Horizontal projection of angle (a1) = 55.0000 mm
Maximum horizontal projection = 16ta = 16 * 5.0000 = 80.0000 mm
therefore a1 = 55.0000 mm
Vertical projection of angle (a2) = 60.0000 mm
Maximum vertical projection = wc = 67.3498 mm
therefore a2 = 60.0000 mm
Available area from compression ring (Ac) = (a1 + a2)ta =
(55.0000 + 60.0000)5.0000 = 575.0000 mm²
Total available area (At) = Ar + As + Ac = 807.6740 + 404.0990 + 575.0000 = 1786.7730 mm²
Page 16 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Wind Calculations
Wind velocity (V) = 45 m/s

Tank diameter (D) = 4.2000 m
Tank height (H) = 15.0000 m
Importance factor (I) = 1.15
Exposure C
Tank shell has 200.0000 mm of insulation. Therefore, Di = 4.6000 m
Tank roof has 200.0000 mm of insulation. Therefore, Hi = 15.2000 m
Calculation are in the corroded condition

Calculate average shell thickness:
For each shell course, WT = W x T
(Shell courses are numbered from bottom to top)

Shell Course W (m) Tactual (mm) ___WT___
7 2.5000 6.0000 15.0000
6 2.5000 6.0000 15.0000
5 2.5000 6.0000 15.0000
4 2.5000 6.0000 15.0000
3 2.5000 6.0000 15.0000
2 2.1000 6.0000 12.6000
1 0.4000 10.0000 4.0000
Total: 15.0000 91.6000
Average thicknes (t) = WT/W = 91.6000/15.0000 = 6.1067 mm
Page 17 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Determine Pw per 3.1.4
For Shell:
Centroid of shell Cs = 7.6000 m
z = Cs but not less than 4.5700 m
z = 7.60 m from bottom of tank
Per ASCE7, zg = 274.3000 m
= 9.50
Kz = 2.01 (7.60/274.3000)^(2/9.50) = 0.9448
Per Eq. 3-2, qz = 0.61300KzIV² = (0.61300)(0.9448)(1.1500)(45.0000)² = 1348.6621 N/m²
Per Table 2, Cf = 0.60
G = 1.00
Per Eq. 3-1, Pw = qzGCf = (1348.6621)(1.00)(0.6000) = 809.1972 N/m²
but not less than 1436.0000Cf = (1436.00)(0.6000) = 861.6000 N/m²
Therefore, Pws = 861.6000 N/m²
For roof:
Roof height Hr = 0.3150 m
Centroid of roof Cr = Hi + Hr/3 = 15.2000 + 0.3150/3 = 15.3050 m
z = Cr but not less than 4.5700 m
z = 15.31 m from bottom of tank
Per ASCE7, zg = 274.3000 m
= 9.50
Kz = 2.01 (15.31/274.3000)^(2/9.50) = 1.0948
Per Eq. 3-2, qz = 0.61300KzIV² = (0.61300)(1.0948)(1.1500)(45.0000)² = 1562.8140 N/m²
Per Table 2, Cf = 0.60
G = 1.00
Per Eq. 3-1, Pw = qzGCf = (1562.8140)(1.00)(0.60) = 937.6884 N/m²
but not less than 1436.0000Cf = (1436.00)(0.60) = 861.6000 N/m²
Therefore, Pwr = 937.6884 N/m²
Overturning moment:
Roof exposed area, Ar = 0.6615 m²
Overturning Moment (Mw) = PwsDiHiCs + PwrArCr =
= (861.6000)(4.6000)(15.2000)(7.6000) +
(937.6884)(0.6615)(15.3050) = 467340.7462 N-m
Check for tank stability without anchors:

Weight of shell and roof supported by shell (DL) = 114057.5736 N
MDL = DL * D/3 = 114057.5736 * 4.2000 / 3 = 159680.6031 N-m
Anchorage of the tank for wind is required
Page 18 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Determine if intermediate wind girder is required:
For distance 15.0000 m from top of tank, average thickness (t) = 6.1067 mm
Per Eq. 3-36: h = 8025t =

Paw(D/t)1.5
(8025)(6.1067)
(861.6000)(4.2000/6.1067) 1.5 = 99.7185 m
h > H
Wind girder is not required. Iteration requirements of 3.5.2.1 have been

met.
Page 19 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Weights
New (N) Corroded (N)
Product: 2035857.5757 2035857.5757
Total Shell Plates: 93064.7815 93064.7815
Total Bottom Plates: 18569.8069 15101.6224
Total Roof Plates: 8629.8020 8629.8020
Total Live Load: 16625.3083 16625.3083
Total Snow Load: 0.0000 0.0000
Total Additional Dead Load: 0.0000 0.0000
Shell Insulation: 77663.9403 77663.9403
Roof Insulation: 5497.2960 5497.2960
Total Rafters: 0.0000 0.0000
Total Roof and Framing: 14127.0980 14127.0980
Total Shell Appurtenances: 8829.0000 8829.0000
Total Roof Appurtenances: 2943.0000 2943.0000
Total Roof Appurtenances acting on Shell 2943.0000 2943.0000
Live Load acting on Shell: 16625.3083 16625.3083
Snow Load acting on Shell: 0.0000 0.0000
Total of Roof acting on Shell: 8629.8020 8629.8020
Total of Roof Structural acting on Shell: 0.0000 0.0000
Total Compression Ring and Shell Stiffener 590.9901 590.9901
Page 20 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Seismic Calculations
Tank diameter (D): 4.2000 m
Product Height (H): 14.0000 m
Specific Gravity (G): 1.0000
Tank is mechanically anchored
Mapped spectral response acceleration (Ss): 0.6700 g

Mapped spectral response acceleration (S1): 0.2000 g
Vertical earthquake acceleration coefficient (Av): 0.0708 g
Site Class per Table 25 : C

Seismic Use Group per 13.2.1 : I
From Table 26, Fa = 1.1320

From Table 27, Fv = 1.6000
From Table 24, IE = 1.5000
From Table 28, Ri = 3.0000
From Table 28, Rc = 1.5000
Scaling factor per 13.2.7.3, U = 2/3
Per Eq. 13-7, SDS = UFaSs = (2/3)(1.1320)(0.6700) = 0.5056

Per Eq. 13-8, SD1 = UFvS1 = (2/3)(1.6000)(0.2000) = 0.2133
g = 9.8100 m/s²
13.5.1 First Mode Sloshing Wave Period
Per Eq. 13-22: Tc = 2 D =

3.68H
{ 3.68g tanh
( D )}
2 4.2000 = 2.1431
(3.68)(14.0000)
{ (
(3.68)(9.8100)tanh 4.2000 )}
Page 21 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Per Eq. 13-9, Sai = SDS = 0.5056
Impulsive spectral acceleration parameter:
SaiIE (0.5056)(1.50)
Per Eq. 13-17: Ai = 1.4Ri = 1.4(3.0000) = 0.1806
0.36S1IE 0.36(0.2000)(1.50)
and Ai = 3.0000 = 0.0360
Ri
Therefore, Ai = 0.1806
Convective spectral acceleration parameter:
From Figure 19, TL = 8.0000

Per 13.2.7.3.2, K = 1.5
Tc TL , Per Eq. 13-12

KSD1 (1.5)(0.2133)
Sac = Tc = 2.1431 = 0.1493
However, Sac SDS

Therefore, Sac = 0.1493
SacIE (0.1493)(1.5000)
Per Eq. 13-18,Ac = = = 0.1067
1.4Rc (1.4)(1.5000)
Per 13.5.2.2.1
D/H = 4.2000/14.0000 = 0.3000
Weights:
Ws = 18364 kg
Wf = 1893 kg
Wr = Roof weight = 1740 kg
WT = 207529 kg
D/H < 1.333
Per Eq. 13-25, Wi = (1.0 - 0.218D/H)WT = (1.0 - 0.218 * 0.3000)(207529) = 193956 kg
Per Eq. 13-26, Wc = 0.230D/H tanh(3.67H/D)WT =

(0.230)(0.3000)[tanh(3.67/0.3000)](207529) = 14319 kg
Page 22 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Per 13.5.3.1, Eq. 13-31
Vf = (9.81) {[Ai(Ws + Wr + Wf + Wi)]² + [AcWc]²} =

(9.81) {[(0.1806)(18364 + 1740 + 1893 + 193956)]² + [(0.1067)(14319)]²}
= 382854 N
Per 13.5.2.2.2
D/H < 1.333
Per Eq. 13-29, Xi = [0.5 - 0.094D/H]H = [0.5 - (0.094)(0.3000)](14.0000) = 6.6052 m
Per Eq. 13-30, Xc =

[ 1.0 - __cosh(3.67H/D)_-_1__
3.67H/D sinh(3.67H/D) ]H =
____cosh(3.67/0.3000)_-_1____
[1.0 - (3.67/0.3000)sinh(3.67/0.3000) ](14.0000) = 12.8556 m
Per 13.5.3.2.2
D/H < 1.333
Per Eq. 13-34, Ximf = [0.500 + 0.600D/H]H = [0.500 + (0.060)(0.3000)](14.0000)

= 7.2520 m
Per Eq. 13-35, Xcmf =

[ 1.0 - _cosh(3.67H/D)_-1.937
3.67H/D sinh(3.67H/D) ] H =
[1.0 - (3.67/0.3000)sinh(3.67/0.3000)
__cosh(3.67/0.3000)_-_1.937_
](14.0000) = 12.8556 m
Per 13.5.2.1, Eq. 13-23
Ms = (9.81) {[Ai(WiXi + WsXs + WrHt)]² + [Ac(WcXc)]²} =

(9.81) {[0.1806(193956*6.6052 + 18364*8.3491 + 1740*15.0000)]² +
[0.1067(14319*12.8556)]²} = 2594511 N-m
Per 13.5.2.2, Eq. 13-32
Mmf = (9.81) {[Ai(WiXimf + WsXs + WrHt)]² + [Ac(WcXcmf)]²} =
(9.81) {[0.1806(193956*7.2520 + 18364*8.3491 + 1740*15.0000)]² +
[0.1067(14319*12.8556)]²} = 2816182 N-m
Page 23 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Mechanically-anchored tank (new condition)

Per 13.5.4.2.2
Ws = 18364 kg
wrs = 1293.7097 N/m
ts = 10.0000 mm
wt = (9.81)Ws/( D) + wrs = (9.81) * 18364/( 4.2000) + 1293.7097
= 14946.8326 N/m
Shell compression per Eq. 13-39

c = [wt(1 + 0.4Av) + 1.273Ms/D²]/(1000ts) =
[14946.8326(1 + (0.4)(0.0708)) + (1.273)(2594511)/(4.2000)²]/(1000 * 10.0000) =
20 MPa
Allowable Compression Stresses in Shell per 13.5.4.2.4
R = 1000D/2 = 1000 * 4.2000/2 = 2100.0000 mm

(t/R)c for Material Class 2 = 0.0035372 (per 3.4.3.1)
For new condition:

t/R = 10.0000/2100.0000 = 0.0048
(t/R)c < t/R 0.125

Per Eq. 3-13, FL = 47.75 + 6109(t/R)² =
47.75 + 6109(0.0048)² = 76.8405 MPa
P = 0.8170HG = (0.8170)(14.0000)(1.0000) = 11.4380 MPa

E = 200000000 MPa
(P/E)(R/t)² = (11.4380/200000000)(2100.0000/10.0000)² = 0.0025
For (P/E)(R/t)² 0.064 per Eq. 13-50

Cc = 0.72[(P/E)(R/t)²]^0.84
= 0.72[(0.0025)²]^0.84 = 0.0047
Per Eq. 13-49

cr = CcEt/R = (0.0047)(200000000)(10.0000)/2100.0000 = 4504.2293
Per Eq. 13-48

e = 1.333( a) = 1.333(76.8405) = 102.4284 MPa
Freeboard requirements per 13.5.4.4
For Tc 4 per Eq. 13-53

Af = KSD1I/Tc = (1.5)(0.2133)(1.5000)/2.1431 = 0.2240
Page 24 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Per Eq. 13-52, Wave Height : s = 0.5DAf = (0.5)(4.2000)(0.2240) = 0.4703 m
Per Table 29 freeboard is not required.

Tank resistance to sliding per Eq. 13-57
Vs = (9.81)tan30(Ws + Wr + Wi + Wc)(1.0 - 0.4Av) =
(9.81)tan30(10447 + 1180 + 193956 + 14319)(1.0 - 0.4 * 0.0708)
= 1289222 N
Vf = 382854 N
Tank is stable against sliding. No additional shear resistance is

required.
Page 25 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Hoop Stress per 13.5.4.2.3
G = 1.000
D = 4.2000 m
H = 14.0000 m
Ai = 0.1806
Ac = 0.1067
Av = 0.0708
D/H = 0.3000
Shell Course 01
Y = 15.0000 m
For D/H < 1.333 and Y 0.75D, Eq. 13-45

Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.000)(4.2000)² = 8345.8738 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 15.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0462 N/m
Nh = 4.90DYG = (4.90)(4.2000)(15.0000)(1.000) = 308.7000 N/mm
Shell thickness (t) = 10.0000 mm
Per Eq. 13-42, s = [ {Ni² + Nc² + (AvNh)²}]/(1000 * t) =

[ {(8345.8738)² + (0.0462)² + (0.0708 * 308.7000)²}]/(1000 * 10.0000)
= 0.8346 MPa
T = Nh/t + s = 308.7000/(10.0000) + 0.8346 = 31.7046 MPa
Allowable stress = 1.333SE = (1.333)(103.4000)(0.8500) = 117.1574 MPa
Minimum required thickness = ( T * t)/Sa =

(31.7046 * 10.0000)/117.1574 = 2.7062 mm
Page 26 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 02
Y = 14.6000 m
For D/H < 1.333 and Y 0.75D, Eq. 13-45

Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.000)(4.2000)² = 8345.8738 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 14.6000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0374 N/m
Nh = 4.90DYG = (4.90)(4.2000)(14.6000)(1.000) = 300.4680 N/mm

[ {(8345.8738)² + (0.0374)² + (0.0708 * 300.4680)²}]/(1000 * 6.0000)
= 1.3910 MPa
T = Nh/t + s = 300.4680/(6.0000) + 1.3910 = 51.4690 MPa

(51.4690 * 6.0000)/117.1574 = 2.6359 mm
Page 27 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 03
Y = 12.5000 m
For D/H < 1.333 and Y 0.75D, Eq. 13-45

Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.000)(4.2000)² = 8345.8738 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 12.5000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0654 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.5000)(1.000) = 257.2500 N/mm

[ {(8345.8738)² + (0.0654)² + (0.0708 * 257.2500)²}]/(1000 * 6.0000)
= 1.3910 MPa
T = Nh/t + s = 257.2500/(6.0000) + 1.3910 = 44.2660 MPa

(44.2660 * 6.0000)/117.1574 = 2.2670 mm
Page 28 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 04
Y = 10.0000 m
For D/H < 1.333 and Y 0.75D, Eq. 13-45

Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.000)(4.2000)² = 8345.8738 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 10.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.5455 N/m
Nh = 4.90DYG = (4.90)(4.2000)(10.0000)(1.000) = 205.8000 N/mm

[ {(8345.8738)² + (0.5455)² + (0.0708 * 205.8000)²}]/(1000 * 6.0000)
= 1.3910 MPa
T = Nh/t + s = 205.8000/(6.0000) + 1.3910 = 35.6910 MPa

(35.6910 * 6.0000)/117.1574 = 1.8278 mm
Page 29 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 05
Y = 7.5000 m
For D/H < 1.333 and Y 0.75D, Eq. 13-45

Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.000)(4.2000)² = 8345.8738 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 7.5000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 4.8721 N/m
Nh = 4.90DYG = (4.90)(4.2000)(7.5000)(1.000) = 154.3500 N/mm

[ {(8345.8738)² + (4.8721)² + (0.0708 * 154.3500)²}]/(1000 * 6.0000)
= 1.3910 MPa
T = Nh/t + s = 154.3500/(6.0000) + 1.3910 = 27.1160 MPa

(27.1160 * 6.0000)/117.1574 = 1.3887 mm
Page 30 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 06
Y = 5.0000 m
For D/H < 1.333 and Y 0.75D, Eq. 13-45

Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.000)(4.2000)² = 8345.8738 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 5.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 43.5535 N/m
Nh = 4.90DYG = (4.90)(4.2000)(5.0000)(1.000) = 102.9000 N/mm

[ {(8345.8738)² + (43.5535)² + (0.0708 * 102.9000)²}]/(1000 * 6.0000)
= 1.3910 MPa
T = Nh/t + s = 102.9000/(6.0000) + 1.3910 = 18.5410 MPa

(18.5410 * 6.0000)/117.1574 = 0.9495 mm
Page 31 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Course 07
Y = 2.5000 m
For D/H < 1.333 and Y < 0.75D, Eq. 13-44

2
Ni =
5220.00AiGD²
[ __Y__
0.75D - 0.5 ( __Y__
0.75D )]=
(5220.00)(0.1806)(1.000)(4.2000)² [ ___2.5000___
(0.75)(4.2000) - 0.5
( ___2.5000___
(0.75)(4.2000) )]
2
= 7960.0084 N/m
Eq. 13-46
1850.00AcGD²cosh[3.68(H - Y)/D] =
Nc = cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000 - 2.5000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 389.3448 N/m
Nh = 4.90DYG = (4.90)(4.2000)(2.5000)(1.000) = 51.4500 N/mm

[ {(7960.0084)² + (389.3448)² + (0.0708 * 51.4500)²}]/(1000 * 6.0000)
= 1.3283 MPa
T = Nh/t + s = 51.4500/(6.0000) + 1.3283 = 9.9033 MPa

(9.9033 * 6.0000)/117.1574 = 0.5072 mm
Page 32 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Anchor Bolt Design
Tank Diameter (D) = 4.2000 m

Quantity of Equal Spaced Anchor Bolts (N) = 12
Anchor Bolt Diameter = 42 mm
Anchor Bolt Material: A36 Galvanized
Anchor Bolt Yield Strength (Fyb) = 250 MPa
Anchor Bolt Tensile Strength (Ftb) = 415 MPa
Anchor Bolt Corrosion Allowance (Bc) = 0.0000 mm
Anchor Bolt Root Area (new) (An) = 1082.7100 mm²
Anchor Bolt Root Area (A) = 1082.7100 mm²
Distance from outside of shell to Anchor Bolt (D1) = 65.0000 mm
Bottom Shell Thickness (ts) = 10.0000 mm

Anchor Bolt Circle Diameter (Dac) = D + 2(D1 + ts)/12 =
4.2000 + 2 * (65.0000 + 10.0000)/12 = 4.3500 m
Bolt Load Due to Wind

Wind Moment (Mw) = 467340.7462 N-m
Weight per 3.8.9.1, W' = 11626.6640 kg
Per Eq. 3-41, PW = 4Mw/NDac - (9.81)W'/N =

4 * 467340.7462/(12 * 4.3500) - (9.81)11626.6640/12 = 26306.7536 N
Bolt Stress = PW/A = 26306.7536/1082.7100 = 24.2971 MPa
Design stress per Table 5: S = 103.4000 MPa
Allowable bolt load per 3.8.4.2 and 3.3.3 = 1.333S = 1.333 * 103.4000 = 137.8322 MPa
Bolt Load Due to Seismic

Seismic Moment (Ms) = 2594510.5324 N-m
Weight (new) W' = 10426.6640 kg
Per Eq. 3-42, PS = 4Ms/NDac - (9.81)W'/N =

4 * 2594510.5324/(12 * 4.3500) - (9.81)(10426.6640)/12 = 190289.2698 N
Bolt Stress = PS/A = 190289.2698/1082.7100 = 175.7528 MPa
Page 33 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Allowable stress per 3.8.4.3 and 3.3.3.2 = Lesser of

0.8Fyb = 0.8 * 250 = 200.0000 MPa
or 0.5Ftb = 0.5 * 415 = 207.5000 MPa
Therefore, allowable stress = 200.0000 MPa
(Corroded Condition)
W' = 11626.6640 kg
Per Eq. 3-42, PS = 4Ms/NDac - (9.81)W'/N =

4 * 2594510.5324/(12 * 4.3500) - ((9.81))11626.6640/12 = 189308.2698 N
Bolt Stress = PS/A = 189308.2698/1082.7100 = 174.8467 MPa
Allowable bolt stress = 200.0000 MPa
Page 34 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Anchor Chair Design

Tank Radius (R) = 2100.0000 mm
Anchor Chair Material: A36
Anchor Chair Corrosion Allowance (Ca) = 0.0000 mm

Top Plate Width (along shell) (a) = 160.0000 mm
Top Plate Length (radial direction) (b) = 130.0000 mm
Top Plate Thickness (c) = 35.0000 mm
Anchor Chair Height (h) = 300.0000 mm
Vertical Plate Spacing (g) = 80.0000 mm

Vertical Plate Thickness (j) = 22.0000 mm
Distance from outside of shell to anchor bolt (e) = 65.0000 mm

Anchor bolt diameter (d) = 42.0000 mm
Hole size for anchor bolt = L1 = 48.0000 mm
Distance from outside of plate to edge of hole (f) = b - e - (L1)/2 =
130.0000 - 65.0000 - (48.0000)/2 = 41.0000 mm
Check Vertical Plate for wind/seismic:

Anchor chair load for wind = 26306.7536 N
Anchor chair load for seismic (new) = 16Ms/NDac - (9.81)W'/N =

16 * 2594510.5324/(12 * 4.3500) - (9.81)10426.6640/12 = 786728.4727 N
Page 35 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Anchor chair load for seismic (corroded) = 16Ms/NDac - 9.81W'/N =
16 * 2594510.5324/(12 * 4.3500) - (9.81)11626.6640/12 = 785747.4727 N
(For seismic does not have to exceed AFyb = 1082.7100 * 250.0000 = 270677.5000 N
Maximum chair load (Ps) = 270677.5000 N
Allowable stress of vertical member:

Modulus of Elasticity (E) = 200000 MPa
Yield Strength (Fy) = 250.0 MPa
Radius of Gyration (r) = 0.2887j = 0.2887 * 22.0000 = 6.3514
l/r = (h - c)/r = (300.0000 - 35.0000)/6.3514 = 41.7231
Cc = (2 ²E/Fy) = (2 * ² * 200000/250.0) = 125.6637
(S) = ___1.33_*_[1_-_(l/r)²/(2Cc²)]Fy___ =
5/3 + 3(l/r)/(8Cc) - (l/r)³/(8Cc³)
______1.33_*_[1_-_(41.7231)²/(2_*_(125.6637)²)]_*_250.0______ = 175.8496 MPa

5/3 + 3(41.7231)/(8 * 125.6637) - (41.7231)³/(8 * (125.6637)³)
Not to exceed 124.1000 MPa per Table 6 for Class 2 material

Therefore, (S) = 124.1000 MPa
Bottom Projection (bp) = 25.0000 mm

Average plate width (k) = (b + bp)/2 = (130.0000 + 25.0000)/2 = 77.5000 mm
(Greater of)
jmin = 12.0000 mm or
jmin = 0.04(h - c) = 0.04(300.0000 - 35.0000) = 10.6000 mm or
jmin = Ps/Sk = 270677.5000/(175.8496 * 77.5000) = 19.8614 mm
Top Plate (wind/seismic):

Design load (P) = 270677.5000 N
Per Eq. 7-1, S = [P/(fc²)](0.375g - 0.22d) =

[270677.5000/(41.0000 * (35.0000)²)]*(0.375 * 80.0000 - 0.22 * 42.0000) = 111.8818
MPa
Allowable stress per Table 7 for Class 2 material = 124.1000 MPa
Page 36 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Stress (wind/seismic):

Bottom thickness (m) = 17.0000 mm
Per Eq. 7-4, Z = __________25.4___________ =

_0.177am (m/t)² + 25.4
(Rt)
____________________25.4__________________________ = 0.7257
(0.177_*_160.0000_*_17.0000)(17.0000/10.0000)² + 25.4
(2100.0000 * 10.0000)
Per Eq. 7-3, S = Pe

t²
[ 1.32Z_________________ + 0.031
1.43ah² + (4ah²)
Rt
.333 Rt
] =
(10.0000)²
[
270677.5000_*_65.0000 1.32_*_0.7257___________________________________________________
_1.43_*_160.0000_*_(300.0000)²
2100.0000 * 10.0000
+ (4 * 160.0000 * .333
(300.0000)²)
________0.031__________
(2100.0000 * 10.0000)
] = 161.1534 MPa
Allowable stress per 3.8.6.1 and 3.3.3 = 183.8207 MPa
Shell Stress (corroded) (wind/seismic):

Bottom thickness (m) = 13.8250 mm
Per Eq. 7-4, Z = __________25.4___________ =

_0.177am_(m/t)² + 25.4
(Rt)
____________________25.4__________________________ = 0.8310
(0.177_*_160.0000_*_13.8250)(13.8250/10.0000)² + 25.4
(2100.0000 * 10.0000)
Page 37 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Per Eq. 7-3, S = Pe

t²
[ 1.32Z_________________ + 0.031
1.43ah² + (4ah²) .333
Rt
Rt
] =
(10.0000)²
[
270677.5000_*_65.0000 1.32_*_0.8310___________________________________________________
_1.43_*_160.0000_*_(300.0000)²
2100.0000 * 10.0000
+ (4 * 160.0000 * .333
(300.0000)²)
________0.031__________
(2100.0000 * 10.0000)
] = 179.0859 MPa
Allowable stress per 3.8.6.1 and 3.3.3 = 183.8207 MPa
Check Weld Size for Anchor Chair

Maximum Load - P = 270677.5000 N
Weld Efficiency - E = 0.60
Allowable Stress (lesser of chair or shell) - Sa = 103.4000 MPa
Per Eq. 7-5: WV = P/(a + 2h) = 270677.5000/(160.0000 + 2 * 300.0000) = 356.1546 N/mm

Per Eq. 7-6: WH = Pe/(ah + 0.667h²) =
(270677.5000 * 65.0000)/(160.0000 * 300.0000 + 0.667 * 300.0000²) =162.8625 N/mm
Per Eq. 7-7: W = (WV² + WH²) = (356.1546² + 162.8625²) = 391.6252 N/mm
Allowable Load on Weld: S = E * Sa * 0.707 = 0.60 * 103.4000 * .707

= 43.8623 N/mm/mm
Minimum fillet weld size: w = W/S = 391.6252/43.8623 = 8.9285 mm

but not less than 6.0000 mm
Minimum Weld Size = 8.9285 mm
Page 38 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell Nozzles
1000mmShellManhole
Description: 900 mm API-650 Shell Manhole w/Blind Flange
Corrosion Allowance: Cn = 0.0000 mm
Nozzle is too close to shell seam below the nozzle. 100%
xray of seam is required for a distance of 2700 mm.
Outside Diameter: d = 900.0000 mm
Wall Thickness: tn = 12.7000 mm
Outside Projection: Po = 150.0000 mm
Inside Projection: Pi = 10.0000 mm
Flange Material Grade: A36
Calculate Required Shell Thickness at Nozzle
For Design: tr = 4.9000 * (14.0860 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 3.2983 mm
Hoop Stress at Nozzle

Y = 14.0860 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m
Per Eq. 13-46, Nc = 1850.00AcGD²cosh[3.68(H - Y)/D] =

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_14.0860)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0329 N/m
Nh = 4.90DYG = (4.90)(4.2000)(14.0860)(1.00) = 289.8899 N/mm
Page 39 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Shell thickness: t = 6.0000 mm
Per Eq. 13-42, T = [Nh + {Ni² + Nc² + (AvNh)²}/1000]/t =

[289.8899 + {(8345.8738)² + (0.0329)² + (0.0708 * 289.8899)²}/1000]/6.0000
= 49.7060 MPa
Allowable stress: Sa = 117.1574 MPa

(49.7060 * 6.0000)/117.1574 = 2.5456 mm
Required shell thickness for Nozzle Calculations: tr = 3.2983 mm
Reinforcement of Nozzle for Design:

Diameter of Hole in Shell: D1 = 900.0000 mm
Required Area: Ar = trDs = 3.2983 * 900.0000 = 2968.4935 mm²
Available Reinforcement from shell:

Diameter of Shell available: Ds = 900.0000 mm
Shell corrosion allowance: Cs = 0.0000 mm
Available Area: Aas = 2(Ds - D1/2)(t - Cs - tr) =
2 * (900.0000 - 900.0000/2)* (6.0000 - 0.0000 - 3.2983) = 2431.5065 mm²
Available Reinforcement from shell (below nozzle):

Diameter of Shell available: Dsb = 514.0000 mm
Available Area: Aas = 2(Dsb - D1/2)(t - Cs - tr) =
2 * (514.0000 - 900.0000/2)* (6.0000 - 0.0000 - 3.2983) = 345.8143 mm²
Available Reinforcement from shell course below nozzle:

Diameter of Shell available: Ds1 = 914.0000 mm
Shell thickness: ts1 = 10.0000 mm
Shell corrosion allowance: Cs1 = 0.0000 mm
Available Area: Aas1 = 2(Ds1 - Ds)(ts1 - Cs1 - tr) =
2 * (914.0000 - 514.0000)* (10.0000 - 0.0000 - 3.2983) = 5361.3391 mm²
Area available from shell is the lesser of:

Area above nozzle: 2431.5065 mm²
and Area below nozzle: 5707.1534 mm²
Available Reinforcement from nozzle neck per Sec. 3.13:

Reduction factor: Fn 1.0000
Available Reinforcement from outside projection:
Projection: Lo = lesser of Po or 4tn = 50.8000 mm
Available Area: Aano = 2FnLo(tn - Cn) =
2 * 1.0000 * 50.8000 * (12.7000 - 0.0000) = 1290.3200 mm²
Available Reinforcement from portion in shell:

Available Area: Aan = 2Fn(t - Cs)(tn - Cn) =
2 * 1.0000 * (6.0000 - 0.0000) * (12.7000 - 0.0000) = 152.4000 mm²
Page 40 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Available Reinforcement from inside projection:
Projection: Li = lesser of Pi or 4tn = 10.0000 mm
Available Area: Aano = 2FnLi(tn - 2Cn) =
2 * 1.0000 * 10.0000 * (12.7000 - 2 * 0.0000) = 254.0000 mm²
Total available area of reinforcement: Aat = 4128.2265 mm²
Check nozzle attachment strength paths:

Required strength: Wr = (Ar - Aas)Sa =
(2968.4935 - 2431.5065) * 103.4000 = 55524.4518 N
Nozzle neck:
Allowable stress: Sn = 103.4000 MPa
Inside fillet weld:
Weld size: Wi = 5.0000 mm
Allowable stress: Si = 103.4000 MPa
Outside fillet weld:

Weld size: Wo = 5.0000 mm
Allowable stress: So = 103.4000 MPa
Shell Groove weld:

Weld size: Wg = 5.0000 mm
Allowable stress: Sg = 103.4000 MPa
Check attachment strength: Inside fillet weld, Outside fillet weld, Groove weld
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 900.0000 * 0.707(5.0000 - 0.0000) +
0.60 * 103.4000 * * 900.0000 * 0.707(5.0000) +
0.850 * 0.70 * 103.4000 * * 900.0000 * (5.0000)}/2 =
1054968.8356 N
Check attachment strength: Nozzle neck, Outside fillet weld

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (12.7000 - 0.0000) * (900.0000 - 12.7000 - 0.0000) +
0.60 * 103.4000 * * 900.0000 * 0.707(5.0000)}/2 =
1591231.5856 N
Page 41 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
600mmShellManhole
Description: 600 mm API-650 Shell Manhole w/Blind Flange
For Design: tr = 4.9000 * (12.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.8099 mm

Y = 12.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_12.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0973 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.0000)(1.00) = 246.9600 N/mm

Page 42 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

[246.9600 + {(8345.8738)² + (0.0973)² + (0.0708 * 246.9600)²}/1000]/6.0000
= 42.5510 MPa

(42.5510 * 6.0000)/117.1574 = 2.1792 mm


2 * (600.0000 - 600.0000/2)* (6.0000 - 0.0000 - 2.8099) = 1914.0744 mm²
Available Reinforcement from shell (below nozzle):

Diameter of Shell available: Dsb = 500.0000 mm
Available Area: Aas = 2(Dsb - D1/2)(t - Cs - tr) =
2 * (500.0000 - 600.0000/2)* (6.0000 - 0.0000 - 2.8099) = 1276.0496 mm²
Available Reinforcement from shell course below nozzle:

Diameter of Shell available: Ds1 = 3000.0000 mm
Shell thickness: ts1 = 6.0000 mm
Shell corrosion allowance: Cs1 = 0.0000 mm
Available Area: Aas1 = 2(Ds1 - Ds)(ts1 - Cs1 - tr) =
2 * (3000.0000 - 500.0000)* (6.0000 - 0.0000 - 2.8099) = 15950.6201 mm²
Area available from shell is the lesser of:

Area above nozzle: 1914.0744 mm²
and Area below nozzle: 17226.6697 mm²

2 * 1.0000 * 69.9200 * (17.4800 - 0.0000) = 2444.4032 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (17.4800 - 0.0000) = 209.7600 mm²
Page 43 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
2 * 1.0000 * 10.0000 * (17.4800 - 2 * 0.0000) = 349.6000 mm²

(1685.9256 - 1914.0744) * 103.4000 = -23590.5882 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 600.0000 * 0.707(5.0000 - 0.0000) +
0.60 * 103.4000 * * 600.0000 * 0.707(5.0000) +
0.850 * 0.70 * 103.4000 * * 600.0000 * (5.0000)}/2 =
703312.5571 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (17.4800 - 0.0000) * (600.0000 - 17.4800 - 0.0000) +
0.60 * 103.4000 * * 600.0000 * 0.707(5.0000)}/2 =
1364381.9745 N
Page 44 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
CHWInletNozzle1
Description: 12" 150# WN Flanged Nozzle
Reinforcing Pad:
Material Grade: A36
Thickness: tp = 6.0000 mm
Outside Diameter: Dp = 685.0000 mm
For Design: tr = 4.9000 * (12.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.8099 mm

Y = 12.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_12.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0973 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.0000)(1.00) = 246.9600 N/mm


[246.9600 + {(8345.8738)² + (0.0973)² + (0.0708 * 246.9600)²}/1000]/6.0000
= 42.5510 MPa
Page 45 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

(42.5510 * 6.0000)/117.1574 = 2.1792 mm


2 * (323.8000 - 323.8000/2)* (6.0000 - 0.0000 - 2.8099) = 1032.9622 mm²

2 * 1.0000 * 41.2400 * (10.3100 - 0.0000) = 850.3688 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (10.3100 - 0.0000) = 123.7200 mm²

2 * 1.0000 * 10.0000 * (10.3100 - 2 * 0.0000) = 206.2000 mm²
Available Reinforcement from reinforcing pad:
Reduction factor: Fp = 1.0000

Reinforcing pad outside limit: Lpo = 647.6000 mm
Reinforcing pad inside diameter: Lpi = 326.8000 mm
Available Area: Aarp = Fp(Lpo - Lpi)(tp) =
1.0000 * (647.6000 - 326.8000) * 6.0000 = 1924.8000 mm²

(909.8378 - 1032.9622) * 103.4000 = -12731.0541 N
Nozzle neck:
Page 46 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Inside fillet weld:

Shell Groove weld:

Repad Groove weld:

Weld size: Wgr = 5.0000 mm
Check attachment strength: Inside fillet weld, Outside fillet weld,
Shell Groove weld, Repad Groove Weld
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg) +
0.850 * 0.70 * So * * d * (Wgr)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 323.8000 * 0.707(4.7600) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (5.0000)}/2 =
556598.2214 N
Check attachment strength: Inside fillet weld, Repad fillet weld, Groove weld
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * Sp * * Dp * 0.707(Wp) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000)}/2 =
577118.8345 N
Check attachment strength: Nozzle neck, Repad fillet weld

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * Sp * * Dp * 0.707(Wp)}/2 =
{0.80 * 0.875 * 103.4000 * * (10.3100 - 0.0000) * (323.8000 - 10.3100 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000)}/2 =
650642.7804 N
Page 47 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
CHWInletNozzle2
Reinforcing Pad:
Material Grade: A36
For Design: tr = 4.9000 * (12.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.8099 mm

Y = 12.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_12.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0973 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.0000)(1.00) = 246.9600 N/mm


[246.9600 + {(8345.8738)² + (0.0973)² + (0.0708 * 246.9600)²}/1000]/6.0000
= 42.5510 MPa
Page 48 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

(42.5510 * 6.0000)/117.1574 = 2.1792 mm


2 * (323.8000 - 323.8000/2)* (6.0000 - 0.0000 - 2.8099) = 1032.9622 mm²

2 * 1.0000 * 41.2400 * (10.3100 - 0.0000) = 850.3688 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (10.3100 - 0.0000) = 123.7200 mm²

2 * 1.0000 * 10.0000 * (10.3100 - 2 * 0.0000) = 206.2000 mm²

1.0000 * (647.6000 - 326.8000) * 6.0000 = 1924.8000 mm²

(909.8378 - 1032.9622) * 103.4000 = -12731.0541 N
Nozzle neck:
Page 49 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Inside fillet weld:

Shell Groove weld:

Repad Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg) +
0.850 * 0.70 * So * * d * (Wgr)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 323.8000 * 0.707(4.7600) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (5.0000)}/2 =
556598.2214 N
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * Sp * * Dp * 0.707(Wp) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000)}/2 =
577118.8345 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * Sp * * Dp * 0.707(Wp)}/2 =
{0.80 * 0.875 * 103.4000 * * (10.3100 - 0.0000) * (323.8000 - 10.3100 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000)}/2 =
650642.7804 N
Page 50 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
CHWOutletNozzle1
Reinforcing Pad:
Material Grade: A36
For Design: tr = 4.9000 * (12.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.8099 mm

Y = 12.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_12.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0973 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.0000)(1.00) = 246.9600 N/mm


[246.9600 + {(8345.8738)² + (0.0973)² + (0.0708 * 246.9600)²}/1000]/6.0000
= 42.5510 MPa
Page 51 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

(42.5510 * 6.0000)/117.1574 = 2.1792 mm


2 * (323.8000 - 323.8000/2)* (6.0000 - 0.0000 - 2.8099) = 1032.9622 mm²

2 * 1.0000 * 41.2400 * (10.3100 - 0.0000) = 850.3688 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (10.3100 - 0.0000) = 123.7200 mm²

2 * 1.0000 * 10.0000 * (10.3100 - 2 * 0.0000) = 206.2000 mm²

1.0000 * (647.6000 - 326.8000) * 6.0000 = 1924.8000 mm²

(909.8378 - 1032.9622) * 103.4000 = -12731.0541 N
Nozzle neck:
Page 52 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Inside fillet weld:

Shell Groove weld:

Repad Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg) +
0.850 * 0.70 * So * * d * (Wgr)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 323.8000 * 0.707(4.7600) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (5.0000)}/2 =
556598.2214 N
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * Sp * * Dp * 0.707(Wp) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000)}/2 =
577118.8345 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * Sp * * Dp * 0.707(Wp)}/2 =
{0.80 * 0.875 * 103.4000 * * (10.3100 - 0.0000) * (323.8000 - 10.3100 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000)}/2 =
650642.7804 N
Page 53 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
CHWOutletNozzle2
Reinforcing Pad:
Material Grade: A36
For Design: tr = 4.9000 * (12.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.8099 mm

Y = 12.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_12.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0973 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.0000)(1.00) = 246.9600 N/mm


[246.9600 + {(8345.8738)² + (0.0973)² + (0.0708 * 246.9600)²}/1000]/6.0000
= 42.5510 MPa
Page 54 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

(42.5510 * 6.0000)/117.1574 = 2.1792 mm


2 * (323.8000 - 323.8000/2)* (6.0000 - 0.0000 - 2.8099) = 1032.9622 mm²

2 * 1.0000 * 41.2400 * (10.3100 - 0.0000) = 850.3688 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (10.3100 - 0.0000) = 123.7200 mm²

2 * 1.0000 * 10.0000 * (10.3100 - 2 * 0.0000) = 206.2000 mm²

1.0000 * (647.6000 - 326.8000) * 6.0000 = 1924.8000 mm²

(909.8378 - 1032.9622) * 103.4000 = -12731.0541 N
Nozzle neck:
Page 55 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Inside fillet weld:

Shell Groove weld:

Repad Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg) +
0.850 * 0.70 * So * * d * (Wgr)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 323.8000 * 0.707(4.7600) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (5.0000)}/2 =
556598.2214 N
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * Sp * * Dp * 0.707(Wp) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 323.8000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 323.8000 * (6.0000)}/2 =
577118.8345 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * Sp * * Dp * 0.707(Wp)}/2 =
{0.80 * 0.875 * 103.4000 * * (10.3100 - 0.0000) * (323.8000 - 10.3100 - 0.0000) +
0.60 * 103.4000 * * 685.0000 * 0.707(6.0000)}/2 =
650642.7804 N
Page 56 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
DrainNozzle
Nozzle Neck: 120 Pipe
For Design: tr = 4.9000 * (14.8220 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 3.4707 mm

Y = 14.8220 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_14.8220)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0416 N/m
Nh = 4.90DYG = (4.90)(4.2000)(14.8220)(1.00) = 305.0368 N/mm


[305.0368 + {(8345.8738)² + (0.0416)² + (0.0708 * 305.0368)²}/1000]/10.0000
= 31.3383 MPa

(31.3383 * 10.0000)/117.1574 = 2.6749 mm
Page 57 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0


2 * (168.3000 - 168.3000/2)* (10.0000 - 0.0000 - 3.4707) = 1098.8871 mm²

2 * 1.0000 * 32.0000 * (8.0000 - 0.0000) = 512.0000 mm²

2 * 1.0000 * (10.0000 - 0.0000) * (8.0000 - 0.0000) = 160.0000 mm²

2 * 1.0000 * 6.0000 * (8.0000 - 2 * 0.0000) = 96.0000 mm²

(584.1129 - 1098.8871) * 103.4000 = -53227.6430 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Page 58 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 168.3000 * 0.707(6.0000 - 0.0000) +
0.60 * 103.4000 * * 168.3000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 168.3000 * (10.0000)}/2 =
301793.1237 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.0000 - 0.0000) * (168.3000 - 8.0000 - 0.0000) +
0.60 * 103.4000 * * 168.3000 * 0.707(6.0000)}/2 =
215375.4066 N
Page 59 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Level Gauging Nozzle
Reinforcing Pad:
Material Grade: A36
For Design: tr = 4.9000 * (0.8000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 0.1873 mm

Y = 0.8000 m
D/H < 1.333 and Y < 0.75D
2
Per Eq. 13-44,
[__Y__
Ni = 5220.00AiGD²
__Y__
0.75D - 0.5( 0.75D ) ]=
(5220.00)(0.1806)(1.00)(4.2000)² [ (0.75)(4.2000)
___0.8000___ ___0.8000___ 2
- 0.5
( (0.75)(4.2000) )]
= 3686.7407 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_0.8000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 1726.7378 N/m
Page 60 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Nh = 4.90DYG = (4.90)(4.2000)(0.8000)(1.00) = 16.4640 N/mm

[16.4640 + {(3686.7407)² + (1726.7378)² + (0.0708 * 16.4640)²}/1000]/6.0000
= 3.4225 MPa

(3.4225 * 6.0000)/117.1574 = 0.1753 mm


2 * (114.3000 - 114.3000/2)* (6.0000 - 0.0000 - 0.1873) = 664.3887 mm²

2 * 1.0000 * 34.2400 * (8.5600 - 0.0000) = 586.1888 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (8.5600 - 0.0000) = 102.7200 mm²

2 * 1.0000 * 6.0000 * (8.5600 - 2 * 0.0000) = 102.7200 mm²

1.0000 * (228.6000 - 117.3000) * 6.0000 = 667.8000 mm²
Page 61 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

(21.4113 - 664.3887) * 103.4000 = -66483.8725 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Repad Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg) +
0.850 * 0.70 * So * * d * (Wgr)}/2 =
{0.60 * 103.4000 * * 114.3000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 114.3000 * 0.707(4.7600) +
0.850 * 0.70 * 103.4000 * * 114.3000 * (6.0000) +
0.850 * 0.70 * 103.4000 * * 114.3000 * (6.0000)}/2 =
207522.7293 N
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * Sp * * Dp * 0.707(Wp) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 114.3000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 305.0000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 114.3000 * (6.0000)}/2 =
229846.0009 N
Page 62 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * Sp * * Dp * 0.707(Wp)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.5600 - 0.0000) * (114.3000 - 8.5600 - 0.0000) +
0.60 * 103.4000 * * 305.0000 * 0.707(6.0000)}/2 =
228993.2022 N
Page 63 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
OverFlowNozzle
Reinforcing Pad:
Material Grade: A36
For Design: tr = 4.9000 * (14.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 3.2782 mm

Y = 14.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_14.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0328 N/m
Nh = 4.90DYG = (4.90)(4.2000)(14.0000)(1.00) = 288.1200 N/mm

Per Eq. 13-42, T= [Nh + {Ni² + Nc² + (AvNh)²}/1000]/t =

[288.1200 + {(8345.8738)² + (0.0328)² + (0.0708 * 288.1200)²}/1000]/6.0000
= 49.4110 MPa
Page 64 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

(49.4110 * 6.0000)/117.1574 = 2.5305 mm


2 * (219.1000 - 219.1000/2)* (6.0000 - 0.0000 - 3.2782) = 596.3489 mm²

2 * 1.0000 * 32.7200 * (8.1800 - 0.0000) = 535.2992 mm²

2 * 1.0000 * (6.0000 - 0.0000) * (8.1800 - 0.0000) = 98.1600 mm²

2 * 1.0000 * 6.0000 * (8.1800 - 2 * 0.0000) = 98.1600 mm²

1.0000 * (438.2000 - 222.1000) * 6.0000 = 1296.6000 mm²

(718.2511 - 596.3489) * 103.4000 = 12604.6941 N
Nozzle neck:
Page 65 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Inside fillet weld:

Shell Groove weld:

Reinforcing pad fillet weld:

Weld size: Wp = 6.0000 mm
Allowable stress: Sp = 103.4000 MPa
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 219.1000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 219.1000 * 0.707(4.7600) +
0.850 * 0.70 * 103.4000 * * 219.1000 * (6.0000)}/2 =
270754.2092 N
Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * Sp * * Dp * 0.707(Wp) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 219.1000 * 0.707(4.7600 - 0.0000) +
0.60 * 103.4000 * * 485.0000 * 0.707(6.0000) +
0.850 * 0.70 * 103.4000 * * 219.1000 * (6.0000)}/2 =
399393.8851 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * Sp * * Dp * 0.707(Wp)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.1800 - 0.0000) * (219.1000 - 8.1800 - 0.0000) +
0.60 * 103.4000 * * 485.0000 * 0.707(6.0000)}/2 =
396654.8208 N
Page 66 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Sampling Nozzle1
Nozzle Neck: Plate
Material Grade: A36
For Design: tr = 4.9000 * (12.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.8099 mm

Y = 12.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_12.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 0.0973 N/m
Nh = 4.90DYG = (4.90)(4.2000)(12.0000)(1.00) = 246.9600 N/mm


[246.9600 + {(8345.8738)² + (0.0973)² + (0.0708 * 246.9600)²}/1000]/6.0000
= 42.5510 MPa

(42.5510 * 6.0000)/117.1574 = 2.1792 mm
Page 67 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0


2 * (33.4000 - 33.4000/2)* (6.0000 - 0.0000 - 2.8099) = 106.5501 mm²

(93.8499 - 106.5501) * 103.4000 = -1313.2094 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 33.4000 * 0.707(5.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000) +
0.850 * 0.70 * 103.4000 * * 33.4000 * (5.0000)}/2 =
39151.0657 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.0000 - 0.0000) * (33.4000 - 8.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000)}/2 =
34608.7535 N
Nozzle reinforcement calculations are not required.
Page 68 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Sampling Nozzle2
Nozzle Neck: Plate
Material Grade: A36
For Design: tr = 4.9000 * (9.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 2.1074 mm

Y = 9.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_9.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 1.3092 N/m
Nh = 4.90DYG = (4.90)(4.2000)(9.0000)(1.00) = 185.2200 N/mm


[185.2200 + {(8345.8738)² + (1.3092)² + (0.0708 * 185.2200)²}/1000]/6.0000
= 32.2610 MPa

(32.2610 * 6.0000)/117.1574 = 1.6522 mm
Page 69 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0


2 * (33.4000 - 33.4000/2)* (6.0000 - 0.0000 - 2.1074) = 130.0126 mm²

(70.3874 - 130.0126) * 103.4000 = -6165.2471 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 33.4000 * 0.707(5.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000) +
0.850 * 0.70 * 103.4000 * * 33.4000 * (5.0000)}/2 =
39151.0657 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.0000 - 0.0000) * (33.4000 - 8.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000)}/2 =
34608.7535 N
Page 70 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Sampling Nozzle3
Nozzle Neck: Plate
Material Grade: A36
For Design: tr = 4.9000 * (6.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 1.4049 mm

Y = 6.0000 m
D/H < 1.333 and Y 0.75D

Per Eq. 13-45, Ni = 2620.00AiGD² = (2620.00)(0.1806)(1.00)(4.2000)² = 8345.8738 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_6.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 18.1342 N/m
Nh = 4.90DYG = (4.90)(4.2000)(6.0000)(1.00) = 123.4800 N/mm


[123.4800 + {(8345.8738)² + (18.1342)² + (0.0708 * 123.4800)²}/1000]/6.0000
= 21.9710 MPa

(21.9710 * 6.0000)/117.1574 = 1.1252 mm
Page 71 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0


2 * (33.4000 - 33.4000/2)* (6.0000 - 0.0000 - 1.4049) = 153.4751 mm²

(46.9249 - 153.4751) * 103.4000 = -11017.2847 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 33.4000 * 0.707(5.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000) +
0.850 * 0.70 * 103.4000 * * 33.4000 * (5.0000)}/2 =
39151.0657 N

Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.0000 - 0.0000) * (33.4000 - 8.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000)}/2 =
34608.7535 N
Page 72 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Sampling Nozzle4
Nozzle Neck: Plate
Material Grade: A36
For Design: tr = 4.9000 * (3.0000 + 0.0000) * 4.2000 * 1.0000/[0.8500 * 103.4000]

= 0.7025 mm

Y = 3.0000 m
D/H < 1.333 and Y < 0.75D
2
Per Eq. 13-44,
[__Y__
Ni = 5220.00AiGD²
__Y__
0.75D - 0.5( 0.75D ) ]=
(5220.00)(0.1806)(1.00)(4.2000)² [ (0.75)(4.2000)
___3.0000___ ___3.0000___ 2
- 0.5
( (0.75)(4.2000) )]
= 8295.1666 N/m

cosh[3.68H/D]
(1850.00)(0.1067)(1.0000)(4.2000)²cosh[3.68(14.0000_-_3.0000)/4.2000]
cosh[(3.68)(14.0000/4.2000)]
= 251.2303 N/m
Nh = 4.90DYG = (4.90)(4.2000)(3.0000)(1.00) = 61.7400 N/mm

Page 73 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0

[61.7400 + {(8295.1666)² + (251.2303)² + (0.0708 * 61.7400)²}/1000]/6.0000
= 11.6732 MPa

(11.6732 * 6.0000)/117.1574 = 0.5978 mm


2 * (33.4000 - 33.4000/2)* (6.0000 - 0.0000 - 0.7025) = 176.9375 mm²

(23.4625 - 176.9375) * 103.4000 = -15869.3224 N
Nozzle neck:
Inside fillet weld:

Shell Groove weld:

Wa = {0.60 * Si * * d * 0.707(Wi - Cs) +
0.60 * So * * d * 0.707(Wo) +
0.850 * 0.70 * Sg * * d * (Wg)}/2 =
{0.60 * 103.4000 * * 33.4000 * 0.707(5.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000) +
0.850 * 0.70 * 103.4000 * * 33.4000 * (5.0000)}/2 =
39151.0657 N
Page 74 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Wa = {0.80 * 0.875 * Sn * * (tn - Cn) * (d - tn - Cn) +
0.60 * So * * d * 0.707(Wo)}/2 =
{0.80 * 0.875 * 103.4000 * * (8.0000 - 0.0000) * (33.4000 - 8.0000 - 0.0000) +
0.60 * 103.4000 * * 33.4000 * 0.707(5.0000)}/2 =
34608.7535 N
Page 75 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Foundation Loads
Dead Load = 14,947 N/m

Dead Load + Live Load = 16,207 N/m
Dead Load + Snow Load = 14,947 N/m
Wind Load + Dead Load = 48,673 N/m
(Wind Foundation Moment = 467,341 N-m)

(Wind Horizontal Force = 60,863 N)
Seismic Values needed for E.6.2.3

WP = 207,529 N
Wf = 1,893 N
WT = 342,710 N
Ms = 2,816,182 N-m
(Seismic Horizontal Force = 382,854 N)
Product Load + Bottom = 148,355 Pa
Anchor Bolt Load:

Wind = 26,307 N
Seismic = 190,289 N
Bolt Area x Yield Strength = 270,678 N
Anchor Bolt Circle = 4.3500 m
Page 76 of 77
Job Number:
Number
Date: 04-01-2019 Rev.: 0
Total Weight of Tank: 217,862 N

Total Operating Weight: 2,253,719 N
Total Testing Weight: 2,253,719 N
Page 77 of 77

MainAWWA05 1

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MainAWWA05 1

Uploaded by

Copyright:

Available Formats

TANK CALCULATIONS

(TANK DESCRIPTION AND CUSTOMER)

Standard Compliant Errors

Tank Height ............................................ 15,000 mm

High Liquid Level ...................................... 15,000 mm

Design Standard......................................... AWWA D-100-11

Additional Roof Loads ................................... 0.00 kPa

S1 Value ........................................... 20.00 %

Transitional Period (TL) ........................... 8

External Pressure (Design).............................. Atmospheric

Anchor Chairs are insulated

Roof is insulated with 200.0000 mm thick insulation (Weight - 40.0000 kg/m²)

All Calculations are to be in the Corroded Condition

Bottom Sloped Up 1.0000 in 100:

Self-Supporting Cone Roof

8.0000 mm (A36) PL (weight: 880 kg)

L 60 x 60 x 5 per Detail a (out) (A36)

(12) 42 mm (A36 Galvanized) Bolts on 4.3500 m BC (Equal spaced)

160.0000 mm) 65.0000 mm

Hole size for anchor bolt = 48.0000 mm

900 mm API-650 Shell Manhole w/Blind 150.0000

Flange Material: 685.0000 ######## 336.8000

Reinforcing Pad Material:

Flange Material: 685.0000 ######## 336.8000

Reinforcing Pad Material: 6.0000

Flange Material: 685.0000 ######## 336.8000

Reinforcing Pad Material:

Flange Material: 685.0000 ######## 336.8000

Reinforcing Pad Material: 6.0000

Flange Material: 485.0000 ######## 232.1000

6" 150# WN Flanged Nozzle

Nozzle Neck: 120 Pipe

1" 150# WN Flanged Nozzle 75.0000

Nozzle Neck: Plate

1" 150# WN Flanged Nozzle

Nozzle Neck: Plate

1" 150# WN Flanged Nozzle 75.0000

Nozzle Neck: Plate

1" 150# WN Flanged Nozzle

Nozzle Neck: Plate

Flange Material: 305.0000 ######## 127.3000

Reinforcing Pad Material:

Bottom Sloped Up 1.0000 in 100

Minimum required outside projection = 25.0000 mm

Minimum thickness + corrosion allowance = 6.4000 + 3.1750 = 9.5750 mm

Self-Supporting Cone Roof (Sec. 3.6.2)(per API-650)

Per R.1(e)(1), T = DL + (Lv or S) + 0.4Pe =

Use greater of (1) or (2), T = 2.2084 kPa

Minimum thickness per AWWA D-100 Section 3.10 =4.5500 mm

60 mm Vertical leg of rim angle is lap welded to the outside of the

Roof Angle (ø) = 8.5308°

wh = 0.3 (R2th) = 0.3 (14156.6239 * 8.0000) = 100.9592 mm

Total available area (At) = Ar + As + Ac = 807.6740 + 404.0990 + 575.0000 = 1786.7730 mm²

Wind velocity (V) = 45 m/s

Tank shell has 200.0000 mm of insulation. Therefore, Di = 4.6000 m

Tank roof has 200.0000 mm of insulation. Therefore, Hi = 15.2000 m

Calculation are in the corroded condition

For each shell course, WT = W x T

(Shell courses are numbered from bottom to top)

Total: 15.0000 91.6000

Average thicknes (t) = WT/W = 91.6000/15.0000 = 6.1067 mm

Determine Pw per 3.1.4