ST352 Operator's Manual

TABLE OF CONTENTS

q SECTION 1 INTRODUCTION
q SECTION 1 INTRODUCTION...................................................................................................................... 1
q 1-1-1 INTRODUCTION ................................................................................................................................ 1
q 1-2-2 RELATED PUBLICATIONS............................................................................................................... 2
q 1-3-1 DEALER AND MANUFACTURER ASSISTANCE.............................................................................. 3
• Deutz Engines.............................................................................................................................................. 3
• Crawler Track Systems Ltd.......................................................................................................................... 3
• IC 300 .......................................................................................................................................................... 3
• Sauer Danfoss ............................................................................................................................................. 3
• Mannesmann Rexroth ................................................................................................................................. 3
q 1-4-2 WARRANTY ...................................................................................................................................... 4
• DEUTZ ......................................................................................................................................................... 4
• CRAWLER TRACK SYSTEMS LTD............................................................................................................ 4

q SECTION 2 - SAFETY
q SECTION 2 - SAFETY ................................................................................................................................. 1
q 2-2-1 UNDERSTAND SIGNAL WORDS...................................................................................................... 2
q 2-2-2 FOLLOW SAFETY INSTRUCTIONS.................................................................................................. 2
q 2-2-3 LEARN MACHINE SAFETY ............................................................................................................... 2
q 2-3-1 AVOID FALLING OBJECTS ............................................................................................................... 2
q 2-3-2 AVOID MOVING PARTS .................................................................................................................... 3
q 2-3-3 MAINTENANCE SAFETY................................................................................................................... 3
q 2-3-4 WEAR PROTECTIVE CLOTHING ..................................................................................................... 3
q 2-4-1 PREPARE FOR EMERGENCIES ...................................................................................................... 4
q 2-4-2 PROTECT AGAINST NOISE.............................................................................................................. 4
q 2-4-3 HANDLE FUEL SAFELY - AVOID FIRES .......................................................................................... 4
q 2-4-4 AVOID HIGH-PRESSURE FLUIDS.................................................................................................... 4
q 2-5-1 PREVENT BATTERY EXPLOSIONS ................................................................................................. 5
q 2-5-2 AVOID ACID BURNS.......................................................................................................................... 5
q 2-5-3 DISPOSE OF WASTE PROPERLY ................................................................................................... 5

q SECTION 3 MAIN COMPONENTS

q SECTION 3 MAIN COMPONENTS ............................................................................................................. 1
q 3-2-1 MAIN COMPONENTS ........................................................................................................................ 2
q 3-3-1 VALVE LOCATIONS........................................................................................................................... 3
q 3-4-1 SPECIFICATIONS .............................................................................................................................. 4
Conveyors............................................................................................................................................................ 4
Hopper ................................................................................................................................................................. 4
Screen-Box .......................................................................................................................................................... 4
q 3-5-1 SPECIFICATIONS .............................................................................................................................. 5
Main Dimensions, Operation................................................................................................................................ 5
Main Dimensions, Transport ................................................................................................................................ 5
Shipping Specifications........................................................................................................................................ 5
Power Pack (Engine / Motor) ............................................................................................................................... 5
Tanks ................................................................................................................................................................... 5
q 3-6-1 SPECIFICATIONS .............................................................................................................................. 6
Crawler Tracks..................................................................................................................................................... 6

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q SECTION 4 APPLICATIONS
q SECTION 4 APPLICATIONS....................................................................................................................... 1
q 4-2-1 MATERIALS MACHINE IS CAPABLE OF PROCESSING ................................................................ 2
q 4-3-1 SITE PREPARATION......................................................................................................................... 3
q 4-3-2 OPERATING TECHNIQUES.............................................................................................................. 3
q 4-4-1 SCREEN MESH SELECTION ........................................................................................................... 4
q 4-4-2 SCREEN SPEED ............................................................................................................................... 4
q 4-5-1 SCREEN ANGLE SELECTION.......................................................................................................... 5
q 4-6-1 FEED PLATE ADJUSTMENT ........................................................................................................... 6
q 4-7-1 SHREDDER-HAMMERMILL APPLICATIONS................................................................................... 7
q 4-8-1 EFFICIENT LOADING OF THE HOPPER/GRID ............................................................................... 8
q 4-8-2 REMOVING GRID TAILINGS ............................................................................................................ 8

q SECTION 5 OPERATIONS
q SECTION 5 OPERATIONS.......................................................................................................................... 1
q 5-2-1 General Familiarization - Main Control Center .................................................................................. 2
q 5-3-1 Main Control Center Familiarization .................................................................................................. 3
Unit Control Display Familiarization..................................................................................................................... 4
Radio Remote Control Familiarization ................................................................................................................. 5
Radio Control Functions with Selector Switch in Tracking Position .................................................................... 5
Radio Control Functions with Selector Switch in Screening Position .................................................................. 5
Drive Control Box Wired Remote Familiarization ................................................................................................ 6
Drive Control Box ................................................................................................................................................. 6
q 5-7-1 PRE-START CHECKLIST .................................................................................................................. 7
Engine Compartment: ................................................................................................................................ 7
Hopper, Grid Bars, and Feeder Belt .......................................................................................................... 7
Main Conveyor ........................................................................................................................................... 7
Screen Box................................................................................................................................................. 7
Side / Product Conveyors .......................................................................................................................... 7
q 5-8-1 Engine Start Up................................................................................................................................... 8
q 5-9-1 Radio Control Operation ..................................................................................................................... 9
ACTIVATING THE RADIO CONTROL SYSTEM ................................................................................................ 9
ACTIVATING THE RADIO CONTROL TRANSMITTER ..................................................................................... 9
q 5-10-1 EMERGENCY SHUTDOWN ......................................................................................................... 10
q 5-10-2 Motion Instructions - Preparations .................................................................................................. 10
q 5-11-1 Motion Instructions - Wired Drive Control Box................................................................................ 11
Drive Control Box ............................................................................................................................................... 11
q 5-12-1 Motion Instructions - Radio Control Box ......................................................................................... 12
Radio Control Functions with Selector Switch in Tracking Position .................................................................. 12
q 5-13-1 Motion Instructions – Transport Loading / Unloading ..................................................................... 13
q 5-14-1 Starting the Screening Process ...................................................................................................... 14
Radio Control Functions with Selector Switch in Screening Position ................................................................ 14

SECTION 6 SET-UP
q SECTION 6 SET-UP .................................................................................................................................... 1
q 6-2-1 SITE PREPARATION ......................................................................................................................... 2
q 6-2-2 SCREENING PREPARATION............................................................................................................ 2
Motion / Transport ...................................................................................................................................... 2
q 6-3-1 GENERAL SEQUENCE OF OPERATIONS....................................................................................... 3
Un-Folding For Operation......................................................................................................................... 3
Folding For Transport ............................................................................................................................... 3
q 6-4-1 SCREENING PREPARATION............................................................................................................ 4

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Checks and Adjustments.......................................................................................................................... 4

q 6-5-1 Engine Speed Adjustment .................................................................................................................. 5
q 6-6-1 HOPPER SUPPORT LEGS................................................................................................................ 6
EXTEND ................................................................................................................................................... 6
RETRACT................................................................................................................................................. 6
q 6-7-1 HAND VALVE ACTIVATION .............................................................................................................. 7
q 6-8-1 SIDE CONVEYOR HYDRAULICS...................................................................................................... 8
UNFOLD..................................................................................................................................................... 8
UNFOLD (Continued) ............................................................................................................................... 9
FOLD.......................................................................................................................................................... 9
q 6-10-1 PRODUCT CONVEYOR HYDRAULICS ........................................................................................ 10
UNFOLD................................................................................................................................................... 10
FOLD........................................................................................................................................................ 10
q 6-11-1 PRODUCT CONVEYOR ADJUSTMENT ....................................................................................... 11
TO CHANGE THE PRODUCT CONVEYOR ANGLE.............................................................................. 11
q 6-12-1 SCREEN ANGLE............................................................................................................................ 12
RAISE ..................................................................................................................................................... 12
q 6-13-1 SCREEN ANGLE............................................................................................................................ 13
LOWER .................................................................................................................................................. 13
q 6-14-1 GRID DECK .................................................................................................................................... 14
Manual Raise / Lower............................................................................................................................. 14
Figure 6-14-2............................................................................................................................................ 14
q 6-15-1 CATWALK PLATFORMS ............................................................................................................... 14
SET-UP................................................................................................................................................... 15

q SECTION 7 TRANSPORT
q SECTION 7 TRANSPORT ........................................................................................................................... 1
q 7-2-1 Unloading The ST352 ......................................................................................................................... 2
q 7-2-2 ST352 – Motion instructions ............................................................................................................... 2
q 7-4-1 Site Preparation .................................................................................................................................. 4
q 7-5-1 Preparing for Transport....................................................................................................................... 5

q SECTION 8 MAINTENANCE
q SECTION 8 MAINTENANCE....................................................................................................................... 3
q 8-3-1 MAINTENANCE SCHEDULING......................................................................................................... 3
q 8-5-1 FILTERS............................................................................................................................................. 5
q 8-5-2 CAPACITIES ...................................................................................................................................... 5
q 8-5-3 LUBRICANTS..................................................................................................................................... 5
q 8-5-4 SCREEN BEARINGS GREASE......................................................................................................... 5
q 8-5-4 PILLOW BLOCK BEARINGS ............................................................................................................. 5
q 8-6-1 ENGINE OIL VISCOSITY................................................................................................................... 5
q 8-6-2 ENGINE MAINTENANCE .................................................................................................................. 6
q 8-6-3 CHECK ENGINE OIL LEVEL ............................................................................................................. 6
q 8-6-4 REPLACE ENGINE OIL AND FILTER............................................................................................... 6
q 8-7-1 CHECK AIR FILTER RESTRICTION INDICATOR ............................................................................ 7
q 8-7-2 REPLACE AIR FILTER ELEMENT .................................................................................................... 7
Changing the filter elements..................................................................................................................... 7
q 8-7-3 CHECK DIESEL FUEL LINES AND FITTINGS ................................................................................. 7
q 8-7-4 REPLACE FUEL FILTER ELEMENT................................................................................................. 7
q 8-8-1 FUEL PRE-FILTER / WATER TRAP ................................................................................................. 7
q 8-8-2 BLEEDING THE FUEL SYSTEM ....................................................................................................... 8
q 8-8-3 ENGINE COOLING SYSTEM MAINTENANCE................................................................................ 8

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q 8-8-4 CHECK V-BELTS............................................................................................................................... 8

q 8-8-5 PERFORM ENGINE TUNE UP.......................................................................................................... 8
q 8-8-6 CHECK VALVE CLEARANCE ........................................................................................................... 8
q 8-8-7 CHECK TIMING BELT ....................................................................................................................... 8
q 8-9-1 SERVICE THE BATTERY.................................................................................................................. 9
q 8-9-2 CHECK HYDRAULIC OIL LINES AND FITTINGS ............................................................................ 9
q 8-9-3 CHECK HYDRAULIC OIL LEVEL ...................................................................................................... 9
q 8-9-4 RETURN FILTER REPLACEMENT................................................................................................... 9
q 8-10-1 SUCTION FILTER REPLACEMENT.............................................................................................. 10
q 8-10-2 REPLACE THE HYDRAULIC OIL.................................................................................................. 10
q 8-11-1 HYDRAULIC TROUBLESHOOTING ............................................................................................. 11
Pump cavitates ....................................................................................................................................... 11
Pump over-pressurized .......................................................................................................................... 11
Pump flow appears inadequate or non-existent ..................................................................................... 11
Moving parts on or connected to the machine slow down ..................................................................... 11
Hydraulic pipes burst .............................................................................................................................. 11
q 8-12-1 HOPPER, GRID BARS AND FEEDER BELT MAINTENANCE..................................................... 12
q 8-12-2 GRID ADJUSTMENT ..................................................................................................................... 12
q 8-13-1 ELECTRIC WELDING.................................................................................................................... 13
q 8-13-2 FEEDER BELT GEAR BOX MAINTENANCE................................................................................ 13
q 8-14-1 CONVEYOR COMMON OCCURANCES ...................................................................................... 14
Oblique travel ......................................................................................................................................... 14
Belt tracking............................................................................................................................................ 14
q 8-15-1 TROUGHED CONVEYOR MAINTENANCE................................................................................. 15
q 8-14-2 TROUGHED CONVEYOR BELT OBLIQUE ALIGNMENT............................................................ 15
q 8-16-1 TROUGHED CONVEYOR BELT TRACKING ALIGNMENT ......................................................... 16
q 8-17-1 CONVEYOR BELT TENSIONING ................................................................................................. 17
q 8-18-1 TROUBLESHOOTING CONVEYOR BELTS................................................................................. 18
TROUBLESHOOTING CONVEYOR BELTS ......................................................................................... 19
q 8-20-1 SCREEN MAINTENANCE ............................................................................................................. 20
q 8-21-1 SCREEN BOX SPEED ADJUSTMENT ......................................................................................... 21
q 8-21-2 ENGINE SPEED SETTING............................................................................................................ 21
q 8-21-3 SCREEN MESH CHANGE............................................................................................................. 21
Handling of meshes:............................................................................................................................... 21
Tools & Equipment required: .................................................................................................................. 21
q 8-22-1 PREPARATION FOR SCREEN CHANGE .................................................................................... 21
q 8-23-1 MESH REPLACEMENT ................................................................................................................. 22
Mesh removal ......................................................................................................................................... 23
Mesh installation..................................................................................................................................... 23
q 8-24-2 SPHERICAL ROLLER BEARING REPLACEMENT ...................................................................... 24

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