SandStat 4

SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

Pos: 5520-A

1. STATIC SYSTEM

1.1 SKETCH

1 1 2

-1,0 -1,0

5,520 m

M = 1 : 50

wall-panel of 1 span, horizontal installation.

-1: no definition from user. The necessary support width was determinated by the software.

1.2 PANEL SPECIFICATION

Sel. panel: Power S Qbiss GS 200 0,70 0,50 (GA Z-1225) - with k-value (outside-colour RAL 9006 =
weißaluminium)

Background:Gutachten Z-1225
Holder: Trimo d.d. (Trimoterm Power S - Gutachten Z-1225)
Design: DIN EN 14509, annex E

1.2.1 Sandwich panel Principle sketch

Overall depth of the panel D = 200,0 mm

Dist. betw. centr. of faces e = 199,3 mm
Upper lever arm RA = 82,2 mm
Lower lever arm RÁ = 117,1 mm
 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

1.2.2 Core material

Material PBE Board High Xtend
Shear modulus GA = 8,20 N/mm2
Shear strength fCv = 0,060 N/mm2
Compression strength fCc = 0,100 N/mm2
parameter of support reaction capacity k = 1,1

1.2.3 Upper face layer

1.2.3.1 General details
Material S350GD
Modulus of elasticity EF1 = 210000 N/mm2
Yield strength fFt1 = 350,0 N/mm2
Coefficient of thermal expansion –F1 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,700 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,045 mm
- special limit measurement for nomial width w ¬ 1200 mm
design thickness tA = tnom - tzinc - 0.5 * ttol = 0,637 mm
Cross-sectional area AA = 6,375 cm2/m
Moment of inertia IA = 0,00 cm—/m
Distance between centroids of faces dAA = 0,000 mm
Distance between centroids of faces dAÁ = 0,000 mm

1.2.3.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) Tension
level ¤A all
Temp. ‡ ¬ 25°C ‡ > 25°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 150,00 96,00 146,00 93,00 350,00

The design resistant strengths at the intermediate supports depends on the number of fasteners per metre at this place.
See design of the respective face layers.
 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

1.2.4 Lower face layer

1.2.4.1 General details
Material S350GD
Modulus of elasticity EF2 = 210000 N/mm2
Yield strength fFt2 = 350,0 N/mm2
Coefficient of thermal expansion –F2 = 1,20E-5 1/°
nominal thickness of face sheet tnom = 0,500 mm
thickness of zinc layers tzinc = 0,040 mm
tolerance according to DIN EN 10143 ttol = 0,040 mm
- special limit measurement for nomial width w ¬ 1200 mm
design thickness tÁ = tnom - tzinc - 0.5 * ttol = 0,440 mm
Cross-sectional area AÁ = 4,429 cm2/m
Moment of inertia IÁ = 0,00 cm—/m
Distance between centroids of faces dÁA = 0,150 mm
Distance between centroids of faces dÁÁ = 0,150 mm

1.2.4.2 Design resistant strengths of the face layers

Stress Pressure (wr. stresses) Tension
level ¤Á all
Temp. ‡ ¬ 25°C ‡ > 25°C all
Point Span Support Span Support everyw.
¤U [N/mm2] 150,00 98,00 146,00 95,00 350,00

1.2.5 Material safety factors

material factor at ultimate limit state serviceability limit state

yielding of the upper face layer 1,10 1,00
wrinkling of the upper face layer in the span 1,14 1,03
wrinkling of the upper face layer at an intermediate support 1,14 1,03
yielding of the lower face layer 1,10 1,00
wrinkling of the lower face layer in the span 1,14 1,03
wrinkling of the lower face layer at an intermediate support 1,14 1,03
shear of the core 1,26 1,07
shear failure of a profiled face 1,10 1,00
crushing of the core 1,26 1,07
support reaction capacity of a profiled face 1,10 1,00

Reference: Gutachten Z-1225

 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

2. LOAD

2.1 PRINCIPLE SKETCH OF THE INTRODUCED LOADS

2.2 INTRODUCED LOADS

1. wind pressure over entire length wÎ = 0,700 kN/m2

2a. wind suction wÔ = -1,190 kN/m2, a = 0,00 m, l = 3,21 m
2b. wind suction wÔ = -0,800 kN/m2, a = 3,21 m, l = 2,31 m
3. summer temperatures for SLS ‡outs = +57°C, ‡ins = +25°C
4. summer temperatures for ULS ‡outs = +80°C, ‡ins = +25°C
5. winter temperatures ‡outs = -20°C, ‡ins = +20°C

2.3 LOAD CURVE OVER THE PANEL LENGTH

2.3.1 Load curve for LC 1 - wind pressure

5,52 m

+0,7 +0,7

Load curve for LC 1 - wind pressure [kN/m2, kN/m]

 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

2.3.2 Load curve for LC 2 - wind suction

3,21 m 2,31 m

-1,19 -1,19

-0,8 -0,8

Load curve for LC 2 - wind suction [kN/m2, kN/m]

2.4 Combination coefficients and load factors

2.4.1 Combination coefficients

Combination coefficients Snow Wind Temperature Live load

‹0 0,60 0,60 0,60 / 1,00a 0,00
‹1 0,75 / 1,00b 0,75 / 1,00 b 1,00 0,00

a Coefficient is used if the winter temperature T = 0 °C is combined with snow.

b Coefficient is used if there is, in the combination, only a single action effect representing the variable actions and it is
caused by either the sole snow load or the sole wind load, acting alone.

Reference: EN 14509, Tab. E.6

2.4.2 Load factors

šF at ultimate limit state serviceability limit state

Permament actions 1,35 / 1,00 1,00
Variable actions 1,50 1,00
Temperature actions 1,50 1,00
Creep effects 1,00 1,00

Reference: EN 14509, Tab. E.8

 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

3. ACTION EFFECTS OF EACH LOADCASE

3.1 SUPPORT REACTIONS AT MULTI-SPAN PANEL

Support reactions for multi-span-panels without load factors. The numbers of the load cases correspond with
the numbers under Load.

Load case
support LC 1 LC 2 LC 3 LC 5
- [kN/m] [kN/m] [kN/m] [kN/m]
1 +1,93 -3,10 +0,00 +0,00
2 +1,93 -2,57 +0,00 +0,00

3.2 DEFLECTIONS AT MULTI-SPAN PANEL

Maximum deflections at each span without load factors.

Load Case
span LC 1 LC 2 LC 3 LC 5
- [cm] [cm] [cm] [cm]
1 +0,551 -0,825 -0,734 +0,917

3.3 STRESSES AT MULTI-SPAN PANEL

The given results are the maximum stresses for continuous multi-span panels without load factors.

3.3.1 Normal stresses in upper face

¤A [N/mm2]
Load Case
span/ LC1 LC2 LC3 LC5
support
support 1 ±0,00 ±0,00 ±0,00 ±0,00
span 1 -20,99 +31,70 ±0,00 ±0,00
support 2 ±0,00 ±0,00 ±0,00 ±0,00
 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

3.3.2 Normal stresses in lower face

¤Á [N/mm2]
Load Case
span/ LC1 LC2 LC3 LC5
support
support 1 ±0,00 ±0,00 ±0,00 ±0,00
span 1 +30,21 -45,63 ±0,00 ±0,00
support 2 ±0,00 ±0,00 ±0,00 ±0,00

3.3.3 Shear stresses in core

YA [N/mm2]
Load Case
span/ LC1 LC2 LC3 LC5
support
support 1 +0,0097 -0,0155 ±0,0000 ±0,0000
span 1 - - - -
support 2 -0,0097 +0,0129 ±0,0000 ±0,0000

4. CALCULATIONS

4.1 DESIGN OVERVIEW

ultimate limit state of tension and pressure stresses 52,0%

ultimate limit state of shear stresses 48,9%
ultimate limit state of support reactions 100,0%
serviceability limit state of tension and pressure stresses 31,3%
serviceability limit state of shear stresses 27,7%
serviceability limit state of support reactions 100,0%
serviceability limit state of deflections 21,1%

The abbrevations given in the design calculation have to be understood as "provable stress as a result of load
case...".
 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

4.2 DESIGN OF ULTIMATE LIMIT STATE

The ultimate limit state is to be designed assuming for a single-span panel ("wrinkling"-hinges over the
supports). All spans in multi-span panels are treated and tested as single-span panels. Each load combination
is calculated with consideration to the system and load details. The printout shows the relevant place and the
relevant load combination.

4.2.1 Design of limited normal stresses in face layers

Determining: design of the compressionstress in the lower face layer at span 1 at load case combination

Š¤ = šUÔ * ¤wÔ + šEËÉ * ‹0, …‡É * ¤…‡É ¬ ¤wËÁ, spanË? / šÇ = ¤wËÁ, spanËÎ

Š¤ = 1,50 * -45,6 + 1,50 * 0,60 * 0,0000 = -68,4 N/mm2 < -150,0 N/mm2 / 1,14 = -131,6 N/mm2

4.2.2 Design of the limited shear stress in the core material

Determining: design of at the support 1 at load case combination

ŠY = šUÔ * YwÔ + šEËÉ * ‹0, …‡É * Y…‡É ¬ fCv,k / šÇ = fCv,d

ŠY = 1,50 * -0,0155 + 1,50 * 0,60 * 0,0000 = -0,0233 N/mm2 < -0,0600 N/mm2 / 1,26 = -0,048 N/mm2

4.3 DESIGN OF SERVICEABILITY LIMIT STATE

The serviceability limit state is to be designed at the entire system in accordance with the standard. The
different partial safety factors according to the technical approval need to be taken into account.

4.3.1 Design of limited normal stresses in face layers

For this panel, the limit wrinkling strength at the intermediate support depends on the number of screws per metre.
The designs were only made with the basic limited values neglecting any reduction factors because there is
no definition of fasteners.
Determining: design of the compressionstress in the lower face layer at span 1 at load case combination

Š¤ = šUÔ * ¤wÔ + šEËÉ * ‹0, …‡É * ¤…‡É ¬ ¤wËÁ, spanË? / šÇ = ¤wËÁ, spanËÎ

Š¤ = 1,0 * -45,6 + 1,0 * 0,60 * 0,0000 = -45,6 N/mm2 < -150,0 N/mm2 / 1,03 = -145,6 N/mm2

4.3.2 Design of the limited shear stress in the core material

Determining: design of at the support 1 at load case combination

ŠY = šUÔ * YwÔ + šEËÉ * ‹0, …‡É * Y…‡É ¬ fCv,k / šÇ = fCv,d

ŠY = 1,0 * -0,0155 + 1,0 * 0,60 * 0,0000 = -0,0155 N/mm2 < -0,0600 N/mm2 / 1,07 = -0,056 N/mm2
 SandStat 4
SandStat

Order: Vaillant Senica Pos.: 5520-A Page

SandStat 4.08.084 Licensee: Trimo © 1996-2022 iS-engineering GmbH

4.4 COMPRESSION STRESSES AT SUPPORT

The design of the compression stresses at the supports is carried out for each support with the decisive
design procedure (ulitmate limit state, serviceability limit state, constructive demands).

support š * AS1) š * AU2) exist. b3) ASLS¸Î4) AULS¸Î5) req. bS6) req. bU7) req. b?8) req. bdec.9)
[-] [kN/m] [kN/m] [cm] [kN/m] [kN/m] [cm] [cm] [cm] [cm]
1 1,93 2,90 -1,0 8,88 7,54 ( 0,1 ) ( 0,1 ) 4,0 4,0
2 1,93 2,90 -1,0 8,88 7,54 ( 0,1 ) ( 0,1 ) 4,0 4,0

1) relevant support reactions including load factors at serviceability limit state

2) relevant support reactions including load factors at ultimate limit state
3) existing support width."-1": no definition from user.
4) allowable support reactions at serviceability limit state
5) allowable support reactions as ultimate limit state
6) required support width at serviceability limit state
7) required support width at ultimate limit state
8) support width required in the standard
9) decisive support width (maximum value index 6 to 8)
"(..)" means: there are only small support width because of the width distribution (factor k).

4.5 DEFLECTIONS

4.5.1 Design of deflections

The design of deflections is made with following assumptions (in accordance with EN 14509):
span-deflections: - at short-term: max w = l / 100

Determining is the deflection at span 1 with the sum

Šw = šUÎ * ‹0, wÎ * ‹1, wÎ * wwÎ + šEËÉ * ‹1, …‡É * w…‡É ¬ max w = 552,0 cm / 100 = 5,52 cm

Šw = 1,0 * 0,60 * 0,75 * 0,551 + 1,0 * 1,0 * 0,917 = 1,17 cm < 5,52 cm

4.5.2 Calculated sum of maximum deflections

Sum of maximum deflection without load factors (incl. temperature,...)

span max w = L/... min w = L/...

[-] [cm] [-] [cm] [-]
1 +1,47 376 -1,56 354