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Detecting devices
SIRIUS RFID Safety Switches
Configuration Manual
Edition 01/2013
___________________
Safety notes 2
___________________
Product description 3
Industrial Controls
___________________
Mounting 4
Detecting devices
SIRIUS RFID Safety Switches ___________________
Commissioning 5
___________________
Application examples 6
Configuration Manual
___________________
Technical data 7
___________________
Dimension drawings 8
___________________
Appendix A
___________________
List of
abbreviations/acronyms B
01/2013
NEB334869802000/RS-AA/002
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction...................................................................................................................................7
1.1 Purpose of this documentation ................................................................................................. 7
1.2 Target group ............................................................................................................................ 7
1.3 Required knowledge................................................................................................................. 7
1.4 Latest information and correction sheet .................................................................................... 8
2 Safety notes .................................................................................................................................9
2.1 Important notes ........................................................................................................................ 9
2.2 Warning notices regarding the actuator .................................................................................. 10
3 Product description...................................................................................................................... 11
3.1 Application areas.................................................................................................................... 11
3.2 Function ................................................................................................................................. 11
3.3 Intended purpose and use ...................................................................................................... 11
3.4 Warning concerning misuse ................................................................................................... 12
3.5 Disposal ................................................................................................................................. 12
3.6 Product description................................................................................................................. 13
3.7 Series circuit .......................................................................................................................... 14
3.8 Principle of operation of the safety outputs ............................................................................. 15
4 Mounting .................................................................................................................................... 17
4.1 Height offset and transverse offset ......................................................................................... 17
4.2 Approach curves .................................................................................................................... 18
4.3 Accessories............................................................................................................................ 21
5 Commissioning ........................................................................................................................... 23
5.1 Principle of operation of the conventional diagnostics output................................................... 23
5.2 Diagnostics function of the safety switch with conventional diagnostics output ........................ 23
5.3 Principle of operation of diagnostics LEDs .............................................................................. 24
5.4 Coding process 3SE6315-.BB01 ............................................................................................ 25
5.5 Coding process 3SE6315-.BB03 ............................................................................................ 26
5.6 Coding process 3SE6315-.BB02 ............................................................................................ 28
5.7 Function test .......................................................................................................................... 30
6 Application examples................................................................................................................... 31
6.1 Series circuit ...........................................................................................................................31
6.2 Connection assignment and accessory item connector............................................................32
6.3 Installation example.................................................................................................................33
6.4 Minimum clearance .................................................................................................................34
6.5 RFID safety applications on 3SK1111 as per SIL 3 acc. to EN 62061 or PL e acc. to ISO
13849-1 ..................................................................................................................................35
6.6 RFID safety applications on 3TK2826-.BB4. as per SIL3 acc. to EN 62061 or PL e acc. to
ISO 13849-1............................................................................................................................36
6.7 RFID safety applications on MSS 3RK3 as per SIL3 acc. to EN 62061 or PL e acc. to ISO
13849-1 ..................................................................................................................................38
6.8 Connection to SIMATIC S7 fail-safe modules/boards...............................................................39
6.9 Suitable SIMATIC S7 fail-safe modules/boards........................................................................40
6.10 Examples of parameter settings for evaluating the diagnostics output using MSS ES
software ..................................................................................................................................42
6.11 Properties of the protective door monitoring module ................................................................43
7 Technical data ............................................................................................................................ 45
8 Dimension drawings .................................................................................................................... 47
A Appendix ................................................................................................................................... 49
A.1 Standards and approvals.........................................................................................................49
A.1.1 Standards for RFID safety switch ............................................................................................49
A.1.2 Certifications and approvals ....................................................................................................49
A.2 Description of the degrees of protection...................................................................................50
A.3 Correction sheet......................................................................................................................51
B List of abbreviations/acronyms...................................................................................................... 53
B.1 List of abbreviations/acronyms ................................................................................................53
Index ......................................................................................................................................... 55
Up-to-the-minute information
For further assistance, contact:
Technical Assistance:
Phone: +49 (911) 895-5900 (8:00 – 17:00 CET)
Fax: +49 (911) 895-5907
Mailing address:
SIEMENS AG
Technical Assistance
Würzburger Str. 121
D-90766 Fürth, Germany
Internet: (http://www.siemens.com/industrial-controls/technical-assistance)
E-mail: (mailto:technical-assistance@siemens.com)
Correction sheet
A correction sheet (Page 51) is included at the end of the manual. Please use it to record
your suggestions for improvements, additions and corrections, and return the sheet to us.
This will help us to improve the next edition of the manual.
Note
The functionality of the RFID safety switch is only guaranteed in combination with the
relevant actuator.
Note
Before connecting and commissioning the RFID safety switch please observe the relevant
information in the product documentation on the evaluation units regarding switches with
non-floating outputs.
Note
If correctly installed and used for the intended purpose, operation of the safety switch is
maintenance-free.
Perform a visual and functional test at regular intervals.
CAUTION
Risk of property damage.
Replace damaged or defective devices.
3.2 Function
This manual provides the information required for the installation, commissioning, and safe
operation of the RFID safety switch.
The RFID safety switches can be connected to all standard evaluation devices including, for
example, a PLC, the 3RK3 modular safety system (MSS), or 3TK28 safety evaluation units
(on which the cross-circuit detection inside the device can be deactivated) See RFID safety
applications on 3TK2826-.BB4. as per SIL3 acc. to EN 62061 or PL e acc. to ISO 13849-1
(Page 36) and RFID safety applications on MSS 3RK3 as per SIL3 acc. to EN 62061 or PL e
acc. to ISO 13849-1 (Page 38) for wiring examples.
The following safety categories can be achieved in safety circuits:
• Category 4 acc. to EN ISO 13849-1 (EN 954-1)
• PL e acc.to EN ISO 13849-1
• SIL 3 acc. to IEC 61508
WARNING
Warning about damage to equipment or personal injury.
Make sure that the equipment is used correctly and as intended.
In the case of incorrect use or use not as intended or tampering of the RFID safety switch,
personal injury or damage to machinery or plant equipment cannot be ruled out. Please
refer to the information in standard EN 1088.
3.5 Disposal
The safety switch must be disposed of properly as specified by national regulations and
laws.
Type code
This manual describes the following RFID safety switch and actuator types with M12
connector:
RFID safety cut-out switch Family coded without magnet latching 3SE6315-0BB01
Family coded with magnet latching1) 3SE6315-1BB01
individually coded, learnable multiple times, without magnet 3SE6315-0BB02
latching
individually coded, learnable multiple times, with magnet latching1) 3SE6315-1BB02
individually coded, learnable once, without magnet latching 3SE6315-0BB03
individually coded, learnable once, with magnet latching1) 3SE6315-1BB03
Accessories
Degree of pollution 3
Overvoltage class 2
CAUTION
Please observe the relevant standards and regulations.
The safety chain must be evaluated and dimensioned by the user according to the
applicable standards and regulations for the particular level of safety required.
PD[PP
PD[PP
Note
Deviating offset for versions with magnetic latching
Safety switches and actuators with magnetic latching allow for a maximum height offset of ±
5 mm and a transverse offset of ± 3 mm. The offset reduces the latching force.
A continuously lit yellow LED indicates that the actuator is recognized and a flashing yellow
LED indicates that the safety switch is triggered in the limit range.
Correct functioning of both safety channels must finally be checked with the connected
safety evaluation device.
S [mm] S [mm]
12 12
10 10
5 5
0 0
-20 -15 -10 -5 0 5 1 0 1 5 20 -24 -20 -15 -10 -5 0 5 1 0 15 20 24
Y [mm] X [mm]
Note
Preferred approach directions: from the front or from the side.
CAUTION
Risk of injury. Ensure the machine is always safe.
Please observe standard EN 1088 when installing the safety switch.
The universal fastening holes permit flexible installation with M4 screws. Any installation
position is possible. The active (smooth, labeled) surface of the switch and that of the
actuator must face each other The safety switch may only be installed at the safe operating
distances ≤ sao and ≥ sar.
OSSD1/OSSD2
24 V
< 200 ms
0 t
Note
Ensure that the connection is permanent.
Safety switches and actuators must be permanently fixed to the protection equipment using
suitable measures (tamperproof screws, adhesive, boring, pinning) so that they cannot be
moved.
Please observe standard EN 1088 (5.7).
!
EN 1088 (5.7)
4.3 Accessories
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The safety switch indicates its operating state but also errors with the three-colored LEDs on
the sides of the switch.
The green lit LED indicates readiness for operation. The supply voltage is present. The
yellow LED indicates that an actuator is in the detection range. If the actuator is in the limit
range of the switch operating distance, this is indicated by flashing.
The flashing can be used to recognize early that the distance between the switch and the
actuator has changed (e.g. because a protective door has sunk). The installation should be
checked before the distance further increases, the safety outputs are switched off and the
machine stops. If an error is detected, the red LED switches on.
Coding
Safety switches with group coding are ready for operation when delivered.
1. Supply safety switch with 24 V DC voltage.
2. Move actuator into the detection range.
3. Yellow LED lit. The safety switch is ready for operation.
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Note
If disconnection does not occur within 5 minutes, the safety switch aborts the learning
procedure and reports an incorrect actuator by flashing red 5 times.
6. Apply voltage to safety switch, the actuator must be acquired again to activate the taught
actuator code. The activated code is now stored.
7. Yellow LED lit. The safety switch is ready for operation.
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Note
If disconnection does not occur within 5 minutes, the safety switch aborts the learning
procedure and reports an incorrect actuator by flashing red 5 times.
Note
If the power is interrupted during this enable block time, the 10-minute protection time
starts again from the beginning.
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PP
RN VHHSRV PLQ
RN
Note
Test the safety functions of the RFID non-contact safety switch.
Note the following:
1. Make sure that the switch and actuator are firmly in position.
2. Make sure that the supply line is securely connected and undamaged.
3. Make sure that system is clean (in particular, remove any metal cuttings).
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AUX OUT
A2
AUX OUT
A1
A1
OSSD1
OSSD1
X1
X1
X2
A2
OSSD2
OSSD2
X2
U
SPS/ PLC
OSSD1 X1 OSSD1
OSSD2 X2 OSSD2
24 V DC
GND
Function RFID safety switch Pin assignment of Color coding of Possible color codes of other
the integrated the connection commercially available connectors
connector cable 3SX5601-
with conventional based on EN 60947-5- ac. to DIN
2GA..
diagnostics output 2:2007 47100
A1 Ue 1 BN BN WH
X1 Safety input 1 2 WH WH BN
A2 Ground (GND) 3 BU BU GN
OSSD1 Safety output 1 4 BK BK YE
OUT Diagnostics output 5 GY GY GY
X2 Safety input 2 6 VT PK PK
OSSD2 Safety output 2 7 RD VT BU
IN No function 8 PK OR / shield RD
P LQP P
A2 X1 X2 A1
RFID
2 2
6 6
6 6 Reset
' '
Q1
Q2
Logic
Autostart /
Monitored Start
A2 14 24 34 42
Q1
Q1 Q2
N/-
A1 Supply voltage 24 V
A2 Ground
OSSD1 Safety output 1
OSSD2 Safety output 2
X1 Safety input 1
X2 Safety input 2
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OSSD2 Safety output 2
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X2 Safety input 2
AUX OUT Diagnostics output
Setting 3TK2826
DIP switch
1 2 3 4 5 6 7 8
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OSSD2 Safety output 2
X1 Safety input 1
X2 Safety input 2
AUX OUT Diagnostics output
ET200S
Short description Order number Comment
4/8F-DI 24V 6ES7138-4FA0x-0AB0 X1 and X2 can be actuated by PM-
E F pp2)
4F-DI/3F-DO DC24V/2A 6ES7138-4FC0x-0AB0 1oo2 evaluation only;
achievable safety class SIL2/Cat3/PLd;
X1 and X2 can be actuated by PM-
E F pp
see also Operating Instructions for "ET 200S Distributed I/O System, Fail-Safe Modules"
(http://support.automation.siemens.com/WW/view/de/12490437)
ET200M
Short description Order number Comment
DI 24xDC24V 6ES7326-1BK0x-0AB0 X1 and X2 can be actuated by 10F-
DO pp3) (wire break diagnostics and
light test4) deactivated; read-back time
for dark test 1 ms)
ET200eco
Short description Order number Comment
4/8F-DI DC24V 6ES7148-3FA00-0XB0 A1 and X1 to sensor supply 1 (GV1),
X2 to GV2
see also Manual "ET 200eco Distributed I/O Device, Fail-Safe I/O Module"
(http://support.automation.siemens.com/WW/view/de/19033850)
ET200pro
Short description Order number Comment
8/16 F-DI DC24V 6ES7148-4FA00-0AB0 A1 and X1 to sensor supply 1 (GV1),
X2 to GV2
4/8 F-DI/4F-DO DC 24V/2A 6ES7148-4FC00-0AB0 A1 and X1 to sensor supply 1 (GV1),
X2 to GV2
F-switch 6ES7148-4FS00-0AB0 1oo2 evaluation only;
A1 and X1 to sensor supply 1 (GV1),
X2 to GV2
see also Operating Instructions for "ET 200pro Distributed I/O System, Fail-Safe Modules"
(http://support.automation.siemens.com/WW/view/de/22098524)
More Information
For more information see the 3RK3 Modular Safety System Manual
(http://support.automation.siemens.com/WW/view/de/26493228/0/en?Datakey=63033406).
Diagnostics output
The "RFID Fault" indicator light indicates if the RFID switch deactivates the diagnostics
output (AUX OUT) due to error detection.
The fault is automatically acknowledged
● If the fault is rectified with a closed protective door within 30 minutes
● After closing the protective door when in error-free state
The precise cause of the error is indicated by the flashing frequency of the red diagnostics
LED on the RFID switch (see Principle of operation of diagnostics LEDs (Page 24)).
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Note
Deactivate the cross-circuit detection when connecting electronic sensors.
Note
Activate discrepancy monitoring in the protective door monitoring module to enable
additional diagnostics options in MSS.
Evaluating the protective door monitoring module in the MSS logic plan indicates a "logic
fault" fault type in the case of
• Cross-circuit connection of an OSSD output with the supply voltage or
• Missing safety input
Note
In the event of a cross-circuit the RFID safety switch disconnects the OSSD outputs in a
safety-oriented manner. Evaluation only takes place 30 minutes after the fault has occurred.
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3SX5600-1G
Accessories cover cap and spacer
0
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M12 connection cable, 8-pole
Approval markings
Communautés Européennes
(The CE approval mark is required in order to market your
products within Europe. The CE mark indicates to
European authorities that your claims of product
compliance meet the applicable standards.)
Underwriters Laboratories Inc.
(Product safety certification organization)
(Approval mark for Canada and USA)
________________________________________________________________________________
Fax: +49 (9621) 80-3337
Manual title:
Overview
Abbreviation Meaning
AUX OUT Diagnostics output
CE CE marking
Confirmation of conformity of the product with the applicable EU directives and
compliance with the essential requirements contained in these directives.
CCC China Compulsory Certification.
The CCC certificate is the compulsory Chinese certificate for various product
groups, especially electronic products and products in the automobile industry.
C-UL-US C-UL-US Listing approval mark
This classification mark is used for products that are sold in Canadian and
U.S. markets. It indicates that Canadian and U.S. requirements for classified
products have been fulfilled.
DC Diagnosis Coverage (diagnostic coverage)
DIN The "Deutsche Institut für Normung" is the German institution that is
responsible for standards development and that represents German interests
in European and global standards organizations.
DIP switch Dual in-line package (designed with two parallel rows of electrical connecting
pins)
EN Europäische Norm (European standard)
LED Light emitting diode
MSS Modular Safety System
MTTFd Mean Time To dangerous Failure
OSSD Output Signal Switching Device
PDF-M Defined response in the event of an error acc. to EN 60947-5-3, classification
of PDF-M self-monitoring
PFD Probability of Failure Demand
PFH Probability of Failure per Hour
PL e Performance level e
(Performance level (PL) or safety integrity level (SIL) determine the capability
of safety-relevant controller parts to reduce a risk.)
RFID Radio-Frequency IDentification
RoHS Restriction of the use of certain hazardous substances (Restriction of the use
of certain hazardous substances)
sao Safe operating distance ON
sar Safe operating distance OFF
sn Rated operating distance
Abbreviation Meaning
SIL Safety Integrity Level
SN Siemens Standard
PLC Programmable logic controller
Ue Rated operational voltage
UL Underwriters Laboratories Inc.
U.S. organization for certifying electrotechnical products.
Required knowledge, 7
Target group, 7
A
E
Abbreviations, 53
Accessories Electrical rated data, 45
Cables, 14 Environmental conditions, 45
Connection cable, 47 Error, 24
Cover caps, 14, 47
Spacers, 47
Application areas, 11 F
Application example, 31 Flash code, 24
Approach curves, 18
Approach direction, 18
Approval markings H
CE, 49
CULUS, 49 Height offset, 17, 18
Authorized qualified personnel, 9
I
C Industry Mall, 8
Catalog, 8 Installation example, 33
Cause of error, 24 Installation position, 18
Certifications and approvals, 49 Installation tolerance, 17
Coding Integrated connector, 32
3SE6315-.BB01, 25
3SE6315-.BB02, 28
3SE6315-.BB03, 26 L
Family-coded, 25 Latest information, 8
individually coded, 26 LED
Multiple teach-in capability, 28 green, 23, 24, 29
Color code, 32 red, 23, 24, 26, 28
Configurator, 8 yellow, 17, 23, 24, 25, 26, 29
Connection cable, 21, 32 Line protection, 14
Correction sheet, 51
Cover caps, 21
M
D Maintenance, 10
Degree of protection
IP69K, 50 O
Diagnostics output, 23, 32, 46
Dimension drawings Operating distances, 18, 19, 20, 45
Actuator, 47 Operating state, 24
Safety switch, 47 Operating status, 23
Disposal, 12 OSSD1, 23, 31
Documentation OSSD2, 23, 31
P
Pin assignment, 32
PLC, 23, 31
Protection against tampering, 21
R
Required knowledge, 7
Risk time, 19
S
Safety inputs, 46
Safety outputs, 15, 31, 46
Series circuit, 14, 31
Shielding, 14
Spacers, 21
Standards, 49
Stopping position, 15, 23
Switching status, 23
T
Target group, 7
Teaching in, 29
Technical Assistance, 8
Technical data, 46
Technical Data, 45, 46
Transverse offset, 17, 18
U
Using adhesives, 20
W
Warning notices, 10
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