INDIAN OIL CORPORATION LTD (M.

D)
ENGINEERING DEPARTMENT
(MAHARASHTRA STATE OFFICE)
SCHEDULE OF RATES

NAME OF WORK :- EXTENSION OF PUMP HOUSE, RETAINING WALL, PROVIDING DEWATERING PUMPS, PIPELINE, CATWALKS, ROCK CUTTING AND OTHER MISCELLANEOUS JOBS

LOCATION :- IOCL MANMAD TERMINAL, MANMAD

S.N DESCRIPTION OF WORK QTY UNIT RATE AMOUNT
Earth work in excavation by mechanical means (Hydraulic excavator) / manual means over areas (exceeding 30 cm in
depth, 1.5m in width as well as 10 sqm on plan) including taking out and disposal of excavated earth within or
1 outside site to unobjectionable place and lift upto 1.5m, as directed by Engineer-in-charge. Disposed earth to be - M3 - -
levelled and neatly dressed. Extra for levelling & neatly dressing of disposed soil completely to be paid separately as
per item no. MPLCN00600
2 i) All kinds of Soil 200.00 M3 191.42 38,284.00
3 ii) Ordinary rock 200.00 M3 370.99 74,198.00
4 iv) Hard Rock (Blasting Prohibited) chiesel/pneumatic drilling 1,000.00 M3 1,069.66 10,69,660.00
5 Extra for levelling & neatly dressing of disposed soil completely as directed by engineer in charge 200.00 M3 69.84 13,968.00
Supplying and filling in plinth with sand within specified grading zone of fine aggregates specified in table 3.1, clause
3.1.3 of attached specifications under floors, etc. in layers not exceeding 20cm in depth, each deposited layer to be
6 50.00 M3 1,598.06 79,903.00
compacted by ramming including watering, consolidating and dressing complete. i) Locally available sand as per the
direction of Site Engineer
Providing and laying in position cement concrete of specified grade excluding cost of centering & shuttering. All work
7 - M3 - -
up to plinth level:
8 iii) 1:2:4(1 Cement : 2 Coarse Sand :4 Graded stone aggregate of 20mm) 75.00 M3 7,145.74 5,35,930.50
Providing & laying cement concrete in retaining walls, return walls, walls (any thickness) including attached pilasters,
columns, piers, abutments, pillars, posts, struts, buttresses, string or lacing courses, parapets, coping, bed blocks,
9 - M3 - -
anchor blocks, plain window sills, fillets, sunken floor etc. UP TO FLOOR V LEVEL excluding the cost of centering,
shuttering and finishing :
10 iii) PCC 1 Cement:2 Coarse Sand:4 Graded Stone Aggregate 20mm 20.00 M3 9,004.53 1,80,090.60
11 C&S i) Foundations,footings,bases of column 1,200.00 M2 299.84 3,59,808.00
C&S ii) Retaining/return wall, wall (any Thickness) including attached pilaster buttresses, plinth & string courses,
12 800.00 M2 641.35 5,13,080.00
fillets, kerbs&steps etc

Providing & Laying Reinforced cement concrete work in walls (Any thickness) including attached pilasters,
13 buttresses, plinth and string courses, fillets, columns, pillars, piers, abutments, posts and struts etc. above plinth - M3 - -
level UP TO FLOOR V LEVEL excluding cost of centering, shuttering, finishing and reinforcement :

Providing and laying in position ready mixed M-25 grade concrete for reinforced cement concrete work using
cement content as per approved design mix manufactured in fully automatic batching plant & transported to site of
work in transit mixer for all leads having continuous agitated mixer, manufactured as per mix design of specified
grade for reinforced cement concrete work including pumping of R.M.C. from transit mixer to site of laying,
14 excluding the cost of centering, shuttering, finishing & reinforcement including cost of admixtures in recommended -
proportions as per IS:9109 to accelerate/ retard setting of concrete, improve workability without impairing strength
& durability as per direction of Engineer-in-charge (Note :- Cement content considered in this item is @ 330 kg/cum.
Less cement used as per design mix (if any) will be recoverable separately. No extra payment against extra cement if
used shall be payable.

15 i) M25 RMC for All works UP TO PLINTH LEVEL 120.00 M3 8840.48 10,60,857.60
16 ii) M25 RMC for All works ABOVE PLINTH UPTO FLOOR 5 LEVEL 75.00 M3 10317.87 7,73,840.25
17 ii) Thermo Mechanically Treated Bars of Fe- 500D grade or more, conforming to IS1786 12,000.00 KG 87.89 10,54,680.00
Structural steel work in single section fixed with or without connecting plate including cutting, hoisting, fixing in
18 7,000.00 KG 90.57 6,33,990.00
position and applying a priming coat of approved steel primer all complete.
Structural steel work riveted,bolted or welded in built up sections, trusses & framed work, including cutting, hoisting,
19 3,000.00 KG 107.10 3,21,300.00
fixing in position and applying a priming coat of approved steel primer all complete:
Construction of granular sub-base by providing close graded material conforming to specifications, mixing in a
mechanical mixer plant at Optimum Moisture Content, carriage of mixed material by tippers to work site, for all lead
20 and lifts, spreading in uniform layers of specified thickness with motor grader on prepared surface & compacting - -
with vibratory power roller to achieve the desired density, complete as per specification & direction of Engineer-in-
charge.

21 i) With material confirming to grade-I (size 75 mm to .075 mm) having CBR value - 30, Thickness as desired 20.00 M3 2,650.15 53,003.00

22 Dry stone pitching 22.5 cm thick including supply of stones and preparing surface complete 75.00 M2 768.62 57,646.50

Supplying and installing of GI cable route marker with 100mm x 100mm x5mm thick GI Plate with inscription
23 thereon, bolted/welded to 35mm x 35mm x 6mm angle iron, 600mm long and fixing the same in ground as per 20.00 EA 419.97 8,399.40
drawing & direction of IndianOil Job includes painting with one coat of redoxide & finishing paint

Providing and laying class-B 50mm dia GI pipe for cable routing under flooring/ EB post leading including sealing
24 25.00 M 623.99 15,599.75
both ends with jute and Bitumen
S/F/I Perforated GI trays with cover of 100mm x25mmx 2mm with bends, tees, cross members etc. as per
25 100.00 M 457.78 45,778.00
specifications and direction of Engineer in charge

26 Providing, fixing, testing and commissioning of FLP junction box of approved make for cable connection/ jointing. - EA - -

27 i) For cables 2.5 to 4 sqmm XLPE / AYFY 2.00 EA 1,750.64 3,501.28

P/F Cable termination for 3 Core x 2.5 sq. mm with FLP double compression glands, lugs etc. as per specifications
28 5.00 EA 379.44 1,897.20
and direction of Engineer-in charge.
i) S/E of 7 Meter high galvanised Octagonal pole with top 70mm (A/F), bottom 130mm (A/F) made up of 3 mm thick
plate having a base plate of size 220 x 220 x 12 with single arm 1500mm long bracket arm made up of 48 O.D. pipe
29 with EN 8 grade galvanised foundation bolts and anchor plate on suitable concrete foundation as per standard 2.00 EA 12,614.04 25,228.08
drawings enclosed herein(Civil & Electrical works shall be paid separately) having fixing arrangement for mounting 2
Nos. of LED Fittings (at desired angle)
ii) S/E of 9 Meter high galvanised Octagonal pole with top 90mm(A/F), bottom 158mm (A/F), made up of 3mm thick
plate having a base plate of size 285 x 285 x 16 with double arm 1500mm long bracket arm made up of 48 O.D. pipe
30 with EN grade galvanised foundation bolts & anchor plate on suitable concrete foundation as per standard drawings 2.00 EA 17,833.96 35,667.92
enclosed herein (Civil & Electrical works shall be paid separately) having fixing arrangement for mounting 2 Nos. of
LED Fittings (at desired angle)

Supply/Fixing/Testing& Commissioning if Flameproof Weatherproof floodlight/Street fitting in cast alluminium alloy

31 LM6 construction with 120 W LED, With internal reflector Certified by CMRS,Dhanbad for group IIA & IIB , 10.00 EA 13,000.00 1,30,000.00
including earthing with flexible PVC insulated Cu Wire ( Min 10 SWG) etc.
 CABLING AND ALLIED WORKS - ARMOURED CABLES Supply & laying of XLPE insulated PVC sheathed
aluminium/copper conductor, 1.1 kV grade armoured cable conforming to IS:7098, as per approved make in ground/
32 trench/surface/pipe, etc. whereever required as per direction of Engineer In-charge. Note: The rate of Installation - EA - -
should be inclusive of Cable clamps, tags Saddles, Consumables etc. Trays/pipes, trenches, fabricated tray supports
etc will be covered & paid in Separate Items
33 xx) 3.5 Core x 95 sq. mm Aluminium Cable FRLS 100.00 M 488.41 48,841.00
34 xxi) 3.5 Core x 120 sq. mm Aluminium Cable FRLS 100.00 M 594.68 59,468.00

FLP HEAVY DUTY DOUBLE COMPRESSION Cable Termination(FLP):Providing termination of 1.1 kV grade armoured
cable for the following sizes including supply of FLP heavy duty double compression cable glands, Baliga/CEAG-FCG
35 - EA - -
/Flexpro/ FEPL make, crimping lugs and allied jointing materials, etc. all complete as per specification & direction of
Engineer In-charge. Copper lugs for copper cables and aluminium lugs for aluminium cables shall be used.

36 xx) 3.5 Core x 95 sq. mm 5.00 EA 1,179.48 5,897.40

37 xxi) 3.5 Core x 120 sq. mm 5.00 EA 1,329.52 6,647.60
xiii) Brick work with class designation 50 bricks in cement mortar 1:4 (1 cement : 4 coarse sand) IN FOUNDATION
38 10.00 M3 6,363.81 63,638.10
AND PLINTH
xiv)Brick work with class designation 50 bricks in cement mortar 1:4 (1 cement : 4 coarse sand) in superstructure
39 10.00 M3 7,872.22 78,722.20
ABOVE PLINTH AND UP TO FLOOR V LEVEL
Painting with synthetic enamel paint of approved brand and manufacture of required colour to give an even shade
40 with two or more coats over an under coat of suitable shade with ordinary paint of approved brand and 500.00 M2 186.47 93,235.00
manufacture.

SUPPLY OF DEWATERING SUBMERSIBLE PUMP SET:

Supply of dewatering submersible pump set of Horizontal centrifugal : Discharge 100 NB - 60 M3 / Hr Capacity,
Head 30 Mtr - 7.5 KW ( 10HP) Flame proof motor with coupling, coupling guard & base frame and foundation bolts -
41 IOCL approved make. All necessary commissioning spares and required cabling between equipment to panel all 1.00 EA 1,92,606.00 1,92,606.00
accessories including 20 meter power cable & 20 meter flexible hose with coupling/ clamp as per the data sheet
and specification attached along with this shall be in supply at no extra cost. Motor, other electrical equipments and
connections shall be of flame proof type. Refer tender for detailed specification and scope.

SUPPLY OF DEWATERING SUBMERSIBLE PUMP SET:

Supply of dewatering submersible pump set of Horizontal centrifugal : Discharge 100 NB - 100 M3 / Hr Capacity,
Head 25 Mtr - 11 KW (15 HP) Flame proof motor with coupling, coupling guard & base frame and foundation bolts -
42 IOCL approved make. All necessary commissioning spares and required cabling between equipment to panel all 1.00 EA 2,86,812.00 2,86,812.00
accessories including 30 meter power cable & 30 meter flexible hose with coupling/ clamp as per the data sheet
and specification attached along with this shall be in supply at no extra cost. Motor, other electrical equipments and
connections shall be of flame proof type. Refer tender for detailed specification and scope.

Supply of FLP Local Push Button Station - for Manual Intervention at pump () - with steel powder coated canopy,
43 suitable canopy made of steel powder coated with side cover, FLP double compression nickel plated brass cable 2.00 EA 12,000.00 24,000.00
glands (2 nos.)
Mounting, installing, fixing up foundation bolts with base frame, aligning, testing and commissioning of Dewatering
44 -
pump as per specification as per instruction of site in charge.
45 Instllation of LPBS -with glanding & termiation 2.00 EA 1,000.00 2,000.00

Mounting, installing, fixing of foundation bolts, aligning, testing and commissioning of all static & rotary
equipment including those supplied by IOCL as per specification, manufacturer's drawings, instructions at site.
Note:
Pump assembly mounted on common base frame on foundations including supplying foundation bolts without
causing damage to the pumps/ foundation and aligning the pump set etc. including completing the piping
connections at all the tie- in-pints of the pump set, completing all the electrical power supply cable connections,
completing all the instrumentation power supply, signal interface cable connections, all complete as per
specifications, drawings and instructions of the site engineer.
46 (1) The rate quoted shall include the const of connecting the pumps to its control panel by a armoured aluminium -
cable of required size including necessary glanding / gland earthing etc. complete. The approximate length of cable
not to exceed 25 m.
(2) It is possible that the pumps are supplied for erection either completely assembled, couple to the drive
and both mounted on common base plate or all in 3 individual parts as a pump assembly, driver and base
plate or as pump assembly and driver mounted on separate base plate with no extra cost.
(3) The pump shall be erected on foundations and levelled with shims and wedges with help of precision levels and
other instruments. the pump and the driver shall then be coupled and aligned. Final alignment shall be done after
all piping connections are made. Shims and wedges where required will be arranged by the contractor.

(4) All necessary commissioning spares shall be included in supply at no extra cost.
(5) The equipment shall be supplied anywhere within the premises and the contractor shall undertake to lead the
same to the foundations at no extra cost.
(6) Painting with approved make, colour, shade including colour coding as per specifications shall be part of rate
47 -
quoted.
(7) Item includes provision of Mill rate fitter, required dial gauges & aligning all the rotary equipment within the
tolerance limits.
(8) Item rate includes provision of Coupling guard for all rotary equipments.

48 Dewater - Pump : Motor driven submercible pump 60 M3/Hr capacity - 30 Mtr Head at TLF manifold 1.00 EA 34,375.00 34,375.00

49 Dewater - Pump : Motor driven submercible pump 100 M3/Hr capacity - 25 Mtr Head at TLF manifold 1.00 EA 43,750.00 43,750.00

Handling/Erection/Installation/Fixing of supplied Gate/Check/Butterfly/Globe/ROSOVs/DBBVs/HB Valves & Hydrant

50 -
& Foam Monitors/Strainers on Hydrant lines including supply of nut-bolt, washers. Gaskets, etc.

51 b) 150NB (Free Issue Material) 7.00 Nos 3,936.68 27,556.76

52 c) 100NB (Free Issue Material) 5.00 Nos 2,643.50 13,217.50

Supply and providing new GI pipe for ring/header/riser for sprinkler/foam system of the tank. Item includes supply
MS, Galvanised, ERW, threaded pipes, heavy class conforming to IS 1239, PART I (upto 150mmdia) including pipeline
fittings of screw type heavy duty like GI couplings and fittings conforming to IS 1239 part II and threaded flanges
53 conforming to ANSI B: 16.5, schedule 150 with appropriate GI nuts, bolts, washers, gaskets, welding nipples for spray -
nozzles etc. Rate is also inclusive of painting the GI pipes with one coat of etch primer and two coats of Synthetic
enamel paint of approved shade. Sprinkler/foam supports, if required to be replaced will be paid separately.
Scaffolding if required, will be paid separately.

54 b) 100 NB dia 86.00 M 2,897.00 2,49,142.00

55 KLIPPON GALVALUME SHEETING -
 Providing and fixing Klippon Galvalume steel profile sheets (size, shape and pitch of corrugation as approved by
Engineer-in-charge) of Cold rolled steel confirming to IS:513-2008 of base metal thickness 0.50 mm, having Yield
Stress of Min. 275 MPa. Steel surface shall have hot dip metallic coating of Al-Zinc alloy comprising 55% Alluminium,
43.5% Zinc and 1.5% Silicon as per the ASTM-A792M, with total mass of coating on both sides shall be 150
gms/sqm. The steel shall have organic coating with Silicon Modified Polyester (SMP) /Super Durable Polyester (SDP)
56 paint on continuous coil coating line. The thickness of coating on top side shall be 20-25 Microns (i.e. 15-18 microns -
SMP /SDP paint over 5-7 microns epoxy primer) and back side 8-10 Microns SMP/SDP paint over epoxy primer. Total
Coated Thickness (TCT) shall be 0.58 MM. Sheet shall have protective guard film of thickness of 25 microns minimum
to avoid scratches while transportation and should be supplied in single length up to 6m or as desired by Engineer-in-
charge.Profile sheet for Followings sheds- 1) Shed for Tungstile -3 nso. 2) Shed for Dosing units -1nos. 3)Shed for VRU
compressor- 1nos etc.

57 i) Profile Sheet for roofing 500.00 M2 1,114.40 5,57,200.00

58 ii) Plain Sheet for Ridges (500 - 600mm). 150.00 M 438.20 65,730.00
Installation of supplied Fire Brigade inlet of breeching for Foam system with supply of matching flanges, gaskets,
59 -
nut/bolts and other accessories.
60 2Way FBI 5.00 EA 3,100.00 15,500.00
61 Supply of CS PIPE,BE, ERW,ASME B36.10,API 5LGr. B PSL1 -

62 100 NB 4.78 mm wall thickness 500.00 M 1,937.79 9,68,895.00

63 Supply of CS Pipe PE confirming to IS1239 Gr Class B -

64 150 NB 300.00 M 2,906.69 8,72,005.50

65 A33A Supply of CS fittings, BE, A234 WP B as per B 16.9 -

66 Elbow 90 Deg 100 NB WT 4.87 mm 2.00 EA 888.75 1,777.50
67 Elbow 90 Deg 150 NB WT 6.35 mm 6.00 EA 2,017.50 12,105.00
68 Conc Reducer 100 NB WT 4.87 mm x 150 NB WT 6.35 mm 2.00 EA 1,042.50 2,085.00
69 Eq. Tee 150 NB x Sch 40 A 234 WP B WT 6.35 mm 2.00 EA 2,805.00 5,610.00
70 A33A Flanges - SORF CS A 105 class 150# B16.5 -
71 Flange 100 NB 2.00 EA 1,017.50 2,035.00
72 Flange 150 NB 4.00 EA 1,575.00 6,300.00
Supply of CHECK VALVE, Swing type, RFTBE, ASME B16.5,CL150 Wafer Type between Flanges, AISI 410 Pin Inconel
73 X750 Spring, 125 AARH,ASTM A216 Gr. WCB Trim 8 to API 594 602 (13% Cr Hard faced Seat),Mfg. Std API 594, -
testing std API 598.
74 150 NB 2.00 EA 31,800.00 63,600.00
75 Fabrication & Installation -

Laying of Above Ground pipelines supplied by IOCL on pedestals/sleepers/overhead pipe rack/structures etc. Pipes
in the scope of IOC shall be supplied anywhere within the terminal area and the contractor shall shift the same
to the site of work at no extra cost with all leads and lifts. The pipeline laying includes cutting, bevelling,
positioning, aligning, fit up & welding of pipe lines and setting, fixing the pipe fittings such as elbows,
bends tees, reducers, hydro-test, flushing and cleaning etc., complete with supports as per drawings,
technical specifications, approved QAP/protocol and test procedures given in tender.
Edge preparation for butt weld as per ASME B 31.3 - B16.25, tack welding, and final welding of Fire Hydrant pipelines,
including pipe fittings except flanges of radiographic quality by welders qualified as per ASME Section IX with supply
of approved electrodes/consumables, welding machine, tools & tackles etc. No extra payment will be made
for conducting tests for establishing welding procedure (PQR and WPS) as per ASME Section IX and Third
76 Party Inspection. -
Note:
a. All cutting, laying and fit-up will be done as per approved pipeline route, P&ID diagram, isometric
drawings and welding schedule.
Grinding, bevelling and fit-up will be done as per the welding procedure given in tender.
b. The job includes Blast cleaning (using Slag/ Shots) & painting of the outer surfaces of above ground
pipeline/ fittings/ specials all leads & lifts etc. complete as per enclosed specifications and instructions at site.
c. Pipe length indicated against each size is actual as per drawing. Payment will be made for the actual
quantity executed at site. For purpose of measurement, length of fitting including flanges will be measured along
with pipe line.
d. The primer and paint shall be as per the list of paint manufacturers enclosed.

77 150 NB 300.00 M 2,125.00 6,37,500.00

Welding of CS SORF flanges of the following sizes on the Fire Hydrant pipelines including setting, positioning,
78 setting, welding with min. three runs outside and one inside, all leads & lifts etc., complete as per specifications and -
instructions at site.
79 Flange 100 NB 2.00 EA 1,327.50 2,655.00
80 Flange 150 NB 4.00 EA 1,995.00 7,980.00
Making flanged joints (both for flanges & blind flanges & Spectacle Blind) of the following sizes including supplying
81 and fixing 3 mm thk Non Asbestos gaskets, studs, nuts washers of approved make, all leads & lifts etc., -
complete as per specifications and instructions at site for Fire Hydrant, Sprinkler.
82 Flange 100 NB 2.00 EA 1,375.00 2,750.00
83 Flange 150 NB 4.00 EA 1,656.25 6,625.00
Conducting Dye penetration test on the new weld joints (shell to bottom plate, pad plates for roof supports, lower
84 1.00 M 518.59 518.59
deck plate with leg sleeve, manhole neck, rolling ladder etc) after welding.
Sub Total 1,15,47,091.23
Add GST @18% - 20,78,476.42
Total -Rs 1,36,25,567.65