PFMEA Review - Minutes Of Meeting Doc.

no : WI/NPD/01- Annex-01

Mrs. Sasireka,Mr.Ranjeet Singh,Mr. TS Kohli, Mr.Ankul, Mr.Anuj,Mr. Jitender Yadav,Mr.Dinesh, Mr. Rohit, Mr. Jitender
Members Sharma,Mr. Sandeep,Mr. Anil,Mr. Narender,Mr.Arvind,Mr.Shreekant Chahal,Mr.Krishan.Production respecrive operator & Last Reviewed Date : 01.03.2022
supervisor

Inprocess rejection Based on control plan revision

Based on Process Flow Diagram

Internal NC's
revision

Customer concerns Process audit observations

Customer complaints Poka yoke implementation

Customer line return Any 4M change

Review Agenda
DFMEA input Machine improvements

Audit Feedback Customer visit learnings / inputs

Changes in the process design Field failures

Changes in the product design New product learnings

`
Based on risk analysis

S.NO Points Discussed Resp. Target Date Status

Fresh Release for Prelaunch

0 CFT MEMBER 20.02.2016 COMPLETE

Fresh Release for Production ALL PROCESS

1 OWNER 25.03.2016 COMPLETE

Work Instruction made for die cleaning ALL PROCESS

2 OWNER 12.08.2016 COMPLETE

(Acc. Fitting ) Add selection of die plates process added , ALL PROCESS
3 Visual inspection inhanced at after various operation such as OWNER 12.10.2016 COMPLETE
grinding, printing
Weighing poka yoke implemented ALL PROCESS
4 OWNER 15.12.2016 COMPLETE

(Powder coating) Temperature controller poka yoke ALL PROCESS

5 implemented OWNER 19.01.2017 COMPLETE

(Printing) printing machine process add ALL PROCESS

6 (Shim Pasting) Shim Pasting Process add OWNER 15.03.2017 COMPLETE

(Packing ) Add shrink wrapping process in packing ALL PROCESS

7 OWNER 15.08.2017 COMPLETE

Auto & Manual process combined . ALL PROCESS

8 OWNER 28.08.2017 COMPLETE

New adhesive machine process add ALL PROCESS

9 OWNER 25.12.2017 COMPLETE

100% pull off test and quality checking dot mark introduced at ALL PROCESS
10 final inspection OWNER 22.04.2018 COMPLETE

Auto taping (packing ) machine added ALL PROCESS

11 OWNER 24.05.2018 COMPLETE

100% rivert damage defect visual inspection WI ALL PROCESS

12 OWNER 01.06.2018 COMPLETE

Sensor locking system (printing)(internal failure) ALL PROCESS

13 OWNER 25.06.2018 COMPLETE

Grinding stage chipping (internal failure) ALL PROCESS

14 OWNER 13.07.2018 COMPLETE

Daily checklist add for vibrator function verfied(internal failure) ALL PROCESS
15 OWNER 08.08.2018 COMPLETE

Rework process included in Printing ALL PROCESS

16 OWNER 22.08.2018 COMPLETE

Internal Review and added control document & Auto moulding

nozzle cleaning frequency add in DM & PM check sheet ALL PROCESS
17 OWNER 10.09.2018 COMPLETE
(internal failure)

New adhesive conveyer oven process added (Process added) ALL PROCESS
18 & Temperature Poke Yoke Introduced at Moulding OWNER 16.10.2018 COMPLETE

Adhesive Oven temperature Poke Yoke Introduced ALL PROCESS

19 OWNER 22.11.2018 COMPLETE

Acc. Fitting Pressure Low Poke Yoke Introduced ALL PROCESS

20 OWNER 11.12.2018 COMPLETE

Potential failure of Back plate thickness,height and length

added in process no.60, hardness, compressibility, accetone,
shear strength, coverage and density added in process no. ALL PROCESS
21 OWNER 08.01.2019 COMPLETE
120, Revit damage added in process no. 190,
 Selection of wrong shear blade added to potential cause of
failure for coverege less than 80% in process no.120 and
ALL PROCESS
22 simultaneously current process control prevention & detection OWNER 01.04.2019 COMPLETE
updated.

Burr issue -Customer complaint :- uncleaned die,High

pressure,gap b/w cavity insert and backplate slot added to
potential cause of failure for flash/burr in process no 110 & ALL PROCESS
23 simultaneously current process control prevention & detection OWNER 03.05.2019 COMPLETE
updated.

Current process control prevention In process no. 20,

Incoming Inspection of Accessories or Clip / Shim / Back Plate ALL PROCESS
24 OWNER 15.09.2019 COMPLETE
use rustprevention oil.

Current process control prevention In process no. 210B, added

ALL PROCESS
25 the check point in FPA. OWNER 06/12/2019 COMPLETE

Auto moulding process has been removed from process. ALL PROCESS
26 OWNER 30.01.2020 COMPLETE

Shim gap customer complaint - failure mode and controls

ALL PROCESS
27 added in powder coating process 17.03.2020 COMPLETE
OWNER

New identification failure of dispatch and blister cause. find

ALL PROCESS
28 nnd blue layer coating add. 10.02.2021 COMPLETE
OWNER

Auto shrink wrapping machine introduced to avoid loose

ALL PROCESS
29 packing due to manual - Failure mode and control added 17.02.2021 COMPLETE
OWNER

Pressing time inadequate in shim pasting - Failure mode

ALL PROCESS
30 identified and control pressing time increased based on study 24.03.2021 COMPLETE
OWNER

Air pressure low failure mode identified in accessories fitting

ALL PROCESS
31 and control 19.05.2021 COMPLETE
OWNER

Improper seating on conveyor in blue strip process identified

ALL PROCESS
32 and control introduced - Cavity type conveyor changed 12.06.2021 COMPLETE
OWNER

New failure mode - Shim logo orientation wrong added in shim

ALL PROCESS
33 bonding 29.06.2021 COMPLETE
OWNER

Drill hole offset - improper seating of pad failure mode added

ALL PROCESS
34 and control fixture introduced 19.08.2021 COMPLETE
OWNER

Levelling tool introduced in moulding to improve the mix

ALL PROCESS
35 spreading to reduce the poor compression rejection 07.09.21 COMPLETE
OWNER

Edge damage - failure mode and control added in final

ALL PROCESS
36 inspection process (Trolley design changed) 13.09.2021 COMPLETE
OWNER

Blister rejection due to mix moisture high - Mix bin cover -

ALL PROCESS
37 countermeasure added in moulding process 08.10.2021 COMPLETE
OWNER

On Printing machine , sensor stand to be fixed with machine

ALL PROCESS
38 not rest on floor, Review done for recommended action & 05.11.2021 COMPLETE
OWNER
same is added
To be Replaced the auto electric sensor to optical fiber sensor
ALL PROCESS
39 for better sense the printing location 01.12.2021 COMPLETE
OWNER

Shim Pressing machined covered & tray defined with qty.

ALL PROCESS
40 fitted in machine with automatic start button 05.01.2022 COMPLETE
OWNER

Air knife system installed for removing polythene from shim

after that eliminate shim adhesive sticking out issue &
ALL PROCESS
41 improper shim pasting issue (Review done for recommended OWNER 10.01.2022 COMPLETE
action & same is added)

Slider angle and length modified to eliminate adhesive glue

overlapping & Uniformity in Adhesive Spread on back plate
ALL PROCESS
42 (Review done for recommended action & same is added) OWNER 13.01.2022 COMPLETE

L-Shape Levelling tool introduced to improve the spreading

of material to reduce the poor compression rejection (Review
ALL PROCESS
43 done for recommended action & same is added) OWNER 02.02.2022 COMPLETE

(Red Layer & Blue Strip) Poka-yoke introduced for

temperature high/low with alarm & light system (Review done ALL PROCESS
44 for recommended action & same is added) OWNER 01.03.2022 COMPLETE

Prepared By: Reviewed By:

Approved By: