OBSC

DEPT:- QUALITY
PERFECTION DAILY DEFECT SHEET TYPE:-MACHINING MONTH
PVT. LTD.
Feb-22

TOTAL
PRODUTION 0
DEFECT %
#DIV/0! ### ### ### ### ### ### ### ### ### ### #DIV/0! ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### ### #DIV/0!

Defect TOTAL
Matrix DEFECT 168 265 186 302 371 0 241 256 263 260 312 270 30 188 190 347 205 ### 212 1 291 169 135 180 184 ### 25 ### 0 0 0 5749

AO Angle O/s 0 #DIV/0!

AU Angle U/s 0 #DIV/0!

Apperance(Unclean,Crack,
AC Dent,Damage)
32 73 83 56 98 53 82 58 71 50 33 7 40 60 29 37 46 69 84 33 45 27 42 61 12 44 1325 #DIV/0!

CO Chamfer O/s 1 3 1 11 2 18 0.31

CU Chamfer U/s 1 7 7 2 3 3 23 #DIV/0!

CWO Collar Width/Length-O/s 0 #DIV/0!

CWU Collar Width/Length-U/s 2 2 0.15

DO Dia O/S 12 28 4 4 25 10 16 29 6 10 69 4 6 8 18 3 51 8 9 5 4 8 2 5 35 379 2105.56

DU Dia U/S 12 14 14 51 25 19 22 31 37 34 36 1 12 17 59 9 18 3 13 10 31 32 15 2 8 525 2282.61

DPO Depth O/s 2 7 3 4 1 4 7 6 1 1 36 #DIV/0!

DPU Depth U/s 4 6 10 500.00

GLO Grooving Length O/s 2 13 1 1 1 2 8 28 7.39

GLU Grooving Length U/s 1 3 2 1 3 2 2 2 16 3.05

GDO Grooving Dia O/s 2 2 2 5 11 30.56

GDU Grooving Dia U/s 1 6 1 1 3 1 4 17 170.00

GWO Grooving Width O/s 1 1 3.57

GWU Grooving Width U/s 0 0.00

HD Double Hex Punch,Hex

Damage
1 1 1 1 2 1 2 1 1 1 2 3 7 24 218.18

IO ID O/S 18 12 11 31 39 11 33 14 14 80 20 2 10 11 58 55 33 6 27 15 27 28 9 16 1 25 606 3564.71

IU ID U/S 2 16 4 20 34 7 4 10 9 7 9 13 3 5 2 8 10 11 2 6 182 18200.00

M Machine Problem 15 7 3 3 28 #DIV/0!

MO Major Dia O/s 27 7 3 3 3 3 10 14 1 1 5 7 1 1 2 88 366.67

MU Major Dia U/s 3 1 25 3 9 21 4 8 2 76 12.54

MAFO Milling A/F O/s 0 0.00

MAFU Milling A/F U/s 3 5 4 3 3 3 21 75.00

MLO Milling Length O/s 3 2 5 5.68

MLU Milling Length U/s 0 0.00

MM Milling Missing 0 #DIV/0!

PC Power Cut 1 1 2 9.52

S Setting 24 33 12 22 11 24 24 24 27 34 18 5 14 11 21 23 25 19 58 25 11 21 16 9 21 532 10640.00

SO Step Length O/s 0 #DIV/0!

SU Step Length U/s 0 #DIV/0!

TD Thread Damage 20 22 9 51 2550.00

TRLO Thread Length O/s 2 5 7 4 20 3 2 1 6 8 4 13 11 25 8 2 2 4 4 3 11 9 6 5 165 31.02

TRLU Thread Length U/s 5 5 #DIV/0!

TRM Thread Missing 0 #DIV/0!

TLO Total Length O/S 25 2 7 8 7 3 4 1 3 60 117.65

TLU Total Length U/S 35 42 26 62 88 107 56 75 74 64 66 4 40 37 85 41 34 54 80 25 38 29 40 37 3 34 1276 773.33

WL WRONG LOADING 1 6 1 15 1 2 3 2 12 4 9 19 2 3 21 1 3 4 4 2 115 2300.00

IB INSERT BREAK (DRILL BREAK)

3 1 5 2 1 1 6 7 6 5 6 4 6 2 1 6 62 #DIV/0!

DRO DRILL OUT 2 3 30 5 2 4 9 1 56 93.33

R REWORK 4 4 0.31

TOTAL DEFECT%
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 DEFECT
SIG.QA.ER.

SIG. FORMAN PPM = #DIV/0!

SIG. PROD. IN CHARGE

SIG. QA. IN CHARGE

 OBSC
QUALITY
PERFECTION PARETO DIAGRAM OF DEFECTS DEPT.

PVT.LTD.
MONTH Feb-22

CUM % DEFECT
NO. OF DEFECT

1276 1325 100.00

700 100.00
606 85.77 90.00
600
532 80.00
500 70.00
60.00
400 50.33
50.00
300 34.13 40.00

200 30.00
20.00
100
10.00
0 0.00

Column F Column G
NATURE OF DEFECT

PREPARED BY : PRASHANT D APPROVED BY: BHUSHAN LOKHANDE

1 Total Length U/S 1276 34.13

2 ID O/S 606 50.33
Apperance(Unclean,Crack,Dent,
3 Damage) 1325 85.77
4 SETTING 532 100.00

Total 3739